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EP1872379A1 - Condensateur de puissance - Google Patents

Condensateur de puissance

Info

Publication number
EP1872379A1
EP1872379A1 EP06706027A EP06706027A EP1872379A1 EP 1872379 A1 EP1872379 A1 EP 1872379A1 EP 06706027 A EP06706027 A EP 06706027A EP 06706027 A EP06706027 A EP 06706027A EP 1872379 A1 EP1872379 A1 EP 1872379A1
Authority
EP
European Patent Office
Prior art keywords
capacitor
unit
power capacitor
interconnection
elements
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP06706027A
Other languages
German (de)
English (en)
Inventor
Gerhard Hiemer
Edmund Schirmer
Hermann Kilian
Hermann BAÜMEL
Dietrich George
Wilhelm Grimm
Wilhelm HÜBSCHER
Harald Vetter
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TDK Electronics AG
Aumovio Microelectronic GmbH
Original Assignee
Conti Temic Microelectronic GmbH
Epcos AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Conti Temic Microelectronic GmbH, Epcos AG filed Critical Conti Temic Microelectronic GmbH
Publication of EP1872379A1 publication Critical patent/EP1872379A1/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/15—Solid electrolytic capacitors
    • H01G9/151—Solid electrolytic capacitors with wound foil electrodes
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/004—Details
    • H01G9/022—Electrolytes; Absorbents
    • H01G9/025—Solid electrolytes
    • H01G9/028—Organic semiconducting electrolytes, e.g. TCNQ
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/004—Details
    • H01G9/14—Structural combinations or circuits for modifying, or compensating for, electric characteristics of electrolytic capacitors
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/70—Energy storage systems for electromobility, e.g. batteries

