EP0173200B2 - Filaments à haute résistance pour fils à coudre, et procédé de fabrication de ces filaments - Google Patents
Filaments à haute résistance pour fils à coudre, et procédé de fabrication de ces filaments Download PDFInfo
- Publication number
- EP0173200B2 EP0173200B2 EP85110343A EP85110343A EP0173200B2 EP 0173200 B2 EP0173200 B2 EP 0173200B2 EP 85110343 A EP85110343 A EP 85110343A EP 85110343 A EP85110343 A EP 85110343A EP 0173200 B2 EP0173200 B2 EP 0173200B2
- Authority
- EP
- European Patent Office
- Prior art keywords
- sewing
- threads
- filament
- filaments
- yarns
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 12
- 238000004519 manufacturing process Methods 0.000 title claims description 10
- 238000009958 sewing Methods 0.000 claims abstract description 45
- 229920000728 polyester Polymers 0.000 claims abstract description 19
- JXTHNDFMNIQAHM-UHFFFAOYSA-N dichloroacetic acid Chemical compound OC(=O)C(Cl)Cl JXTHNDFMNIQAHM-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229960005215 dichloroacetic acid Drugs 0.000 claims abstract description 4
- 229920000642 polymer Polymers 0.000 claims abstract description 4
- 239000000126 substance Substances 0.000 claims description 4
- -1 polyethylene terephthalate Polymers 0.000 claims description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 2
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 2
- 238000002074 melt spinning Methods 0.000 claims 2
- 230000000087 stabilizing effect Effects 0.000 claims 2
- 229920001577 copolymer Polymers 0.000 claims 1
- 230000006641 stabilisation Effects 0.000 claims 1
- 238000011105 stabilization Methods 0.000 claims 1
- 230000004580 weight loss Effects 0.000 claims 1
- 238000009987 spinning Methods 0.000 description 15
- 239000000463 material Substances 0.000 description 11
- 229920000742 Cotton Polymers 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000004043 dyeing Methods 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- 238000005259 measurement Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 241001589086 Bellapiscis medius Species 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 238000007669 thermal treatment Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/44—Yarns or threads characterised by the purpose for which they are designed
- D02G3/46—Sewing-cottons or the like
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/58—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
- D01F6/62—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyesters
Definitions
- the present invention relates to high-strength, mu! Tifi! ESupplierar from polyester for the production of sewing threads and a method for their manufacture.
- Sewing threads are to be understood in this patent as sewing threads.
- supply threads are required, which in the present case should consist of endless polyester threads.
- Sewing threads of this type must have high strength, be easy to sew, provide good seam strength and be low-shrinkage in order to prevent the seams from warping during washing or during thermal treatment.
- the yarns produced in this way have a high tensile strength with values of up to 7.0 g / den (6 2 CNI tex), their hot air shrinkage at 150 ° C. in the examples is between 0.8 and 2.7%.
- sewing threads made from them do not have satisfactory sewing properties. This is particularly evident in the small sewing lengths of such sewing threads. It is suspected that the disadvantages of the polyester yarns described in Japanese Patent Application Laid-Open No. 51-53019 could be based at least in part on the low molecular weight of these yarns.
- multifilament supply threads made of thread-forming polyesters for the production of high-strength, twisted sewing threads which are characterized in that they have a S 200 thermal shrinkage of 5 to 7% and a reference elongation (D 45 ) at 45 cN / tex of less than 10 %, after their processing into a sewing thread have a sewing length under heavy load of more than 1000 cm, and the thread-forming polyester has a high average molecular weight corresponding to a relative solution viscosity (1.0 g polymer in 100 ml dichloroacetic acid at 25 ° C) of more than 2.0, and which can be produced in that a high-molecular thread-forming polyester is melt-spun by methods known per se with as little molecular weight reduction as possible so that the threads obtained still have a relative solution viscosity of more than 2.0, the threads by high Pre-orientation is given which corresponds to a birefringence of more than 0.030, and the multifilament
- the relative viscosity is determined on solutions of 1 g of polymer in 100 ml of dichloroacetic acid at 25 ° C. using capillary viscometers. It is surprising that such rapidly spun, high molecular weight threads are suitable at all for the production of sewing threads. By increasing the spinning speed or the winding speed and the associated pre-orientation of the threads, the strength of the threads obtained is also obtained after a corresponding additional drawing deducted, as was already to be expected according to the teaching of German Interpretation 12 88 734.
- the method according to the invention consists of high-speed spinning high molecular weight polyester, with measures known per se, such as. B. a nozzle heater, as little degradation of the molecular weight as possible during the spinning process.
- the fixing temperature of 225 ° C. and below allows the yarns according to the invention to be produced on conventional stretching devices.
- the draw ratio must of course be adapted to the higher pre-orientation of the supply yarns.
- the birefringence of the threads serves as a measure of the pre-orientation.
- the reference elongation is also influenced by the possible presence of a "shrink saddle" in the force-elongation diagram (KD diagram).
