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EP1846599B1 - Procede et dispositif pour friser un fil multifilament dans une boîte de bourrage - Google Patents

Procede et dispositif pour friser un fil multifilament dans une boîte de bourrage Download PDF

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Publication number
EP1846599B1
EP1846599B1 EP05715833A EP05715833A EP1846599B1 EP 1846599 B1 EP1846599 B1 EP 1846599B1 EP 05715833 A EP05715833 A EP 05715833A EP 05715833 A EP05715833 A EP 05715833A EP 1846599 B1 EP1846599 B1 EP 1846599B1
Authority
EP
European Patent Office
Prior art keywords
crimping
thread
signal
borne sound
measuring
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP05715833A
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German (de)
English (en)
Other versions
EP1846599A1 (fr
Inventor
Stefan Kalies
Matthias Schemken
Joachim GRÜNZEL
Günther TITT
Richard Ramakers
Tobias FÜRDERER
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Oerlikon Textile GmbH and Co KG
Original Assignee
Oerlikon Textile GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Oerlikon Textile GmbH and Co KG filed Critical Oerlikon Textile GmbH and Co KG
Publication of EP1846599A1 publication Critical patent/EP1846599A1/fr
Application granted granted Critical
Publication of EP1846599B1 publication Critical patent/EP1846599B1/fr
Anticipated expiration legal-status Critical
Not-in-force legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/12Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using stuffer boxes
    • D02G1/125Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using stuffer boxes including means for monitoring or controlling yarn processing

