EP0062363A1 - Procédé pour la production simultanée de gaz combustible et d'énergie thermique à partir de matières carbonacées - Google Patents
Procédé pour la production simultanée de gaz combustible et d'énergie thermique à partir de matières carbonacées Download PDFInfo
- Publication number
- EP0062363A1 EP0062363A1 EP82200261A EP82200261A EP0062363A1 EP 0062363 A1 EP0062363 A1 EP 0062363A1 EP 82200261 A EP82200261 A EP 82200261A EP 82200261 A EP82200261 A EP 82200261A EP 0062363 A1 EP0062363 A1 EP 0062363A1
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- EP
- European Patent Office
- Prior art keywords
- gas
- fluidized bed
- gasification
- stage
- combustion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 46
- 239000002737 fuel gas Substances 0.000 title claims abstract description 18
- 239000003575 carbonaceous material Substances 0.000 title claims description 6
- 238000004519 manufacturing process Methods 0.000 title description 9
- 239000007789 gas Substances 0.000 claims abstract description 138
- 238000002485 combustion reaction Methods 0.000 claims abstract description 45
- 238000002309 gasification Methods 0.000 claims abstract description 37
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 13
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 8
- 238000004140 cleaning Methods 0.000 claims abstract description 7
- 239000006227 byproduct Substances 0.000 claims abstract description 6
- 239000000470 constituent Substances 0.000 claims abstract description 5
- 239000007858 starting material Substances 0.000 claims abstract description 5
- 150000003464 sulfur compounds Chemical class 0.000 claims abstract description 4
- 239000007787 solid Substances 0.000 claims description 30
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 24
- 239000001301 oxygen Substances 0.000 claims description 24
- 229910052760 oxygen Inorganic materials 0.000 claims description 24
- 239000003795 chemical substances by application Substances 0.000 claims description 22
- 239000000725 suspension Substances 0.000 claims description 19
- 238000006477 desulfuration reaction Methods 0.000 claims description 17
- 230000023556 desulfurization Effects 0.000 claims description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- 238000001816 cooling Methods 0.000 claims description 13
- 230000003009 desulfurizing effect Effects 0.000 claims description 12
- 239000000428 dust Substances 0.000 claims description 7
- 238000005243 fluidization Methods 0.000 claims description 7
- 239000000047 product Substances 0.000 claims description 6
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims description 4
- 235000011941 Tilia x europaea Nutrition 0.000 claims description 4
- 239000010459 dolomite Substances 0.000 claims description 4
- 229910000514 dolomite Inorganic materials 0.000 claims description 4
- 239000004571 lime Substances 0.000 claims description 4
- 239000002245 particle Substances 0.000 claims description 3
- 238000012546 transfer Methods 0.000 description 16
- 239000002956 ash Substances 0.000 description 15
- 239000003245 coal Substances 0.000 description 13
- 239000002918 waste heat Substances 0.000 description 12
- 150000003839 salts Chemical class 0.000 description 9
- 238000010438 heat treatment Methods 0.000 description 7
- 238000005406 washing Methods 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000002826 coolant Substances 0.000 description 3
- 239000011261 inert gas Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 229920006395 saturated elastomer Polymers 0.000 description 3
- 239000004449 solid propellant Substances 0.000 description 3
- 229910052717 sulfur Inorganic materials 0.000 description 3
- 239000011593 sulfur Substances 0.000 description 3
- 239000012719 wet electrostatic precipitator Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- 235000002918 Fraxinus excelsior Nutrition 0.000 description 1
- 235000019738 Limestone Nutrition 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- JGIATAMCQXIDNZ-UHFFFAOYSA-N calcium sulfide Chemical compound [Ca]=S JGIATAMCQXIDNZ-UHFFFAOYSA-N 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000003077 lignite Substances 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000004058 oil shale Substances 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000003134 recirculating effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 239000012798 spherical particle Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000019635 sulfation Effects 0.000 description 1
- 238000005670 sulfation reaction Methods 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/72—Other features
- C10J3/82—Gas withdrawal means
- C10J3/84—Gas withdrawal means with means for removing dust or tar from the gas
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/46—Gasification of granular or pulverulent flues in suspension
- C10J3/463—Gasification of granular or pulverulent flues in suspension in stationary fluidised beds
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/46—Gasification of granular or pulverulent flues in suspension
- C10J3/54—Gasification of granular or pulverulent fuels by the Winkler technique, i.e. by fluidisation
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/72—Other features
- C10J3/721—Multistage gasification, e.g. plural parallel or serial gasification stages
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/72—Other features
- C10J3/86—Other features combined with waste-heat boilers
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10K—PURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
- C10K1/00—Purifying combustible gases containing carbon monoxide
- C10K1/002—Removal of contaminants
- C10K1/003—Removal of contaminants of acid contaminants, e.g. acid gas removal
