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EP0647213A1 - Utilisation d' une matiere ceramique refractaire pour revetir le fond de fours a arc electrique et procede permettant de les reparer - Google Patents

Utilisation d' une matiere ceramique refractaire pour revetir le fond de fours a arc electrique et procede permettant de les reparer

Info

Publication number
EP0647213A1
EP0647213A1 EP93912973A EP93912973A EP0647213A1 EP 0647213 A1 EP0647213 A1 EP 0647213A1 EP 93912973 A EP93912973 A EP 93912973A EP 93912973 A EP93912973 A EP 93912973A EP 0647213 A1 EP0647213 A1 EP 0647213A1
Authority
EP
European Patent Office
Prior art keywords
lining
composition according
floor
mass
arc furnaces
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP93912973A
Other languages
German (de)
English (en)
Inventor
Franz-Adolf Petio
Wilfried Eckstein
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Veitsch Radex GmbH and Co OG
Original Assignee
Veitsch Radex GmbH and Co OG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Veitsch Radex GmbH and Co OG filed Critical Veitsch Radex GmbH and Co OG
Publication of EP0647213A1 publication Critical patent/EP0647213A1/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/03—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on magnesium oxide, calcium oxide or oxide mixtures derived from dolomite
    • C04B35/04—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on magnesium oxide, calcium oxide or oxide mixtures derived from dolomite based on magnesium oxide
    • C04B35/043—Refractories from grain sized mixtures
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/6303—Inorganic additives
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/66—Monolithic refractories or refractory mortars, including those whether or not containing clay
    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/52—Manufacture of steel in electric furnaces
    • C21C5/5229—Manufacture of steel in electric furnaces in a direct current [DC] electric arc furnace
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B3/00—Hearth-type furnaces, e.g. of reverberatory type; Electric arc furnaces ; Tank furnaces
    • F27B3/08—Hearth-type furnaces, e.g. of reverberatory type; Electric arc furnaces ; Tank furnaces heated electrically, with or without any other source of heat
    • F27B3/085—Arc furnaces
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B3/00—Hearth-type furnaces, e.g. of reverberatory type; Electric arc furnaces ; Tank furnaces
    • F27B3/10—Details, accessories or equipment, e.g. dust-collectors, specially adapted for hearth-type furnaces
    • F27B3/12—Working chambers or casings; Supports therefor
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00—Casings; Linings; Walls; Roofs
    • F27D1/16—Making or repairing linings ; Increasing the durability of linings; Breaking away linings
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00—Casings; Linings; Walls; Roofs
    • F27D1/16—Making or repairing linings ; Increasing the durability of linings; Breaking away linings
    • F27D1/1636—Repairing linings by projecting or spraying refractory materials on the lining
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00482—Coating or impregnation materials
    • C04B2111/00551—Refractory coatings, e.g. for tamping
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/72—Repairing or restoring existing buildings or building materials
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/90—Electrical properties
    • C04B2111/94—Electrically conducting materials
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205—Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3206—Magnesium oxides or oxide-forming salts thereof
    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/52—Manufacture of steel in electric furnaces
    • C21C5/5229—Manufacture of steel in electric furnaces in a direct current [DC] electric arc furnace
    • C21C2005/5235—Manufacture of steel in electric furnaces in a direct current [DC] electric arc furnace with bottom electrodes
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B3/00—Hearth-type furnaces, e.g. of reverberatory type; Electric arc furnaces ; Tank furnaces
    • F27B3/10—Details, accessories or equipment, e.g. dust-collectors, specially adapted for hearth-type furnaces
    • F27B3/12—Working chambers or casings; Supports therefor
    • F27B2003/125—Hearths
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00—Casings; Linings; Walls; Roofs
    • F27D1/0003—Linings or walls
    • F27D1/0006—Linings or walls formed from bricks or layers with a particular composition or specific characteristics
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00—Casings; Linings; Walls; Roofs
    • F27D1/16—Making or repairing linings ; Increasing the durability of linings; Breaking away linings
    • F27D2001/1605—Repairing linings
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00—Technologies related to metal processing
    • Y02P10/20—Recycling

