EP1319031A2 - Procede de preparation de polymere reticule, sous forme de particules - Google Patents
Procede de preparation de polymere reticule, sous forme de particulesInfo
- Publication number
- EP1319031A2 EP1319031A2 EP01971085A EP01971085A EP1319031A2 EP 1319031 A2 EP1319031 A2 EP 1319031A2 EP 01971085 A EP01971085 A EP 01971085A EP 01971085 A EP01971085 A EP 01971085A EP 1319031 A2 EP1319031 A2 EP 1319031A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- polyisocyanate
- groups
- capped
- organic phase
- component
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 229920006037 cross link polymer Polymers 0.000 title claims abstract description 66
- 238000000034 method Methods 0.000 title claims abstract description 66
- 239000005056 polyisocyanate Substances 0.000 claims abstract description 100
- 229920001228 polyisocyanate Polymers 0.000 claims abstract description 100
- 239000012074 organic phase Substances 0.000 claims abstract description 85
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 61
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims abstract description 51
- 229920000768 polyamine Polymers 0.000 claims abstract description 49
- 239000006194 liquid suspension Substances 0.000 claims abstract description 41
- 239000000725 suspension Substances 0.000 claims abstract description 27
- 239000000376 reactant Substances 0.000 claims abstract description 24
- 239000001257 hydrogen Substances 0.000 claims abstract description 15
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 15
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 12
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims abstract description 12
- 125000002924 primary amino group Chemical class [H]N([H])* 0.000 claims abstract description 8
- 230000000379 polymerizing effect Effects 0.000 claims abstract description 7
- 125000000524 functional group Chemical group 0.000 claims abstract description 5
- 125000000467 secondary amino group Chemical class [H]N([*:1])[*:2] 0.000 claims abstract 5
- 239000000178 monomer Substances 0.000 claims description 65
- -1 cromia Chemical compound 0.000 claims description 59
- 239000002245 particle Substances 0.000 claims description 38
- 239000000203 mixture Substances 0.000 claims description 34
- 125000003118 aryl group Chemical group 0.000 claims description 33
- 239000012948 isocyanate Substances 0.000 claims description 24
- 239000011236 particulate material Substances 0.000 claims description 24
- 150000002513 isocyanates Chemical class 0.000 claims description 22
- 229920005862 polyol Polymers 0.000 claims description 22
- 239000004094 surface-active agent Substances 0.000 claims description 19
- 125000001931 aliphatic group Chemical group 0.000 claims description 18
- 150000003077 polyols Chemical class 0.000 claims description 17
- 229920001730 Moisture cure polyurethane Polymers 0.000 claims description 16
- 239000007900 aqueous suspension Substances 0.000 claims description 15
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 13
- 239000002736 nonionic surfactant Substances 0.000 claims description 13
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 10
- 239000002280 amphoteric surfactant Substances 0.000 claims description 10
- 125000003010 ionic group Chemical group 0.000 claims description 9
- 125000003277 amino group Chemical group 0.000 claims description 8
- 239000003945 anionic surfactant Substances 0.000 claims description 8
- 239000003093 cationic surfactant Substances 0.000 claims description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 7
- 239000004952 Polyamide Substances 0.000 claims description 6
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 6
- 229920002647 polyamide Polymers 0.000 claims description 6
- 238000006116 polymerization reaction Methods 0.000 claims description 5
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 5
- 229910052582 BN Inorganic materials 0.000 claims description 4
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims description 4
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 4
- AMWRITDGCCNYAT-UHFFFAOYSA-L hydroxy(oxo)manganese;manganese Chemical compound [Mn].O[Mn]=O.O[Mn]=O AMWRITDGCCNYAT-UHFFFAOYSA-L 0.000 claims description 4
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 4
- AVXURJPOCDRRFD-UHFFFAOYSA-N Hydroxylamine Chemical compound ON AVXURJPOCDRRFD-UHFFFAOYSA-N 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- QYEXBYZXHDUPRC-UHFFFAOYSA-N B#[Ti]#B Chemical compound B#[Ti]#B QYEXBYZXHDUPRC-UHFFFAOYSA-N 0.000 claims description 2
- 229910052580 B4C Inorganic materials 0.000 claims description 2
- 229910052581 Si3N4 Inorganic materials 0.000 claims description 2
- 229910033181 TiB2 Inorganic materials 0.000 claims description 2
- INAHAJYZKVIDIZ-UHFFFAOYSA-N boron carbide Chemical compound B12B3B4C32B41 INAHAJYZKVIDIZ-UHFFFAOYSA-N 0.000 claims description 2
- CETPSERCERDGAM-UHFFFAOYSA-N ceric oxide Chemical compound O=[Ce]=O CETPSERCERDGAM-UHFFFAOYSA-N 0.000 claims description 2
- 229910000422 cerium(IV) oxide Inorganic materials 0.000 claims description 2
- 229910003460 diamond Inorganic materials 0.000 claims description 2
- 239000010432 diamond Substances 0.000 claims description 2
- 239000002223 garnet Substances 0.000 claims description 2
- 229910052736 halogen Chemical group 0.000 claims description 2
- 150000002367 halogens Chemical group 0.000 claims description 2
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 2
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 claims description 2
- 229910001887 tin oxide Inorganic materials 0.000 claims description 2
- MTPVUVINMAGMJL-UHFFFAOYSA-N trimethyl(1,1,2,2,2-pentafluoroethyl)silane Chemical compound C[Si](C)(C)C(F)(F)C(F)(F)F MTPVUVINMAGMJL-UHFFFAOYSA-N 0.000 claims description 2
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 claims description 2
- 150000002118 epoxides Chemical group 0.000 claims 7
- 125000006273 (C1-C3) alkyl group Chemical group 0.000 claims 1
- 239000012071 phase Substances 0.000 claims 1
- 125000003700 epoxy group Chemical group 0.000 abstract 2
- 150000002924 oxiranes Chemical group 0.000 description 22
- 229920000642 polymer Polymers 0.000 description 16
- 230000015572 biosynthetic process Effects 0.000 description 14
- 239000003054 catalyst Substances 0.000 description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 9
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 8
- 125000004432 carbon atom Chemical group C* 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 8
- 229920002635 polyurethane Polymers 0.000 description 8
- 239000004814 polyurethane Substances 0.000 description 8
- 239000008367 deionised water Substances 0.000 description 7
- 229910021641 deionized water Inorganic materials 0.000 description 7
- 238000002156 mixing Methods 0.000 description 7
- 239000003607 modifier Substances 0.000 description 7
- 229920003226 polyurethane urea Polymers 0.000 description 7
- 150000003141 primary amines Chemical class 0.000 description 7
- 150000003839 salts Chemical class 0.000 description 7
- 150000003335 secondary amines Chemical class 0.000 description 7
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical class C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 6
- GLUUGHFHXGJENI-UHFFFAOYSA-N Piperazine Chemical compound C1CNCCN1 GLUUGHFHXGJENI-UHFFFAOYSA-N 0.000 description 6
- 239000000654 additive Substances 0.000 description 6
- 125000005442 diisocyanate group Chemical group 0.000 description 6
- 239000003960 organic solvent Substances 0.000 description 6
- 238000005498 polishing Methods 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 5
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 5
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 5
- 125000000129 anionic group Chemical group 0.000 description 5
- 229920001400 block copolymer Polymers 0.000 description 5
- 239000004202 carbamide Substances 0.000 description 5
- 125000002091 cationic group Chemical group 0.000 description 5
- 150000004985 diamines Chemical class 0.000 description 5
- 239000003822 epoxy resin Substances 0.000 description 5
- 150000002170 ethers Chemical class 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- 229930185605 Bisphenol Natural products 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- 238000012695 Interfacial polymerization Methods 0.000 description 4
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 4
- 239000007822 coupling agent Substances 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 238000001914 filtration Methods 0.000 description 4
- 238000005227 gel permeation chromatography Methods 0.000 description 4
- 239000004615 ingredient Substances 0.000 description 4
- 229920001515 polyalkylene glycol Polymers 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 238000007142 ring opening reaction Methods 0.000 description 4
- 150000003512 tertiary amines Chemical class 0.000 description 4
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 3
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 3
- 125000002947 alkylene group Chemical group 0.000 description 3
