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EP1587965A1 - Aluminium alloy with increased resistance and low quench sensitivity - Google Patents

Aluminium alloy with increased resistance and low quench sensitivity

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Publication number
EP1587965A1
EP1587965A1 EP03789376A EP03789376A EP1587965A1 EP 1587965 A1 EP1587965 A1 EP 1587965A1 EP 03789376 A EP03789376 A EP 03789376A EP 03789376 A EP03789376 A EP 03789376A EP 1587965 A1 EP1587965 A1 EP 1587965A1
Authority
EP
European Patent Office
Prior art keywords
temperature
max
bars
aluminum alloy
cooling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP03789376A
Other languages
German (de)
French (fr)
Other versions
EP1587965B1 (en
Inventor
Günther Höllrigl
Christophe Jaquerod
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Constellium Switzerland AG
Original Assignee
Alcan Technology and Management Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Alcan Technology and Management Ltd filed Critical Alcan Technology and Management Ltd
Priority to EP03789376A priority Critical patent/EP1587965B1/en
Priority to SI200330959T priority patent/SI1587965T1/en
Publication of EP1587965A1 publication Critical patent/EP1587965A1/en
Application granted granted Critical
Publication of EP1587965B1 publication Critical patent/EP1587965B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • C22C21/10Alloys based on aluminium with zinc as the next major constituent
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/04Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
    • C22F1/053Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with zinc as the next major constituent
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/04Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
    • C22F1/057Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with copper as the next major constituent

Definitions

  • the invention relates to an aluminum alloy with high strength and low quench sensitivity.
  • a method for producing thick plates from the aluminum alloy is also within the scope of the invention.
  • hot-rolled and thermoset plates are usually used today. Larger molds with a thickness of more than 300 mm were either made from forged blocks or even directly from continuous cast ingots.
  • a major disadvantage of the aluminum alloys used today for mold making is their high quenching sensitivity.
  • the rate of cooling from the homogenization or solution annealing temperature must be increased with increasing plate thickness. Due to the high temperature gradients that occur between the surface and the core of the ingots or plates, the harmful internal stresses increase, so that for this reason alone there is a limit to a further increase in the cooling rate and thus to the strength level that can ultimately be achieved.
  • the invention has for its object to provide a suitable for the production of thick plates with high strength level aluminum alloy with low To provide quench sensitivity.
  • Another object of the invention is to provide a suitable method with which the aluminum alloy can be processed into thick plates with sufficiently high strength over the entire plate thickness.
  • the composition of the alloy is selected such that it has a very low quenching sensitivity and nevertheless has an extraordinarily high level of strength. Thick cross sections can therefore be brought to a high level of strength with forced air cooling and precipitation hardening.
  • an isotropic distribution of the residual stresses in the cross section of the plate is to be aimed for.
  • the grain size and the shape of the grain in the plate are of importance for the reduction of the internal stresses. The finer and more uniform the crystals are, the better the internal stresses in the cross-section of the plate can balance.
  • the grain boundaries act as sinks for dislocations when local stress peaks are reduced.
  • the addition of zirconium can achieve a fine grain structure in the plate by selecting the rate at which the ingots heat up to the homogenization or solution annealing temperature in such a way that the most homogeneous distribution of submicron excretions of Al 3 Zr in the structure arises.
  • the following two methods are particularly suitable for producing plates from the alloy according to the invention, which, depending on the desired thickness of the mold, lead to a hot-rolled and thermally hardened plate or to a thermally hardened continuous cast ingot used as a plate.
  • the process for producing boards with a thickness of up to 300 mm is characterized by the following steps:
  • a continuous cast ingot produced from the alloy according to the invention can be used directly as a plate.
  • the procedure is characterized by the following steps:
  • thermoset bars As plates.
  • the ingot is preferably cooled from the homogenization temperature of 470 to 490 ° C. to the intermediate temperature of 400 to 410 ° C. in still air.
  • the ingot should be cooled from the intermediate temperature of 400 to 410 ° C so quickly that the loss of strength is as low as possible.
  • the cooling rate must not be too high, since otherwise the residual stresses will build up.
  • the billets are cooled from the intermediate temperature of 400 to 410 ° C. to a temperature of less than 100 ° C. preferably using moving air (forced air cooling) or in a water / air spray.
  • the bar thickness must also be taken into account. However, it is within the scope of professional action to determine the optimal cooling conditions for a given ingot format using simple tests.
  • the low heating rate in the temperature range between 170 and 410 ° C. when the ingot is heated to the homogenization temperature is an essential feature of the process according to the invention.
  • the AlZnMg equilibrium phase (T phase) is stable in the temperature range mentioned, which is also referred to as the heterogenization interval.
  • the slow passage through the heterogenization interval leads to a finely dispersed separation of the T phase, the phase interfaces of the separated particles of the T phase forming preferred germ sites for the precipitation of Al 3 Zr particles starting at a temperature of about 350 ° C.
  • the previously separated particles of the T phase dissolve and what remains is an even distribution of the fine, submicron A ⁇ Zr precipitates, which are preferably due to the original particle boundaries of the T phase and to subcom boundaries and so that there is a homogeneous distribution.
  • These fine Al 3 Zr particles cause a strong growth inhibition in the recrystallization of the plates in solution annealing as well as in the homogenization annealing of cast ingots, and the desired isotropic grain structure in the ingot results.
  • the grain-refining additional element Zr is thus optimally used.
  • a further essential feature of the method according to the invention is the combined homogenization and solution annealing with subsequent two-stage cooling, whereas the usual methods according to the state of the art In order to achieve a strength that is still acceptable in the middle of the ingot, a separate solution annealing with subsequent quenching at a high cooling rate is required in the technology.
  • cooling in moving air or “forced air cooling” is understood here to mean an air cooling which is usually supported by fans and which leads to a heat transfer coefficient on the bar surface of approximately 40 W / m 2 K. Cooling in a water / air spray leads to a somewhat higher heat transfer coefficient on the bar surface.
  • the alloy according to the invention has a low quench sensitivity.
  • the loss of strength in the plate core is smaller than in the prior art alloys, despite the relatively mild cooling conditions.
  • this effect is much more pronounced for plates made directly from continuous cast ingots than for hot-rolled plates.
  • the two-stage cooling from the homogenization temperature to room temperature has proven to be particularly advantageous for achieving a structure with low residual stresses.
  • thermosetting room temperature storage
  • a first heat treatment at a first temperature and a second heat treatment at a second temperature higher than the first temperature are preferably carried out in succession, e.g.
  • Heat curing to the heat treatment state is particularly preferred
  • the field of application of the alloy according to the invention and of the thick plates produced therefrom results from the range of properties described above.
  • the plates are particularly suitable for mold making, ie for the production of plastic injection molds, but also generally for machine, tool and mold making.
  • - Fig. 1 shows the distribution of Brinell hardness over part of the cross section of a continuous casting ingot with a cross section of 440 mm x 900 mm after fan cooling.
  • the ingot was heated to a temperature of 480 ° C within 30 hours, taking care that the heating rate in the range between 170 and 410 ° C was less than 20 ° C / h.
  • the ingot was homogenized to compensate for the solidification-induced crystal segregation by holding the ingot at 480 ° C. for 12 hours.
  • the homogenized ingot was cooled in a first stage in still air from the homogenization temperature to an intermediate temperature of 400 ° C and then in a second stage with fans from 400 ° C to 100 ° C. The further cooling to room temperature was again carried out in resting air.
  • the ingot was hot-cured at 95 ° C. for 8 hours and then at 155 ° C. for 18 hours to the over-hardened state T76.
  • the Brinell hardness was determined over the cross-section of the bar on samples of the thermally hardened ingot sawed out perpendicular to the longitudinal direction of the ingot.
  • the areas of the same hardness shown in FIG. 1 clearly show the slight loss of hardness or strength in the bar core compared to the bar surface.
  • FIG. 2 shows the temperature-time curves for a fan cooling for the surface (O) and the core (K) of an ingot with a cross section of 440 ⁇ 900 mm
  • FIG. 3 the gradients between the temperature T derived therefrom «In the bar core and the temperature To on the bar surface.
  • FIGS. 4 and 5 show the corresponding curves for an ingot with a cross section of 1000 x 1200 mm. The results show that bars produced with the method according to the invention with a thickness of up to 1000 mm are still likely to meet the mechanical strength requirements placed on plates for the production of plastic injection molds.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Continuous Casting (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Metal Rolling (AREA)
  • Investigating Or Analyzing Materials By The Use Of Fluid Adsorption Or Reactions (AREA)
  • Manufacture Of Alloys Or Alloy Compounds (AREA)
  • Laminated Bodies (AREA)
  • Conductive Materials (AREA)
  • Contacts (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Safety Valves (AREA)
  • Sampling And Sample Adjustment (AREA)
  • Heat Treatment Of Steel (AREA)

