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EP0709481A1 - Low alloy steel for the manufacture of moulds for plastic materials or for rubber articles - Google Patents

Low alloy steel for the manufacture of moulds for plastic materials or for rubber articles Download PDF

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Publication number
EP0709481A1
EP0709481A1 EP95402230A EP95402230A EP0709481A1 EP 0709481 A1 EP0709481 A1 EP 0709481A1 EP 95402230 A EP95402230 A EP 95402230A EP 95402230 A EP95402230 A EP 95402230A EP 0709481 A1 EP0709481 A1 EP 0709481A1
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Prior art keywords
steel
alloy steel
low alloy
manufacture
chemical composition
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German (de)
French (fr)
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EP0709481B1 (en
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Jean Beguinot
Frédéric Chenou
Gilbert Primon
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Industeel France SAS
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Creusot Loire SA
Creusot Loire Industrie SA
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/32Ferrous alloys, e.g. steel alloys containing chromium with boron
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/54Ferrous alloys, e.g. steel alloys containing chromium with nickel with boron

Definitions

  • the present invention relates to a low alloy steel used in particular for the manufacture of molds for plastics or for rubber.
  • the molds for plastics or for rubber are produced by machining massive metal blocks whose thickness can exceed 500mm.
  • the surface of the impression obtained by machining is most often either polished or chemically grained in order to give the objects obtained by molding the desired surface appearance.
  • any point on their surface must have a high hardness of between 250HB and 400HB and most often between 270HB and 350HB. They must also have the highest possible elastic limit and good resilience to resist shock and deformation.
  • the machining operation being very important, since it commonly represents 70% of the total cost of manufacturing the mold, the metal must be as machinable as possible and, very often, the aptitude for machining cannot be obtained by conventional additions which are too large, such as sulfur or lead, since these additions deteriorate the ability to polish or to emboss.
  • the metal used must also be as weldable as possible.
  • the metal used must have the highest possible thermal conductivity in order to facilitate heat transfers which limit the productivity of the production of molded objects.
  • blocks of low-alloy steel which are sufficiently quenching are generally used to obtain, after quenching and tempering, a martensitic or martensitic-bainitic structure having sufficient hardness, a high elastic limit, good toughness.
  • the most used steel is steel P20 according to the AISI standard or steels W1.2311 or W1.2738 according to the German standard WERKSTOFF.
  • Steel P20 contains, by weight, from 0.28% to 0.4% of Carbon, from 0.2% to 0.8% of Silicon, from 0.6% to 1% of Manganese, from 1.4 % at 2% chromium, from 0.3% to 0.55% molybdenum, the rest being iron and impurities linked to the production.
  • W1.2311 and W1.2738 steels contain, by weight, from 0.35% to 0.45% of Carbon, from 0.2% to 0.4% of Silicon, from 1.3% to 1.6% Manganese, 1.8% to 2.10% Chromium and 0.15% to 0.25% Molybdenum; W1.2738 steel also contains 0.9% to 1.2% Nickel, the rest being iron and impurities linked to the production.
  • This steel which certainly has good weldability and acceptable machinability, however has insufficient thermal conductivity.
  • the object of the invention is to provide a steel for the manufacture of molds for plastics or for rubber which, while having at least the same mechanical properties and the ability to machine known steels, has a higher thermal conductivity. at 40W / m / K to allow in particular to manufacture molds entirely of steel.
  • the subject of the invention is a low-alloy steel intended for the manufacture of molds for plastics or for rubber, the chemical composition of which comprises by weight: 0.24% ⁇ C ⁇ 0.35% 1% ⁇ Mn ⁇ 2.5% 0.3% ⁇ Cr ⁇ 2.5% 0.1% ⁇ Mo + W / 2 ⁇ 0.8% 0% ⁇ Ni ⁇ 2.5% 0% ⁇ V ⁇ 0.3% If ⁇ 0.5% 0.002% ⁇ B ⁇ 0.005% 0.005% ⁇ Al ⁇ 0.1% 0% ⁇ Ti ⁇ 0.1% P ⁇ 0.02%
  • the steel contains, 0.24% ⁇ C ⁇ 0.28% 1% ⁇ Mn ⁇ 1.3% 1% ⁇ Cr ⁇ 1.5% 0.3% ⁇ Mo + W / 2 ⁇ 0.4% 0.03% ⁇ V ⁇ 0.1%
  • the steel preferably, should contain less than 0.1% silicon.
  • Copper can also be added in order to obtain additional hardening during tempering, the steel must then contain from 0.8% to 2% of Nickel and from 0.5% to 2.5% of Copper.
  • the hardness can be improved by additions of Niobium, in contents lower than 0.1% and the machinability can be improved by additions of Sulfur, Tellurium, Selenium, Bismuth, Calcium, Antimony, Lead, Indium, Zirconium or Earths rare in contents lower than 0.1%.
  • the invention also relates to the use of a steel according to the invention for the manufacture by machining of quenched quenched steel blocks whose hardness is between 270HB and 350HB.
  • FIG. 1 represents a diagram for measuring machinability in drilling according to the Taylor method.
  • the steel contains or may contain elements such as Silicon, Copper, Nickel either as impurities or as elements of complementary alloy.
  • Copper can also be added to produce a structural hardening effect.
  • the copper content must be between 0.5% and 2% and be accompanied by a nickel content between 0.8% and 2.5%.
  • the hardness can also be adjusted by additions of Niobium in contents of less than 0.1%.
  • the machinability can be improved by adding Sulfur, Tellurium, Selenium, Bismuth, Calcium, Antimony, Lead, Indium, Zirconium or Rare earths in contents lower than 0 , 1%.
  • the chemical composition must be chosen so that U ⁇ 200 and R ⁇ 25.
  • the thermal conductivity is then greater than 40W / m / K
  • a steel is produced according to the invention, optionally by pre-oxidation with silicon, then deoxidation with aluminum, then titanium and boron are added.
  • the liquid metal thus obtained is poured in the form of a semi-finished product such as an ingot, a slab or a billet.
  • the semi-finished product is then reheated to a temperature preferably below 1300 ° C. and either forged or rolled to obtain a bar or a sheet.
  • the bar or the sheet is then quenched to obtain a martensitic or martensito-bainitic structure in all its mass.
  • the quenching can be done either directly in the hot rolling or forging if the end of rolling or end of forging temperature is less than 1000 ° C, or after austenitization at a temperature above the Ac3 point and preferably less than 1000 ° C.
  • the bars or sheets After quenching in air, oil or water depending on the dimensions, the bars or sheets are subjected to tempering above 500 ° C and preferably above 550 ° C so as to obtain a hardness between 270HB and 350HB, and preferably close to 300HB, at all points of the bars or sheets and so that the internal stresses generated by the quenching are relaxed.
  • blocks of the desired size are cut which are machined so as in particular to form the imprint of the object which it is desired to obtain by molding.
  • the surface of the impression can then be subjected to a surface treatment such as polishing or embossing to give it the desired surface appearance and possibly be nitrided or chromed.
  • a surface treatment such as polishing or embossing to give it the desired surface appearance and possibly be nitrided or chromed.
  • the difference in machinability index U results in a difference in machinability as shown in fig. 1 which represents Taylor lines in drilling for steel A and for steel P20 taken example. It can be seen in this figure that at equal cutting speed, the length that can be drilled in steel A is approximately 10 times greater than in steel P20, or, that with equal drilled length, the speed of permissible cut is 25% greater in steel A than in steel P20.
  • the weldability being all the better when the equivalent carbon or the BH coefficient is low, it is found that the steel according to the invention has better weldability than the P20 steel.
  • steel A has a thermal conductivity 17% higher than that of steel P20, moreover it has an elastic limit and a resilience markedly higher than that of steel P20.
  • the block After austenitization at 900 ° C, quenching with water, and returned to 570 ° C, the block had a hardness close to 300HB throughout the mass and:
  • This steel has a BH index better than that of steel A but it has a worse equivalent Carbon. Its machinability index is comparable to that of steel A but its thermal conductivity is 15% lower.
  • Blocks of 400mm thick made of steel B according to the invention were also made, austenitized at 920 ° C., quenched with water and returned to 560 ° C. then cooled in air.
  • the hardness at all points was between 300HB and 315HB.
  • the elastic limit Re was 878MPa, and the breaking strength Rm was 969MPa, ie a Re / Rm ratio of 0.91.
  • This steel whose analysis differs from that of steel A mainly by the silicon and nickel content, has the same advantages as steel A and moreover, it has a much better thermal conductivity.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Heat Treatment Of Steel (AREA)
  • Laminated Bodies (AREA)

