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EP1682842B1 - Flow channel for a heat exchanger, and heat exchanger comprising such flow channels - Google Patents

Flow channel for a heat exchanger, and heat exchanger comprising such flow channels Download PDF

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Publication number
EP1682842B1
EP1682842B1 EP04786965.6A EP04786965A EP1682842B1 EP 1682842 B1 EP1682842 B1 EP 1682842B1 EP 04786965 A EP04786965 A EP 04786965A EP 1682842 B1 EP1682842 B1 EP 1682842B1
Authority
EP
European Patent Office
Prior art keywords
flow
flow passage
structure elements
heat exchanger
rows
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP04786965.6A
Other languages
German (de)
French (fr)
Other versions
EP1682842A1 (en
Inventor
Peter Geskes
Rainer Lutz
Ulrich Maucher
Martin Schindler
Michael Schmidt
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mahle Behr GmbH and Co KG
Original Assignee
Behr GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Behr GmbH and Co KG filed Critical Behr GmbH and Co KG
Priority to EP10181882.1A priority Critical patent/EP2267393B1/en
Publication of EP1682842A1 publication Critical patent/EP1682842A1/en
Application granted granted Critical
Publication of EP1682842B1 publication Critical patent/EP1682842B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F3/00Plate-like or laminated elements; Assemblies of plate-like or laminated elements
    • F28F3/02Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations
    • F28F3/04Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being integral with the element
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/10Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
    • F28F1/40Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only inside the tubular element
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F13/00Arrangements for modifying heat-transfer, e.g. increasing, decreasing
    • F28F13/02Arrangements for modifying heat-transfer, e.g. increasing, decreasing by influencing fluid boundary
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F13/00Arrangements for modifying heat-transfer, e.g. increasing, decreasing
    • F28F13/06Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media
    • F28F13/12Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media by creating turbulence, e.g. by stirring, by increasing the force of circulation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D21/0001Recuperative heat exchangers
    • F28D21/0003Recuperative heat exchangers the heat being recuperated from exhaust gases

