EP1663941A1 - Produit intermediaire a base d'un melange de carbonates et de carbamates organiques et procede de preparation correspondant - Google Patents
Produit intermediaire a base d'un melange de carbonates et de carbamates organiques et procede de preparation correspondantInfo
- Publication number
- EP1663941A1 EP1663941A1 EP04820943A EP04820943A EP1663941A1 EP 1663941 A1 EP1663941 A1 EP 1663941A1 EP 04820943 A EP04820943 A EP 04820943A EP 04820943 A EP04820943 A EP 04820943A EP 1663941 A1 EP1663941 A1 EP 1663941A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- ammonia
- carbamates
- mixture
- carbon atoms
- general formula
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims abstract description 42
- 239000000203 mixture Substances 0.000 title claims abstract description 23
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 150000004657 carbamic acid derivatives Chemical class 0.000 title claims abstract description 20
- 150000005677 organic carbonates Chemical class 0.000 title claims abstract description 17
- 239000013067 intermediate product Substances 0.000 title claims abstract description 14
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims abstract description 52
- 229910021529 ammonia Inorganic materials 0.000 claims abstract description 26
- 239000003054 catalyst Substances 0.000 claims abstract description 25
- 239000004202 carbamide Substances 0.000 claims abstract description 23
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims abstract description 20
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 10
- 125000003118 aryl group Chemical group 0.000 claims abstract description 9
- KXDHJXZQYSOELW-UHFFFAOYSA-N Carbamic acid Chemical class NC(O)=O KXDHJXZQYSOELW-UHFFFAOYSA-N 0.000 claims abstract description 7
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 7
- 150000002148 esters Chemical class 0.000 claims abstract description 7
- 229920005862 polyol Polymers 0.000 claims abstract description 7
- 150000003077 polyols Chemical class 0.000 claims abstract description 7
- 239000011541 reaction mixture Substances 0.000 claims abstract description 7
- 150000003672 ureas Chemical class 0.000 claims abstract description 7
- 125000002947 alkylene group Chemical group 0.000 claims abstract description 6
- 150000001875 compounds Chemical class 0.000 claims abstract description 6
- 239000004721 Polyphenylene oxide Substances 0.000 claims abstract description 5
- 125000002252 acyl group Chemical group 0.000 claims abstract description 5
- 150000001412 amines Chemical class 0.000 claims abstract description 5
- 229920000570 polyether Polymers 0.000 claims abstract description 5
- 229920002451 polyvinyl alcohol Polymers 0.000 claims abstract description 5
- 238000006243 chemical reaction Methods 0.000 claims description 35
- 150000001298 alcohols Chemical class 0.000 claims description 28
- 150000004649 carbonic acid derivatives Chemical class 0.000 claims description 12
- -1 oxides Chemical class 0.000 claims description 9
- 150000003839 salts Chemical class 0.000 claims description 7
- KJAMZCVTJDTESW-UHFFFAOYSA-N tiracizine Chemical compound C1CC2=CC=CC=C2N(C(=O)CN(C)C)C2=CC(NC(=O)OCC)=CC=C21 KJAMZCVTJDTESW-UHFFFAOYSA-N 0.000 claims description 6
- 230000008030 elimination Effects 0.000 claims description 4
- 238000003379 elimination reaction Methods 0.000 claims description 4
- 229920001515 polyalkylene glycol Polymers 0.000 claims description 4
- 229920005906 polyester polyol Polymers 0.000 claims description 4
- 235000019422 polyvinyl alcohol Nutrition 0.000 claims description 4
- 239000010457 zeolite Substances 0.000 claims description 3
- 159000000011 group IA salts Chemical class 0.000 claims description 2
- 150000004679 hydroxides Chemical class 0.000 claims description 2
- 150000002500 ions Chemical class 0.000 claims description 2
- 230000000737 periodic effect Effects 0.000 claims description 2
- 241001104043 Syringa Species 0.000 claims 1
- 235000004338 Syringa vulgaris Nutrition 0.000 claims 1
- 150000003512 tertiary amines Chemical class 0.000 claims 1
- 150000005621 tetraalkylammonium salts Chemical class 0.000 claims 1
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical class C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 claims 1
- 235000013877 carbamide Nutrition 0.000 abstract description 21
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 abstract description 4
- 238000000926 separation method Methods 0.000 abstract description 3
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 abstract description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 abstract 1
- 229920001281 polyalkylene Polymers 0.000 abstract 1
- 229920000728 polyester Polymers 0.000 abstract 1
- 230000001737 promoting effect Effects 0.000 abstract 1
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 45
- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical compound COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 description 25