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 3
- 239000006185 dispersion Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000002955 isolation Methods 0.000 description 3
- 239000011572 manganese Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000011159 matrix material Substances 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 229920000620 organic polymer Polymers 0.000 description 3
- 150000002902 organometallic compounds Chemical class 0.000 description 3
- 239000002491 polymer binding agent Substances 0.000 description 3
- 229920000909 polytetrahydrofuran Polymers 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- KYZJYDSSXRSBDB-UHFFFAOYSA-N 1-isocyanato-2-(2-isocyanatophenoxy)benzene Chemical compound O=C=NC1=CC=CC=C1OC1=CC=CC=C1N=C=O KYZJYDSSXRSBDB-UHFFFAOYSA-N 0.000 description 2
- VILCJCGEZXAXTO-UHFFFAOYSA-N 2,2,2-tetramine Chemical compound NCCNCCNCCN VILCJCGEZXAXTO-UHFFFAOYSA-N 0.000 description 2
- ZVDSMYGTJDFNHN-UHFFFAOYSA-N 2,4,6-trimethylbenzene-1,3-diamine Chemical compound CC1=CC(C)=C(N)C(C)=C1N ZVDSMYGTJDFNHN-UHFFFAOYSA-N 0.000 description 2
- UFFBMTHBGFGIHF-UHFFFAOYSA-N 2,6-dimethylaniline Chemical compound CC1=CC=CC(C)=C1N UFFBMTHBGFGIHF-UHFFFAOYSA-N 0.000 description 2
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 2
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 2
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical compound NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 description 2
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 2
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 2
- 239000005058 Isophorone diisocyanate Substances 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 2
- YNAVUWVOSKDBBP-UHFFFAOYSA-N Morpholine Chemical compound C1COCCN1 YNAVUWVOSKDBBP-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 2
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 2
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 238000013019 agitation Methods 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 125000002723 alicyclic group Chemical group 0.000 description 2
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 125000002843 carboxylic acid group Chemical group 0.000 description 2
- YCIMNLLNPGFGHC-UHFFFAOYSA-N catechol Chemical compound OC1=CC=CC=C1O YCIMNLLNPGFGHC-UHFFFAOYSA-N 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000012975 dibutyltin dilaurate Substances 0.000 description 2
- 150000002009 diols Chemical class 0.000 description 2
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical compound C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 229940093476 ethylene glycol Drugs 0.000 description 2
- KWIUHFFTVRNATP-UHFFFAOYSA-N glycine betaine Chemical compound C[N+](C)(C)CC([O-])=O KWIUHFFTVRNATP-UHFFFAOYSA-N 0.000 description 2
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 2
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 2
- 150000002576 ketones Chemical class 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- LSHROXHEILXKHM-UHFFFAOYSA-N n'-[2-[2-[2-(2-aminoethylamino)ethylamino]ethylamino]ethyl]ethane-1,2-diamine Chemical compound NCCNCCNCCNCCNCCN LSHROXHEILXKHM-UHFFFAOYSA-N 0.000 description 2
- 125000002467 phosphate group Chemical group [H]OP(=O)(O[H])O[*] 0.000 description 2
- 229920001223 polyethylene glycol Polymers 0.000 description 2
- 229920000193 polymethacrylate Polymers 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 229960004063 propylene glycol Drugs 0.000 description 2
- 235000013772 propylene glycol Nutrition 0.000 description 2
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 150000004756 silanes Chemical class 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L sulfate group Chemical group S(=O)(=O)([O-])[O-] QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 2
- FAGUFWYHJQFNRV-UHFFFAOYSA-N tetraethylenepentamine Chemical compound NCCNCCNCCNCCN FAGUFWYHJQFNRV-UHFFFAOYSA-N 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 1
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 1
- QXRRAZIZHCWBQY-UHFFFAOYSA-N 1,1-bis(isocyanatomethyl)cyclohexane Chemical compound O=C=NCC1(CN=C=O)CCCCC1 QXRRAZIZHCWBQY-UHFFFAOYSA-N 0.000 description 1
- VNMOIBZLSJDQEO-UHFFFAOYSA-N 1,10-diisocyanatodecane Chemical compound O=C=NCCCCCCCCCCN=C=O VNMOIBZLSJDQEO-UHFFFAOYSA-N 0.000 description 1
- USGYMDAUQBQWFU-UHFFFAOYSA-N 1,2,5,6-diepoxycyclooctane Chemical compound C1CC2OC2CCC2OC12 USGYMDAUQBQWFU-UHFFFAOYSA-N 0.000 description 1
- FAZUWMOGQKEUHE-UHFFFAOYSA-N 1,2-bis(2-isocyanatoethyl)benzene Chemical compound O=C=NCCC1=CC=CC=C1CCN=C=O FAZUWMOGQKEUHE-UHFFFAOYSA-N 0.000 description 1
- YCFNKSOIDNKUIO-UHFFFAOYSA-N 1,2-bis(4-isocyanatobutyl)benzene Chemical compound O=C=NCCCCC1=CC=CC=C1CCCCN=C=O YCFNKSOIDNKUIO-UHFFFAOYSA-N 0.000 description 1
- WZROIUBWZBSCSE-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)naphthalene Chemical compound C1=CC=CC2=C(CN=C=O)C(CN=C=O)=CC=C21 WZROIUBWZBSCSE-UHFFFAOYSA-N 0.000 description 1
- PIDUEESSWOVGNT-UHFFFAOYSA-N 1,2-diethyl-3,4-diisocyanatobenzene Chemical compound CCC1=CC=C(N=C=O)C(N=C=O)=C1CC PIDUEESSWOVGNT-UHFFFAOYSA-N 0.000 description 1
- MMJDYWRDMVPQPF-UHFFFAOYSA-N 1,2-diisocyanato-3,4-di(propan-2-yl)benzene Chemical compound CC(C)C1=CC=C(N=C=O)C(N=C=O)=C1C(C)C MMJDYWRDMVPQPF-UHFFFAOYSA-N 0.000 description 1
- QOKSGFNBBSSNAL-UHFFFAOYSA-N 1,2-diisocyanato-3,4-dimethylbenzene Chemical compound CC1=CC=C(N=C=O)C(N=C=O)=C1C QOKSGFNBBSSNAL-UHFFFAOYSA-N 0.000 description 1
- LUYHWJKHJNFYGV-UHFFFAOYSA-N 1,2-diisocyanato-3-phenylbenzene Chemical compound O=C=NC1=CC=CC(C=2C=CC=CC=2)=C1N=C=O LUYHWJKHJNFYGV-UHFFFAOYSA-N 0.000 description 1
- HMDXXHVBUMKDQL-UHFFFAOYSA-N 1,2-diisocyanato-3-propan-2-ylbenzene Chemical compound CC(C)C1=CC=CC(N=C=O)=C1N=C=O HMDXXHVBUMKDQL-UHFFFAOYSA-N 0.000 description 1
- MTZUIIAIAKMWLI-UHFFFAOYSA-N 1,2-diisocyanatobenzene Chemical compound O=C=NC1=CC=CC=C1N=C=O MTZUIIAIAKMWLI-UHFFFAOYSA-N 0.000 description 1
- ZTNJGMFHJYGMDR-UHFFFAOYSA-N 1,2-diisocyanatoethane Chemical compound O=C=NCCN=C=O ZTNJGMFHJYGMDR-UHFFFAOYSA-N 0.000 description 1
- ZXHZWRZAWJVPIC-UHFFFAOYSA-N 1,2-diisocyanatonaphthalene Chemical compound C1=CC=CC2=C(N=C=O)C(N=C=O)=CC=C21 ZXHZWRZAWJVPIC-UHFFFAOYSA-N 0.000 description 1
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- UWHCKJMYHZGTIT-UHFFFAOYSA-N Tetraethylene glycol, Natural products OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 description 1
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 1
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical compound ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- ORLQHILJRHBSAY-UHFFFAOYSA-N [1-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1(CO)CCCCC1 ORLQHILJRHBSAY-UHFFFAOYSA-N 0.000 description 1
- ISKQADXMHQSTHK-UHFFFAOYSA-N [4-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=C(CN)C=C1 ISKQADXMHQSTHK-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000006838 adverse reaction Effects 0.000 description 1
- 239000003905 agrochemical Substances 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 150000004703 alkoxides Chemical class 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- 150000001346 alkyl aryl ethers Chemical class 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000008346 aqueous phase Substances 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- 229960003237 betaine Drugs 0.000 description 1
- NSKYMLWGJWRTQE-UHFFFAOYSA-N bis(2-isocyanatoethyl) benzene-1,2-dicarboxylate Chemical compound O=C=NCCOC(=O)C1=CC=CC=C1C(=O)OCCN=C=O NSKYMLWGJWRTQE-UHFFFAOYSA-N 0.000 description 1
- DZYFUUQMKQBVBY-UHFFFAOYSA-N bis(2-isocyanatoethyl) carbonate Chemical compound O=C=NCCOC(=O)OCCN=C=O DZYFUUQMKQBVBY-UHFFFAOYSA-N 0.000 description 1
- 229910021418 black silicon Inorganic materials 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Chemical group BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- 229910052794 bromium Chemical group 0.000 description 1
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 1
- IAQRGUVFOMOMEM-UHFFFAOYSA-N butene Natural products CC=CC IAQRGUVFOMOMEM-UHFFFAOYSA-N 0.000 description 1
- 150000001734 carboxylic acid salts Chemical class 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Chemical group 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- MRUAUOIMASANKQ-UHFFFAOYSA-N cocamidopropyl betaine Chemical compound CCCCCCCCCCCC(=O)NCCC[N+](C)(C)CC([O-])=O MRUAUOIMASANKQ-UHFFFAOYSA-N 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- FNTHQRXVZDCWSP-UHFFFAOYSA-N cyclohexane-1,1,2-triol Chemical compound OC1CCCCC1(O)O FNTHQRXVZDCWSP-UHFFFAOYSA-N 0.000 description 1
- PDXRQENMIVHKPI-UHFFFAOYSA-N cyclohexane-1,1-diol Chemical compound OC1(O)CCCCC1 PDXRQENMIVHKPI-UHFFFAOYSA-N 0.000 description 1
- UYDJAHJCGZTTHB-UHFFFAOYSA-N cyclopentane-1,1-diol Chemical compound OC1(O)CCCC1 UYDJAHJCGZTTHB-UHFFFAOYSA-N 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 150000005690 diesters Chemical class 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 1
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- XXBDWLFCJWSEKW-UHFFFAOYSA-N dimethylbenzylamine Chemical compound CN(C)CC1=CC=CC=C1 XXBDWLFCJWSEKW-UHFFFAOYSA-N 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 1
