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EP1298252B2 - Sleeper with bottom coating - Google Patents

Sleeper with bottom coating Download PDF

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Publication number
EP1298252B2
EP1298252B2 EP02022017A EP02022017A EP1298252B2 EP 1298252 B2 EP1298252 B2 EP 1298252B2 EP 02022017 A EP02022017 A EP 02022017A EP 02022017 A EP02022017 A EP 02022017A EP 1298252 B2 EP1298252 B2 EP 1298252B2
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EP
European Patent Office
Prior art keywords
concrete
layer
elastic
sleeper
plastic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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EP02022017A
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German (de)
French (fr)
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EP1298252A2 (en
EP1298252A3 (en
EP1298252B1 (en
Inventor
Hermann Gärlich
Rainer Ernst-Günter Achler
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RST-Rail Systems and Technologies GmbH
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RST-Rail Systems and Technologies GmbH
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Priority claimed from DE2001149308 external-priority patent/DE10149308A1/en
Application filed by RST-Rail Systems and Technologies GmbH filed Critical RST-Rail Systems and Technologies GmbH
Publication of EP1298252A2 publication Critical patent/EP1298252A2/en
Publication of EP1298252A3 publication Critical patent/EP1298252A3/en
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B3/00Transverse or longitudinal sleepers; Other means resting directly on the ballastway for supporting rails
    • E01B3/46Transverse or longitudinal sleepers; Other means resting directly on the ballastway for supporting rails made from different materials

Definitions

  • the invention relates to a railway sleeper with underside coating or soles by means of a composite plate.
  • underside coatings of elastic materials are applied in the manufacturing process during concreting or adhesively bonded to the underside of railway sleepers.
  • an elastic plastic or rubber layer is already coated during production with a grit spread, which allows a connection to the concrete in the production of concrete sleepers.
  • Other methods prefer profiling in the decking with concrete-adhering properties.
  • DE-A-4 315 215 moreover, proposes to additionally arrange a geotextile layer on the underside of the elastic plastic layer facing away from the concrete body. This arrangement serves to protect the elastic plastic layer against the ingress of ballast points and thereby damage to the plastic layer and not the bond between concrete sleeper and elastic plastic layer.
  • a geotextile layer on the underside of the elastic plastic layer facing away from the concrete body.
  • the threshold partially enclosing elastic profiles are not identical with soled thresholds in the context of this invention.
  • An object of the invention is to provide a method for shear force-resistant connection of a railway sleeper concrete body with at least one underside of the concrete body arranged elastic Kunsstoff für with a ballast bed, the soloing of which can be easily realized manufacturing technology and permanently elastic.
  • the design, manufacture and application of threshold solders excluding the aforementioned disadvantages, is achieved in that the sleeper sole consists of a multi-layered construction using a needled nonwoven fiber material and in particular a geotextile and at least one elastic plastic layer with defined properties.
  • Nonwoven materials and in particular geotextiles surprisingly have excellent adhesion properties to fresh concrete and at the same time plastic and elastic properties.
  • this property can be adapted to the requirements.
  • the fibers are suitable for thermal bonding with elastic plastics.
  • These plastics in turn, can be adapted in surface hardness, elasticity and strength to the requirements of the threshold soling.
  • microforming that is the coupling or mechanical connection of the at least one elastic plastic layer or in the case of several elastic plastic layers of the sandwich structure of these layers on or with the concrete body by the fibers of the nonwoven layer, leads to extremely high tear and shear strengths, which ensure the lasting hold of the elastic plastic layer on the underside of the concrete body, even with the dynamic loads typical of railway sleepers.
  • the fleece layer ensures a frictional material pairing between concrete and plastic.
  • the demolition resistance of the plastic plate of the concrete body increases decisively, which is due to the fact that due to the nonwoven layer, the connection between the plastic plate and concrete is insensitive to shear forces and vibrations, as it were a flexible connection of the plastic plate is given on the threshold.
  • the geotextile is welded to the plastic material of the plate or at least the fiber ends of the web are embedded in the material of the plastic plate, the concrete penetrates during casting of the threshold partially in the nonwoven layer, so that it after curing of the concrete to a mechanical entanglement the fibers come in the near-surface concrete layer.
  • another (plastic) random fiber nonwoven material can be used.
  • the soles 10 are inserted in concreting concrete sleepers 12 in the formwork.
  • the sole 10 consists e.g. from a 3 mm to 5 mm thick elastic plastic layer 14 with a defined spring index of e.g. 200 kN / mm.
  • a plastic nonwoven layer for. B.
  • a geotextile layer 16 placed on the plastic layer 14 and welded to this production inside taking advantage of the not yet hardened consistency of the plastic.
  • this may also be formed in multiple layers. The welding of the fibers of the geotextile layer 16 with the plastic layer 14 and the embedding of the fibers in the concrete sleeper 12 are not shown in the schematic drawing.
  • the resulting plate then consists of an underside elastic plastic plate and a top side with this frictionally welded geotextillage.
  • the thickness of the geotextile layer is about 3 mm to 10 mm.
  • the composite panel described here (at least one elastic plastic layer and nonwoven layer) will be designed in this embodiment as a coating of the bottom of a concrete railway sleeper.
  • the railway sleeper may be a prestressed concrete railway sleeper or a slack reinforced concrete railway sleeper.
  • the railway sleepers with composite panel can be used for branch or intersection-free track sections or for switches, crossings or intersection deviations.
  • the composite panel is also on the underside of others on a substrate, eg. B. the ground resting concrete body such. As paving stones, walkway or Fahrwegplatten or the like. used. However, these uses of the composite panel do not constitute embodiments of this invention.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Road Paving Structures (AREA)
  • Laminated Bodies (AREA)
  • Railway Tracks (AREA)
  • Paints Or Removers (AREA)
  • Stringed Musical Instruments (AREA)
  • Table Devices Or Equipment (AREA)
  • Pens And Brushes (AREA)