- 239000007789 gas Substances 0.000 description 11
- 238000005809 transesterification reaction Methods 0.000 description 11
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 10
- 150000002009 diols Chemical class 0.000 description 9
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 7
- 239000002202 Polyethylene glycol Substances 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 7
- 238000009835 boiling Methods 0.000 description 7
- 229920001223 polyethylene glycol Polymers 0.000 description 7
- 239000000126 substance Substances 0.000 description 7
- 238000003786 synthesis reaction Methods 0.000 description 6
- 150000005676 cyclic carbonates Chemical class 0.000 description 5
- 239000000543 intermediate Substances 0.000 description 5
- 229910052757 nitrogen Inorganic materials 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- KXDHJXZQYSOELW-UHFFFAOYSA-M Carbamate Chemical compound NC([O-])=O KXDHJXZQYSOELW-UHFFFAOYSA-M 0.000 description 4
- MWUXSHHQAYIFBG-UHFFFAOYSA-N Nitric oxide Chemical compound O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 4
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 3
- 238000006136 alcoholysis reaction Methods 0.000 description 3
- ROORDVPLFPIABK-UHFFFAOYSA-N diphenyl carbonate Chemical compound C=1C=CC=CC=1OC(=O)OC1=CC=CC=C1 ROORDVPLFPIABK-UHFFFAOYSA-N 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
- UEGPKNKPLBYCNK-UHFFFAOYSA-L magnesium acetate Chemical compound [Mg+2].CC([O-])=O.CC([O-])=O UEGPKNKPLBYCNK-UHFFFAOYSA-L 0.000 description 3
- 239000011654 magnesium acetate Substances 0.000 description 3
- 229940069446 magnesium acetate Drugs 0.000 description 3
- 235000011285 magnesium acetate Nutrition 0.000 description 3
- BLLFVUPNHCTMSV-UHFFFAOYSA-N methyl nitrite Chemical compound CON=O BLLFVUPNHCTMSV-UHFFFAOYSA-N 0.000 description 3
- 239000000376 reactant Substances 0.000 description 3
- 239000007858 starting material Substances 0.000 description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- YGYAWVDWMABLBF-UHFFFAOYSA-N Phosgene Chemical compound ClC(Cl)=O YGYAWVDWMABLBF-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 150000001342 alkaline earth metals Chemical class 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 229910002091 carbon monoxide Inorganic materials 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 238000006555 catalytic reaction Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 239000002816 fuel additive Substances 0.000 description 2
- 239000002638 heterogeneous catalyst Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000395 magnesium oxide Substances 0.000 description 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 150000004706 metal oxides Chemical class 0.000 description 2
- GTCAXTIRRLKXRU-UHFFFAOYSA-N methyl carbamate Chemical compound COC(N)=O GTCAXTIRRLKXRU-UHFFFAOYSA-N 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 238000005832 oxidative carbonylation reaction Methods 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229920000515 polycarbonate Polymers 0.000 description 2
- 239000004417 polycarbonate Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 238000012552 review Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000004408 titanium dioxide Substances 0.000 description 2
- 239000011787 zinc oxide Substances 0.000 description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- 229930185605 Bisphenol Natural products 0.000 description 1
- KMTRUDSVKNLOMY-UHFFFAOYSA-N Ethylene carbonate Chemical compound O=C1OCCO1 KMTRUDSVKNLOMY-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- BZLVMXJERCGZMT-UHFFFAOYSA-N Methyl tert-butyl ether Chemical compound COC(C)(C)C BZLVMXJERCGZMT-UHFFFAOYSA-N 0.000 description 1
- 238000012356 Product development Methods 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 150000001242 acetic acid derivatives Chemical class 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- 230000001588 bifunctional effect Effects 0.000 description 1
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- ORTQZVOHEJQUHG-UHFFFAOYSA-L copper(II) chloride Chemical compound Cl[Cu]Cl ORTQZVOHEJQUHG-UHFFFAOYSA-L 0.000 description 1
- IIPXWSVDFKALLM-UHFFFAOYSA-N copper;methyl hypochlorite Chemical compound [Cu].COCl IIPXWSVDFKALLM-UHFFFAOYSA-N 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000009849 deactivation Effects 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 125000004177 diethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 150000002118 epoxides Chemical class 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000002815 homogeneous catalyst Substances 0.000 description 1
- 239000012456 homogeneous solution Substances 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 1
