EP0708348A1 - Vorrichtung zum Schutz internes Aufheizung eines metallischen Rohres mit mindestens einer optischen Faser und Durchführungsverfahren - Google Patents
Vorrichtung zum Schutz internes Aufheizung eines metallischen Rohres mit mindestens einer optischen Faser und Durchführungsverfahren Download PDFInfo
- Publication number
- EP0708348A1 EP0708348A1 EP95402220A EP95402220A EP0708348A1 EP 0708348 A1 EP0708348 A1 EP 0708348A1 EP 95402220 A EP95402220 A EP 95402220A EP 95402220 A EP95402220 A EP 95402220A EP 0708348 A1 EP0708348 A1 EP 0708348A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- tube
- metal tube
- auxiliary
- metal
- closure zone
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 239000013307 optical fiber Substances 0.000 title claims abstract description 17
- 238000010438 heat treatment Methods 0.000 title claims abstract description 11
- 238000000034 method Methods 0.000 title claims abstract description 5
- 239000002184 metal Substances 0.000 claims abstract description 59
- 229910052751 metal Inorganic materials 0.000 claims abstract description 59
- 238000003466 welding Methods 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 13
- 238000001816 cooling Methods 0.000 claims abstract description 7
- 239000000835 fiber Substances 0.000 claims description 11
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 239000002470 thermal conductor Substances 0.000 claims description 2
- 230000003287 optical effect Effects 0.000 abstract description 5
- 238000003780 insertion Methods 0.000 abstract description 3
- 230000037431 insertion Effects 0.000 abstract description 3
- 239000004020 conductor Substances 0.000 abstract 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 4
- 229910052739 hydrogen Inorganic materials 0.000 description 4
- 239000001257 hydrogen Substances 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 229910052729 chemical element Inorganic materials 0.000 description 2
- 238000013016 damping Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 239000012809 cooling fluid Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000009931 harmful effect Effects 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
- 230000002829 reductive effect Effects 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/26—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
- H01B13/2613—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping by longitudinal lapping
- H01B13/2633—Bending and welding of a metallic screen
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
- B23K26/703—Cooling arrangements
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
- G02B6/4479—Manufacturing methods of optical cables
- G02B6/4486—Protective covering
- G02B6/4488—Protective covering using metallic tubes
Definitions
- the present invention relates to the continuous manufacture of a sealed metal tube containing at least one optical fiber. It relates more particularly to a set of protection against internal heating of such a metal tube, intended to limit the transmission towards the inside of the tube of the heat received for its lengthwise closure, and to a method of implementation of this set.
- Transmission optical fibers intended in particular for a submarine optical cable, are commonly placed under a metal tube, for example made of steel, ensuring mechanical protection and sealing around each fiber or all of the optical fibers. interior, in the cable structure.
- It consists in deforming a flat metal strip to put it in the form of an open tube, in guiding the optical fiber in the open tube and in closing the tube lengthwise around the fiber, by laser welding of the edges of the opening.
- the fiber is guided in the metal tube by an auxiliary tube, which penetrates into the open metal tube and extends into the latter beyond its laser closure.
- the optical fiber guide tube can also ensure the introduction of a damping material into the metal tube, for example a filling gel in which the fiber is embedded in the closed metal tube.
- This guide tube is simple for simultaneously introducing the fiber and the filling material into the metal tube or is with two concentric walls for the separate introduction of the fiber through the central channel and the filling material through the channel peripheral ring.
- the guide tube is made of a material capable of withstanding high temperatures for closing the metal tube.
- the material of the guide tube can be composite and include an external material of low thermal conductivity and an internal material of high thermal conductivity, so that the thermal energy received and released by the closure point is practically not transmitted to the or the interior optical fibers and / or the damping material.
- Such a guide tube is expensive and difficult to produce. It does not always provide sufficient protection for the interior of the metal tube, to properly limit the internal heating of the metal tube, in particular when it is closed by laser welding. In particular, it does not make it possible to avoid certain generation of hydrogen in the filling gel, thereby disturbing the transmission characteristics of the optical fibers and increasing the attenuation of the transmitted optical signal.
- the metal tube is cooled immediately after the lengthwise welding of the tube, to reduce the heating of the metal tube as quickly as possible. This cooling is useful but insufficient.
- Another known solution for avoiding the harmful effects of the heating of the filling gel, due to the welding of the tube, consists in integrating a chemical element absorbing the hydrogen molecules generated therein. This solution is effective but very expensive.
