EP1472030A1 - Procede de production d'un materiau support recouvert d'un film de resine - Google Patents
Procede de production d'un materiau support recouvert d'un film de resineInfo
- Publication number
- EP1472030A1 EP1472030A1 EP03702589A EP03702589A EP1472030A1 EP 1472030 A1 EP1472030 A1 EP 1472030A1 EP 03702589 A EP03702589 A EP 03702589A EP 03702589 A EP03702589 A EP 03702589A EP 1472030 A1 EP1472030 A1 EP 1472030A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- resin
- foam
- substrate material
- layer
- pressing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 229920005989 resin Polymers 0.000 title claims abstract description 74
- 239000011347 resin Substances 0.000 title claims abstract description 74
- 239000000463 material Substances 0.000 title claims abstract description 58
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 239000000758 substrate Substances 0.000 claims abstract description 50
- 238000000034 method Methods 0.000 claims abstract description 45
- 239000000123 paper Substances 0.000 claims abstract description 39
- 239000006260 foam Substances 0.000 claims abstract description 36
- 238000003825 pressing Methods 0.000 claims abstract description 27
- 239000000945 filler Substances 0.000 claims abstract description 17
- 238000001035 drying Methods 0.000 claims abstract description 10
- 239000011093 chipboard Substances 0.000 claims abstract description 5
- 238000000576 coating method Methods 0.000 claims description 33
- 239000012876 carrier material Substances 0.000 claims description 29
- 239000011248 coating agent Substances 0.000 claims description 25
- 239000002245 particle Substances 0.000 claims description 12
- 238000005299 abrasion Methods 0.000 claims description 9
- 239000010431 corundum Substances 0.000 claims description 5
- 229910052593 corundum Inorganic materials 0.000 claims description 5
- 239000000049 pigment Substances 0.000 claims description 5
- 239000011148 porous material Substances 0.000 claims description 4
- 239000004745 nonwoven fabric Substances 0.000 claims description 3
- 229920001296 polysiloxane Polymers 0.000 claims description 3
- 239000000470 constituent Substances 0.000 claims description 2
- 239000000975 dye Substances 0.000 claims description 2
- 238000000518 rheometry Methods 0.000 claims description 2
- 229920001187 thermosetting polymer Polymers 0.000 claims description 2
- 238000005520 cutting process Methods 0.000 claims 1
- 238000004804 winding Methods 0.000 claims 1
- 229920000877 Melamine resin Polymers 0.000 description 8
- 239000004640 Melamine resin Substances 0.000 description 6
- 239000002023 wood Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000005470 impregnation Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 230000000087 stabilizing effect Effects 0.000 description 4
- 229920002678 cellulose Polymers 0.000 description 3
- 239000001913 cellulose Substances 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 230000018109 developmental process Effects 0.000 description 3
- 230000006641 stabilisation Effects 0.000 description 3
- 238000011105 stabilization Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000009736 wetting Methods 0.000 description 3
- 238000004040 coloring Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 238000000859 sublimation Methods 0.000 description 2
- 230000008022 sublimation Effects 0.000 description 2
- 230000008961 swelling Effects 0.000 description 2
- 238000009827 uniform distribution Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- 229920003043 Cellulose fiber Polymers 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- GZCGUPFRVQAUEE-SLPGGIOYSA-N aldehydo-D-glucose Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C=O GZCGUPFRVQAUEE-SLPGGIOYSA-N 0.000 description 1
- 229920002301 cellulose acetate Polymers 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000004872 foam stabilizing agent Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000004848 polyfunctional curative Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/06—Fibrous reinforcements only
- B29C70/08—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers
- B29C70/088—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers and with one or more layers of non-plastics material or non-specified material, e.g. supports
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/68—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B29/00—Layered products comprising a layer of paper or cardboard
- B32B29/06—Layered products comprising a layer of paper or cardboard specially treated, e.g. surfaced, parchmentised
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0043—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by their foraminous structure; Characteristics of the foamed layer or of cellular layers
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/18—Paper- or board-based structures for surface covering
- D21H27/22—Structures being applied on the surface by special manufacturing processes, e.g. in presses
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
- B32B2037/243—Coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2305/00—Condition, form or state of the layers or laminate
- B32B2305/02—Cellular or porous
- B32B2305/022—Foam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2305/00—Condition, form or state of the layers or laminate