Abstract

The alloy comprises aluminum metal with production contaminants which individually constitute not more than 0.05 wt% and in total not more than 0.15 wt%. Other metals included in the alloy are 4.6-5.2 wt% Zn; 2.6-3.0 wt% Mg; 0.1-0.2 wt% Cu; 0.05-0.2 wt% Zr; not more than 0.05 wt% Mn; not more than 0.05 wt% Cr; not more than 0.15 wt% Fe; not more than 0.15 wt% Si; not more than 0.10 wt% Ti. Preferred amounts of the metals are: 4.6 wt% Zn; 2.6-2.8 wt% Mg; 0.10-0.15 wt% Cu; 0.08-0.18 wt% Zr; not more than 0.03 wt% Mn; not more than 0.02 wt% Cr; not more than 0.12 wt% Fe; not more than 0.12 wt% Si; not more than 0.05 wt%Ti. Independent claims are included for: a) a process for manufacturing plates up to 300 mm thick in the claimed alloy in which: A) the alloy is extruded to form bars not less than 300 mm thick; B) the bars are heated at not more than 20 degrees C/hr from 170-410 degrees C to 470-490 degrees C; C) the bars are homogenized for 10-14 hrs at 470-490 degrees C; D) bars are hot rolled to form plates; E) the plates are cooled to 400-410 degrees C to not more than 100 degrees C; F) plates are cooled to room temperature; G) plates are hardened: b) a similar process in which hot rolling to form plates is omitted and the final hardened bars are used as plates.

Description

Aluminiumlegierung mit hoher Festigkeit und geringer AbschreckempfindlichkeitAluminum alloy with high strength and low quench sensitivity

Die Erfindung betrifft eine Aluminiumlegierung mit hoher Festigkeit und geringer Abschreckempfindlichkeit. Im Rahmen der Erfindung liegt auch ein Verfahren zur Herstellung dicker Platten aus der Aluminiumlegierung.The invention relates to an aluminum alloy with high strength and low quench sensitivity. A method for producing thick plates from the aluminum alloy is also within the scope of the invention.

Insbesondere in der Automobilindustrie besteht zunehmend ein Bedarf an grossen Kunststoffbauteilen, wie z.B. integrale Stossstangen. Zur Herstellung der entsprechend grossen Spritzgiessformen werden Platten benötigt, deren Dicke sehr oft 150 mm übersteigt und in gewissen Fällen sogar mehr als 500 mm beträgt.In the automotive industry in particular, there is an increasing need for large plastic components, such as integral bumpers. Plates are required to produce the correspondingly large injection molds, the thickness of which very often exceeds 150 mm and in some cases is even more than 500 mm.

Für den Bau von Spritzgiessformen mit einer Dicke von beispielsweise 50 bis 300 mm werden heute üblicherweise warmgewalzte und warmausgehärtete Platten eingesetzt. Grössere Formen mit einer Dicke von mehr als 300 mm wurden entweder aus geschmiedeten Blöcken oder auch schon direkt aus Stranggussbarren gefertigt.For the construction of injection molds with a thickness of, for example, 50 to 300 mm, hot-rolled and thermoset plates are usually used today. Larger molds with a thickness of more than 300 mm were either made from forged blocks or even directly from continuous cast ingots.