Definitions

  • the invention relates to a method for stuffer box crimping of a multifilament yarn according to the preamble of claim 1 and to an apparatus for carrying out the method according to the preamble of claim 10.
  • a generic method and a generic device are from the EP 1 026 295 A2 known.
  • crimped synthetic yarns In the production of crimped synthetic yarns in a single-stage process, high demands are made, in particular, on the crimping produced in the yarn in terms of uniformity and stability, in order to enable immediate further processing into a flat structure, for example a carpet.
  • a multiplicity of filaments are first extruded from a polymer melt and combined to form a yarn.
  • To crimp the multifilament yarn is fed to a crimping device having a delivery nozzle and a stuffer box.
  • the delivery nozzle contains a thread channel, in which a delivery fluid flows in at high speed, so that the thread drawn in the thread channel is conveyed by means of the delivery fluid into the adjacent compression chamber.
  • the multifilament thread is laid down to form a thread stop, in which the filaments of the thread condense into loops and bows.
  • the thread plug is released by pulling off the thread, the filaments of the thread maintaining a fixed crimp.
  • the crimping in the yarn is dependent on a large number of directly interacting process parameters, such as, for example, the conveying speed of the yarn, the delivery pressure of the delivery fluid, the temperature of the delivery fluid, the speed of the yarn stopper, and the withdrawal speed of the crimped yarn Thread etc. depends. Due to the large number of interacting process parameters, simple monitoring and control of the crimping process can not be carried out.
  • Another object of the invention is to provide a method and apparatus for crimping a multifilament yarn in which Product changes can be implemented quickly and without major delays in process changes to stabilize the crimp.
  • the object is achieved by a method having the features according to claim 1 and by a device having the features according to claim 10.
  • the invention is characterized in that the interaction of several process parameters for generating the crimping is possible solely by monitoring a single parameter.
  • a structure-borne noise generated in a component of the crimping device is measured.
  • the structure-borne sound unites all dynamic processes taking place within the crimping device in order to form the multifilament yarn into a yarn plug. Irregularities in the crimp can thus be detected directly by changing structure-borne sound signals. In this case, all the signal characteristics typical for frequency analyzes can be used for monitoring.
  • the monitoring focus can be placed in the area of the thread guide or in the area of the thread rest. It is thus possible to measure structure-borne noise directly in the area of the thread channel or in the area of the stuffer box.
  • the method variant is particularly advantageous, in which a measurement signal of structure-borne noise is continuously compared with at least one stored reference signal and in which a control signal for changing at least one process parameter is generated with deviation.
  • the resulting control signal could be used to increase the delivery pressure of the delivery fluid.
  • this process variant can preferably be used for process adjustment at the beginning of a new process. In this case, optimized settings such as surface temperatures of godets can be found solely by constant comparison between the actual signal of structure-borne noise and the reference signal. By comparison with a stored reference signal, however, wear phenomena in the process units, such as the crimping device, can also be recognized and eliminated at an early stage.
  • the change in the measurement signal of structure-borne sound allows conclusions to be drawn directly about certain product properties and process settings. Therefore, the development of the invention is particularly preferably used, in which the measurement signal of structure-borne noise is continuously compared with a plurality of reference signals for identifying a process maladjustment or a product error and in which after identification of the process maladjustment or the product error, a warning signal and / or a control signal is generated.
  • the frequency spectrum of an insufficiently prepared thread showed a different characteristic than the frequency spectrum of structure-borne noise of a prepared thread.
  • the process misalignments can also indicate directly to signs of wear of the thread-guiding or thread-plug components, so that targeted exchanges of wear parts or cleaning cycles can be initiated.
  • errors on the crimping device can also be detected immediately, such as, for example, leaks in the delivery nozzle.
  • the measurement signal of structure-borne noise is also particularly well suited to give a quality assessment of the produced crimped thread.
  • quality levels of the thread can be defined.
  • the formation of a standard deviation of the measurement signal is advantageous, so that the process uniformity and product uniformity can be monitored in a simple manner in which the standard deviation is observed with respect to a predetermined limit value.
  • the determination of a quality signal which can either be output directly or can be assigned to a quantity of thread produced per period of time, which has been wound, for example, into a bobbin, is particularly advantageous in the process variant in which the limit value excesses or a limit value violation are observed over a longer period of time. This can also be advantageous to generate control signals to intervene in the process.
  • the device according to the invention has a structure-borne sound sensor, which is arranged on a housing component of the crimping device.
  • suitable mounting locations are both on the housing component of the delivery nozzle or the stuffer box.
  • a sensor directly in the wall of the thread channel of the delivery nozzle.
  • the measuring device is connected to a process control device.
  • the measuring device or the process control device has at least one data memory for storing reference signals or limit values for the structure-borne sound signal and an electronic evaluation system.