Definitions

  • the invention relates to a flow channel for a heat exchanger which can be flowed through by a medium in a flow direction. Furthermore, the invention relates to a heat exchanger with flow channels according to the preamble of claim 32.
  • Flow channels for heat exchangers are from a first medium, eg. B. flows through an exhaust gas or a liquid coolant and define this first medium against a second medium to which the heat of the first medium is to be transmitted, from.
  • a first medium eg. B. flows through an exhaust gas or a liquid coolant and define this first medium against a second medium to which the heat of the first medium is to be transmitted, from.
  • Such flow channels may be tubes with a round cross-section, rectangular tubes, flat tubes or pairs of discs, in which two plates or discs are connected at the edge.
  • the media that are in heat exchange with each other, different, z. B. flows in the pipes a hot, laden with soot particles exhaust gas, and on the outside of the exhaust pipes are flowed around by a liquid coolant, which has different heat transfer conditions on the inside and outside of the tubes result.
  • the winglet pairs of the two half shells are either in the longitudinal direction of the tubes, ie offset in the flow direction against each other ( DE 196 54 367 . DE 196 54 368 ) or facing each other ( DE 195 40 683 ) arranged.
  • the applicant has proposed a heat exchanger, in particular a coolant / air cooler with flat tubes and corrugated fins, in which the flat sides of the flat tubes have a structure consisting of structural elements.
  • the structural elements are elongated, V-shaped arranged in rows transverse to the coolant flow direction and transverse to the longitudinal axis of the tubes and act as a vortex generator to increase the heat transfer on the coolant side.
  • the vortex generators are embossed in both opposite pipe walls and protrude inwards into the coolant flow.
  • the rows of vortex generators on one flat tube side are offset in the flow direction from the rows on the other flat tube side.
  • a flat tube for a motor vehicle radiator which has on its flat sides a structure consisting of individual elongated, arranged in rows structural elements.
  • structural elements Here are in the flow direction rows with differently oriented Structural elements arranged so that the flow is deflected in the interior of the flat tube approximately zig-zag-shaped.
  • the rows are arranged with structural elements on a flat tube side in the flow direction offset from the rows of the opposite flat tube side.
  • a row of structural elements thus faces a smooth area of the flat tube inner wall.
  • the flow within the coolant tube is thus alternately influenced by the structural elements of one and the other flat tube side, but not simultaneously. This is to be avoided, inter alia, a blockage of the pipes.
  • the heat transfer capability there are still potentials here.
  • the structural elements arranged in particular in rows lie substantially opposite one another and the other side of the flow channel, that is, in the direction of flow, are each arranged approximately at the same height.
  • the opposing structural elements or rows can also be offset from each other in the flow direction, but only to the extent that there is still an overlap.
  • structural elements projecting from the one and the other heat exchanger surface and projecting into the flow channel enter the flow and cause a turbulence of the flow, which results in an improvement of the heat transfer on the inside of the flow channel.
  • an exhaust gas flow possibly a soot deposition prevented.
  • the pressure loss keeps within reasonable limits.
  • a row of structural elements is formed in the context of the present invention of one or more structural elements, which are arranged in the flow direction P substantially side by side.
  • Advantageous embodiments of the invention provide various embodiments of the structural elements, which may be rectilinear or curved, ie with a constant or variable outflow angle to the flow direction.
  • the structural elements can be arranged offset within a row, that is, the structural elements are indeed arranged in a direction transverse to the flow direction series, but arranged staggered in the flow direction. This also gives the advantage of a lower pressure loss.
  • knobs and / or webs can be pronounced outwardly or inwardly to achieve a "support” and thus an increase in strength.
  • the vortex generating structures can also take over this function in whole or in part.
  • the substantially opposing heat transfer surfaces and in particular the structural elements arranged thereon are curved.
  • the advantages of the invention are achieved.
  • the substantially opposing heat transfer surfaces heat engineering primary surfaces.
  • the heat transfer surfaces are heat-technical secondary surfaces, which are formed in particular by preferably welded to the flow channel, welded or jammed ribs, webs or the like.
  • the height h of the structural elements is in the range of 2 mm to 10 mm, in particular in the range of 3 mm to 4 mm, preferably by 3.7 mm.
  • the flow channel is Irelandekkig and has a width b, which is in particular in the range of 5 mm to 120 mm, preferably in the range of 10 mm to 50 mm.
  • a hydraulic diameter of the flow channel is in the range of 3 mm to 26 mm, in particular in the range of 3 mm to 10 mm.
  • the aforementioned flow channels are provided as flat, round, oval or rectangular tubes of a heat exchanger, advantageously a Abgastownübertragers.
  • the arrangement of the structural elements according to the invention ie advantageously their impression in the pipe inner walls brings an increase in performance of the heat exchanger with it.
  • Particularly advantageous are the arranged in rows structural elements for exhaust gas heat exchanger, because in this case a soot deposition is avoided in the interior of the flat tubes.
  • the exhaust pipes are surrounded on their outside by a coolant, which is taken from the coolant circuit of the exhaust gases ejecting the engine. It is also possible that the structures are also stamped in plates or slices to produce heat exchangers from them.
  • Fig. 1 shows a simplified representation of a flow channel 1, which is designed as a rectangular tube, a rectangular inlet cross section 2, two opposite flat sides F1, F2 and two opposite narrow sides S1, S2 has.
  • the channel 1 is from a flow medium, for. B. flows through an exhaust gas in the direction of the arrow P.
  • V-shaped vortex generators 3a, 3b, 4a, 4b which cause by generating vortices an increased turbulence of the flow and at the same time - with an exhaust gas flow - prevent soot deposition.
  • This representation corresponds to the aforementioned prior art.
  • the paired V-shaped exhibited, in the flow direction diffuser-like expanding vortex generators 3a, 3b and 4a, 4b are also referred to as winglets.
  • Fig. 2a shows the cross section of a formed as a flat tube flow channel 1, in which both on the upper flat side F1 and on the flat side F2 winglet pairs 5a, 5b and 6a, 6b are arranged.
  • the channel cross-section has a channel height H and a channel width b.
  • the winglets 5a, 5b, 6a, 6b have a height h projecting into the channel cross-section. This arrangement of winglets corresponds to the aforementioned prior art.
  • the designations F1, F2 also apply to the following inventive embodiments.
  • Fig. 2b shows the cross section of a round tube designed as flow channel 1 ', in which both on the upper flat side F1 and on the lower flat side F2 structural elements 13' and 13 are arranged.
  • the channel cross section has a channel height H.
  • Fig. 2c shows the cross section of a formed as a flat tube flow channel 1, in which the heat transfer surfaces F1, F2 thermally represent secondary surfaces, as they do not directly transfer heat from one to the other medium.
  • the heat transfer surfaces have structural elements 13, 13 '.
  • Fig. 3 shows a flow channel according to the invention, which is designed as a flat tube 7, which is partially shown in a plan view.
  • the flat tube 7 has a longitudinal axis 7a, a width b and two rows 8, 9 of V-shaped arranged structural elements or winglets 10, 11, which are embossed both in the top F1 and in the bottom F2 of the flat tube 7, and with the same pattern, so that the top winglet row covers the underlying row.
  • the number of winglets may also be below six, at wider tubes or discs / plates even above eight.
  • the two rows 8, 9 have a distance s to each other, which is measured from center to center and is about 2 times to 6 times the length of the winglets. Between the individual rows, therefore, there is a smooth area in each case, into which, for example, support structures are embossed.
  • the rows of winglets extend over the entire length of the flat tube 7, in each case with the distance s, on both sides of the flat tube 7.
  • Fig. 4 shows a bottom half shell 7b of the flat tube 7 in a view in the direction of the longitudinal axis 7a of the flat tube 7.
  • the half shell 7b has a bottom F2 and two lateral legs 7c, 7d, wherein on the bottom or the bottom F2 winglets 11 'arranged , ie are imprinted in the pipe wall.
  • the upper half shell is not shown; it is mirror-inverted and is longitudinally welded to the lower half-shell 7b on the lateral legs 7c, 7d.
  • the winglets 11 ' have a height h, with which they protrude into the clear cross-sectional area of the flat tube 7.
  • the tube can also be made from a sheet that is formed and welded on one side.
  • the width b of the flat tube is 40 mm or 20 mm, the overall height of the flat tube about 4.5 mm and the height h of the winglets about 1.3 mm.
  • a clear channel height of 4.0 mm With a clear channel height of 4.0 mm, a clear cross-sectional height of 1.4 mm for a core flow remains as a result of the winglets projecting from both sides into the channel cross-section, each with a height of 1.3 mm.
  • the distance s of the rows is about 20 mm.
  • the flat tube 7 is preferably used for per se known exhaust gas heat exchanger (not shown), ie it is traversed on the inside of exhaust gas of an internal combustion engine of a motor vehicle and on its outside by coolant of a coolant circuit of the internal combustion engine cooled.
  • the outside of the flat tubes 7 - as known from the prior art - be smooth and be kept for example by embossed knobs at a distance with adjacent tubes.
  • FIGS. 5a, 5b, 5c and 5d show individual structural elements which are provided for a structure according to the invention on the flow channels.
  • Fig. 5a shows an elongated structural element 13 with a longitudinal axis 13a, which forms with a reference line q an angle ⁇ , the outflow angle.
  • the flow direction for all representations 5a to 5d is the same in each case and represented by an arrow P.
  • the reference line q is perpendicular to the flow direction P.
  • the structural element 13 has a length L and a width B. The latter can be constant or variable, ie increasing in the direction P.
  • Fig. 5b shows an elongated, but angled structural element 14 with two mutually inclined longitudinal axes 14a, 14b, which enclose with the reference line q each have an angle ⁇ and ⁇ .
  • is referred to here as the angle of attack and ⁇ as the outflow angle.
  • the flow according to the arrow P is thus deflected in two stages, ie initially only slightly and then stronger. This results in a lower pressure drop - compared to a structural element according to Fig. 5a at the same outlet angle ⁇ .
  • the length of the structural element 14 along the longitudinal axes 14a, 14b is denoted by L.
  • Fig. 5c shows an arcuate structural element 15 with a curved longitudinal axis 15a, which corresponds to a circular arc with the radius R.
  • the upstream angle is referred to as the angle of attack ⁇ and the downstream located angle is referred to as the outflow angle ⁇ .
  • the outflow angle ⁇ is referred to as the outflow angle ⁇ .
  • Fig. 5d shows a further embodiment of a structural element 16, which is approximately Z-shaped and also has a Z-shaped extending longitudinal axis 16a.
  • the angle of attack is here denoted by ⁇ , the outflow angle by ⁇ , it corresponds to a flow deflection of (90 ° - ⁇ ), which takes place in the central region of the structural element 16.
  • the inflow and outflow of this structural element takes place practically in the flow direction P. This is a particularly low-pressure deflection of the flow given.
  • the length of the structural element along the longitudinal axis 16a is denoted by L.
  • the Fig. 6a, 6b . 6c, 6d . 6e, 6f . 6g . 6h show arrangement patterns of the structural elements 13 according to FIG Fig. 5a , in rows on a section of a flow channel.
  • Fig. 6a shows the elongated structural elements 13 in a flow channel according to the invention, each arranged in two rows 17, 18, which have a distance s in the flow direction P.
  • the structural elements 13 shown in solid lines are impressed in the upper side F1 of the flow channel.
  • the lower heat exchanger surface or side F2 of the flow channel broken structure elements 13 ', also in rows 19, 20 are arranged.
  • the rows are shown by dashed lines.
  • the structural elements 13 'on the lower surface F2 are opposite to the structural elements 13 on the upper surface F1 aligned opposite, ie they have an opposite outflow angle ⁇ (see. Fig. 5a ) on.
  • the rows 19, 20 offset from the rows 17, 18 in the flow direction P, by the amount f.
  • the structural elements 13 and 13 'and the associated rows 17, 18 19, 20 each have a depth T, ie a Warrekkung in the flow direction P.
  • the offset f is smaller than the depth T, so that between the rows 18, 20 and 17, 19 an overlap Ü remains, which results from the difference of T and f.
  • FIG. 6b shows another pattern of in-line structural elements 13 in a row 21 and a row 22 with different outflow angles ⁇ (not shown) in a non-inventive flow channel.
  • the structural elements 13 in solid lines are embossed in the upper side F1 of the flow channel.
  • On the lower surface F2 of the flow channel are in the flow direction P, dashed at the same height illustrated structural elements 13 'arranged with opposite orientation, so that an upper structural element 13 and an opposite lower structural element 13' in the plan view in each case appear as a cross.
  • the upper row with structural elements 13 is thus not offset from the lower row with structural elements 13 '; the overlap Ü is 100%.
  • Fig. 6c to Fig. 6h show further arrangement patterns of the structural elements 13, 13 'on the upper (shown in solid lines) and the lower (shown broken) side F1, F2 of the flow channel, in a flow channel according to the invention ( Fig. 6c . 6h ) or in a non-inventive flow channel ( Fig. 6d . 6e . 6f . 6g ).
  • Fig. 6h also shows on the outside of the flow channels support elements 13 ", which are arranged in this embodiment adjacent to the structural elements 13, 13 'and in particular within the rows formed by the structural elements 13, 13'
  • the support elements are embossed into the wall of the flow channel
  • the support elements 13 “advantageously have a height that corresponds to the desired distance between two flow channels or between the respective flow channel and a housing wall of a heat exchanger.
  • FIGS. 7a and 7b show further variants of the arrangement of the structural elements 13 in rows, in a non-inventive flow channel.
  • Fig. 7a shows a section of a flow channel with two rows 23, 24 of V-shaped arranged structural elements 13 on the upper side F1.
  • the structural elements 13 are not arranged at constant intervals next to each other, but instead have gaps 25, 26, 27, but are filled on the underside F 2 by structural elements 13 ', so that in the plan view a continuous uniform arrangement of structural elements 13 and 13 'results.
  • This arrangement of "discontinuous" rows 23, 24 and the corresponding rows on the bottom results in a lower pressure drop for the flow in the direction P, because the structural elements - seen in the width direction - only alternately engage from above and below in the flow.
  • Fig. 7b shows a similar patchy arrangement of parallel aligned structural elements 13 on the top F1 in rows 28, 29.
  • the gaps between the structural elements 13 are in turn filled by structural elements 13 'on the bottom F2, wherein the structural elements 13 on the top F1 and the structural elements 13 'on the bottom F2 to a zigzag-shaped arrangement in the plan view.
  • This arrangement is relatively low pressure loss.
  • Fig. 8 shows a further embodiment for the arrangement of structural elements 13 and 13 'in two rows 30, 31 on the upper side F1, in a non-inventive flow channel.
  • the structural elements 13 of the row 30 and the structural elements 13 'of the opposite row (on the bottom F2) are arranged parallel and equidistant from one another.
  • FIGS. 6a, 6b . 7a, 7b and 8th structures with the structural elements 13 were obtained according to FIG Fig. 5a shown.
  • the structural elements 13 can also be replaced by structural elements 14 (in FIG Fig. 5b ), 15 ( Fig. 5c ) or 16 ( Fig. 5d ) be replaced. It would also be possible in a number of different structural elements, eg. B. 13 and 14 to use.
  • Fig. 9a, 9b, 9c, 9d show variants of the structural elements 13, 14, 15, 16 by mirroring, in an inventive flow channel:
  • the flow direction is usually in the direction of the arrow P, wherein the flow of the winglet pairs conventionally takes place at the narrowest point a.
  • These winglet pairs can be arranged side by side in rows, e.g. B. as in the FIGS. 6 to 8 ,
  • 10a, 10b, 10c, 10d show further variations of the structural elements 13, 14, 15, 16 by parallel displacement, in a non-inventive flow channel. This results in double elements 36, 37, 38, 39, each with equal distances a on the arrival and downstream side, the z. B. in the structures according to Fig. 6 to 8 can be integrated.
  • Fig. 11c vary the outflow angle of the structural elements 13, and in Fig. 11d vary the lengths L1, L2 of the structural elements 13.
  • a combination (not shown) of the variants according to Fig. 11b, 11 c, 11 d is also possible. These variations can also occur in the upper and / or lower surface F1 or F2.
  • Fig. 12a shows another structural element 43, which is formed as an angle with two straight legs 43a, 43b, which are connected at their apex by an arc 43c.
  • this structural element 43 constitutes a modification of the winglet pair 32 Fig. 9a
  • the flow is preferably in the direction of vertex 43c, according to the arrow P.
  • Fig. 12b shows a further modification of the structural element pair 34 according to Fig. 9c namely, a structural member 44 having two arcuate legs 44a, 44b joined at apex by a bend 44c.
  • the structural element 44 which is likewise flown in the direction of the apex 44c in accordance with the arrow P, initially causes a small flow deflection, which then amplifies due to the legs 44a, 44b curved into the flow.
  • Fig. 12a and Fig. 12b can be used in all previously shown arrangements where two structures arranged in V-shape can be found again.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Geometry (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Description

Die Erfindung betrifft einen von einem Medium in einer Strömungsrichtung durchströmbaren Strömungskanal für einen Wärmeübertrager nach dem Oberbegriff des Patentanspruches 1. Darüber hinaus betrifft die Erfindung einen Wärmeübertrager mit Strömungskanälen nach dem Oberbegriff des Patentanspruches 32.The invention relates to a flow channel for a heat exchanger which can be flowed through by a medium in a flow direction. Furthermore, the invention relates to a heat exchanger with flow channels according to the preamble of claim 32.