Definitions

  • the invention relates to a power capacitor for installation in a motor vehicle with a capacitor unit having at least a first and at least a second capacitor element, wherein each capacitor element comprises at least two wound and provided with metal layers plastic films which are provided on opposite longitudinal sides with metal-free edge strips.
  • Such power capacitors are used, for example, as a component of electronic control in vehicles, such as hybrid vehicles or electric vehicles.
  • Hybrid vehicles are vehicles that have two separate drive systems. In general, these are an electric and an internal combustion engine, which are coordinated by an electronic control system.
  • the electronic control consists, inter alia, of a converter which is installed in the drive train of the hybrid vehicle and converts DC voltage into AC voltage and provides the electric motor with energy in a suitable form.
  • the power capacitors provide energy buffering in the DC link. In order to fulfill this task even with rapidly variable amounts of energy, they must have the lowest possible inductance.
  • the power capacitor is suitable for low voltages in the range of 36 volts (V) up to higher voltages of several hundred to a thousand volts (V).
  • the power capacitor can be operated, for example, at an operating voltage of 36 volts (V). But he can also a much higher operating voltage, such as 450 volts (V).
  • the motor currents are usually in the range of 200 to 500 amperes (A).
  • the object of the present invention is to provide a power capacitor which has sufficient capacity in the smallest possible space.
  • the power capacitor consists of a capacitor unit which is composed of a plurality of capacitor elements, preferably of a first and a second capacitor element, and is equipped, for example, with a capacity of 1000 ⁇ F each.
  • the capacitor elements are connected in parallel by means of a connection unit.
  • the parallel connection of the capacitor elements results in comparison to a series connection a reduced capacitor series resistance. This avoids electrical losses due to the lower ohmic capacitor resistance in the current load of the power capacitor.
  • each capacitor element has at least two wound and provided with metal layers plastic films which are provided on opposite longitudinal sides with metal-free edge strips.
  • the electrodes are each led out to a winding end face and there provided with contact layers, which are produced by the Schoop'schen flame spraying.
  • this large-area metal coating of the winding front sides ensures a contact-secure connection between the electrodes and the connection elements.
  • the parallel connection of the plastic films contributes to the lowering of the inductance.
  • the wound arrangement of the layer sequence allows a high capacity realize smallest space.
  • the Schichtwickeltechnik also allows a space-saving and easy construction of the capacitor elements.
  • the interconnection unit for interconnecting the capacitor elements and for electrically contacting the power capacitor to the power electronics unit of a motor vehicle has a first and a second interconnection element, wherein the interconnection elements have different potentials.
  • Each interconnection element has at least one outer connection element, wherein the outer connection elements abut each other with a small distance and different potentials, in particular lie one above the other, and are electrically isolated from one another.
  • the outer connection elements abut each other with a small distance and different potentials, in particular lie one above the other, and are electrically isolated from one another.
  • this arrangement of the outer connection elements allows a structurally simple power supply to the capacitor unit and a simple connection of low-inductive busbars.
  • a significant contribution to avoiding the unwanted self-inductance of the power capacitor provide the design and arrangement of the outer terminal elements and the capacitor-internal power lines.
  • each interconnection element has three outer connection elements, so that a total of six outer connection elements result in the case of two interconnection elements, wherein in each case two connection elements with different potentials result in an outer connection unit.
  • a further advantageous embodiment of the power capacitor results from the fact that the interconnection unit comprises three individual interconnection units, which are mechanically and electrically separated from each other. This results in a symmetrical current distribution between the three interconnection units, so that the total capacity is composed of equal partial capacities. This has the advantage that the power capacitor can be operated depending on the desired capacity.
  • busbarkonstrutation comprises two arranged on an electrically insulating support metallic conductors, which represent the actual busbars.
  • Each interconnection element preferably has a busbar, via which the outer connection element can be electrically and mechanically contacted with the condenser unit.
  • the busbars are arranged one above the other and electrically isolated.
  • the geometric dimensions, d. H. Width and length, the busbars correspond to the geometric dimensions of the capacitor elements.
  • the internal interconnection of the capacitor elements by means of the busbars is advantageously designed so that there is also a minimum and uniform self-inductance of all three outer terminal units.
  • the self-inductance of a connection unit is reduced by the internal interconnection by means of busbars by about 30%.
  • the comparison of a measurement of a region of a connection unit and a parallel connection of all three connection units shows that in one of the selected embodiments each outer connection element has a self-inductance of about 9 nanohenry (nH).
  • the self-inductance of the individual outer connection elements is thus in the order of magnitude of the self-inductance of a capacitor element.
  • each busbar advantageously has at least one second connection element.
  • the second connection elements are deformable, punched out of the busbars, connecting elements with thermal tolerance and length compensation.
  • the second connection elements are connected to each capacitor element, for example by means of a soldered or welded connection, wherein the electrical connection is greater than the expansion coefficient of the capacitor unit.
  • the condenser unit is arranged in a housing, which is preferably made of aluminum.
  • the housing has mechanical housing connections, which serve for mechanical connection of the power capacitor to the power electronics unit of a vehicle.
  • the capacitor unit is arranged in a first plastic shell whose geometric dimensions essentially correspond to the dimensions of the capacitor unit.
  • the plastic shell is designed so that it completely encloses the condenser unit to one side.
  • the creepage and clearance of the condenser unit is preferably achieved by at least one projecting upper edge of a half-shell.
  • the power capacitor has a second plastic shell.
  • the first and second plastic shell together form a complete enclosure of the capacitor unit.
  • the second plastic shell is designed so that it encloses the interconnection unit and the outer connection elements at least on one side and thus protects against external influences.