Abstract

A railway track has rails resting on a concrete bed (12) ('railway sleepers'). The concrete bed is separated from an underlying elastic plastic layer (14) by esp. a 3-10 mm-thick layer (16) of random fibres pref. 'Geofibre' textile. The Geotextile layer is bonded both to the concrete and elastic plastic layer (14).

Description

Die Erfindung betrifft eine Bahnschwelle mit unterseitiger Beschichtung bzw. Besohlung mittels einer Verbundplatte.The invention relates to a railway sleeper with underside coating or soles by means of a composite plate.

Stand der Technik:State of the art:

Bei bekannten Bahnschwellen aus Spannbeton, Beton oder Stahl sind unterseitige Beschichtungen bekannt (Besohlung), mit denen die schotterschonenden Eigenschaften einer Holzschwelle nachempfunden werden.In known railway sleepers made of prestressed concrete, concrete or steel underside coatings are known (soles), with which the ballast-friendly properties of a wooden sill are modeled.

Bei diesen sogenannten Schwellenbesohlungen werden unterseitige Beschichtungen aus elastischen Materialien im Fertigungsverfahren beim Betonieren aufgelegt oder nachträglich an den Unterseiten von Bahnschwellen aufgeklebt.In these so-called threshold solders, underside coatings of elastic materials are applied in the manufacturing process during concreting or adhesively bonded to the underside of railway sleepers.

Bei elastischen Besohlungen wird in bekannten Verfahren eine elastische Kunststoff- oder Gummischicht bereits bei der Herstellung mit einer Splittstreuung beschichtet, die eine Verbindung zum Beton bei der Herstellung von Betonschwellen ermöglicht. Andere Verfahren bevorzugen eine Profilierung in der Besohlung mit betonhaftenden Eigenschaften.In elastic soles, in known processes, an elastic plastic or rubber layer is already coated during production with a grit spread, which allows a connection to the concrete in the production of concrete sleepers. Other methods prefer profiling in the decking with concrete-adhering properties.