Strömungskanäle für Wärmeübertrager werden von einem ersten Medium, z. B. einem Abgas oder einem flüssigen Kühlmittel durchströmt und grenzen dieses erste Medium gegenüber einem zweiten Medium, auf welches die Wärme des ersten Mediums übertragen werden soll, ab. Derartige Strömungskanäle können Rohre mit rundem Querschnitt, Rechteckrohre, Flachrohre oder auch Scheibenpaare sein, bei welchen zwei Platten oder Scheiben randseitig verbunden sind. Meistens sind die Medien, die miteinander in Wärmeaustausch stehen, verschieden, z. B. strömt in den Rohren ein heißes, mit Rußpartikeln beladenes Abgas, und auf der Außenseite werden die Abgasrohre von einem flüssigen Kühlmittel umströmt, was unterschiedliche Wärmeübertragungsverhältnisse auf der Innen- und der Außenseite der Rohre zur Folge hat. Man hat daher, insbesondere für Abgasrohre vorgeschlagen, auf deren Innenseite V-förmig und diffusorartig angeordnete Turbulenzerzeuger anzuordnen, die für eine Verwirbelung der Strömung und eine Verbesserung des Wärmeüberganges auf der Abgasseite sorgen sowie gleichzeitig eine Rußablagerung verhindern. Derartige Lösungen für Abgaswärmeübertrager gehen aus folgenden Druckschriften der Anmelderin hervor: EP-A 677 715 , DE-A 195 40 683 , DE-A 196 54 367 und DE-A 196 54 368 . Diese bekannten Abgaswärmeübertrager weisen Rechteckrohre aus Edelstahl auf, die aus zwei miteinander verschweißten Halbschalen zusammengesetzt sind, in welche die Turbulenzerzeuger, so genannte winglets eingeformt bzw. eingeprägt und hintereinander angeordnet sind. Die winglet-Paare der beiden Halbschalen sind entweder in Längsrichtung der Rohre, d. h. in Strömungsrichtung gegeneinander versetzt ( DE 196 54 367 , DE 196 54 368 ) oder einander gegenüber liegend ( DE 195 40 683 ) angeordnet.Flow channels for heat exchangers are from a first medium, eg. B. flows through an exhaust gas or a liquid coolant and define this first medium against a second medium to which the heat of the first medium is to be transmitted, from. Such flow channels may be tubes with a round cross-section, rectangular tubes, flat tubes or pairs of discs, in which two plates or discs are connected at the edge. Most often, the media that are in heat exchange with each other, different, z. B. flows in the pipes a hot, laden with soot particles exhaust gas, and on the outside of the exhaust pipes are flowed around by a liquid coolant, which has different heat transfer conditions on the inside and outside of the tubes result. It has therefore, in particular for exhaust pipes proposed on the inside V-shaped and diffuser-like arranged turbulence generator to arrange, which provide a turbulence of the flow and an improvement of the heat transfer on the exhaust side while preventing soot deposition. Such solutions for exhaust gas heat exchanger are apparent from the following documents of the applicant: EP-A 677 715 . DE-A 195 40 683 . DE-A 196 54 367 and DE-A 196 54 368 , These known exhaust gas heat exchanger have rectangular tubes made of stainless steel, which are composed of two half-shells welded together, in which the turbulence generator, so-called winglets are molded or embossed and arranged one behind the other. The winglet pairs of the two half shells are either in the longitudinal direction of the tubes, ie offset in the flow direction against each other ( DE 196 54 367 . DE 196 54 368 ) or facing each other ( DE 195 40 683 ) arranged.

In der DE-A 101 27 084 der Anmelderin wurde ein Wärmeübertrager, insbesondere ein Kühlmittel/Luftkühler mit Flachrohren und Wellrippen vorgeschlagen, bei welchen die flachen Seiten der Flachrohre eine aus Strukturelementen bestehende Struktur aufweisen. Die Strukturelemente sind länglich ausgebildet, V-förmig in Reihen quer zur Kühlmittelströmungsrichtung bzw. quer zur Längsachse der Rohre angeordnet und fungieren als Wirbelerzeuger, um den Wärmeübergang auf der Kühlmittelseite zu erhöhen. Die Wirbelerzeuger sind in beide sich gegenüber liegenden Rohrwände eingeprägt und ragen nach innen in die Kühlmittelströmung. Die Reihen von Wirbelerzeugern auf einer Flachrohrseite sind in Strömungsrichtung versetzt gegenüber den Reihen auf der anderen Flachrohrseite. Damit ist es auch möglich, die nach innen ragende Höhe der Wirbelerzeuger größer als die halbe lichte Weite des Flachrohrquerschnittes zu bemessen.In the DE-A 101 27 084 The applicant has proposed a heat exchanger, in particular a coolant / air cooler with flat tubes and corrugated fins, in which the flat sides of the flat tubes have a structure consisting of structural elements. The structural elements are elongated, V-shaped arranged in rows transverse to the coolant flow direction and transverse to the longitudinal axis of the tubes and act as a vortex generator to increase the heat transfer on the coolant side. The vortex generators are embossed in both opposite pipe walls and protrude inwards into the coolant flow. The rows of vortex generators on one flat tube side are offset in the flow direction from the rows on the other flat tube side. Thus, it is also possible to measure the inwardly projecting height of the vortex generator greater than half the clear width of the flat tube cross-section.

Durch die EP-A 1 061 319 wurde ein Flachrohr für einen Kraftfahrzeugkühler bekannt, welches auf seinen flachen Seiten eine Struktur aufweist, die aus einzelnen länglichen, in Reihen angeordneten Strukturelementen besteht. Dabei sind in Strömungsrichtung Reihen mit unterschiedlich ausgerichteten Strukturelementen angeordnet, sodass die Strömung im Inneren des Flachrohres etwa zick-zack-förmig umgelenkt wird. Insbesondere sind jedoch die Reihen mit Strukturelementen auf einer Flachrohrseite in Strömungsrichtung versetzt gegenüber den Reihen der gegenüberliegenden Flachrohrseite angeordnet. Einer Reihe von Strukturelementen liegt also jeweils ein glatter Bereich der Flachrohrinnenwand gegenüber. Die Strömung innerhalb des Kühlmittelrohres wird somit abwechselnd von den Strukturelementen der einen und der anderen Flachrohrseite, nicht jedoch gleichzeitig beeinflusst. Damit soll unter anderem eine Verstopfung der Rohre vermieden werden. Hinsichtlich der Wärmeübertragungsfähigkeit ergeben sich hier noch Potenziale.By the EP-A 1 061 319 has been known a flat tube for a motor vehicle radiator, which has on its flat sides a structure consisting of individual elongated, arranged in rows structural elements. Here are in the flow direction rows with differently oriented Structural elements arranged so that the flow is deflected in the interior of the flat tube approximately zig-zag-shaped. In particular, however, the rows are arranged with structural elements on a flat tube side in the flow direction offset from the rows of the opposite flat tube side. A row of structural elements thus faces a smooth area of the flat tube inner wall. The flow within the coolant tube is thus alternately influenced by the structural elements of one and the other flat tube side, but not simultaneously. This is to be avoided, inter alia, a blockage of the pipes. With regard to the heat transfer capability, there are still potentials here.

Es ist Aufgabe der vorliegenden Erfindung, einen Strömungskanal sowie einen Wärmeübertrager der eingangs genannten Art hinsichtlich seiner Wärmeübertragungsfähigkeit zu verbessern, insbesondere Turbulenz- und Wirbelbildung zu erhöhen, wobei der Druckverlust in einem noch vertretbaren Maß ansteigen soll.It is an object of the present invention to improve a flow channel and a heat exchanger of the type mentioned in terms of its heat transfer capacity, in particular to increase turbulence and vortex formation, the pressure loss should increase to an even more reasonable level.

Diese Aufgabe wird durch die Merkmale des Patenanspruches 1 gelöst. Erfindungsgemäß ist vorgesehen, dass sich die insbesondere in Reihen angeordneten Strukturelemente auf der einen und der anderen Seite des Strömungskanals im wesentlichen gegenüber liegen, also in Strömungsrichtung gesehen, jeweils etwa auf gleicher Höhe angeordnet sind. Die sich gegenüberliegenden Strukturelemente beziehungsweise Reihen können auch in Strömungsrichtung gegeneinander versetzt sein, allerdings nur soweit, dass noch eine Überlappung besteht. Damit greifen gleichzeitig von der einen und der anderen Wärmeübertragerfläche abragende, in den Strömungskanal hineinragende Strukturelemente in die Strömung ein und bewirken eine Verwirbelung der Strömung, die eine Verbesserung der Wärmeübertragung auf der Innenseite des Strömungskanals zur Folge hat. Darüber hinaus wird - beispielsweise im Falle einer Abgasströmung - unter Umständen eine Rußablagerung verhindert. Der Druckverlust hält sich dabei in vertretbaren Grenzen. Die Strömung innerhalb des Strömungskanals wird somit von beiden Seiten gleichzeitig gestört, d. h. beide Grenzschichten werden gleichzeitig abgelöst, was zu einer besonders starken Verwirbelung führt. Die sich gegenüberliegenden Strukturelemente beziehungsweise Reihen aus Strukturelementen können sich ebenfalls auf der Außenseite des Strömungskanals - im Falle eines Abgaskühlers auf der Kühlmittelseite - befinden. Vorteilhafte Ausgestaltungen der Erfindung ergeben sich aus den Unteransprüchen.This object is solved by the features of patent claim 1. According to the invention, it is provided that the structural elements arranged in particular in rows lie substantially opposite one another and the other side of the flow channel, that is, in the direction of flow, are each arranged approximately at the same height. The opposing structural elements or rows can also be offset from each other in the flow direction, but only to the extent that there is still an overlap. At the same time, structural elements projecting from the one and the other heat exchanger surface and projecting into the flow channel enter the flow and cause a turbulence of the flow, which results in an improvement of the heat transfer on the inside of the flow channel. In addition, for example, in the case of an exhaust gas flow - possibly a soot deposition prevented. The pressure loss keeps within reasonable limits. The flow within the flow channel is thus disturbed simultaneously on both sides, ie both boundary layers are detached at the same time, which leads to a particularly strong turbulence. The opposing structural elements or rows of structural elements can also be on the outside of the flow channel - in the case of an exhaust gas cooler on the coolant side - are. Advantageous embodiments of the invention will become apparent from the dependent claims.

Eine Reihe mit Strukturelementen wird im Rahmen der vorliegenden Erfindung von einem oder mehreren Strukturelementen gebildet, die in Strömungsrichtung P im wesentlichen nebeneinander angeordnet sind.A row of structural elements is formed in the context of the present invention of one or more structural elements, which are arranged in the flow direction P substantially side by side.