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 150000005679 long-chain carbonates Chemical class 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- CRGZYKWWYNQGEC-UHFFFAOYSA-N magnesium;methanolate Chemical compound [Mg+2].[O-]C.[O-]C CRGZYKWWYNQGEC-UHFFFAOYSA-N 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000012022 methylating agents Substances 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 231100000956 nontoxicity Toxicity 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- PIBWKRNGBLPSSY-UHFFFAOYSA-L palladium(II) chloride Chemical compound Cl[Pd]Cl PIBWKRNGBLPSSY-UHFFFAOYSA-L 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 238000000053 physical method Methods 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 238000009790 rate-determining step (RDS) Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 238000000066 reactive distillation Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 125000006413 ring segment Chemical group 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 238000004227 thermal cracking Methods 0.000 description 1
- 150000003609 titanium compounds Chemical class 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 238000007039 two-step reaction Methods 0.000 description 1
- 238000010626 work up procedure Methods 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/32—Polymers modified by chemical after-treatment
- C08G65/321—Polymers modified by chemical after-treatment with inorganic compounds
- C08G65/324—Polymers modified by chemical after-treatment with inorganic compounds containing oxygen
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C68/00—Preparation of esters of carbonic or haloformic acids
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C69/00—Esters of carboxylic acids; Esters of carbonic or haloformic acids
- C07C69/96—Esters of carbonic or haloformic acids
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D323/00—Heterocyclic compounds containing more than two oxygen atoms as the only ring hetero atoms
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/32—Polymers modified by chemical after-treatment
- C08G65/321—Polymers modified by chemical after-treatment with inorganic compounds
- C08G65/325—Polymers modified by chemical after-treatment with inorganic compounds containing nitrogen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
- C08L71/02—Polyalkylene oxides
Definitions
- the invention relates to an intermediate product consisting of a mixture of organic carbonates and carbamates, which is a valuable starting material for the production of organic carbonates, and a method for producing this intermediate product.
- Dimethyl carbonate and diphenyl carbonate are intermediates in the chemical industry that are used in a wide range of applications.
- Dimethyl carbonate is a starting material for aromatic polycarbonates.
- Dimethyl carbonate is transesterified with phenol to give diphenyl carbonate and converted to aromatic polycarbonate in a melt polymerization with bisphenol (Daniele Delledonne; Franco Rivetti; Ugo Romano: "Developments in the production and application of dimethyl carbonate” Applied Catalysis A: General 221 (2001) 241 - 251).
- Dimethyl carbonate can be used to improve the octane number of gasoline and replace environmentally problematic additives such as MTBE (Michael A. Pacheco; Christopher L.
- Dimethyl carbonate has a number of applications in chemical synthesis. At temperatures at or below the boiling point of 90 ° C dimethyl carbonate can be used as a methoxylating agent. At higher temperatures around 160 ° C dimethyl carbonate can be used as a methylating agent (Pietro Tundi; Maurizio Selva: "The Chemistry of Dimethyl Carbonate” Acc. Chem. Res. 35 (2002) 706 - 716).
- the main process currently used is the reaction of methanol with carbon monoxide and oxygen on a copper chloride contact, described in US Pat. No. 5,210,269 by Enichem (1993). This oxidative carbonylation proceeds via copper methoxy chloride and a subsequent reaction with carbon monoxide to give dimethyl carbonate.
- the main problem with this process is the deactivation of the catalyst by water. The deactivated catalyst has to be regenerated at great expense or the water content in the reactor has to be kept low.
- a variant of the oxidative carbonylation is a two-step reaction over methyl nitrite.
- methyl nitrite is synthesized from methanol, nitrogen monoxide and oxygen, with water being a by-product.
- gaseous methyl nitrite is reacted with CO in a fixed bed reactor on a palladium chloride catalyst to give dimethyl carbonate; the resulting NO is circulated.
- This method has the disadvantage that handling corrosive nitric oxide is dangerous.
- Another possibility for the production of dimethyl carbonate is the transesterification of a cyclic carbonate with methanol.
- the direct alcoholysis of urea with methanol is another possibility for the production of dimethyl carbonate.
- the synthesis proceeds in two steps via the methyl carbamate to the dimethyl carbonate.
- the reaction rate is strongly inhibited by the ammonia formed.
- chemical and physical methods have been proposed to remove the ammonia formed.
- a cyclic carbonate (US 5,489,702 Mitsubishi Gas Chemical 1996; US 5,349,077; Mitsubishi Gas Chemical 1994).