- B32B2305/30—Fillers, e.g. particles, powders, beads, flakes, spheres, chips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2317/00—Animal or vegetable based
- B32B2317/12—Paper, e.g. cardboard
- B32B2317/125—Paper, e.g. cardboard impregnated with thermosetting resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2317/00—Animal or vegetable based
- B32B2317/16—Wood, e.g. woodboard, fibreboard, woodchips
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/50—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by form
- D21H21/56—Foam
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/18—Paper- or board-based structures for surface covering
- D21H27/22—Structures being applied on the surface by special manufacturing processes, e.g. in presses
- D21H27/26—Structures being applied on the surface by special manufacturing processes, e.g. in presses characterised by the overlay sheet or the top layers of the structures
- D21H27/28—Structures being applied on the surface by special manufacturing processes, e.g. in presses characterised by the overlay sheet or the top layers of the structures treated to obtain specific resistance properties, e.g. against wear or weather
Definitions
- the present invention relates to a process for the production of a resin film for the coating of a preferably plate-shaped carrier material, such a, in particular thermosetting, resin film being particularly suitable in connection with HDF, MDF and / or chipboard and favorable for use with surfaces which are generally subjected to high mechanical stress is how they occur in kitchens, laboratories or industrial environments, or are common as (laminate) floor coverings.
- a resin film for the coating of a preferably plate-shaped carrier material such a, in particular thermosetting, resin film being particularly suitable in connection with HDF, MDF and / or chipboard and favorable for use with surfaces which are generally subjected to high mechanical stress is how they occur in kitchens, laboratories or industrial environments, or are common as (laminate) floor coverings.
- a resin material is typically applied to a suitably absorbent substrate, with substances to improve the abrasion resistance of the coating (e.g. corundum grains) and / or suitable color pigments for coloring, depending on the requirements, being added.
- substances to improve the abrasion resistance of the coating e.g. corundum grains
- suitable color pigments for coloring depending on the requirements, being added.
- a material plate which is produced by the method, and the use of such a material plate for particularly relevant fields of application, in particular in the field of furniture, kitchens, industrial and laboratory environments, and generally in environments in which is subject to increased mechanical surface stress, including floors.
- the production of the foam namely by specifically introducing microscopic gas bubbles (possibly supported by the use of wetting agents or other foam-stabilizing agents), means that the foam has a fixation and stabilization for the fillers without other components, such as conventional cellulose or cellulose acetate, would have to be used for this purpose (which then ultimately remain as undesirable residues in the resin coating).
- the foam itself provides the desired stabilization and thus brings about the uniformity of the distribution, for example, of particles effective for the surface, with the foamed structure then in the further production steps, in particular in the drying (or crosslinking) step and the subsequent pressing is eliminated and the desired film is produced.
- the use of the stabilizing foam according to the invention has the positive effect that, for example when using a substrate material not impregnated with the resin, the resin initially only remains on the relevant side when the foam is applied on one side and does not impregnate the substrate material.
- This has an advantageous effect on the processability of the resin-coated substrate material during the subsequent pressing onto the underlying carrier material, since only when it is pressed on does a specific impregnation and connection with the carrier material take place; a separate process unit for pre-impregnation is not successful. Added to this is the savings in resin material.
- the foam has no further components which influence its flow properties (rheology), so that the result of the process is a resin film of particularly purity, and in particular without the cellulose particles otherwise used.
- fillers in the form of color pigments and / or particles influencing the surface hardness can be added to the resin system, as well as, according to a preferred embodiment, the resin coating produced in accordance with the invention using the foam after drying a second (and possibly another) resin layer - itself again in foamed form, or applied in another way - can be provided.
- a second (or further) resin layer it then turned out to be particularly preferred to use resins corresponding to the resin material used for the foamed resin layer, so that the connection between the layers is improved in this respect.
- the coated substrate material is advantageously pressed onto the carrier material under high pressure, typically 20 to 100 bar, and at temperatures in the range between 150 ° C. and 200 ° C. typical processing times are in the range of 20 to 30 seconds.
