CN201813826U - Preparation system of tobacco sheet - Google Patents
Preparation system of tobacco sheet Download PDFInfo
- Publication number
- CN201813826U CN201813826U CN2010201634783U CN201020163478U CN201813826U CN 201813826 U CN201813826 U CN 201813826U CN 2010201634783 U CN2010201634783 U CN 2010201634783U CN 201020163478 U CN201020163478 U CN 201020163478U CN 201813826 U CN201813826 U CN 201813826U
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- equipment
- tobacco
- thin section
- header box
- preparation system
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- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 99
- 238000002360 preparation method Methods 0.000 title claims abstract description 46
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- 238000005096 rolling process Methods 0.000 claims abstract description 26
- 238000000855 fermentation Methods 0.000 claims description 34
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- 241000196324 Embryophyta Species 0.000 claims description 31
- 238000001035 drying Methods 0.000 claims description 29
- 238000007670 refining Methods 0.000 claims description 26
- 238000004519 manufacturing process Methods 0.000 claims description 25
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- 238000000576 coating method Methods 0.000 claims description 24
- 238000010992 reflux Methods 0.000 claims description 20
- 235000019504 cigarettes Nutrition 0.000 abstract description 57
- 239000002994 raw material Substances 0.000 abstract description 54
- 239000000654 additive Substances 0.000 abstract description 47
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- 238000002791 soaking Methods 0.000 abstract description 4
- 230000007547 defect Effects 0.000 abstract 1
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- 239000000123 paper Substances 0.000 description 22
- 230000000694 effects Effects 0.000 description 18
- 238000012545 processing Methods 0.000 description 18
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- 239000007788 liquid Substances 0.000 description 15
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- 239000000243 solution Substances 0.000 description 11
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 10
- LELOWRISYMNNSU-UHFFFAOYSA-N hydrogen cyanide Chemical compound N#C LELOWRISYMNNSU-UHFFFAOYSA-N 0.000 description 10
- 230000014759 maintenance of location Effects 0.000 description 9
- 238000000034 method Methods 0.000 description 9
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- 239000003795 chemical substances by application Substances 0.000 description 7
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 7
- 239000012530 fluid Substances 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
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- 230000006870 function Effects 0.000 description 6
- XKLJHFLUAHKGGU-UHFFFAOYSA-N nitrous amide Chemical compound ON=N XKLJHFLUAHKGGU-UHFFFAOYSA-N 0.000 description 6
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- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 5
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 5
- 229910021529 ammonia Inorganic materials 0.000 description 5
- MLUCVPSAIODCQM-NSCUHMNNSA-N crotonaldehyde Chemical compound C\C=C\C=O MLUCVPSAIODCQM-NSCUHMNNSA-N 0.000 description 5
- MLUCVPSAIODCQM-UHFFFAOYSA-N crotonaldehyde Natural products CC=CC=O MLUCVPSAIODCQM-UHFFFAOYSA-N 0.000 description 5
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- GVJHHUAWPYXKBD-UHFFFAOYSA-N (±)-α-Tocopherol Chemical compound OC1=C(C)C(C)=C2OC(CCCC(C)CCCC(C)CCCC(C)C)(C)CCC2=C1C GVJHHUAWPYXKBD-UHFFFAOYSA-N 0.000 description 2
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 244000269722 Thea sinensis Species 0.000 description 2
- 229920006221 acetate fiber Polymers 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- RYYVLZVUVIJVGH-UHFFFAOYSA-N caffeine Chemical compound CN1C(=O)N(C)C(=O)C2=C1N=CN2C RYYVLZVUVIJVGH-UHFFFAOYSA-N 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000003113 dilution method Methods 0.000 description 2
- 239000011094 fiberboard Substances 0.000 description 2
- 239000000796 flavoring agent Substances 0.000 description 2
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- 230000004048 modification Effects 0.000 description 2
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- 150000008442 polyphenolic compounds Chemical class 0.000 description 2
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- 229940088417 precipitated calcium carbonate Drugs 0.000 description 2
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- 210000002966 serum Anatomy 0.000 description 2
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- ZZZCUOFIHGPKAK-UHFFFAOYSA-N D-erythro-ascorbic acid Natural products OCC1OC(=O)C(O)=C1O ZZZCUOFIHGPKAK-UHFFFAOYSA-N 0.000 description 1
- 229920002907 Guar gum Polymers 0.000 description 1
- LPHGQDQBBGAPDZ-UHFFFAOYSA-N Isocaffeine Natural products CN1C(=O)N(C)C(=O)C2=C1N(C)C=N2 LPHGQDQBBGAPDZ-UHFFFAOYSA-N 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 229930003268 Vitamin C Natural products 0.000 description 1