Abstract

The low alloy steel comprises (wt.%): 0.24-0.35 C; 1-2.5 Mn; 0.3-2.5 Cr; 0.2-1.6 W; 0.1-0.8 (Mo+W/2); 0-25 Ni; 0-0.3 V; 0-0.5 Si; 0.002-0.005 B; 0.005-0.1 Al; 0-0.1 Ti; 0-0.02 P; and 0-2 Cu. There may also be present less than 0.1% of at least one of the following: Nb, Zr, S, Se, Te, Bi, Ca, Sb, Pb, In and rare earth elements. The remainder is Fe plus possible impurities. The compsn. also satisfies the following equations: U = 409(%C) + 19.3(%Cr + %Mo + %W/2) + %V) + 29.4(%Si) + 10(%Mn) + 7.2(%Ni) < 200 and R = 3.82(%C) + 9.79(%Si) + 3.34(%Mn) + 11.94(%P) + 2.39(%Ni) + 1.43(%Cr) + 1.43(%Mo + W/2) < 11.14.

Description

La présente invention concerne un acier faiblement allié utilisé notamment pour la fabrication de moules pour matières plastiques ou pour caoutchouc.The present invention relates to a low alloy steel used in particular for the manufacture of molds for plastics or for rubber.

Les moules pour matières plastiques ou pour caoutchouc sont fabriqués par usinage de blocs de métal massifs dont l'épaisseur peut dépasser 500mm. La surface de l'empreinte obtenue par usinage est le plus souvent soit polie soit grainée chimiquement afin de conférer aux objets obtenus par moulage l'aspect de surface souhaité. Afin de réduire au maximum l'usure des moules, tout point de leur surface doit avoir une dureté élevée comprise entre 250HB et 400HB et le plus souvent entre 270HB et 350HB. Ils doivent également avoir une limite d'élasticité la plus élevée possible et une bonne résilience pour résister aux chocs et aux déformations.The molds for plastics or for rubber are produced by machining massive metal blocks whose thickness can exceed 500mm. The surface of the impression obtained by machining is most often either polished or chemically grained in order to give the objects obtained by molding the desired surface appearance. In order to minimize mold wear, any point on their surface must have a high hardness of between 250HB and 400HB and most often between 270HB and 350HB. They must also have the highest possible elastic limit and good resilience to resist shock and deformation.

L'opération d'usinage étant très importante, puisqu'elle représente couramment 70% du coût total de fabrication du moule, le métal doit être le plus usinable possible et, très souvent, l'aptitude à l'usinage ne peut pas être obtenu par des additions classiques trop importantes tels que le Soufre ou le Plomb, car ces additions détériorent l'aptitude au polissage ou au grainage.The machining operation being very important, since it commonly represents 70% of the total cost of manufacturing the mold, the metal must be as machinable as possible and, very often, the aptitude for machining cannot be obtained by conventional additions which are too large, such as sulfur or lead, since these additions deteriorate the ability to polish or to emboss.

Les moules étant assez souvent réparés par soudure, le métal utilisé doit également être le plus soudable possible.As the molds are quite often repaired by welding, the metal used must also be as weldable as possible.

Enfin, le moulage des matières plastiques ou du caoutchouc se faisant à chaud, le métal utilisé doit avoir une conductibilité thermique la plus élevée possible afin de faciliter les transferts thermiques qui limitent la productivité de la fabrication d'objets moulés.Finally, the molding of plastics or rubber being hot, the metal used must have the highest possible thermal conductivity in order to facilitate heat transfers which limit the productivity of the production of molded objects.

Pour fabriquer les moules on utilise en général des blocs d'acier faiblement allié suffisamment trempant pour obtenir, après trempe et revenu une structure martensitique ou martensito-bainitique ayant une dureté suffisante, une limite d'élasticité élevée, une bonne ténacité.In order to manufacture the molds, blocks of low-alloy steel which are sufficiently quenching are generally used to obtain, after quenching and tempering, a martensitic or martensitic-bainitic structure having sufficient hardness, a high elastic limit, good toughness.

L'acier le plus utilisé est l'acier P20 selon la norme AISI ou les aciers W1.2311 ou W1.2738 selon la norme allemande WERKSTOFF.The most used steel is steel P20 according to the AISI standard or steels W1.2311 or W1.2738 according to the German standard WERKSTOFF.

L'acier P20 contient, en poids, de 0,28% à 0,4% de Carbone, de 0,2% à 0,8% de Silicium, de 0,6% à 1% de Manganèse, de 1,4% à 2% de Chrome, de 0,3% à 0,55% de Molybdène, le reste étant du fer et des impuretés liées à l'élaboration.Steel P20 contains, by weight, from 0.28% to 0.4% of Carbon, from 0.2% to 0.8% of Silicon, from 0.6% to 1% of Manganese, from 1.4 % at 2% chromium, from 0.3% to 0.55% molybdenum, the rest being iron and impurities linked to the production.

Les aciers W1.2311 et W1.2738 contiennent, en poids, de 0,35% à 0,45% de Carbone, de 0,2% à 0,4% de Silicium, de 1,3% à 1,6% de Manganèse, de 1,8% à 2,10% de Chrome et de 0,15% à 0,25% de Molybdène ; l'acier W1.2738 contient en outre de 0,9% à 1,2% de Nickel, le reste étant du fer et des impuretés liées à l'élaboration.W1.2311 and W1.2738 steels contain, by weight, from 0.35% to 0.45% of Carbon, from 0.2% to 0.4% of Silicon, from 1.3% to 1.6% Manganese, 1.8% to 2.10% Chromium and 0.15% to 0.25% Molybdenum; W1.2738 steel also contains 0.9% to 1.2% Nickel, the rest being iron and impurities linked to the production.

Ces aciers ont une bonne tenue à l'usure, mais il ont une soudabilité, une aptitude à l'usinage, une ténacité et une conductibilité thermique insuffisantes.These steels have good wear resistance, but they have insufficient weldability, machinability, toughness and thermal conductivity.

