EP0912770A1 - Procede de traitement thermique de materiaux contamines par des matieres organiques - Google Patents
Procede de traitement thermique de materiaux contamines par des matieres organiquesInfo
- Publication number
- EP0912770A1 EP0912770A1 EP97929015A EP97929015A EP0912770A1 EP 0912770 A1 EP0912770 A1 EP 0912770A1 EP 97929015 A EP97929015 A EP 97929015A EP 97929015 A EP97929015 A EP 97929015A EP 0912770 A1 EP0912770 A1 EP 0912770A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- layer
- organic substances
- thermal treatment
- ignition
- takes place
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 238000000034 method Methods 0.000 title claims abstract description 35
- 239000000463 material Substances 0.000 title claims abstract description 8
- 238000010438 heat treatment Methods 0.000 title claims description 4
- 239000000126 substance Substances 0.000 claims abstract description 31
- 238000005245 sintering Methods 0.000 claims abstract description 12
- 238000009833 condensation Methods 0.000 claims abstract description 4
- 230000005494 condensation Effects 0.000 claims abstract description 4
- 238000006243 chemical reaction Methods 0.000 claims abstract description 3
- 238000007669 thermal treatment Methods 0.000 claims description 23
- 239000000203 mixture Substances 0.000 claims description 11
- 238000010304 firing Methods 0.000 claims description 4
- 208000009043 Chemical Burns Diseases 0.000 claims description 3
- 208000018380 Chemical injury Diseases 0.000 claims description 3
- 230000001590 oxidative effect Effects 0.000 claims description 3
- 239000000654 additive Substances 0.000 claims description 2
- 238000002485 combustion reaction Methods 0.000 abstract description 5
- 239000002912 waste gas Substances 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 62
- 239000007789 gas Substances 0.000 description 10
- 229930195733 hydrocarbon Natural products 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000015556 catabolic process Effects 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000005416 organic matter Substances 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 239000010802 sludge Substances 0.000 description 2
- 239000004449 solid propellant Substances 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 239000000443 aerosol Substances 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000010494 dissociation reaction Methods 0.000 description 1
- 230000005593 dissociations Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000008396 flotation agent Substances 0.000 description 1
- LIKBJVNGSGBSGK-UHFFFAOYSA-N iron(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Fe+3].[Fe+3] LIKBJVNGSGBSGK-UHFFFAOYSA-N 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000010327 methods by industry Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000012044 organic layer Substances 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000001256 steam distillation Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B1/00—Preliminary treatment of ores or scrap
- C22B1/14—Agglomerating; Briquetting; Binding; Granulating
- C22B1/24—Binding; Briquetting ; Granulating
- C22B1/242—Binding; Briquetting ; Granulating with binders
- C22B1/244—Binding; Briquetting ; Granulating with binders organic
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B1/00—Preliminary treatment of ores or scrap
- C22B1/14—Agglomerating; Briquetting; Binding; Granulating
- C22B1/16—Sintering; Agglomerating
- C22B1/20—Sintering; Agglomerating in sintering machines with movable grates
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B1/00—Preliminary treatment of ores or scrap
- C22B1/14—Agglomerating; Briquetting; Binding; Granulating
- C22B1/16—Sintering; Agglomerating
- C22B1/20—Sintering; Agglomerating in sintering machines with movable grates
- C22B1/205—Sintering; Agglomerating in sintering machines with movable grates regulation of the sintering process
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S75/00—Specialized metallurgical processes, compositions for use therein, consolidated metal powder compositions, and loose metal particulate mixtures
- Y10S75/962—Treating or using mill scale
Definitions
- the invention relates to a method for the thermal conversion of organic substances and materials containing organic substances in a two-layer sintering process, a second layer being applied after the first layer has been ignited
- mill scale is a by-product.
- the mill scale which consists of fine particles, enters the water cycle from the rolling process and is separated out as mill scale sludge.
- the mill scale is always contaminated with organic separating and flotation agents, making it a disposal product and to process it
- EP 0 437 407 A1 discloses a method in which, after application and ignition of a first background layer, which can also contain solid fuels and volatile organic substances in iron-ore-containing material, a second layer, which optionally also contains solid fuels and vaporizable organic substances an ore matrix can be applied and sintered.
- this second sintered layer is delayed, the ignition point being determined by measuring the exhaust gas temperature and / or chemical analysis of the exhaust gases.
- sintered layers are formed which, due to the composition and the procedure, are difficult to gasify.
- the object of the invention is therefore to create a method in which the second layer has a better sintering quality and also improved exhaust gas values are achieved.