Vorteilhafte Ausgestaltungen der Erfindung sehen verschiedene Ausführungsformen der Strukturelemente vor, wobei diese geradlinig oder gekrümmt ausgebildet sein können, d. h. mit einem konstanten oder variablen Abströmwinkel zur Strömungsrichtung. Durch die Änderung des Abströmwinkels von einem relativ großen Anströmwinkel bis zum Abströmwinkel ergibt sich eine "sanfte" Umlenkung der Strömung und damit ein etwas reduzierter Druckverlust. Nach einer weiteren vorteilhaften Ausgestaltung der Erfindung können die Strukturelemente innerhalb einer Reihe versetzt angeordnet sein, d. h. die Strukturelemente sind zwar in einer quer zur Strömungsrichtung verlaufenden Reihe angeordnet, jedoch in Strömungsrichtung gestaffelt angeordnet. Auch dadurch ergibt sich der Vorteil eines geringeren Druckverlustes. Darüber hinaus können sich gegenüberliegende Reihen, also der einen oder anderen Flachrohrseite, in Strömungsrichtung gegeneinander versetzt angeordnet sein, wobei jedoch immer eine Überlappung zwischen beiden Reihen erhalten bleibt. Auch durch diese Versetzung in Strömungsrichtung ergibt sich ein geringerer Druckverlust. Berühren sich die gegenüberliegenden Strukturen und werden diese durch Schweißen oder Löten verbunden, so kann die Festigkeit gesteigert werden.Advantageous embodiments of the invention provide various embodiments of the structural elements, which may be rectilinear or curved, ie with a constant or variable outflow angle to the flow direction. By changing the outflow angle from a relatively large angle of attack to the outflow angle, there is a "gentle" deflection of the flow and thus a somewhat reduced pressure loss. According to a further advantageous embodiment of the invention, the structural elements can be arranged offset within a row, that is, the structural elements are indeed arranged in a direction transverse to the flow direction series, but arranged staggered in the flow direction. This also gives the advantage of a lower pressure loss. In addition, opposite rows, so one or the other flat tube side, be offset in the flow direction against each other, but always an overlap between the two rows is maintained. Also by this displacement in the flow direction results in a lower pressure loss. If the opposing structures touch and are joined by welding or soldering, the strength can be increased.

Zwischen oder neben den Strukturelementen beziehungsweise zwischen oder innerhalb der "Strukturreihen" (Reihen mit Strukturelementen) können (in Strömungsrichtung P gesehen) auch Noppen und/oder Stege nach außen oder innen ausgeprägt werden, um eine "Abstützung" und damit eine Festigkeitssteigerung zu erreichen. Die Wirbel erzeugenden Strukturen können diese Funktion ebenfalls ganz oder teilweise übemehmen.Between or next to the structural elements or between or within the "structural rows" (rows with structural elements) (as viewed in the direction of flow P) also knobs and / or webs can be pronounced outwardly or inwardly to achieve a "support" and thus an increase in strength. The vortex generating structures can also take over this function in whole or in part.

Gemäß einer vorteilhaften Ausführungsform sind die sich im wesentlichen gegenüberliegenden Wärmeübertragungsflächen und insbesondere die darauf angeordneten Strukturelemente gekrümmt. Insbesondere bei Rohren mit kreisrundem oder ovalem Querschnitt werden die erfindungsgemäßen Vorteile erreicht.According to an advantageous embodiment, the substantially opposing heat transfer surfaces and in particular the structural elements arranged thereon are curved. In particular, in tubes with a circular or oval cross section, the advantages of the invention are achieved.

Gemäß einer vorteilhaften Ausführungsform sind die sich im wesentlichen gegenüberliegenden Wärmeübertragungsflächen wärmetechnische Primärflächen. Gemäß einer Variante sind die Wärmeübertragungsflächen dagegen wärmetechnische Sekundärflächen, die insbesondere durch vorzugsweise mit dem Strömungskanal verlötete, verschweißte oder verklemmte Rippen, Stege oder dergleichen gebildet sind.According to an advantageous embodiment, the substantially opposing heat transfer surfaces heat engineering primary surfaces. According to a variant, however, the heat transfer surfaces are heat-technical secondary surfaces, which are formed in particular by preferably welded to the flow channel, welded or jammed ribs, webs or the like.

Gemäß einer vorteilhaften Ausführungsform liegt die Höhe h der Strukturelemente im Bereich von 2 mm bis 10 mm, insbesondere im Bereich von 3 mm bis 4 mm, vorzugsweise um 3,7 mm.According to an advantageous embodiment, the height h of the structural elements is in the range of 2 mm to 10 mm, in particular in the range of 3 mm to 4 mm, preferably by 3.7 mm.

Gemäß einer vorteilhaften Ausführungsform ist der Strömungskanal rechtekkig und weist eine Breite b auf, die insbesondere im Bereich von 5 mm bis 120 mm, vorzugsweise im Bereich von 10 mm bis 50 mm liegt.According to an advantageous embodiment, the flow channel is Rechtekkig and has a width b, which is in particular in the range of 5 mm to 120 mm, preferably in the range of 10 mm to 50 mm.

Gemäß einer vorteilhaften Ausführungsform liegt ein hydraulischer Durchmesser des Strömungskanals im Bereich von 3 mm bis 26 mm, insbesondere im Bereich von 3 mm bis 10 mm.According to an advantageous embodiment, a hydraulic diameter of the flow channel is in the range of 3 mm to 26 mm, in particular in the range of 3 mm to 10 mm.

Die Aufgabe der Erfindung wird auch gelöst durch die Merkmale des Patentanspruches 32. Dabei sind erfindungsgemäß die vorgenannten Strömungskanäle als Flach-, Rund-, Oval- oder Rechteckrohre eines Wärmeübertragers, vorteilhafterweise eines Abgaswärmeübertragers vorgesehen. Die erfindungsgemäße Anordnung der Strukturelemente, d. h. vorteilhafterweise ihre Einprägung in die Rohrinnenwände bringt eine Leistungssteigerung des Wärmeübertragers mit sich. Besonders vorteilhaft sind die in Reihen angeordneten Strukturelemente für Abgaswärmeübertrager, weil hierbei auch eine Rußablagerung im Inneren der Flachrohre vermieden wird. Die Abgasrohre werden auf ihrer Außenseite von einem Kühlmittel umströmt, welches dem Kühlmittelkreislauf der die Abgase ausstoßende Brennkraftmaschine entnommen wird. Es ist ebenfalls möglich, dass die Strukturen auch in Platten oder Scheiben eingeprägt werden, um aus ihnen Wärmetauscher herzustellen.The object of the invention is also solved by the features of claim 32. According to the invention, the aforementioned flow channels are provided as flat, round, oval or rectangular tubes of a heat exchanger, advantageously a Abgaswärmeübertragers. The arrangement of the structural elements according to the invention, ie advantageously their impression in the pipe inner walls brings an increase in performance of the heat exchanger with it. Particularly advantageous are the arranged in rows structural elements for exhaust gas heat exchanger, because in this case a soot deposition is avoided in the interior of the flat tubes. The exhaust pipes are surrounded on their outside by a coolant, which is taken from the coolant circuit of the exhaust gases ejecting the engine. It is also possible that the structures are also stamped in plates or slices to produce heat exchangers from them.

Ausführungsbeispiele der Erfindung sind in den Zeichnungen dargestellt und werden im Folgenden näher beschrieben. Es zeigen

Fig. 1
einen Strömungskanal gemäß Stand der Technik,
Fig. 2a, b, c
einen Querschnitt von Strömungskanälen,
Fig. 3
ein Flachrohr mit erfindungsgemäßer Struktur,
Fig. 4
eine Halbschale des Flachrohres gemäß Fig. 3,
Fig. 5a, b, c, d
verschiedene Strukturelemente,
Fig. 6a, c, h
erfindungsgemäße Strömungskanäle,
Fig. 6b, d, e, f, g
nicht erfindungsgemäße Strömungskanäle,
Fig. 7a, b
weitere Strukturen,
Fig. 8
eine weitere Struktur,
Fig. 9a, b, c, d
gespiegelte Strukturelemente,
Fig. 10a, b, c, d
parallel verschobene Strukturelemente,
Fig. 11 a, b, c, d
Reihen von Strukturelementen mit Abwandlungen und
Fig. 12a, b
weitere Strukturelemente.
Embodiments of the invention are illustrated in the drawings and will be described in more detail below. Show it
Fig. 1
a flow channel according to the prior art,
Fig. 2a, b, c
a cross section of flow channels,
Fig. 3
a flat tube with inventive structure,
Fig. 4
a half-shell of the flat tube according to Fig. 3 .
Fig. 5a, b, c, d
different structural elements,
Fig. 6a, c, h
flow channels according to the invention,
Fig. 6b, d, e, f, g
non-inventive flow channels,
Fig. 7a, b
further structures,
Fig. 8
another structure,
Fig. 9a, b, c, d
mirrored structural elements,
Fig. 10a, b, c, d
parallel shifted structural elements,
Fig. 11 a, b, c, d
Rows of structural elements with variations and
Fig. 12a, b
further structural elements.

Fig. 1 zeigt in vereinfachter Darstellung einen Strömungskanal 1, welcher als Rechteckrohr ausgebildet ist, einen rechteckförmigen Eintrittsquerschnitt 2, zwei sich gegenüberliegende flache Seiten F1, F2 sowie zwei sich gegenüberliegende Schmalseiten S1, S2 aufweist. Der Kanal 1 wird von einem Strömungsmedium, z. B. einem Abgas in Richtung des Pfeils P durchströmt. Auf der unteren Flachseite F2 sind V-förmig ausgerichtete Wirbelerzeuger 3a, 3b, 4a, 4b angeordnet, welche durch Erzeugung von Wirbeln eine erhöhte Turbulenz der Strömung bewirken und gleichzeitig - bei einer Abgasströmung - eine Rußablagerung verhindern. Diese Darstellung entspricht dem eingangs genannten Stand der Technik. Danach werden die jeweils paarweise angeordneten V-förmig ausgestellten, sich in Strömungsrichtung diffusorartig erweiternden Wirbelerzeuger 3a, 3b bzw. 4a, 4b auch als so genannte winglets bezeichnet. Fig. 1 shows a simplified representation of a flow channel 1, which is designed as a rectangular tube, a rectangular inlet cross section 2, two opposite flat sides F1, F2 and two opposite narrow sides S1, S2 has. The channel 1 is from a flow medium, for. B. flows through an exhaust gas in the direction of the arrow P. On the lower flat side F2 arranged V-shaped vortex generators 3a, 3b, 4a, 4b, which cause by generating vortices an increased turbulence of the flow and at the same time - with an exhaust gas flow - prevent soot deposition. This representation corresponds to the aforementioned prior art. Thereafter, the paired V-shaped exhibited, in the flow direction diffuser-like expanding vortex generators 3a, 3b and 4a, 4b are also referred to as winglets.