- a diol is reacted with urea and a cyclic alkylene carbonate with 5 or 6 ring atoms is synthesized.
- the alkylene carbonate is transesterified with methanol. The diol can then be circulated.
- the intermediate products produced in the alcoholysis must then be transesterified with methanol in order to obtain the dimethyl carbonate as a product.
- the transesterification is a catalyzed reaction.
- Basic alkali and alkaline earth metals or oxides are used as heterogeneous catalysts. Examples of alkali or alkaline earth metals in zeolites are in US 6,365,767 Exxon, examples of metal oxides are mentioned in US 6,207,850 Mobil Oil.
- Ammonia is split off during the reaction and has to be removed.
- ammonia can be removed from the reaction mixture by various methods, but in the processes known from the prior art, a solid to be disposed of is formed or a large part of the methanol used is also discharged. - Large amounts of methanol must be circulated.
- a process developed for DMC cannot easily be extended to the synthesis of other carbonates.
- the intermediate product is a mixture of organic carbonates and carbamates, which are obtained by reacting urea, a substituted urea, a salt or ester of carbamic acid or one of its N-substituted derivatives (alkyl, aryl residues such as methyl, ethyl, Phenyl-, benzyl-)
- polymeric polyfunctional alcohols such as polyalkylene glycols, polyester polyols or polyether polyols of the general formula I
- the process according to the invention for producing a mixture of organic carbonates and carbamates consists in that urea, a substituted urea, a salt or ester of carbamic acid or one of its N-substituted derivatives (alkyl, aryl residues such as methyl, ethyl , Phenyl, benzyl)
- polymeric polyfunctional alcohols such as polyalkylene glycols, polyester polyols or polyether polyols of the general formula I
- polymeric alcohols polyols
- Polyols polymeric alcohols
- Polyols have a significantly higher boiling point than the monoalcohols, diols and the carbonates and carbamates formed therefrom which have been described in the prior art.
- This is not possible when using the methods known from the prior art, since, during stripping, high proportions of the alcohols used there and of the glycol carbonate or diol carbonate are also expelled from the reaction mixture.
- polymeric alcohols Due to their water-like polar structure, polymeric alcohols have a higher solubility for urea, substituted ureas, salts and esters of carbamic acid and their N-substituted derivatives than the long-chain monoalcohols or diols previously used, so that the reactions are carried out in a homogeneous solution can be.
- the solubility and at the same time the boiling point of the mixture can be set in a targeted manner.
- polymeric alcohols are still liquid at temperatures at which comparatively long monoalcohols or diols are already solid.
- auxiliaries have an adjustable viscosity, are not very corrosive and are therefore particularly suitable for a circulatory procedure. Furthermore, they are non-toxic and therefore environmentally neutral
- Polymeric alcohols have a significantly higher chemical, thermal and mechanical stability than the substances previously used, which is a great advantage for recycling (recycling) of these alcohols after the recovery in the second stage, since the losses of polymeric alcohols due to decomposition - or thermal cracking processes are minimal. • Normally, one would not think of using polymeric alcohols for the purpose of intermediate product formation, because polymeric alcohols are multi-component mixtures that are more difficult to process than pure auxiliaries. The multicomponent mixture resulting from the use of polymeric alcohols generally presents difficulties during further processing. However, it is precisely through the use of polymeric alcohols that a procedural advantage can be achieved.
- the intermediate products obtained have high boiling points, which means that a broad, technically usable range for the free adjustment of pressure and temperature is available to adapt to the production of various organic carbonates or carbamates;
- - High conversions and yields through simultaneous removal (stripping with gas and / or steam or application of vacuum) of the ammonia formed during the reaction with minimal losses of alcohols, carbonates and carbamates.
- the reaction does not require a catalyst. However, a further increase in the reaction rate can be achieved by using basic catalysts.
- the process according to the invention is advantageously carried out at temperatures between 100 and 270 ° C.
- the process is carried out under normal pressure or reduced pressure and metering in a gas or vapor suitable for expelling the ammonia formed in the presence of catalysts.
- Alkaline salts, oxides, hydroxides, alcoholates of the first and second main groups or the 1st to 8th subgroups of the periodic table, basic zeolites or polymeric ion exchangers are suitable as catalysts for this.
- magnesium or zinc catalysts which can be used both as oxide or as acetate, are catalytically active.
- An important influencing factor is the removal of the ammonia by stripping with gas, steam or vacuum.