Es ist bekannt, die elastische Kunststoffschicht direkt mit dem Betonkörper zu verbinden ( FR-A-2 753 998 ). DE-A-4 315 215 schlägt darüber hinaus noch vor, auf der dem Betonkörper abgewandten Unterseite der elastischen Kunststoffschicht zusätzlich noch eine Geotextilschicht anzuordnen. Diese Anordnung dient dem Schutz der elastischen Kunststoffschicht gegen das Eindringen von Schotterspitzen und hierdurch entstehender Schäden an der Kunststoffschicht und nicht dem Verbund zwischen Betonschwelle und elastischer Kunststoffschicht. Auch bei der aus EP-A-609 729 bekannten Bahnschwelle befindet sich die Geotextilschicht auf einer elastischen Kunststoffschicht, die ihrerseits direkt mit der eigentlichen Schotterbettunterlage verbunden ist und keinen Kontakt zur Bahnschwelle hat, sondern unter dem Schotter angeordnet ist.It is known to connect the elastic plastic layer directly to the concrete body ( FR-A-2 753 998 ). DE-A-4 315 215 moreover, proposes to additionally arrange a geotextile layer on the underside of the elastic plastic layer facing away from the concrete body. This arrangement serves to protect the elastic plastic layer against the ingress of ballast points and thereby damage to the plastic layer and not the bond between concrete sleeper and elastic plastic layer. Even with the out EP-A-609 729 known railway sleeper is the geotextile on an elastic plastic layer, which in turn is directly connected to the actual ballast bed underlay and has no contact with the railway sleeper, but is located under the gravel.

Die bei festen Fahrbahnen zur Anwendung kommenden, die Schwelle teilweise umschließenden elastischen Profile (sogenannte beschuhte Schwellen) sind nicht mit besohlten Schwellen im Sinne dieser Erfindung identisch.The on solid lanes coming to the application, the threshold partially enclosing elastic profiles (so-called shrouded sleepers) are not identical with soled thresholds in the context of this invention.

Bei allen Materialien von unterseitigen Schwellenbeschichtungen ist eine Oberflächenfestigkeit der Materialien erforderlich, die ein Eindringen der Schotterspitzen in diese Besohlung ausschließt.All materials of bottom side tie coatings require a surface strength of the materials which precludes penetration of the ballast points into that sole.

Die Elastizität der Materialien, die Festigkeit gegen Spitzendruck des Schotters, die Möglichkeit der Haftung gegen Beton und die Betriebsfestigkeit des Systems stehen hierbei im gegenseitigen Widerspruch und schränken die Dauerhaftigkeit bzw. die Funktionalität ein.The elasticity of the materials, the resistance to top pressure of the ballast, the possibility of adhesion to concrete and the durability of the system are in conflict with each other and limit the durability and functionality.

Materialkombinationen, bei denen in Sandwichbauweise verschiedene Lagen unterschiedlicher Materialien laminiert und aufeinandergefügt werden, sind derart aufwändig, dass der Einsatz aus Kostengründen in Frage gestellt ist.Material combinations in which different layers of different materials are laminated and stacked in sandwich construction, are so complex that the use is questioned for cost reasons.

Der Nachteil bekannter Systeme besteht darin, dass:

  • bei diesen elastischen Besohlungen das schwingungstechnische Verhalten bei Verwendung einer ebenfalls elastischen Schienenbefestigung durch Eigenschwingungen der Schwelle schwer definierbar ist und Eigenschwingungen der Betonschwelle möglich sind, die das System schädigen.
  • die bei elastischen Besohlungen geforderten Steifigkeiten derart weiche Materialien erfordern, dass eine Resistenz gegen Schäden durch Schotterkanten und Schotterspitzen nicht ausgeschlossen werden kann.
  • die Herstellung und Applikation von anforderungsgerechten Sohlen derart kostenintensiv ist, dass der Einsatz elastischer Schienenbefestigungen ggf. vorteilhafter sein kann.
The disadvantage of known systems is that:
  • in these elastic Besohlenungen the vibration behavior when using a likewise elastic rail fastening by natural vibration of the threshold is difficult to define and natural vibrations of the concrete sleeper are possible, which damage the system.
  • the stiffnesses required for elastic fillings require such soft materials that resistance to damage from ballast edges and ballast points can not be ruled out.
  • the production and application of soles according to requirements is so costly that the use of elastic rail fasteners may possibly be more advantageous.