- these parameters are set such that (provided that no opaque color particles have been introduced) the resin film becomes transparent and in this respect has particularly favorable properties with regard to surface quality.
- the present invention is well suited, on the one hand, to wetting a porous substrate material, such as a nonwoven fabric, evenly and with very low surface tensions, and thus the described advantageous effects for the production of a layer arrangement from resin film, impregnated decorative paper and underlying
- a so-called reverse coating process the substrate material is understood in the sense of the invention as a separable carrier ("release paper"), which serves to apply a foamed resin layer (here from the coating side) to the carrier material and, by the further development-like peeling, on the outer surface opposite the carrier material in accordance with the surface structure of the otherwise to structure known (e.g. silicone-containing) release paper in a predetermined or predetermined manner.
- release paper separable carrier
- the substrate material of this embodiment as a release paper differs fundamentally from the substrate material of the predetermined, first implementation form, which remains on the carrier material after being pressed on.
- the embodiment as a reverse coating method, ie using the separable carrier (release paper) as the substrate material further provides, according to the development, that the carrier material is pressed with a suitable one before pressing on the coated substrate material (ie the release paper provided with the foam, which has been dried before pressing on) It is particularly preferred, according to the further development, to apply this decorative paper itself without resin and thus to allow the impregnation to take place only by pressing (and thus the resin applied by means of the release paper).
- a further variant of this embodiment of the invention by means of the reverse coating process provides that the desired print image for the end product is applied to the separable carrier (i.e. the separating paper) itself (more precisely: to a base paper layer of the separable carrier or an equivalent plastic layer) before the Foam layer is applied.
- the separable carrier i.e. the separating paper
- the fillers or particles to be applied by means of the resin are stabilized and thus evened out in a surprisingly simple and efficient manner by means of the foam used according to the invention, so that the surface quality in an unexpectedly simple and effective manner the abrasion resistance optimized surface coatings can be significantly improved.
- the residue-free stabilization by means of the foam ensures simple, economical processability, since in particular without pre-impregnating the substrate material in the process with only one-sided application, not only considerable material savings but also advantageous efficiency effects can be achieved in continuous production.
- FIG. 1 shows a schematic sectional view through a decorative film coated in accordance with a preferred exemplary embodiment of the present invention before it is pressed onto a carrier material;
- Fig. 2 a schematic, sectional side view through a
- Fig. 3 a schematic, sectional side view through a
- Fig. 4 a schematic, sectional side view of a variant of the
- FIG. 5 a schematic view of a production plant for realizing the alternative exemplary embodiments according to FIG.
- a porous substrate 10 e.g. B. web-like paper 70 g / m 2 or non-woven fabric, which is also printed with a color layer 12, provided with a first foamed layer 14, which is produced on the basis of an aqueous resin system.
- this foamed layer was produced using a melamine-formaldehyde resin, a urea-formaldehyde resin or a phenolic resin (typical recipe: 200 g melamine-formaldehyde resin with gelling time 6 min, 1 g foam stabilizer, 0.25% by weight of release agent, plus hardener), with surfactants and other conventional foam stabilizing additives being added to produce the foam and then using suitable mixing units, eg. B. special stirring units, and with the simultaneous introduction of air or inert gases, the foaming.
- suitable mixing units eg. B. special stirring units
- the coating of the substrate 10 (or its color layer 12) with the first foamed layer 14 is carried out using nozzles not shown in the figures, which are specially developed and provided for the application of foam; in particular, these provided and suitable, one-sided, a thin defined foam layer (typically 75 g foam layer per square meter) are to be applied to the substrate.
- corundum particles of suitable grain size and geometric shape are added to the resin system (typically 30 to 40% by weight); alternatively or additionally, the resin system contains color pigments suitably provided for the purpose of the desired coloring.
- the applied foamed layer now means that the (heavy) corundum particles do not separate in the resin, but rather are evenly distributed and mixed by the foam structure, so that the basis for a uniform, high-quality surface coating is given ; This is also based on the good meterability of the foam-like coating material, combined with a reduction in the application mass (made possible by a practically no longer soaking the substrate 10).
- the paper is dried to a typical residual moisture content of the coated web of between 10% and 15% (in this drying process, both the water contained in the foam layer and the water formed during a condensation reaction of the resins is reduced to the residual moisture evaporates).