Afin d'améliorer l'aptitude au soudage, il a été proposé, dans la demande EP 0 431 557, un acier contenant, en poids, de 0,1% à 0,3% de Carbone, moins de 0,25% de Silicium, de 0,5% à 3,5% de Manganèse, moins de 2% de Nickel, de 1% à 3% de Chrome, de 0,03% à 2% de Molybdène, de 0,01% à 1% de Vanadium, moins de 0,002% de Bore, élément considéré comme étant une impureté nuisible, le reste étant substantiellement du fer ; la composition devant en outre satisfaire à la relation : BH = 326+847,3(%C)+18,3(%Si)-8,6(%Mn)-12,5(%Cr)≤460

Figure imgb0001
In order to improve the weldability, it has been proposed, in patent application EP 0 431 557, a steel containing, by weight, from 0.1% to 0.3% of carbon, less than 0.25% of Silicon, 0.5% to 3.5% Manganese, less than 2% Nickel, 1% to 3% Chromium, 0.03% to 2% Molybdenum, 0.01% to 1% Vanadium, less than 0.002% Boron, an element considered to be a harmful impurity, the rest being substantially iron; the composition must also satisfy the relationship: BH = 326 + 847.3 (% C) +18.3 (% Si) -8.6 (% Mn) -12.5 (% Cr) ≤460
Figure imgb0001

Compte tenu de cette relation, la teneur en Carbone doit rester inférieure à 0,238%.Given this relationship, the Carbon content must remain below 0.238%.

Cet acier qui a certes, une bonne soudabilité et une usinabilité acceptable, présente cependant une conductibilité thermique insuffisante.This steel which certainly has good weldability and acceptable machinability, however has insufficient thermal conductivity.

En fait, l'Homme du Métier choisit toujours une analyse située à l'intérieur des fourchettes indiquées de façon à obtenir une trempabilité suffisante pour pouvoir réaliser des pièces d'épaisseur pouvant dépasser 400mm ; en particulier les différents éléments ne peuvent jamais être simultanément au bas des fourchettes. De ce fait tous ces aciers ont une conductibilité thermique inférieure à 35W/m/K et lorsque, dans certains moules, il est nécessaire d'avoir certaines parties dont la conductibilité thermique est sensiblement supérieure, on réalise les parties correspondantes en alliage de Cuivre/Aluminium/Fer dont la conductibilité thermique est supérieure à 40W/m/K. Mais cette technique présente l'inconvénient de compliquer la fabrication des moules puisque ce sont alors des objets composites, de plus les alliages utilisés sont beaucoup plus coûteux que l'acier.In fact, a person skilled in the art always chooses an analysis located within the ranges indicated so as to obtain sufficient quenchability to be able to produce pieces of thickness which may exceed 400 mm; in particular the different elements can never be simultaneously at the bottom of the forks. Therefore all these steels have a thermal conductivity less than 35W / m / K and when, in some molds, it is necessary to have certain parts whose thermal conductivity is significantly higher, the corresponding parts are made of copper alloy / Aluminum / Iron with thermal conductivity greater than 40W / m / K. But this technique has the disadvantage of complicating the manufacture of molds since they are then composite objects, moreover the alloys used are much more expensive than steel.

Le but de l'invention est de proposer un acier pour la fabrication de moules pour matières plastiques ou pour caoutchouc qui, tout en ayant au moins les mêmes propriétés mécanique et d'aptitude à l'usinage des aciers connus, ait une conductibilité thermique supérieure à 40W/m/K afin de permettre notamment de fabriquer des moules entièrement en acier.The object of the invention is to provide a steel for the manufacture of molds for plastics or for rubber which, while having at least the same mechanical properties and the ability to machine known steels, has a higher thermal conductivity. at 40W / m / K to allow in particular to manufacture molds entirely of steel.

A cet effet, l'invention a pour objet un acier faiblement allié destiné à la fabrication de moules pour matières plastiques ou pour caoutchouc, dont la composition chimique comprend en poids : 0,24% ≤ C ≤ 0,35%

Figure imgb0002
1% ≤ Mn ≤ 2,5%
Figure imgb0003
0,3% ≤ Cr ≤ 2,5%
Figure imgb0004
0,1% ≤ Mo + W/2 ≤ 0,8%
Figure imgb0005
0% ≤ Ni ≤ 2,5%
Figure imgb0006
0% ≤ V ≤ 0,3%
Figure imgb0007
Si ≤ 0,5%
Figure imgb0008
0,002% ≤ B ≤ 0,005%
Figure imgb0009
0,005% ≤ Al ≤ 0,1%
Figure imgb0010
0% ≤ Ti ≤ 0,1%
Figure imgb0011
P ≤ 0,02%
Figure imgb0012
To this end, the subject of the invention is a low-alloy steel intended for the manufacture of molds for plastics or for rubber, the chemical composition of which comprises by weight: 0.24% ≤ C ≤ 0.35%
Figure imgb0002
1% ≤ Mn ≤ 2.5%
Figure imgb0003
0.3% ≤ Cr ≤ 2.5%
Figure imgb0004
0.1% ≤ Mo + W / 2 ≤ 0.8%
Figure imgb0005
0% ≤ Ni ≤ 2.5%
Figure imgb0006
0% ≤ V ≤ 0.3%
Figure imgb0007
If ≤ 0.5%
Figure imgb0008
0.002% ≤ B ≤ 0.005%
Figure imgb0009
0.005% ≤ Al ≤ 0.1%
Figure imgb0010
0% ≤ Ti ≤ 0.1%
Figure imgb0011
P ≤ 0.02%
Figure imgb0012

Cette analyse satisfaisant, en plus, aux relations suivantes : U=409(%C)+19,3[%Cr+%Mo+%W/2+%V]+29,4(%Si)+10(%Mn)+7,2(%Ni)< 200

Figure imgb0013
et, R=3,82(%C)+9,79(%Si)+3,34(%Mn)+11,94(%P)+2,39(%Ni)+1,43(%Cr)+1,43(%Mo+%W/2)<11,14
Figure imgb0014
This analysis satisfies, in addition, the following relationships: U = 409 (% C) +19.3 [% Cr +% Mo +% W / 2 +% V] +29.4 (% Si) +10 (% Mn) +7.2 (% Ni) <200
Figure imgb0013
and, R = 3.82 (% C) +9.79 (% Si) +3.34 (% Mn) +11.94 (% P) +2.39 (% Ni) +1.43 (% Cr) + 1.43 (% Mo +% W / 2) <11.14
Figure imgb0014

De préférence l'acier contient, 0,24% ≤ C ≤ 0,28%

Figure imgb0015
1% ≤ Mn ≤ 1,3%
Figure imgb0016
1% ≤ Cr ≤ 1,5%
Figure imgb0017
0,3% ≤ Mo+W/2 ≤ 0,4%
Figure imgb0018
0,03% ≤ V ≤ 0,1%
Figure imgb0019
Preferably the steel contains, 0.24% ≤ C ≤ 0.28%
Figure imgb0015
1% ≤ Mn ≤ 1.3%
Figure imgb0016
1% ≤ Cr ≤ 1.5%
Figure imgb0017
0.3% ≤ Mo + W / 2 ≤ 0.4%
Figure imgb0018
0.03% ≤ V ≤ 0.1%
Figure imgb0019

L'acier, de préférence, doit contenir moins de 0,1% de Silicium.The steel, preferably, should contain less than 0.1% silicon.

On peut ajouter en outre, du Cuivre afin d'obtenir un durcissement supplémentaire lors du revenu, l'acier doit alors contenir de 0,8% à 2% de Nickel et de 0,5% à 2,5% de Cuivre.Copper can also be added in order to obtain additional hardening during tempering, the steel must then contain from 0.8% to 2% of Nickel and from 0.5% to 2.5% of Copper.