- C10K1/004—Sulfur containing contaminants, e.g. hydrogen sulfide
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10K—PURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
- C10K1/00—Purifying combustible gases containing carbon monoxide
- C10K1/02—Dust removal
- C10K1/026—Dust removal by centrifugal forces
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10K—PURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
- C10K1/00—Purifying combustible gases containing carbon monoxide
- C10K1/08—Purifying combustible gases containing carbon monoxide by washing with liquids; Reviving the used wash liquors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
- F23C10/00—Fluidised bed combustion apparatus
- F23C10/005—Fluidised bed combustion apparatus comprising two or more beds
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
- F23C10/00—Fluidised bed combustion apparatus
- F23C10/02—Fluidised bed combustion apparatus with means specially adapted for achieving or promoting a circulating movement of particles within the bed or for a recirculation of particles entrained from the bed
- F23C10/04—Fluidised bed combustion apparatus with means specially adapted for achieving or promoting a circulating movement of particles within the bed or for a recirculation of particles entrained from the bed the particles being circulated to a section, e.g. a heat-exchange section or a return duct, at least partially shielded from the combustion zone, before being reintroduced into the combustion zone
- F23C10/08—Fluidised bed combustion apparatus with means specially adapted for achieving or promoting a circulating movement of particles within the bed or for a recirculation of particles entrained from the bed the particles being circulated to a section, e.g. a heat-exchange section or a return duct, at least partially shielded from the combustion zone, before being reintroduced into the combustion zone characterised by the arrangement of separation apparatus, e.g. cyclones, for separating particles from the flue gases
- F23C10/10—Fluidised bed combustion apparatus with means specially adapted for achieving or promoting a circulating movement of particles within the bed or for a recirculation of particles entrained from the bed the particles being circulated to a section, e.g. a heat-exchange section or a return duct, at least partially shielded from the combustion zone, before being reintroduced into the combustion zone characterised by the arrangement of separation apparatus, e.g. cyclones, for separating particles from the flue gases the separation apparatus being located outside the combustion chamber
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0953—Gasifying agents
- C10J2300/0959—Oxygen
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/18—Details of the gasification process, e.g. loops, autothermal operation
- C10J2300/1807—Recycle loops, e.g. gas, solids, heating medium, water
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/18—Details of the gasification process, e.g. loops, autothermal operation
- C10J2300/1861—Heat exchange between at least two process streams
- C10J2300/1884—Heat exchange between at least two process streams with one stream being synthesis gas
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
- F23C2206/00—Fluidised bed combustion
- F23C2206/10—Circulating fluidised bed
- F23C2206/101—Entrained or fast fluidised bed
Definitions
- the invention relates to a method for the simultaneous generation of fuel gas and process heat from carbon-containing materials by gasification in a first fluidized bed stage and subsequent combustion of the combustible constituents remaining in the gasification in a second fluidized bed stage.
- the object of the invention is to provide a method for the simultaneous generation of fuel gas and process heat from carbon-containing materials, which does not have the known, in particular the aforementioned disadvantages, high flexibility in converting the energy content of the starting material into fuel gas on the one hand and process heat on the other hand and thus has enables short-term adaptation to the respective energy form requirement.
- the method according to the invention can be used for all carbon-containing materials which can be gasified and burned independently. It is suitable for all types of coal, but is particularly attractive for low-quality coal, such as coal washing mountains, mud coal, coal with a high salt content. tiv. However, lignite and oil shale can also be used.
- the principle of the circulating fluidized bed used in the gasification and combustion stage is characterized in that - in contrast to the " classic" fluidized bed, in which a dense phase is separated from the gas space above by a clear density jump - distribution states without defined boundary layer. A leap in density between the dense phase and the dust space above it does not exist; however, the solids concentration within the reactor decreases continuously from bottom to top.
- the desulfurization of the gas produced can take place in any vortex state, e.g. in a Venturi fluidized bed with solid matter discharge into a downstream separator.
- a circulating fluidized bed can also advantageously be used for desulfurization.
- a particularly advantageous embodiment of the invention consists in converting 40 to 60% by weight of the carbon contained in the starting material into the gasification. In this way, a fuel gas with a particularly high calorific value can be generated. In addition, it is possible to dispense with the use of otherwise significantly higher amounts of water vapor, which in the subsequent process steps are again produced as gas water which is undesirable per se.