  • the process control device is connected to at least one control device associated with the ruffling device, by means of which a delivery pressure and / or a heating temperature of the delivery medium can be changed. This allows immediate intervention in the crimping process.
  • the measuring device or the process control device has at least one visualization device and / or one data output unit.
  • each wound coil can be assigned a data log, which shows the crimp quality of the wound on the coil thread.
  • a first embodiment of the device according to the invention for carrying out the method according to the invention is shown schematically.
  • the device according to the invention has a spinning device 1, a crimping device 9, a stretching device 24 arranged between the spinning device 1 and the crimping device 9, a take-off device 13 downstream of the crimping device 9 and a winding device 15.
  • the spinning device 1 is connected via a melt feed 2 with a melt generator (not shown here), for example an extruder.
  • the melt inlet 2 leads to a spinning beam 3, on whose underside a spinneret 4 is held.
  • the spinning beam 3 is formed heated. Further provided for guiding the melt spinning pumps and distribution lines - not shown - are held in the spinning beam 3.
  • Below the spinneret 4 a cooling shaft 6 is formed, which is combined with a blowing 7.
  • a polymer melt is fed via the melt feed 2 in the spinning device 1.
  • the polymer melt is extruded through the spinneret 4 held at the bottom of the spinneret 3 into a plurality of individual filaments 5.
  • To cool the filaments 5 are passed through the cooling shaft 6, in which a generated by the blowing 7 cooling air flow is directed to the filaments 5. After cooling the filaments 5, these are combined into a bundle by a preparation device 8.
  • the preparation device 8 is shown here schematically as a pin preparation.
  • the multifilament yarn is fed to the crimping device 9.
  • the crimping device is formed from a delivery nozzle 12 and a stuffer box 11 downstream of the delivery nozzle 12.
  • the delivery nozzle 12 is connected to a fluid source, through which a tempered fluid is introduced into a thread channel of the delivery nozzle to collect the filament bundle and foundedsmony to the subsequent stuffer box 11 to a yarn plug.
  • the yarn plug 18 is guided in a subsequent cooling device 10, which is formed by a cooling drum 20.
  • the yarn plug 18 is cooled by a cooling air.
  • the extraction device 13 is formed in this embodiment by two Abzugsgaletten practiseen 13.1 and 13.2, between the godet units 13.1 and 13.2 a Tangel driving 14 is provided.
  • the crimped yarn 17 is wound up into a reel 16 in the winding device 15.
  • the winding device 15 is shown only schematically by a pressure roller 19 and the coil 16.
  • take-up devices have at least one traversing unit through which the thread is guided back and forth to form a spool.
  • a process control device 23 For controlling the process units, a process control device 23 is provided, which is connected via a control network 25 to a plurality of control units 26.1 to 26.9 assigned to the respective process units. The respective process setting parameters of the process units are specified and controlled via the control units 26.1 to 26.9.
  • the crimping device 9 is assigned a structure-borne sound sensor 21.
  • the structure-borne sound sensor 21 is attached to a housing component of the crimping device 9.
  • the structure-borne noise sensor 21 is coupled to a measuring device 22, which is connected directly to the process control device 23.
  • a combined control / visualization unit 27 is provided, which is connected to the process control device 23.
  • a setpoint setting is initially set via the process control device 23 to each of the process units via the control units 26.1 to 26.9.
  • one in the Component of the crimping device 9 generated structure-borne noise continuously detected by the structure-borne sound sensor 21 and the measuring device 22 abandoned.
  • the measurement signal is evaluated and supplied in a converted form of the process control device 23.
  • the signal output by the measuring device 22 is used in the process control device 23 to indicate, for example, the course of the process at the visualization unit 27.
  • An embodiment for evaluating the structure-borne noise signals will be explained in more detail below.
  • Fig. 1 illustrated embodiment of the device according to the invention for carrying out the method according to the invention
  • the monitoring of the structure-borne noise of a crimping device is used to allow interventions in the entire process chain.
  • the method according to the invention is described with reference to an exemplary embodiment of a crimping device, as described, for example, in the exemplary embodiment Fig. 1 could be used, explain.
  • a crimping device 9 is shown schematically, as for example in the device according to Fig. 1 could be used.
  • the crimping device consists of a delivery nozzle 12 and a downstream of the delivery nozzle 12 stuffer box 11.
  • the delivery nozzle 12 includes a thread channel 28 which forms an inlet 29 at one end and an outlet 30 at the opposite end.
  • the delivery nozzle 12 is connected via a fluid inlet 33 to a pressure source 36.
  • the fluid inlet 33 opens into a pressure chamber 32, which is connected via a plurality of air inlet holes 31 with the thread channel 28.
  • the air inlet holes 31 open into the thread channel 12 in such a way that a conveying medium entering through the air inlet holes 31 via the pressure chamber 32 flows into the thread channel 28 in the thread running direction.
  • the supply line 50 arranged at the fluid inlet 33 is associated with a heating device 34 for heating the delivery fluid and a fluid adjustment device 35 for regulating the delivery pressure and the delivery rate.
  • the fluid control means 35 is connected via a pressure line to the pressure source 36.
  • the delivery nozzle 12 is arranged downstream of the discharge side immediately a stuffer box 11 having an upper portion with gas-permeable wall 39 and a lower portion with a closed chamber wall 47.
  • the gas-permeable chamber wall 39 is formed by a plurality of lamellae arranged side by side, which are arranged annularly at a small distance from one another.
