EP3237315B1 - Roll-removal device, winding device and method for transporting away a plurality of rolls which have been wound to completion - Google Patents
Roll-removal device, winding device and method for transporting away a plurality of rolls which have been wound to completion Download PDFInfo
- Publication number
- EP3237315B1 EP3237315B1 EP15816449.1A EP15816449A EP3237315B1 EP 3237315 B1 EP3237315 B1 EP 3237315B1 EP 15816449 A EP15816449 A EP 15816449A EP 3237315 B1 EP3237315 B1 EP 3237315B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- rolls
- roll
- winding shaft
- winding
- removal device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004804 winding Methods 0.000 title claims description 93
- 238000000034 method Methods 0.000 title claims description 13
- 238000006073 displacement reaction Methods 0.000 claims description 31
- 238000005096 rolling process Methods 0.000 claims description 31
- 239000000463 material Substances 0.000 claims description 24
- 239000004809 Teflon Substances 0.000 claims description 4
- 229920006362 TeflonĀ® Polymers 0.000 claims description 4
- 230000008093 supporting effect Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 238000005381 potential energy Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/2284—Simultaneous winding at several stations, e.g. slitter-rewinders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
- B65H19/305—Inserting core
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/41—Winding, unwinding
- B65H2301/412—Roll
- B65H2301/4128—Multiple rolls
- B65H2301/41282—Multiple rolls coaxially arranged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/41—Winding, unwinding
- B65H2301/414—Winding
- B65H2301/4144—Finishing winding process
- B65H2301/41445—Finishing winding process after winding process
- B65H2301/41446—Finishing winding process after winding process removing roll/core from shaft/mandrel, e.g. by compressed air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/41—Winding, unwinding
- B65H2301/414—Winding
- B65H2301/4144—Finishing winding process
- B65H2301/41445—Finishing winding process after winding process
- B65H2301/41447—Finishing winding process after winding process discharging roll by, e.g. rolling it down a slope
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/41—Winding, unwinding
- B65H2301/414—Winding
- B65H2301/4148—Winding slitting
- B65H2301/41485—Winding slitting winding on one single shaft or support
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/41—Winding, unwinding
- B65H2301/417—Handling or changing web rolls
- B65H2301/4171—Handling web roll
- B65H2301/4172—Handling web roll by circumferential portion, e.g. rolling on circumference
- B65H2301/41722—Handling web roll by circumferential portion, e.g. rolling on circumference by acting on outer surface, e.g. gripping or clamping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/41—Winding, unwinding
- B65H2301/417—Handling or changing web rolls
- B65H2301/4171—Handling web roll
- B65H2301/4175—Handling web roll involving cart
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2405/00—Parts for holding the handled material
- B65H2405/40—Holders, supports for rolls
- B65H2405/42—Supports for rolls fully removable from the handling machine
- B65H2405/422—Trolley, cart, i.e. support movable on floor
- B65H2405/4222—Carts with full reels placed laterally one beside the other
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
- B65H2511/20—Location in space
- B65H2511/22—Distance
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/175—Plastic
- B65H2701/1752—Polymer film
Definitions
- the invention relates to a roller removal device according to the preamble of claim 1, a winding device according to the preamble of claim 15 and a method according to the preamble of claim 16.
- This purpose is generally served by a displacement device, with which the roller windings are displaceable relative to the winding shaft.
- This displacement device may comprise a bearing surface on which rest the roll winding. Due to the static friction between roller winding and bearing surface, the roller windings are removed by an axial process of the bearing surface of the winding shaft. Supporting can also be provided retaining elements, which prevent slippage of the roll winding on the support surface.
- the roll wraps are then to be supplied to a receiving device, which receive the rolls so that they can subsequently be transported, collected or packaged, for example.
- the rollers are transferred by a transfer device, wherein the rollers are at least partially freely rollable. This is done for example by a pressing device or tilting of the displacement device or by a combination of both.
- the DE 10 2013 108 831 A1 shows such a device in which a tilting of the rollers takes place by a receiving unit.
- the EP 0 905 070 A1 and the DE 10 2010 003 947 A1 each show a carrier roll winder, in which individual wraps are produced side by side, but which are not arranged on a common winding shaft.
- a few support rollers form a carrying bed in which the reels rest.
- the ejection from the support bed by overcoming the resistance which is formed by one of the support rollers.
- the WO 99/29480 shows a device in which the rolls roll up on a curved surface, which fan the wraps upwards. It is checked by means of a camera, whether the individual coils are separated from each other
- the object of the present invention is therefore to propose an apparatus and a method so that such damage is avoided.
- a device for changing the position of the rolling axes of the rollers is provided, with which the rolling axes of two adjacent rollers can be brought to an angle of less than 180 degrees.
- the rolling axles of two adjacent rollers make an angle of 180 degrees.
- the roll axis of a roll is the direction of the main axis of inertia of this role.
- the roll rolls around this roll axis as it rolls on a base in a roll direction with its peripheral surface.
- the roll axes of two adjacent rolls angle less than 180 degrees, this means that the rolling directions are not parallel, but occupy an angle greater than 0 degrees to each other. In this case, the rollers roll apart so that their faces are separated. In this case, despite the free rolling a touch and thus jamming effectively avoided, so that damage to the winding material is almost completely excluded.
- the invention comprises a device for accelerating the rollers.
- a force acts on the rollers to give them a rolling direction.
- the means for accelerating the rollers comprises means for tilting a support surface on which the rollers rest.
- the tilting axis is parallel or substantially parallel to the axial extent of the winding shaft.
- This embodiment is particularly advantageous when the support surface is angled so that it forms a trough parallel to the axial direction of the winding shaft. In this case, the rollers can not roll laterally during the relative movement to the winding shaft. A tilting of the support surface now causes that moving these rollers no potential energy must be supplied to overcome the sides of the trough.
- the device for changing the position of the rolling axes of the rollers comprises at least one displacement device with at least one displacement element which is arranged along a convexly extending line.
- Convex in this context means that the ends of the line are further away from the rollers whose roll axes are still at an angle of 180 degrees than the center of the line.
- a particularly preferred embodiment of the invention includes a tube, a rod and / or a rod, which may be convex.
- a simple element is provided, which can act on several roles. It is preferred that the convex shape extends at least in the projection in the roller plane of the rollers, so that the effect already described above (rotation of the rollers about a vertical axis) also occurs.
- the displacement element comprises a roller or roller whose axis of rotation is arranged tangentially to the convex line or is parallel to this tangent.
- a roller or roller has the advantage that they roll on the rollers, so that the winding material, which is located on the rollers, so that the winding material is affected as little as possible.
- such a roller can be freely rotatably mounted and / or driven. Free rotation allows for easy unrollability on the roll whereas a drive can serve to translate the rolls into a rolling motion.
- the rollers or roller has a peripheral surface, which consists at least partially of Teflon.