Ein wesentlicher Nachteil der heute für den Formenbau eingesetzten Aluminiumlegierungen ist deren hohe Abschreckempfindlichkeit. Damit die Barren oder Platten bei der Warmaushärtung das für Kunststoff-Spritzgiessformen geforderte Festigkeitsniveau erreichen, muss die Abkühlungsgeschwindigkeit von der Homogenisierungs- oder Lösungsglühtemperatur mit zunehmender Platten- dicke erhöht werden. Durch die hierbei auftretenden hohen Temperaturgradienten zwischen der Oberfläche und dem Kern der Barren oder Platten nehmen die schädlichen Eigenspannungen zu, so dass schon aus diesem Grund einer weiteren Erhöhung der Abkühlungsgeschwindigkeit und damit dem letztlich erreichbaren Festigkeitsniveau Grenzen gesetzt sind.A major disadvantage of the aluminum alloys used today for mold making is their high quenching sensitivity. In order for the ingots or plates to reach the strength level required for plastic injection molds during hot curing, the rate of cooling from the homogenization or solution annealing temperature must be increased with increasing plate thickness. Due to the high temperature gradients that occur between the surface and the core of the ingots or plates, the harmful internal stresses increase, so that for this reason alone there is a limit to a further increase in the cooling rate and thus to the strength level that can ultimately be achieved.

Der Erfindung liegt die Aufgabe zugrunde, eine zur Herstellung von dicken Platten mit hohem Festigkeitsniveau geeignete Aluminiumlegierung mit geringer Abschreckempfindlichkeit bereitzustellen.The invention has for its object to provide a suitable for the production of thick plates with high strength level aluminum alloy with low To provide quench sensitivity.

Ein weiteres Ziel der Erfindung liegt darin, ein geeignetes Verfahren anzugeben, mit dem die Aluminiumlegierung zu dicken Platten mit ausreichend hoher Festigkeit über die gesamte Plattendicke verarbeitet werden kann.Another object of the invention is to provide a suitable method with which the aluminum alloy can be processed into thick plates with sufficiently high strength over the entire plate thickness.

Zur erfindungsgemässen Lösung der Aufgabe führt eine Aluminiumlegierung mitAn aluminum alloy is used to achieve the object according to the invention

4,6 bis 5,2 Gew.-% Zn 2,6 bis 3,0 Gew.-% Mg4.6 to 5.2 wt% Zn 2.6 to 3.0 wt% Mg

0.1 bis 0,2 Gew.-% Cu 0,05 bis 0,2 Gew.-% Zr max. 0,05 Gew.-% Mn max. 0,05 Gew.-% Cr max. 0,15 Gew.-% Fe max. 0,15 Gew.-% Si max. 0,10 Gew.-% Ti0.1 to 0.2 wt% Cu 0.05 to 0.2 wt% Zr max. 0.05% by weight Mn max. 0.05% by weight Cr max. 0.15% by weight Fe max. 0.15% by weight Si max. 0.10 wt% Ti

und Aluminium als Rest mit herstellungsbedingten Verunreinigungen, einzeln max. 0,05 Gew.-%, insgesamt max. 0,15 Gew.-%.and aluminum as the rest with production-related impurities, individually max. 0.05% by weight, total max. 0.15% by weight.

Die Zusammensetzung der Legierung ist erfindungsgemäss so gewählt, dass sie eine sehr geringe Abschreckempfindlichkeit aufweist und trotzdem ein aus- serordentlich hohes Festigkeitsniveau besitzt. Dicke Querschnitte können daher mit forcierter Luftabkühlung und durch Ausscheidungshärtung auf ein hohes Festigkeitsniveau gebracht werden.According to the invention, the composition of the alloy is selected such that it has a very low quenching sensitivity and nevertheless has an extraordinarily high level of strength. Thick cross sections can therefore be brought to a high level of strength with forced air cooling and precipitation hardening.

Für die einzelnen Legierungselemente gelten die folgenden Vorzugsbereiche: 4,6 bis 4,8 Gew.-% Zn 2,6 bis 2,8 Gew.-% MgThe following preferred ranges apply to the individual alloy elements: 4.6 to 4.8% by weight of Zn 2.6 to 2.8% by weight of Mg

0,10 bis 0,15 Gew.-% Cu 0,08 bis 0,18 Gew.-% Zr max. 0,03 Gew.-% Mn max. 0,02 Gew.-% Cr max. 0,12 Gew.-% Fe max. 0,12 Gew.-% Si max. 0,05 Gew.-% Ti0.10 to 0.15 wt% Cu 0.08 to 0.18 wt% Zr Max. 0.03% by weight Mn max. 0.02% by weight Cr max. 0.12% by weight Fe max. 0.12% by weight Si max. 0.05% by weight of Ti

Für die Anwendung der erfindungsgemässen Legierung als Werkstoff für den Formenbau ist eine möglichst isotrope Verteilung der Eigenspannungen im Querschnitt der Platte anzustreben. Für den Abbau der Eigenspannungen ist u.a. die Korngrösse und die Kornform in der Platte von Bedeutung. Je feiner und gleichmässiger die Kristalle vorliegen, desto besser können sich die Eigenspannungen im Querschnitt der Platte ausgleichen. Die Korngrenzen wirken dabei als Senken für Versetzungen beim Abbau von lokalen Spannungsspitzen. Wie weiter unten erläutert, kann durch den Zusatz von Zirkonium ein feines Korngefüge in der Platte erreicht werden, indem man die Aufheizgeschwindigkeit der Barren auf die Homogenisierungs- bzw. Lösungsglühtemperatur so wählt, dass eine möglichst homogene Verteilung von submikronen Ausscheidungen von AI3Zr im Gefüge entsteht.For the use of the alloy according to the invention as a material for mold construction, an isotropic distribution of the residual stresses in the cross section of the plate is to be aimed for. The grain size and the shape of the grain in the plate are of importance for the reduction of the internal stresses. The finer and more uniform the crystals are, the better the internal stresses in the cross-section of the plate can balance. The grain boundaries act as sinks for dislocations when local stress peaks are reduced. As explained further below, the addition of zirconium can achieve a fine grain structure in the plate by selecting the rate at which the ingots heat up to the homogenization or solution annealing temperature in such a way that the most homogeneous distribution of submicron excretions of Al 3 Zr in the structure arises.

