EP1036105A1 - Preparation de polyesters et d'esters a partir de composes renfermant des groupes hydroxyles secondaires - Google Patents
Preparation de polyesters et d'esters a partir de composes renfermant des groupes hydroxyles secondairesInfo
- Publication number
- EP1036105A1 EP1036105A1 EP98961869A EP98961869A EP1036105A1 EP 1036105 A1 EP1036105 A1 EP 1036105A1 EP 98961869 A EP98961869 A EP 98961869A EP 98961869 A EP98961869 A EP 98961869A EP 1036105 A1 EP1036105 A1 EP 1036105A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- alkyltin
- acid
- oxide
- mixture
- process according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 150000001875 compounds Chemical class 0.000 title claims abstract description 41
- 229920000728 polyester Polymers 0.000 title claims abstract description 41
- 125000002887 hydroxy group Chemical group [H]O* 0.000 title claims abstract description 31
- 150000002148 esters Chemical class 0.000 title claims abstract description 22
- 238000002360 preparation method Methods 0.000 title abstract description 15
- 239000002253 acid Substances 0.000 claims abstract description 66
- 238000000034 method Methods 0.000 claims abstract description 48
- 239000000203 mixture Substances 0.000 claims abstract description 31
- 229920005862 polyol Polymers 0.000 claims abstract description 23
- 150000004820 halides Chemical class 0.000 claims abstract description 19
- -1 polyol compound Chemical class 0.000 claims abstract description 17
- 150000003077 polyols Chemical class 0.000 claims abstract description 16
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims abstract description 14
- 150000003839 salts Chemical class 0.000 claims abstract description 13
- 150000003333 secondary alcohols Chemical class 0.000 claims abstract description 13
- 238000004519 manufacturing process Methods 0.000 claims abstract description 7
- 125000006273 (C1-C3) alkyl group Chemical group 0.000 claims abstract 2
- 238000006243 chemical reaction Methods 0.000 claims description 26
- 125000003118 aryl group Chemical group 0.000 claims description 16
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 claims description 15
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 claims description 14
- 125000000217 alkyl group Chemical group 0.000 claims description 14
- WNVQCJNZEDLILP-UHFFFAOYSA-N dimethyl(oxo)tin Chemical group C[Sn](C)=O WNVQCJNZEDLILP-UHFFFAOYSA-N 0.000 claims description 13
- 150000002009 diols Chemical group 0.000 claims description 13
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 9
- 239000002904 solvent Substances 0.000 claims description 8
- 239000001361 adipic acid Substances 0.000 claims description 7
- 235000011037 adipic acid Nutrition 0.000 claims description 7
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 claims description 7
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 claims description 6
- PKKGKUDPKRTKLJ-UHFFFAOYSA-L dichloro(dimethyl)stannane Chemical compound C[Sn](C)(Cl)Cl PKKGKUDPKRTKLJ-UHFFFAOYSA-L 0.000 claims description 6
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 claims description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 5
- SDTDHTCWRNVNAJ-UHFFFAOYSA-L dimethyltin(2+);diacetate Chemical compound CC(=O)O[Sn](C)(C)OC(C)=O SDTDHTCWRNVNAJ-UHFFFAOYSA-L 0.000 claims description 5
- 229910052736 halogen Inorganic materials 0.000 claims description 5
- 150000002367 halogens Chemical class 0.000 claims description 5
- 235000013772 propylene glycol Nutrition 0.000 claims description 5
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 claims description 4
- ARXKVVRQIIOZGF-UHFFFAOYSA-N 1,2,4-butanetriol Chemical compound OCCC(O)CO ARXKVVRQIIOZGF-UHFFFAOYSA-N 0.000 claims description 4
- ZRWNRAJCPNLYAK-UHFFFAOYSA-N 4-bromobenzamide Chemical compound NC(=O)C1=CC=C(Br)C=C1 ZRWNRAJCPNLYAK-UHFFFAOYSA-N 0.000 claims description 4
- 125000002877 alkyl aryl group Chemical group 0.000 claims description 4
- 125000005907 alkyl ester group Chemical group 0.000 claims description 4
- 150000004945 aromatic hydrocarbons Chemical class 0.000 claims description 4
- 125000000753 cycloalkyl group Chemical group 0.000 claims description 4
- WOZVHXUHUFLZGK-UHFFFAOYSA-N dimethyl terephthalate Chemical compound COC(=O)C1=CC=C(C(=O)OC)C=C1 WOZVHXUHUFLZGK-UHFFFAOYSA-N 0.000 claims description 4
- 235000011187 glycerol Nutrition 0.000 claims description 4
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 claims description 4
- ONJNHSZRRFHSPJ-UHFFFAOYSA-N 2,2,4,4-tetramethylcyclobutane-1,1-diol Chemical compound CC1(C)CC(C)(C)C1(O)O ONJNHSZRRFHSPJ-UHFFFAOYSA-N 0.000 claims description 3
- UDOPITICNQWATG-UHFFFAOYSA-N 2-[1-(4-chlorophenyl)-2,5-dioxoimidazolidin-4-yl]acetic acid Chemical compound O=C1C(CC(=O)O)NC(=O)N1C1=CC=C(Cl)C=C1 UDOPITICNQWATG-UHFFFAOYSA-N 0.000 claims description 3
- OEGFAAFCIWSUGO-UHFFFAOYSA-L CC([O-])=O.CC([O-])=O.CCC[Sn++]CCC Chemical compound CC([O-])=O.CC([O-])=O.CCC[Sn++]CCC OEGFAAFCIWSUGO-UHFFFAOYSA-L 0.000 claims description 3
- KIBKSNLNGHPFTB-UHFFFAOYSA-L [acetyloxy(diethyl)stannyl] acetate Chemical compound CC([O-])=O.CC([O-])=O.CC[Sn+2]CC KIBKSNLNGHPFTB-UHFFFAOYSA-L 0.000 claims description 3