- the adhesion between the winding material and the roller or roller is further reduced in order to further reduce the risk of damage.
- the displacement device and / or the receiving device to comprise elevations with which the frictional contact of the rollers with respect to the displacement device and / or the receiving device can be reduced at least for a short time.
- the surfaces of the elevations preferably have small areas, so that the contact surface of the roller with the receiving device and / or the displacement device is reduced. In this way, the frictional contact is reduced.
- a single roll thus runs up to one or more of these elevations, wherein the contact surface is only a small part of the previous contact surface.
- the big advantage arises especially when now the roll is rotated about a vertical axis.
- the elevations are advantageous in particular when the rollers are acted upon by a displacement element whose at least one displacement element is arranged along a convexly extending line.
- the elevations in the displacement device and / or the receiving device is incorporated. This means that these devices and the elevations are made of the same material and the elevations are introduced, for example, by imprints in the material. This can be a procedure for a simple production.
- the ridges is provided as separate components in or on the displacement device and / or the receiving device, which are here on or attached. A replaceability is given. Also, other suitable materials may be provided which provide the rollers with low frictional resistance.
- At least some of the elevations at least partially comprise Teflon. This material offers a particularly low frictional resistance.
- the device for changing the position of the rolling axes of the rollers is arranged on a displacement device with which it is movable transversely to the axis of the winding shaft.
- This traversing device can be understood as a concretization of the displacement device already mentioned above, wherein the traversing device can essentially perform a linear movement.
- a variety of drives can be provided.
- at least one cylinder which can be actuated by compressed air and which is inexpensive to purchase and to maintain is preferred.
- the traversing device comprises rails arranged on both sides of the support surface, on which the carriages are displaceable.
- the carriages carry - directly or indirectly - the device for changing the position of the rolling axes of the rollers.
- the object of the invention is - as already stated above - also solved by a method in which the rolling axes of two adjacent rollers are brought to an angle of less than 180 degrees to each other by means of a device for changing the position of the rollers.
- FIG. 1 shows a winding device 1 and a roller removal device 2.
- the winding device 1 comprises as components two parts of a machine frame 3, 4, in which in a manner not shown, a web guide roller 5 is mounted, which is the last roller over which runs the at least one material web, before the latter reaches the actual winding.
- the web guide roller 5 is often not stored directly in these parts of the machine frame. It can also be mounted in intermediate frames to be displaceable relative to the machine frame.
- Said web guide roller 5 may be a contact roller. With such a contact roller, the material web is brought to the winding so that a defined amount of air is wrapped between the individual layers of the coil. For this purpose, a defined distance between the web guide roll and the winding is produced.
- a winding shaft 6 can be seen. Although it is also shown in this regard that this winding shaft 6 is mounted in the parts of the machine frame 3, 4, but this is a simplified representation. In general, the winding shaft is mounted in auxiliary racks, so that the winding shaft is movable radially and / or in the circumferential direction of the web guide roller. The movement in the circumferential direction is necessary, for example, in an automatic roll change. The adjustment in the radial direction relative to the web guide roller 5 is necessary in order to adjust the already described above defined distance between the web guide roller 5 and the winding shaft 6.
- the winding shaft 6 carries one or more winding tubes 7, wherein four winding tubes are provided in the present embodiment. Some layers of the material webs have already been wound on the winding tubes in the time shown, wherein each winding tube 7 a Material web 8 is assigned. A winding tube 7 and the associated and already wound part of the web 8 form a winding 9, which is mainly referred to above as a role.
- the material webs 8 are generally produced from a single material web, not shown. In order to prevent contact of the edges of the web of material separated into individual material webs 8 and thus damage, the webs of material 8 are arranged at a distance 10 from each other on the web guide roll 5.
- This distance is often produced by cutting out and removing a narrow strip from the individual material web between two of the material webs 8 to produce it.
- roller removal device 2 On the roller removal device 2, which in the FIG. 1 opposite to the winding device 1 is shown, are taken from the winding device 1, finished wound winding or rollers 11, the cores still pushed onto the associated winding shaft 12 and the winding shaft 12 is still inserted into the cores.
- the winding shaft 12 is held at one end in a holder 13, wherein the winding shaft 12 and holder 13 are coupled together and thus separated from each other, so that the holder 13 can each take a winding shaft with finished wound rollers from the winding device 1.
- the holder 13 can not hold it over the winding shaft; rather, the rollers rest on a receiving table 14, which is configured trough-like, so that the rollers can not unintentionally roll down from the receiving table 14.
- the roller removal device 2 may be placed on runways or rails and be displaceable by means of wheels in the direction of arrow z.
- the roller removal device 2 comprises a transfer device 15, with which the rollers 11 can be transferred to a receiving device 21.
- the receiving device can transfer the rollers, for example, to a transport device for removal or further transport or to a packaging machine for packaging the rollers.
- the receiving device can also take over the onward transport function itself.
- the transfer device 15 comprises, as core elements, carriages 16 which are displaceable on rails 17 arranged on both sides of the receiving table 14.
- a drive is provided, which is not shown in the figures.
- a sliding device 20 is provided between two carriages.
- This comprises in the illustrated embodiment, a curved rod 18, which - seen in the y-direction, with its apex, which is approximately centrally located between the carriage 16, the trough of the receiving table 14 and thus the rollers is closest. Looking from there in the direction of the carriage, the rod thus assumes an ever-increasing distance to the rollers 11.
- Arranged freely rotatably on the rod are small rollers 19, which in their entirety describe along the convex shape formed by the rod. Instead of the rollers and small wheels can be provided. It is advantageous if the rollers or rollers 19 or the wheels are very smooth and thus when touching the rollers 11 this add no damage.
- the carriages can carry a supporting element 25, which - like the receiving table 14 - is configured trough-like and on which still empty winding tubes 7 are placed. These empty cores 7 are available for a roll change.
- Roller removal device 2 may further be adapted to tilt the receiving table 14.
- a device not shown in detail for providing a tilting force is provided, wherein this then acts so that the pusher 20 remote from side 22 of the receiving table is lowered and / or the pusher 20 facing side 23 of the receiving table is raised (with āfacing" and āturned awayā from the direction of view of the rollers 11 is to be understood), so that thereby the rollers can roll from the receiving table.
- nubs 24 The side facing away from the sliding device 22 of the receiving table 14 is provided with nubs 24, which rise from the surface of the receiving table 14. These nubs 24 are advantageously lined up along a line which is substantially parallel to the trough. These nubs can be inserted and fixed in holes of the receiving table. But they can also be integrally formed with the receiving table.
- the winding shaft 12 with the finished coils 11 is deposited on the receiving table 14 by a device, not shown, that the winding shaft 12 is received by the holder 13. Now, the entire roller picking device 2 is moved in the direction of the arrow z. Since the holder is immovable at least in the axial direction of the rollers 11 or at least held immovable, the winding shaft 12 is pulled out of the winding tubes by the displacement. The rollers 11 now experience only a supporting force, which is applied by the receiving table 14. In the FIG. 2 is shown that the roller picking device 2 has been moved to the full travel.