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- 229960001948 caffeine Drugs 0.000 description 1
- VJEONQKOZGKCAK-UHFFFAOYSA-N caffeine Natural products CN1C(=O)N(C)C(=O)C2=C1C=CN2C VJEONQKOZGKCAK-UHFFFAOYSA-N 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- WIGCFUFOHFEKBI-UHFFFAOYSA-N gamma-tocopherol Natural products CC(C)CCCC(C)CCCC(C)CCCC1CCC2C(C)C(O)C(C)C(C)C2O1 WIGCFUFOHFEKBI-UHFFFAOYSA-N 0.000 description 1
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- -1 nitrogen-containing compound Chemical class 0.000 description 1
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- 230000002265 prevention Effects 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 229910052624 sepiolite Inorganic materials 0.000 description 1
- 235000019355 sepiolite Nutrition 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 235000019505 tobacco product Nutrition 0.000 description 1
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- 235000019154 vitamin C Nutrition 0.000 description 1
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- 229940046009 vitamin E Drugs 0.000 description 1
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Abstract
The utility model provides a preparation system of a tobacco sheet, which comprises a soaking pool, a thread rolling machine, a washing tank, first pulp grinding equipment, a batching pool, second pulp grinding equipment, second adding equipment, a slushing pool, first adding equipment, third adding equipment, a header box and papermaking equipment. Sheet raw materials are treated by the soaking pool, the thread rolling machine, the washing tank and the first pulp grinding equipment to obtain sheet raw material slurry; the second pulp grinding equipment is used for preparing additional fiber slurry; the sheet raw material slurry and the additional fiber slurry are treated by the batching pool, the second pulp grinding equipment, the slushing pool, the first adding equipment, the header box, the third adding equipment and the papermaking equipment to prepare the tobacco sheet applied to cigarettes, wherein the first adding equipment is used for adding harm-reducing additive to the header box. The technical scheme of the utility model is used for preparing the tobacco sheet which is applied to the cigarettes and has the harm-reducing function and overcomes various defects of adding the additive to tobacco shreds or filter tips in the prior art.
Description
Technical field
The utility model relates to technical field of cigarette processing, relates in particular to a kind of preparation system of thin section for tobacco.
Background technology
In recent years, global anti-smoking campaign grows to even greater heights, and the social pressures that tobacco business is subjected to are increasing.The World tobacco industry has strengthened harm reduction Study on Technology dynamics in the cigarette process in order to reduce the harm of tobacco product to human health.At present harm reduction technology the most widely is that exploitation has the additive of reducing poison function, and applies it in filter tip and the cigarette shreds.
For the processing of filter tip, be directly to add to additive in the filter tip raw material or make binary (or polynary) composite filter tip.For example: have ion liquid inorganic carrier or acetate fiber to add in the acetate fiber filter tip load and make binary composite tip stick, can optionally reduce phenols content in the cigarette smoke; Again for example:, be used for adsorbing the nitrosamine in the cigarette with the mesoporous material of high absorption property interpolation material as cigaratte filter.For the processing of pipe tobacco, be solid additive to be made fully to stir in the particulate powder adding pipe tobacco make its mixing, or liquid (perhaps suspension) additive is added in the pipe tobacco with the form that sprays.For example: will mix in the pipe tobacco through purifying, modification and compound sub-micron modified meerschaum composite additive, and utilize the harmful components in the effect absorption cigarette of its absorption.
But, all there is drawback in existing way of adding additive: add additive in filter tip, when the cigarette burning main flume passes through filter tip after a period of time, tar in the main flume can cover on the filter tip solid, active additive wherein loses activity because of being capped, and causes the adsorption effect instability of this additive; In addition, filter tip can only be handled main flume, and is inoperative for the side-stream smoke that contains more harmful substances.Add additive in pipe tobacco, if additive therefor is a liquid additive, then the addition of additive is limited, if additive therefor is a solid additive, then solid additive is easy to come off from pipe tobacco, all can't guarantee the addition of additive, thereby can't guarantee the harm reduction effect.