- the carbonaceous material does not already have the amount of water vapor required for gasification itself in the form of moisture, it is necessary to add water vapor for the gasification reaction.
- Water vapor and the required oxygen-containing gas should be entered at different levels.
- An expedient embodiment of the invention consists in that in the gasification stage water vapor, predominantly in the form of fluidizing gas, and oxygen-containing gas, predominantly in the form of secondary gas, are supplied. This method of operation does not rule out that the entry of subordinate amounts of water vapor can also take place together with the oxygen-containing secondary gas and the entry of subordinate amounts of oxygen-containing gases together with water vapor as the fluidizing gas.
- the residence time of the gases in the gasification stage - calculated above the entry point of the carbon-containing material - is usually realized by entering the carbonaceous material at a higher level in the gasification stage. This results on the one hand in a gas richer in smoldering products with a correspondingly higher calorific value, and on the other hand it is ensured that the gas has practically no hydrocarbons with more than 6 carbon atoms.
- the gas can be desulfurized using the usual desulfurizing agents.
- a preferred embodiment consists in desulfurizing the gases emerging from the gasification stage in a circulating fluidized bed by means of lime or dolomite or the corresponding fired products with a particle size dp 50 of 30 to 200 ⁇ m and for this purpose an average suspension density of 0.1 to in the fluidized bed reactor 10 kg / m 3 , preferably 1 to 5 kg / m 3 , and an hourly solids circulation rate which is at least 5 times the solids weight in the reactor shaft.
- This procedure is characterized in that the desulfurization can be carried out at high gas throughputs and at a very constant temperature.
- the high temperature stability has a positive effect on the desulfurization in that the desulfurizing agent retains its activity and thus its absorption capacity against sulfur.
- the high degree of granularity of the desulfurization agent complements this advantage, since the ratio of surface area to volume is particularly favorable for the binding rate of the sulfur, which is essentially determined by the rate of diffusion.
- the desulfurization agent dosage should be at least 1.2 to 2.0 times the stoichiometric requirement be. It should be noted that when using dolomite or burnt dolomite, practically only the calcium component reacts with the sulfur compounds.
- the desulfurizing agent is most advantageously introduced into the fluidized bed reactor via one or more lances, e.g. by pneumatic blowing.
- a preferred embodiment of the invention consists in adding all of the desulfurization agent also required for the combustion stage to the gas desulfurization stage. In this way, the thermal energy required for heating and possibly for deacidification is withdrawn from the gas and thus preserved in the combustion stage.
- the combustible constituents not converted in the gasification stage are burned in a further circulating fluidized bed, and at the same time the by-products obtained during gas cleaning are removed in an environmentally friendly manner.
- the loaded desulphurizing agents coming from the gas cleaning stage in particular insofar as they are in sulfidic form, such as calcium sulfide, are sulfated and thereby converted into landfill-compatible compounds, such as calcium sulfate.
- the heat of reaction released in the sulfation process is also obtained as process heat.
- the other by-products, such as dust from gas dedusting and gas water, are also removed.
- process heat is understood to be a heat transfer medium, the energy content of which can be used in various ways for carrying out processes. It can be gas for heating or - if it is an oxygen-containing gas - for the operation of various types of combustion devices.
- the generation of saturated steam or superheated steam - likewise for heating, for example reactors - or for driving electrical generators or the heating of heat transfer salts, for example for heating tubular reactors or autoclaves, is particularly advantageous.
- the combustion is carried out in two stages with oxygen-containing gases supplied at different levels.
- Their advantage lies in " soft" combustion, in which local overheating phenomena are avoided and NO x formation is largely suppressed.
- the upper supply point for oxygen-containing gas should be so far above the lower one that the oxygen content of the gas supplied at the lower point has already been largely consumed.
- an advantageous embodiment of the invention consists in creating an average suspension density of 15 to 100 kg / m 3 above the upper gas supply by adjusting the amounts of fluidization and secondary gas and at least a substantial part of the heat of combustion by means of above the upper one Gas supply to remove cooling surfaces located within the free reactor space.
- the gas velocities prevailing in the fluidized bed reactor above the secondary gas supply are generally above 5 m / s at normal pressure and can be up to 15 m / s and the ratio of the diameter to the height of the fluidized bed reactor should be chosen such that gas residence times of 0.5 to 8 , 0 s, preferably 1 to 4 s, are obtained.