- the object of the present invention is to avoid the drawbacks of the solutions known above, by simply providing thermal protection for the optical fibers and for any gel for filling the metal tube.
- It relates to a set of protection against internal heating of a metal tube containing at at least one optical fiber, associated with a fixed laser welding station defining a closure zone on said metal tube driven opposite said station and with a first auxiliary tube ensuring the guidance and insertion of each fiber in said metal tube and s 'extending therein beyond said closure zone, characterized in that it comprises a thermal diffuser mounted in said metal tube and interposed between said first auxiliary tube and said closure zone defined on said metal tube at right of said laser welding station.
- the invention also relates to a method of implementing said assembly, said metal tube being formed from a deformed initial flat metal strip, characterized in that it consists in giving to the metal tube driven opposite said welding station by laser, a section of value greater than that of a desired final section and of ovoid shape having a first so-called substantially circular upper half, on which said closure zone is centered, and a second so-called substantially V-shaped second half, with semi bottom -circular of radius smaller than that of said first half and substantially equal to that of said first auxiliary tube accommodating therein, and to reduce and make circular the ovoid section, beyond the level of the end of each auxiliary tube in said metal tube.
- a flat strip 1 of stainless steel continuously scrolls along arrow 2 through a set 3 of sets of rollers deforming it gradually to form it into a tube, then opposite a welding torch laser 4 ensuring the tight closure along the metal tube and through a die 5 for final shaping of the closed tube.
- This flat ribbon is taken from a storage roll (not shown) and is of course adequately degreased before being shaped into a tube. It is further indicated that it is driven along arrow 2 by a means located upstream of the assembly 3 of the sets of deformation rollers and by a means located downstream of the die 5 of final shaping or constituted by this Faculty.
- the tube at the outlet of the die 5 is stored on a receiving coil.
- the tube closed by the laser torch 4 is designated under the reference 6 and the final tube obtained at the outlet of the die 5 is designated under the reference 7.
- a first auxiliary tube 10 of the capillary tube type is assigned to guiding and inserting optical fibers 11 into the metal tube 6.
- This auxiliary tube enters, at an intermediate point of the sets of rollers of the assembly 3, in the tube still widely open at this level. It extends inside the closed tube 6, beyond the zone of closure by the laser torch 4.
- a second auxiliary tube 12 of the capillary tube type, or preferably two identical second auxiliary tubes 12 and 13 as seen in FIG. 2, also enter the tube which is still wide open and extend side by side in the closed tube 6 beyond the area closed by the laser torch. They are used for injecting a filling gel 14 into the tube 6, in which the fibers will be completely embedded in the final tube 7 obtained.
- These tubes 10, 12 and 13 are preferably made of stainless steel.
- the assembly for protection against internal heating of the metal tube 6, at the level of the laser torch essentially comprises a thermal diffuser 15, internal to the metal tube and situated between on the one hand the auxiliary tubes 10 and 12 and on the other hand the closing zone of the metal tube 6.
- This diffuser extends in width and in length on either side of the closing zone. It is preferably constituted by a plate made of a material which is a good thermal conductor, in particular copper. It is fixed to the two second capillary tubes 12 and 13 for injecting filling gel, by being for example welded thereto, facing the closure zone and therefore opposite the capillary tube 10 for guiding and d insertion of the fibers, the latter being below the auxiliary tubes 12 and 13 in the metal tube 6.
- This diffuser which receives energy from the laser torch over a so-called impact area, distributes this energy over its entire surface and its entire thickness. This has the effect of lowering the maximum temperature value of the impact zone, compared to a closure system having a laser torch of the same energy but not having such a diffuser. This maximum value thus remains below the temperature threshold from which the phenomenon of generation of hydrogen in the filling gel is triggered.
- This protective assembly also advantageously comprises an external device 16 for cooling the metal tube 6, located just downstream of the laser welding torch 4, as illustrated in FIG. 1.
- This device consists of an annular enclosure mounted around the tube metal 6 and equipped with ramps 16A for watering or forced ventilation of the periphery of the metal tube, at least of the closure line and the peripheral portions on either side of this line. It may alternatively be constituted by an enclosure through which the metal tube passes, in which a circulation of cooling fluid is created and / or one or more cooling ramps are provided.
- This protective assembly allows the use of a standard filling gel and not added with a hydrogen-absorbing chemical element. It provides sufficient protection, avoiding the generation of hydrogen molecules in the gel. It allows excellent protection of the optical fibers in their auxiliary tube maintained below the two auxiliary tubes 12 and 13 and the diffuser and thus very far from the closing area of the metal tube. It thus avoids degradation of the fibers and thereby a resultant increase in optical attenuation of the signals transmitted subsequently. It thus allows the continuous production at high speed of a very large length of metal tube containing the optical fibers embedded in the gel. filling, for the use of this tube in a submarine optical cable for long distance connection.