Zur Herstellung von Platten aus der erfindungsgemässen Legierung eignen sich insbesondere die folgenden zwei Verfahren, die je nach gewünschter Dicke der Form zu einer warmgewalzten und warmausgehärteten Platte oder zu einem als Platte verwendeten warmausgehärteten Stranggussbarren führen.The following two methods are particularly suitable for producing plates from the alloy according to the invention, which, depending on the desired thickness of the mold, lead to a hot-rolled and thermally hardened plate or to a thermally hardened continuous cast ingot used as a plate.

Zur Herstellung von Platten mit einer Dicke von bis zu 300 mm ist das Verfahren durch die folgenden Schritte gekennzeichnet:The process for producing boards with a thickness of up to 300 mm is characterized by the following steps:

A. Stranggiessen der Aluminiumlegierung zu Barren mit einer Dicke von mehr als 300 mm,A. Continuous casting of the aluminum alloy into bars with a thickness of more than 300 mm,

B. Aufheizen der Barren mit einer Aufheizgeschwindigkeit von max. 20°C/h zwischen 170 und 410°C auf eine Temperatur von 470 bis 490°C,B. heating the bars with a heating rate of max. 20 ° C / h between 170 and 410 ° C to a temperature of 470 to 490 ° C,

C. Homogenisieren der Barren während einer Zeitdauer von 10 bis 14 h bei einer Temperatur von 470 bis 490°C, D. Warmwalzen der homogenisierten Barren zu Platten,C. homogenizing the ingots over a period of 10 to 14 hours at a temperature of 470 to 490 ° C, D. hot rolling the homogenized ingots into sheets,

E. Abkühlen der Platten von einer Temperatur von 400 bis 410°C auf eine Temperatur von weniger als 100°C,E. cooling the plates from a temperature of 400 to 410 ° C to a temperature of less than 100 ° C,

F. Abkühlen der Platten auf Raumtemperatur, G. Warmaushärten der Platten.F. cooling the plates to room temperature, G. heat setting the plates.

Zur Herstellung von Platten mit einer Dicke von mehr als 300 mm und insbesondere von Platten mit einer Dicke von mehr als 500 mm kann ein aus der erfindungsgemässen Legierung hergestellter Stranggussbarren direkt als Platte verwendet werden. Das Verfahren ist in diesem Fall durch die folgenden Schritte gekennzeichnet:For the production of plates with a thickness of more than 300 mm and in particular of plates with a thickness of more than 500 mm, a continuous cast ingot produced from the alloy according to the invention can be used directly as a plate. In this case, the procedure is characterized by the following steps:

A. Stranggiessen der Legierung zu Barren mit einer Dicke von mehr als 300 mm,A. Continuous casting of the alloy into bars with a thickness of more than 300 mm,

B. Aufheizen der Barren mit einer Aufheizgeschwindigkeit von max. 20°C/h zwischen 170 und 410°C auf eine Temperatur von 470 bis 490°C,B. heating the bars with a heating rate of max. 20 ° C / h between 170 and 410 ° C to a temperature of 470 to 490 ° C,

C. Homogenisieren der Barren während einer Zeitdauer von 10 bis 14 h bei einer Temperatur von 470 bis 490°C,C. homogenizing the ingots over a period of 10 to 14 hours at a temperature of 470 to 490 ° C,

D. Abkühlen der Barren auf eine Zwischentemperatur von 400 bis 410 °C,D. cooling of the bars to an intermediate temperature of 400 to 410 ° C,

E. Abkühlen der Barren von der Zwischentemperatur von 400 bis 410°C auf eine Temperatur von weniger als 100°C,E. cooling of the bars from the intermediate temperature of 400 to 410 ° C to a temperature of less than 100 ° C,

F. Abkühlen der Barren auf Raumtemperatur,F. cooling the bars to room temperature,

G. Warmaushärten der Barren,G. hot hardening of the bars,

H. Verwenden der warmausgehärteten Barren als Platten.H. Use the thermoset bars as plates.

Bevorzugt erfolgt das Abkühlen der Barren von der Homogenisierungstemperatur von 470 bis 490°C auf die Zwischentemperatur von 400 bis 410 °C an ruhender Luft.The ingot is preferably cooled from the homogenization temperature of 470 to 490 ° C. to the intermediate temperature of 400 to 410 ° C. in still air.

Das Abkühlen der Barren von der Zwischentemperatur von 400 bis 410°C sollte einerseits so rasch erfolgen, dass der Festigkeitsverlust möglichst gering ist. Andererseits darf die Abkühlungsgeschwindigkeit auch nicht zu hoch sein, da sonst zu hohe Eigenspannungen aufgebaut werden. Das Abkühlen der Barren von der Zwischentemperatur von 400 bis 410°C auf eine Temperatur von weniger als 100°C erfolgt bevorzugt an bewegter Luft (forced air cooling) oder in einem Wasser/Luft-Sprühnebel.On the one hand, the ingot should be cooled from the intermediate temperature of 400 to 410 ° C so quickly that the loss of strength is as low as possible. On the other hand, the cooling rate must not be too high, since otherwise the residual stresses will build up. The billets are cooled from the intermediate temperature of 400 to 410 ° C. to a temperature of less than 100 ° C. preferably using moving air (forced air cooling) or in a water / air spray.