- any gas which does not impair the nature of the exhaust gas can be used as the fluidizing gas.
- Inert gases such as recirculated flue gas (exhaust gas), nitrogen and water vapor, are suitable. With a view to intensifying the combustion process, however, it is advantageous to use oxygen-containing gas as the fluidizing gas.
- a plurality of supply openings for secondary gas are advantageous within each entry level.
- the advantage of this procedure is in particular that a change in the production of process heat is possible in the simplest way by changing the suspension density in the furnace space of the fluidized bed reactor located above the secondary gas supply.
- a certain heat transfer is associated with a prevailing operating state under predetermined fluidizing gas and secondary gas volumes and the resulting, certain, average suspension density.
- the heat transfer to the cooling surfaces can be increased by increasing the suspension density by increasing the amount of fluidizing gas and possibly also the amount of secondary gas.
- the increased heat transfer at a practically constant combustion temperature there is the possibility of dissipating the amounts of heat generated with increased combustion output.
- the increased oxygen requirement required due to the higher combustion capacity is here virtually automatically due to the higher fluidization gas and possibly secondary gas quantities used to increase the suspension density.
- the combustion output can be regulated by reducing the suspension density in the furnace space of the fluidized bed reactor located above the secondary gas line. By lowering the suspension density, the heat transfer is also reduced, so that less heat is removed from the fluidized bed reactor.
- the combustion performance can be reduced essentially without a change in temperature.
- the entry of the carbonaceous material is also most expedient here - via one or more lances, e.g. by pneumatic blowing.
- Another expedient, universally applicable design of the combustion process consists in creating an average suspension density of 10 to 40 kg / m3 above the upper gas supply by adjusting the amounts of fluidization and secondary gas, removing hot solids from the circulating fluidized bed and cooling in the fluidized state by direct and indirect heat exchange and return at least a partial flow of cooled solid to the circulating fluidized bed.
- the temperature constancy can be achieved practically without changing the operating conditions prevailing in the fluidized bed reactor, that is to say, for example, without changing the suspension density, among other things, solely by controlled recycling of the cooled solid.
- the recirculation rate is more or less high.
- the combustion temperatures can range from very low temperatures, which are close above the ignition limit, to very high temperatures Set temperatures as required, which are limited by softening the combustion residues. They can be between 450 ° C and 950 ° C.
- the combustion temperature in the fluidized bed reactor is regulated by recirculating at least a partial stream of cooled solid from the fluidized bed cooler.
- the required partial flow of cooled solid can be fed directly into the fluidized bed reactor.
- the exhaust gas can also be cooled by entry-cooled solid which is, for example, given to a pneumatic conveyor line or a floating exchanger stage, the solid which is subsequently separated off from the exhaust gas then being returned to the fluidized bed cooler.
- the exhaust gas heat ultimately ends up in the fluidized bed cooler. It is particularly advantageous to enter cooled solid as a partial stream directly and as another indirectly after cooling the exhaust gases in the fluidized bed reactor.
- the gas residence times and gas velocities are above the secondary gas Line at normal pressure and type of fluidization or secondary gas supply in accordance with the same parameters of the previously discussed embodiment.
- the recooling of the hot solid of the fluidized bed reactor should take place in a fluidized bed cooler with several cooling chambers flowing through one after the other, into which interconnected cooling registers are immersed, in countercurrent to the coolant. This makes it possible to bind the heat of combustion to a comparatively small amount of coolant.
- the flexibility of the method according to the invention can be further increased if, in a further advantageous embodiment of the invention, the combustion stage is additionally fed with carbon-containing materials.
- This embodiment has the advantage that the production of process heat can be increased at will in the combustion stage without influencing the fuel gas generation in the gasification stage.
- Air or oxygen-enriched air or technically pure oxygen can be used as oxygen-containing gases in the process according to the invention.
- the use of an oxygen-rich gas is recommended.
- an increase in performance can be achieved within the combustion stage by carrying out the combustion under pressure, for example up to 20 bar.
- the fluidized bed reactors used in carrying out the method according to the invention can be of rectangular, square or circular cross section.
- the lower region of the fluidized bed reactor can also be conical, which is particularly advantageous in the case of large reactor cross sections and thus high gas throughputs.
- Carbon-containing material is fed to the circulating fluidized bed formed from the fluidized bed reactor 1, the cyclone separator 2 and the return line 3 via line 4 and gasified there by adding oxygen via secondary gas line 5 and water vapor via fluidizing gas line 6.
- the gas generated is dedusted in a second cyclone separator 7 and introduced into a Venturi reactor 8, which is supplied with desulfurizing agent via line 9.