The utility model content
The utility model provides a kind of preparation system of thin section for tobacco, be applied to thin section for tobacco in the cigarette, that have reducing poison function in order to preparation, has overcome to add the various defectives of additive in pipe tobacco or the filter tip in the prior art.
The utility model provides a kind of preparation system of thin section for tobacco, comprising: fermentation vat, thread rolling machine, washing tank, first refining equipment, dosing chamber, second refining equipment, the first interpolation equipment, towards stock tank, the second interpolation equipment, the 3rd interpolation equipment, header box and the equipment of manufacturing paper with pulp;
Described fermentation vat is connected with described thread rolling machine, is used for slice raw material is carried out immersion treatment, the slice raw material after soaking is carried out Separation of Solid and Liquid obtain slice raw material swollen thing, and isolated described slice raw material swollen thing is sent into described thread rolling machine;
Described thread rolling machine is connected with described washing tank, is used for that described slice raw material swollen thing is carried out thread rolling and handles, and obtains the slice raw material crude fibre, and described slice raw material crude fibre is sent into described washing tank;
Described washing tank, be connected with described first refining equipment, be used for described slice raw material crude fibre is carried out carrying out washing treatment, the described slice raw material fiber after the washing carried out Separation of Solid and Liquid obtain the slice raw material fiber, and isolated described slice raw material fiber is sent into described first refining equipment;
Described first refining equipment is connected with described dosing chamber, is used for that described slice raw material fiber is carried out defibrination and handles, and obtains the slice raw material slurry, and described slice raw material slurry is sent into described dosing chamber;
Described second refining equipment is connected with described dosing chamber, is used for disperseing adding fiberboard, defibrination handles, and obtains the plus fiber slurry, and described plus fiber slurry is sent into described dosing chamber;
Described dosing chamber is connected towards stock tank with described, is used for described slice raw material slurry and described plus fiber slurry are mixed, and obtains first mixed slurry, and sends into described first mixed slurry described towards stock tank;
The described second interpolation equipment is used for adding filler to described first mixed slurry towards stock tank;
Described towards stock tank, be connected with the described second interpolation equipment with described header box, be used for first mixed slurry that adds filler is carried out dilution process, obtain second mixed slurry, and described second mixed slurry is sent into described header box;
The described first interpolation equipment is connected with described header box, is used for adding the harm reduction additive to described header box;
Described the 3rd interpolation equipment is used for adding retention agent in second mixed slurry of described header box;
Described header box, be connected with the described equipment of manufacturing paper with pulp, the described first interpolation equipment and the described second interpolation equipment, be used for described second mixed slurry, described harm reduction additive and described retention agent are mixed to obtain the 3rd mixed slurry, stablize the slurry of described the 3rd mixed slurry simultaneously and press, and described the 3rd mixed slurry is sent into the described equipment of manufacturing paper with pulp;
The described equipment of manufacturing paper with pulp is connected with described header box, and being used for manufactures paper with pulp to handle to described the 3rd mixed slurry makes the thin section for tobacco that is applied to cigarette.
The preparation system of thin section for tobacco at the above also comprises: first refluxing unit and second refluxing unit; Described first refluxing unit is connected with described fermentation vat, is used for isolated hot water of described fermentation vat or normal-temperature water are transmitted back to described fermentation vat, for recycling; Described second refluxing unit is connected with described fermentation vat with described washing tank, is used for isolated hot water of described washing tank or normal-temperature water are transmitted back to described fermentation vat, for recycling.
At the preparation system of thin section for tobacco of the above, wherein, described first refining equipment comprises: high dense mill and first double plate mill; The dense mill of described height is connected with described first double plate mill with described washing tank, is used for described slice raw material fiber is carried out the defibrination processing first time, obtains thick slurry, and described thick slurry is sent into described first double plate mill; Described first double plate mill is connected with described dosing chamber, is used for described thick slurry is carried out the defibrination processing second time, obtains screened stock, and described screened stock is the slice raw material slurry, and described slice raw material slurry is sent into described dosing chamber.