  • the interconnection unit of the power capacitor comprises three individual interconnection units that are mechanically and electrically separated from each other, then so the second plastic shell advantageously formed such that it consists of three second plastic shells and thus at least partially surrounds the three interconnection units individually at least one side and the outer connection elements.
  • the plastic shells are electrically resistant to breakdown and, for example, made of polycarbonate.
  • the first plastic shell is foldable, whereby a space-saving and safe transport of the plastic shell is ensured.
  • the high volume expansion behavior of the capacitor unit when heated requires, on the one hand, deformable second connection elements and, on the other hand, at least one mechanical energy storage element between the plastic shell and the capacitor unit.
  • the mechanical energy storage element is preferably designed as Spring Päd.
  • a Spring Päd is made of silicone foam.
  • the capacitor unit is held on all sides mounted spring pads, which are mounted on the inside of the plastic shell, flexible and vibration resistant.
  • the spring pads can also be attached to the outside of the plastic shell, so that the spring pads are located between the housing and the plastic shell.
  • a mechanically deformable plastic insert between the condenser unit and the first plastic shell.
  • the plastic insert advantageously extends over the entire surface of the condenser unit.
  • the power capacitor can be arranged on a power electronics unit of a motor vehicle, wherein the power capacitor improves the electromagnetic compatibility of the power electronics unit.
  • the power capacitor is formed in an advantageous embodiment so that the length and width of the power capacitor essentially have a ratio of two to one.
  • the width of the power capacitor is about 130 millimeters (mm) with a length of 270 millimeters (mm).
  • FIG. 1 shows a power capacitor according to the invention in a perspective view.
  • Fig. 2 is a plan view of the power capacitor according to the invention.
  • FIG. 3 shows a view of a cross section through the power capacitor according to the invention
  • Fig. 4 is a partial view of a cross section through the invention
  • 6a shows a further embodiment of the interconnection unit
  • 7 is a circuit diagram of the power capacitor according to the invention.
  • FIG. 7a is a circuit diagram of the further embodiment of the interconnection unit according to FIG. 6a.
  • the power capacitor 1 according to the invention is shown in a perspective view.
  • the interconnection unit not shown, is used for interconnecting the capacitor elements, not shown, and by means of the outer connection elements 8 for electrically contacting the power capacitor 1 to a power electronics unit, not shown.
  • the housing 12 is preferably made of aluminum and has the mechanical housing terminals 13, which serve for the mechanical connection of the power capacitor 1 to a power electronics unit, not shown.
  • the second plastic shell 15 encloses at least one side not shown interconnection unit and the outer connection elements eighth
  • Fig. 2 the power capacitor 1 according to the invention is shown in a plan view. In particular, one recognizes the mechanical housing connections 13 of the housing 12.
  • FIG. 3 shows a view of a cross section through the power capacitor 1 according to the invention.
  • the capacitor unit 2 is arranged in a first plastic shell 14 whose geometrical dimensions essentially correspond to the dimensions of the capacitor unit 2.
  • the plastic shell 14 is designed in such a way that it completely seals the condenser unit 2 down to one side. come enclose.
  • at least one mechanical energy storage element 18, which is preferably designed as a spring pedestal, is arranged between the plastic shell 14 and the capacitor unit 2.
  • the capacitor unit 2 is held flexibly and vibration-proof by a plurality of attached spring pads 18, which are attached to the inside of the plastic shell 14.
  • the plastic insert 17 extends advantageously over the entire surface of the capacitor unit 2.
  • the power capacitor 1 a second plastic shell 15 ,
  • the plastic shells 14 and 15 together form a complete enclosure of the condenser unit 2.
  • the plastic shell 15 is formed so that it encloses the interconnection unit 5 and the outer connection elements 8 at least on one side and thus protects against external influences.
  • FIG. 4 shows a partial view of a cross section through the power capacitor 1 according to the invention.
  • Each interconnection element 5 and 6 has at least one outer connection element 8, wherein the outer connection elements 8 abut one another with a small distance and different potentials and are electrically insulated from one another by means of the insulation 16.
  • FIG. 5 shows a side view of the power capacitor 1 according to the invention.
  • the second plastic shell 15 encloses the outer connection elements at least partially 8.
  • Two outer connection elements 8 are shown without enclosure by means of the plastic shell 15.
  • FIG. 6 shows an interconnection unit of the power capacitor 1 according to the invention.
  • the interconnection unit 5 has a first interconnection element 6 and a second interconnection element 7, wherein the interconnection elements 6 and 7 have different potentials.
  • Each interconnection element 6 and 7 has at least one outer connection element 8, the outer connection elements 8 abutting one another with a small distance and different potentials and being electrically insulated from one another.
  • each interconnection element 6 and 7 has three outer connection elements 8, so that a total of six outer connection elements 8 result in two interconnection elements 6 and 7, wherein in each case two connection elements 8 with different potentials result in an outer connection unit.
  • the busbars 9 are arranged one above the other and electrically isolated from each other.
  • each busbar 9 advantageously has at least one second connection element 10.
  • the second connection elements 10 are deformable, punched out of the busbars 9, connecting elements with thermal tolerance and length compensation.
  • the second connection elements 10 are connected to the capacitor unit 2, not shown, for example by means of a soldering or welding connection.
  • FIG. 6a a further embodiment of the interconnection unit 5 is shown.
  • the interconnection unit 5 comprises three individual interconnection units 5a, which are mechanically and electrically separated from one another. This results in a symmetrical current distribution between the three interconnection units 5a, so that the total capacity is composed of equal partial capacities. This has the advantage that the power capacitor 1, not shown, can be operated depending on the desired capacity.
  • Each interconnection unit 5a preferably has busbars 9, via which the outer connection elements 8 can be electrically and mechanically contacted with the capacitor unit 2, not shown.
  • Fig. 7 is a schematic diagram of the power capacitor is shown.
  • the capacitor unit 2 is preferably composed of two capacitor elements 3 and 4 connected in parallel, for example with a capacitance of 1000 ⁇ F each.
  • FIG. 7 a shows a schematic circuit diagram of the further embodiment of the power capacitor according to FIG. 6 a.
  • the power capacitor can now be considered as if it were three separate power capacitors. With the three interconnection units 5a and the busbars 9, the capacitor unit is connected.