  • the lamellae of the gas-permeable chamber wall 39 are held in an upper lamella holder 38.1 and in a lower lamella holder 38.2.
  • the gas-permeable chamber wall 39 and the holders 38.1 and 38.2 are arranged in a closed housing component 37.
  • the annular space formed by the housing 37 outside the gas-permeable wall 39 is referred to as expansion chamber 40.
  • the expansion chamber 40 is connected to a suction line 41.
  • the suction line 41 is connected to a suction device 42 outside the stuffer box 11.
  • a plug outlet 51 is formed on the underside of the stuffer box 11, a plug outlet 51 is formed.
  • a conveying means 48 is arranged, which is formed in this embodiment by two opposing rollers.
  • the conveying means 48 is driven via a drive unit 49 with peripheral speed directed in the thread running direction.
  • the control of the crimping device 9 is carried out by control device 23.
  • the control device 23 is coupled by a plurality of control lines with a plurality of control devices 26.1 to 26.4.
  • the control unit 26.1 is associated with the heating device 34 for controlling the temperature of the conveying fluid.
  • the controller 26.2 is coupled to the fluid control means 35.
  • the suction device 42 is controlled via the control unit 26.3 and the drive unit 49 via the control unit 26.4.
  • the control device 23 is connected, on the one hand, to a measuring device 22, which is coupled to a structure-borne sound sensor 21, and, on the other hand, to a data output unit 55.
  • the structure-borne noise sensor 21 is attached directly to the wall of the thread channel 28.
  • a structure-borne sound sensor for example, a piezoceramic sensor could be used.
  • a tempered fluid is introduced with high energy in a thread channel 28 of the delivery nozzle 12, wherein the conveying fluid detected a retracted via the inlet 29 in the thread channel 28 thread 43 and promotes through the thread channel 28 to the outlet 30.
  • the thread 43 and the conveying fluid enters the stuffer box 11 with high energy, wherein the thread 43 is deposited with its filaments on the surface of a thread stopper 18 formed in the stuffer box 11.
  • the delivery fluid is discharged via the gas-permeable wall 39 and the expansion chamber 40 via the suction line 41 to the outside.
  • the structure-borne noise excitation caused by the conveying fluid and the thread is detected by the structure-borne noise sensor 21 directly on the wall of the thread channel 28 and fed to the measuring device 22.
  • the structure-borne sound signal is evaluated.
  • frequency analyzes are carried out in order to analyze the frequency components that can occur in the frequency range from 50 kHz to more than 1 MHz.
  • the signal acquisition and evaluation is shown schematically.
  • the measuring device 22 has a data memory 53 and an evaluation electronics 54.
  • a reference signal f Ref be deposited, which is continuously compared with the actual signal f actual of the structure-borne sound sensor 21.
  • a plurality of reference signals may also be stored in the data memory 53, which are successively adjusted with the actual signal f actual for example, to identify process maladjustments or product errors.
  • a converted signal S M is sent to the control device 23 via the measuring device 22.
  • the measurement signal S M can be converted directly into a control signal S St , for example to change the temperature of the conveying fluid or the pressure of the conveying fluid or the suction power of the expansion chamber or the conveying capacity of the conveying means.
  • the measurement signal S M can also be converted directly into a quality signal S Q and output via a data output unit 55.
  • f is a statistical analysis performed.
  • all common statistical methods are possible in order to obtain meaningful characteristic values which are visualized and documented either directly via an output device or alternatively via the control device.
  • a limit value range f G for the sensor signals can be stored in the data memory 53, wherein the actual value f actual is continuously monitored.
  • the time duration of exceeding the limit value could be registered.
  • both a quality signal and a control signal could be generated.
  • the structure-borne noise sensor 21 is arranged directly in the wall of the thread channel 28. Grundsvonch it is possible to arrange the structure-borne sound sensor at any point of a housing component of the crimping device 9. Thus, for example, special characteristic of the thread plug formation signals can be determined by the structure-borne sound sensor is mounted directly on the housing 37, as in Fig. 2 is shown in dashed lines.
  • the method according to the invention and the device according to the invention thus make it possible to continuously monitor the quality of the crimped yarn produced and to control the entire production process of the crimped yarn in a coordinated manner, the process parameters decisive for the crimping being controlled only by monitoring a parameter.
  • the structure-borne sound measurement is particularly suitable for detecting disturbances in the course of the process. This makes it possible to actively intervene in the process without major time losses in order to compensate for such interference by targeted changes of process disturbances.
  • the disturbing effects which have different effects in the frequency spectrum also facilitate the identification of the disturbance, for example due to false positives or due to product errors, so that targeted process changes can be initiated quickly and safely.
  • a particular advantage of the method according to the invention and the device according to the invention is also based on the fact that a process parameter is detected for monitoring, which in no way influences the actual production process of the thread.
  • the product parameters as well as the process parameters, which have a direct influence on the thread, remain untouched.
  • the crimping devices used in this case thus have a plurality of delivery nozzles and a plurality of compression chambers parallel to one another, which are integrated into a structural unit.
  • a monitoring of several threads can be carried out by a structure-borne sound measurement.
  • each delivery nozzle each have their own structure-borne sound sensor.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Time-Division Multiplex Systems (AREA)