- the transfer device 15 is moved in the direction of the arrow y, so that now the displacement device 20 comes into operative connection with the rollers, wherein the rollers 19 comes into touching contact with the rollers 11.
- a contact is first with the rollers 11, which are arranged in the region of the apex of the displacement device. These are thus placed in a rolling motion about their rolling axes.
- this movement is superimposed by a rotational movement about a vertical axis associated with the respective roller 11, which is essentially caused by the fact that the contact initially acts only in the region of one end of a roller and, as a rule, less force has to be expended for the described rotation of this roller as for moving or pushing away the rollers.
- the nubs described above are provided. On these run the roles, so that the twisting is facilitated. However, it may also occur the reverse case, after which the rollers are first pushed away a bit and then - after the emergence of the respective role on one or more knobs - are rotated due to the temporarily reduced static friction force.
- the effect is that the roll axes of the rollers are now no longer aligned, so no longer take an angle of 180 degrees. Rather, the axes of rotation now form a family of tangents which run along a line analogous to the rod 18. These axes of rotation thus each take an angle of less than 180 degrees. Overall, this results in the rollers rolling in slightly different directions. These rolling directions are in the FIG. 3 indicated by the arrows 26. As a rule, the rolling directions each represent a normal to the roll axis of the respective roll. Because of this described arrangement of the roll axes, a running apart of the rolls 11 during unwinding can be observed. A tilting of the rollers when unrolling and thus a risk of damage are thus reliably avoided.
- tilting of the receiving table 14 can still have a supporting effect.
- This procedure is advantageous because then the Shifting device does not have to apply all the force alone to move the rollers 11 into motion. Too much pressure applied to the rollers by the rollers 19 could damage them. In addition, without the support of the dumping, the rod 18 would probably have to be made more massive.
- FIG. 4 now shows the situation in which the rollers are completely and completely unrolled on the receiving device 21.
- the FIG. 4 further shows that the transfer device 15 has been moved so far in the direction of the arrow y, that the axes of the winding tubes 7 and the axis of the winding shaft 12 are aligned.
- the winding tubes and the winding shaft were aligned with each other, wherein pushing the winding tubes 7 on the winding shaft 12 by moving the winding tubes 7 in the axial direction (direction -z) causes the pushing.
- This process is in the FIG. 5 shown.
- This is again a stocked with empty cores winding shaft available that can be passed with appropriate facilities back to the winding device 1, which is not shown here in detail. It is now possible to carry out the next winding change.
- the FIG. 6 clarifies once again the positions of the roles after the change in position.
- the two rollers 11 are additionally characterized in this figure by their rolling axes 27, which represent their main axes of inertia.
- the rolling axes 27 (shown by broken lines) assume an angle ā , which according to the invention is less than 180 degrees after the change in position. This means at the same time that the direction of movement indicated by the arrows 26 are no longer parallel to each other, but diverge.
Landscapes
- Replacement Of Web Rolls (AREA)
Description
Die Erfindung betrifft eine Rollenentnahmeeinrichtung nach dem Oberbegriff des Anspruchs 1, eine Wickeleinrichtung nach dem Oberbegriff des Anspruchs 15 sowie ein Verfahren nach dem Oberbegriff des Anspruchs 16.The invention relates to a roller removal device according to the preamble of claim 1, a winding device according to the preamble of
Mehrere Rollen, auf die beispielsweise bahnfƶrmige Folie, insbesondere bahnfƶrmige Kunststofffolie aufgewickelt ist, werden oft auf einer Wickelwelle gehalten, um mehrere Nutzen gleichzeitig be- oder verarbeiten, beispielsweise aufwickeln, zu kƶnnen.Several rolls on which, for example, sheet-like film, in particular sheet-like plastic film is wound up, are often held on a winding shaft in order to process or process several uses at the same time, for example by being able to wind up.
AnschlieĆend müssen diese Rollenwickel von der Wickelwelle abgezogen und neuen Rollenwickel auf die Wickelwelle aufgeschoben werden. Diesem Zweck dient im Allgemeinen eine Verlagerungseinrichtung, mit welcher die Rollenwickel relativ zur Wickelwelle verlagerbar sind. Diese Verlagerungseinrichtung kann eine AuflageflƤche umfassen, auf welchen die Rollenwickel aufliegen. Aufgrund der Haftreibung zwischen Rollenwickel und AuflageflƤche werden die Rollenwickel durch ein axiales Verfahren der AuflageflƤche von der Wickelwelle abgezogen. Unterstützend kƶnnen auch Halteelemente vorgesehen werden, die ein Verrutschen der Rollenwickel auf der AuflageflƤche vermeiden.Subsequently, these reel rolls must be subtracted from the winding shaft and pushed onto the reel shaft new roll reel. This purpose is generally served by a displacement device, with which the roller windings are displaceable relative to the winding shaft. This displacement device may comprise a bearing surface on which rest the roll winding. Due to the static friction between roller winding and bearing surface, the roller windings are removed by an axial process of the bearing surface of the winding shaft. Supporting can also be provided retaining elements, which prevent slippage of the roll winding on the support surface.
Die Rollenwickel sind dann einer Aufnahmeeinrichtung zuzuführen, welche die Rollen aufnehmen, so dass sie anschlieĆend beispielsweise weitertransportiert, gesammelt oder verpackt werden kƶnnen.The roll wraps are then to be supplied to a receiving device, which receive the rolls so that they can subsequently be transported, collected or packaged, for example.
Von der Verlagerungseinrichtung auf die Aufnahmeeinrichtung werden die Rollen durch eine Ćbergabeeinrichtung überführt, wobei die Rollen zumindest bereichsweise frei rollbar sind. Dies erfolgt beispielsweise durch eine Drückvorrichtung oder ein Abkippen der Verlagerungseinrichtung oder durch eine Kombination aus beidem.From the displacement device to the receiving device, the rollers are transferred by a transfer device, wherein the rollers are at least partially freely rollable. This is done for example by a pressing device or tilting of the displacement device or by a combination of both.
Die
Die
Die
Problematisch dabei ist jedoch, dass sich beim freien Rollen die Stirnseiten der Rollen verhaken können, so dass ein geradliniges Abrollen nicht gewährleistet ist, was letztendlich zur Beschädigung des auf den Rollen aufgewickelten Wickelguts führen kann.The problem with this is, however, that can catch the faces of the roles in the free roles, so that a straight rolling is not guaranteed, which can ultimately lead to damage of the wound on the rolls of winding material.
Die Aufgabe der vorliegenden Erfindung ist es daher, eine Vorrichtung und ein Verfahren vorzuschlagen, so dass derartige BeschƤdigungen vermieden werden.The object of the present invention is therefore to propose an apparatus and a method so that such damage is avoided.