Fig. 2a zeigt den Querschnitt eines als Flachrohr ausgebildeten Strömungskanals 1, bei welchem sowohl an der oberen Flachseite F1 als auch an der unter Flachseite F2 Winglet-Paare 5a, 5b sowie 6a, 6b angeordnet sind. Der Kanalquerschnitt weist eine Kanalhöhe H und eine Kanalbreite b auf. Die Winglets 5a, 5b, 6a, 6b weisen eine in den Kanalquerschnitt ragende Höhe h auf. Auch diese Anordnung von Winglets entspricht dem eingangs genannten Stand der Technik. Die Bezeichnungen F1, F2 gelten auch für die nachfolgenden erfindungsgemäßen Ausführungsbeispiele. Fig. 2a shows the cross section of a formed as a flat tube flow channel 1, in which both on the upper flat side F1 and on the flat side F2 winglet pairs 5a, 5b and 6a, 6b are arranged. The channel cross-section has a channel height H and a channel width b. The winglets 5a, 5b, 6a, 6b have a height h projecting into the channel cross-section. This arrangement of winglets corresponds to the aforementioned prior art. The designations F1, F2 also apply to the following inventive embodiments.

Fig. 2b zeigt den Querschnitt eines als Rundrohr ausgebildeten Strömungskanals 1', bei welchem sowohl an der oberen Flachseite F1 als auch an der unteren Flachseite F2 Strukturelemente 13' beziehungsweise 13 angeordnet sind. Der Kanalquerschnitt weist eine Kanalhöhe H auf. Fig. 2b shows the cross section of a round tube designed as flow channel 1 ', in which both on the upper flat side F1 and on the lower flat side F2 structural elements 13' and 13 are arranged. The channel cross section has a channel height H.

Fig. 2c zeigt den Querschnitt eines als Flachrohr ausgebildeten Strömungskanals 1, bei weichem die Wärmeübertragungsflächen F1, F2 wärmetechnisch Sekundärflächen darstellen, da sie nicht unmittelbar Wärme von dem einen auf das andere Medium übertragen. Die Wärmeübertragungsflächen weisen Strukturelemente 13, 13' auf. Fig. 2c shows the cross section of a formed as a flat tube flow channel 1, in which the heat transfer surfaces F1, F2 thermally represent secondary surfaces, as they do not directly transfer heat from one to the other medium. The heat transfer surfaces have structural elements 13, 13 '.

Fig. 3 zeigt einen erfindungsgemäßen Strömungskanal, der als Flachrohr 7 ausgebildet ist, weiches in einer Draufsicht teilweise dargestellt ist. Das Flachrohr 7 weist eine Längsachse 7a, eine Breite b auf sowie zwei Reihen 8, 9 von V-förmig angeordneten Strukturelementen bzw. winglets 10, 11, welche jeweils sowohl in die Oberseite F1 als auch in die Unterseite F2 des Flachrohres 7 eingeprägt sind, und zwar mit dem selben Muster, sodass sich die jeweils oben liegende winglet-Reihe mit der darunter liegenden Reihe deckt. In einer Reihe sind jeweils acht winglets, gleichmäßig verteilt über die gesamte Breite b, angeordnet - es können jedoch auch sechs oder sieben winglets bei derselben Breite sein. Bei schmalen Rohren, Scheiben oder Platten kann die Zahl der winglets auch unterhalb von sechs liegen, bei breiteren Rohren oder Scheiben/Platten auch oberhalb von acht. Die beiden Reihen 8, 9 weisen zueinander einen Abstand s auf, welcher von Mitte zu Mitte gemessen ist und etwa das 2-fache bis 6-fache der Länge der winglets beträgt. Zwischen den einzelnen Reihen befindet sich also jeweils ein glatter Bereich, in den zum Beispiel Abstützstrukturen eingeprägt sind. Die Reihen von winglets erstrecken sich über die gesamte Länge des Flachrohres 7, jeweils mit dem Abstand s, und zwar auf beiden Seiten des Flachrohres 7. Fig. 3 shows a flow channel according to the invention, which is designed as a flat tube 7, which is partially shown in a plan view. The flat tube 7 has a longitudinal axis 7a, a width b and two rows 8, 9 of V-shaped arranged structural elements or winglets 10, 11, which are embossed both in the top F1 and in the bottom F2 of the flat tube 7, and with the same pattern, so that the top winglet row covers the underlying row. There are eight winglets in a row, evenly distributed over the entire width b, but six or seven winglets may be the same width. For narrow tubes, discs or plates, the number of winglets may also be below six, at wider tubes or discs / plates even above eight. The two rows 8, 9 have a distance s to each other, which is measured from center to center and is about 2 times to 6 times the length of the winglets. Between the individual rows, therefore, there is a smooth area in each case, into which, for example, support structures are embossed. The rows of winglets extend over the entire length of the flat tube 7, in each case with the distance s, on both sides of the flat tube 7.

Fig. 4 zeigt eine untere Halbschale 7b des Flachrohres 7 in einer Ansicht in Richtung der Längsachse 7a des Flachrohres 7. Die Halbschale 7b, weist einen Boden F2 sowie zwei seitliche Schenkel 7c, 7d auf, wobei auf dem Boden bzw. der Unterseite F2 winglets 11' angeordnet, d. h. in die Rohrwand eingeprägt sind. Die obere Halbschale ist nicht dargestellt; sie ist spiegelbildlich ausgebildet und wird mit der unteren Halbschale 7b an den seitlichen Schenkeln 7c, 7d längsverschweißt. Die winglets 11' weisen eine Höhe h auf, mit welcher sie in den lichten Querschnittsbereich des Flachrohres 7 hineinragen. Das Rohr kann auch aus einem Blech hergestellt werden, das umgeformt und einseitig verschweißt wird. Fig. 4 shows a bottom half shell 7b of the flat tube 7 in a view in the direction of the longitudinal axis 7a of the flat tube 7. The half shell 7b, has a bottom F2 and two lateral legs 7c, 7d, wherein on the bottom or the bottom F2 winglets 11 'arranged , ie are imprinted in the pipe wall. The upper half shell is not shown; it is mirror-inverted and is longitudinally welded to the lower half-shell 7b on the lateral legs 7c, 7d. The winglets 11 'have a height h, with which they protrude into the clear cross-sectional area of the flat tube 7. The tube can also be made from a sheet that is formed and welded on one side.

Bei einem bevorzugten Ausführungsbeispiel beträgt die Breite b des Flachrohres 40 mm oder 20 mm, die Gesamthöhe des Flachrohres etwa 4,5 mm und die Höhe h der winglets etwa 1,3 mm. Bei einer lichten Kanalhöhe von 4,0 mm verbleibt in Folge der von beiden Seiten in den Kanalquerschnitt hineinragenden winglets mit je 1,3 mm Höhe eine lichte Querschnittshöhe von 1,4 mm für eine Kernströmung. Der Abstand s der Reihen beträgt ca. 20 mm.In a preferred embodiment, the width b of the flat tube is 40 mm or 20 mm, the overall height of the flat tube about 4.5 mm and the height h of the winglets about 1.3 mm. With a clear channel height of 4.0 mm, a clear cross-sectional height of 1.4 mm for a core flow remains as a result of the winglets projecting from both sides into the channel cross-section, each with a height of 1.3 mm. The distance s of the rows is about 20 mm.

Das Flachrohr 7 wird vorzugsweise für an sich bekannte Abgaswärmeübertrager (nicht dargestellt) verwendet, d. h. es wird auf seiner Innenseite von Abgas einer Brennkraftmaschine eines Kraftfahrzeuges durchströmt und auf seiner Außenseite durch Kühlmittel eines Kühlmittelkreislaufes der Brennkraftmaschine gekühlt. Dabei kann die Außenseite der Flachrohre 7 - wie durch den Stand der Technik bekannt - glatt sein und beispielsweise durch eingeprägte Noppen auf Abstand mit benachbarten Rohren gehalten werden. Möglich ist jedoch auch, auf der Außenseite der Flachrohre 7 Rippen zur Verbesserung des Wärmeüberganges auf der Kühlmittelseite vorzusehen.The flat tube 7 is preferably used for per se known exhaust gas heat exchanger (not shown), ie it is traversed on the inside of exhaust gas of an internal combustion engine of a motor vehicle and on its outside by coolant of a coolant circuit of the internal combustion engine cooled. In this case, the outside of the flat tubes 7 - as known from the prior art - be smooth and be kept for example by embossed knobs at a distance with adjacent tubes. However, it is also possible to provide on the outside of the flat tubes 7 fins to improve the heat transfer on the coolant side.

Die Figuren 5a, 5b, 5c und 5d zeigen einzelne Strukturelemente, die für eine erfindungsgemäße Struktur auf den Strömungskanälen vorgesehen sind.The Figures 5a, 5b, 5c and 5d show individual structural elements which are provided for a structure according to the invention on the flow channels.

Fig. 5a zeigt ein längliches Strukturelement 13 mit einer Längsachse 13a, die mit einer Bezugslinie q einen Winkel α, den Abströmwinkel bildet. Die Strömungsrichtung für alle Darstellungen 5a bis 5d ist jeweils dieselbe und durch einen Pfeil P dargestellt. Die Bezugslinie q verläuft senkrecht zur Strömungsrichtung P. Das Strukturelement 13 weist eine Länge L und eine Breite B auf. Letztere kann konstant oder variabel ein, d. h. in Richtung P zunehmend. Fig. 5a shows an elongated structural element 13 with a longitudinal axis 13a, which forms with a reference line q an angle α, the outflow angle. The flow direction for all representations 5a to 5d is the same in each case and represented by an arrow P. The reference line q is perpendicular to the flow direction P. The structural element 13 has a length L and a width B. The latter can be constant or variable, ie increasing in the direction P.