- the desulfurization agent is introduced together with the gas into a waste heat boiler 10, separated there and discharged via line 11.
- the gas enters a scrubber 12, in which it is freed of residual dust.
- the washing liquid is pumped through line 13, a filter device 14 and another line 15. Finally, the gas arrives in a condenser 16 for water separation and is then discharged via line 44 after passing through a wet electrostatic precipitator 17.
- the gasification residue is taken from the circulating fluidized bed 1, 2, 3 via line 18, via a cooler 19 and line 20 of the second circulating fluidized bed used for combustion and formed from a fluidized bed reactor 21, cyclone separator 22 and return line 23.
- Oxygen-containing gas is supplied via lines 24 and 25, respectively Fluidizing gas or supplied as a secondary gas.
- a separate addition of fuel and line 27 of desulfurizing agent is possible via line 26.
- desulphurization agents, sludge and gas water are also introduced, which are introduced via lines 11 or 42 or 43.
- the gas emerging from the separator 22 of the fluidized bed reactor 21 is freed of dust in a further cyclone separator 29 and cooled in a waste heat boiler 30. Further ash is extracted from the exhaust gas in the separator 31.
- the exhaust gas is finally discharged via line 32.
- the return line 23 becomes by means of line. 33 a partial stream of solid circulated via fluidized bed reactor 21, separating cyclone 22 and return line 23 was removed and cooled in the fluidized bed cooler 34.
- the dust deposited in the separating cyclone 29 and in the waste heat boiler 30 is fed via lines 35, 36 and 37, respectively.
- a heat transfer salt is used as the coolant, which is passed in countercurrent through the fluidized bed cooler 34 by means of cooling registers 38.
- the oxygen-containing fluidizing gas fed via line 41 to the fluidized bed cooler 34 and heated there passes via line 39 as a secondary gas into the fluidized bed reactor 21.
- Recooled solid is fed to the fluidized bed reactor 21 via line 40 to absorb the heat of combustion.
- saturated steam of 45 bar was produced in an amount of 1.75 t / h.
- the dedusted and cooled gas then reached the scrubber 12, in which it was cleaned with washing liquid pumped over line 13, filter device 14 and line 15. It was then transferred to the condenser 16 by being cooled to 35 ° C. by indirect cooling. After passing through a wet electrostatic precipitator 17, 3940 m 3 N / h of fuel gas were discharged via line 44. The calorific value of the fuel gas generated was 10.6 MJ / m 3 N.
- the gasification circulating fluidized bed of gasification residues was removed via line 18 and together with the loaded desulphurized via line 11 and the filter residue discharged via line 43 are fed via line 20 to the fluidized bed reactor 21 '.
- the total feed rate was 1869 kg / h.
- the fluidized bed reactor 21 was further supplied with 34 3400 m 3 N / h of air via the fluidizing gas line 24 and 4900 m 3 N / h of air via the secondary gas line 25.
- Another secondary gas supply in the form of air heated in the fluidized bed cooler 34 was carried out via line 39 in an amount of 1900 m3N / h.
- the latter airflow was at a temperature of 500 ° C.
- the combustion temperature in the fluidized bed reactor was 850 ° C.
- 660 kg / h of ash and an additional 247 kg / h of sulfated desulfurizing agent were obtained.
- the ash quantity of 660 kg / h corresponds to the total ash production in the combustion stage.
- the desulfurized gas emerged together with the loaded desulfurization agent at a temperature of 900 ° C. and was introduced into the waste heat boiler 10. 155 kg / h of loaded desulfurizing agent were obtained in the waste heat boiler 10, and saturated steam of 45 bar was also produced in a quantity of 1.52 t / h.
- the dedusted and cooled gas then reached the scrubber 12, in which it was cleaned with washing liquid pumped over line 13, filter device 14 and line 15. It was then transferred to the condenser 16 by being cooled to 35 ° C. by indirect cooling. After passing through a wet electrostatic precipitator 17, 3400 m 3 N / h of fuel gas were removed via line 44. The calorific value of the fuel gas generated was 10.6 MJ / m 3 N.
- the gasification circulating fluidized bed of gasification residue was removed via line 18 and, together with the loaded desulfurizing agent discharged via line 11 and filter residue discharged via line 43, was passed via line 20 to the fluidized bed reactor 21.
- the total feed rate was 2068 kg / h.
- the fluidized bed reactor 21 was further supplied with air via the fluidizing gas line 24 3075 m 3 N / h and air via secondary gas line 25 7325 m 3 N / h.