At the preparation system of thin section for tobacco of the above, wherein, described second refining equipment comprises: pulper and second double plate mill; Described pulper is connected with described second double plate mill, is used for that the plus fiber plate is carried out pulping and handles, and obtains plus fiber, and described plus fiber is offered described second double plate mill; Described second double plate mill is connected with described dosing chamber, is used for that described plus fiber is carried out defibrination and handles, and obtains the plus fiber slurry, and described plus fiber slurry is sent into described dosing chamber.
At the preparation system of thin section for tobacco of the above, wherein, the described equipment of manufacturing paper with pulp comprises: forming net, first drying plant, coating pan, second drying plant; Described forming net is connected with described first drying plant with described header box, is used for the processing of manufacturing paper with pulp of described the 3rd mixed slurry is obtained thin slice sheet base, and described thin slice sheet base is sent into described first drying plant; Described first drying plant is connected with described coating pan, is used for dry described thin slice sheet base, and the thin slice sheet base that drying is handled is sent into described coating pan; Described coating pan is connected with described second drying plant, be used for the thin slice sheet base coating coating fluid after for the first time oven dry is handled, and the thin slice sheet base that will be coated with coating fluid is sent into described second drying plant; Described second drying plant is used for that the thin slice sheet base after handling through coating is carried out oven dry for the second time and handles to produce the thin section for tobacco that is applied to cigarette.
The preparation system of thin section for tobacco of the present utility model, by slice raw material is soaked, thread rolling, washing, defibrination, mix, manufacture paper with pulp, be coated with and add harm reduction additive etc. and handle after, prepare thin section for tobacco with harm reduction effect.The prepared thin section for tobacco that goes out of preparation system of the present utility model can directly apply in the cigarette, particularly, with sheet cigarette and thin section for tobacco chopping respectively, mix according to a certain percentage then, perhaps, then silk union is rolled into cigarette and prop up the chopping after thin section for tobacco mixes according to a certain percentage of sheet cigarette.Utilize the good flammability of thin section for tobacco, can improve the burning velocity of cigarette, reduce the burst size of the harmful substances such as carbon monoxide that cigarette produces in combustion process, thereby play the effect of harm reduction.In addition, technical solutions of the utility model are provided with the first interpolation equipment and add the harm reduction additive in the processes of preparation thin section for tobacco, with the thin section for tobacco is that carrier adds the harm reduction additive in the cigarette to, when further improving the harm reduction effect, the various defectives that have interpolation harm reduction additive in cigarette now have been overcome.
Description of drawings
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, to do one to the accompanying drawing of required use in embodiment or the description of the Prior Art below introduces simply, apparently, accompanying drawing in describing below is embodiment more of the present utility model, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain other accompanying drawing according to these accompanying drawings.
The structural representation of the preparation system of the thin section for tobacco that Figure 1A provides for the utility model embodiment one;
The operational flowchart of the preparation system of the thin section for tobacco that Figure 1B provides for the utility model embodiment one;
The structural representation of the preparation system of the thin section for tobacco that Fig. 2 A provides for the utility model embodiment two;
The operational flowchart of the preparation system of the thin section for tobacco that Fig. 2 B provides for the utility model embodiment two.
The specific embodiment
For the purpose, technical scheme and the advantage that make the utility model embodiment clearer, below in conjunction with the accompanying drawing among the utility model embodiment, technical scheme among the utility model embodiment is clearly and completely described, obviously, described embodiment is the utility model part embodiment, rather than whole embodiment.Based on the embodiment in the utility model, those of ordinary skills are not making all other embodiment that obtained under the creative work prerequisite, all belong to the scope of the utility model protection.
The structural representation of the preparation system of the thin section for tobacco that Figure 1A provides for the utility model embodiment one, shown in Figure 1A, the preparation system of present embodiment comprises: fermentation vat 11, thread rolling machine 12, washing tank 13, first refining equipment 14, second refining equipment 15, dosing chamber 16, towards stock tank 17, header box 18, manufacture paper with pulp equipment 19, the first interpolation equipment 10, the second interpolation equipment 20, the 3rd interpolation equipment 21.Wherein, the equipment 19 of manufacturing paper with pulp comprises: forming net 191, first drying plant 192, coating pan 193 and second drying plant 194.