- JOIPELSUFGRPDR-UHFFFAOYSA-K [di(dodecanoyloxy)-methylstannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](C)(OC(=O)CCCCCCCCCCC)OC(=O)CCCCCCCCCCC JOIPELSUFGRPDR-UHFFFAOYSA-K 0.000 claims description 3
- YFAXVVMIXZAKSR-UHFFFAOYSA-L dichloro(diethyl)stannane Chemical compound CC[Sn](Cl)(Cl)CC YFAXVVMIXZAKSR-UHFFFAOYSA-L 0.000 claims description 3
- CTRHCENQKGMZLE-UHFFFAOYSA-L dipropyltin(2+);dichloride Chemical compound CCC[Sn](Cl)(Cl)CCC CTRHCENQKGMZLE-UHFFFAOYSA-L 0.000 claims description 3
- ZDEOXSSODBCEBM-UHFFFAOYSA-K dodecanoate ethyltin(3+) Chemical compound CC[Sn+3].CCCCCCCCCCCC([O-])=O.CCCCCCCCCCCC([O-])=O.CCCCCCCCCCCC([O-])=O ZDEOXSSODBCEBM-UHFFFAOYSA-K 0.000 claims description 3
- YWEJPHVKJSWLNC-UHFFFAOYSA-K dodecanoate propyltin(3+) Chemical compound CCC[Sn+3].CCCCCCCCCCCC([O-])=O.CCCCCCCCCCCC([O-])=O.CCCCCCCCCCCC([O-])=O YWEJPHVKJSWLNC-UHFFFAOYSA-K 0.000 claims description 3
- ADQPUVHXXLHKLB-UHFFFAOYSA-L ethyl(methyl)tin(2+);dichloride Chemical compound CC[Sn](C)(Cl)Cl ADQPUVHXXLHKLB-UHFFFAOYSA-L 0.000 claims description 3
- FLXZKIIRMUPJOE-UHFFFAOYSA-L ethyl(propyl)tin(2+);dichloride Chemical compound CCC[Sn](Cl)(Cl)CC FLXZKIIRMUPJOE-UHFFFAOYSA-L 0.000 claims description 3
- DUHNMIFTUKLTJJ-UHFFFAOYSA-N ethyl-methyl-oxotin Chemical compound CC[Sn](C)=O DUHNMIFTUKLTJJ-UHFFFAOYSA-N 0.000 claims description 3
- 150000002576 ketones Chemical class 0.000 claims description 3
- 239000000155 melt Substances 0.000 claims description 3
- LWWGIYNGCALURU-UHFFFAOYSA-L methyl(propyl)tin(2+);dichloride Chemical compound [Cl-].[Cl-].CCC[Sn+2]C LWWGIYNGCALURU-UHFFFAOYSA-L 0.000 claims description 3
- GORVUWUQWFXAJA-UHFFFAOYSA-N methyl-oxo-propyltin Chemical compound CCC[Sn](C)=O GORVUWUQWFXAJA-UHFFFAOYSA-N 0.000 claims description 3
- JHRUIJPOAATFRO-UHFFFAOYSA-N oxo(dipropyl)tin Chemical compound CCC[Sn](=O)CCC JHRUIJPOAATFRO-UHFFFAOYSA-N 0.000 claims description 3
- HXJUTPCZVOIRIF-UHFFFAOYSA-N sulfolane Chemical compound O=S1(=O)CCCC1 HXJUTPCZVOIRIF-UHFFFAOYSA-N 0.000 claims description 3
- 150000003457 sulfones Chemical class 0.000 claims description 3
- 150000003462 sulfoxides Chemical class 0.000 claims description 3
- MLSXQSHQPJCECC-UHFFFAOYSA-K trifluoro(methyl)stannane Chemical group [F-].[F-].[F-].[Sn+3]C MLSXQSHQPJCECC-UHFFFAOYSA-K 0.000 claims description 3
- ZWVMLYRJXORSEP-UHFFFAOYSA-N 1,2,6-Hexanetriol Chemical compound OCCCCC(O)CO ZWVMLYRJXORSEP-UHFFFAOYSA-N 0.000 claims description 2
- PXGZQGDTEZPERC-UHFFFAOYSA-N 1,4-cyclohexanedicarboxylic acid Chemical compound OC(=O)C1CCC(C(O)=O)CC1 PXGZQGDTEZPERC-UHFFFAOYSA-N 0.000 claims description 2
- YJLYANLCNIKXMG-UHFFFAOYSA-N N-Methyldioctylamine Chemical compound CCCCCCCCN(C)CCCCCCCC YJLYANLCNIKXMG-UHFFFAOYSA-N 0.000 claims description 2
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 claims description 2
- BMRWNKZVCUKKSR-UHFFFAOYSA-N butane-1,2-diol Chemical compound CCC(O)CO BMRWNKZVCUKKSR-UHFFFAOYSA-N 0.000 claims description 2
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 claims description 2
- 229910052799 carbon Inorganic materials 0.000 claims description 2
- PMMYEEVYMWASQN-IMJSIDKUSA-N cis-4-Hydroxy-L-proline Chemical compound O[C@@H]1CN[C@H](C(O)=O)C1 PMMYEEVYMWASQN-IMJSIDKUSA-N 0.000 claims description 2
- FSDSKERRNURGGO-UHFFFAOYSA-N cyclohexane-1,3,5-triol Chemical compound OC1CC(O)CC(O)C1 FSDSKERRNURGGO-UHFFFAOYSA-N 0.000 claims description 2
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims 4
- SEXJWLORKRUUOJ-UHFFFAOYSA-N ethyl-oxo-propyltin Chemical compound CCC[Sn](=O)CC SEXJWLORKRUUOJ-UHFFFAOYSA-N 0.000 claims 2
- 150000008065 acid anhydrides Chemical class 0.000 claims 1
- 150000001244 carboxylic acid anhydrides Chemical class 0.000 claims 1
- 239000003054 catalyst Substances 0.000 abstract description 44
- 230000032050 esterification Effects 0.000 abstract description 18
- 238000005886 esterification reaction Methods 0.000 abstract description 18
- 238000000576 coating method Methods 0.000 abstract description 5
- 239000000853 adhesive Substances 0.000 abstract description 4
- 230000001070 adhesive effect Effects 0.000 abstract description 4
- 239000000835 fiber Substances 0.000 abstract description 4
- 238000009472 formulation Methods 0.000 abstract 1
- 125000004432 carbon atom Chemical group C* 0.000 description 19
- 239000000376 reactant Substances 0.000 description 19
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 15
- 239000011541 reaction mixture Substances 0.000 description 15
- 230000000694 effects Effects 0.000 description 11
- 238000005809 transesterification reaction Methods 0.000 description 9
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 8
- 125000001931 aliphatic group Chemical group 0.000 description 8
- WIHMDCQAEONXND-UHFFFAOYSA-M butyl-hydroxy-oxotin Chemical compound CCCC[Sn](O)=O WIHMDCQAEONXND-UHFFFAOYSA-M 0.000 description 7
- 229910052718 tin Inorganic materials 0.000 description 7
- 229920001225 polyester resin Polymers 0.000 description 6
- 239000004645 polyester resin Substances 0.000 description 6
- 150000001298 alcohols Chemical class 0.000 description 5
- 238000012544 monitoring process Methods 0.000 description 5
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 5
- 150000007513 acids Chemical class 0.000 description 4