- the mixture prepared in accordance with the invention can be reacted further, for example by transesterification with an alcohol or with a phenol in the presence of a basic catalyst in order to produce an organic carbonate.
- the invention is illustrated in detail by the experiments below. Experimental setup and implementation
- Polyethylene glycol is suitable as a reactant because it has a number of interesting properties. In principle, the reaction of this dihydric alcohol with urea can produce two products. These two long chain carbonates are:
- the catalysts mentioned in the patent literature comprise a number of metal oxides. Powdery oxides and acetates were used in the experiments carried out according to the invention. These were used in mass ratios between 5 and 25 percent by weight. Titanium dioxide, zinc oxide, magnesium oxide and magnesium acetate have been investigated as possible catalysts.
- the main influencing parameters for the reaction of urea with polyethylene glycol were identified as expulsion of the ammonia formed from the reaction mixture by vacuum or stripping with nitrogen. Working under vacuum was investigated with two tests at a pressure of 300 mbar. A noticeable improvement in the conversion behavior compared to the reaction without expelling the ammonia formed at ambient pressure was found. Even better results were obtained when the reaction mixture was gassed with nitrogen. A variation of the volume flow showed a clear influence on the conversion of urea with polyethylene glycol.
- the process according to the invention makes it possible to obtain a mixture of high molecular weight organic carbonates and carbamates which are used as auxiliaries or intermediates for a number of chemical syntheses, e.g. can be used for the production of organic carbonates.
- volume flow of the stripping gas An important influencing variable for achieving high sales is the volume flow of the stripping gas. If the volume flow is sufficiently high, the removal of the ammonia is no longer the rate-determining step.
- reaction of the mixture of carbonates or carbamates of the polymeric alcohols with methanol produced in the first stage proceeds relatively quickly with a basic catalyst when a slightly increased pressure of about 6 bar is used at a temperature of about 140 ° C.
- the balance is set in less than 1 hour in batch mode.
- a catalyst a quaternary ammonium salt was used, which showed good catalytic properties. Even higher reaction rates were achieved by using magnesium methylate.
- the polymeric alcohol used as the auxiliary alcohol is returned to the first process stage after separation of the diethyl arbonate or the diphenyl carbonate.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Inorganic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
- Heterocyclic Compounds That Contain Two Or More Ring Oxygen Atoms (AREA)
Abstract
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10341952A DE10341952B4 (de) | 2003-09-11 | 2003-09-11 | Zwischenprodukt bestehend aus einer Mischung von organischen Carbonaten und Carbamaten und ein Verfahren zu seiner Herstellung |
| PCT/EP2004/007912 WO2005066111A1 (fr) | 2003-09-11 | 2004-07-16 | Produit intermediaire a base d'un melange de carbonates et de carbamates organiques et procede de preparation correspondant |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1663941A1 true EP1663941A1 (fr) | 2006-06-07 |
Family
ID=34428077
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP04820943A Withdrawn EP1663941A1 (fr) | 2003-09-11 | 2004-07-16 | Produit intermediaire a base d'un melange de carbonates et de carbamates organiques et procede de preparation correspondant |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US20070252106A1 (fr) |
| EP (1) | EP1663941A1 (fr) |
| JP (1) | JP2007505053A (fr) |
| CN (1) | CN1849290B (fr) |
| DE (1) | DE10341952B4 (fr) |
| WO (1) | WO2005066111A1 (fr) |
Families Citing this family (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102004040193B3 (de) * | 2004-08-19 | 2005-10-27 | Lurgi Ag | Verfahren zur Herstellung von Carbamidsäureestern |