Wherein, fermentation vat 11 is connected with thread rolling machine 12, thread rolling machine 12 is connected with washing tank 13, washing tank 13 is connected with first refining equipment 14, and first refining equipment 14 is connected with dosing chamber 16 respectively with second refining equipment 15, dosing chamber 16 be connected towards stock tank 17, the second interpolation equipment 20 be connected towards stock tank 17, be connected with header box 18 towards stock tank 17, the first interpolation equipment 10 is connected with header box 18 with the 3rd interpolation equipment 21, and header box 18 is connected with the equipment of manufacturing paper with pulp 19.
The operational flowchart of the preparation system of the thin section for tobacco that Figure 1B provides for the utility model embodiment one, introduce the operation principle of preparation system of the thin section for tobacco of present embodiment in detail below in conjunction with Figure 1B:
At first, the slice raw material of preparation thin section for tobacco is sent into fermentation vat 11 and carry out immersion treatment to obtain cigarette slice raw material swollen thing; Particularly, 60-80 ℃ hot water or normal-temperature water are housed in the fermentation vat 11, slice raw material are put into hot water immersion 20-30 minute or the normal-temperature water of fermentation vat 11 and soaked 0.5-6 hour.After immersion treatment finishes, slice raw material after soaking is carried out Separation of Solid and Liquid by solid-liquid separating equipment, particularly, be provided with Draw off valve in the fermentation vat 11, be used to discharge hot water or normal-temperature water, hot water or normal-temperature water flow out from outlet after valve is opened, and more preferred this exit can be provided with a filter screen, prevent that slice raw material from flowing out with hot water or normal-temperature water.After slice raw material swollen thing is separated, can slice raw material swollen thing be sent into thread rolling machine 12 by the conveying equipment that connects fermentation vat 11 and thread rolling machine 12.
12 pairs of slice raw material swollens of thread rolling machine thing carries out thread rolling to be handled, and obtains the slice raw material crude fibre, and the slice raw material crude fibre is sent into washing tank 13 obtain the slice raw material fiber to carry out carrying out washing treatment; Washing tank 13 is equipped with 60-80 ℃ hot water or normal-temperature water, be used for the slice raw material crude fibre is washed, wash conditions is that 60-80 ℃ hot-water soak 20-30 minute or normal-temperature water were soaked 30-60 minute, to remove heteroproteose cell and the part water-soluble substances in the slice raw material crude fibre, nitrogen-containing compound for example is to reach the purpose that purifies the slice raw material fiber.
After carrying out washing treatment finishes, slice raw material fiber after the washing is carried out Separation of Solid and Liquid by solid-liquid separating equipment (aforesaid waterproof valve and filter screen), and isolated slice raw material fiber sent into first refining equipment 14, wherein can carry, for example conveying worm by conveying equipment.
14 pairs of slice raw material fibers of first refining equipment carry out defibrination to be handled, and obtains the slice raw material slurry, and the slice raw material slurry is sent into dosing chamber 16, promptly the slice raw material fiber is carried out defibrination and handles, and obtains the slice raw material slurry.
In the process that above-mentioned each equipment is operated, second refining equipment 15 can disperse adding fiberboard, defibrination is handled, to obtain the plus fiber slurry, and the plus fiber slurry is sent to dosing chamber 16, to mix with slice raw material slurry that first refining equipment 14 is sent into, obtain first mixed slurry, wherein dosing chamber 16 is mainly used in abundant stirring to obtain well-mixed first mixed slurry.