- 150000008064 anhydrides Chemical class 0.000 description 4
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 4
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 4
- 150000001735 carboxylic acids Chemical class 0.000 description 4
- 229960004063 propylene glycol Drugs 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- DSKYSDCYIODJPC-UHFFFAOYSA-N 2-butyl-2-ethylpropane-1,3-diol Chemical compound CCCCC(CC)(CO)CO DSKYSDCYIODJPC-UHFFFAOYSA-N 0.000 description 3
- WVDDGKGOMKODPV-UHFFFAOYSA-N Benzyl alcohol Chemical compound OCC1=CC=CC=C1 WVDDGKGOMKODPV-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000006085 branching agent Substances 0.000 description 3
- BTANRVKWQNVYAZ-UHFFFAOYSA-N butan-2-ol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 description 3
- JGFBRKRYDCGYKD-UHFFFAOYSA-N dibutyl(oxo)tin Chemical compound CCCC[Sn](=O)CCCC JGFBRKRYDCGYKD-UHFFFAOYSA-N 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 238000000611 regression analysis Methods 0.000 description 3
- 229920006395 saturated elastomer Polymers 0.000 description 3
- 239000012974 tin catalyst Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- ILYSAKHOYBPSPC-UHFFFAOYSA-N 2-phenylbenzoic acid Chemical compound OC(=O)C1=CC=CC=C1C1=CC=CC=C1 ILYSAKHOYBPSPC-UHFFFAOYSA-N 0.000 description 2
- ZDFKSZDMHJHQHS-UHFFFAOYSA-N 2-tert-butylbenzoic acid Chemical compound CC(C)(C)C1=CC=CC=C1C(O)=O ZDFKSZDMHJHQHS-UHFFFAOYSA-N 0.000 description 2
- 239000005711 Benzoic acid Substances 0.000 description 2
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 235000021355 Stearic acid Nutrition 0.000 description 2
- 125000003545 alkoxy group Chemical group 0.000 description 2
- 125000004414 alkyl thio group Chemical group 0.000 description 2
- 235000010233 benzoic acid Nutrition 0.000 description 2
- 125000002843 carboxylic acid group Chemical group 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 125000004093 cyano group Chemical group *C#N 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- NZNMSOFKMUBTKW-UHFFFAOYSA-N cyclohexanecarboxylic acid Chemical compound OC(=O)C1CCCCC1 NZNMSOFKMUBTKW-UHFFFAOYSA-N 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 2
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical compound C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 2
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 2
- 239000002243 precursor Substances 0.000 description 2
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 2
- 239000008117 stearic acid Substances 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 150000003606 tin compounds Chemical class 0.000 description 2
- WKFQMDFSDQFAIC-UHFFFAOYSA-N 2,4-dimethylthiolane 1,1-dioxide Chemical compound CC1CC(C)S(=O)(=O)C1 WKFQMDFSDQFAIC-UHFFFAOYSA-N 0.000 description 1
- WJQOZHYUIDYNHM-UHFFFAOYSA-N 2-tert-Butylphenol Chemical compound CC(C)(C)C1=CC=CC=C1O WJQOZHYUIDYNHM-UHFFFAOYSA-N 0.000 description 1
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- ORLQHILJRHBSAY-UHFFFAOYSA-N [1-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1(CO)CCCCC1 ORLQHILJRHBSAY-UHFFFAOYSA-N 0.000 description 1
- 239000000908 ammonium hydroxide Substances 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 235000019445 benzyl alcohol Nutrition 0.000 description 1
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- 150000001721 carbon Chemical group 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- VZFUCHSFHOYXIS-UHFFFAOYSA-N cycloheptane carboxylic acid Natural products OC(=O)C1CCCCCC1 VZFUCHSFHOYXIS-UHFFFAOYSA-N 0.000 description 1
- HPXRVTGHNJAIIH-UHFFFAOYSA-N cyclohexanol Chemical compound OC1CCCCC1 HPXRVTGHNJAIIH-UHFFFAOYSA-N 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- VSSAZBXXNIABDN-UHFFFAOYSA-N cyclohexylmethanol Chemical compound OCC1CCCCC1 VSSAZBXXNIABDN-UHFFFAOYSA-N 0.000 description 1
- INSRQEMEVAMETL-UHFFFAOYSA-N decane-1,1-diol Chemical compound CCCCCCCCCC(O)O INSRQEMEVAMETL-UHFFFAOYSA-N 0.000 description 1
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- MHIBEGOZTWERHF-UHFFFAOYSA-N heptane-1,1-diol Chemical compound CCCCCCC(O)O MHIBEGOZTWERHF-UHFFFAOYSA-N 0.000 description 1
- ACCCMOQWYVYDOT-UHFFFAOYSA-N hexane-1,1-diol Chemical compound CCCCCC(O)O ACCCMOQWYVYDOT-UHFFFAOYSA-N 0.000 description 1
- 230000003301 hydrolyzing effect Effects 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- TUJKJAMUKRIRHC-UHFFFAOYSA-N hydroxyl Chemical group [OH] TUJKJAMUKRIRHC-UHFFFAOYSA-N 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 150000002762 monocarboxylic acid derivatives Chemical class 0.000 description 1
- 150000002763 monocarboxylic acids Chemical class 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- FVXBCDWMKCEPCL-UHFFFAOYSA-N nonane-1,1-diol Chemical compound CCCCCCCCC(O)O FVXBCDWMKCEPCL-UHFFFAOYSA-N 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- UWJJYHHHVWZFEP-UHFFFAOYSA-N pentane-1,1-diol Chemical compound CCCCC(O)O UWJJYHHHVWZFEP-UHFFFAOYSA-N 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 125000000286 phenylethyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])C([H])([H])* 0.000 description 1
- 150000003138 primary alcohols Chemical class 0.000 description 1