Erfindunginvention

Eine Aufgabe der Erfindung ist es, ein verfahren zur scherkraftfesten Verbindung eines Bahnschwellen-Betonkörpers mit mindestens einer unterseitig des Betonkörpers angeordneten elastischen Kunsstoffschicht mit einem Schotterbett zu schaffen, deren Besohlung fertigungstechnisch einfach realisiert und dauerhaft elastisch angebracht werden kann.An object of the invention is to provide a method for shear force-resistant connection of a railway sleeper concrete body with at least one underside of the concrete body arranged elastic Kunsstoffschicht with a ballast bed, the soloing of which can be easily realized manufacturing technology and permanently elastic.

Mit der Erfindung wird eine Verfahren vorgeschlagen, wie sie im Anspruch 1 angegeben ist.With the invention, a method is proposed, as indicated in claim 1.

Erfindungsgemäß wird die Konstruktion, Fertigung und Applikation von Schwellenbesohlungen unter Ausschluss vorgenannter Nachteile dadurch gelöst, dass die Schwellensohle aus einer mehrlagigen Konstruktion unter Verwendung eines vernadelten Wirrfaser-Vliesmaterials und insbesondere eines Geotextils und mindestens einer elastischen Kunststoffschicht mit definierten Eigenschaften besteht.According to the invention, the design, manufacture and application of threshold solders, excluding the aforementioned disadvantages, is achieved in that the sleeper sole consists of a multi-layered construction using a needled nonwoven fiber material and in particular a geotextile and at least one elastic plastic layer with defined properties.

Vliesmaterialien und insbesondere Geotextilien besitzen überraschenderweise hervorragende Haftungseigenschaften gegenüber Frischbeton und zugleich plastische und elastische Eigenschaften. Durch Wahl der Faserstrukturen, Faserdichte, Faserverbindung (Vernadelung) und Lagendicke kann diese Eigenschaft den Anforderungen angepasst werden.Nonwoven materials and in particular geotextiles surprisingly have excellent adhesion properties to fresh concrete and at the same time plastic and elastic properties. By choosing the fiber structures, fiber density, fiber connection (needling) and layer thickness, this property can be adapted to the requirements.

Die Fasern eignen sich andererseits zur thermischen Verbindung mit elastischen Kunststoffen. Diese Kunststoffe können wiederum in Oberflächenhärte, Elastizität und Stärke den Anforderungen der Schwellenbesohlung angepasst werden.On the other hand, the fibers are suitable for thermal bonding with elastic plastics. These plastics, in turn, can be adapted in surface hardness, elasticity and strength to the requirements of the threshold soling.