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)

Abstract

L'invention concerne un condensateur de puissance (1) destiné à être monté dans un véhicule automobile, présentant une unité condensateur (2) pourvue d'au moins un premier et d'au moins un deuxième élément condensateur (3,4). Chaque élément condensateur présente au moins deux films en matière plastique enroulés, pourvus de couches métalliques et comprenant, sur des côtés longitudinaux opposés, des bandes marginales sans métal. Ce condensateur de puissance présente également une unité de câblage (5) et un boîtier (12), les éléments condensateurs (3,4) étant montés en parallèle au moyen de l'unité de câblage (5).
EP06706027A 2005-04-19 2006-03-09 Condensateur de puissance Withdrawn EP1872379A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102005018172A DE102005018172A1 (de) 2005-04-19 2005-04-19 Leistungskondensator
PCT/DE2006/000407 WO2006111118A1 (fr) 2005-04-19 2006-03-09 Condensateur de puissance

Publications (1)

Publication Number Publication Date
EP1872379A1 true EP1872379A1 (fr) 2008-01-02

Family

ID=36293614

Family Applications (1)

Application Number Title Priority Date Filing Date
EP06706027A Withdrawn EP1872379A1 (fr) 2005-04-19 2006-03-09 Condensateur de puissance

Country Status (5)

Country Link
US (1) US20090040685A1 (fr)
EP (1) EP1872379A1 (fr)
JP (1) JP2008537361A (fr)
DE (2) DE102005018172A1 (fr)
WO (1) WO2006111118A1 (fr)