La dureté peut être améliorée par des additions de Niobium, en des teneurs inférieures à 0,1% et l'usinabilité peut être améliorée par des additions de Soufre, Tellure, Sélénium, Bismuth, Calcium, Antimoine, Plomb, Indium, Zirconium ou Terres rares en des teneurs inférieures à 0,1%.The hardness can be improved by additions of Niobium, in contents lower than 0.1% and the machinability can be improved by additions of Sulfur, Tellurium, Selenium, Bismuth, Calcium, Antimony, Lead, Indium, Zirconium or Earths rare in contents lower than 0.1%.

L'invention a également pour objet l'utilisation d'un acier suivant l'invention pour la fabrication par usinage de blocs d'acier trempés revenus dont la dureté est comprise entre 270HB et 350HB.The invention also relates to the use of a steel according to the invention for the manufacture by machining of quenched quenched steel blocks whose hardness is between 270HB and 350HB.

L'invention va maintenant être décrite en regard de la figure 1 qui représente un diagramme de mesure d'usinabilité en perçage selon la méthode de Taylor.The invention will now be described with reference to FIG. 1 which represents a diagram for measuring machinability in drilling according to the Taylor method.

L'acier selon l'invention est un acier faiblement allié contenant principalement, en poids :

  • plus de 0,24%C pour obtenir après trempe et revenu à plus de 500°C, une dureté supérieure à 270HB, et moins de 0,35%C pour ne pas trop détériorer la soudabilité et pour limiter l'importance des ségrégations défavorables à l'usinabilité, à la polissabilité et à la grainabilité ; de préférence, la teneur en Carbone doit être comprise entre 0,24% et 0,28%.
  • plus de 1% de Manganèse pour augmenter la trempabilité de l'acier et moins de 2,5% et de préférence moins de 1,3% pour éviter de trop diminuer la conductibilité thermique de l'acier.
  • plus de 0,3% de Chrome également pour augmenter la trempabilité et notamment éviter la formation de phases ferrito-perlitiques défavorables à la polissabilité et moins de 2,5% afin de ne pas détériorer la soudabilité et d'éviter la formation d'une quantité trop importante de carbures de Chrome défavorables notamment à l'usinabilité ; de préférence la teneur en Chrome doit être comprise entre 1% et 1,5% .
  • plus de 0,1% et de préférence plus de 0,3% de Molybdène pour augmenter la trempabilité et pour ralentir l'adoucissement au revenu, mais moins de 0,8% et de préférence moins de 0,4% car, en trop grande quantité le Molybdène forme des carbures très durs défavorables à l'usinabilité, et il ségrège fortement en veines ce qui est défavorable à la polissabilité, à la grainabilité et peut également engendrer des ruptures d'outils au cours de l'usinage. Le Molybdène peut être remplacé totalement ou partiellement par du Tungstène à raison de 2% de Tungstène pour 1% de Molybdène, si bien que la teneur à prendre en compte est Mo +W/2.
  • entre 0% et 0,3% et de préférence entre 0,03% et 0,1% de Vanadium afin de produire un durcissement secondaire au cours du revenu.
  • entre 0,002% et 0,005% de Bore accompagné de 0,005% à 0,1% d'Aluminium et de 0% à 0,1% de Titane de façon à augmenter significativement la trempabilité sans détériorer les autres propriétés. L'aluminium et le Titane servent à éviter que le Bore ne se combine à l'Azote presque toujours en quantité telle qu'il faut protéger le Bore.
The steel according to the invention is a low-alloy steel containing mainly, by weight:
  • more than 0.24% C to obtain, after quenching and tempering at more than 500 ° C, a hardness greater than 270HB, and less than 0.35% C so as not to deteriorate the weldability too much and to limit the extent of unfavorable segregations machinability, polishability and grainability; preferably, the carbon content must be between 0.24% and 0.28%.
  • more than 1% of manganese to increase the hardenability of the steel and less than 2.5% and preferably less than 1.3% to avoid reducing the thermal conductivity of the steel too much.
  • more than 0.3% of chromium also to increase the hardenability and in particular to avoid the formation of ferrito-pearlitic phases unfavorable for polishability and less than 2.5% in order not to deteriorate the weldability and to avoid the formation of a too large a quantity of chromium carbides unfavorable in particular to machinability; preferably the chromium content should be between 1% and 1.5%.
  • more than 0.1% and preferably more than 0.3% of molybdenum to increase the hardenability and to slow the softening on tempering, but less than 0.8% and preferably less than 0.4% because, in excess large quantity Molybdenum forms very hard carbides unfavorable for machinability, and it segregates strongly in veins which is unfavorable for polishability, grainability and can also cause tool breaks during machining. Molybdenum can be completely or partially replaced by Tungsten at the rate of 2% of Tungsten for 1% of Molybdenum, so that the content to be taken into account is Mo + W / 2.
  • between 0% and 0.3% and preferably between 0.03% and 0.1% of Vanadium in order to produce a secondary hardening during tempering.
  • between 0.002% and 0.005% of Boron accompanied by 0.005% to 0.1% of Aluminum and from 0% to 0.1% of Titanium so as to significantly increase the quenchability without deteriorating the other properties. Aluminum and Titanium are used to prevent the Boron from combining with the Nitrogen almost always in such a quantity that it is necessary to protect the Boron.

Pour que ces additions soient efficaces, lorsque la teneur en Azote est supérieure à 50 ppm la teneur en Aluminium doit être supérieure à 0,05% lorsque la teneur en Titane est inférieure à 0,005% ; lorsque la teneur en Titane est supérieure à 0,015%, la teneur en Aluminium peut être inférieure à 0,03% et de préférence être comprise entre 0,020% et 0,030%.

  • moins de 0,02% de Phosphore qui est une impureté fragilisante.
For these additions to be effective, when the nitrogen content is greater than 50 ppm the aluminum content must be greater than 0.05% when the titanium content is less than 0.005%; when the titanium content is greater than 0.015%, the aluminum content may be less than 0.03% and preferably be between 0.020% and 0.030%.
  • less than 0.02% of Phosphorus which is an embrittling impurity.

Outre ces éléments principaux de composition chimique, l'acier contient ou peut contenir des éléments tels que le Silicium, le Cuivre, le Nickel soit à titre d'impuretés soit à titre d'éléments d'alliage complémentaire.In addition to these main elements of chemical composition, the steel contains or may contain elements such as Silicon, Copper, Nickel either as impurities or as elements of complementary alloy.

L'acier, notamment lorsqu'il est fabriqué à partir de ferrailles contient un peu de Cuivre et de Nickel. Lorsque le Nickel est en faible quantité, le Cuivre en des teneurs trop importantes créé des défauts lors du laminage à chaud ou du forgeage à chaud car il fragilise les joints de grain. En l'absence d'additions particulières, les teneurs en Nickel et Cuivre restent inférieures à 0,5% chacuneSteel, especially when made from scrap contains a little copper and nickel. When the Nickel is in small quantity, the Copper in too high contents creates defects during hot rolling or hot forging because it weakens the grain boundaries. In the absence of specific additions, the nickel and copper contents remain below 0.5% each

On peut ajouter jusqu'à 2,5% de Nickel pour augmenter la trempabilité.Up to 2.5% Nickel can be added to increase the hardenability.

On peut également ajouter du Cuivre pour produire un effet de durcissement structural. Dans ce cas, la teneur en Cuivre doit être comprise entre 0,5% et 2% et être accompagnée d'une teneur en Nickel comprise entre 0,8% et 2,5%.Copper can also be added to produce a structural hardening effect. In this case, the copper content must be between 0.5% and 2% and be accompanied by a nickel content between 0.8% and 2.5%.