Definitions

  • the invention relates to a fireproof ceramic mass for lining floors on electric arc furnaces, in particular direct current arc furnaces (so-called DC furnaces), in which one or more electrodes are arranged in the bottom, which interact with one or more electrodes from the ceiling of the oven until just before the area of the metal bath.
  • the invention also relates to a method for repairing floor linings on such furnaces.
  • DC furnaces two types of direct current type electric arc furnaces
  • an electrode usually the cathode, which can also be in several parts, is arranged in the area of the furnace lid, from where it projects down to just before the metal bath.
  • the design of the counter electrode (anode) is different.
  • the bottom of the furnace is completely formed with an electrically conductive, refractory ceramic lining and thus connects to the metallic bottom electrode of the furnace, which is connected as an anode.
  • the lining of the furnace floor consists of conventional refractory bricks and masses into which one or more separate electrodes protrude.
  • the invention is concerned with the latter embodiment of DC furnaces.
  • the invention is based on the consideration that the electrode function and thus the durability of the floor lining can be maintained or extended in a surprisingly simple manner if, instead of a conventional, electrically non-conductive refractory lining composition, a mass is used which has an electrical Conductivity enables and thus ensures an electrically conductive contact to the also wearing metallic floor electrodes.
  • Such masses are known in principle for electric furnaces of the above-mentioned first type, in which the entire base serves as a counter electrode; however, the known compositions have a carbon content which is undesirable in many fields of application.
  • the invention now proposes a refractory ceramic lining or repair compound to be used in the area of the electrodes which, in addition to one or more refractory ceramic oxides, contains between 10 and 40% by weight of finely divided metallic additives. These are preferably made of iron.
  • the finely divided iron powder which is homogeneously distributed in the refractory ceramic matrix, melts at approx. 1400 ° Celsius and forms the finest channels, which penetrate the refractory ceramic matrix material evenly, which at the same time ensures adequate electrical conductivity in this area. This way it takes over the electrically conductive refractory ceramic mass also functions as a (partial) function of the floor electrodes, which may have already been partially destroyed.
  • the invention proposes in one embodiment to use a refractory ceramic matrix material based on sintered magnesite. This mass is preferably used in a grain fraction ⁇ 8 mm.
  • the metallic iron should be used in the finest possible form, which is why a grain fraction ⁇ 0.1 mm is provided in a special embodiment.
  • the area of the floor lining, which is located in the electrode area, is usually subject to premature wear, it is usually sufficient to subsequently line or repair this area with the composition according to the invention.
  • the inventive method for repairing floor linings on electric arc furnaces with the electrode (s) arranged / arranged in the floor that the area of the lining eroded between the floor electrodes is repaired with a mass of the type specified above.
  • the repair compound can be applied using customary techniques, for example vibrating or light tamping.
  • a mass with a ceramic bond is preferably used, which forms automatically at the application temperature.
  • the use of a mass with a proportion of finely divided metallic iron also has the advantage that the mass has good sliding properties and thus good processability, so that it can be introduced into the region between the electrodes more easily than a conventional, non-conductive refractory ceramic mass .
  • the use of the mass described has the advantage that the soil infeed only has to be repaired in a relatively small section and, above all, the electrodes themselves can continue to be used. This not only saves costs; At the same time, the repair effort is significantly reduced both in terms of time and cost.
  • the mass has a ceramic bond and its maximum grain is 5 mm.
  • the bulk weight of the mass has a ceramic bond and its maximum grain is 5 mm.
  • Mass is around 1750 ° Celsius.
  • the single figure shows - in section - a direct current electric furnace in which the floor bears the reference number 10 as a whole.
  • the base lining consisting partly of refractory stones 12 and partly made of a refractory ceramic magnesite mass 14, a plurality of electrodes 16 (anodes) being arranged in the base 10. Some of the electrodes 16 are at a relatively small distance from one another.
  • a tapping 18 can also be seen in the left part of the figure, but this is also of no significance for the invention and is not further explained here.
  • the refractory (non-conductive) magnesite mass is prematurely worn, especially in the electrode area. Such wear is exemplified by a dashed line 19 in the figure.
  • the mass 14 is repaired in such a way that the eroded area 20 is lined with a new mass 14 'around the electrodes 16, which are also partially worn in the upper section, which has the specification according to the invention.
  • the mass can easily be applied around remaining (free) electrode heads and between them.
  • the iron particles contained in the repair compound 14 After melting, the iron particles contained in the repair compound 14 'ensure an electrical conductivity of the compound in the electrode area.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Metallurgy (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)
  • Furnace Housings, Linings, Walls, And Ceilings (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Ceramic Products (AREA)