Erfindungsgemäà wird diese Aufgabe durch sƤmtliche Merkmale der Ansprüche 1, 15 und 16 gelƶst. In den abhƤngigen Ansprüchen, in den Figuren und in der Beschreibung sind mƶgliche Ausgestaltungen der Erfindung angegeben. Dabei gelten Merkmale, die im Zusammenhang mit den erfindungsgemƤĆen Vorrichtungen angegeben sind, auch im Zusammenhang mit dem erfindungsgemƤĆen Verfahren und umgekehrt, so dass wechselweise auf die jeweiligen Merkmale zurückgegriffen wird bzw. werden kann.According to the invention this object is achieved by all features of
Gemäà der Erfindung ist eine Einrichtung zur Lageveränderung der Rollachsen der Rollen vorgesehen, mit welcher die Rollachsen zweier benachbarter Rollen auf einen Winkel von weniger als 180 Grad bringbar sind.According to the invention, a device for changing the position of the rolling axes of the rollers is provided, with which the rolling axes of two adjacent rollers can be brought to an angle of less than 180 degrees.
Wenn die Rollen sich noch auf der Wickelwelle befinden oder kurz nach dem Abschieben hiervon, nehmen die Rollachsen zweier benachbarter Rollen einen Winkel von 180 Grad ein. Die Rollachse einer Rolle ist dabei die Richtung der HaupttrƤgheitsachse dieser Rolle. Um diese Rollachse rollt die Rolle, wenn sie mit ihrer UmfangsoberflƤche auf einer Unterlage in einer Rollrichtung abrollt. Wenn die Rollachsen zweier benachbarter Rollen einen Winkel von weniger als 180 Grad einnehmen, so bedeutet das, dass die Rollrichtungen nicht parallel liegen, sondern einen Winkel grƶĆer als 0 Grad zueinander einnehmen. In diesem Fall rollen die Rollen auseinander, so dass sich ihre Stirnseiten voneinander entfernen. In diesem Fall werden trotz des freien Rollens eine Berührung und damit eine Verkantung effektiv vermieden, so dass eine BeschƤdigung des Wickelguts nahezu vollstƤndig ausgeschlossen ist.When the rollers are still on the winding shaft or shortly after being pushed off, the rolling axles of two adjacent rollers make an angle of 180 degrees. The roll axis of a roll is the direction of the main axis of inertia of this role. The roll rolls around this roll axis as it rolls on a base in a roll direction with its peripheral surface. When the roll axes of two adjacent rolls angle less than 180 degrees, this means that the rolling directions are not parallel, but occupy an angle greater than 0 degrees to each other. In this case, the rollers roll apart so that their faces are separated. In this case, despite the free rolling a touch and thus jamming effectively avoided, so that damage to the winding material is almost completely excluded.
In einer vorteilhaften Ausführungsform umfasst die Erfindung eine Einrichtung zum Beschleunigen der Rollen. Damit ist gemeint, dass eine Kraft auf die Rollen einwirkt, um diesen eine Rollrichtung zu geben. In diesem Fall ist es auf einfache Weise möglich, die Rollachsen von jeweils zwei benachbarten Rollen auf einen Winkel von weniger als 180 Grad zu bringen.In an advantageous embodiment, the invention comprises a device for accelerating the rollers. By this is meant that a force acts on the rollers to give them a rolling direction. In this case, it is easily possible to bring the rolling axes of each two adjacent rollers to an angle of less than 180 degrees.
In einer weiteren vorteilhaften Ausführungsform der Erfindung umfasst die Einrichtung zum Beschleunigen der Rollen eine Einrichtung zum Kippen einer AuflageflƤche, auf welcher die Rollen aufliegen. Dabei verlƤuft die Kippachse parallel oder im Wesentlichen parallel zu der axialen Erstreckung der Wickelwelle. Diese Ausführungsform ist besonders dann vorteilhaft, wenn die AuflageflƤche abgewinkelt ist, so dass sie eine Mulde parallel zur axialen Richtung der Wickelwelle bildet. In diesem Fall kƶnnen die Rollen bei der Relativbewegung zur Wickelwelle nicht seitlich wegrollen. Ein Kippen der AuflageflƤche bewirkt nun, dass zum Bewegen Rollen diesen keine potentielle Energie zum Ćberwinden der Seiten der Mulde zugeführt werden muss.In a further advantageous embodiment of the invention, the means for accelerating the rollers comprises means for tilting a support surface on which the rollers rest. The tilting axis is parallel or substantially parallel to the axial extent of the winding shaft. This embodiment is particularly advantageous when the support surface is angled so that it forms a trough parallel to the axial direction of the winding shaft. In this case, the rollers can not roll laterally during the relative movement to the winding shaft. A tilting of the support surface now causes that moving these rollers no potential energy must be supplied to overcome the sides of the trough.
Es ist besonders vorteilhaft, wenn die Einrichtung zur Lageveränderung der Rollachsen der Rollen zumindest eine Verschiebeeinrichtung mit wenigstens einem Verschiebeelement umfasst, welches entlang einer konvex verlaufenden Linie angeordnet ist. "Konvex" bedeutet in diesem Zusammenhang, dass die Enden der Linie von den Rollen, deren Rollachsen noch einen Winkel von 180 Grad einnehmen, weiter entfernt sind als die Mitte der Linie. Mit dieser Verschiebeeinrichtung können nun die Rollen auf eine besonders einfache Weise derart beeinflusst werden, dass die Rollachsen zweier benachbarter Rollen auf einen Winkel von weniger als 180 Grad bringbar sind. Aufgrund der Trägheit der Rollen wird ein Verschiebeelement mit einer konvex verlaufenden Linie eine Rolle zunächst, da das Verschiebelement nur einen Berührungspunkt oder eine kurze Berührungslinie mit der Rolle hat, diese im Wesentlichen zunächst um eine vertikale Achse drehen, bevor die Rolle abrollt. Damit das Drehen zuverlässig vor dem Abrollen erfolgt, ist es vorteilhaft, wenn diese Verschiebeeinrichtung mit der vorgenannten Einrichtung zum Kippen zusammenwirkt. In diesem Fall kann vorgesehen sein, dass zunächst das Verschiebeelement auf die Rollen einwirkt, bevor die Einrichtung zum Kippen betätigt wird, welches das Abrollen der Rollen hervorruft.It is particularly advantageous if the device for changing the position of the rolling axes of the rollers comprises at least one displacement device with at least one displacement element which is arranged along a convexly extending line. "Convex" in this context means that the ends of the line are further away from the rollers whose roll axes are still at an angle of 180 degrees than the center of the line. With this displacement device, the rollers can now be influenced in a particularly simple manner such that the rolling axes of two adjacent rollers can be brought to an angle of less than 180 degrees. Due to the inertia of the rollers is a sliding element with a convex running Line a role initially, since the sliding element has only one point of contact or a short line of contact with the roller, these rotate substantially first about a vertical axis before the roller rolls off. So that the rotation takes place reliably before rolling, it is advantageous if this displacement device cooperates with the aforementioned means for tilting. In this case, it may be provided that initially the displacement element acts on the rollers before the device for tilting is actuated, which causes the rolling of the rollers.