- UNXHWFMMPAWVPI-ZXZARUISSA-N erythritol Chemical compound OC[C@H](O)[C@H](O)CO UNXHWFMMPAWVPI-ZXZARUISSA-N 0.000 description 1
- 229940009714 erythritol Drugs 0.000 description 1
- 235000019414 erythritol Nutrition 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 229910021485 fumed silica Inorganic materials 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 150000002366 halogen compounds Chemical class 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 1
- 150000002431 hydrogen Chemical group 0.000 description 1
- 150000002462 imidazolines Chemical class 0.000 description 1
- 239000000976 ink Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical group OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 1
- 150000003951 lactams Chemical class 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000003094 microcapsule Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- ZYWUVGFIXPNBDL-UHFFFAOYSA-N n,n-diisopropylaminoethanol Chemical compound CC(C)N(C(C)C)CCO ZYWUVGFIXPNBDL-UHFFFAOYSA-N 0.000 description 1
- WHIVNJATOVLWBW-UHFFFAOYSA-N n-butan-2-ylidenehydroxylamine Chemical compound CCC(C)=NO WHIVNJATOVLWBW-UHFFFAOYSA-N 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- CQRYARSYNCAZFO-UHFFFAOYSA-N o-hydroxybenzyl alcohol Natural products OCC1=CC=CC=C1O CQRYARSYNCAZFO-UHFFFAOYSA-N 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 150000001282 organosilanes Chemical class 0.000 description 1
- BVJSUAQZOZWCKN-UHFFFAOYSA-N p-hydroxybenzyl alcohol Chemical compound OCC1=CC=C(O)C=C1 BVJSUAQZOZWCKN-UHFFFAOYSA-N 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- FCJSHPDYVMKCHI-UHFFFAOYSA-N phenyl benzoate Chemical class C=1C=CC=CC=1C(=O)OC1=CC=CC=C1 FCJSHPDYVMKCHI-UHFFFAOYSA-N 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- XYFCBTPGUUZFHI-UHFFFAOYSA-O phosphonium Chemical compound [PH4+] XYFCBTPGUUZFHI-UHFFFAOYSA-O 0.000 description 1
- 125000005496 phosphonium group Chemical group 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920001983 poloxamer Polymers 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920005906 polyester polyol Polymers 0.000 description 1
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- WQGWDDDVZFFDIG-UHFFFAOYSA-N pyrogallol Chemical compound OC1=CC=CC(O)=C1O WQGWDDDVZFFDIG-UHFFFAOYSA-N 0.000 description 1
- HNJBEVLQSNELDL-UHFFFAOYSA-N pyrrolidin-2-one Chemical compound O=C1CCCN1 HNJBEVLQSNELDL-UHFFFAOYSA-N 0.000 description 1
- 125000001453 quaternary ammonium group Chemical group 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical group [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 125000001273 sulfonato group Chemical group [O-]S(*)(=O)=O 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-O sulfonium Chemical compound [SH3+] RWSOTUBLDIXVET-UHFFFAOYSA-O 0.000 description 1
- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical compound [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 description 1
- XLAIWHIOIFKLEO-OWOJBTEDSA-N trans-stilbene-4,4'-diol Chemical compound C1=CC(O)=CC=C1\C=C\C1=CC=C(O)C=C1 XLAIWHIOIFKLEO-OWOJBTEDSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- RKBCYCFRFCNLTO-UHFFFAOYSA-N triisopropylamine Chemical compound CC(C)N(C(C)C)C(C)C RKBCYCFRFCNLTO-UHFFFAOYSA-N 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- 235000012431 wafers Nutrition 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/50—Amines
- C08G59/54—Amino amides>
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/0838—Manufacture of polymers in the presence of non-reactive compounds
- C08G18/0842—Manufacture of polymers in the presence of non-reactive compounds in the presence of liquid diluents
- C08G18/0861—Manufacture of polymers in the presence of non-reactive compounds in the presence of liquid diluents in the presence of a dispersing phase for the polymers or a phase dispersed in the polymers
- C08G18/0866—Manufacture of polymers in the presence of non-reactive compounds in the presence of liquid diluents in the presence of a dispersing phase for the polymers or a phase dispersed in the polymers the dispersing or dispersed phase being an aqueous medium
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/10—Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
Definitions
- the present invention relates to a method of preparing particulate crosslinked polymer.
- the present invention relates to a method of preparing particulate polymer in which an organic phase is suspended as droplets in a liquid suspension medium, followed by polymerizing the suspension of droplets to form the particulate crosslinked polymer.
- the organic phase is composed of: (i) a first component comprising, a polyisocyanate and/or a polyepoxide, and optionally a capped polyisocyanate; and (ii) a second component comprising a polyamine.
- Particulate crosslinked polymers are useful in a number of applications, such as additives for paints, adhesives and cosmetic products, as carriers for drugs and agricultural chemicals, and as spacers for stacked assemblies, e.g., liquid crystal displays.
- Particulate crosslinked polymers such as particulate crosslinked polyepoxides and polyurethane-ureas, are also. useful in polishing pads, which are used to polish and/or planarize various substrates. Polishing pads may be prepared from a mixture of particulate crosslinked polymer and a crosslinkable organic binder, which is typically cured under pressure in a mold.
- polishing pads used to polish computer chip substrates, and in particular the materials from which the pads are prepared, such as particulate crosslinked polymers, must also typically conform to a set of narrowly controlled physical properties, e.g., particle size, particle -size distribution, particle shape and crosslink density. It is known that polyurethane-urea particles can be prepared by what is commonly referred to as an interfacial polymerization method.
- an isocyanate functional material is dispersed in water, followed by the addition of a polyamine to the dispersion, which results in the formation of polyurethane- urea particles . If the polyurethane-urea particles are isolated after completion of the interfacial polymerization, e.g., by filtration, the aqueous phase typically contains polyamine, which requires additional treatment steps prior to disposal .
- particulate crosslinked polymers such as particulate crosslinked polyurethane-ureas and polyepoxides. It is also desirable to develop methods of preparing particulate crosslinked polymers that minimize the formation of waste streams, such as aqueous streams containing polyamines .
- United States Patent No. 5,041,467 describes a method of producing particulate polymers, in which a mixture of an isocyanate compound containing two or more isocyanate groups per molecule and a surfactant containing two or more hydroxyl groups per molecule is emulsified and allowed to cure in a dispersing medium, which does not dissolve the isocyanate compound.
- the method of the '467 patent is described as being performed in the absence of a protective colloid.
- United States Patent No. 5,292,829 describes a method of preparing crosslinked polyurethane polyurea spherically particulate polymer, which involves reacting an isocyanurate ring-containing polyisocyanate compound with a polyhydroxy compound to form an organic phase, dispersing the organic phase into water, and adding a polyamine to the dispersion.
- the v 829 patent describes the occurrence of an interfacial polymerization between the dispersed organic phase and the polyamine, and a polyurethane-forming reaction within the particles.
- a second component comprising an active hydrogen functional reactant having at least two active hydrogen groups that are reactive with the isocyanate groups and epoxide groups of said first component, said active hydrogen functional reactant comprising a polyamine having at least two functional groups selected from primary amine, secondary amine and combinations thereof; (b) forming a suspension of droplets of said organic phase in a liquid suspension medium, said organic phase being substantially insoluble in said liquid suspension medium; and
- the term "particulate crosslinked polymer” refers to particulate polymers that have a three-dimensional crosslink network and that do not have a melting or sintering point. Accordingly, the particulate crosslinked polymers of the present invention do not become sintered together upon heating.
- the shape of the particulate crosslinked polymer prepared according to the method of the present invention may be regular and/or irregular, and may be selected from shapes including, for example, spherical, disk, flake and combinations and/or mixtures thereof. Typically, the particulate crosslinked polymer is substantially spherical in shape.
- the particulate crosslinked polymer of the present invention may have a wide range of particle sizes, e.g., from colloidal to bead size.
- the particle size of the particulate crosslinked polymer is at least 20 microns, preferably at least 50 microns, and more preferably at least 100 microns.