Abstract

L'invention concerne une matière céramique réfractaire pour revêtir le fond de fours à arc électrique, qui consiste en une matière matricielle réfractaire ainsi qu'en une certaine quantité de fer métal à fines particules.
EP93912973A 1992-06-26 1993-06-15 Utilisation d' une matiere ceramique refractaire pour revetir le fond de fours a arc electrique et procede permettant de les reparer Withdrawn EP0647213A1 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE4221101A DE4221101C2 (de) 1992-06-26 1992-06-26 Verwendung einer feuerfesten keramischen Masse zur Auskleidung von Böden an Elektro-Lichtbogenöfen
DE4221101 1992-06-26
PCT/EP1993/001506 WO1994000400A1 (fr) 1992-06-26 1993-06-15 Matiere ceramique refractaire pour revetir le fond de fours a arc electrique et procede permettant de les reparer

Publications (1)

Publication Number Publication Date
EP0647213A1 true EP0647213A1 (fr) 1995-04-12

Family

ID=6461942

Family Applications (1)

Application Number Title Priority Date Filing Date
EP93912973A Withdrawn EP0647213A1 (fr) 1992-06-26 1993-06-15 Utilisation d' une matiere ceramique refractaire pour revetir le fond de fours a arc electrique et procede permettant de les reparer

Country Status (10)

Country Link
US (1) US5645772A (fr)
EP (1) EP0647213A1 (fr)
JP (1) JP2720110B2 (fr)
KR (1) KR0126905B1 (fr)
AU (1) AU4325893A (fr)
BR (1) BR9306598A (fr)
DE (1) DE4221101C2 (fr)
PL (1) PL171853B1 (fr)
TR (1) TR27344A (fr)
WO (1) WO1994000400A1 (fr)

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DE4409078C1 (de) * 1994-03-17 1995-02-02 Veitsch Radex Ag Feuerfester Stein
DE10049959B4 (de) * 2000-10-10 2005-10-06 Georgsmarienhütte Gmbh Elektroofen für die Stahlherstellung
CA2477160A1 (fr) * 2002-02-28 2003-09-04 Japan Science And Technology Agency Film mince d'alignement avec des nanocouches de titane, procede de production du film mince et article contenant le film mince d'alignement avec les nanocouches de titane
GB2393500B (en) * 2003-01-29 2004-09-08 Morgan Crucible Co Induction furnaces and components
JP4527706B2 (ja) * 2006-11-13 2010-08-18 品川リフラクトリーズ株式会社 熱間吹付け補修材
SI2933236T1 (sl) 2014-04-15 2016-08-31 Refractory Intellectual Property Gmbh & Co. Kg Ognjevzdržni keramični sestavek, uporaba takega sestavka in metalurški talilni kotel
JP6735064B2 (ja) * 2015-02-19 2020-08-05 株式会社セラテクノ 直流電気炉用熱間補修材

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Also Published As

Publication number Publication date
US5645772A (en) 1997-07-08
JPH07507263A (ja) 1995-08-10
AU4325893A (en) 1994-01-24
WO1994000400A1 (fr) 1994-01-06
JP2720110B2 (ja) 1998-02-25
PL171853B1 (pl) 1997-06-30
KR940005515A (ko) 1994-03-21
KR0126905B1 (ko) 1997-12-29
DE4221101C2 (de) 1994-05-05
BR9306598A (pt) 1998-12-08
TR27344A (tr) 1995-01-13
DE4221101A1 (de) 1994-01-05

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