- 235000019260 propionic acid Nutrition 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229920001059 synthetic polymer Polymers 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- 150000004072 triols Chemical class 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/78—Preparation processes
- C08G63/82—Preparation processes characterised by the catalyst used
- C08G63/85—Germanium, tin, lead, arsenic, antimony, bismuth, titanium, zirconium, hafnium, vanadium, niobium, tantalum, or compounds thereof
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C67/00—Preparation of carboxylic acid esters
- C07C67/08—Preparation of carboxylic acid esters by reacting carboxylic acids or symmetrical anhydrides with the hydroxy or O-metal group of organic compounds
Definitions
- esters and polyesters are prepared in high yield and with improved esterification rates in the presence of at least one C,-C 3 alkyltin catalyst.
- Esters and polyesters may be prepared by direct esterification or by transesterification reactions. In direct esterification, carboxylic acids are converted into esters by reaction with an alcohol. Similarly, polyesters may be prepared from the direct esterification between dihydridic or polyhydridic alcohols and dicarboxylic or polycarboxylic acids or anhydrides.
- esters are prepared by reacting monocarboxylic esters with monohydridic alcohols and polyesters are prepared by reacting dicarboxylic esters or polycarboxylic esters with dihydridic or polyhydridic alcohols.
- the esters and polyesters prepared by either process are useful in molded articles, fibers, coatings, and adhesives.
- Tin compounds have been used as esterification catalysts in both direct esterification and transesterification reactions to prepare esters and polyesters.
- U.S. Patent Nos. 2,720,507; 3,162,616; 4,970,288 and 5,166,310 describe the preparation of polyesters in the presence of an organotin catalyst.
- U.S. Patent Nos. 3,345,333 and 3,716,523 describe the preparation of polyesters in a two-stage process which uses a tin catalyst to increase the efficiency of the process.
- dialkyltin oxide and dialkyltin dichloride as a catalyst for the transesterification of esters of monocarboxylic acids with 1,2 and 1,3-polyols to prepare a polyol ester is described in U.S. Patent No. 5,498,751. Although the patent teaches that products with high yield and excellent purity are obtained, the process is limited to the transesterification of esters of monocarboxylic acid with 1,2- and 1,3-polyols.
- U.S. Patent No. 4,554,344 discloses a process for the preparation of polyesters from aromatic dicarboxylic acids or derivatives thereof and diols containing vicinal hydroxyl groups at least one of which is secondary.
- polyesters prepared from aromatic dicarboxylic acids and diols containing vicinal hydroxyl groups having at least one secondary hydroxyl group typically have relatively low molecular weights.
- the low molecular weights severely limit their usefulness in the manufacture of molded articles, fibers, coatings and other shaped articles.
- the inherent viscosity and molecular weight of the polyester prepared from aromatic dicarboxylic acid and diols containing vicinal hydroxyl groups are greatly increased by using a tin catalyst.
- the tin catalysts include both inorganic and organic tin compounds with butylstannoic acid being particularly preferred.
- esters and polyesters can be prepared in high yield and with improved esterification rates from polyols containing at least one secondary hydroxyl group when the esterification process is conducted in the presence of at least one Cj-C 3 alkyltin catalyst.
- the invention relates to an improved process for the preparation of a polyester from polyols having secondary hydroxyl groups.
- the process reacts at least one polyol containing at least one secondary hydroxyl group with at least one polycarboxyl compound in the presence of at least one C r C 3 alkyltin catalyst.
- the C r C 3 alkyltin catalyst is selected from a C r C 3 alkyltin salt of a carboxylic acid, a C,-C 3 alkylstannoic acid, a C r C 3 alkyltin oxide, a C,-C 3 alkyltin halide and mixtures thereof.
- the invention in another embodiment relates to a process for the preparation of an ester from a secondary alcohol comprising reacting at least one secondary alcohol with at least one carboxyl compound in the presence of at least one C r C 3 alkyltin catalyst as described above.
- the process of the invention can be used for the preparation of a linear high molecular weight polyester useful in molding and fiber applications.
- Polyesters prepared by a process of the invention may also be used as precursors in the preparation of lower molecular weight carboxylic or hydroxyl functional polyesters.
- the carboxylic and hydroxyl functional polyesters may be linear or optionally branched by addition of a trifunctional or polyfunctional hydroxyl or carboxyl compound.
- polyesters prepared according to the invention are also useful in coatings and adhesive applications.
- Figure 1 is a plot of acid number vs. time showing the effect of organotin compounds on processing IPA/AD/TMP/TMPD high solids polyester resins in the final four hours of polyesterification.