Eine besonders bevorzugte Ausgestaltung der Erfindung beinhaltet ein Rohr, eine Stange und/oder einen Stab, welche konvex geformt sein können. Damit ist ein einfaches Element zur Verfügung gestellt, welches auf mehrere Rollen einwirken kann. Dabei ist es bevorzugt, dass die konvexe Form zumindest in der Projektion in der Rollebene der Rollen verläuft, so dass der bereits oben beschriebene Effekt (Verdrehen der Rollen um eine vertikale Achse) auch eintritt.A particularly preferred embodiment of the invention includes a tube, a rod and / or a rod, which may be convex. Thus, a simple element is provided, which can act on several roles. It is preferred that the convex shape extends at least in the projection in the roller plane of the rollers, so that the effect already described above (rotation of the rollers about a vertical axis) also occurs.
In einer weiteren oder anderen Ausgestaltung der Erfindung ist vorgesehen, dass das Verschiebeelement eine Rolle oder Walze umfasst, deren Drehachse tangential zu der konvex verlaufenden Linie angeordnet ist oder parallel zu dieser Tangente liegt. Eine Rolle oder Walze bietet den Vorteil, dass sie auf den Rollen abrollen, so dass das Wickelgut, welches sich auf den Rollen befindet, so dass das Wickelgut mƶglichst wenig beeintrƤchtigt wird.In a further or other embodiment of the invention, it is provided that the displacement element comprises a roller or roller whose axis of rotation is arranged tangentially to the convex line or is parallel to this tangent. A roller or roller has the advantage that they roll on the rollers, so that the winding material, which is located on the rollers, so that the winding material is affected as little as possible.
In weiterer vorteilhafter Ausgestaltung kann eine solche Rolle frei drehbar gelagert und/oder antreibbar sein. Eine freie Drehbarkeit dient der leichten Abrollbarkeit auf der Rolle, wogegen ein Antrieb dazu dienen kann, die Rollen in eine Abrollbewegung zu versetzen.In a further advantageous embodiment, such a roller can be freely rotatably mounted and / or driven. Free rotation allows for easy unrollability on the roll whereas a drive can serve to translate the rolls into a rolling motion.
Weiterhin kann vorgesehen sein, dass die Rollen oder Walze eine UmfangsoberflƤche aufweist, die zumindest bereichsweise aus Teflon besteht. Damit wird die Haftung zwischen dem Wickelgut und der Rolle bzw. Walze weiter reduziert, um die BeschƤdigungsgefahr weiter zu verringern.Furthermore, it can be provided that the rollers or roller has a peripheral surface, which consists at least partially of Teflon. Thus, the adhesion between the winding material and the roller or roller is further reduced in order to further reduce the risk of damage.
In einer besonders bevorzugten Ausführungsform der Erfindung ist vorgesehen, dass die Verlagerungseinrichtung und/oder die Aufnahmeeinrichtung Erhƶhungen umfasst, mit welchen der Reibkontakt der Rollen zur Verlagerungseinrichtung und/oder zur Aufnahmeeinrichtung zumindest kurzzeitig reduzierbar ist. Dabei weisen die OberflƤchen der Erhƶhungen bevorzugt kleine FlƤchen auf, so dass die KontaktflƤche der Rolle mit der Aufnahmeeinrichtung und/oder der Verlagerungseinrichtung reduziert ist. Auf diese Weise wird der Reibkontakt verringert. Eine einzelne Rolle lƤuft also auf eine oder mehrere dieser Erhƶhungen hinauf, wobei die KontaktflƤche nur noch einen geringen Teil der vorherigen KontaktflƤche darstellt. Der groĆe Vorteil entsteht insbesondere dann, wenn nun die Rolle um eine vertikale Achse gedreht wird. Mit anderen Worten sind die Erhƶhungen insbesondere dann von Vorteil, wenn auf die Rollen mit einem Verschiebeelement eingewirkt wird, deren zumindest eine Verschiebeelement entlang einer konvex verlaufenden Linie angeordnet ist.In a particularly preferred embodiment of the invention, provision is made for the displacement device and / or the receiving device to comprise elevations with which the frictional contact of the rollers with respect to the displacement device and / or the receiving device can be reduced at least for a short time. In this case, the surfaces of the elevations preferably have small areas, so that the contact surface of the roller with the receiving device and / or the displacement device is reduced. In this way, the frictional contact is reduced. A single roll thus runs up to one or more of these elevations, wherein the contact surface is only a small part of the previous contact surface. The big advantage arises especially when now the roll is rotated about a vertical axis. In other words, the elevations are advantageous in particular when the rollers are acted upon by a displacement element whose at least one displacement element is arranged along a convexly extending line.
Vorteilhaft ist dabei, wenn zumindest ein Teil der Erhƶhungen in die Verlagerungseinrichtung und/oder die Aufnahmeeinrichtung eingearbeitet ist. Das bedeutet, dass diese Einrichtungen und die Erhƶhungen aus demselben Material bestehen und die Erhƶhungen beispielsweise durch PrƤgungen in das Material eingebracht sind. Dies kann eine Vorgehensweise zu einer einfachen Herstellung sein.It is advantageous if at least a portion of the elevations in the displacement device and / or the receiving device is incorporated. This means that these devices and the elevations are made of the same material and the elevations are introduced, for example, by imprints in the material. This can be a procedure for a simple production.
Da jedoch ein gewisser Verschleià an den Erhöhungen unvermeidbar erscheint, ist es vorteilhaft, wenn zumindest einen Teil der Erhöhungen als separate Bauteile in oder an die Verlagerungseinrichtung und/oder die Aufnahmeeinrichtung vorgesehen ist, welche hier ein- oder angesetzt sind. Eine Auswechselbarkeit ist damit gegeben. Auch können andere, geeignete Materialien vorgesehen sein, die den Rollen einen geringen Reibungswiderstand bieten.However, since some wear on the ridges appears unavoidable, it is advantageous if at least a portion of the ridges is provided as separate components in or on the displacement device and / or the receiving device, which are here on or attached. A replaceability is given. Also, other suitable materials may be provided which provide the rollers with low frictional resistance.
So ist es vorteilhaft, wenn zumindest ein Teil der Erhƶhungen wenigstens teilweise Teflon umfasst. Dieses Material bietet einen besonders geringen Reibungswiderstand.Thus, it is advantageous if at least some of the elevations at least partially comprise Teflon. This material offers a particularly low frictional resistance.