- the object is characterized in that 'the second, containing the organic substances layer with a maximum layer thickness of 20% of the first layer is applied and that is started with a heat treatment of the second layer when the focal zone of the first layer, the combustion of, the pressure difference following, from the second layer entering the burning zone of the first layer to at least 70% organic matter and the area above the Firing zone of the first layer still has a temperature that prevents condensation of the organic substances entering the first layer from the second layer.
- the thermal treatment of the second layer is started at 30-70% of the total sintering time, preferably at 50-60% from the start of the ignition of the first layer to the chemical burn-through point.
- the burning zone of the background layer is already fully developed and there is still enough burning time left for optimal combustion of the organic matter from the second layer.
- the thermal treatment of the second layer takes place at a temperature of the first layer of at least 400 ° C.
- the thermal decomposition of organic substances is not guaranteed below 400 ° C. Without the inclusion of cathalytic effects, which reduce the activation energy, a thermal dissociation of the organic substances from 600 ° C can be expected
- the thermal treatment of the second layer begins at an exhaust gas temperature of at least 50 ° C. Condensation of volatile substances is thereby prevented.
- a further feature of the invention is that additives, preferably metallothermic substances, are added to the organic layer and materials containing organic substances in the second layer.
- additives preferably metallothermic substances
- the advantage here is that on the one hand the melting behavior of the sintered layer can be controlled and on the other hand a uniform sintering-through layer with good gas permeability is achieved.
- the gas mixture preferably air, required for the thermal treatment and transport of the organic substances is sucked through the sintered layers. This ensures uniform burning of the sintered layers and quantitative burning of the organic substances
- the thermal treatment of the second layer takes place under oxidizing conditions. This measure can also destroy stable organic substances
- the thermal treatment of the second layer takes place under reducing conditions. This enables safe degradation in the case of strongly oxidizing sinter mixtures
- the thermal treatment of the second layer is carried out by external heat supply. Because of this embodiment, it is possible to sinter mixtures which are thermally abnormal and not sintered through by the energy content of the sintered mixture
- the external heat supply for the thermal treatment of the second layer is carried out by supplying electrical energy, preferably by means of a resistance heater. This measure ensures a particularly precise supply of thermal energy in the case of particularly contaminated substance mixtures. The fact that the thermal treatment the second layer without an open flame opens up another area of application
- the thermal treatment of the second layer is started by ignition.
- the external heat supply can be dispensed with in the case of exothermic mixtures
- the burn-up curve 6 of the first layer (5) extends from the ignition point 1 to the first corner point of the burn-off curve 6, the spatial burn-through point 2, and continues to burn to the second corner point of the burn-off curve, the chemical burn-through point 3.
- the beginning of the thermal treatment 7 of the second sintered layer 8 is predetermined at time 4 due to the characteristic of the burnup curve 6 of the background layer 5.
- the layer thickness of the background layer 5 in this exemplary embodiment is approximately 500 mm and that of the second sinter layer 8 is 40 mm.
- the total sintering time of the first layer is the interval between markings 1 and 3.
- the application of the background layer 5 and the ignition at the time of ignition 1 take place in such a way that the burn-off curve 6 has a thickness of at least 30 mm in the area where its upper edge lies around 150 mm below the upper edge of the background layer 5 if the spatial burn-through point 2 is at is at least 85% of the length of the suction surface of the sintering machine
- the feed material for the sintered layer 8 is homogenized and pre-agglomerated with the added metallochemical substances in special intensive mixing and rolling devices, in order to ensure a layer of good gas permeability and defined melting behavior after the combustion Gas and the oxidation potential of the second sintered layer 8 result in the most quantitative possible degradation of the organic substances.
- the second sintered layer 8 is applied in the area of the background layer 5, where the upper edge of the burning zone of the background layer 5 lies at most 150 mm below the surface of the background layer 5 and the burn-off curve 6 is already fully developed, but is at least 30 mm thick.