La dureté peut également être ajustée par des additions de Niobium en des teneurs inférieures à 0,1%.The hardness can also be adjusted by additions of Niobium in contents of less than 0.1%.

Lorsque les exigences d'aptitude au polissage ou au grainage le permettent, on peut améliorer l'usinabilité par des additions de Soufre, Tellure, Sélénium, Bismuth, Calcium, Antimoine, Plomb, Indium, Zirconium ou Terres rares en des teneurs inférieures à 0,1%.When the requirements of aptitude for polishing or for graining allow it, the machinability can be improved by adding Sulfur, Tellurium, Selenium, Bismuth, Calcium, Antimony, Lead, Indium, Zirconium or Rare earths in contents lower than 0 , 1%.

Les inventeurs ont constaté que, dans ce domaine de composition chimique, lorsque : U=409(%C)+19,3[%Cr+(%Mo+%W/2)+%V]+29,4(%Si)+10(%Mn)+7,2(%Ni)<200

Figure imgb0020
l'usinabilité est très sensiblement meilleure que pour les aciers de type P20.The inventors have found that, in this area of chemical composition, when: U = 409 (% C) +19.3 [% Cr + (% Mo +% W / 2) +% V] +29.4 (% Si) +10 (% Mn) +7.2 (% Ni) <200
Figure imgb0020
the machinability is very significantly better than for P20 type steels.

Enfin, pour que la conductibilité thermique soit suffisante il faut que : R=3,82(%C)+9,79(%Si)+3,34(%Mn)+11,94(%P)+2,39(%Ni)+1,43(%Cr)+1,43(%Mo+%W/2)<11,14

Figure imgb0021
Finally, for the thermal conductivity to be sufficient, it is necessary that: R = 3.82 (% C) +9.79 (% Si) +3.34 (% Mn) +11.94 (% P) +2.39 (% Ni) +1.43 (% Cr) + 1.43 (% Mo +% W / 2) <11.14
Figure imgb0021

Aussi, la composition chimique doit être choisie pour que U < 200 et R < 25. La conductibilité thermique est alors supérieure à 40W/m/KAlso, the chemical composition must be chosen so that U <200 and R <25. The thermal conductivity is then greater than 40W / m / K

Pour fabriquer un moule, on élabore un acier selon l'invention en faisant éventuellement une prédésoxydation au Silicium, puis une désoxydation à l'aluminium, puis on ajoute le titane et le Bore.To make a mold, a steel is produced according to the invention, optionally by pre-oxidation with silicon, then deoxidation with aluminum, then titanium and boron are added.

Le métal liquide ainsi obtenu est coulé sous forme d'un demi produit tel qu'un lingot, une brame ou une billette.The liquid metal thus obtained is poured in the form of a semi-finished product such as an ingot, a slab or a billet.

Le demi produit est alors réchauffé à une température de préférence inférieure à 1300°C et soit forgé, soit laminé pour obtenir une barre ou une tôle.The semi-finished product is then reheated to a temperature preferably below 1300 ° C. and either forged or rolled to obtain a bar or a sheet.

La barre ou la tôle est alors trempée pour obtenir dans toute sa masse une structure martensitique ou martensito-bainitique.The bar or the sheet is then quenched to obtain a martensitic or martensito-bainitic structure in all its mass.

La trempe peut se faire soit directement dans la chaude de laminage ou de forgeage si la température de fin de laminage ou de fin de forgeage est inférieure à 1000°C, soit après austénitisation à une température supérieure au point Ac₃ et de préférence inférieure à 1000°C.The quenching can be done either directly in the hot rolling or forging if the end of rolling or end of forging temperature is less than 1000 ° C, or after austenitization at a temperature above the Ac₃ point and preferably less than 1000 ° C.

Après trempe à l'air, à l'huile ou à l'eau selon les dimensions, les barres ou tôles sont soumises à un revenu à température supérieure à 500°C et de préférence supérieure à 550°C de façon à obtenir une dureté comprise entre 270HB et 350HB, et de préférence voisine de 300HB, en tous points des barres ou tôles et de telle sorte que les contraintes internes engendrées par la trempe soient relaxées.After quenching in air, oil or water depending on the dimensions, the bars or sheets are subjected to tempering above 500 ° C and preferably above 550 ° C so as to obtain a hardness between 270HB and 350HB, and preferably close to 300HB, at all points of the bars or sheets and so that the internal stresses generated by the quenching are relaxed.

On découpe alors des blocs de dimension voulue qui sont usinés de façon notamment à former l'empreinte de l'objet qu'on souhaite obtenir par moulage.Then blocks of the desired size are cut which are machined so as in particular to form the imprint of the object which it is desired to obtain by molding.

La surface de l'empreinte peut alors être soumise à un traitement de surface tel qu'un polissage ou un grainage pour lui donner l'aspect de surface souhaité et éventuellement être nitrurée ou chromée.The surface of the impression can then be subjected to a surface treatment such as polishing or embossing to give it the desired surface appearance and possibly be nitrided or chromed.

A titre d'exemple, on a réalisé des moules avec l'acier A de composition : (% en poids) C = 0,25%

Figure imgb0022
Si = 0,25%
Figure imgb0023
Mn = 1,1%
Figure imgb0024
Cr = 1,3%
Figure imgb0025
Mo = 0,35%
Figure imgb0026
Ni = 0,25%
Figure imgb0027
V = 0,04%
Figure imgb0028
Cu = 0,3 %
Figure imgb0029
B = 0,0027%
Figure imgb0030
Al = 0,025%
Figure imgb0031
Ti = 0,020%
Figure imgb0032
S = 0,001%
Figure imgb0033
P = 0,010%
Figure imgb0034
For example, molds were made with steel A of composition: (% by weight) C = 0.25%
Figure imgb0022
If = 0.25%
Figure imgb0023
Mn = 1.1%
Figure imgb0024
Cr = 1.3%
Figure imgb0025
Mo = 0.35%
Figure imgb0026
Ni = 0.25%
Figure imgb0027
V = 0.04%
Figure imgb0028
Cu = 0.3%
Figure imgb0029
B = 0.0027%
Figure imgb0030
Al = 0.025%
Figure imgb0031
Ti = 0.020%
Figure imgb0032
S = 0.001%
Figure imgb0033
P = 0.010%
Figure imgb0034

On a réalisé des blocs de 400mm d'épaisseur, austénitisés à 900°C pendant 1 heure, trempés à l'eau puis revenus à 550°C pendant 1 heure et refroidis à l'air. On a obtenu ainsi une structure martensito-bainitique de dureté comprise entre 300HB et 318HB en tous points du produit. La limite d'élasticité Re est de 883MPa et la résistance à la rupture Rm de 970MPa, soit un rapport Re/Rm voisine de 0,91 ; la résilience KCV à + 20°C est de l'ordre de 60J/cm.400 mm thick blocks were produced, austenitized at 900 ° C. for 1 hour, soaked in water and then returned to 550 ° C. for 1 hour and cooled in air. There was thus obtained a martensito-bainitic structure of hardness between 300HB and 318HB at all points of the product. The elastic limit Re is 883MPa and the breaking strength Rm is 970MPa, ie a Re / Rm ratio close to 0.91; the resilience KCV at + 20 ° C is around 60J / cm.