Bei der Wahl der Abkühlungsbedingungen muss auch die Barrendicke berücksichtigt werden. Es liegt jedoch im Rahmen des fachmännischen Handelns, für ein vorgegebenes Barrenformat die optimalen Abkühlungsbedingungen anhand einfacher Versuche zu ermitteln.When choosing the cooling conditions, the bar thickness must also be taken into account. However, it is within the scope of professional action to determine the optimal cooling conditions for a given ingot format using simple tests.

Die niedrige Aufheizgeschwindigkeit im Temperaturbereich zwischen 170 und 410°C beim Aufheizen der Barren auf die Homogenisierungstemperatur ist ein wesentliches Merkmal des erfindungsgemässen Verfahrens. Im erwähnten Temperaturbereich, der auch als Heterogenisierungsintervall bezeichnet wird, ist die AlZnMg-Gleichgewichtsphase (T-Phase) stabil. Das langsame Durch- laufen des Heterogenisierungsintervalls führt zu einem fein dispersen Ausscheiden der T-Phase, wobei die Phasengrenzflächen der ausgeschiedenen Teilchen der T-Phase bevorzugte Keimstellen für die bei einer Temperatur von etwa 350°C einsetzende Ausscheidung von AI3Zr-Teilchen bilden. Beim weiteren Aufheizen der Barren auf die Homogenisierungstemperatur lösen sich die zuvor ausgeschiedenen Teilchen der T-Phase auf und zurück bleibt eine gleichmässige Verteilung der feinen, submikronen A^Zr-Ausscheidungen, welche bevorzugt an den ursprünglichen Teilchengrenzen der T-Phase sowie an Subkomgrenzen liegen und damit eine homogene Verteilung ergeben. Diese feinen AI3Zr-Teilchen bewirken eine sowohl eine starke Wachstumshemmung bei der Rekristallisation der Platten bei der Lösungsglühung als auch bei der Homogenisierungsglühung von Gussbarren, und es resultiert das gewünschte isotrope Korngefüge im Barren. Das kornfeinende Zusatzelement Zr wird damit optimal genutzt.The low heating rate in the temperature range between 170 and 410 ° C. when the ingot is heated to the homogenization temperature is an essential feature of the process according to the invention. The AlZnMg equilibrium phase (T phase) is stable in the temperature range mentioned, which is also referred to as the heterogenization interval. The slow passage through the heterogenization interval leads to a finely dispersed separation of the T phase, the phase interfaces of the separated particles of the T phase forming preferred germ sites for the precipitation of Al 3 Zr particles starting at a temperature of about 350 ° C. When the ingot is heated further to the homogenization temperature, the previously separated particles of the T phase dissolve and what remains is an even distribution of the fine, submicron A ^ Zr precipitates, which are preferably due to the original particle boundaries of the T phase and to subcom boundaries and so that there is a homogeneous distribution. These fine Al 3 Zr particles cause a strong growth inhibition in the recrystallization of the plates in solution annealing as well as in the homogenization annealing of cast ingots, and the desired isotropic grain structure in the ingot results. The grain-refining additional element Zr is thus optimally used.

Ein weiteres wesentliches Merkmal des erfindungsgemässen Verfahrens ist die kombinierte Homogenisierungs- und Lösungsglühung mit anschliessender zweistufiger Abkühlung, wogegen bei den üblichen Verfahren nach dem Stand der Technik zur Erzielung einer auch in der Barrenmitte noch akzeptablen Festigkeit eine separate Lösungsglühung mit nachfolgendem Abschrecken bei hoher Abkühlungsgeschwindigkeit erforderlich ist.A further essential feature of the method according to the invention is the combined homogenization and solution annealing with subsequent two-stage cooling, whereas the usual methods according to the state of the art In order to achieve a strength that is still acceptable in the middle of the ingot, a separate solution annealing with subsequent quenching at a high cooling rate is required in the technology.

Unter dem Begriff "Abkühlen an bewegter Luft" bzw. "forced air cooling" wird hier eine üblicherweise durch Ventilatoren unterstützte Luftabkühlung verstanden, die zu einem Wärmeübergangskoeffizienten an der Barrenoberfläche von etwa 40 W/m2K führt. Das Abkühlen in einem Wasser/Luft-Sprühnebel führt zu einem etwas höheren Wärmeübergangskoeffizienten an der Barrenoberfläche.The term “cooling in moving air” or “forced air cooling” is understood here to mean an air cooling which is usually supported by fans and which leads to a heat transfer coefficient on the bar surface of approximately 40 W / m 2 K. Cooling in a water / air spray leads to a somewhat higher heat transfer coefficient on the bar surface.

Die erfindungsgemässe Legierung weist eine geringe Abschreckempfindlichkeit auf. Bei der Herstellung dicker Platten ist der Festigkeitsverlust im Plattenkern trotz der verhältnismässig milden Abkühlungsbedingungen kleiner als bei den Legierungen nach dem Stand der Technik. Es hat sich zudem überraschender- weise herausgestellt, dass dieser Effekt bei direkt aus Stranggussbarren gefertigten Platten noch viel ausgeprägter ist als bei warmgewalzten Platten.The alloy according to the invention has a low quench sensitivity. In the production of thick plates, the loss of strength in the plate core is smaller than in the prior art alloys, despite the relatively mild cooling conditions. Surprisingly, it has also been found that this effect is much more pronounced for plates made directly from continuous cast ingots than for hot-rolled plates.

Bei der Herstellung der dicken Platten hat sich die zweistufige Abkühlung von der Homogenisierungstemperatur auf Raumtemperatur als besonders vorteil- haft zur Erzielung einer Struktur mit geringen Eigenspannungen herausgestellt.In the manufacture of the thick plates, the two-stage cooling from the homogenization temperature to room temperature has proven to be particularly advantageous for achieving a structure with low residual stresses.