- the thermal treatment of the sintered layer 7 is started at the earliest when the exhaust gas temperature of the sintered exhaust gases has ideally exceeded 100 ° C.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Processing Of Solid Wastes (AREA)
- Incineration Of Waste (AREA)
Abstract
L'invention a pour but de créer un procédé dans lequel la deuxième couche présente une meilleure qualité de frittage et permettant d'obtenir, en outre, un taux de gaz résiduaires amélioré. Le procédé selon l'invention pour la transformation thermique de matériaux renfermant des matières organiques, dans un procédé de frittage en deux couches, consiste à appliquer, après amorçage de la première couche (1), une deuxième couche (8) renfermant les matières organiques, d'une épaisseur maximale de 20 % de la première couche, et à traiter ensuite thermiquement la deuxième couche, lorsque la zone de combustion de la première couche garantit à au moins 70 % la combustion des matières organiques parvenant, consécutivement à la différence de pression, de la deuxième couche dans la zone de combustion de la première couche. La zone au-dessus de la zone de combustion de la première couche doit encore présenter une température empêchant une condensation des matières organiques parvenant de la deuxième couche dans la première couche.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT0125096A AT405530B (de) | 1996-07-11 | 1996-07-11 | Verfahren zur thermischen behandlung von organisch belasteten materialien |
| AT1250/96 | 1996-07-11 | ||
| PCT/AT1997/000153 WO1998002593A1 (fr) | 1996-07-11 | 1997-07-07 | Procede de traitement thermique de materiaux contamines par des matieres organiques |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP0912770A1 true EP0912770A1 (fr) | 1999-05-06 |
Family
ID=3509849
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP97929015A Ceased EP0912770A1 (fr) | 1996-07-11 | 1997-07-07 | Procede de traitement thermique de materiaux contamines par des matieres organiques |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US6162280A (fr) |
| EP (1) | EP0912770A1 (fr) |
| JP (1) | JP2000514503A (fr) |
| AT (1) | AT405530B (fr) |
| BR (1) | BR9710287A (fr) |
| CZ (1) | CZ295680B6 (fr) |
| WO (1) | WO1998002593A1 (fr) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| HUP0600317A2 (en) | 2006-04-24 | 2008-08-28 | Bem Zrt | Recicling and transformation of hazardous wastes and of metals, metal oxides at industrial starting material |
| JP6183623B2 (ja) * | 2014-03-28 | 2017-08-23 | Jfeスチール株式会社 | 鉄系含油スラッジを原料に用いる焼結鉱の製造方法および鉄系含油スラッジの処理方法 |
| JP6225926B2 (ja) * | 2015-01-30 | 2017-11-08 | Jfeスチール株式会社 | 含油ダストスラッジの処理方法および製鉄原料の製造方法 |
| JP7606083B2 (ja) * | 2020-02-21 | 2024-12-25 | 日本製鉄株式会社 | 焼結鉱の製造方法 |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1361191A1 (ru) * | 1986-03-28 | 1987-12-23 | Институт газа АН УССР | Способ агломерации рудных материалов |
| EP0437407B1 (fr) | 1990-01-11 | 1995-03-29 | Sumitomo Metal Industries, Ltd. | Méthode de frittage de minerais de fer fin, utilisant deux systèmes d'allumage |
| DE4008027C1 (fr) * | 1990-03-10 | 1991-05-23 | Stahlwerke Peine-Salzgitter Ag, 3150 Peine, De | |
| US5382279A (en) * | 1994-01-07 | 1995-01-17 | Bethlehem Steel Corporation | Method and apparatus for combustion of steel plant wastes |
| DE4414321A1 (de) * | 1994-04-25 | 1995-10-26 | Res Oesterreich Kg Gmbh & Co | Verfahren und Anlage zur Verwertung von mit organischen Rückständen versetzten Reststoffen sowie Sinter |
-
1996
- 1996-07-11 AT AT0125096A patent/AT405530B/de not_active IP Right Cessation
-
1997
- 1997-07-07 EP EP97929015A patent/EP0912770A1/fr not_active Ceased
- 1997-07-07 BR BR9710287A patent/BR9710287A/pt not_active IP Right Cessation
- 1997-07-07 CZ CZ199932A patent/CZ295680B6/cs not_active IP Right Cessation
- 1997-07-07 US US09/214,781 patent/US6162280A/en not_active Expired - Lifetime
- 1997-07-07 WO PCT/AT1997/000153 patent/WO1998002593A1/fr not_active Ceased
- 1997-07-07 JP JP10505449A patent/JP2000514503A/ja active Pending
Non-Patent Citations (1)
| Title |
|---|
| See references of WO9802593A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| ATA125096A (de) | 1999-01-15 |
| CZ3299A3 (cs) | 2000-04-12 |
| WO1998002593A1 (fr) | 1998-01-22 |
| JP2000514503A (ja) | 2000-10-31 |
| BR9710287A (pt) | 1999-08-17 |
| US6162280A (en) | 2000-12-19 |
| AT405530B (de) | 1999-09-27 |
| CZ295680B6 (cs) | 2005-09-14 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
| 17P | Request for examination filed |
Effective date: 19981223 |
|
| AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AT BE DE ES FI FR GB IT NL |
|
| 17Q | First examination report despatched |
Effective date: 20000316 |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION HAS BEEN REFUSED |
|
| 18R | Application refused |
Effective date: 20001230 |