- Another secondary gas supply in the form of air heated in the fluidized bed cooler 34 was carried out via line 39 in an amount of 1900 m 3 N / h.
- the last-mentioned air stream had a temperature of 500 o C.
- 660 kg / h of ash and an additional 247 kg / h of sulfated desulfurizing agent were obtained.
- the ash quantity of 660 kg / h corresponds to the total ash production in the combustion stage.
- the fluidized bed cooler 34 which has four separate cooling chambers, was in turn fluidized with 1900 m 3 N / h of air, which heated up to a mixing temperature of 500 ° C. As already mentioned above, it was fed to the fluidized bed reactor 21 as a secondary gas via line 39.
- the energy used according to this example was divided as follows:
- Example 2 was varied in that the energy generation in the combustion stage was increased by additional coal combustion without any change within the gasification stage.
- Example 2 changing operation were t / h steam at 45 bar and 480 o C and produced in the radiator 34 302 t / h heat transfer salt of 350 to 420 ° C heated in the waste heat boiler 30 5.7.
- the amount of solids passed through the fluidized bed cooler 34 had to be increased to 73 t / h '. 760 kg / h of ash and 284 kg / h of sulfated desulfurization agent were obtained.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Combustion & Propulsion (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Fluidized-Bed Combustion And Resonant Combustion (AREA)
- Carbon And Carbon Compounds (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT82200261T ATE17866T1 (de) | 1981-04-07 | 1982-03-02 | Verfahren zur gleichzeitigen erzeugung von brenngas und prozesswaerme aus kohlenstoffhaltigen materialien. |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE3113993 | 1981-04-07 | ||
| DE3113993A DE3113993A1 (de) | 1981-04-07 | 1981-04-07 | Verfahren zur gleichzeitigen erzeugung von brenngas und prozesswaerme aus kohlenstoffhaltigen materialien |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0062363A1 true EP0062363A1 (fr) | 1982-10-13 |
| EP0062363B1 EP0062363B1 (fr) | 1986-02-05 |
Family
ID=6129565
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP82200261A Expired EP0062363B1 (fr) | 1981-04-07 | 1982-03-02 | Procédé pour la production simultanée de gaz combustible et d'énergie thermique à partir de matières carbonacées |
Country Status (19)
| Country | Link |
|---|---|
| US (1) | US4444568A (fr) |
| EP (1) | EP0062363B1 (fr) |
| JP (1) | JPS57179290A (fr) |
| AR (1) | AR227714A1 (fr) |
| AT (1) | ATE17866T1 (fr) |
| AU (1) | AU545446B2 (fr) |
| BR (1) | BR8201974A (fr) |
| CA (1) | CA1179846A (fr) |
| CS (1) | CS250214B2 (fr) |
| DE (2) | DE3113993A1 (fr) |
| ES (1) | ES511221A0 (fr) |
| FI (1) | FI73724C (fr) |
| GR (1) | GR75461B (fr) |
| IE (1) | IE52546B1 (fr) |
| IN (1) | IN152949B (fr) |
| MX (1) | MX159901A (fr) |
| NO (1) | NO155545C (fr) |
| NZ (1) | NZ199930A (fr) |
| ZA (1) | ZA822345B (fr) |
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| US4026679A (en) * | 1975-03-21 | 1977-05-31 | Stora Kopparbergs Bergslags Aktiebolag | Apparatus for and process of converting carbonaceous materials containing sulphur to an essentially sulphur-free combustible gas |
| US4111158A (en) * | 1976-05-31 | 1978-09-05 | Metallgesellschaft Aktiengesellschaft | Method of and apparatus for carrying out an exothermic process |
| DE2729764A1 (de) * | 1977-07-01 | 1979-01-04 | Davy Bamag Gmbh | Verfahren zur vergasung von kohlenstoffhaltigem material |
| US4165717A (en) * | 1975-09-05 | 1979-08-28 | Metallgesellschaft Aktiengesellschaft | Process for burning carbonaceous materials |