Die mit der Erfindung erzielten Vorteile sind verblüffend und haben sich in mehreren Prüfstand- und Langzeitversuchen bewährt. Diese sehr positiven Versuchsergebnisse sind auf die neuartige Verbindung der elastischen Kunststoffschicht mit dem Betonkörper zurückzuführen, die auch als "Mikroformschluss" bezeichnet werden kann. Dieser Mikroformschluss, das heißt die Ankopplung bzw. mechanische Verbindung der mindestens einen elastischen Kunststoffschicht oder bei mehreren elastischen Kunststoffschichten der Sandwich-Aufbau dieser Schichten an bzw. mit dem Betonkörper durch die Fasern der Vliesschicht, führt zu extrem hohen Abreiß- und Scherfestigkeiten, die für den dauerhaften Halt der elastischen Kunststoffschicht an der Unterseite des Betonkörpers sorgen, und zwar auch bei den für Bahnschwellen typischen dynamischen Belastungen. Die Vliesschicht sorgt dabei für eine kraftschlüssige Materialpaarung zwischen Beton und Kunststoff. Durch den Mikroformschluss entlang der genannten Fläche der Vliesschicht erhöht sich ganz entscheidend die Abrissfestigkeit der Kunststoffplatte von dem Betonkörper, was darauf zurückzuführen ist, dass aufgrund der Vliesschicht die Verbindung zwischen Kunststoffplatte und Beton unsensibel gegenüber Scherkräften und Vibrationen ist, da sozusagen eine flexible Anbindung der Kunststoffplatte an der Schwelle gegeben ist. Während herstellungsbedingt das Geotextil mit dem Kunststoffmaterial der Platte verschweißt ist bzw. zumindest die Faserenden des Vlieses in dem Material der Kunststoffplatte eingebettet sind, dringt der Beton beim Gießen der Schwelle teilweise in die Vliesschicht ein, so dass es nach Aushärtung des Betons zu einer mechanischen Verhakung der Fasern in der oberflächennahen Betonschicht kommt. Statt eines Geotextils kann auch ein anderes (Kunststoff-) Wirrfaser-Vliesmaterial eingesetzt werden.The advantages achieved by the invention are astonishing and have proven themselves in several test bench and long-term tests. These very positive test results are due to the novel compound of the elastic plastic layer with the concrete body, which can also be referred to as "microforming". This microforming, that is the coupling or mechanical connection of the at least one elastic plastic layer or in the case of several elastic plastic layers of the sandwich structure of these layers on or with the concrete body by the fibers of the nonwoven layer, leads to extremely high tear and shear strengths, which ensure the lasting hold of the elastic plastic layer on the underside of the concrete body, even with the dynamic loads typical of railway sleepers. The fleece layer ensures a frictional material pairing between concrete and plastic. Due to the microforming connection along said surface of the nonwoven layer, the demolition resistance of the plastic plate of the concrete body increases decisively, which is due to the fact that due to the nonwoven layer, the connection between the plastic plate and concrete is insensitive to shear forces and vibrations, as it were a flexible connection of the plastic plate is given on the threshold. While production reasons, the geotextile is welded to the plastic material of the plate or at least the fiber ends of the web are embedded in the material of the plastic plate, the concrete penetrates during casting of the threshold partially in the nonwoven layer, so that it after curing of the concrete to a mechanical entanglement the fibers come in the near-surface concrete layer. Instead of a geotextile, another (plastic) random fiber nonwoven material can be used.

Die Erfindung wird nachfolgend anhand der Zeichnung näher erläutert.The invention will be explained in more detail with reference to the drawing.

Analog zu den bekannten Systemen werden die Sohlen 10 beim Betonieren der Betonschwellen 12 in die Schalung eingelegt.Analogous to the known systems, the soles 10 are inserted in concreting concrete sleepers 12 in the formwork.

Die Sohle 10 besteht z.B. aus einer 3 mm bis 5 mm starken elastischen Kunststoffschicht 14 mit einer definierten Federkennziffer von z.B. 200 kN/mm. Beim Austritt der Kunststofflage aus dem Extruder wird im noch thermisch bedingt plastischen Zustand eine Kunststoff-Vliesschicht, z. B. eine Geotextilschicht 16 auf die Kunststoffschicht 14 aufgelegt und mit dieser fertigungsintern unter Ausnutzung der noch nicht erhärteten Konsistenz des Kunststoffs verschweißt. Statt einer einlagigen Kunststoffschicht 14 kann diese auch mehrlagig ausgebildet sein. Die Verschweißung der Fasern der Geotextilschicht 16 mit der Kunststoffschicht 14 sowie die Einbettung der Fasern in der Betonschwelle 12 sind in der schematischen Zeichnung nicht dargestellt.The sole 10 consists e.g. from a 3 mm to 5 mm thick elastic plastic layer 14 with a defined spring index of e.g. 200 kN / mm. At the exit of the plastic layer from the extruder, a plastic nonwoven layer, for. B. a geotextile layer 16 placed on the plastic layer 14 and welded to this production inside taking advantage of the not yet hardened consistency of the plastic. Instead of a single-layer plastic layer 14, this may also be formed in multiple layers. The welding of the fibers of the geotextile layer 16 with the plastic layer 14 and the embedding of the fibers in the concrete sleeper 12 are not shown in the schematic drawing.