Fig. 5b zeigt ein längliches, jedoch abgewinkeltes Strukturelement 14 mit zwei gegeneinander geneigten Längsachsen 14a, 14b, die mit der Bezugslinie q jeweils einen Winkel α und β einschließen. β wird hier als Anströmwinkel und α als Abströmwinkel bezeichnet. Die Strömung entsprechend dem Pfeil P wird somit in zwei Stufen umgelenkt, d. h. zunächst nur geringfügig und dann stärker. Dies ergibt einen geringeren Druckabfall - im Vergleich zu einem Strukturelement gemäß Fig. 5a bei gleichem Abströmwinkel α. Die Länge des Strukturelementes 14 entlang den Längsachsen 14a, 14b ist mit L bezeichnet. Fig. 5b shows an elongated, but angled structural element 14 with two mutually inclined longitudinal axes 14a, 14b, which enclose with the reference line q each have an angle α and β. β is referred to here as the angle of attack and α as the outflow angle. The flow according to the arrow P is thus deflected in two stages, ie initially only slightly and then stronger. This results in a lower pressure drop - compared to a structural element according to Fig. 5a at the same outlet angle α. The length of the structural element 14 along the longitudinal axes 14a, 14b is denoted by L.

Fig. 5c zeigt ein bogenförmiges Strukturelement 15 mit einer gekrümmten Längsachse 15a, die einem Kreisbogen mit dem Radius R entspricht. Der stromaufwärts gelegene Winkel wird als Anströmwinkel β und der stromabwärts gelegene Winkel wird als Abströmwinkel α bezeichnet. Auch hier erfolgt zunächst eine sanfte Umlenkung der Strömung um den Winkel (90° - β) und danach eine stärkere Umlenkung um den Winkel (90° - α). Durch diese kontinuierlich zunehmende Umlenkung der Strömung wird ebenfalls ein geringerer Druckverlust erreicht - im Vergleich zu dem Strukturelement 13 gemäß Fig. 5a. Die Länge des Strukturelementes 15 entlang der Längsachse 15a ist mit L bezeichnet. Fig. 5c shows an arcuate structural element 15 with a curved longitudinal axis 15a, which corresponds to a circular arc with the radius R. The upstream angle is referred to as the angle of attack β and the downstream located angle is referred to as the outflow angle α. Again, there is a gentle deflection of the flow around the angle (90 ° - β) and then a stronger deflection around the angle (90 ° - α). As a result of this continuously increasing deflection of the flow, a lower pressure loss is likewise achieved-in comparison to the structural element 13 according to FIG Fig. 5a , The length of the structural element 15 along the longitudinal axis 15a is denoted by L.

Fig. 5d zeigt eine weitere Ausführungsform eines Strukturelementes 16, welches etwa Z-förmig ausgebildet ist und auch eine Z-förmig verlaufende Längsachse 16a aufweist. Die Längsachse 16a verbindet zwei Kreisbogenstücke unterschiedlicher Krümmung, jedoch mit demselben Radius R1 = R2. Der Anströmwinkel ist hier mit β, der Abströmwinkel mit α bezeichnet, er entspricht einer Strömungsumlenkung von (90°- α), welche im mittleren Bereich des Strukturelementes 16 erfolgt. Die An- und Abströmung dieses Strukturelementes erfolgt praktisch in Strömungsrichtung P. Damit ist eine besonders druckverlustarme Umlenkung der Strömung gegeben. Die Länge des Strukturelementes entlang der Längsachse 16a ist mit L bezeichnet. Fig. 5d shows a further embodiment of a structural element 16, which is approximately Z-shaped and also has a Z-shaped extending longitudinal axis 16a. The longitudinal axis 16a connects two circular arc pieces of different curvature, but with the same radius R1 = R2. The angle of attack is here denoted by β, the outflow angle by α, it corresponds to a flow deflection of (90 ° - α), which takes place in the central region of the structural element 16. The inflow and outflow of this structural element takes place practically in the flow direction P. This is a particularly low-pressure deflection of the flow given. The length of the structural element along the longitudinal axis 16a is denoted by L.

Die Fig. 6a, 6b, 6c, 6d, 6e, 6f, 6g, 6h zeigen Anordnungsmuster der Strukturelemente 13 gemäß Fig. 5a, und zwar in Reihen auf einem Ausschnitt eines Strömungskanals.The Fig. 6a, 6b . 6c, 6d . 6e, 6f . 6g . 6h show arrangement patterns of the structural elements 13 according to FIG Fig. 5a , in rows on a section of a flow channel.

Fig. 6a zeigt die länglichen Strukturelemente 13 in einem erfindungsgemäßen Strömungskanal, jeweils in zwei Reihen 17, 18 angeordnet, welche in Strömungsrichtung P einen Abstand s aufweisen. Die durchgezogen dargestellten Strukturelemente 13 sind in die obere Seite F1 des Strömungskanals eingeprägt. In die untere Wärmeübertragerfläche bzw. Seite F2 des Strömungskanals sind gebrochen dargestellte Strukturelemente 13', ebenfalls in Reihen 19, 20 angeordnet. Die Reihen sind durch gestrichelte Begrenzungslinien dargestellt. Die Strukturelemente 13' auf der unteren Fläche F2 sind gegenüber den Strukturelementen 13 auf der oberen Fläche F1 entgegengesetzt ausgerichtet, d. h. sie weisen einen entgegengesetzten Abströmwinkel α (vgl. Fig. 5a) auf. Darüber hinaus sind die Reihen 19, 20 gegenüber den Reihen 17, 18 in Strömungsrichtung P versetzt, und zwar um den Betrag f. Die Strukturelemente 13 bzw. 13' und die zugehörigen Reihen 17, 18 19, 20 weisen jeweils eine Tiefe T auf, d. h. eine Erstrekkung in Strömungsrichtung P. Der Versatz f ist kleiner als die Tiefe T, sodass zwischen den Reihen 18, 20 bzw. 17, 19 eine Überlappung Ü verbleibt, die sich aus der Differenz von T und f ergibt. Eine Überlappung Ü von 100 % bedeutet bei Reihen mit gleicher Tiefe T, dass der Versatz gleich Null ist (f = 0). Bei Reihen mit unterschiedlicher Tiefe T1 beziehungsweise T2, also beispielsweise T1 < T2, bedeutet eine Überlappung von 100%, daß die Überlappung Ü gleich der kleineren Tiefe T1 ist (Ü = T1). Durch einen Versatz der sich jeweils gegenüberliegenden Reihen 17, 19 bzw. 18, 20 ergibt sich vorteilhaft ein geringerer Druckverlust als bei Reihen ohne Versatz. Fig. 6a shows the elongated structural elements 13 in a flow channel according to the invention, each arranged in two rows 17, 18, which have a distance s in the flow direction P. The structural elements 13 shown in solid lines are impressed in the upper side F1 of the flow channel. In the lower heat exchanger surface or side F2 of the flow channel broken structure elements 13 ', also in rows 19, 20 are arranged. The rows are shown by dashed lines. The structural elements 13 'on the lower surface F2 are opposite to the structural elements 13 on the upper surface F1 aligned opposite, ie they have an opposite outflow angle α (see. Fig. 5a ) on. In addition, the rows 19, 20 offset from the rows 17, 18 in the flow direction P, by the amount f. The structural elements 13 and 13 'and the associated rows 17, 18 19, 20 each have a depth T, ie a Erstrekkung in the flow direction P. The offset f is smaller than the depth T, so that between the rows 18, 20 and 17, 19 an overlap Ü remains, which results from the difference of T and f. An overlap Ü of 100% for rows of equal depth T means that the offset is zero (f = 0). In the case of rows with different depths T1 or T2, for example T1 <T2, an overlap of 100% means that the overlap Ü is equal to the smaller depth T1 (U = T1). By an offset of each opposing rows 17, 19 and 18, 20 results in a lower pressure loss advantageous than rows without offset.

Fig. 6b zeigt ein anderes Muster von in Reihen angeordneten Strukturelementen 13 in einer Reihe 21 und einer Reihe 22 mit unterschiedlichen Abströmwinkeln α (nicht dargestellt) , in einem nicht erfinderischen Strömungskanal. Die Strukturelemente 13 in ausgezogenen Linien sind in die obere Seite F1 des Strömungskanals eingeprägt. Auf der unteren Fläche F2 des Strömungskanals sind, in Strömungsrichtung P, auf gleicher Höhe gestrichelt dargestellte Strukturelemente 13' mit entgegengesetzter Ausrichtung angeordnet, sodass ein oberes Strukturelement 13 und ein gegenüberliegendes unteres Strukturelement 13' in der Draufsicht jeweils als Kreuz erscheinen. Die obere Reihe mit Strukturelementen 13 ist somit nicht gegenüber der unteren Reihe mit Strukturelementen 13' versetzt; die Überlappung Ü beträgt 100 %. Fig. 6b Figure 12 shows another pattern of in-line structural elements 13 in a row 21 and a row 22 with different outflow angles α (not shown) in a non-inventive flow channel. The structural elements 13 in solid lines are embossed in the upper side F1 of the flow channel. On the lower surface F2 of the flow channel are in the flow direction P, dashed at the same height illustrated structural elements 13 'arranged with opposite orientation, so that an upper structural element 13 and an opposite lower structural element 13' in the plan view in each case appear as a cross. The upper row with structural elements 13 is thus not offset from the lower row with structural elements 13 '; the overlap Ü is 100%.

Fig. 6c bis Fig. 6h zeigen weitere Anordnungsmuster der Strukturelemente 13, 13' auf der oberen (durchgezogen dargestellt) und der unteren (gebrochen dargestellt) Seite F1, F2 des Strömungskanals, in einem erfindungsgemäßen Strömungskanal (Fig 6c, 6h) oder in einem nicht erfindungsgemäßen Strömungskanal (Fig 6d, 6e, 6f, 6g). Fig. 6c to Fig. 6h show further arrangement patterns of the structural elements 13, 13 'on the upper (shown in solid lines) and the lower (shown broken) side F1, F2 of the flow channel, in a flow channel according to the invention ( Fig. 6c . 6h ) or in a non-inventive flow channel ( Fig. 6d . 6e . 6f . 6g ).

Fig. 6h zeigt darüber hinaus auf der Außenseite der Strömungskanäle Abstützelemente 13", die bei diesem Ausführungsbeispiel benachbart zu den Strukturelementen 13, 13` und insbesondere innerhalb der durch die Strukturelemente 13, 13' gebildeten Reihen angeordnet sind. Bevorzugt sind die Abstützelemente in die Wand des Strömungskanals eingeprägt. Für eine gewünschte Abstützung des jeweiligen Strömungskanals weisen die Abstützelemente 13" vorteilhafterweise eine Höhe auf, die dem gewünschten Abstand zwischen zwei Strömungskanälen beziehungsweise zwischen dem jeweiligen Strömungskanal und einer Gehäusewand eines Wärmeübertragers entspricht. Fig. 6h also shows on the outside of the flow channels support elements 13 ", which are arranged in this embodiment adjacent to the structural elements 13, 13 'and in particular within the rows formed by the structural elements 13, 13' Preferably, the support elements are embossed into the wall of the flow channel For a desired support of the respective flow channel, the support elements 13 "advantageously have a height that corresponds to the desired distance between two flow channels or between the respective flow channel and a housing wall of a heat exchanger.