- the tube 6 formed from the initial flat ribbon and closed by the laser torch is given a section which is on the one hand larger than that desired for the final tube 7, and on the other hand of ovoidal shape and not of circular shape desired for the final tube 7 at the outlet of the die 5 of FIG. 1
- This final tube is made of circular section and reduced in the die located beyond the level of the end of each of the auxiliary tubes 10, 12 and 13 in the metal tube.
- the tube 6 has, in section, a so-called lower half 6A, which is substantially V-shaped with a rounded bottom and a radius very little greater than that of the auxiliary tube 10 and in which is housed this auxiliary tube 10 coming to bear substantially in the bottom of this V, and a so-called upper half 6B on which the closing line 6F of the tube is centered and which is also substantially circular but of radius significantly greater than that of the lower portion.
- the auxiliary tubes 12 and 13 are housed substantially in the middle part of the metal tube 6, resting on the periphery of the auxiliary tube 10.
- the thermal diffuser 15 fixed on the auxiliary tubes 12 and 13 is thus relatively distant from the closing line produced by the laser torch and consequently distances the auxiliary tubes 12 and 13 and the auxiliary tube 10 from the closing zone.
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Optics & Photonics (AREA)
- General Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
- Optical Fibers, Optical Fiber Cores, And Optical Fiber Bundles (AREA)
- Mechanical Coupling Of Light Guides (AREA)
- Light Guides In General And Applications Therefor (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR9411998A FR2725530B1 (fr) | 1994-10-07 | 1994-10-07 | Ensemble de protection contre l'echauffement interne d'un tube metallique contenant au moins une fibre optique et procede de mise en oeuvre |
| FR9411998 | 1994-10-07 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP0708348A1 true EP0708348A1 (de) | 1996-04-24 |
Family
ID=9467661
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP95402220A Ceased EP0708348A1 (de) | 1994-10-07 | 1995-10-05 | Vorrichtung zum Schutz internes Aufheizung eines metallischen Rohres mit mindestens einer optischen Faser und Durchführungsverfahren |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US5760364A (de) |
| EP (1) | EP0708348A1 (de) |
| JP (1) | JPH08118064A (de) |
| CN (1) | CN1136669A (de) |
| AU (1) | AU699859B2 (de) |
| BR (1) | BR9504310A (de) |
| FR (1) | FR2725530B1 (de) |
| MX (1) | MX9504161A (de) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1998012013A1 (de) * | 1996-09-19 | 1998-03-26 | Siemens Aktiengesellschaft | Vorrichtung sowie verfahren zur herstellung eines metallischen röhrchens für lichtwellenleiter |
| EP0962801A3 (de) * | 1998-06-06 | 2000-10-11 | Alcatel | Vorrichtung zur Herstellung eines optischen Kabels |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU5983700A (en) | 1999-07-28 | 2001-02-19 | Pirelli Cavi E Sistemi S.P.A. | Submarine optical cable resistant to longitudinal water propagation |
| CN1248024C (zh) * | 2000-12-20 | 2006-03-29 | 古河电气工业株式会社 | 金属管包覆光纤缆的制造装置和制造方法 |
| US7909817B2 (en) | 2005-06-08 | 2011-03-22 | Innovaquartz, Inc. (AMS Research Corporation) | Lateral laser fiber for high average power and peak pulse energy |
| US8858542B2 (en) * | 2007-08-03 | 2014-10-14 | Ams Research Corporation | Side-firing fiber delivery device with active cooling cap |
| CN103760651B (zh) * | 2014-02-20 | 2016-05-11 | 四川飞阳科技有限公司 | 一种用于对光纤进行气密性封装的工装 |