In einer vorteilhaften Ausführungsform der erfindungsgemƤĆen Rollenentnahmeeinrichtung ist vorgesehen, dass die Einrichtung zur LageverƤnderung der Rollachsen der Rollen an einer Verfahreinrichtung angeordnet ist, mit welcher diese quer zur Achse der Wickelwelle verfahrbar ist. Diese Verfahreinrichtung kann als Konkretisierung der bereits oben genannten Verschiebeeinrichtung aufgefasst werden, wobei die Verfahreinrichtung im Wesentlichen eine Linearbewegung vollführen kann. Für eine solche Liniearbewegung kƶnnen vielfƤltige Antriebe vorgesehen werden. Bevorzugt ist jedoch wenigstens ein druckluftbetƤtigbarer Zylinder, der in der Anschaffung und im Unterhalt günstig ist.In an advantageous embodiment of the roller removal device according to the invention it is provided that the device for changing the position of the rolling axes of the rollers is arranged on a displacement device with which it is movable transversely to the axis of the winding shaft. This traversing device can be understood as a concretization of the displacement device already mentioned above, wherein the traversing device can essentially perform a linear movement. For such a linear movement, a variety of drives can be provided. However, at least one cylinder which can be actuated by compressed air and which is inexpensive to purchase and to maintain is preferred.
In einer die Erfindung verbessernden MaĆnahme ist vorgesehen, dass die Verfahreinrichtung beidseits der AuflageflƤche angeordnete Schienen umfasst, auf welchen die Schlitten verschiebbar sind. Die Schlitten tragen dabei - direkt oder indirekt - die Einrichtung zur LageverƤnderung der Rollachsen der Rollen.In a measure improving the invention, it is provided that the traversing device comprises rails arranged on both sides of the support surface, on which the carriages are displaceable. The carriages carry - directly or indirectly - the device for changing the position of the rolling axes of the rollers.
Die Aufgabe der Erfindung wird - wie bereits oben angegeben - auch durch ein Verfahren gelƶst, bei mittels einer Einrichtung zur LageverƤnderung der Rollachsen der Rollen die Rollachsen zweier benachbarter Rollen auf einen Winkel von weniger als 180 Grad zueinander gebracht werden.The object of the invention is - as already stated above - also solved by a method in which the rolling axes of two adjacent rollers are brought to an angle of less than 180 degrees to each other by means of a device for changing the position of the rollers.
Weitere Ausführungsbeispiele der Erfindung gehen aus der gegenständlichen Beschreibung und der Zeichnung hervor.
Die einzelnen Figuren zeigen:
- Fig. 1
- Rollenentnahme- und Wickelvorrichtung nach der Entnahme der Rollen
- Fig. 2
- Rollenentnahme- und Wickelvorrichtung nach der Entnahme der Rollen mit verschobenem Aufnahmetisch
- Fig. 3
- Rollenentnahme- und Wickelvorrichtung wƤhrend des Abschiebens der Rollen
- Fig. 4
- Rollenentnahme- und Wickelvorrichtung nach dem Positionieren der neuen Wickelhülsen
- Fig. 5
- Rollenentnahme- und Wickelvorrichtung während des Aufschiebens der neuen Wickelhülsen
- Fig. 6
- die Positionierung zweier Rollen zueinander nach der Ćnderung derer Lagen
The individual figures show:
- Fig. 1
- Roll removal and winding device after removal of the rollers
- Fig. 2
- Roll removal and winding device after removal of the rollers with shifted receiving table
- Fig. 3
- Roll removal and winding device during the removal of the rollers
- Fig. 4
- Roll removal and winding device after positioning the new cores
- Fig. 5
- Roll removal and winding device during the sliding of the new cores
- Fig. 6
- the positioning of two rollers to each other after changing their layers
Weiterhin ist eine Wickelwelle 6 zu sehen. Zwar ist diesbezüglich ebenfalls dargestellt, dass diese Wickelwelle 6 in den Teilen des Maschinengestells 3, 4 gelagert ist, jedoch ist dies eine vereinfachte Darstellung. In der Regel ist die Wickelwelle in Hilfsgestellen gelagert, so dass die Wickelwelle radial und/oder in Umfangsrichtung der Bahnführungswalze bewegbar ist. Die Bewegung in Umfangsrichtung ist beispielsweise bei einem automatischen Rollenwechsel notwendig. Die Einstellung in radialer Richtung relativ zur Bahnführungswalze 5 ist notwendig, um den bereits oben beschriebenen definierten Abstand zwischen der Bahnführungswalze 5 und der Wickelwelle 6 einstellen zu können.Furthermore, a winding
Die Wickelwelle 6 trägt eine oder mehrere Wickelhülsen 7, wobei im vorliegenden Ausführungsbeispiel vier Wickelhülsen vorgesehen sind. Auf den Wickelhülsen sind im dargestellten Zeitpunkt bereits einige Lagen der Materialbahnen aufgewickelt worden, wobei jeder Wickelhülse 7 eine Materialbahn 8 zugeordnet ist. Eine Wickelhülse 7 und der zugeordnete und bereits aufgewickelte Teil der Materialbahn 8 bilden einen Wickel 9, der weiter oben vorwiegend als Rolle bezeichnet wird. Die Materialbahnen 8 werden in der Regel aus einer einzigen, nicht dargestellten Materialbahn erzeugt. Um eine Berührung der Ränder der in einzelne Materialbahnen 8 getrennte Materialbahn und damit eine Beschädigung zu verhindern, sind die Materialbahnen 8 mit einem Abstand 10 zueinander auf der Bahnführungswalze 5 angeordnet. Dieser Abstand wird oft dadurch hergestellt, dass ein schmaler Streifen aus der einzelnen Materialbahn zwischen zwei der Materialbahnen 8 zur Erzeugung dieser herausgeschnitten und abgeführt wird. Die einzelnen Wickelhülsen 7 berühren sich jedoch einander, so dass letztlich die Stirnseiten der Wickelhülsen über die Stirnseiten der aufgewickelten Materialbahn hinaus reichen.The winding
Auf der Rollenentnahmevorrichtung 2, die in der
Der Halter 13 kann wegen des im allgemeinen hohen Gewichts der Rollen diese nicht über die Wickelwelle halten, vielmehr liegen die Rollen auf einem Aufnahmetisch 14 auf, der muldenartig ausgestaltet ist, so dass die Rollen nicht unbeabsichtigt vom Aufnahmetisch 14 herunterrollen können.Because of the generally high weight of the rollers, the
Die Rollenentnahmeeinrichtung 2 kann auf Rollbahnen oder Schienen aufgestellt sein und mittels RƤder in Richtung des Pfeils z verschiebbar sein.The roller removal device 2 may be placed on runways or rails and be displaceable by means of wheels in the direction of arrow z.