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US8339767B2 (en) * 2005-05-02 2012-12-25 Epcos Ag Power capacitor
WO2006116967A2 (fr) * 2005-05-02 2006-11-09 Epcos Ag Condensateur de puissance
JP5012140B2 (ja) * 2007-03-29 2012-08-29 パナソニック株式会社 ケースモールド型コンデンサ及びその検査方法
JP2009194280A (ja) * 2008-02-18 2009-08-27 Panasonic Corp ケースモールド型コンデンサ
US7907385B2 (en) * 2008-07-14 2011-03-15 GM Global Technology Operations LLC Low inductance interconnect device for a power capacitor component
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DE102009055376A1 (de) 2009-12-29 2011-06-30 Robert Bosch GmbH, 70469 Leistungskondensator
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FR2985597B1 (fr) * 2012-01-05 2014-10-24 Valeo Equip Electr Moteur Dispositif d'assemblage de capacites pour convertisseur electronique
CN103090776B (zh) * 2013-01-16 2015-09-30 河北联合大学 防护式格雷母线定位系统
JPWO2015133218A1 (ja) * 2014-03-06 2017-04-06 株式会社村田製作所 コンデンサモジュール
US10347423B2 (en) 2014-05-12 2019-07-09 Capacitor Sciences Incorporated Solid multilayer structure as semiproduct for meta-capacitor
US10340082B2 (en) 2015-05-12 2019-07-02 Capacitor Sciences Incorporated Capacitor and method of production thereof
JP6953306B2 (ja) 2014-05-12 2021-10-27 キャパシター サイエンシズ インコーポレイテッドＣａｐａｃｉｔｏｒ Ｓｃｉｅｎｃｅｓ Ｉｎｃｏｒｐｏｒａｔｅｄ エネルギー蓄積装置及びその製造方法
RU2017112074A (ru) 2014-11-04 2018-12-05 Кэпэситор Сайенсиз Инкорпорейтед Устройства для хранения энергии и способы их получения
CN204424090U (zh) * 2014-11-28 2015-06-24 比亚迪股份有限公司 薄膜电容器
KR20170118764A (ko) 2015-02-26 2017-10-25 캐패시터 사이언시스 인코포레이티드 자기-회복 커패시터 및 이들의 생산 방법
US9932358B2 (en) 2015-05-21 2018-04-03 Capacitor Science Incorporated Energy storage molecular material, crystal dielectric layer and capacitor
US9941051B2 (en) 2015-06-26 2018-04-10 Capactor Sciences Incorporated Coiled capacitor
US10026553B2 (en) 2015-10-21 2018-07-17 Capacitor Sciences Incorporated Organic compound, crystal dielectric layer and capacitor
DE102016000931A1 (de) * 2016-01-28 2017-08-03 Electronicon Kondensatoren Gmbh Niederinduktiver elektrischer Außenanschluss für in einem Gehäuse angeordnete Wickel elektrischer Leistungskondensatoren
US10305295B2 (en) 2016-02-12 2019-05-28 Capacitor Sciences Incorporated Energy storage cell, capacitive energy storage module, and capacitive energy storage system
US9978517B2 (en) 2016-04-04 2018-05-22 Capacitor Sciences Incorporated Electro-polarizable compound and capacitor
US10153087B2 (en) 2016-04-04 2018-12-11 Capacitor Sciences Incorporated Electro-polarizable compound and capacitor
CN105931840A (zh) * 2016-05-24 2016-09-07 厦门法拉电子股份有限公司 一种低热阻薄膜电容器及其制作方法
US10395841B2 (en) 2016-12-02 2019-08-27 Capacitor Sciences Incorporated Multilayered electrode and film energy storage device
WO2018173520A1 (fr) * 2017-03-21 2018-09-27 パナソニックＩｐマネジメント株式会社 Condensateur
JP7499448B2 (ja) * 2018-12-11 2024-06-14 パナソニックＩｐマネジメント株式会社 蓄電モジュールおよび蓄電モジュールの製造方法
CN113366593B (zh) * 2019-02-05 2025-01-03 松下知识产权经营株式会社 电容器
WO2020241145A1 (fr) * 2019-05-24 2020-12-03 パナソニックＩｐマネジメント株式会社 Condensateur
JP7370674B2 (ja) 2020-02-27 2023-10-30 ニチコン株式会社 コンデンサおよびその製造方法
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Also Published As

Publication number Publication date
WO2006111118A1 (fr) 2006-10-26
DE102005018172A1 (de) 2006-10-26
JP2008537361A (ja) 2008-09-11
DE112006000551A5 (de) 2007-12-27
US20090040685A1 (en) 2009-02-12

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