After slurry mixes, by connecting dosing chamber 16 and towards the conveying equipment of stock tank 17, for example pump is sent into first mixed slurry in stock tank 17, so that carry out dilution process towards 17 pairs first mixed slurries of stock tank, obtains second mixed slurry; By the conveying equipment that connects towards stock tank 17 and header box 18, for example fan pump is sent into second mixed slurry in the header box 18; Add retention agent (for example guar gum) by the 3rd interpolation equipment 21 in header box 18, obtain the 3rd mixed slurry, and the 3rd mixed slurry is sent in the equipment of manufacturing paper with pulp 19, thin section for tobacco is obtained in the processing so that 19 pairs the 3rd mixed slurries of equipment of manufacturing paper with pulp are manufactured paper with pulp.This process is specially: 16 pairs of slice raw material slurries of dosing chamber and plus fiber slurry fully mix, and make first mixed slurry, and first mixed slurry is sent in stock tank 17; Simultaneously, the second interpolation equipment 20 dilutes first mixed slurry to preset concentration to adding filler (for example precipitated calcium carbonate) and add entry in stock tank 17, makes second mixed slurry, and wherein preset concentration can be provided with according to real needs; Second mixed slurry is admitted in the header box 18, simultaneously, the first interpolation equipment 10 adds harm reduction additive (for example zeolite) in header box 18, and the 3rd interpolation equipment 21 adds retention agent in header box 18, make the 3rd mixed slurry after mixing with second mixed slurry, wherein, the effect of retention agent is the retention when increasing the online of the 3rd mixed slurry, strengthens drainability, is beneficial to manufacture paper with pulp, reduce fiber fines and filler in the plain boiled water, to alleviate the burden of wastewater treatment; Afterwards, the 3rd mixed slurry is sent into forming net 191 processing of manufacturing paper with pulp, produce thin slice sheet base, contain harm reduction additive (for example zeolite) in the thin slice sheet base of being produced; By the conveying equipment that is connected with first drying plant 192 the thin slice sheet base that obtains is sent in first drying plant 192; After 192 pairs of thin slice sheets of first drying plant base is dried processing, the thin slice sheet base that drying is handled is sent in the coating pan 193 and is coated with coating fluid, the thin slice sheet base that has been coated with coating fluid by 194 pairs of second drying plants is dried processing again, can make the thin section for tobacco that is applied in the cigarette, prepared thin section for tobacco contains harm reduction additive (for example zeolite), and has good flammability.
What deserves to be explained is, can connect by corresponding conveying equipment between each equipment of preparation system, to improve the operating efficiency of preparation system.For example: can pass through conveying mechanism (for example conveyer belt) between fermentation vat and the thread rolling machine and connect; Towards passing through between stock tank and the header box that conveying mechanism (for example: fan pump and carrier pipe) is connected etc.But above-mentioned bindiny mechanism is not limited to this, for example: can also realize continued operation between each equipment by manually-operated, be connected but be preferably by various conveying equipments as an integrated and industrialized system.
The preparation system of present embodiment, the slice raw material of preparation thin section for tobacco can be selected agricultural wastes for use, by agricultural wastes being soaked, thread rolling, washing, defibrination, mixing, manufacture paper with pulp, are coated with and add processing such as harm reduction additive, to produce thin section for tobacco.By selecting agricultural wastes as raw material, and combination provides the process conditions of per step operation among the preparation technology to make the thin section for tobacco of preparing have good flammability, can directly apply in the cigarette, particularly, with sheet cigarette and thin section for tobacco chopping respectively, mix according to a certain percentage then, perhaps with the chopping after thin section for tobacco mixes according to a certain percentage of sheet cigarette, then silk union being rolled into cigarette props up, utilize the good flammability of thin section for tobacco, can improve the burning velocity of cigarette, reduce the burst size of the harmful substances such as carbon monoxide that cigarette produces in combustion process, thereby play the effect of harm reduction.
Simultaneously, present embodiment is provided with the first interpolation equipment and adds the harm reduction additive in the process of preparation thin section for tobacco at the header box place, with the thin section for tobacco is that carrier adds the harm reduction additive in the cigarette to, when further improving the harm reduction effect, the various defectives that have interpolation harm reduction additive in cigarette now have been overcome.For example: do not exist the tar in the main flume to cover the problem that filter tip reduces the additive activity; Do not exist on the pipe tobacco yet and to add solid additive and exist and be easy to come off, problem such as perhaps spray liquid body additives dosage is limited.
Further, the slice raw material in the technical solutions of the utility model is selected the agricultural wastes that contain the harm reduction material for use, is preferably tealeaves.Particularly, owing to studies show that: tealeaves contains the chemical substance more than 300 kinds, comprise caffeine, Tea Polyphenols and derivative thereof and vitamin E, vitamin C or the like, and its pharmacological evaluation shows that tealeaves can improve the vigor of serum polyphenoils mutase, reduces serum lipoperoxide content, can remove free radical, delay senility, can also strengthen immunologic function, have the effect of Antiradiation injury and prevention cell infection.Tealeaves is applied in the production of cigarettes, utilizes the materials such as Tea Polyphenols that contain in the tealeaves can realize the purpose of harm reduction.Therefore, select tealeaves, tea stalk or the mixture of tealeaves and tea stalk can further improve the reducing poison function of thin section for tobacco in cigarette as slice raw material.