| EP0008469A1 (fr) * | 1978-08-18 | 1980-03-05 | Metallgesellschaft Ag | Procédé pour gazéifier des combustibles solides finement divisés |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3807090A (en) * | 1970-12-02 | 1974-04-30 | Exxon Research Engineering Co | Purifications of fuels |
| GB1542862A (en) * | 1975-02-14 | 1979-03-28 | Exxon Research Engineering Co | Combustion or part-combustion in fluidized beds |
| US4069304A (en) * | 1975-12-31 | 1978-01-17 | Trw | Hydrogen production by catalytic coal gasification |
| JPS5354202A (en) * | 1976-10-27 | 1978-05-17 | Ube Ind Ltd | Gasification of coal or its mixture with heavy liquid hydrocarbon influidized beds and gasifying furnaces |
| JPS5851989B2 (ja) * | 1977-11-01 | 1983-11-19 | 工業技術院長 | 石炭類のガス化方法 |
-
1981
- 1981-04-07 DE DE3113993A patent/DE3113993A1/de not_active Withdrawn
- 1981-06-17 IN IN657/CAL/81A patent/IN152949B/en unknown
-
1982
- 1982-03-02 DE DE8282200261T patent/DE3268909D1/de not_active Expired
- 1982-03-02 EP EP82200261A patent/EP0062363B1/fr not_active Expired
- 1982-03-02 AT AT82200261T patent/ATE17866T1/de not_active IP Right Cessation
- 1982-03-05 NZ NZ199930A patent/NZ199930A/en unknown
- 1982-03-21 AR AR288971A patent/AR227714A1/es active
- 1982-03-26 US US06/362,266 patent/US4444568A/en not_active Expired - Lifetime
- 1982-03-30 FI FI821104A patent/FI73724C/fi not_active IP Right Cessation
- 1982-03-30 NO NO821072A patent/NO155545C/no unknown
- 1982-04-02 IE IE796/82A patent/IE52546B1/en unknown
- 1982-04-05 GR GR67820A patent/GR75461B/el unknown
- 1982-04-05 CS CS822441A patent/CS250214B2/cs unknown
- 1982-04-05 ZA ZA822345A patent/ZA822345B/xx unknown
- 1982-04-06 ES ES511221A patent/ES511221A0/es active Granted
- 1982-04-06 MX MX192185A patent/MX159901A/es unknown
- 1982-04-06 AU AU82389/82A patent/AU545446B2/en not_active Ceased
- 1982-04-06 CA CA000400511A patent/CA1179846A/fr not_active Expired
- 1982-04-06 BR BR8201974A patent/BR8201974A/pt not_active IP Right Cessation
- 1982-04-07 JP JP57057960A patent/JPS57179290A/ja active Granted
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2588075A (en) * | 1945-12-18 | 1952-03-04 | Standard Oil Dev Co | Method for gasifying carbonaceous fuels |
| GB665077A (en) * | 1949-01-03 | 1952-01-16 | Standard Oil Dev Co | Improvements in or relating to the production of water gas |
| US4026679A (en) * | 1975-03-21 | 1977-05-31 | Stora Kopparbergs Bergslags Aktiebolag | Apparatus for and process of converting carbonaceous materials containing sulphur to an essentially sulphur-free combustible gas |
| US4165717A (en) * | 1975-09-05 | 1979-08-28 | Metallgesellschaft Aktiengesellschaft | Process for burning carbonaceous materials |
| US4111158A (en) * | 1976-05-31 | 1978-09-05 | Metallgesellschaft Aktiengesellschaft | Method of and apparatus for carrying out an exothermic process |
| DE2729764A1 (de) * | 1977-07-01 | 1979-01-04 | Davy Bamag Gmbh | Verfahren zur vergasung von kohlenstoffhaltigem material |
| EP0008469A1 (fr) * | 1978-08-18 | 1980-03-05 | Metallgesellschaft Ag | Procédé pour gazéifier des combustibles solides finement divisés |
Cited By (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0117928A1 (fr) * | 1983-01-13 | 1984-09-12 | Metallgesellschaft Ag | Procédé de fabrication d'acier par fusion d'éponge de fer dans un four à arc |
| EP0119648A3 (fr) * | 1983-03-22 | 1985-07-10 | Metallgesellschaft Ag | Procédé pour gazéifier des combustibles solides en lit mouvant et lit fluidisé |
| EP0171097A1 (fr) * | 1984-08-04 | 1986-02-12 | Metallgesellschaft Ag | Procédé de fabrication d'éponge de fer |