Die hierbei entstehende Platte besteht danach aus einer unterseitigen elastischen Kunststoffplatte und einer oberseitigen mit dieser kraftschlüssig verschweißten Geotextillage. Die Dicke der Geotextillage beträgt ca. 3 mm bis 10 mm. Im eingebauten Zustand liegt die die Schienen 18 tragende Betonschwelle 12 auf einem Schotterbett 20.The resulting plate then consists of an underside elastic plastic plate and a top side with this frictionally welded geotextillage. The thickness of the geotextile layer is about 3 mm to 10 mm. When installed, the rails 18 carrying concrete sleeper 12 is located on a ballast bed 20th

Die hier beschriebene Verbundplatte (mindestens eine elastische Kunststoffschicht und Vliesschicht) wird in diesem Ausführungsbeispiel als Beschichtung der Unterseite einer Beton-Bahnschwelle ausgeführt sein. Bei der Bahnschwelle kann es sich um eine Spannbeton-Bahnschwelle oder um eine schlaff bewehrte Beton-Bahnschwelle handeln. Die Bahnschwelle mit Verbundplatte kann für abzweigungs- oder kreuzungsfreie Gleisabschnitte oder für Weichen, Kreuzungen oder Kreuzungsweichungen eingesetzt werden. Die Verbundplatte ist aber auch an der Unterseite anderer auf einem Untergrund, z. B. dem Erdboden aufliegender Betonkörper, wie z. B. Pflastersteine, Geh- oder Fahrwegplatten o.dgl. einsetzbar. Jedoch bilden diese Verwendungen der Verbundplatte keine Ausführungen dieser Erfindung.The composite panel described here (at least one elastic plastic layer and nonwoven layer) will be designed in this embodiment as a coating of the bottom of a concrete railway sleeper. The railway sleeper may be a prestressed concrete railway sleeper or a slack reinforced concrete railway sleeper. The railway sleepers with composite panel can be used for branch or intersection-free track sections or for switches, crossings or intersection deviations. The composite panel is also on the underside of others on a substrate, eg. B. the ground resting concrete body such. As paving stones, walkway or Fahrwegplatten or the like. used. However, these uses of the composite panel do not constitute embodiments of this invention.

Claims (1)

  1. A method for connecting a sleeper concrete body (12) with a roadbed (20) in a manner secured against shearing forces, said body having at least one elastic plastic material layer (14) arranged on the bottom side of the concrete body (12), fibers of a layer of a material formed from needled randomly oriented fibers (16) being, on the one hand, embedded into the near-surface bottom portion of the concrete body (12) before the material thereof has set and, on the other hand, embedded into or welded to the material of the plastic material layer (14).
EP02022017A 2001-10-01 2002-10-01 Sleeper with bottom coating Expired - Lifetime EP1298252B2 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
DE10149308 2001-10-01
DE2001149308 DE10149308A1 (en) 2001-10-01 2001-10-01 Railway track foundation has supplementary layer of random fibre web
DE10156411 2001-11-16
DE10156411 2001-11-16

Publications (4)

Publication Number Publication Date
EP1298252A2 EP1298252A2 (en) 2003-04-02
EP1298252A3 EP1298252A3 (en) 2004-01-21
EP1298252B1 EP1298252B1 (en) 2006-06-07
EP1298252B2 true EP1298252B2 (en) 2011-06-01

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Application Number Title Priority Date Filing Date
EP02022017A Expired - Lifetime EP1298252B2 (en) 2001-10-01 2002-10-01 Sleeper with bottom coating

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EP (1) EP1298252B2 (en)
AT (1) ATE329087T1 (en)
DE (2) DE20215101U1 (en)
DK (1) DK1298252T4 (en)
ES (1) ES2266378T5 (en)
PT (1) PT1298252E (en)

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RU2840914C1 (en) * 2023-11-22 2025-05-30 Гетцнер Веркштоффе Холдинг Гмбх Railroad switch for rail tracks

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DE50207081D1 (en) 2006-07-20
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ES2266378T3 (en) 2007-03-01
DE20215101U1 (en) 2003-02-27
DK1298252T4 (en) 2011-09-05
EP1298252A2 (en) 2003-04-02
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EP1298252A3 (en) 2004-01-21
EP1298252B1 (en) 2006-06-07
PT1298252E (en) 2006-10-31

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