- the particulate crosslinked polymer typically has an average particle size of less than 2 millimeters (mm) , more typically less than 500 microns, preferably less than 400 microns, and more preferably less than 300 microns.
- the average particle size of the particulate crosslinked polymer may range between any combination of these upper and lower values, inclusive of the recited values.
- the average particle size of the particulate crosslinked polymer may be determined by methods that are well known to the skilled artisan, e.g., using analytical instrumentation, such as a Coulter LS particle size analyzer.
- the particulate crosslinked polymer may be porous or substantially solid.
- substantially solid is meant that the particulate polymer is not hollow, e.g., it is not in the form hollow microcapsules.
- Particulate crosslinked polymers that may be prepared according to the method of the present invention are, particulate crosslinked polyurethane-urea polymers, particulate crosslinked polyepoxides, and particulate crosslinked polyurethane-urea-epoxide polymers.
- Particulate crosslinked polyurethane-urea polymers prepared in the method of the present invention have backbone linkages selected from urethane linkages (-NH-C (O) -0-) , urea linkages (-NH-C(O) -NH- and/or -NH-C (O) -N(R) - wherein R is hydrogen, an aliphatic, cycloaliphatic or aromatic group), and combinations thereof.
- Particulate crosslinked polyepoxides, prepared in accordance with the method of the present invention have backbone linkages selected from ether linkages, amino linkages and combinations thereof.
- the first component of the organic phase comprises a mixture of polyisocyanate and polyepoxide
- the resulting particulate crosslinked polymer is a particulate crosslinked polyurethane-urea-epoxide polymer.
- "particulate crosslinked polyurethane-urea-epoxide polymers” have backbone linkages selected from combinations of urethane linkages, urea linkages, ether linkages and amino linkages.
- an organic phase comprising first and second components is initially prepared.
- the organic phase typically has a limited pot-life and will gel if allowed to stand too long prior to formation of the suspension in step (b) .
- gel formation can be delayed by cooling the organic phase, e.g., to a temperature below 25°C
- the organic phase is typically prepared at least at ambient room temperature, e.g., 25°C, and soon or immediately thereafter the suspension formation step (b) is performed.
- the organic phase may be prepared by means of batch methods, for example, by mixing the first and second components together with an impeller.
- the organic phase may be prepared continuously, for example, by combining continuously separate feed streams of the first and second components in a mixing head and expelling continuously the organic phase from the mixing head.
- the polyisocyanate of the first reactant of the organic phase has at least two isocyanate (-NCO) groups, e.g., from 2 to 10 isocyanate groups. Typically the polyisocyanate has from 2 to 4 isocyanate groups .
- the polyisocyanate may be selected from aliphatic polyisocyanate monomers, aromatic polyisocyanate monomers, polyurethane prepolymers having at least two isocyanate groups and mixtures thereof.
- aliphatic polyisocyanate monomers refers to saturated polyisocyanate monomers, ethylenically unsaturated polyisocyanate monomers, alicyclic polyisocyanate monomers and mixtures of two or more classes thereof.
- Aliphatic polyisocyanate monomers that are useful in the method of the present invention typically contain at least 4 carbon atoms, e.g., from 4 to 20 carbon atoms.
- aromatic polyisocyanate monomers refers to aromatic polyisocyanate monomers wherein the isocyanate groups are not bonded directly to the aromatic ring, e.g., ⁇ , ⁇ '-xylene diisocyanate; aromatic polyisocyanate monomers wherein the isocyanate groups are bonded directly to the aromatic ring, e.g., benzene diisocyanate; and mixtures thereof.
- Aromatic polyisocyanate monomers that are useful in the method of the present invention typically contain at least 8 carbon atoms, e.g., from 8 to 20 carbon atoms.
- aliphatic saturated polyisocyanate monomers that are useful in the method of the present invention include, but are not limited to, ethylene diisocyanate, trimethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate, octamethylene diisocyanate, nonamethylene diisocyanate, 2,2' -dimethylpentane diisocyanate, 2, 2, 4-trimethylhexane diisocyanate, decamethylene diisocyanate, 2, 4, 4, -trimethylhexamethylene diisocyanate, 1, 6, 11-undecanetriisocyanate, 1,3,6- hexamethylene triisocyanate, 1, 8-diisocyanato-4- (isocyanatomethyl) octane, 2,5, 7-trimethyl-l, 8-diisocyanato-5- (isocyanatomethyl) octane, bis (isocyanatoethyl)
- Examples of ethylenically unsaturated polyisocyanate monomers from which the polyisocyanate of the first component may be selected include, but are not limited to, butene diisocyanate and 1, 3-butadiene-1, 4-diisocyanate.
- Alicyclic polyisocyanate monomers from which the polyisocyanate may be selected include, but are not limited to, isophorone diisocyanate, cyclohexane diisocyanate, methylcyclohexane diisocyanate, bis (isocyanatomethyl) cyclohexane, bis (isocyanatocyclohexyl)methane, bis (isocyanatocyclohexyl) - 2,2-propane, bis (isocyanatocyclohexyl) -1, 2-ethane, 2- isocyanatomethyl-3- (3-isocyanatopropyl) -5-isocyanatomethyl- bicyclo [2.2.1] -heptane, 2-isocyanatomethyl-3- (3- isocyanatopropyl) -6-isocyanatomethyl-bicyclo [2.2.1] -heptane, 2-isocyanatomethyl-2- (3-isocyanatopropyl)
- aromatic polyisocyanate monomers wherein the isocyanate groups are not bonded directly to the aromatic ring, from which the polyisocyanate of the first component may be selected include, but are not limited to, bis (isocyanatoethyl) benzene, ⁇ , ⁇ , ⁇ ' , ⁇ ' -tetramethylxylene diisocyanate, 1, 3-bis (l-isocyanato-l-methylethyl)benzene, bis (isocyanatobutyl) benzene, bis (isocyanatomethyl) naphthalene, bis (isocyanatomethyl) diphenyl ether, bis (isocyanatoethyl) phthalate, mesitylene triisocyanate and 2, 5-di (isocyanatomethyl) furan.
- Aromatic polyisocyanate monomers having isocyanate groups bonded directly to the aromatic ring, from which the polyisocyanate of the first component may be selected include, but are not limited to, phenylene diisocyanate, ethylphenylene diisocyanate, isopropylphenylene diisocyanate, dimethylphenylene diisocyanate, diethylphenylene diisocyanate, diisopropylphenylene diisocyanate, trimethylbenzene triisocyanate, benzene triisocyanate, naphthalene diisocyanate, methylnaphthalene diisocyanate, biphenyl diisocyanate, ortho-tolidine diisocyanate, 4,4'- diphenylmethane diisocyanate, bis (3-methyl-4- isocyanatophenyl)methane, bis (isocyanatophenyl) ethylene , 3,3'- dimethoxy-biphen
- the polyisocyanate of the first component of the organic phase is a polyisocyanate monomer having two isocyanate groups.
- preferred polyisocyanate monomers having two isocyanate groups include, ⁇ , ⁇ '-xylene diisocyanate, ⁇ ,cc, ⁇ ' , ⁇ ' -tetramethylxylene diisocyanate, isophorone diisocyanate, bis (isocyanatocyclohexyl) ethane, toluene diisocyanate, 4, ' -diphenylme hane diisocyanate and mixtures thereof .
- the polyisocyanate of the first component of the organic phase may also be selected from a polyurethane prepolymer having at least two isocyanate groups.
- Isocyanate functional polyurethane prepolymers may be prepared according to methods that are well known to the skilled artisan. Typically, at least one polyol, e.g., a diol and/or triol, and at least one isocyanate functional monomer, e.g., a diisocyanate monomer, are reacted together to form a prepolymer having at least two isocyanate groups .
- isocyanate functional monomers that may be used to prepare the isocyanate functional polurethane prepolymer, include those classes and examples of polyisocyanates as recited previously herein.
- the molecular weight of the isocyanate functional polyurethane prepolymer can vary widely, for example, having a number average molecular weight (Mn) of from 500 to 15,000, or from 500 to 5000, as determined by gel permeation chromatography (GPC) using polystyrene standards .
- Mn number average molecular weight
- Classes of polyols that may be used to prepare the isocyanate functional polyurethane prepolymer of the first component of the organic phase include, but are not limited to: straight or branched chain alkane polyols, e.g., 1,2- ethanediol, 1, 3-propanediol, 1, 2-propanediol, 1, 4-butanediol, 1,3-butanediol, glycerol, neopentyl glycol, trimethylolethane, trimethylolpropane, di-trimethylolpropane, erythritol, pentaerythritol and di-pentaerythritol; polyalkylene glycols, e.g., di-, tri- and tetraethylene glycol, and di-, tri- and tetrapropylene glycol; cyclic alkane polyols, e.g., cyclopentaned
- polyols that by be used to prepare isocyanate functional polyurethane prepolymers, include for example, higher polyalkylene glycols, such as polyethylene glycols having number average molecular weights (Mn) of, for example, from 200 to 2000; and hydroxy functional polyesters, such as those formed from the reaction of diols, such as butane diol, and diacids or diesters, e.g., adipic acid or diethyl adipate, and having an Mn of, for example, from 200 to 2000.