Le Carbone équivalent de cet acier calculé selon la formule de l'IIW. Ceq = C+Mn/6+(Cr+Mo+V)/5+(Ni+Cu)/15

Figure imgb0035
est : Ceq = 0,808
Figure imgb0036
l'indice BH est : BH = 508
Figure imgb0037
l'indice d'usinabilité est : U = 151
Figure imgb0038
la conductibilité thermique est : λ= 41Wm -1 K -1
Figure imgb0039
The equivalent carbon of this steel calculated according to the IIW formula. Ceq = C + Mn / 6 + (Cr + Mo + V) / 5 + (Ni + Cu) / 15
Figure imgb0035
East : Ceq = 0.808
Figure imgb0036
the BH index is: BH = 508
Figure imgb0037
the machinability index is: U = 151
Figure imgb0038
the thermal conductivity is: λ = 41Wm -1 K -1
Figure imgb0039

A titre de comparaison, un bloc de même dimension réalisé dans un acier de type P20 de composition, C = 0,34%

Figure imgb0040
Si = 0,45%
Figure imgb0041
Mn = 0,95%
Figure imgb0042
Cr = 1,85%
Figure imgb0043
Ni = 0,3%
Figure imgb0044
Mo = 0,38%
Figure imgb0045
après austénitisation à 900°C, trempe à l'eau et revenu à 580°C pendant 1 heure, la dureté était comparable et centrée autour de 300HB. La limite d'élasticité Re était de 825 MPa et la résistance à la rupture Rm de 1010 MPa soit un rapport Re/Rm voisin de 0,82. La résilience KCV à +20°C était de l'ordre de 20J/cm.By way of comparison, a block of the same dimension produced in a P20 type steel of composition, C = 0.34%
Figure imgb0040
If = 0.45%
Figure imgb0041
Mn = 0.95%
Figure imgb0042
Cr = 1.85%
Figure imgb0043
Ni = 0.3%
Figure imgb0044
Mo = 0.38%
Figure imgb0045
after austenitization at 900 ° C, quenching with water and returning to 580 ° C for 1 hour, the hardness was comparable and centered around 300HB. The elastic limit Re was 825 MPa and the breaking strength Rm of 1010 MPa, ie a Re / Rm ratio close to 0.82. The KCV resilience at + 20 ° C was of the order of 20 J / cm.

Le Carbone équivalent était : Ceq = 0,964

Figure imgb0046
The equivalent Carbon was: Ceq = 0.964
Figure imgb0046

Le coefficient BH : BH = 591

Figure imgb0047
The BH coefficient: BH = 591
Figure imgb0047

L'indice d'usinabilité : U = 207

Figure imgb0048
The machinability index: U = 207
Figure imgb0048

La conductibilité thermique : λ= 35Wm -1 K -1

Figure imgb0049
Thermal conductivity: λ = 35Wm -1 K -1
Figure imgb0049

La différence d'indice d'usinabilité U se traduit par une différence d'aptitude à l'usinage comme l'indique la fig.1 qui représente des droites de Taylor en perçage pour l'acier A et pour l'acier P20 pris en exemple. On constate sur cette figure qu'à vitesse de coupe égale, la longueur qu'on peut percer dans l'acier A est environ 10 fois plus importante que dans l'acier P20, ou, qu'à longueur percée égale, la vitesse de coupe admissible est 25% plus importante dans l'acier A que dans l'acier P20.The difference in machinability index U results in a difference in machinability as shown in fig. 1 which represents Taylor lines in drilling for steel A and for steel P20 taken example. It can be seen in this figure that at equal cutting speed, the length that can be drilled in steel A is approximately 10 times greater than in steel P20, or, that with equal drilled length, the speed of permissible cut is 25% greater in steel A than in steel P20.

La soudabilité étant d'autant meilleure que le Carbone équivalent ou le coefficient BH est faible on constate que l'acier selon l'invention a une meilleure soudabilité que l'acier P20.The weldability being all the better when the equivalent carbon or the BH coefficient is low, it is found that the steel according to the invention has better weldability than the P20 steel.

On constate que l'acier A a une conductibilité thermique 17% plus élevée que celle de l'acier P20, de plus il a une limite d'élasticité et une résilience nettement supérieure à celles de l'acier P20.It is found that steel A has a thermal conductivity 17% higher than that of steel P20, moreover it has an elastic limit and a resilience markedly higher than that of steel P20.

A titre de comparaison également, on a réalisé un bloc de dimension comparable en acier de composition : C = 0,17%

Figure imgb0050
Si = 0,09%
Figure imgb0051
Mn = 2,15%
Figure imgb0052
Cr = 1,45%
Figure imgb0053
Mo = 1,08%
Figure imgb0054
V = 0,55%
Figure imgb0055
B = 0,0007%
Figure imgb0056
Also for comparison, a block of comparable size was made of steel of composition: C = 0.17%
Figure imgb0050
If = 0.09%
Figure imgb0051
Mn = 2.15%
Figure imgb0052
Cr = 1.45%
Figure imgb0053
Mo = 1.08%
Figure imgb0054
V = 0.55%
Figure imgb0055
B = 0.0007%
Figure imgb0056

Après austénitisation à 900°C, trempe à l'eau, et revenu à 570°C, le bloc avait une dureté voisine de 300HB dans toute la masse et :After austenitization at 900 ° C, quenching with water, and returned to 570 ° C, the block had a hardness close to 300HB throughout the mass and:

Le Carbone équivalent était : Ceq = 1,144

Figure imgb0057
The equivalent Carbon was: Ceq = 1.144
Figure imgb0057

Le coefficient BH était : BH = 435

Figure imgb0058
The BH coefficient was: BH = 435
Figure imgb0058

L'indice d'usinabilité U U = 153

Figure imgb0059
Machinability index U U = 153
Figure imgb0059

La conductibilité thermique : λ = 35Wm -1 K -1

Figure imgb0060
Thermal conductivity: λ = 35Wm -1 K -1
Figure imgb0060

Cet acier a un indice BH meilleur que celui de l'acier A mais il a un Carbone équivalent plus mauvais. Son indice d'usinabilité est comparable à celui de l'acier A mais sa conductibilité thermique est plus faible de 15%.This steel has a BH index better than that of steel A but it has a worse equivalent Carbon. Its machinability index is comparable to that of steel A but its thermal conductivity is 15% lower.

On a également fabriqué des blocs de 400mm d'épaisseur en acier B selon l'invention austénitisés à 920°C, trempés à l'eau et revenus à 560°C puis refroidis à l'air. La dureté en tout point était comprise entre 300HB et 315HB. La limite d'élasticité Re était de 878MPa, et la résistance à la rupture Rm de 969MPa soit un rapport Re/Rm de 0,91.Blocks of 400mm thick made of steel B according to the invention were also made, austenitized at 920 ° C., quenched with water and returned to 560 ° C. then cooled in air. The hardness at all points was between 300HB and 315HB. The elastic limit Re was 878MPa, and the breaking strength Rm was 969MPa, ie a Re / Rm ratio of 0.91.