- the layer arrangement 20 is then coated with a second resin coating 16 shown at the top in FIG. 1 (same recipe as above, unfoamed, approx. 120 g / m 2 ), whereby this coating can either be carried out inline (ie in the context of a further coating station in a continuously operating process system) or offline.
- a clear resin is applied as the second resin coating, with the purpose of completely covering the now underlying first layer 14 and the tools (typically press plates) used for later pressing onto the underlying carrier material (see FIG. 2) from wear to protect by the particles contained in the layer 14.
- a further drying process takes place to a residual moisture content of the web structure thus obtained of approximately 4% to 10%, typically 5%.
- the layer arrangement 20 shown in FIG. 1 is produced.
- this arrangement is now pressed onto an underlying carrier material 18, typically a chipboard, HDF or MDF board, under high pressure; typical pressures are in the range between 20 and 100 bar at temperatures between 150 ° C and 200 ° C; Typical processing times are between 20 and 30 seconds for the pressing process.
- the not yet hardened resin softens and flows; the resin can penetrate the substrate material (e.g. paper or textile substrate) and thus connect the substrate material to the carrier plate.
- the resins and lacquers then harden during the pressing process to form a resistant coating on the carrier material 18.
- the pressure for the pressing is selected such that the foamed coating 14 becomes transparent.
- a non-impregnated, paper substrate material 10 was coated with the foamed resin material
- a correspondingly pre-impregnated substrate material for example in the paper plate. This is particularly useful in the event that In the final pressing process, substrate material is not completely impregnated onto the underlying carrier material.
- FIGS. 3 to 5 An alternative embodiment of the present invention with further variants is described below with reference to FIGS. 3 to 5. These implementations are based on the aspect of the present invention as a reverse coating method, i. H.
- the substrate material provided with the foam layer is not understood as decorative paper, which remains connected to the carrier material after pressing, but as so-called release paper, which is removed after pressing, so that only the resin film on the carrier material (or an intermediate one Decorative paper) remains and, through its pre-structuring, determines the desired surface structure of the resin film and thus the overall arrangement.
- 3 shows an arrangement made of a wood-based panel 30, which, in contrast to FIG. 1, FIG. 2, is already coated with a layer of thin, preferably unimpregnated decorative paper 32 with a suitable printing 34.
- the print carrier 32 can be realized very inexpensively in this way.
- the arrangement of the layers 30 to 32 is pressed with a release paper 36 which, before being pressed on, is provided with a melamine resin layer 38 in a foamed form and dried after application (the material and process parameters described above in connection with FIGS. 1, 2 apply analogous).
- the printed decorative paper 32 is impregnated with the melamine resin 38 by the pressing, and after the resin has hardened, as indicated in FIG. 3 on the left, the actual (otherwise known and realized, for example, by means of a silicone-containing paper support) release paper 36 can be removed that a suitable surface structure predetermined by the release paper 36 of the resin layer 38 now on top is exposed.
- FIG. 5 illustrates this process: the release paper 36 unwound from a supply reel 64 is loaded with the melamine resin in foamed form at a feed station 60 and this arrangement is subsequently dried in a drying unit 62, so that the layer arrangement 36, 38 according to FIG. 3 arises.
- This layering is subsequently pressed in a pressing station 66 with the wood-based board 30 (or the decorative paper 32, 34 already provided thereon), the melamine resin 38 soaks the decorative paper 32, and after curing, the release paper 36 is placed on a suitable supply reel 68 for further use wound.
- a release paper 44 is printed with a suitable sublimation printing ink 46 even before coating with a melamine resin 48, this printing ink being suitable fillers for producing swelling pores 50 when heated ( and thus are mixed in to form a realistic imitation wood surface structure).
- this arrangement After drying to a predetermined residual moisture (the coating is still flexible), this arrangement is pressed onto the layer arrangement of wood-based panel 40 and decorative paper 42 in an otherwise known manner, the melamine resin 48 soaks the decorative paper 42, and in addition the printing ink 46 penetrates the resin 48 to create a realistic, lasting impression. At the same time, the temperature rise resulting from the pressing causes the filler material to expand and the swelling pores 50 to form, so that the realistic-looking image of a wooden surface is produced in an efficient and inexpensive manner.