- KD diagram thermomechanically shrunk threads show a greater or lesser degree of elongation of the material after a normal steep increase even with relatively low tensile stresses. Only at higher elongation values does the curve continue to rise and then end at possibly similar values to the corresponding but unshrunk material. In the case of a shrunk material, however, the elongation at break is also significantly higher.
- the hot air shrink S 200 or S 180 was determined according to DIN 53866 at temperatures of 200 or 180 ° C.
- the sewing properties were determined using a specially developed test method, which is described in DE-A-3 431 832.
- a sewing test with the help of an industrial sewing machine under standardized conditions served as the measured variable.
- the suitability of a sewing thread can be concluded from the length of the seam produced.
- the measured value "sewing length” indicates the length of the seam in centimeters until the thread breaks and is an average of 10 sewing attempts per test spool.
- the test process is interrupted if a sewing length greater than 1000 cm is found during a measurement, since experience has shown that sewing lengths over 1000 cm can in any case be described as very good sewing behavior.
- the requirements for the sewing test can be made more difficult.
- the above-mentioned conditions are met in the difficult sewing test, but the thread tension of the upper thread is 220 cN and the number of stitches is 5000 stitches / minute.
- Seam strength is another parameter for assessing the properties of sewing threads. It is determined by using an industrial sewing machine e.g. B. from the Pfaff company. Machine setting: lockstitch 5 stitches per centimeter seam length, 4000 stitches / minute. The upper and lower threads are the same in this test and consist of the sample. The thread tension is optimally adjusted for a good seam appearance, a double layer of cotton twill is sewn. The same material that was used for the sewing length determination was used as the cotton twill.
- the seam strength is the maximum tensile strength of a 5 cm wide strip. This tensile force is determined in a tensile tester at a working speed of 10 cm per minute. The value found is converted to the individual thread.
- knife abrasion number is determined using a modified abrasion tester from Zweigle with the designation G 550 S, the rotating test specimen having a hard metal profile abrasion bar. With each measurement, 20 thread loops are placed on the device and each loaded with such a weight that the thread tension is 0.135 cN / dtex. The number of scrubbing tours is determined, which is necessary until one of the 20 test loops used is worn through.
- the threads were spun out by melting suitable polyethylene terephthalate materials in an extruder (whereby when using highly viscous polyester materials the spinning pack temperature was kept at 290 ° C, but the die temperature was kept at 315 ° C. In contrast, spinning with a spinning pack and Nozzle temperature of 295 ° C. In each case, nozzles with 32 holes were used After the threads had cooled in the spinning shaft, the threads were wound up at 800 or 1000 or, according to the invention, at 3000 m per minute, for example.
- the spinning bobbins obtained were then presented to so-called three-pallet machines, for example an SZ 26 from Barmag.
- the threads are drawn off from the spinning bobbin and heated to the drawing temperature of usually 87 ° C. on a first godet, which is looped 6 times, for example, and then passed on to a second heated godet, which is heated to the fixing temperature.
- the stretching takes place between the first and second godets.
- the draw ratio used depends on the pre-orientation of the filaments. It is detailed in the table below.
- the stretched threads are then wound onto cops.
- the thread material received only a protective twist of about 10 turns per meter under these conditions.
- the thread material thus obtained represents the supply threads for the production of a sewing thread.
- the supply threads must be rewound on supply spools. They are then submitted to a LEZZENI twine-type twister type TBR to test their properties. This machine worked at a speed of 10 m / min and produced a triple thread of 138 dtex f 32 S 840 x 3 Z 540.
- the twists obtained were subjected to HT dyeing at 135 ° C for 120 minutes.
- the dyed thread was then examined for its textile properties and in particular its suitability as a sewing thread.