La composition de l'acier était : C = 0,25%

Figure imgb0061
Si = 0,1%
Figure imgb0062
Mn = 1,3 %
Figure imgb0063
Cr = 1,3%
Figure imgb0064
Mo = 0,4%
Figure imgb0065
V = 0,01%
Figure imgb0066
B = 0,0025%
Figure imgb0067
Al = 0,055%
Figure imgb0068
S = 0,002%
Figure imgb0069
P = 0,015%
Figure imgb0070
Ni = 0,8%
Figure imgb0071
Cu = 0,35%
Figure imgb0072
The composition of the steel was: C = 0.25%
Figure imgb0061
If = 0.1%
Figure imgb0062
Mn = 1.3%
Figure imgb0063
Cr = 1.3%
Figure imgb0064
Mo = 0.4%
Figure imgb0065
V = 0.01%
Figure imgb0066
B = 0.0025%
Figure imgb0067
Al = 0.055%
Figure imgb0068
S = 0.002%
Figure imgb0069
P = 0.015%
Figure imgb0070
Ni = 0.8%
Figure imgb0071
Cu = 0.35%
Figure imgb0072

Le carbone équivalent était : Ceq = 0,83

Figure imgb0073
The equivalent carbon was: Ceq = 0.83
Figure imgb0073

Le coefficient BH était : BH = 512

Figure imgb0074
The BH coefficient was: BH = 512
Figure imgb0074

L'indice d'usinabilité était : U = 153

Figure imgb0075
The machinability index was: U = 153
Figure imgb0075

La conductibilité thermique : λ = 44Wm -1 K -1

Figure imgb0076
Thermal conductivity: λ = 44Wm -1 K -1
Figure imgb0076

Cet acier, dont l'analyse se distingue de celle de l'acier A principalement par la teneur en Silicium et en Nickel présente les mêmes avantages que l'acier A et de plus, il a une conductibilité thermique bien meilleure.This steel, whose analysis differs from that of steel A mainly by the silicon and nickel content, has the same advantages as steel A and moreover, it has a much better thermal conductivity.

Claims (11)