- the present invention is not limited to the method steps and application examples described; it is therefore particularly appropriate to use the present method for a wide variety of applications in the floor area, or to address general application environments in which high mechanical loads have to be combined with requirements for high surface quality and efficiency during production.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Textile Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Laminated Bodies (AREA)
Abstract
L'invention concerne un procédé permettant de produire un matériau support (18) recouvert d'un film de résine, de préférence sous forme de plaque, notamment une plaque stratifiée, une plaque HDF, MDF et/ou un panneau de particules, qui comprend les étapes suivantes : produire une mousse à base d'un système de résine aqueux avec des charges, conçu en termes de stabilité de la mousse, de sorte que ladite mousse fixe les charges ; appliquer une couche (14) de mousse sur un matériau substrat (10), de préférence poreux, et plus particulièrement sous forme de bande, notamment du papier ou un non-tissé ; sécher le matériau substrat enduit et comprimer le matériau support enduit, séché pour arriver à une humidité résiduelle, contre le matériau support (18), notamment avec la face du matériau substrat appliquée sur le matériau support (18).
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10205140 | 2002-02-07 | ||
| DE10205140 | 2002-02-07 | ||
| DE10222237 | 2002-05-16 | ||
| DE10222237A DE10222237B4 (de) | 2002-02-07 | 2002-05-16 | Verfahren zur Herstellung eines mit einem Harzfilm beschichteten Trägermaterials |
| PCT/EP2003/000999 WO2003066259A1 (fr) | 2002-02-07 | 2003-02-01 | Procede de production d'un materiau support recouvert d'un film de resine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1472030A1 true EP1472030A1 (fr) | 2004-11-03 |
Family
ID=27735656
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP03702589A Withdrawn EP1472030A1 (fr) | 2002-02-07 | 2003-02-01 | Procede de production d'un materiau support recouvert d'un film de resine |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP1472030A1 (fr) |
| WO (1) | WO2003066259A1 (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102191847A (zh) * | 2010-03-09 | 2011-09-21 | 韩凤植 | 功能性强化地板地板材料及其施工方法 |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1953859A (zh) * | 2004-05-03 | 2007-04-25 | 默特克诺股份有限公司 | 用聚合泡沫和矿棉制造绝缘板的工艺 |
| CN103669797A (zh) * | 2013-12-20 | 2014-03-26 | 吴江市亿丰净化科技有限公司 | 实验室用地板 |
| CN104963478A (zh) * | 2015-07-15 | 2015-10-07 | 德华兔宝宝装饰新材股份有限公司 | 一种光触媒环保地板及其生产工艺 |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3508438C2 (de) * | 1985-03-09 | 1987-04-30 | Gruber & Weber, 7562 Gernsbach | Verfahren zur Herstellung einer Mehrschichtplatte mit verbessertem Abriebverhalten |
| DE19508797C1 (de) * | 1995-03-15 | 1996-08-29 | Graudenz & Partner Consultatio | Verfahren zur Herstellung von Dekorpapier zur Verwendung bei der Herstellung von abriebfesten Laminaten |
| SE504353C2 (sv) * | 1995-06-19 | 1997-01-20 | Perstorp Ab | Förfarande för framställning av ett dekorativt härdplastlaminat |
| DE19710619A1 (de) * | 1997-03-14 | 1998-09-17 | Basf Ag | Mit Melaminharz beschichtete Festkörperpartikel |
| DE19944399A1 (de) * | 1999-09-16 | 2001-04-12 | Wpt Gmbh Polymertechnik | Fussbodenelement mit klangarmer Trägerschicht |
-
2003
- 2003-02-01 WO PCT/EP2003/000999 patent/WO2003066259A1/fr not_active Ceased
- 2003-02-01 EP EP03702589A patent/EP1472030A1/fr not_active Withdrawn
Non-Patent Citations (1)
| Title |
|---|
| See references of WO03066259A1 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102191847A (zh) * | 2010-03-09 | 2011-09-21 | 韩凤植 | 功能性强化地板地板材料及其施工方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2003066259A1 (fr) | 2003-08-14 |
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