| EP0227196A3 (en) * | 1985-12-27 | 1988-01-20 | Shell Internationale Research Maatschappij B.V. | Oxidation of flyash |
| EP0334833A1 (fr) * | 1988-03-11 | 1989-09-27 | VOEST-ALPINE INDUSTRIEANLAGENBAU GESELLSCHAFT m.b.H. | Procédé pour la gazéification sous pression de charbon pour le fonctionnement d'une centrale énergétique |
| EP0468357A1 (fr) * | 1990-07-23 | 1992-01-29 | Mitsubishi Jukogyo Kabushiki Kaisha | Méthode de combustion gaséifiante et méthode de production d'énergie par gaséification |
| US5224338A (en) * | 1990-07-23 | 1993-07-06 | Mitsubishi Jukogyo Kabushiki Kaisha | Gasifying combustion method and gasifying power generation method |
| FR2669099A1 (fr) * | 1990-11-13 | 1992-05-15 | Stein Industrie | Procede et dispositif de combustion de materiaux carbones divises. |
| EP0634470A1 (fr) * | 1993-07-12 | 1995-01-18 | M. W. Kellogg Company | Gazéificateur à lit entraîné |
| CH690790A5 (de) * | 1995-01-10 | 2001-01-15 | Von Roll Umwelttechnik Ag | Verfahren zur thermischen Behandlung von Abfallmaterial. |
| WO1996021824A1 (fr) * | 1995-01-10 | 1996-07-18 | Von Roll Umwelttechnik Ag | Procede de traitement thermique de dechets |
| EP0725127A1 (fr) * | 1995-02-03 | 1996-08-07 | Metallgesellschaft Ag | Procédé pour la gazéification de matériau contenant des substances combustibles dans une couche fluidisée circulante |
| WO2007128370A1 (fr) * | 2006-05-10 | 2007-11-15 | Outotec Oyj | PROcÉdÉ ET INSTALLATION de production De CHARBON ET De GAZ COMBUSTIBLE |
| US9175226B2 (en) | 2007-12-12 | 2015-11-03 | Outotec Oyj | Process and plant for producing char and fuel gas |
| US9371487B2 (en) | 2007-12-12 | 2016-06-21 | Outotec Oyj | Process and plant for producing char and fuel gas |
| WO2011135518A3 (fr) * | 2010-04-29 | 2013-04-04 | Foster Wheeler North America Corp. | Dispositif de combustion à lit fluidisé entraîné et procédé de commande d'un dispositif de combustion à lit fluidisé entraîné |
| EP2500401A1 (fr) * | 2011-03-14 | 2012-09-19 | Metso Power OY | Procédé de traitement de cendres et installation de traitement de cendres |
| US8833278B2 (en) | 2011-03-14 | 2014-09-16 | Valmet Power Oy | Method for processing ash, and an ash processing plant |
| DE102011100490A1 (de) | 2011-05-04 | 2012-11-08 | Outotec Oyj | Verfahren und Anlage zur Erzeugung und Weiterbehandlung von Brenngas |
| WO2012150097A1 (fr) | 2011-05-04 | 2012-11-08 | Outotec Oyj | Procédé et plante pour la production et le traitement ultérieur d'un gaz combustible |
| WO2014096524A1 (fr) * | 2012-12-20 | 2014-06-26 | Foster Wheeler Energia Oy | Procédé et appareil pour réguler un gazéifieur |
Also Published As
| Publication number | Publication date |
|---|---|
| US4444568A (en) | 1984-04-24 |
| NO821072L (no) | 1982-10-08 |
| DE3268909D1 (en) | 1986-03-20 |
| ZA822345B (en) | 1983-11-30 |
| CS250214B2 (en) | 1987-04-16 |
| AU545446B2 (en) | 1985-07-11 |
| JPS57179290A (en) | 1982-11-04 |
| ES8306785A1 (es) | 1983-06-01 |
| FI821104L (fi) | 1982-10-08 |
| MX159901A (es) | 1989-09-29 |
| JPH0466919B2 (fr) | 1992-10-26 |
| GR75461B (fr) | 1984-07-20 |
| FI821104A0 (fi) | 1982-03-30 |
| IE820796L (en) | 1982-10-07 |
| CA1179846A (fr) | 1984-12-27 |
| AU8238982A (en) | 1982-10-14 |
| EP0062363B1 (fr) | 1986-02-05 |
| IN152949B (fr) | 1984-05-05 |
| NO155545B (no) | 1987-01-05 |
| DE3113993A1 (de) | 1982-11-11 |
| AR227714A1 (es) | 1982-11-30 |
| ES511221A0 (es) | 1983-06-01 |
| NO155545C (no) | 1987-04-15 |
| IE52546B1 (en) | 1987-12-09 |
| NZ199930A (en) | 1985-07-31 |
| FI73724B (fi) | 1987-07-31 |
| BR8201974A (pt) | 1983-03-15 |
| ATE17866T1 (de) | 1986-02-15 |
| FI73724C (fi) | 1987-11-09 |
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