Acier faiblement allié dont la composition chimique comprend, en poids: 0,24% ≤ C ≤ 0,35%
Figure imgb0077
1% ≤ Mn ≤ 2,5%
Figure imgb0078
0,3% ≤ Cr ≤ 2,5%
Figure imgb0079
0,1% ≤ Mo+W/2 ≤ 0,8%
Figure imgb0080
0,1% ≤ W/2 ≤ 0,8%
Figure imgb0081
Ni ≤ 2,5%
Figure imgb0082
0% ≤ V ≤ 0,3%
Figure imgb0083
Si ≤ 0,5%
Figure imgb0084
0,002% ≤ B ≤ 0,005%
Figure imgb0085
0,005% ≤ Al ≤ 0,1%
Figure imgb0086
0% ≤ Ti ≤ 0,1%
Figure imgb0087
P ≤ 0,02%
Figure imgb0088
Cu ≤ 2%
Figure imgb0089
éventuellement, au moins un élément pris parmi Nb, Zr, S, Se, Te, Bi, Ca, Sb, Pb, In et Terres rares, en des teneurs inférieures à 0,1%, le reste étant du fer et des impuretés liées à l'élaboration,
la composition chimique satisfaisant, en outre, les relations : U=409(%C)+19,3[%Cr+(%Mo+%W/2)+%V]+29,4(%Si)+10(%Mn)+7,2(%Ni)<200
Figure imgb0090
et, R=3,82(%C)+9,79(%Si)+3,34(%Mn)+11,94(%P)+2,39(%Ni)+1,43(%Cr)+1,43(%Mo+%W/2)<11,14
Figure imgb0091
Low alloy steel whose chemical composition includes, by weight: 0.24% ≤ C ≤ 0.35%
Figure imgb0077
1% ≤ Mn ≤ 2.5%
Figure imgb0078
0.3% ≤ Cr ≤ 2.5%
Figure imgb0079
0.1% ≤ Mo + W / 2 ≤ 0.8%
Figure imgb0080
0.1% ≤ W / 2 ≤ 0.8%
Figure imgb0081
Ni ≤ 2.5%
Figure imgb0082
0% ≤ V ≤ 0.3%
Figure imgb0083
If ≤ 0.5%
Figure imgb0084
0.002% ≤ B ≤ 0.005%
Figure imgb0085
0.005% ≤ Al ≤ 0.1%
Figure imgb0086
0% ≤ Ti ≤ 0.1%
Figure imgb0087
P ≤ 0.02%
Figure imgb0088
Cu ≤ 2%
Figure imgb0089
optionally, at least one element chosen from Nb, Zr, S, Se, Te, Bi, Ca, Sb, Pb, In and Rare earths, in contents of less than 0.1%, the rest being iron and bound impurities in the development,
the chemical composition satisfying, moreover, the relationships: U = 409 (% C) +19.3 [% Cr + (% Mo +% W / 2) +% V] +29.4 (% Si) +10 (% Mn) +7.2 (% Ni) <200
Figure imgb0090
and, R = 3.82 (% C) +9.79 (% Si) +3.34 (% Mn) +11.94 (% P) +2.39 (% Ni) +1.43 (% Cr) + 1.43 (% Mo +% W / 2) <11.14
Figure imgb0091
Acier faiblement allié selon la revendication 1 caractérisée en ce que la composition chimique de l'acier faiblement allié comprend, en poids : 0,24% ≤ C ≤ 0,28%
Figure imgb0092
1% ≤ Mn ≤ 1,3%
Figure imgb0093
1% ≤ Cr ≤ 1,5%
Figure imgb0094
0,3% ≤ Mo+W/2 ≤ 0,4%
Figure imgb0095
0,03% ≤ V ≤ 0,1%
Figure imgb0096
Low alloy steel according to Claim 1, characterized in that the chemical composition of the low alloy steel comprises, by weight: 0.24% ≤ C ≤ 0.28%
Figure imgb0092
1% ≤ Mn ≤ 1.3%
Figure imgb0093
1% ≤ Cr ≤ 1.5%
Figure imgb0094
0.3% ≤ Mo + W / 2 ≤ 0.4%
Figure imgb0095
0.03% ≤ V ≤ 0.1%
Figure imgb0096
Acier faiblement allié selon la revendication 1 ou la revendication 2 caractérisé en ce que Si ≤ 0,1%Low alloy steel according to claim 1 or claim 2 characterized in that Si ≤ 0.1% Acier faiblement allié selon l'une quelconque des revendications 1 à 3 caractérisé en ce que : 0,5% ≤ Ni ≤ 2,5%
Figure imgb0097
0,5% ≤ Cu ≤ 2%
Figure imgb0098
Low alloy steel according to any one of Claims 1 to 3, characterized in that: 0.5% ≤ Ni ≤ 2.5%
Figure imgb0097
0.5% ≤ Cu ≤ 2%
Figure imgb0098
Utilisation pour la fabrication d'un moule pour matières plastiques ou pour caoutchouc par usinage d'au moins un bloc d'acier trempé revenu, d'un acier faiblement allié dont la composition chimique comprend, en poids : 0,24% ≤ C ≤ 0,35%
Figure imgb0099
1% ≤ Mn ≤ 2,5%
Figure imgb0100
0,3% ≤ Cr ≤ 2,5%
Figure imgb0101
0,1% ≤ Mo+W/2 ≤ 0,8%
Figure imgb0102
Ni ≤ 2,5%
Figure imgb0103
0% ≤ V ≤ 0,3%
Figure imgb0104
Si ≤ 0,5%
Figure imgb0105
0,002% ≤ B ≤ 0,005%
Figure imgb0106
0,005% ≤ Al ≤ 0,1%
Figure imgb0107
0% ≤ Ti ≤ 0,1%
Figure imgb0108
P ≤ 0,02%
Figure imgb0109
Cu ≤ 2%
Figure imgb0110
éventuellement, au moins un élément pris parmi Nb, Zr, S, Se, Te, Bi, Ca, Sb, Pb, In et Terres rares, en des teneurs inférieures à 0,1%, le reste étant du fer et des impuretés liées à l'élaboration,
la composition chimique satisfaisant, en outre, les relations : U=409(%C)+19,3[%Cr+(%Mo+%W/2)+%V]+29,4(%Si)+10(%Mn)+7,2(%Ni)<200
Figure imgb0111
et, R=3,82(%C)+9,79(%Si)+3,34(%Mn) +11,94(%P)+2,39(%Ni)+1,43(%Cr)+1,43(%Mo+%W/2)<11,14
Figure imgb0112
Use for the manufacture of a mold for plastics or for rubber by machining at least one block of tempered tempered steel, of low-alloy steel whose chemical composition comprises, by weight: 0.24% ≤ C ≤ 0.35%
Figure imgb0099
1% ≤ Mn ≤ 2.5%
Figure imgb0100
0.3% ≤ Cr ≤ 2.5%
Figure imgb0101
0.1% ≤ Mo + W / 2 ≤ 0.8%
Figure imgb0102
Ni ≤ 2.5%
Figure imgb0103
0% ≤ V ≤ 0.3%
Figure imgb0104
If ≤ 0.5%
Figure imgb0105
0.002% ≤ B ≤ 0.005%
Figure imgb0106
0.005% ≤ Al ≤ 0.1%
Figure imgb0107
0% ≤ Ti ≤ 0.1%
Figure imgb0108
P ≤ 0.02%
Figure imgb0109
Cu ≤ 2%
Figure imgb0110
optionally, at least one element chosen from Nb, Zr, S, Se, Te, Bi, Ca, Sb, Pb, In and Rare earths, in contents of less than 0.1%, the rest being iron and bound impurities in the development,
the chemical composition satisfying, moreover, the relationships: U = 409 (% C) +19.3 [% Cr + (% Mo +% W / 2) +% V] +29.4 (% Si) +10 (% Mn) +7.2 (% Ni) <200
Figure imgb0111
and, R = 3.82 (% C) +9.79 (% Si) +3.34 (% Mn) +11.94 (% P) +2.39 (% Ni) +1.43 (% Cr) + 1.43 (% Mo +% W / 2) <11.14
Figure imgb0112
Utilisation d'un acier selon la revendication 5 pour la fabrication d'un moule pour matières plastiques ou pour caoutchouc, par usinage d'au moins un bloc de l'acier, trempé revenu, de dureté comprise entre 270HB et 350HB.Use of a steel according to claim 5 for the manufacture of a mold for plastics or for rubber, by machining at least one block of steel, quenched tempered, of hardness between 270HB and 350HB. Acier faiblement allié dont la composition chimique comprend, en poids : 0,24% ≤ C ≤ 0,28%
Figure imgb0113
1% ≤ Mn ≤ 1,3%
Figure imgb0114
0,3% ≤ Cr ≤ 1,5%
Figure imgb0115
0,3% ≤ Mo + W/2 ≤ 0,4%
Figure imgb0116
Ni ≤ 2,5%
Figure imgb0117
0% ≤ V ≤ 0,3%
Figure imgb0118
Si ≤ 0,5%
Figure imgb0119
0,002% ≤ B ≤ 0,005%
Figure imgb0120
0,005% ≤ Al ≤ 0,1%
Figure imgb0121
0% ≤ Ti ≤ 0,1%
Figure imgb0122
P ≤ 0,02%
Figure imgb0123
Cu ≤ 2%
Figure imgb0124
éventuellement, au moins un élément pris parmi Nb, Zr, S, Se, Te, Bi, Ca, Sb, Pb, In et Terres rares, en des teneurs inférieures à 0,1%, le reste étant du fer et des impuretés liées à l'élaboration,
la composition chimique satisfaisant, en outre, les relations : U=409(%C)+19,3[%Cr+(%Mo+%W/2)+%V]+29,4(%Si)+10(%Mn)+7,2(%Ni)<200
Figure imgb0125
et, R=3,82(%C)+9,79(%Si)+3,34(%Mn)+11,94(%P)+2,39(%Ni)+1,43(%Cr)+1,43(%Mo+%W/2)<11,14
Figure imgb0126
Low alloy steel whose chemical composition includes, by weight: 0.24% ≤ C ≤ 0.28%
Figure imgb0113
1% ≤ Mn ≤ 1.3%
Figure imgb0114
0.3% ≤ Cr ≤ 1.5%
Figure imgb0115
0.3% ≤ Mo + W / 2 ≤ 0.4%
Figure imgb0116
Ni ≤ 2.5%
Figure imgb0117
0% ≤ V ≤ 0.3%
Figure imgb0118
If ≤ 0.5%
Figure imgb0119
0.002% ≤ B ≤ 0.005%
Figure imgb0120
0.005% ≤ Al ≤ 0.1%
Figure imgb0121
0% ≤ Ti ≤ 0.1%
Figure imgb0122
P ≤ 0.02%
Figure imgb0123
Cu ≤ 2%
Figure imgb0124
optionally, at least one element chosen from Nb, Zr, S, Se, Te, Bi, Ca, Sb, Pb, In and Rare earths, in contents of less than 0.1%, the rest being iron and bound impurities in the development,
the chemical composition satisfying, moreover, the relationships: U = 409 (% C) +19.3 [% Cr + (% Mo +% W / 2) +% V] +29.4 (% Si) +10 (% Mn) +7.2 (% Ni) <200
Figure imgb0125
and, R = 3.82 (% C) +9.79 (% Si) +3.34 (% Mn) +11.94 (% P) +2.39 (% Ni) +1.43 (% Cr) + 1.43 (% Mo +% W / 2) <11.14
Figure imgb0126
Acier faiblement allié selon la revendication 7 caractérisée en ce que la composition chimique de l'acier faiblement allié comprend, en poids : Si ≤ 0,1%Low alloy steel according to Claim 7, characterized in that the chemical composition of the low alloy steel comprises, by weight: Si ≤ 0.1% Acier faiblement allié selon l'une quelconque des revendications 7 ou 8 caractérisé en ce que : 0,5% ≤ Ni ≤ 2,5%
Figure imgb0127
0,5% ≤ Cu ≤ 2%
Figure imgb0128
Low-alloy steel according to either of Claims 7 and 8, characterized in that: 0.5% ≤ Ni ≤ 2.5%
Figure imgb0127
0.5% ≤ Cu ≤ 2%
Figure imgb0128
Utilisation d'un acier selon l'une quelconque des revendications 7 à 9 pour la fabrication d'un moule pour matières plastiques ou pour caoutchouc, caractérisée en ce que le moule est fabriqué par usinage d'au moins un bloc de l'acier, trempé revenu.Use of a steel according to any one of Claims 7 to 9 for the manufacture of a mold for plastics or for rubber, characterized in that the mold is produced by machining at least one block of steel, tempered income. Utilisation d'un acier selon la revendication 10 pour la fabrication d'un moule pour matières plastiques ou pour caoutchouc, par usinage d'au moins un bloc de l'acier, trempé revenu, et de dureté comprise entre 270HB et 350HB.Use of a steel according to claim 10 for the manufacture of a mold for plastics or for rubber, by machining at least one block of steel, quenched tempered, and of hardness between 270HB and 350HB.
EP95402230A 1994-10-31 1995-10-06 Low alloy steel for the manufacture of moulds for plastic materials or for rubber articles Expired - Lifetime EP0709481B1 (en)

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FR9413029A FR2726287B1 (en) 1994-10-31 1994-10-31 LOW ALLOY STEEL FOR THE MANUFACTURE OF MOLDS FOR PLASTICS OR FOR RUBBER
FR9413029 1994-10-31

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