Claims (14)

  1. Procédé destiné au frisage à refoulement d'un fil multifilaire, dans lequel le fil est formé à partir d'une multiplicité de filaments extrudés, dans lequel le fil est acheminé au moyen d'un fluide convoyeur à travers un canal de fil vers un bac à refoulement et lequel fil est refoulé en un bouchon de fils dans le bac à refoulement, procédé, dans lequel le bouchon de fils est défait quand le fil frisé est retiré et dans lequel, pour contrôler le frisage à refoulement, au moins un paramètre de processus est détecté couramment comme grandeur caractéristique, caractérisé en ce que comme grandeur caractéristique on mesure un bruit de structure, généré dans une paroi du canal de fil et/ou dans une paroi du bac à refoulement.
  2. Procédé selon la revendication 1, caractérisé en ce que le bruit de structure est mesuré sur un élément de construction de boîtier entourant le canal de fil et/ou le bac à refoulement.
  3. Procédé selon la revendication 1 ou 2, caractérisé en ce qu'un signal de mesure du bruit de structure est comparé constamment avec au moins un signal de référence mémorisé et en ce qu'au cas d'une déviation un signal de commande est généré pour modifier au moins un paramètre de processus.
  4. Procédé selon l'une des revendications 1 à 3, caractérisé en ce que le signal de mesure du bruit de structure est comparé constamment avec une pluralité de signaux de référence pour identifier un faux réglage de processus et qu'après l'identification du faux réglage de processus un signal avertisseur et/ou un signal de commande est généré.
  5. Procédé selon l'une des revendications 1 à 4, caractérisé en ce que le signal de mesure du bruit de structure est comparé constamment avec une pluralité de signaux de référence pour identifier une faute de produit et en ce qu'après avoir constaté la faute de produit, un signal d'avertissement et/ou un signal de commande est généré.
  6. Procédé selon l'une des revendications 1 à 5, caractérisé en ce que le signal de mesure du bruit de structure est soumis à une évaluation statistique et en ce qu'au moins une valeur moyenne du signal de mesure est observée dans une zone de valeur limite.
  7. Procédé selon la revendication 6, caractérisé en ce qu'au moins un écart type du signal de mesure est observé par rapport à une valeur limite.
  8. Procédé selon la revendication 6 ou 7, caractérisé en ce que les dépassements des valeurs limites déterminées durant une période de temps sont analysés en un signal de qualité concernant la qualité de produit du fil frisé.
  9. Procédé selon l'une des revendications 6 à 8, caractérisé en ce que le dépassement de la valeur limite déterminée durant une période de temps donnée ou les dépassements des valeurs limites déterminées durant une période de temps donnée est générée/sont générées pour un signal de commande pour la modification d'au moins une variable du processus.
  10. Dispositif pour la mise en oeuvre du procédé selon l'une des revendications 1 à 9, avec un dispositif de filage (1), avec un dispositif de frisage (9), un dispositif de retirage (13) et avec un dispositif de mesure (22), le dispositif de frisage (9) disposant d'une buse convoyeuse (12) réalisée avec un canal de fil (28) et d'un bac à refoulement (11) et un capteur (21), étant relié au dispositif de mesure (22) est associé au dispositif de frisage (9) pour relever un paramètre, caractérisé en ce que le capteur est formé par un capteur de bruit de structure (21) qui est agencé sur un élément de construction de boîtier (11, 12) du dispositif de frisage (9).
  11. Dispositif selon la revendication 10, caractérisé en ce que le capteur de bruit de structure (21) est agencé sur une paroi de la buse convoyeuse (12) ou sur une paroi du bac à refoulement (11).
  12. Dispositif selon la revendication 10 ou 11, caractérisé en ce que le dispositif de mesure (22) est relié à un dispositif de commande de processus (23) et en ce que le dispositif de mesure (22) ou le dispositif de commande de processus (23) a au moins une mémoire de données (53) et une électronique d'évaluation (54).
  13. Dispositif selon la revendication 12, caractérisé en ce que le dispositif de commande de processus (23) est relié à au moins un appareil de commande (26.1, 26.2) associé au dispositif de frisage (9), appareil de commande, par lequel une pression de refoulement et/ou une température de chauffage du médium convoyeur peut être modifié.
  14. Dispositif selon la revendication 12 ou 13, caractérisé en ce que le dispositif de mesure (22) ou le dispositif de commande de processus (23) est relié à un dispositif de visualisation (27) et/ou à une unité de sortie de données (55).
EP05715833A 2005-01-22 2005-03-08 Procede et dispositif pour friser un fil multifilament dans une boîte de bourrage Not-in-force EP1846599B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102005003089A DE102005003089A1 (de) 2005-01-22 2005-01-22 Verfahren und Vorrichtung zum Stauchkräuseln eines multifilen Fadens
PCT/EP2005/002436 WO2006076933A1 (fr) 2005-01-22 2005-03-08 Procede et dispositif pour friser un fil multifilament