Zum Warmaushärten wird bevorzugt nacheinander eine Raumtemperaturlagerung, eine erste Wärmebehandlung bei einer ersten Temperatur und eine zweite Wärmebehandlung bei einer gegenüber der ersten Temperatur höheren zweiten Temperatur durchgeführt, z.B.For thermosetting, room temperature storage, a first heat treatment at a first temperature and a second heat treatment at a second temperature higher than the first temperature are preferably carried out in succession, e.g.

- 1 bis 30 Tage Lagerung bei Raumtemperatur,- 1 to 30 days storage at room temperature,

- 6 bis 10 h Lagerung bei einer Temperatur von 90 bis 100°C,- 6 to 10 h storage at a temperature of 90 to 100 ° C,

- 8 bis 22 h Lagerung bei einer Temperatur von 150 bis 160°C.- 8 to 22 h storage at a temperature of 150 to 160 ° C.

Besonders bevorzugt ist die Warmaushärtung zum Wärmebehandlungszustand Der Anwendungsbereich der erfindungsgemässen Legierung und der aus dieser hergestellten dicken Platten ergibt sich aus dem vorstehend beschriebenen Eigenschaftsspektrum. Die Platten eignen sich insbesondere für den Formenbau, d.h. für die Fertigung von Kunststoff-Spritzgiessformen, aber auch allge- mein für den Maschinen-, Werkzeug- und Formenbau.Heat curing to the heat treatment state is particularly preferred The field of application of the alloy according to the invention and of the thick plates produced therefrom results from the range of properties described above. The plates are particularly suitable for mold making, ie for the production of plastic injection molds, but also generally for machine, tool and mold making.

Weitere Vorteile, Merkmale und Einzelheiten der Erfindung ergeben sich aus der nachfolgenden Beschreibung bevorzugter Ausführungsbeispiele sowie anhand der Zeichnung; diese zeigt schematisch inFurther advantages, features and details of the invention result from the following description of preferred exemplary embodiments and from the drawing; this shows schematically in

- Fig. 1 die Verteilung der Brinell-Härte über einen Teil des Querschnitts eines Stranggussbarrens mit einem Querschnitt von 440 mm x 900 mm nach Ventilatorkühlung.- Fig. 1 shows the distribution of Brinell hardness over part of the cross section of a continuous casting ingot with a cross section of 440 mm x 900 mm after fan cooling.

- Fig. 2 den gemessenen Temperaturverlauf bei einem Stranggussbarren mit einem Querschnitt von 440 mm x 900 mm an der Oberfläche und in der Mitte bei Ventilatorkühlung;2 shows the measured temperature profile in the case of a continuous cast ingot with a cross section of 440 mm × 900 mm on the surface and in the middle with fan cooling;

- Fig. 3 den berechneten Verlauf der inneren Temperaturgradienten beim- Fig. 3 shows the calculated course of the internal temperature gradients at

Temperaturverlauf von Fig. 2;Temperature curve of Fig. 2;

- Fig. 4 den berechneten Temperaturverlauf bei einem Stranggussbarren mit einem Querschnitt von 1000 mm x 1200 mm an der Oberfläche und in der Mitte bei Ventilatorkühlung;4 shows the calculated temperature profile in the case of a continuous casting ingot with a cross section of 1000 mm × 1200 mm on the surface and in the middle with fan cooling;

- Fig. 5 den berechneten Verlauf der inneren Temperaturgradienten beim5 shows the calculated course of the internal temperature gradients at

Temperatuπterlauf von Fig. 4;Temperatuπterlauf of Fig. 4;

Beispielexample

Eine Legierung mit der Zusammensetzung (in Gew.-%): 0.040 Si, 0.08 Fe, 0.14 Cu, 0.0046 Mn, 2.69 Mg, 0.0028 Cr, 4.69 Zn, 0.017 Ti, 0.16 Zr, Rest AI, wurde in industriellem Massstab zu einem Stranggussbarren mit einem Querschnitt von 440 x 900 mm vergossen. Der Barren wurden innerhalb von 30 h auf eine Temperatur von 480°C aufgeheizt, wobei darauf geachtet wurde, dass die Auf- heizgeschwindigkeit im Bereich zwischen 170 und 410°C weniger als 20°C/h betrug. Die Homogenisierung des Barrens zum Ausgleich der erstarrungsbedingten Kristallseigerungen erfolgte durch Halten des Barrens während 12h bei 480°C.An alloy with the composition (in% by weight): 0.040 Si, 0.08 Fe, 0.14 Cu, 0.0046 Mn, 2.69 Mg, 0.0028 Cr, 4.69 Zn, 0.017 Ti, 0.16 Zr, balance AI, became an industrial ingot on an industrial scale cast with a cross section of 440 x 900 mm. The ingot was heated to a temperature of 480 ° C within 30 hours, taking care that the heating rate in the range between 170 and 410 ° C was less than 20 ° C / h. The ingot was homogenized to compensate for the solidification-induced crystal segregation by holding the ingot at 480 ° C. for 12 hours.

Der homogenisierte Barren wurden in einer ersten Stufe an ruhender Luft von der Homogenisierungstemperatur auf eine Zwischentemperatur von 400°C und anschliessend in einer zweiten Stufe mit Ventilatoren von 400°C auf 100°C abgekühlt. Die weitere Abkühlung auf Raumtemperatur erfolgte wiederum an ru- hender Luft.The homogenized ingot was cooled in a first stage in still air from the homogenization temperature to an intermediate temperature of 400 ° C and then in a second stage with fans from 400 ° C to 100 ° C. The further cooling to room temperature was again carried out in resting air.

Der Barren wurde nach 14 Tagen Lagerung bei Raumtemperatur während 8h bei 95°C und anschliessend während 18h bei 155°C zum überhärteten Zustand T76 warm ausgehärtet.After 14 days of storage at room temperature, the ingot was hot-cured at 95 ° C. for 8 hours and then at 155 ° C. for 18 hours to the over-hardened state T76.