- the measured values obtained are shown in the table below.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Artificial Filaments (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
- Polyesters Or Polycarbonates (AREA)
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT85110343T ATE35003T1 (de) | 1984-08-30 | 1985-08-19 | Hochfeste zulieferfaeden fuer naehgarne und verfahren zu ihrer herstellung. |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19843431834 DE3431834A1 (de) | 1984-08-30 | 1984-08-30 | Hochfeste zulieferfaeden fuer naehgarne und verfahren zu ihrer herstellung |
| DE3431834 | 1984-08-30 |
Publications (4)
| Publication Number | Publication Date |
|---|---|
| EP0173200A2 EP0173200A2 (fr) | 1986-03-05 |
| EP0173200A3 EP0173200A3 (en) | 1986-05-28 |
| EP0173200B1 EP0173200B1 (fr) | 1988-06-08 |
| EP0173200B2 true EP0173200B2 (fr) | 1993-09-01 |
Family
ID=6244236
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP85110343A Expired - Lifetime EP0173200B2 (fr) | 1984-08-30 | 1985-08-19 | Filaments à haute résistance pour fils à coudre, et procédé de fabrication de ces filaments |
Country Status (6)
| Country | Link |
|---|---|
| EP (1) | EP0173200B2 (fr) |
| JP (1) | JPS6163713A (fr) |
| AT (1) | ATE35003T1 (fr) |
| BR (1) | BR8504164A (fr) |
| CA (1) | CA1300361C (fr) |
| DE (2) | DE3431834A1 (fr) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3831700A1 (de) * | 1988-09-17 | 1990-03-22 | Amann & Soehne | Verfahren zur herstellung eines garnes, insbesondere eines naehgarnes, sowie ein garn |
| DE3844615A1 (de) * | 1988-09-17 | 1990-03-22 | Amann & Soehne | Garn, insbesondere naehgarn |
| DE3834139A1 (de) * | 1988-10-07 | 1990-04-19 | Hoechst Ag | Zweikomponenten-schlingennaehgarn und verfahren zu seiner herstellung |
| DE4215016A1 (de) * | 1992-05-12 | 1993-11-18 | Amann & Soehne | Hochfestes Nähgarn sowie Verfahren zur Herstellung eines derartigen Nähgarnes |
| DE59309745D1 (de) * | 1992-10-03 | 1999-09-30 | Hoechst Ag | Coregarne enthaltend eine Seele aus hochfestem Polyestermaterial sowie Verfahren zu deren Herstellung |
| EP0591827B1 (fr) * | 1992-10-03 | 1999-08-25 | Hoechst Aktiengesellschaft | Fil guipé avec une âme de matière polyester à haute ténacité et procédé pour sa fabrication |
| KR100823892B1 (ko) * | 2006-11-23 | 2008-04-21 | 삼성전자주식회사 | 디지털 컨텐츠의 저작권을 보호하기 위한 시스템 및 그방법 |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2604667A (en) * | 1950-08-23 | 1952-07-29 | Du Pont | Yarn process |
| CA725535A (en) * | 1962-01-02 | 1966-01-11 | A. Chantry William | Spinning polyester at low tension and drawing at increased temperature |
| DE2207849B2 (de) * | 1972-02-19 | 1976-04-01 | Metallgesellschaft Ag, 6000 Frankfurt | Verfahren zur herstellung von texturierten, molekular orientierten faeden aus polyester oder polyamid |
| JPS5224066B2 (fr) * | 1972-06-28 | 1977-06-29 | ||
| DE2254998B2 (de) * | 1972-11-10 | 1975-07-10 | Barmag Barmer Maschinenfabrik Ag, 5600 Wuppertal | Verfahren zur Herstellung von Kord aus Chemiefasern |
| JPS584089B2 (ja) * | 1974-11-06 | 1983-01-25 | 帝人株式会社 | ポリエステルセンイノ セイゾウホウホウ |
| US4003974A (en) * | 1975-04-04 | 1977-01-18 | E. I. Du Pont De Nemours And Company | Continuous spin-drawing process for preparing polyethylene terephthalate yarns |
| US4134882A (en) * | 1976-06-11 | 1979-01-16 | E. I. Du Pont De Nemours And Company | Poly(ethylene terephthalate)filaments |
| US4630688A (en) * | 1981-06-24 | 1986-12-23 | Weatherford/Lamb, Inc. | Power spinner for rotating a kelly joint |
| JPS5837418A (ja) * | 1981-08-31 | 1983-03-04 | Kunihiko Odaka | 無媒塵燃焼法及び無煤塵燃焼炉 |
| JPS59150109A (ja) * | 1983-02-15 | 1984-08-28 | Nippon Ester Co Ltd | 高強度ポリエステル繊維の製造方法 |
| JPH05153019A (ja) * | 1991-11-27 | 1993-06-18 | Nec Corp | マイクロ波多方向多重通信方式 |
-
1984
- 1984-08-30 DE DE19843431834 patent/DE3431834A1/de not_active Withdrawn
-
1985
- 1985-08-19 EP EP85110343A patent/EP0173200B2/fr not_active Expired - Lifetime
- 1985-08-19 DE DE8585110343T patent/DE3563226D1/de not_active Expired
- 1985-08-19 AT AT85110343T patent/ATE35003T1/de not_active IP Right Cessation
- 1985-08-29 JP JP60188730A patent/JPS6163713A/ja active Pending
- 1985-08-29 CA CA000489635A patent/CA1300361C/fr not_active Expired - Fee Related
- 1985-08-29 BR BR8504164A patent/BR8504164A/pt not_active IP Right Cessation
Also Published As
| Publication number | Publication date |
|---|---|
| BR8504164A (pt) | 1986-06-24 |
| DE3431834A1 (de) | 1986-03-06 |
| CA1300361C (fr) | 1992-05-12 |
| ATE35003T1 (de) | 1988-06-15 |
| DE3563226D1 (en) | 1988-07-14 |
| EP0173200A2 (fr) | 1986-03-05 |
| JPS6163713A (ja) | 1986-04-01 |
| EP0173200A3 (en) | 1986-05-28 |
| EP0173200B1 (fr) | 1988-06-08 |
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