On the basis of technique scheme, the preparation system of present embodiment also comprises: first refluxing unit 22 and second refluxing unit 23.Wherein, first refluxing unit 22 is connected with fermentation vat 11, and particularly, an end of first refluxing unit 22 is connected with the outlet of fermentation vat 11, and the other end is communicated with fermentation vat 11, is used for fermentation vat 11 isolated hot water or normal-temperature water are transmitted back to fermentation vat 11.Second refluxing unit 23 is connected with washing tank 13 with fermentation vat 11, particularly, one end of second refluxing unit 23 is connected with the outlet of washing tank 13, and the other end is communicated with fermentation vat 11, is used for washing tank 13 isolated hot water or normal-temperature water are transmitted back to fermentation vat 11.Particularly, first refluxing unit and second refluxing unit can be made of pump and transfer pipeline.
By above-mentioned first refluxing unit and second refluxing unit, the preparation system of present embodiment can be sent back in the fermentation vat isolated hot water or normal-temperature water recycling to reach again.And in order to guarantee the degree of purity of used hot water in the fermentation vat or normal-temperature water, isolated hot water or normal-temperature water can not be unlimited recycle, can also limit the number of times that recycles, be preferably and recycle 2-3 time, promptly be recycled after 2-3 time when hot water or normal-temperature water, can emit after treatment.
To further specify the formation and the operation principle of each several part the technical solution of the utility model from specific implementation below.
The operational flowchart of the preparation system of the thin section for tobacco that the structural representation of the preparation system of the thin section for tobacco that Fig. 2 A provides for the utility model embodiment two, Fig. 2 B provide for the utility model embodiment two.Present embodiment realizes that based on embodiment one similar or something in common will be introduced no longer in detail, and present embodiment will introduce its difference part.As shown in Figure 2, the preparation system of present embodiment comprises: fermentation vat 11, thread rolling machine 12, washing tank 13, high dense mill 141, first double plate mill 142, dosing chamber 16, pulper 151, second double plate mill, 152, the second interpolation equipment 20, towards stock tank 17, the first interpolation equipment 10, the 3rd interpolation equipment 21, header box 18, forming net 191, first drying plant 192, coating pan 193 and second drying plant 194.
Wherein, fermentation vat 11 is connected with thread rolling machine 12, thread rolling machine 12 is connected with washing tank 13, washing tank 13 is connected with high dense mill 141, high dense mill 141 is connected with first double plate mill 142, pulper 151 is connected with second double plate mill 152, first double plate mill 142 is connected with dosing chamber 16 respectively with second double plate mill 152, dosing chamber 16 be connected towards stock tank 17, the second interpolation equipment 20 be connected towards stock tank 17, be connected with header box 18 towards stock tank 17, the first interpolation equipment 10 is connected with header box 18 respectively with the 3rd interpolation equipment 21, and header box 18 is connected with forming net 191, and forming net 191 is connected with first drying plant 192, first drying plant 192 is connected with coating pan 193, and coating pan 193 is connected with second drying plant 194.
Wherein, first refining equipment 14 among the high dense mill 141 and first double plate mill 142 formation the utility model embodiment one; Second refining equipment 15 that pulper 151 and second double plate mill 152 constitute among the utility model embodiment one; The equipment of manufacturing paper with pulp 19 that forming net 191, first drying plant 192, coating pan 193 and second drying plant 194 constitute among the utility model embodiment one.
Introduce the operation principle of present embodiment below in conjunction with Fig. 2 B, specific as follows: as at first, the slice raw material (following is example with agricultural wastes) of preparation thin section for tobacco to be sent into fermentation vat 11 carry out immersion treatment, carry out Separation of Solid and Liquid by solid-liquid separating equipment then; Wherein, isolated hot water or normal-temperature water are transmitted back in the fermentation vat 11 by first refluxing unit 22; Isolated agricultural wastes swollen thing is sent into thread rolling machine 12, carries out thread rolling by 12 pairs of agricultural wastes swollens of thread rolling machine thing and handles, and obtains the agricultural wastes crude fibre.The agricultural wastes crude fibre is admitted to and carries out carrying out washing treatment in the washing tank 13, carries out Separation of Solid and Liquid by solid-liquid separating equipment then; Wherein, isolated hot water or normal-temperature water are transmitted back in the fermentation vat 11 by second refluxing unit 23; Isolated agriculture waste fibres is sent into high dense mill 141.Aforesaid operations is to handle for defibrination to prepare.