- Figure 2 is a plot of natural log of acid concentration (Ln [acid]) vs. time showing the effect of organotin compounds on precessing IPA/AD/TMP/TMPD high solids polyester resin in the final four hours of polyesterification.
- Figure 3 is a plot of acid number vs. time showing the effect of organotin compounds on processing IPA/AD/TMP/PG high solids polyester resins in the final three hours of polyesterification.
- Figure 4 is a plot of natural log of acid concentration (Ln [acid]) vs. time showing the effect of organotin compounds on precessing IPA AD/TMP/PG high solids polyester resins in the final three hours of polyesterification.
- Figure 5 is a plot of acid number vs. time showing effect of organotin compounds on processing IPA AD/TMP/NPG polyester resin in the final four hours of polyesterification.
- Figure 6 is a plot of acid number vs. time showing effect of organotin compounds on processing IPA AD/TMP/BEPD polyester resin in the final two hours of polyesterification.
- the invention relates to a process for preparing a polyester comprising reacting at least one polyol having at least one secondary hydroxyl group and at least one polycarboxyl compound in the presence of a catalytically effective amount of at least one C,-C 3 alkyltin catalyst selected from a C r C 3 alkyltin salt of a carboxylic acid, a C,-C 3 alkylstannoic acid, a C ⁇ C 3 alkyltin oxide, a C r C 3 alkyltin halide and mixtures thereof.
- a catalytically effective amount of at least one C,-C 3 alkyltin catalyst selected from a C r C 3 alkyltin salt of a carboxylic acid, a C,-C 3 alkylstannoic acid, a C ⁇ C 3 alkyltin oxide, a C r C 3 alkyltin halide and mixtures thereof.
- the polyol compound employed in the process of the invention contains at least one 5 secondary hydroxyl group and preferably from about 2 to about 40 carbon atoms, more preferably from about 3 to about 26 carbon atoms.
- Suitable polyols include triols such as 1,2,3-trihydroxypropane (glycerol); 1,2,4-butanetriol; 1,2,6-trihydroxyhexane; and 1,3,5- cyclohexanetriol.
- the preferred polyol employed in the invention is a diol containing from about 3 to about 20 carbon atoms, preferably from about 3 to about 8 carbon atoms. Suitable
- diols may be aliphatic, cycloaliphatic or aromatic, and may or may not contain unsaturation. Examples include, but are not limited to 1,2-propanediol, 1,2-butanediol, 1,4- cyclohexanediol, 2,2,4,4-tetramethylcyclobutanediol, 2,2,4-trimethyl-l,3-pentanediol or mixtures thereof. Particularly suitable diols include 2,2,4-trimethyl-l,3-pentanediol, 1,2- propanediol, and 2,2,4,4-tetramethylcyclobutanediol.
- Polyesters containing both secondary and primary polyols may also be prepared by the process of the invention.
- Polyols without secondary hydroxyl groups suitable for use in the invention include aliphatic, cycloaliphatic or aromatic polyols which can be either saturated or unsaturated and contain from about 2 to about 40 carbon atoms.
- the polyol is a diol containing from about 2 to about 20, more preferably from about 2 to about
- Such diols include, but are not limited to, ethylene glycol, 1-4-butanediol, 1,3-butanediol, pentanediol, hexanediol, heptanediol, neopentyl glycol, nonanediol, decanediol, diethylene glycol, dipropylene glycol, cycohexanedimethanol, 2-methyl-l,3-propanediol and mixtures thereof.
- the preferred diols containing both primary hydroxyl groups include neopentyl glycol,
- the polycarboxyl compound may be aliphatic, cycloaliphatic or aromatic and may or may not contain unsaturation. Also suitable are the anhydrides and lower, e.g.,C r C g alkyl esters thereof. Suitable aromatic polycarboxyl compounds may be derived from single ring, multiple ring and fused ring system compounds.
- the carboxylic acid groups may be directly
- aromatic polycarboxyl compounds preferably contain from about 7 to about 20, more preferably from about 8 to about 12 carbon atoms.
- the aliphatic and cycloaliphatic polycarboxyl compounds may be derived from saturated, monounsaturated and polyunsaturated carboxylic acids. These acids may be straight or branched and may be substituted with one or more of the groups listed above as being suitable for aromatic ring substitution.
- the aliphatic and cycloaliphatic carboxyl compounds preferably contain from about 2 to about 40, more preferably from about 3 to about 26 carbon atoms.
- suitable polycarboxyl compounds include 1,2,4-benzenetricarboxylic anhydride (trimellitic anhydride); 1,2,4-benzenetricarboxylic acid (trimellitic acid); and 1,3,5-cyclohexanetricarboxylic acid.
- Preferred polycarboxyl compounds are dicarboxyl compounds.
- suitable dicarboxyl compounds include, but are not limited to, terephthalic acid, isophthalic acid, adipic acid, 1,4-cyclohexanedicarboxylic acid, dimethylterephthalate, phthalic anhydride, maleic anhydride and mixtures thereof.
- Particularly suitable dicarboxyl containing compounds include terephthalic acid, isophthalic acid and adipic acid.
- the mole ratio of polyol to polycarboxyl compound can be varied over a wide range.
- the preferred mole ratio ranges from about 0.5 to about 1.5, more preferably from about 0.8 to about 1.2.
- the C r C 3 alkyltin catalyst employed in the invention may be a C r C 3 alkyltin salt of a carboxylic acid represented by the formula (R) 2 Sn(O 2 CR') 2 , RSn(O 2 CR 1 ) 3 , or (R) 2 Sn(O 2 CR 1 )Y.
- the R group may be the same or different and is an alkyl group having from about 1 to about 3 carbon atoms, preferably 1 carbon atom.
- R 1 may be the same or different and is an alkyl group having from about 1 to about 20 carbon atoms which may be linear, branched, substituted or unsubstituted. Preferably R 1 contains from about 1 to about 12, more preferably from about 1 to about 8 carbon atoms. R 1 may also be an aryl group such as phenyl or naphthyl, an alkaryl group such as tolyl or phenylethyl or a cycloalkyl group such as cyclohexyl. Preferred aryl, alkaryl and cycloalkyl groups contain from about 3 to about 14 carbon atoms. Y is a halogen, preferably bromine or chlorine.