Die Figuren 7a und 7b zeigen weitere Varianten für die Anordnung der Strukturelemente 13 in Reihen, in einem nicht erfinderischen Strömungskanal.The FIGS. 7a and 7b show further variants of the arrangement of the structural elements 13 in rows, in a non-inventive flow channel.

Fig. 7a zeigt einen Ausschnitt eines Strömungskanals mit zwei Reihen 23, 24 von V-förmig angeordneten Strukturelementen 13 auf der Oberseite F1. Die Strukturelemente 13 sind nicht in gleich bleibenden Abständen nebeneinander angeordnet, vielmehr weisen sie Lücken 25, 26,27 auf, weiche jedoch auf der Unterseite F2 durch Strukturelemente 13' ausgefüllt sind, sodass sich in der Draufsicht eine durchgehende gleichmäßige Anordnung von Strukturelementen 13 und 13' ergibt. Diese Anordnung von "lückenhaften" Reihen 23, 24 und der entsprechenden Reihen auf der Unterseite ergibt einen geringeren Druckabfall für die Strömung in Richtung P, weil die Strukturelemente - in Breitenrichtung gesehen - nur abwechselnd von oben und unten in die Strömung eingreifen. Fig. 7a shows a section of a flow channel with two rows 23, 24 of V-shaped arranged structural elements 13 on the upper side F1. The structural elements 13 are not arranged at constant intervals next to each other, but instead have gaps 25, 26, 27, but are filled on the underside F 2 by structural elements 13 ', so that in the plan view a continuous uniform arrangement of structural elements 13 and 13 'results. This arrangement of "discontinuous" rows 23, 24 and the corresponding rows on the bottom results in a lower pressure drop for the flow in the direction P, because the structural elements - seen in the width direction - only alternately engage from above and below in the flow.

Fig. 7b zeigt eine ähnliche lückenhafte Anordnung von parallel ausgerichteten Strukturelementen 13 auf der Oberseite F1 in Reihen 28, 29. Die Lücken zwischen den Strukturelementen 13 sind wiederum durch Strukturelemente 13' auf der Unterseite F2 ausgefüllt, wobei sich die Strukturelemente 13 auf der Oberseite F1 und die Strukturelemente 13' auf der Unterseite F2 zu einer zick-zack-förmigen Anordnung in der Draufsicht ergänzen. Auch diese Anordnung ist relativ druckverlustarm. Fig. 7b shows a similar patchy arrangement of parallel aligned structural elements 13 on the top F1 in rows 28, 29. The gaps between the structural elements 13 are in turn filled by structural elements 13 'on the bottom F2, wherein the structural elements 13 on the top F1 and the structural elements 13 'on the bottom F2 to a zigzag-shaped arrangement in the plan view. This arrangement is relatively low pressure loss.

Fig. 8 zeigt eine weitere Ausführungsform für die Anordnung von Strukturelementen 13 und 13' in zwei Reihen 30, 31 auf der Oberseite F1, in einem nicht erfinderischen Strömungskanal. Die Strukturelemente 13 der Reihe 30 und die Strukturelemente 13' der gegenüberliegenden Reihe (auf der Unterseite F2) sind parallel und in gleichem Abstand zueinander angeordnet. Gleiches gilt für die zweite Reihe 31 analog, wobei lediglich der Abströmwinkel entgegengesetzt ist, sodass sich, in Strömungsrichtung P gesehen, eine Umlenkung der Strömung ergibt. Fig. 8 shows a further embodiment for the arrangement of structural elements 13 and 13 'in two rows 30, 31 on the upper side F1, in a non-inventive flow channel. The structural elements 13 of the row 30 and the structural elements 13 'of the opposite row (on the bottom F2) are arranged parallel and equidistant from one another. The same applies analogously to the second row 31, wherein only the outflow angle is opposite, so that, as seen in the direction of flow P, a deflection of the flow results.

In den Figuren 6a, 6b, 7a, 7b und 8 wurden jeweils Strukturen mit den Strukturelementen 13 gemäß Fig. 5a dargestellt. Die Strukturelemente 13 können ebenso durch Strukturelemente 14 (in Fig. 5b), 15 (Fig. 5c) oder 16 (Fig. 5d) ersetzt werden. Ebenso wäre es möglich, in einer Reihe unterschiedliche Strukturelemente, z. B. 13 und 14 zu verwenden.In the FIGS. 6a, 6b . 7a, 7b and 8th In each case, structures with the structural elements 13 were obtained according to FIG Fig. 5a shown. The structural elements 13 can also be replaced by structural elements 14 (in FIG Fig. 5b ), 15 ( Fig. 5c ) or 16 ( Fig. 5d ) be replaced. It would also be possible in a number of different structural elements, eg. B. 13 and 14 to use.

Fig. 9a, 9b, 9c, 9d zeigen Varianten der Strukturelemente 13, 14, 15, 16 durch Spiegelung, in einem erfinderischen Strömungskanal: Es ergeben sich damit so genannte winglet-Paare 32, 33, 34, 35, wobei jeweils zwischen zwei Strukturelementen ein Mindestabstand a vorgesehen ist. Die Strömungsrichtung erfolgt in der Regel in Richtung des Pfeils P, wobei die Anströmung der winglet-Paare herkömmlicherweise an der engsten Stelle a erfolgt. Damit ergeben sich für die verschiedenen winglet-Paare 32 bis 35 in dieser Reihenfolge abnehmende Druckverluste. Diese winglet-Paare können in Reihen nebeneinander angeordnet werden, z. B. wie in den Figuren 6 bis 8. Fig. 9a, 9b, 9c, 9d show variants of the structural elements 13, 14, 15, 16 by mirroring, in an inventive flow channel: This results in so-called winglet pairs 32, 33, 34, 35, wherein in each case a minimum distance a is provided between two structural elements. The flow direction is usually in the direction of the arrow P, wherein the flow of the winglet pairs conventionally takes place at the narrowest point a. This results in decreasing pressure losses for the different winglet pairs 32 to 35 in this order. These winglet pairs can be arranged side by side in rows, e.g. B. as in the FIGS. 6 to 8 ,

Fig. 10a, 10b, 10c, 10d zeigen weitere Variationen der Strukturelemente 13, 14, 15, 16 durch Parallelverschiebung, in einem nicht erfinderischen Strömungskanal. Damit ergeben sich Doppelelemente 36, 37, 38, 39 mit jeweils gleichen Abständen a an der An- und Abströmseite, die z. B. in die Strukturen gemäß Fig. 6 bis 8 integriert werden können. 10a, 10b, 10c, 10d show further variations of the structural elements 13, 14, 15, 16 by parallel displacement, in a non-inventive flow channel. This results in double elements 36, 37, 38, 39, each with equal distances a on the arrival and downstream side, the z. B. in the structures according to Fig. 6 to 8 can be integrated.

Wichtig dabei ist, dass die Strukturelemente einer Reihe oben und/oder unten nicht zwangsläufig gleiche geometrische Form bzw. Abmessungen aufweisen, wie es beispielhaft anhand von vier Strukturelementen in Fig. 11a gezeigt wird. Vielmehr können, wie in Fig. 11b gezeigt, die Strukturelemente mit einem Versatz f in Strömungsrichtung P angeordnet sein.It is important that the structural elements of a series above and / or below not necessarily have the same geometric shape or dimensions, as exemplified by four structural elements in Fig. 11a will be shown. Rather, as in Fig. 11b shown, the structural elements are arranged with an offset f in the flow direction P.

In Fig. 11c variieren die Abströmwinkel der Strukturelemente 13, und in Fig. 11d variieren die Längen L1, L2 der Strukturelemente 13. Eine Kombination (nicht dargestellt) der Varianten gemäß Fig. 11b, 11 c, 11 d ist ebenfalls möglich. Auch können diese Variationen in der oberen und/oder unteren Fläche F1 bzw. F2 auftreten.In Fig. 11c vary the outflow angle of the structural elements 13, and in Fig. 11d vary the lengths L1, L2 of the structural elements 13. A combination (not shown) of the variants according to Fig. 11b, 11 c, 11 d is also possible. These variations can also occur in the upper and / or lower surface F1 or F2.

Fig. 12a zeigt ein weiteres Strukturelement 43, welches als Winkel mit zwei geraden Schenkeln 43a, 43b ausgebildet ist, welche an ihrem Scheitelpunkt durch einen Bogen 43c verbunden sind. Insofern stellt dieses Strukturelement 43 eine Abwandlung des winglet-Paares 32 gemäß Fig. 9a dar. Die Anströmung erfolgt vorzugsweise in Richtung Scheitelpunkt 43c, entsprechend dem Pfeil P. Fig. 12a shows another structural element 43, which is formed as an angle with two straight legs 43a, 43b, which are connected at their apex by an arc 43c. In this respect, this structural element 43 constitutes a modification of the winglet pair 32 Fig. 9a The flow is preferably in the direction of vertex 43c, according to the arrow P.

Fig. 12b zeigt eine weitere Abwandlung des Strukturelementenpaares 34 gemäß Fig. 9c, nämlich ein Strukturelement 44 mit zwei gebogenen Schenkeln 44a, 44b, die im Scheitelpunkt durch einen Bogen 44c verbunden sind. Das Strukturelement 44, welches ebenfalls in Richtung auf den Scheitelpunkt 44c entsprechend dem Pfeil P angeströmt wird, bewirkt zunächst eine geringe Strömungsumlenkung, die sich dann aufgrund der in die Strömung hineingekrümmten Schenkel 44a, 44b verstärkt. Fig. 12b shows a further modification of the structural element pair 34 according to Fig. 9c namely, a structural member 44 having two arcuate legs 44a, 44b joined at apex by a bend 44c. The structural element 44, which is likewise flown in the direction of the apex 44c in accordance with the arrow P, initially causes a small flow deflection, which then amplifies due to the legs 44a, 44b curved into the flow.