- higher polyalkylene glycols such as polyethylene glycols having number average molecular weights (Mn) of, for example, from 200 to 2000
- Mn number average molecular weights
- hydroxy functional polyesters such as those formed from the reaction of diols, such as butane diol, and diacids or diesters, e.g., adipic acid or diethyl adipate, and having an M
- the isocyanate functional polyurethane prepolymer is prepared from a diisocyanate, e.g., toluene diisocyanate, and a polyalkylene glycol, e.g., poly (tetrahydrofuran) .
- a diisocyanate e.g., toluene diisocyanate
- a polyalkylene glycol e.g., poly (tetrahydrofuran)
- the isocyanate functional polyurethane prepolymer may optionally be prepared in the presence of a catalyst .
- a catalyst include, but are not limited to, tertiary amines, such as triethylamine, and organometallic compounds, such as dibutyltin dilaurate. Additional examples of catalysts that may be used in the preparation of the isocyanate functional polyurethane prepolymer are recited further herein.
- a catalyst is used in the preparation of the isocyanate functional polyurethane prepolymer, it is typically present in an amount of less than 5 percent by weight, preferably less than 3 percent by weight, and more preferably less than 1 percent by weight, based on the total weight of polyol and isocyanate functional monomer.
- the polyepoxide of the first component of the organic phase has at least two epoxide groups, e.g., from 2 to 10 epoxide groups. Typically the polyepoxide has from 2 to 4 epoxide groups .
- the polyepoxide of the first component may be selected from aliphatic polyepoxide monomers, aromatic polyepoxide monomers, polyepoxide prepolymers having at least two epoxide groups, and mixtures thereof.
- aliphatic polyepoxide monomers refers also to cycloaliphatic polyepoxide monomers .
- Aliphatic polyepoxides useful in the present invention typically have at least 4 carbon atoms, e.g., from 4 to 20 carbon atoms.
- Aromatic polyepoxide monomers useful in the present invention typically have at least 10 carbon atoms, e.g., from 10 t 20 carbon atoms .
- Epoxide functional monomers that may be used in the present invention can be prepared from the reaction of a polyol and an epihalohydrin, e.g., epichlorohydrin.
- Polyols that may be used to prepare epoxide functional monomers include those recited previously herein with regard to the preparation of the isocyanate functional polyurethane prepolymer.
- Examples of aliphatic polyepoxide monomers include, 1, 2, 3 , 4-diepoxybutane and 1, 2, 7, 8-diepoxyoctane.
- Examples of cycloaliphatic polyepoxide monomers include,
- aromatic polyepoxide monomers include those based on the reaction of an aromatic diol (e.g., catechol, resorcinol and bisphenols) with epichlorohydrin, e.g., 4,4'- isopropylidenediphenol diglycidyl ether.
- aromatic polyepoxide monomers include the EPON epoxy resins, e.g., EPON 828 epoxy resin and EPON 880 epoxy resin, available from Shell Chemicals .
- Polyepoxide prepolymers that may comprise the first component of the organic phase can be prepared from the reaction of a polymeric polyol and epichlorohydrin.
- Classes of polymeric polyols that may be used to prepare the epoxide functional prepolymer include, but are not limited to: polyalkylene glycols, e.g. , polyethylene glycol and polytetrahydrofuran; polyester polyols; polyurethane polyols; poly ( (meth) acrylate) polyols; and mixtures thereof.
- the recited classes of polymeric polyols may be prepared according to methods that are well known to the skilled artisan.
- the epoxide functional prepolymer is an epoxy functional poly ( (meth) acrylate) polymer prepared from (meth) acrylate monomers and epoxide functional radically polymerizable monomers, e.g., glycidyl (meth) acrylate .
- (meth) acrylate refers to acrylate monomers, methacrylate monomers and mixtures of acrylate and methacrylate monomers .
- Polyepoxide prepolymers that may be used in the present invention may have a wide range of molecular weights, e.g., number average molecular weights of from 500 to 15,000, or from 500 to 5000, as determined by gel permeation chromatography (GPC) using polystyrene standards .
- GPC gel permeation chromatography
- the first component of the organic phase used in the preparation of the particulate crosslinked polymer may optionally further comprise a capped polyisocyanate having at least two capped isocyanate groups.
- capped polyisocyanate is meant a monomer or prepolymer having terminal and/or pendent capped isocyanate groups which can be converted, under controlled conditions, to decapped, i.e., free, isocyanate groups and separate or free capping groups.
- the capping groups of the capped polyisocyanate may be fugitive or nonfugitive.
- nonfugitive capping groups is meant a capping group, which upon de-capping or de-blocking from the isocyanate group, remains substantially within the three dimensional crosslink network or matrix of the particulate polymer.
- fugitive capping group is meant a capping group, which upon de-capping or de-blocking from the isocyanate group, migrates substantially out of the three dimensional crosslink network or matrix of the particulate polymer.
- Capped polyisocyanates are typically characterized as having a de-capping temperature.
- the term "de-capping temperature” refers to the minimum temperature at which the capped isocyanate groups of the capped polyisocyanate are converted to decapped, i.e., free, isocyanate groups and separate or free capping groups.
- the de-capping temperature of many capped polyisocyanates is typically between 121°C (250°F) and 191°C (375°F) .
- the polyfunctional isocyanate of the capped polyisocyanate may be selected from those classes and examples of polyisocyanates as recited previously herein.
- nonfugitive capping groups of the capped polyisocyanate include, but are not limited to: lH-azoles, e.g., 1H- imidazole, lH-pyrazole, 3, 5-dimethyl-IH-pyrazole, 1H-1,2,3- triazole, 1H-1, 2, 3-benzotriazole, 1H-1, 2 , 4-triazole, 1H-5- methyl-1, 2, 4-triazole and lH-3-amino-l, 2, 4-triazole; lactams, e.g., e-caprolactam and 2-pyrolidinone; and others including, orpholine, 3- minopropyl morpholine and N-hydroxy phthalimide.
- lH-azoles e.g., 1H- imidazole, lH-pyrazole, 3, 5-dimethyl-IH-pyrazole, 1H-1,2,3- triazole, 1H-1, 2, 3-benzotriazole, 1H-1,
- fugitive capping groups of the capped polyisocyanate include, but are not limited to: alcohols, e.g., propanol, isopropanol, butanol, isobutanol, tert-butanol and hexanol; alkylene glycol monoalkyl ethers, such as ethylene glycol monoalkyl ethers, e.g., ethylene glycol monobutyl ether and ethylene glycol monohexyl ether, and propylene glycol monoalkyl ethers, e.g., propylene glycol monomethyl ether; and ketoximes, e.g., methyl ethyl ketoxime .
- alcohols e.g., propanol, isopropanol, butanol, isobutanol, tert-butanol and hexanol
- alkylene glycol monoalkyl ethers such as ethylene glycol monoal
- Shaped articles such as polishing pads, can be prepared by mixing the particulate crosslinked polymer of the present invention with a curable organic polymer binder, e.g. a two component polyurethane binder, and curing the mixture, typically in a mold at elevated temperature and optionally under elevated pressure.
- a curable organic polymer binder e.g. a two component polyurethane binder
- Capped polyisocyanates may be included in the first component of the organic phase to improve the dimensional stability of shaped articles, e.g., polishing pads, prepared from a mixture of the particulate crosslinked polymer of the present invention with a curable organic polymer binder.
- the inclusion of capped polyisocyanate in the first component of the organic phase from which the particulate crosslinked polymer is prepared allows for the later formation of covalent bonds: (a) between at least some of the particulate crosslinked polymer particles,- and/or (b) between the particulate crosslinked polymer and the crosslinked organic polymer binder.
- the capped polyisocyanate is typically present in an amount such that the first component of the organic phase contains capped isocyanate groups in an amount of less than 50 mole percent, based on the total molar equivalents of isocyanate groups of said polyisocyanate, epoxide groups of said polyepoxide and capped isocyanate groups of said capped polyisocyanate, e.g., from 5 mole percent to 40 mole percent, based on the total molar equivalents of isocyanate groups of said polyisocyanate, epoxide groups of said polyepoxide and capped isocyanate groups of said capped polyisocyanate.
- the polyisocyanate, polyepoxide and capped polyisocyanate of the first reactant are each preferably substantially free of ionic groups, e.g., cationic groups and anionic groups.
- ionic groups refers also to precursors of ionic groups that may be converted to ionic groups in an aqueous suspension medium, e.g., by means of adjusting the pH of the aqueous suspension medium.
- the term "substantially free of ionic groups" means that the polyisocyanate, polyepoxide and capped polyisocyanate do not contain ionic groups in an amount sufficient to result in the formation of a stable dispersion thereof.
- the polyisocyanate, polyepoxide and capped polyisocyanate of the first component each contain no ionic groups.