- organotin salts of carboxylic acids include, but are not limited to, dimethyltin diacetate, diethyltin diacetate, dipropyltin diacetate, dimethyltin dilaurate, methyltin trilaurate, ethyltin trilaurate, propyltin trilaurate and mixtures thereof.
- a C r C 3 alkylstannoic acid of the formula RSn(O)OH may also be employed as the C,-C 3 alkyltin catalyst.
- the R group is as defined above.
- suitable C,-C 3 alkylstannoic acids include, but are not limited to methylstannoic acid, propylstannoic acid, ethylstannoic acid and mixtures thereof.
- the C r C 3 alkyltin catalysts may also be an C,-C 3 alkyltin oxide of the formula (R) 2 SnO.
- R may be the same or different and is as defined above.
- suitable C r C 3 alkyltin oxides include, but are not limited to dimethyltin oxide, diethyltin oxide, dipropyltin oxide, methylethyltin oxide, methylpropyltin oxide, ethylpropyltm oxide and mixtures thereof.
- Preferred C,-C 3 alkyltin oxides for use in the process of the invention include dimethyltin oxide, dimethyltin dilaurate and methylstannoic acid.
- the oxides can be generated in situ by hydrolyzing an appropriate C r C 3 alkyltin halide with a base such as ammonium hydroxide. Suitable C r C 3 alkyltin halides are described below.
- the C ⁇ -C 3 alkyltin catalysts useful in the process of the present invention also include C r C 3 alkyltin halides of the formula (R) n Sn(X) 3 _ n wherein R may be same or different and is as defined above; n is 1 or 2; and X is a halide, preferably chloride or fluoride.
- Examples of suitable C r C 3 alkyltin halides include methyltin trifluoride, dimethyltin dichloride, diethyltin dichloride, dipropyltin dichloride, methylethyltin dichloride, ethylpropyltin dichloride, methylpropyltin dichloride or a mixture thereof.
- the preferred C,-C 3 alkyltin halide is dimethyltin dichloride. Under certain reaction conditions, however, the use of dichlorides may generate hydrochloric acid.
- the C,-C 3 alkyltin catalyst used in the process of the invention is present in a catalytically effective amount, preferably ranging from about 0.001 to about 3, more preferably from about 0.01 to about 1.0, and most preferably from about 0.05 to about 0.2 weight percent based upon the weight of the reactants (based on % tin in the C C 3 alkyltin catalyst).
- the processes of the invention are conducted under conditions sufficient to form the desired polyester.
- the temperature and pressure should be maintained such that the water of esterification or alcohol of transesterification are removed to give maximum reaction rate and allow the reaction to proceed to completion.
- the process of the invention may be conducted as a melt of the polyol and the polycarboxyl compound under inert or nonoxidizing atmosphere using conventional polyester-forming conditions of temperature, pressure and time.
- the temperature of the reaction varies depending on the reactants and the desired properties of the polyester. Preferably the temperature ranges from about 160°C to about 280°C, more preferably from about 180 °C to about 250 °C. Temperatures below about 150 °C are generally not sufficient to provide sufficient rate of reaction.
- the pressure at which the reaction is carried out also varies depending on the reactants and the properties of the polyester desired. In general, the pressure ranges from about 700 mm Hg to about 1,500 mm Hg. If higher molecular weight polyesters are desired the reaction should be finished at lower pressures. Depending on the molecular weight desired, the pressure of the reaction ranges from about 100 mm Hg to below about lO m Hg.
- Suitable solvents include, but are not limited to aromatic hydrocarbons, ethers, sulfones, halogenated aromatic hydrocarbons, ketones, sulfolanes, sulfoxides and combination thereof. Particularly suitable solvents include toluene, xylene, diphenyl ether, dimethyl sulfolane and combinations thereof.
- the solvent may be a solvent for the reactants, products or both.
- the solvents can be employed in amounts ranging from about 40 to about 95, preferably from about 45 to about 90, more preferably from about 50 to about 90 percent based on the weight of the reactants.
- monofunctional compounds may be incorporated into the reaction mixture.
- Suitable monofunctional reactants include, but are not limited to benzoic acid, tert-butylbenzoic acid, phenylbenzoic acid, stearic acid, tert- butylbenzoic acid, phenylbenzoic acid, stearic acid, tert-butylphenol, benzyl alcohol or combinations thereof.
- the monofunctional compounds are present in amounts ranging from about 0.01 to about 10, preferably from about 1 to about 8, more preferably from about 2 to about 5 weight percent based upon the total weight of reactants.
- the polyester prepared by the process of the invention can be used as precursors in the preparation of a lower molecular weight carboxylic or hydroxyl functional polyester which may be linear or optionally branched by the addition of a trifunctional or polyfunctional branching agent as described above.
- a chain branching agent include tri- or poly- functional reactants.
- the tri- or poly-functional reactant can be either hydroxyl, acid or anhydride functional.
- Particularly suitable tri- or poly- functional reactants include but are not limited to trimellitic anhydride, trimethylolpropane, glycerine, triethylolpropane and pentaerythritol and combinations thereof.
- the polyfunctional compounds when desired, are employed in amounts ranging from about 0.01 to about 10, preferably from about 0.1 to about 7, more preferably from about 0.1 to about 5 weight percent based upon the total weight of reactants. These polyesters are useful in coating and adhesive applications. Accordingly, the invention also relates to materials such as metals, paper and paperboard, and synthetic polymers having coated thereon one or more of the polyester compositions described above.
- the C r C 3 alkyltin compounds, discussed above, may also be used as catalysts in simple esterification and transesterification reactions.
- another embodiment of the invention relates to a method for the preparation of esters comprising reacting a carboxyl compound and a secondary alcohol in the presence of a catalytically effective amount of at least one C,-C 3 alkyltin catalyst.