| AT509621B1 (de) * | 2010-03-23 | 2012-04-15 | Univ Innsbruck | Verfahren zur herstellung eines stickstoffenthaltenden polysaccharids |
| EP2679573B1 (fr) * | 2012-06-29 | 2017-12-27 | SABIC Global Technologies B.V. | Procédé et appareil pour la séparation de diakyle carbonate, eau et alcane |
| US9822280B2 (en) | 2013-06-18 | 2017-11-21 | Dow Global Technologies Llc | Crosslinkable coating composition and method of producing the same |
| US9796815B2 (en) * | 2013-07-31 | 2017-10-24 | Dow Global Technologies Llc | Process for preparing polycarbamate and reaction product thereof |
| US10604626B2 (en) | 2013-07-31 | 2020-03-31 | Dow Global Technologies, Llc | Process for preparing polycarbamate and reaction product thereof |
| US9683082B2 (en) | 2013-07-31 | 2017-06-20 | Dow Global Technologies Llc | Process to produce polycarbamate using a gradient feed of urea |
| US9006379B2 (en) * | 2013-07-31 | 2015-04-14 | Dow Global Technologies Llc | Process to produce polycarbamate using a gradient feed of urea |
| EP3033376B1 (fr) * | 2013-08-15 | 2022-12-28 | Dow Global Technologies LLC | Polycarbamate |
| CN105452339B (zh) | 2013-08-15 | 2019-07-09 | 陶氏环球技术有限责任公司 | 制造聚氨基甲酸酯的方法、由其制造的聚氨基甲酸酯及包含所述聚氨基甲酸酯的涂料组合物 |
| JP6584405B2 (ja) * | 2013-08-15 | 2019-10-02 | ダウ グローバル テクノロジーズ エルエルシー | ポリカルバメートを生成するためのプロセス、それによって生成されたポリカルバメート、及びポリカルバメートを含むコーティング組成物 |
| EP2949687B1 (fr) | 2014-05-29 | 2016-10-19 | Dow Global Technologies Llc | Procédés d'alimentation en eau pour la distribution de commande de poids moléculaire et sous-produits de la carbamylation de l'urée |
| JP6661305B2 (ja) | 2014-09-22 | 2020-03-11 | ダウ グローバル テクノロジーズ エルエルシー | 一価金属含有触媒、ポリオールおよび尿素化合物のカルバミル化組成物、ならびにこれを使用したカルバミル化プロセス |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3219686A (en) * | 1961-12-29 | 1965-11-23 | Millmaster Onyx Corp | Preparation of diol dicarbamates with stannic chloride |
| US3424724A (en) * | 1965-10-24 | 1969-01-28 | Ashland Oil Inc | Aldehyde-modified carbamates |
| US4156784A (en) * | 1974-12-18 | 1979-05-29 | Basf Aktiengesellschaft | Manufacture of carbamates |
| DE2459765A1 (de) * | 1974-12-18 | 1976-07-01 | Basf Ag | Verfahren zur herstellung von carbamaten |
| DE3021554A1 (de) * | 1980-06-07 | 1981-12-24 | Basf Ag, 6700 Ludwigshafen | Verfahren zur herstellung von carbonaten |
| US4443622A (en) * | 1981-05-15 | 1984-04-17 | West Point Pepperell, Inc. | Method for making carbamates |
| US4443621A (en) * | 1983-03-14 | 1984-04-17 | Pfizer Inc. | p-Nitrophenyl 3-bromo-2,2-diethoxy-propionate and synthetic utility therefor |
| US4459397A (en) * | 1983-04-25 | 1984-07-10 | Wisconsin Alumni Research Foundation | Modified polyether polyol for preparation of polyurethane polymer |
| JP3374863B2 (ja) * | 1993-08-12 | 2003-02-10 | 三菱瓦斯化学株式会社 | ジアルキルカーボネートの製造方法 |
| US5709950A (en) * | 1994-04-29 | 1998-01-20 | Ppg Industries, Inc. | Color-plus-clear composite coatings that contain polymers having carbamate functionality |
| JPH07330686A (ja) * | 1994-06-08 | 1995-12-19 | Mitsubishi Gas Chem Co Inc | ジアルキルカーボネートの製造方法 |
| US5902894A (en) * | 1998-08-26 | 1999-05-11 | Catalytic Distillation Technologies | Process for making dialkyl carbonates |
-
2003
- 2003-09-11 DE DE10341952A patent/DE10341952B4/de not_active Expired - Fee Related
-
2004
- 2004-07-16 CN CN2004800263497A patent/CN1849290B/zh not_active Expired - Fee Related
- 2004-07-16 WO PCT/EP2004/007912 patent/WO2005066111A1/fr not_active Ceased
- 2004-07-16 US US10/571,997 patent/US20070252106A1/en not_active Abandoned
- 2004-07-16 JP JP2006525643A patent/JP2007505053A/ja active Pending
- 2004-07-16 EP EP04820943A patent/EP1663941A1/fr not_active Withdrawn
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2005066111A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1849290A (zh) | 2006-10-18 |
| US20070252106A1 (en) | 2007-11-01 |
| DE10341952A1 (de) | 2005-05-12 |
| JP2007505053A (ja) | 2007-03-08 |
| DE10341952B4 (de) | 2008-11-20 |
| CN1849290B (zh) | 2011-06-15 |
| WO2005066111A1 (fr) | 2005-07-21 |
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