Weiterhin umfasst die Rollenentnahmeeinrichtung 2 eine Ćbergabeeinrichtung 15, mit welcher die Rollen 11 an eine Aufnahmeeinrichtung 21 übergebbar sind. die Aufnahmeeinrichtung kann die Rollen beispielsweise einer Transporteinrichtung zum Ab- oder Weitertransport oder einer Verpackungsmaschine zum Verpacken der Rollen übergeben. Die Aufnahmeeinrichtung kann auch selbst die Weitertransportfunktion übernehmen.Furthermore, the roller removal device 2 comprises a
Die Ćbergabeeinrichtung 15 umfasst als Kernelemente Schlitten 16, die auf beidseits des Aufnahmetisches 14 angeordneten Schienen 17 verschiebbar sind. Hier ist ein Antrieb vorgesehen, der jedoch in den Figuren nicht dargestellt ist. Zwischen zwei Schlitten ist eine Schiebevorrichtung 20 vorgesehen. Diese umfasst im dargestellten Ausführungsbeispiel eine gebogene Stange 18, die - in y-Richtung gesehen, mit ihrem Scheitelpunkt, der in etwa mittig zwischen den Schlitten 16 liegt, der Mulde des Aufnahmetisches 14 und damit den Rollen am nƤchsten ist. Von dort aus in Richtung der Schlitten blickend nimmt die Stange also einen immer grƶĆer werdenden Abstand zu den Rollen 11 ein. Frei drehbar auf der Stange angeordnet sind kleine Walzen 19, die in ihrer Gesamtheit entlang der durch die Stange gebildete konvexe Form beschreiben. Anstelle der Rollen kƶnnen auch kleine RƤdchen vorgesehen sein. Von Vorteil ist es, wenn die Walzen oder Rollen 19 bzw. die RƤdchen sehr leichtgƤngig sind und damit beim Berühren der Rollen 11 diesen keine BeschƤdigungen hinzufügen.The
Die Schlitten können darüber hinaus noch ein Tragelement 25 tragen, welches - ähnlich wie der Aufnahmetisch 14 - muldenartig ausgestaltet ist und auf welchem noch leere Wickelhülsen 7 aufgelegt werden. Diese leeren Wickelhülsen 7 stehen für einen Wickelwechsel zur Verfügung.In addition, the carriages can carry a supporting
Rollenentnahmeeinrichtung 2 kann weiterhin dazu ausgebildet sein, den Aufnahmetisch 14 zu kippen. Dazu ist eine nicht nƤher gezeigte Einrichtung zur Bereitstellung einer Kippkraft vorgesehen, wobei diese dann so wirkt, dass die der Schiebevorrichtung 20 abgewandte Seite 22 des Aufnahmetisches abgesenkt und/oder die der Schiebevorrichtung 20 zugewandte Seite 23 des Aufnahmetisches angehoben wird (wobei sich "zugewandt" und "abgewandt" aus Blickrichtung der Rollen 11 zu verstehen ist), so dass dadurch die Rollen vom Aufnahmetisch abrollen kƶnnen.Roller removal device 2 may further be adapted to tilt the receiving table 14. For this purpose, a device not shown in detail for providing a tilting force is provided, wherein this then acts so that the
Die der Schiebevorrichtung abgewandte Seite 22 des Aufnahmetisches 14 ist mit Noppen 24 versehen, die sich aus der Oberfläche des Aufnahmetisches 14 erheben. Diese Noppen 24 sind vorteilhafterweise entlang einer Linie, die im Wesentlichen parallel zu der Mulde verläuft, aufgereiht. Diese Noppen können in Bohrungen des Aufnahmetisches eingesteckt und befestigt sein. Sie können aber auch einstückig mit dem Aufnahmetisch ausgebildet sein.The side facing away from the sliding
Ein Rollenwechsel und insbesondere die Ćbergabe der Rollen 11 an die Aufnahmeeinrichtung 21 werden nun anhand der
Nun wird, wie es in der
Bei weiterer Bewegung der Verschiebeeinrichtung werden auch alle weiteren Rollen auf die beschriebene Weise erfasst.Upon further movement of the displacement device all other roles are detected in the manner described.
Unabhängig davon, ob nun zuerst das Wegdrücken oder das Verdrehen auftritt, ist der Effekt, dass die Rollachsen der Rollen nun nicht mehr miteinander fluchten, also nicht mehr einen Winkel von 180 Grad einnehmen. Vielmehr bilden die Drehachsen nun eine Schar von Tangenten, die entlang einer analog zur Stange 18 gebogenen Linie verlaufen. Diese Drehachsen nehmen also untereinander jeweils einen Winkel von weniger als 180 Grad ein. Insgesamt hat dies zur Folge, dass die Rollen in leicht unterschiedliche Richtungen Rollen. Diese Rollrichtungen sind in der
Bei dem beschriebenen Vorgang kann ein Abkippen des Aufnahmetisches 14 noch unterstützend einwirken. Dieses Vorgehen ist vorteilhaft, da dann die Verschiebeeinrichtung nicht gƤnzlich alleine die Kraft zum Inbewegungsetzen der Rollen 11 aufbringen muss. Ein zu starker durch die Walzen 19 aufgebrachter Druck auf die Rollen kƶnnten diese beschƤdigen. AuĆerdem müsste ohne die Unterstützung durch das Abkippen mƶglicherweise die Stange 18 massiver ausgestaltet sein.In the described process, tilting of the receiving table 14 can still have a supporting effect. This procedure is advantageous because then the Shifting device does not have to apply all the force alone to move the
Die
Die
Auf die beschriebene Weise ist nicht nur eine Rollenentnahmeeinrichtung geschaffen worden, sondern auch ein Wickelsystem mit einer Wickelwechselvorrichtung und einer Rollenentnahmeeinrichtung.