- Cationic groups of which the polyisocyanate, polyepoxide and capped polyisocyanate are each preferably substantially free of include, but are not limited to: cationic amine groups, e.g., formed from the reaction of a primary or secondary amine group with a mineral or organic acid; and onium groups, e.g., sulphoniu , phosphonium and quaternary ammonium groups.
- Anionic groups of which the polyisocyanate, polyepoxide and capped polyisocyanate are each preferably substantially free of include, for example, carboxylic acid salts, such as those formed from the reaction of a carboxylic acid group with an amine or alkali metal hydroxide .
- the active hydrogen functional reactant of the second component of the organic phase has at least two active hydrogen groups, the active hydrogen groups being selected from at least primary amine and secondary amine, and optionally hydroxyl, and combinations thereof.
- the active hydrogen functional reactant of the second reactant comprises a polyamine having at least two functional groups selected from primary amine, secondary amine and combinations thereof.
- the polyamine may be selected from aliphatic polyamine monomers (including cycloaliphatic polyamines) , aromatic polyamine monomers, polyamine prepolymers and mixtures thereof .
- Aliphatic polyamine monomers from which the polyamine of the second component may be selected include any of the family of ethyleneamines , e.g. , ethylenediamine (EDA) , diethylenetriamine (DETA) , triethylenetetramine (TETA) , tetraethylenepentamine (TEPA) , pentaethylenehexamine (PEHA) , piperazine, i.e., diethylenediamine (DEDA) , and 2-amino-1- ethylpiperazine.
- EDA ethylenediamine
- DETA diethylenetriamine
- TETA triethylenetetramine
- TEPA tetraethylenepentamine
- PEHA pentaethylenehexamine
- piperazine i.e., diethylenediamine (DEDA)
- DEDA diethylenediamine
- 2-amino-1- ethylpiperazine 2-amino-1- ethylpiperazine.
- aromatic polyamine monomers include, but are not limited to, one or more isomers of dialkyl toluenediamine, such as, 3, 5-dimethyl-2, 4- toluenediamine, 3 , 5-dimethyl-2, 6-toluenediamine, 3,5-diethyl- 2, 4-toluenediamine, 3, 5-diethyl-2, 6-toluenediamine, 3,5- diisopropyl-2, 4-toluenediamine, 3, 5-diisopropyl-2, 6- toluenediamine and mixtures thereof .
- Additional examples of aromatic polyamine monomers include, but are not limited to methylene dianiline and trimethyleneglycol di (para- aminobenzoate) .
- a further class of aromatic polyamine monomers that may be used in the method of the present invention include those based on 4, 4' -methylene-bis (dialkylaniline) , which may be represented by the following general formula I,
- R 3 and R 4 are each independently ⁇ alkyl, and R 5 is selected from hydrogen and halogen, e.g., chlorine and bromine.
- aromatic polyamine monomers based on 4,4' -methylene-bis (dialkylaniline) include, but are not limited to, 4 , ' -methylene-bis (2 , 6-dimethylaniline) , 4,4'- methylene-bis (2, 6-diethylaniline) , 4,4' -methylene-bis (2-ethyl- 6-methylaniline) , 4, ' -methylene-bis (2, 6-diisopropylaniline) , 4,4' -methylene-bis (2-isopropyl-6-methylaniline) and 4,4'- methylene-bis (2, 6-diethyl-3-chloroaniline) .
- the first component comprises a polyisocyanate and optionally a capped polyisocyanate
- the polyamine of the second component is preferably selected from aromatic polyamine monomers, and more preferably from aromatic polyamine monomers based on 4,4' -methylene- bis (dialkylaniline) .
- Polyamine prepolymers that may be used in the present invention include polyamide prepolymers having at least two amine groups selected from primary amines, secondary amines and combinations thereof.
- Polyamide prepolymers having at least two amine groups are typically prepared from the reaction of a polyamine, e.g., a diamine such as dietheylenetriamine, and a pol carboxylic acid, e.g., a difunctional carboxylic acid, as is known to the skilled artisan.
- Commercially available polyamide prepolymers from which the polyamine of the second reactant may be selected include VERSAMID polyamide resins, available from Cognis Corporation, Coating & Inks Division.
- the first component comprises a polyepoxide
- the polyamine of the second component is preferably selected from polyamine prepolymers , and more preferably from polyamide prepolymers having at least two amine groups .
- the second component of the organic phase further comprises at least one of a polyol having at least two hydroxyl groups, and a hydroxyl-amine reactant having at least one hydroxyl group and at least one amine group selected from primary amine, secondary amine and combinations thereof.
- Polyols that may optionally further comprise the second reactant include aliphatic polyols, aromatic polyols, polyol prepolymers and mixtures thereof .
- hydroxyl-amine reactants include, but are not limited to, ethanolamine, diethanolamine, 2- (diisopropylamino) ethanol, 2- amino-1-hexanol, 6-amino-l-hexanol and 2-(tert- butylamino) ethanol .
- the first and second components are typically present in the organic phase in amounts relative to each other such that a particulate crosslinked polymer is obtained in the method of the present invention.
- the molar equivalents ratio of the sum of the molar equivalents of isocyanate, epoxide and capped isocyanate groups of the first component (a) (i) to the sum of the molar equivalents of active hydrogen groups of the second component (a) (ii) , e.g., primary amine groups, is typically from 0.5 : 1.0 to 1.5 : 1.0, e.g., from 0.7 : 1.0 to 1.3 : 1.0 or from 0.8 : 1.0 to 1.2 : 1.0.
- the organic phase may optionally further comprise a urethane/urea formation catalyst .
- urethane/urea formation catalysts include, but are not limited to, tertiary amines, e.g., triethylamine, triisopropylamine and N,N-dimethylbenzylamine, and organometallic compounds, e.g., dibutyltin dilaurate, dibutyltin diacetate and stannous octoate. Additional examples of tertiary amines are listed in United States Patent No.
- the organic phase may optionally further comprise an epoxide ring opening catalyst.
- Epoxide ring opening catalysts that may be used include those that are known to the skilled artisan, e.g., tertiary amines, such as tri-tertiarybutyl amine, and tetrafluoroboric acid. If used, the epoxide ring opening catalyst is typically added to the second component prior to mixing the first and second components together. The epoxide ring opening catalyst, if used, is typically present in the organic phase in an amount of less than 5 percent by weight, e.g., less the 3 percent or 1 percent by weight, based on the total weight of the first and second reactants.
- At least one of the organic phase and the liquid suspension medium comprises an organic surfactant selected from anionic surfactants, cationic surfactants, amphoteric surfactants, nonionic surfactants and mixtures thereof.
- an organic surfactant is desirable in that it is believed to stabilize the suspension of the organic phase in the liquid suspension medium, and to correspondingly improve control of the particle size of the resulting particulate crosslinked polymer.
- the organic surfactant is typically present in an amount at least 0.01 percent by weight, preferably at least 0.02 percent by weight, and more preferably at least 0.05 percent by weight, based on either the total weight of the organic phase, the total weight of the liquid suspension medium, or the total weight of the organic phase and the liquid suspension medium.
- the organic surfactant if used, is also typically present in an amount of less than 3 percent by weight, preferably less than 2 percent by weight, and more preferably less than 1.5 percent by weight, based on either the total weight of the organic phase, the total weight of the liquid suspension medium, or the total weight of the organic phase and the liquid suspension medium.
- organic surfactant used in the method of the present invention may range between any combination of these upper and lower values, inclusive of the recited values.
- Anionic surfactants, cationic surfactants, amphoteric surfactants and nonionic surfactants that may be used in the method of the present invention include those that are known to the skilled artisan.
- Anionic surfactants include block copolymers of alkylene oxides (e.g., block copolymers of any two of ethylene oxide, propylene oxide and butylene oxide) having terminal groups selected from carboxylic acid groups, sulfate groups, sulfonate groups, phosphate groups and combinations thereof.
- the terminal carboxylic acid, sulfate, sulfonate and phosphate groups may be converted into anionic groups in the presence of a base, including for example, alkali metal hydroxide, e.g., sodium hydroxide, organic amine, e.g., triethylamine, and alkanolamine, e.g., mono-, di-, or triethanolamine .
- a base including for example, alkali metal hydroxide, e.g., sodium hydroxide, organic amine, e.g., triethylamine, and alkanolamine, e.g., mono-, di-, or triethanolamine .
- Anionic surfactants that may be used in the method of the present invention are described in further detail in United States Patent No. 6,059,944 at column 6, line 57 through column 7, line 27, which disclosure is incorporated herein by reference.
- Cationic surfactants that may be used in the method of the present invention include those that are known to the skilled artisan, and typically contain salts of primary and/or secondary amine groups, or onium groups, e.g., ammonium, sulphonium or phosphonium groups.