- the secondary alcohols employed in the process of the invention preferably contain from about 2 to about 40 carbon atoms.
- the preferred alcohol contains from about 3 to about 20 carbon atoms, preferably from about 3 to about 8 carbon atoms.
- suitable secondary alcohols include 2-propanol, 2-butanol, cyclohexanol and cyclohexylmethanol.
- the ester prepared by the process of the invention may contain a mixture of secondary alcohols and primary alcohols without a secondary hydroxyl group.
- the carboxyl compound used for preparing esters may be aliphatic, cycloaliphatic or aromatic and may or may not contain unsaturation. Also suitable are the anhydrides and lower, e.g.,C r C g alkyl esters thereof. Suitable aromatic carboxyl compounds may be derived from the same ring system compounds as the polycarboxyl compound described above. The carboxylic acid groups may be directly substituted on an aromatic ring, or part of an alkyl group that is substituted on the ring.
- aromatic ring may be further substituted with one or more functional groups, e.g., halogen, amino, cyano, nitro, as well as alkyl, alkoxy and alkylthio groups containing from 1 to 20 carbon atoms.
- the aromatic carboxyl compounds preferably contain from about 7 to about 20, more preferably from about 8 to about 12 carbon atoms.
- the aliphatic and cycloaliphatic carboxyl compounds may be derived from saturated, monounsaturated and polyunsaturated carboxylic acids. These acids may be straight or branched and may be substituted with one or more of the groups listed above as being suitable for aromatic ring substitution.
- the aliphatic and cycloaliphatic carboxyl compounds preferably contain from about 2 to about 40, more preferably from about 3 to about 26 carbon atoms.
- Propionic acid, butyric acid, cyclohexanecarboxylic acid and benzoic acid are particularly preferred carboxyl compounds useful in the simple esterification and transesterification process of the invention.
- the preferred C,-C 3 alkyltin catalyst for this esterification is the same as described above.
- the mole ratio of secondary alcohol and carboxyl compound can be varied over a wide range with a 1 :1 mole ratio being particularly preferred. In some cases, however, it may be advantageous to include an excess of secondary alcohol.
- the reaction may be conducted in a melt or solution.
- TMPD 2,2,4-Trimethyl-l,3-propanediol
- TMP Trimethylolpropane
- IP A isophthalic acid
- the reaction mixtures were heated to 150 °C at a constant rate of 2 deg/min until all reactants were molten. The reaction mixtures were then heated to 215 °C at a constant rate of 2 deg/min and held at that temperature until an acid number less than 10 was obtained.
- the relative activities of the three organotin catalysts were determined by monitoring the acid number of the reaction mixtures during the final four hours of polyesterification. The results of acid number vs. time is shown in Table 1 and plotted in Figure 1.
- dimethyltin oxide gives a two fold increase in esterification rate compared with dibutyltin oxide, and a fifty percent increase in reaction rate compared with butylstannoic acid, thus providing a substantial improvement prior processes.
- TMP 1,2-Propanediol
- IP A 1,2-Propanediol (propylene glycol, PG) 232.86 3.06
- TMP Trimethylolpropane
- IP A Isophthalic acid
- the reaction mixtures were heated to 150 °C at a constant rate of 2 deg/min until all reactants were molten. The reaction mixtures were then heated to 190 °C at a constant of 2 deg/min and held at that temperature unit an acid number less than 10 was obtained.
- the relative activities of the two organotin catalysts were determined by monitoring the acid number of the reaction mixtures during the final three hours of polyesterification. The results of acid number vs. time is shown in Table 3 and plotted in Figure 3.
- NPG Neopentyl glycol
- TMP Trimethylolpropane
- IP A 519.95 3.130
- AD Adipic acid
- Organotin catalyst 0.05 wt.% of total charge (based on % Sn in organotin catalyst)
- the reaction mixtures were heated to 150 °C at a constant rate of 2 deg/min until all reactants were molten. The reaction mixtures were then heated to 230 °C at a constant rate of 2 deg/min and held at that temperature until and acid number less than 10 was obtained.
- the relative activities of the three organotin catalysts were determined by monitoring the acid number of the reaction mixtures during the final four hours of polyesterification. The results of acid number vs. time is shown in Table 5 and plotted in Figure 5. TABLE 5
- Organotin catalyst 0.05 wt.% of total charge (based on % Sn in organotin catalyst)
- the reaction mixtures were heated to 150°C at a constant rate of 2 deg/min until all reactants were molten.
- the reaction mixtures were then heated to 215 °C at a constant of 2 deg/min and held at that temperature unit an acid number less than 10 was obtained.