Die Elemente gemäß Fig. 12a und Fig. 12b lassen sich in allen zuvor gezeigten Anordnungen, wo sich zwei in V-Form angeordnete Strukturen wieder finden, einsetzen.The elements according to Fig. 12a and Fig. 12b can be used in all previously shown arrangements where two structures arranged in V-shape can be found again.

Claims (40)

  1. A flow passage (1), through which a medium can flow in a direction of flow P, of a heat exchanger having two heat exchanger surfaces (F1, F2), which lie substantially opposite one another, are in particular arranged parallel and/or at a spacing of a passage height H and each have a structure formed from a multiplicity of structure elements that are arranged next to one another in rows transversely with respect to the direction of flow P and project into the flow passage, the structure elements each having a width B, a length L, a height h, a flow off angle α and a longitudinal axis, at least two rows (17, 18, 19, 20) comprising structure elements (13, 13') on substantially opposite heat exchanger surfaces (F1, F2) having an overlap (Ü) with one another, a row (17, 18, 19, 20) having in each case the same structural elements (13, 13'), and individual structural elements (13, 14, 15, 16) being arranged next to one another in pairs (32, 33, 34, 35) at a distance a and in mirror-image fashion with respect to one another, characterized in that in each case a structure element of a heat exchanger surface overlaps with a structure element of the opposite heat exchanger surface, and that all structure elements (13, 13') of rows (17, 18, 19, 20, 21, 22) lying opposite one another are oppositely oriented, in particular have an opposite flow-off angle α.
  2. The flow passage as claimed in claim 1, characterized in that the overlap (Ü) is 100%.
  3. The flow passage as claimed in claim 1, characterized in that the structure elements (13) are elongate, in particular rectangular in form and have a straight longitudinal axis (13a).
  4. The flow passage as claimed in claim 1, characterized in that the structure elements (14) are elongate and angled in form and have an angled longitudinal axis (14a, 14b) which forms the flow off angle α and a flow on angle β with the direction of flow P.
  5. The flow passage as claimed in claim 1, characterized in that the structure elements (15) are arcuate in form and have a longitudinal axis (15a) which is curved with a radius R and forms the flow off angle α and a flow on angle β with the direction of flow P.
  6. The flow passage as claimed in claim 1, characterized in that the structure elements (16) are approximately Z shaped in form and have a doubly curved longitudinal axis (16a) with radii (R1, R2) which forms the flow off angle α and a flow on angle β with the direction of flow P.
  7. The flow passage as claimed in claim 1, characterized in that the structure elements (43) are V shaped in form and have straight V limbs (43a, 43b).
  8. The flow passage as claimed in claim 1, characterized in that the structure elements (44) are V shaped in form and have V limbs (44a, 44b) which are curved away from the direction of flow.
  9. The flow passage as claimed in one of claims 1 to 8, characterized in that the height h of the structure elements (13, 14, 15, 16) is 20% to 50% of the passage height H.
  10. The flow passage as claimed in claim 9, characterized in that the length L of the structure elements (13, 14, 15, 16) is from two to twelve times the height h of the structure elements.
  11. The flow passage as claimed in one of claims 1 to 10, characterized in that the distance s between the rows amounts to 0.5 to eight times the depth T.
  12. The flow passage as claimed in one of claims 1 to 11, characterized in that the distance s between in each case two rows varies in the direction of flow P.
  13. The flow passage as claimed in one of claims 1 to 10, characterized in that the structure elements (13, 14, 15, 16) have a constant width B in the range from 0.1 to 60 mm, preferably in the range from 0.1 to 3.0 mm.
  14. The flow passage as claimed in one of claims 1 to 10, characterized in that the structure elements (13, 14, 15, 16) have a width which increases in the direction of flow between a starting width B1 and a finishing width B2, the starting width B1 being in the range from 0.1 to 4 mm and the finishing width B2 being in the range from 0.1 to 6 mm.
  15. The flow passage as claimed in one of the preceding claims, characterized in that the flow off angle α is in the range from 20 to 70°, preferably in the range from 40 to 65°, and in particular has a value of from 50 to 60°.
  16. The flow passage as claimed in one of claims 4 to 6 and 15, characterized in that the flow on angle β is in each case larger than the flow off angle α.
  17. The flow passage as claimed in claim 6, characterized in that the radius R is in the range from 1 to 10 mm, preferably in the range from 1 to 5 mm.
  18. The flow passage as claimed in claims 5 and 17, characterized in that the radii R1 and R2 are equal to the radius R.
  19. The flow passage as claimed in one of claims 1 to 18, characterized in that some or all the structure elements (13, 14, 15, 16) are parallel but offset with respect to one another and are arranged in pairs (36, 37, 38, 39) at a distance a transversely with respect to the direction of flow.
  20. The flow passage as claimed in one of claims 1 to 19, characterized in that a distance a between two structure elements may vary within at least one row.
  21. The flow passage as claimed in one of claims 1 to 19, characterized in that the distance a is in the range from 0 to 8 mm.
  22. The flow passage as claimed in one of claims 1 to 21, characterized in that individual structure elements (13) of a row (40) are offset by an amount f with respect to one another in the direction of flow P, the amount f being less than the depth T of the structure elements (13), and T being the projection of the length L transversely with respect to the direction of flow P.
  23. The flow passage as claimed in of claims 19 or 22, characterized in that individual structure elements (13) of a row (41) are not arranged parallel and have a differing flow off angle α.
  24. The flow passage as claimed in one of the preceding claims, characterized in that the structure elements of opposite rows touch one another, in particular are joined to one another by welding or soldering.
  25. The flow passage as claimed in one of the preceding claims, characterized in that opposite rows of structure elements have the same depth T in the direction of flow P.
  26. The flow passage as claimed in one of the preceding claims, characterized in that opposite rows of structure elements have different depths T1, T2 in the direction of flow P.
  27. The flow passage as claimed in one of the preceding claims, characterized in that the heat exchange surfaces which lie substantially opposite one another, and in particular the structure elements arranged thereon, are curved.
  28. The flow passage as claimed in one of the preceding claims, characterized in that the heat exchange surfaces which lie substantially opposite one another are heat-engineering primary surfaces or secondary surfaces, the secondary surfaces being formed in particular by fins, webs or the like which are preferably clamped, welded or soldered to the flow passage.
  29. The flow passage as claimed in one of the preceding claims, characterized in that the height h is in the range from 2 mm to 10 mm, in particular in the range from 3 mm to 4 mm, and is preferably around 3.7 mm.
  30. The flow passage as claimed in one of the preceding claims, characterized in that the flow passage is rectangular and has a width b which is in particular in the range from 5 mm to 120 mm, preferably in the range from 10 mm to 50 mm.
  31. The flow passage as claimed in one of the preceding claims, characterized in that a hydraulic diameter of the flow passage is in the range from 3 mm to 26 mm, in particular in the range from 3 mm to 10 mm.
  32. A heat exchanger, in particular an exhaust-gas cooler, in particular for a motor vehicle, having flow passages for a fluid, characterized in that at least one flow passage is designed as described in one of the preceding claims.
  33. The heat exchanger as claimed in claim 32, characterized in that the flow passages (1) are formed as soldered or welded flat or rectangular tubes (7) and the heat exchanger surfaces (F1, F2) are formed as flat tube walls.
  34. The heat exchanger as claimed in one of the preceding claims, characterized in that the flow passages are formed by stacking plates or disks which have structure elements on top of one another.
  35. The heat exchanger as claimed in one of the preceding claims, characterized in that the structure elements (10, 11) are formed into the tube walls (F1, F2), in particular by stamping.
  36. The heat exchanger as claimed in one of the preceding claims, characterized in that exhaust gas can flow through the tubes (7) and a liquid coolant can flow around the tubes (7).
  37. The heat exchanger as claimed in one of the preceding claims, characterized in that the rows (8, 9) of structure elements (10, 11) are at a distance s from one another in the direction of flow (7a) which amounts to two to six times the length L of a structure element.
  38. The heat exchanger as claimed in one of the preceding claims, characterized in that between the rows with structure elements there are further rows with structure elements which project outwards.
  39. The heat exchanger as claimed in claim 38, characterized in that the outwardly projecting structure elements are supporting studs, webs or elements and touch one another or are welded or soldered to one another.
  40. The heat exchanger as claimed in claim 38 or 39, characterized in that the outwardly projecting structure elements contribute to improving the heat transfer.
EP04786965.6A 2003-10-28 2004-09-20 Flow channel for a heat exchanger, and heat exchanger comprising such flow channels Expired - Lifetime EP1682842B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP10181882.1A EP2267393B1 (en) 2003-10-28 2004-09-20 Flow channel for heat exchanger

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10350418 2003-10-28
PCT/EP2004/010516 WO2005052490A1 (en) 2003-10-28 2004-09-20 Flow channel for a heat exchanger, and heat exchanger comprising such flow channels

Related Child Applications (2)

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EP10181882.1A Division EP2267393B1 (en) 2003-10-28 2004-09-20 Flow channel for heat exchanger
EP10181882.1A Division-Into EP2267393B1 (en) 2003-10-28 2004-09-20 Flow channel for heat exchanger

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EP1682842A1 EP1682842A1 (en) 2006-07-26
EP1682842B1 true EP1682842B1 (en) 2014-06-04

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EP (2) EP1682842B1 (en)
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KR (1) KR20060101481A (en)
CN (1) CN1875240B (en)
BR (1) BRPI0415965B1 (en)
DE (1) DE102004045923A1 (en)
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Also Published As

Publication number Publication date
BRPI0415965B1 (en) 2018-06-12
US20070107882A1 (en) 2007-05-17
ES2496943T3 (en) 2014-09-22
EP2267393B1 (en) 2017-06-28
KR20060101481A (en) 2006-09-25
EP1682842A1 (en) 2006-07-26
CN1875240B (en) 2010-10-13
JP2007510122A (en) 2007-04-19
DE102004045923A1 (en) 2005-05-25
CN1875240A (en) 2006-12-06
US20120067557A1 (en) 2012-03-22
EP2267393A3 (en) 2012-07-04
BRPI0415965A (en) 2007-01-23
WO2005052490A1 (en) 2005-06-09
EP2267393A2 (en) 2010-12-29

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