An senkrecht zur Barrenlängsrichtung herausgesägten Proben der warmausgehärteten Barren wurde die Brinell-Härte über den Barrenquerschnitt bestimmt. Die in Fig. 1 dargestellten Bereiche gleicher Härte zeigen deutlich den geringen Härte- bzw. Festigkeitsverlust im Barrenkern gegenüber der Barrenoberfläche.The Brinell hardness was determined over the cross-section of the bar on samples of the thermally hardened ingot sawed out perpendicular to the longitudinal direction of the ingot. The areas of the same hardness shown in FIG. 1 clearly show the slight loss of hardness or strength in the bar core compared to the bar surface.

In Fig. 2 sind die für die Oberfläche (O) und den Kern (K) eines Barrens mit einem Querschnitt von 440 x 900 mm berechneten Temperatur-Zeit-Kurven bei einer Ventilatorabkühlung und in Fig. 3 die daraus abgeleiteten Gradienten zwischen der Temperatur T« im Barrenkern und der Temperatur To an der Bar- renoberfläche dargestellt. Zum Vergleich zeigen die Fig. 4 und 5 die entsprechenden Kurven für einen Barren mit einem Querschnitt von 1000 x 1200 mm. Die Ergebnisse zeigen, dass mit dem erfindungsgemässen Verfahren hergestellte Barren mit einer Dicke bis zu 1000 mm immer noch die an Platten zur Fertigung von Kunststoff-Spritzgiessformen bezüglich der mechanischen Festigkeit gestellten Anforderungen erfüllen dürften. 2 shows the temperature-time curves for a fan cooling for the surface (O) and the core (K) of an ingot with a cross section of 440 × 900 mm, and in FIG. 3 the gradients between the temperature T derived therefrom «In the bar core and the temperature To on the bar surface. For comparison, FIGS. 4 and 5 show the corresponding curves for an ingot with a cross section of 1000 x 1200 mm. The results show that bars produced with the method according to the invention with a thickness of up to 1000 mm are still likely to meet the mechanical strength requirements placed on plates for the production of plastic injection molds.