Publications (2)

Publication Number Publication Date
EP1846599A1 EP1846599A1 (fr) 2007-10-24
EP1846599B1 true EP1846599B1 (fr) 2009-09-23

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EP05715833A Not-in-force EP1846599B1 (fr) 2005-01-22 2005-03-08 Procede et dispositif pour friser un fil multifilament dans une boîte de bourrage

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EP (1) EP1846599B1 (fr)
AT (1) ATE443783T1 (fr)
DE (2) DE102005003089A1 (fr)
WO (1) WO2006076933A1 (fr)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011069911A1 (fr) * 2009-12-11 2011-06-16 Oerlikon Textile Gmbh & Co. Kg Dispositif de commande
CN107532344B (zh) * 2015-04-24 2021-09-21 Iropa 股份公司 生产卷曲复丝合成纱线的方法和装置

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1422949A (en) * 1972-05-17 1976-01-28 Heathcoat & Co Ltd Process and apparatus for the production of bulked and crimped yarn
JPH09511553A (ja) * 1995-02-02 1997-11-18 マシーネンファブリク リーターアクチェンゲゼルシャフト 熱可塑性糸条の連続捲縮方法並びに装置
EP1026295A3 (fr) * 1999-02-06 2003-11-26 Barmag AG Procédé et dispositif pour le frisage à boíte de bourrage d'un fil

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Publication number Publication date
EP1846599A1 (fr) 2007-10-24
ATE443783T1 (de) 2009-10-15
DE502005008212D1 (de) 2009-11-05
WO2006076933A1 (fr) 2006-07-27
DE102005003089A1 (de) 2006-07-27

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