| US10606005B1 (en) * | 2018-09-12 | 2020-03-31 | Prysmian S.P.A. | Optical cables having an inner sheath attached to a metal tube |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2517073A1 (fr) | 1981-11-23 | 1983-05-27 | Olin Corp | Procede et appareil d'assemblage d'un cable de transmission a fibre optique, et cable realise a l'aide d'un tel procede |
| EP0299123A2 (de) | 1987-07-16 | 1989-01-18 | Laser Armor Tech Corporation | Vorrichtung und Verfahren zur kontinuierlichen Fertigung von bewehrten optischen Kabeln |
| US4811888A (en) | 1987-10-26 | 1989-03-14 | Kabellmetal Electro Gmbh | Method and apparatus for manufacturing small diameter, thick walled, cable sheaths |
| JPH04365006A (ja) * | 1991-06-05 | 1992-12-17 | Nkk Corp | 金属管被覆光ファイバケ−ブルの製造方法及び製造装置 |
| JPH0588060A (ja) * | 1991-09-26 | 1993-04-09 | Nkk Corp | 金属管被覆光フアイバケーブルの製造方法及び装置 |
| DE4328780A1 (de) * | 1993-08-26 | 1995-03-02 | Siemens Ag | Vorrichtung zum Verschweißen eines metallischen Schutzrohres für eine Kabelseele |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5231260A (en) * | 1989-12-05 | 1993-07-27 | Nkk Corporation | Apparatus for manufacturing metal tube covered optical fiber cable and method therefor |
| DE4434134A1 (de) * | 1994-09-24 | 1996-03-28 | Kabelmetal Electro Gmbh | Verfahren zur Herstellung eines längsnahtgeschweißten Metallrohres |
| JP2970456B2 (ja) * | 1995-02-14 | 1999-11-02 | 日本鋼管株式会社 | 金属管被覆光ファイバケーブルの製造方法及び製造装置 |
-
1994
- 1994-10-07 FR FR9411998A patent/FR2725530B1/fr not_active Expired - Fee Related
-
1995
- 1995-09-29 MX MX9504161A patent/MX9504161A/es not_active IP Right Cessation
- 1995-10-03 AU AU33013/95A patent/AU699859B2/en not_active Ceased
- 1995-10-05 EP EP95402220A patent/EP0708348A1/de not_active Ceased
- 1995-10-06 CN CN95119119A patent/CN1136669A/zh active Pending
- 1995-10-06 US US08/540,079 patent/US5760364A/en not_active Expired - Fee Related
- 1995-10-06 JP JP7260140A patent/JPH08118064A/ja active Pending
- 1995-10-06 BR BR9504310A patent/BR9504310A/pt not_active IP Right Cessation
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2517073A1 (fr) | 1981-11-23 | 1983-05-27 | Olin Corp | Procede et appareil d'assemblage d'un cable de transmission a fibre optique, et cable realise a l'aide d'un tel procede |
| EP0299123A2 (de) | 1987-07-16 | 1989-01-18 | Laser Armor Tech Corporation | Vorrichtung und Verfahren zur kontinuierlichen Fertigung von bewehrten optischen Kabeln |
| US4811888A (en) | 1987-10-26 | 1989-03-14 | Kabellmetal Electro Gmbh | Method and apparatus for manufacturing small diameter, thick walled, cable sheaths |
| JPH04365006A (ja) * | 1991-06-05 | 1992-12-17 | Nkk Corp | 金属管被覆光ファイバケ−ブルの製造方法及び製造装置 |
| JPH0588060A (ja) * | 1991-09-26 | 1993-04-09 | Nkk Corp | 金属管被覆光フアイバケーブルの製造方法及び装置 |
| DE4328780A1 (de) * | 1993-08-26 | 1995-03-02 | Siemens Ag | Vorrichtung zum Verschweißen eines metallischen Schutzrohres für eine Kabelseele |
Non-Patent Citations (2)
| Title |
|---|
| PATENT ABSTRACTS OF JAPAN vol. 017, no. 242 (P - 1535) 14 May 1993 (1993-05-14) * |
| PATENT ABSTRACTS OF JAPAN vol. 017, no. 428 (P - 1588) 9 August 1993 (1993-08-09) * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1998012013A1 (de) * | 1996-09-19 | 1998-03-26 | Siemens Aktiengesellschaft | Vorrichtung sowie verfahren zur herstellung eines metallischen röhrchens für lichtwellenleiter |
| EP0962801A3 (de) * | 1998-06-06 | 2000-10-11 | Alcatel | Vorrichtung zur Herstellung eines optischen Kabels |
Also Published As
| Publication number | Publication date |
|---|---|
| FR2725530B1 (fr) | 1996-11-22 |
| MX9504161A (es) | 1997-01-31 |
| FR2725530A1 (fr) | 1996-04-12 |
| JPH08118064A (ja) | 1996-05-14 |
| CN1136669A (zh) | 1996-11-27 |
| BR9504310A (pt) | 1996-10-08 |
| US5760364A (en) | 1998-06-02 |
| AU699859B2 (en) | 1998-12-17 |
| AU3301395A (en) | 1996-04-18 |
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