Claims

Patentansprüche claims 1. Aluminiumlegierung mit hoher Festigkeit und geringer Abschreckempfindlichkeit, mit1. Aluminum alloy with high strength and low quench sensitivity, with 4,6 bis 5,2 Gew.-% Zn4.6 to 5.2 wt% Zn 2,6 bis 3,0 Gew.-% Mg2.6 to 3.0% by weight of Mg 0.1 bis 0,2 Gew.-% Cu0.1 to 0.2 wt% Cu 0,05 bis 0,2 Gew.-% Zr max. 0,05 Gew.-% Mn max. 0,05 Gew.-% Cr max. 0,15 Gew.-% Fe max. 0,15 Gew.-% Si max. 0,10 Gew.-% Ti0.05 to 0.2 wt% Zr max. 0.05% by weight Mn max. 0.05% by weight Cr max. 0.15% by weight Fe max. 0.15% by weight Si max. 0.10 wt% Ti und Aluminium als Rest mit herstellungsbedingten Verunreinigungen, einzeln max. 0,05 Gew.-%, insgesamt max. 0,15 Gew.-%.and aluminum as the rest with production-related impurities, individually max. 0.05% by weight, total max. 0.15% by weight. 2. Aluminiumlegierung nach Anspruch 1 , gekennzeichnet durch 4,6 bis 4,8 Gew.-% Zn.2. Aluminum alloy according to claim 1, characterized by 4.6 to 4.8 wt .-% Zn. 3. Aluminiumlegierung nach Anspruch 1 oder 2, gekennzeichnet durch 2,6 bis 2,8 Gew.-% Mg.3. aluminum alloy according to claim 1 or 2, characterized by 2.6 to 2.8 wt .-% Mg. 4. Aluminiumlegierung nach einem der Ansprüche 1 bis 3, gekennzeichnet durch 0,10 bis 0,15 Gew.-% Cu.4. Aluminum alloy according to one of claims 1 to 3, characterized by 0.10 to 0.15 wt .-% Cu. 5. Aluminiumlegierung nach einem der Ansprüche 1 bis 4, gekennzeichnet durch 0,08 bis 0,18 Gew.-% Zr.5. Aluminum alloy according to one of claims 1 to 4, characterized by 0.08 to 0.18 wt .-% Zr. 6. Aluminiumlegierung nach einem der Ansprüche 1 bis 6, gekennzeichnet durch max. 0,03 Gew.-% Mn. 6. Aluminum alloy according to one of claims 1 to 6, characterized by max. 0.03 wt% Mn. 7. Aluminiumlegierung nach einem der Ansprüche 1 bis 5, gekennzeichnet durch max. 0,02 Gew.-% Cr.7. Aluminum alloy according to one of claims 1 to 5, characterized by max. 0.02 wt% Cr. 8. Aluminiumlegierung nach einem der Ansprüche 1 bis 7, gekennzeichnet durch max. 0,12 Gew.-% Fe.8. Aluminum alloy according to one of claims 1 to 7, characterized by max. 0.12 wt% Fe. 9. Aluminiumlegierung nach einem der Ansprüche 1 bis 8, gekennzeichnet durch max. 0,12 Gew.-% Si.9. Aluminum alloy according to one of claims 1 to 8, characterized by max. 0.12 wt% Si. 10. Aluminiumlegierung nach einem der Ansprüche 1 bis 9, gekennzeichnet durch max. 0,05 Gew.-% Ti.10. Aluminum alloy according to one of claims 1 to 9, characterized by max. 0.05 wt% Ti. 11. Verfahren zur Herstellung von Platten mit einer Dicke bis zu 300 mm aus einer Aluminiumlegierung nach einem der Ansprüche 1 bis 10, gekennzeichnet durch die Schritte11. A method for producing plates with a thickness of up to 300 mm from an aluminum alloy according to one of claims 1 to 10, characterized by the steps A. Stranggiessen der Aluminiumlegierung zu Barren mit einer Dicke von mehr als 300 mm,A. Continuous casting of the aluminum alloy into bars with a thickness of more than 300 mm, B. Aufheizen der Barren mit einer Aufheizgeschwindigkeit von max. 20°C/h zwischen 170 und 410°C auf eine Temperatur von 470 bis 490°C,B. heating the bars with a heating rate of max. 20 ° C / h between 170 and 410 ° C to a temperature of 470 to 490 ° C, C. Homogenisieren der Barren während einer Zeitdauer von 10 bis 14 h bei einer Temperatur von 470 bis 490°C,C. homogenizing the ingots over a period of 10 to 14 hours at a temperature of 470 to 490 ° C, D. Warmwalzen der homogenisierten Barren zu Platten,D. hot rolling the homogenized ingots into sheets, E. Abkühlen der Platten von einer Temperatur von 400 bis 410°C auf eine Temperatur von weniger als 100°C,E. cooling the plates from a temperature of 400 to 410 ° C to a temperature of less than 100 ° C, F. Abkühlen der Platten auf Raumtemperatur, H. Warmaushärten der Platten.F. cooling the plates to room temperature, H. thermosetting the plates. 12. Verfahren zur Herstellung von Platten mit einer Dicke von mehr als 300 mm aus einer Aluminiumlegierung nach einem der Ansprüche 1 bis 10, gekennzeichnet durch die Schritte A. Stranggiessen der Legierung zu Barren mit einer Dicke von mehr als 300 mm,12. A method for producing plates with a thickness of more than 300 mm from an aluminum alloy according to one of claims 1 to 10, characterized by the steps A. Continuous casting of the alloy into bars with a thickness of more than 300 mm, B. Aufheizen der Barren mit einer Aufheizgeschwindigkeit von max. 20°C/h zwischen 170 und 410°C auf eine Temperatur von 470 bis 490°C,B. heating the bars with a heating rate of max. 20 ° C / h between 170 and 410 ° C to a temperature of 470 to 490 ° C, C. Homogenisieren der Barren während einer Zeitdauer von 10 bis 14 h bei einer Temperatur von 470 bis 490°C,C. homogenizing the ingots over a period of 10 to 14 hours at a temperature of 470 to 490 ° C, D. Abkühlen der Barren auf eine Zwischentemperatur von 400 bis 410 °C,D. cooling of the bars to an intermediate temperature of 400 to 410 ° C, E. Abkühlen der Barren von der Zwischentemperatur von 400 bis 410°C auf eine Temperatur von weniger als 100°C,E. cooling of the bars from the intermediate temperature of 400 to 410 ° C to a temperature of less than 100 ° C, F. Abkühlen der Barren auf Raumtemperatur,F. cooling the bars to room temperature, G. Warmaushärten der Barren,G. hot hardening of the bars, H. Verwendung der warmausgehärteten Barren als Platten.H. Using the thermoset bars as plates. 13. Verfahren nach Anspruch 12, dadurch gekennzeichnet, dass das Abkühlen der Barren von der Homogenisierungstemperatur von 470 bis 490°C auf die Zwischentemperatur von 400 bis 410 °C an ruhender Luft erfolgt.13. The method according to claim 12, characterized in that the cooling of the bars takes place from the homogenization temperature of 470 to 490 ° C to the intermediate temperature of 400 to 410 ° C in still air. 14. Verfahren nach Anspruch 11 oder 12, dadurch gekennzeichnet, dass das Abkühlen der Barren von der Zwischentemperatur von 400 bis 410°C auf eine Temperatur von weniger als 100°C an bewegter Luft (forced air cooling) erfolgt.14. The method according to claim 11 or 12, characterized in that the cooling of the bars takes place from the intermediate temperature of 400 to 410 ° C to a temperature of less than 100 ° C in moving air (forced air cooling). 15. Verfahren nach Anspruch 11 oder 12, dadurch gekennzeichnet, dass das Abkühlen der Barren von der Zwischentemperatur von 400 bis 410°C auf eine Temperatur von weniger als 100°C in einem Wasser/Luft-Sprühnebel erfolgt.15. The method according to claim 11 or 12, characterized in that the cooling of the bars takes place from the intermediate temperature of 400 to 410 ° C to a temperature of less than 100 ° C in a water / air spray. 16. Verfahren nach einem der Ansprüche 11 bis 15, dadurch gekennzeichnet, dass zum Warmaushärten nacheinander eine Raumtemperaturlagerung, eine erste Wärmebehandlung bei einer ersten Temperatur und eine zweite Wärmebehandlung bei einer gegenüber der ersten Temperatur höheren zweiten Temperatur durchgeführt wird.16. The method according to any one of claims 11 to 15, characterized in that for thermosetting successively a room temperature storage, a first heat treatment at a first temperature and a second heat treatment at a higher than the first temperature second temperature is carried out. 17. Verfahren nach Anspruch 16, gekennzeichnet durch17. The method according to claim 16, characterized by - 1 bis 30 Tage Lagerung bei Raumtemperatur,- 1 to 30 days storage at room temperature, - 6 bis 10 h Lagerung bei einer Temperatur von 90 bis 100°C,- 6 to 10 h storage at a temperature of 90 to 100 ° C, - 8 bis 22 h Lagerung bei einer Temperatur von 150 bis 160°C.- 8 to 22 h storage at a temperature of 150 to 160 ° C. 18. Verfahren nach Anspruch 17, dadurch gekennzeichnet, dass die Warmaushärtung zum Wärmebehandlungszustand T76 erfolgt.18. The method according to claim 17, characterized in that the heat curing takes place to the heat treatment state T76. 19. Verwendung einer mit dem Verfahren nach einem der Ansprüche 11 bis 18 hergestellten Platte für den Maschinen-, Werkzeug- und Formenbau, insbesondere für die Fertigung von Kunststoff-Spritzgiessformen. 19. Use of a plate produced by the method according to one of claims 11 to 18 for machine, tool and mold construction, in particular for the production of plastic injection molds.
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