- the relative activities of the two organotin catalysts were determined by monitoring the acid number of the reaction mixtures during the final two hours of polyesterification. The results of acid number vs. time is shown in Table 6 and plotted in Figure 6.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Polyesters Or Polycarbonates (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
L'invention concerne un procédé de préparation d'un polyester à partir d'un polyol renfermant un groupe hydroxyle secondaire, ce procédé permettant d'obtenir un rendement élevé et une vitesse d'estérification améliorée. Ce procédé consiste à faire réagir un composé d'un polyol, renfermant au moins un groupe hydroxyle secondaire, avec un composé polycarboxyle, et ce en présence d'au moins un composé d'alkylétain C1-C3, l'alkylétain C1-C3 étant choisi parmi un sel d'alkylétain C1-C3 d'un acide carboxylique, un acide stannique alkyle C1-C3, un oxyde d'alkylétain C1-C3, un halogénure d'alkylétain C1-C3, et un mélange de ceux-ci. Cette invention concerne également des polyesters fabriqué selon le procédé susmentionné, ces polyesters pouvant être utilisés dans des pièces moulées, des fibres, des revêtements, et des formulations adhésives. Ce procédé peut également être utilisé pour préparer un ester à partir d'un alcool secondaire. Dans un autre mode de réalisation, cette invention concerne un procédé de préparation d'esters, ce procédé consistant à faire réagir un composé carboxyle avec un alcool secondaire en présence d'une quantité catalytiquement efficace d'au moins catalyseur d'alkylétain C1-C3, tel que susmentionné.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US98522197A | 1997-12-04 | 1997-12-04 | |
| US985221 | 1997-12-04 | ||
| PCT/US1998/025578 WO1999028368A1 (fr) | 1997-12-04 | 1998-12-03 | Preparation de polyesters et d'esters a partir de composes renfermant des groupes hydroxyles secondaires |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1036105A1 true EP1036105A1 (fr) | 2000-09-20 |
Family
ID=25531299
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP98961869A Withdrawn EP1036105A1 (fr) | 1997-12-04 | 1998-12-03 | Preparation de polyesters et d'esters a partir de composes renfermant des groupes hydroxyles secondaires |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP1036105A1 (fr) |
| JP (1) | JP2001525432A (fr) |
| CN (1) | CN1411480A (fr) |
| BR (1) | BR9815362A (fr) |
| WO (1) | WO1999028368A1 (fr) |
Families Citing this family (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9091004B2 (en) | 2006-07-14 | 2015-07-28 | Kimberly-Clark Worldwide, Inc. | Biodegradable polylactic acid for use in nonwoven webs |
| MX2009000525A (es) | 2006-07-14 | 2009-01-27 | Kimberly Clark Co | Poliester alifatico biodegradable para usarse en telas no tejidas. |
| KR101311060B1 (ko) | 2006-07-14 | 2013-09-24 | 킴벌리-클라크 월드와이드, 인크. | 부직 웹에 사용하기 위한 생분해성 지방족-방향족코폴리에스테르 |
| ATE506472T1 (de) | 2007-08-22 | 2011-05-15 | Kimberly Clark Co | Mehrkomponentige biologisch abbaubare filamente und daraus gebildete vliesstoffe |
| WO2009145778A1 (fr) | 2008-05-30 | 2009-12-03 | Kimberly-Clark Worldwide, Inc. | Fibres d'acide polylactique |
| US8324316B2 (en) * | 2009-02-06 | 2012-12-04 | Eastman Chemical Company | Unsaturated polyester resin compositions containing 2,2,2,4-tetramethyl-1,3-cyclobutanediol and articles made therefrom |
| US8461262B2 (en) | 2010-12-07 | 2013-06-11 | Kimberly-Clark Worldwide, Inc. | Polylactic acid fibers |
| CN104558499A (zh) * | 2013-10-23 | 2015-04-29 | 湖南岁丰新材料科技发展有限公司 | 一种可紫外光固化的弹性聚氨酯丙烯酸酯乳液及其合成方法 |
| CN104629034B (zh) * | 2014-12-31 | 2017-09-29 | 海聚高分子材料科技(广州)有限公司 | 一种耐水解聚酯、耐水解水性聚酯分散体及其用途 |
| JP2020041242A (ja) * | 2018-09-12 | 2020-03-19 | セイコーエプソン株式会社 | シート製造用結合素材、収容容器、シート及びシート製造装置 |
| CN109880625A (zh) * | 2019-02-22 | 2019-06-14 | 卡姆丹克太阳能(江苏)有限公司 | 一种单晶硅的腐蚀溶液 |
| CN113666825A (zh) * | 2021-08-30 | 2021-11-19 | 重庆市化工研究院有限公司 | 一种端烯丙氧基羧酸单体及其制备方法和用途 |
| TWI834212B (zh) * | 2022-07-06 | 2024-03-01 | 財團法人工業技術研究院 | 聚酯、聚酯纖維以及其製備方法 |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5161595A (ja) * | 1974-11-26 | 1976-05-28 | Adeka Argus Chemical Co Ltd | Horiesuterukeikasozaino seizohoho |
| JPS5521476A (en) * | 1979-06-13 | 1980-02-15 | Teijin Ltd | Preparation of aromatic polyester |
| JPS604151A (ja) * | 1983-06-20 | 1985-01-10 | Mitsubishi Monsanto Chem Co | テレフタル酸ジエステルの製造方法 |
| US4554344A (en) * | 1985-04-12 | 1985-11-19 | Eastman Kodak Company | Process for preparation of polyesters with improved molecular weight from glycols containing a vicinal secondary hydroxyl group |
| JPS62225521A (ja) * | 1986-03-28 | 1987-10-03 | Toray Ind Inc | ポリブチレンテレフタレ−トの製造法 |
| JPH0280612A (ja) * | 1988-09-16 | 1990-03-20 | Nippon Ester Co Ltd | 芳香族ポリエステル繊維とその製造法 |
| US4970288A (en) * | 1989-09-22 | 1990-11-13 | Atochem North America, Inc. | Non-toxic polyester compositions made with organotin esterification catalysts |
| US5166310A (en) * | 1991-08-27 | 1992-11-24 | The Dow Chemical Company | Preparation of polyesters with tin catalyst |
| US5498751A (en) * | 1993-09-03 | 1996-03-12 | Cps Chemical Company, Inc. | Organotin catalyzed transesterification |
-
1998
- 1998-12-03 EP EP98961869A patent/EP1036105A1/fr not_active Withdrawn
- 1998-12-03 WO PCT/US1998/025578 patent/WO1999028368A1/fr not_active Ceased
- 1998-12-03 JP JP2000523257A patent/JP2001525432A/ja active Pending
- 1998-12-03 BR BR9815362-5A patent/BR9815362A/pt not_active Application Discontinuation
- 1998-12-03 CN CN 98813360 patent/CN1411480A/zh active Pending
Non-Patent Citations (1)
| Title |
|---|
| See references of WO9928368A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| BR9815362A (pt) | 2000-10-10 |
| JP2001525432A (ja) | 2001-12-11 |
| WO1999028368A1 (fr) | 1999-06-10 |
| CN1411480A (zh) | 2003-04-16 |
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