- cationic surfactants include, but are not limited to, dialkanolamine salts, trialkanolamine salts, polyoxyalkylene alkylamine ether salts, trialkanolamine fatty acid ester salts, polyoxyalkylene dialkanolamine ether salts, polyoxyalkylene trialkanolamine ether salts, di (polyoxyalkylene) alkylbenzylalkylammonium salts, alkylcarbamoylmethyldi (polyoxyalkylene) ammonium salts, polyoxyalkylenealkylammonium salts, and polyoxyalkylenedialkylammonium salts .
- Amphoteric surfactants that may be used in the method of the present invention contain both acidic and basic hydrophilic moieties in their structure.
- a commercially prominent class of amphoteric surfactants are derivatives of imidazoline. Examples of amphoteric surfactants include c ⁇ coamphopropionate, cocoamphocarboxy-propionate, cocoamphoglycinate, cocoamphocarboxyglycinate, cocoampho- propylsulfonate, and cocoamphocarboxy-propionic acid.
- a further class of amphoteric surfactants include the betaines and derivatives thereof, such as the sulfobetaines .
- Nonionic surfactants that may be used in the method of the present invention include block copolymers of alkylene oxides having terminal groups selected from hydroxyls, alkyl groups (e.g., C ⁇ C ⁇ alkyl groups), aromatic groups (e.g., phenyl and benzyl groups), halides (e.g., chloride and bromide), and combinations thereof.
- nonionic surfactants are block copolymers of alkylene oxides (e.g., di- and tri-block copolymers of ethylene oxide and propylene oxide) having terminal hydroxyl groups.
- commercially available nonionic surfactants the may be used in the present invention include, for example, PLURONIC surfactants available from BASF Corporation.
- Nonionic surfactants that may be used in the method of the present invention are described in greater detail in United States Patent No. 6,059,944 at column 6 line 57 through column 8, line 5, which disclosure is incorporated herein by reference.
- the organic surfactant is a nonionic surfactant (e.g., a tri-block copolymer of ethylene oxide and propylene oxide having terminal hydroxyl groups) , and is only added to the organic phase.
- a nonionic surfactant e.g., a tri-block copolymer of ethylene oxide and propylene oxide having terminal hydroxyl groups
- anionic, cationic, amphoteric and nonionic surfactants that may be used in the method of the present invention (and their commercial sources) are described and listed in the publication, McCutcheon's Emulsifiers and Detergents . Volume 1, the Manufacturing Confectioner Publishing Co., McCutcheon's Division, Glen Rock, New Jersey, ISBN 944254-63-2.
- the organic phase further comprises an abrasive particulate material.
- the abrasive particulate material may be distributed uniformly or non-uniformly throughout the particulate crosslinked polymer.
- the abrasive particulate material is distributed substantially uniformly throughout the particulate crosslinked polymer. While the abrasive particulate materials may be combined with either the first or second components, they are typically mixed with the second component prior to preparing the organic phase (to minimize the potential for adverse reactions with the isocyanate and/or epoxide groups of the first reactant) .
- the abrasive particulate material is typically present in the organic phase in amounts of less than 70 percent by weight, based on the total weight of the organic phase, e.g. in amounts of from 5 percent by weight to 65 percent by weight, based on the total weight of the organic phase.
- the abrasive particulate material may be in the form of individual particles, aggregates of individual particles, or a combination of individual particles and aggregates.
- the shape of the abrasive particulate material may be selected from, for example, spheres, rods, triangles, pyramids, cones, regular cubes, irregular cubes, and mixtures and/or combinations thereof.
- the average particle size of the abrasive particulate material is generally at least 0.001 microns, typically at least 0.01 microns, and more typically at least 0.1 microns .
- the average particle size of the abrasive 5 particulate material is generally less than 50 microns, typically less than 10 microns, and more typically less than 1 micron.
- the average particle size of the abrasive particulate material may range between any combination of these upper and lower values, inclusive of the recited values.
- the average average particle size of the abrasive particulate material may range between any combination of these upper and lower values,
- particle size of the abrasive particulate material is typically measured along the longest dimension of the particle.
- abrasive particulate materials examples include, but are not limited
- aluminum oxide e.g., gamma alumina, fused aluminum oxide, heat treated aluminum oxide, white fused aluminum oxide, and sol gel derived alumina
- silicon carbide e.g., green silicon carbide and black silicon carbide
- titanium diboride boron carbide
- silicon nitride tungsten carbide
- titanium carbide titanium diboride
- abrasive particulate materials include,
- 25 for example, aluminum oxide, silica, silicon carbide, zirconia and mixtures thereof .
- Abrasive particulate materials used in the present invention may optionally have a surface modifier thereon.
- the surface modifier is selected from surfactants,
- coupling agents may be used to improve the dispersibility of the abrasive particles in the organic phase from which the particulate crosslinked polymer is prepared.
- Coupling agents may be used to better bind the abrasive particles to the matrix of the particulate crosslinked polymer.
- the surface modifier if used, is typically present in an amount of less than 25 percent by weight, based on the total weight of the abrasive particulate material and surface modifier. More typically, the surface modifier is present in an amount of from 0.5 to 10 percent by weight, based on the total weight of the abrasive particulate material and surface modifier.
- Classes of surfactants that may be used as surface modifiers for the abrasive particulate material include those known to the skilled artisan and as recited previously herein, e.g., anionic, cationic, amphoteric and nonionic surfactants. More specific examples of surfactants that may be used include, but are not limited to, metal alkoxides, polalkylene oxides, salts of long chain fatty carboxylic acids.
- Art- recognized classes of coupling agents that may be optionally used to modify the surface of the abrasive particulate material include, for example, silanes, such as organosilanes, titanates and zircoaluminates . Examples of coupling agents that may be used include, for example, SILQUEST silanes A-174 and A-1230, which are commercially available from Witco Corporation.
- the organic phase may optionally further comprise conventional additives.
- conventional additives may include heat stabilizers, antioxidants, static dyes, pigments, and flexibilizing additives, e.g., alkoxylated phenol benzoates and poly(alkylene glycol) dibenzoates. If used, such additives are typically present in the organic phase in amounts totaling less than 10 percent by weight, preferably less than 5 percent by weight, and more preferably less than 3 percent by weight, based on the total weight of the organic phase. While such conventional additives may be added to either of the first or second components of the organic phase, they are typically incorporated into the second component, to minimize the potential of adverse interactions with the isocyanate groups or epoxide groups of the respective first component .
- the organic phase may optionally further comprise an organic solvent .
- the organic solvent is typically used to reduce the viscosity of the organic phase, so that it may be more controllably introduced into the liquid suspension medium in the suspension formation step of the present invention.
- the solvent is preferably inert, i.e., being nonreactive with isocyanate groups, epoxide groups, capped isocyanate groups and active hydrogen groups.
- the solvent may contain one or more active hydrogen groups, e.g., hydroxyl groups, and be reactive with the polyisocyanate or polyepoxide, in which case the solvent is a reactive diluent.
- Classes of organic solvents that may be added to the organic phase include, but are not limited to: esters, e.g., ethyl acetate; ethers, e.g., methylethyl ether; ketones, e.g., methyl isobutyl ketone; alkanes, e.g., hexane and heptane; and monoalkyl ethers of alkylene glycols, e.g., propylene glycol monomethyl ether.
- esters e.g., ethyl acetate
- ethers e.g., methylethyl ether
- ketones e.g., methyl isobutyl ketone
- alkanes e.g., hexane and heptane
- monoalkyl ethers of alkylene glycols e.g., propylene glycol monomethyl ether.
- the organic solvent is typically present in the organic phase in a minor amount, and more typically in an amount of less than 30 percent by weight, based on the total weight of the organic phase, e.g., from 5 to 25 percent by weight, based on the total weight of the organic phase.
- the organic phase is suspended as droplets in a liquid suspension medium.
- the organic phase is substantially insoluble in the liquid suspension medium, which is selected from organic suspension mediums, e.g., an organic solvent, and aqueous suspension mediums, e.g., deionized water.
- organic suspension mediums e.g., an organic solvent
- aqueous suspension mediums e.g., deionized water.
- Organic solvents that may be used as an organic suspension medium include those that are inert to isocyanate and epoxide groups, for example, paraffin, esters, ketones, aromatic hydrocarbons, halogen compounds, ethers and mixtures thereof .
- the liquid suspension medium is an aqueous suspension medium.
- the aqueous suspension medium may contain organic materials, e.g., alcohols, ethers and organic surfactants, it typically contains a major amount of water.
- the aqueous suspension medium typically contains water in an amount of at least 51 percent by weight, based on the total weight of the aqueous suspension medium, e.g. , from 51 percent to 99 percent by weight, based on the total weight of the aqueous suspension medium.
- the liquid suspension medium is substantially free of polyamines, e.g., containing less than 0.1 percent by weight of polyamine, based on the total weight of the liquid suspension medium. Ensuring that the liquid suspension medium is substantially free of polyamines, can be achieved by: (a) selecting a liquid suspension medium in which the organic phase (including the polyamine of the second component) is substantially insoluble; and (b) not adding any polyamines to the liquid suspension medium.