Claims (16)
- A roll-removal device (2) by means of which a plurality of rolls (11) which have been wound to completion are transported away from a winding shaft (12) having⢠a displacement device (14) for displacing the rolls (11) relative to the winding shaft (12), in order to withdraw the rolls (11) from the winding shaft (12),⢠having a receiving device (21) for receiving the rolls (11) and⢠having a transfer device (15) for transferring the rolls (11) from the displacement device (14) to the receiving device (21), wherein the rolls (11) can be rolled freely at least in certain regions, wherein the rolls (11) roll about their rolling axes (27),characterized by
a device (15) for changing the position of the rolling axes (27) of the rolls (11), with which the rolling axes (27) of two adjacent rolls (11) can be moved to an angle (α) of less than 180 degrees in relation to one another. - A roll-removal device (2) according to Claim 1,
characterized in that
the transfer device (15) comprises a device for accelerating the rolls (11). - A roll-removal device (2) according to Claim 2,
characterized in that
the device for accelerating the rolls (11) comprises a device for tilting a support surface (14, 22, 23), on which the rolls (11) are supported, wherein the tilt axis is substantially parallel to the axial extension of the winding shaft (12). - A roll-removal device (2) according to any one of the preceding claims,
characterized in that
the device for changing the position of the rolling axes (27) of the rolls (11) comprises at least one sliding device (20) with at least one sliding element (19), which is arranged along a convexly extending line (18). - A roll-removal device (2) according to the preceding claim,
characterized in that
the sliding element (19) comprises a convexly formed tube or a convexly shaped rod. - A roll-removal device (2) according to any one of the two preceding claims,
characterized in that
the sliding element (19) comprises a roll (19) or roller (19), the axis of rotation of which is arranged tangentially to the convexly extending line (18). - A roll-removal device (2) according to the preceding claim,
characterized in that
the roll (19) or roller (19) is mounted and/or can be driven freely rotatably. - A roll-removal device (2) according to any one of the two preceding claims,
characterized in that
the roll (19) or roller (19) has a circumferential surface, which consists at least in certain regions of Teflon. - A roll-removal device (2) according to any one of the preceding claims,
characterized in that
the displacement device (14) and/or the receiving device (15) comprises elevations (24), with which the frictional contact of the rolls (11) to the displacement device (14) and/or the receiving device (15) can be reduced at least for a short time. - A roll-removal device (2) according to the preceding claim,
characterized in that
at least a part of the elevations (24) is incorporated into the displacement device (14) and/or the receiving device (15). - A roll-removal device (2) according to any one of the preceding claims,
characterized in that
at least part of the elevations (24) is inserted into or attached to the displacement device (14) and/or the receiving device (15) as a separate component. - A roll-removal device (2) according to any one of the three preceding claims,
characterized in that
at least a part of the elevations (24) is comprised at least partially of Teflon. - A roll-removal device (2) according to any one of the preceding claims,
characterized in that
the device (2) for changing the position of the roll axes (27) of the rolls (20) is arranged on a movement means, with which said winding shaft arranged transversely to the axis can be moved. - A roll-removal device according to any one of the preceding claims,
characterized in that
the movement means comprises rails (17) arranged on both sides of the support surface, on which slides (16) are displaceable, wherein the slides (16) carry a device (2) for changing the position of the rolling axes of the rolls. - A winding device (1)
having a winding shaft (6), on which at least two rolls (9) can be can be wound in a winding position,
having a feeding device (5) with which material webs (8) can be fed to the rolls (9), and having a transfer device, with which the winding shaft (6) can be removed from the winding position and can be fed to a roll-removal device,
characterized by
a roll-removal device according to any one of Claims 1 to 14. - A method by means of which a plurality of rolls (11) which have been wound to completion are transported away from a winding shaft (12) having the following steps:⢠Displacing the rolls (11) relative to the winding shaft (12) by means of a displacement device (14), in order to withdraw the rolls (11) from the winding shaft (12),⢠receiving the rolls (11) with a receiving device (21) and⢠transferring the rolls (11) from the displacement device (14) to the receiving device (21) by means of a transfer device (14), wherein the rolls (11) at least in certain regions roll freely, wherein the rolls (11) roll about the rolling axes (27),characterized in that
by means of a device (15) for changing the position of the rolling axes (27) of the rolls (11) the rolling axes (27) of two adjacent rolls (11) can be moved to an angle (α) of less than 180 degrees in relation to one another.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102014226859.1A DE102014226859B4 (en) | 2014-12-22 | 2014-12-22 | Roll removal device, winding device and method for the removal of several completely wound rolls |
| PCT/EP2015/080435 WO2016102349A1 (en) | 2014-12-22 | 2015-12-18 | Roll-removal device, winding device and method for transporting away a plurality of rolls which have been wound to completion |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3237315A1 EP3237315A1 (en) | 2017-11-01 |
| EP3237315B1 true EP3237315B1 (en) | 2018-11-07 |
Family
ID=55024123
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP15816449.1A Active EP3237315B1 (en) | 2014-12-22 | 2015-12-18 | Roll-removal device, winding device and method for transporting away a plurality of rolls which have been wound to completion |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US10464766B2 (en) |
| EP (1) | EP3237315B1 (en) |
| DE (1) | DE102014226859B4 (en) |
| WO (1) | WO2016102349A1 (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3466642B1 (en) * | 2017-10-06 | 2023-12-06 | Nitto Advanced Film Gronau GmbH | Method for coiling a strip of material |
| CN108016915B (en) * | 2017-11-08 | 2024-03-12 | äøęµ·å¹æå¹³å°å·č®¾å¤ęéå ¬åø | Automatic core pulling and core shaft pulling device for winding |
| CN111945414B (en) * | 2020-09-07 | 2025-08-01 | éēŗŗęŗēŗŗē»ęŗę¢°č”份ęéå ¬åø | Automatic upper shaft pulling and paper tube penetrating mechanism |
| CN119976473B (en) * | 2025-03-26 | 2025-11-21 | ē¦ē½å°(åøøå·)å°ęæęéå ¬åø | PVC coiled material winding device and production process thereof |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5810966A (en) * | 1994-12-08 | 1998-09-22 | Dai Nippon Printing Co., Ltd. | Sheet roll producing apparatus |
| US5941474A (en) * | 1996-07-16 | 1999-08-24 | Huntsman Packaging Corporation | System, apparatus and method for unloading and loading winder shafts |
| DE19743070A1 (en) * | 1997-09-30 | 1999-04-01 | Jagenberg Papiertech Gmbh | Carrier roll winding machine |
| FI108853B (en) * | 1997-12-10 | 2002-04-15 | Metso Paper Inc | Method and apparatus for automatically controlling separation of a group of rollers at a roll cutting machine |
| FI123537B (en) * | 2009-04-21 | 2013-06-28 | Metso Paper Inc | Roller cutting machine arrangement and method for operating a roller cutting machine arrangement |
| DE102013108831B4 (en) | 2013-05-13 | 2017-06-29 | Windmƶller & Hƶlscher Kg | Roller handling system with a winding shaft fastened on one side |
-
2014
- 2014-12-22 DE DE102014226859.1A patent/DE102014226859B4/en not_active Expired - Fee Related
-
2015
- 2015-12-18 US US15/531,902 patent/US10464766B2/en not_active Expired - Fee Related
- 2015-12-18 EP EP15816449.1A patent/EP3237315B1/en active Active
- 2015-12-18 WO PCT/EP2015/080435 patent/WO2016102349A1/en not_active Ceased
Non-Patent Citations (1)
| Title |
|---|
| None * |
Also Published As
| Publication number | Publication date |
|---|---|
| EP3237315A1 (en) | 2017-11-01 |
| US10464766B2 (en) | 2019-11-05 |
| DE102014226859B4 (en) | 2020-06-18 |
| DE102014226859A1 (en) | 2016-06-23 |
| US20170267477A1 (en) | 2017-09-21 |
| WO2016102349A1 (en) | 2016-06-30 |
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