- the organic phase may be suspended as droplets in the liquid suspension medium by means that are well known to those of ordinary skill in the art.
- the organic phase is poured slowly into the liquid suspension medium, while the liquid suspension medium is agitated, e.g., by means of a high speed impeller.
- the suspension is typically stirred under high agitation for a period of time sufficient to result in a desired particle size (as is typically determined by trial and error) , followed by less agitated stirring to keep the suspension of organic droplets from settling out of the liquid suspension medium.
- Polymerizing the suspension of droplets of organic phase in the liquid suspension medium is typically achieved by heating the suspension to a temperature that is above room temperature but less than the boiling point of the liquid suspension medium, e.g., 100°C in the case of water under atmospheric pressure. While the suspension may be heated at pressures above or below atmospheric pressure, it is typically heated under conditions of atmospheric pressure (e.g., 760
- the suspension is heated under atmospheric pressure with continuous agitation to a temperature from 30°C to 95°C or from 50°C to 85°C.
- the suspension is typically stirred continuously at elevated temperature for a time sufficient to result in complete polymerization of the suspended organic droplets, e.g., from 10 minutes to 8 hours, and formation of particulate crosslinked polymer.
- the first component of the organic phase contains a capped polyisocyanate
- the polymerization of the suspension of droplets of the organic phase in the liquid suspension medium in step (c) is performed at a temperature that is less than the de-capping temperature of the capped polyisocyanate.
- the de-capping temperature of the capped polyisocyanate is 121°C (250°F)
- the polymerization step is preferably performed at a temperature of less than 121°C, e.g., from 30°C to 95°C.
- Polymerizing the suspension of droplets at a temperature that is less than the de-capping temperature of the capped polyisocyanate allows for the formation of particulate crosslinked polymer that contains capped isocyanate groups.
- the capped isocyanate groups within the particulate crosslinked polymer can be later decapped and reacted by heating the particulate polymer above the de- capping temperature, as described previously herein.
- the suspension of particulate crosslinked polymer is typically cooled to room temperature, e.g., 25°C, and may be stored in a suitable container for later use. While the particulate crosslinked polymer may be stored in the liquid suspension medium, it is typically isolated from the liquid suspension medium. Isolation of the particulate crosslinked polymer may be achieved by methods that are well known in the art. For example, the particulate crosslinked polymer may be allowed to settle out of the liquid suspension medium, followed by pouring the liquid suspension medium off of the settled particulate crosslinked polymer. More typically, the particulate crosslinked polymer is isolated by means of filtration, which is further typically followed by drying of the isolated particulate polymer.
- Particulate crosslinked polyurethane was prepared according to the method of the present invention from the ingredients listed in Table A. Table A
- Charge 1 was added to an open container and placed on a hot plate set at a temperature of 90°C until the contents
- Particulate material was collected separately from each of the sieve screens and weighed. The weights of the particulate material collected from each of the sieve screens was used to calculate the particle size distribution of the particulate crosslinked polyurethane, which is summarized in Table 1.
- Particulate material collected from, for example, the 70 mesh screen was determined to have a particle size range of from about 210 to 297 microns, based on the sieve opening sizes of the 50 and 70 mesh sieves.
- the dried particulate crosslinked polyurethane was free flowing, and the individual particles were observed visually to be substantially spherical .
- Example B Particulate crosslinked polyepoxide was prepared according to the method of the present invention from the ingredients listed in Table B. Table B
- Charge 1 was added to an open container and stirred with a motor driven impeller at ambient room temperature (about 25°C) until all of the components were visually observed to have dissolved and a uniform mixture was formed.
- Charge 2 was then added to the container, and the contents were further mixed until uniform.
- the contents of the container were then poured slowly into 300 grams of 80°C deionized water, with concurrently vigorous stirring of the deionized water.
- vigorous mixing of the deionized water was continued for an additional 2 hours, followed by isolation of the formed particulate crosslinked polyepoxide by means of filtration.
- the isolated particulate crosslinked polyepoxide was dried overnight in a 100°C oven.
- the dried particulate crosslinked polyepoxide was classified using a stack of sieves as described in Example A. Particulate crosslinked polyepoxide was collected separately from each of the sieve screens . The weights of the particulate material collected from each of the sieve screens was used to calculate the particle size distribution of the particulate crosslinked polyepoxide, which is summarized in Table 1. The dried particulate crosslinked polyepoxide was free flowing, and the individual particles were observed visually to be substantially spherical.
- a 40 mesh screen has sieve openings of 420 microns.
- Pan refers to the pan beneath the 325 mesh screen, upon which particulate crosslinked polymer was not observed to accumulate during the classification of the particulate crosslinked polymers of Examples A and B.
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Dispersion Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Polyurethanes Or Polyureas (AREA)
Abstract
L'invention concerne un procédé de préparation de polymère réticulé, sous forme de particules, consistant (a) à préparer une phase organique polymérisable, (b) à former une suspension de gouttelettes de la phase organique dans un milieu liquide de suspension, la phase organique étant sensiblement insoluble dans ce milieu, et (c) à polymériser la suspension de gouttelettes de la phase organique dans le milieu liquide de suspension, ce qui permet d'obtenir un polymère réticulé sous forme de particules. La phase organique comprend (1) un premier composant constitué (i) d'au moins un polyisocyanate possédant au moins deux groupes isocyanate et d'un polyépoxyde possédant au moins deux groupes époxyde, et (ii) éventuellement d'un polyisocyanate bloqué comportant au moins deux groupes isocyanates bloqués, et (2) un second composant constitué d'un réactant fonctionnel à hydrogène actif possédant au moins deux groupes à hydrogène actif qui peuvent réagir avec les groupes isocyanate et époxyde du premier composant, le réactant fonctionnel à hydrogène actif comprenant une polyamine possédant au moins deux groupes fonctionnels choisis parmi un groupe amine primaire, amine secondaire et des combinaisons de ces groupes.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US66388000A | 2000-09-15 | 2000-09-15 | |
| US663880 | 2000-09-15 | ||
| PCT/US2001/028946 WO2002022701A2 (fr) | 2000-09-15 | 2001-09-14 | Procede de preparation de polymere reticule, sous forme de particules |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1319031A2 true EP1319031A2 (fr) | 2003-06-18 |
Family
ID=24663603
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP01971085A Withdrawn EP1319031A2 (fr) | 2000-09-15 | 2001-09-14 | Procede de preparation de polymere reticule, sous forme de particules |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP1319031A2 (fr) |
| CN (1) | CN1235930C (fr) |
| AU (1) | AU2001291015A1 (fr) |
| TW (1) | TWI298074B (fr) |
| WO (1) | WO2002022701A2 (fr) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7097549B2 (en) | 2001-12-20 | 2006-08-29 | Ppg Industries Ohio, Inc. | Polishing pad |
| US20060089095A1 (en) | 2004-10-27 | 2006-04-27 | Swisher Robert G | Polyurethane urea polishing pad |
| CN109562345A (zh) * | 2016-08-17 | 2019-04-02 | 江苏龙灯化学有限公司 | 含有异噁草酮的除草剂组合物及其用途 |
| CN116333247A (zh) * | 2022-12-26 | 2023-06-27 | 广东粤港澳大湾区黄埔材料研究院 | 改性聚氨酯预聚体、胶粘剂组合物及其应用 |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2929294B2 (ja) * | 1989-05-30 | 1999-08-03 | 大日本インキ化学工業株式会社 | 顔料化されたポリウレタンポリ尿素粒子およびその製造方法 |
| JPH04110320A (ja) * | 1990-08-30 | 1992-04-10 | Sumitomo Chem Co Ltd | エポキシ樹脂系球状粒子 |
| JPH0616758A (ja) * | 1992-06-30 | 1994-01-25 | Dainippon Ink & Chem Inc | ポリウレタン・尿素非水分散体の製造方法 |
| JP3042950B2 (ja) * | 1993-09-28 | 2000-05-22 | 大日精化工業株式会社 | ポリウレタンゲル微粒子及びその製造方法 |
-
2001
- 2001-09-14 TW TW090122913A patent/TWI298074B/zh not_active IP Right Cessation
- 2001-09-14 AU AU2001291015A patent/AU2001291015A1/en not_active Abandoned
- 2001-09-14 EP EP01971085A patent/EP1319031A2/fr not_active Withdrawn
- 2001-09-14 CN CN01818858.3A patent/CN1235930C/zh not_active Expired - Fee Related
- 2001-09-14 WO PCT/US2001/028946 patent/WO2002022701A2/fr not_active Ceased
Non-Patent Citations (2)
| Title |
|---|
| None * |
| See also references of WO0222701A3 * |
Also Published As
| Publication number | Publication date |
|---|---|
| TWI298074B (en) | 2008-06-21 |
| WO2002022701A3 (fr) | 2002-06-13 |
| AU2001291015A1 (en) | 2002-03-26 |
| CN1474839A (zh) | 2004-02-11 |
| WO2002022701A2 (fr) | 2002-03-21 |
| CN1235930C (zh) | 2006-01-11 |
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