Then, 141 pairs of agriculture waste fibres of high dense mill carry out the defibrination processing first time, obtain thick slurry, and will slightly starch and send into first double plate mill 142; 142 pairs of thick slurries of first double plate mill carry out the defibrination processing second time, obtain screened stock, and screened stock is the agricultural wastes slurry, and the agricultural wastes slurry is sent into dosing chamber 16.
When aforesaid operations carries out, the plus fiber plate is sent into pulper 151, by pulper 151 the plus fiber plate is carried out pulping and handle, obtain plus fiber, and plus fiber is offered second double plate mill 152; 152 pairs of plus fibers of second double plate mill carry out defibrination to be handled, and obtains the plus fiber slurry, and the plus fiber slurry is sent into dosing chamber 16.
16 pairs of agricultural wastes slurries of dosing chamber and plus fiber slurry fully mix, and produce first mixed slurry, and first mixed slurry is sent in stock tank 17; Simultaneously, the second interpolation equipment 20 dilutes first mixed slurry to required concentration to adding filler (as precipitated calcium carbonate) and add entry in stock tank 17, makes second mixed slurry.Described second mixed slurry is admitted in the header box 18, simultaneously, the first interpolation equipment 10 adds the harm reduction additive in header box 18, and the mixed slurry of the 3rd interpolation equipment 21 in header box 18 adds retention agent, makes the 3rd mixed slurry after mixing with second mixed slurry, and wherein the effect of retention agent is the retention when increasing the online of the 3rd mixed slurry, strengthen drainability, be beneficial to manufacture paper with pulp, reduce fiber fines and filler in the plain boiled water, to alleviate the burden of wastewater treatment.Then, the 3rd mixed slurry is admitted to forming net 191 processing of manufacturing paper with pulp, and produces thin slice sheet base, includes harm reduction additive (for example zeolite) in the thin slice sheet base of being produced.
Afterwards, the oven dry that thin slice sheet base is admitted to before first drying plant 192 is coated with is handled, to remove the excessive moisture in the thin slice sheet base; Thin slice sheet base after oven dry is handled for the first time is admitted in the coating pan 193 and is coated with processing, particularly, is coated with coating fluid on thin slice sheet base, and used coating fluid can be pre-configured, and it is to have to improve to inhale the aqueous solution that the flavor material is made; Then, again the thin slice sheet base of coating coating fluid is dried processing, to produce thin section for tobacco, the thin section for tobacco of being produced contains harm reduction additive (for example zeolite), and has good flammability, can be applied in the cigarette.Wherein the condition handled of oven dry can be controlled according to actual conditions, and to produce satisfactory thin section for tobacco, for example the thin section for tobacco produced of present embodiment is water content 10-13%, and thickness is the thin section for tobacco of 0.3-0.4 millimeter.
Present embodiment describes the technical solution of the utility model in detail, with and operating principle, the prepared thin section for tobacco of preparation system that adopts present embodiment to provide has good flammability, when being applied in the cigarette, can fully improve the burning velocity of cigarette, reduce the burst size of the harmful substances such as CO that cigarette produces in combustion process, thereby play the effect of harm reduction.Simultaneously, because the harm reduction additive is carrier with the thin section for tobacco, can be applied to bringing into play in the cigarette reducing poison function, the various defectives in the time of can avoiding directly in pipe tobacco or filter tip, adding the harm reduction additive, for example: do not exist the tar in the main flume to cover the problem that filter tip reduces the additive activity; Do not exist on the pipe tobacco yet and to add solid additive and exist and be easy to come off, problem such as perhaps spray liquid body additives dosage is limited.
Further, the burning velocity of technical solutions of the utility model by improving cigarette, utilize the reducing poison function of harm reduction material that agricultural wastes self contain and the harm reduction additive that adds, reduce content of harmful in the flue gas that is produced, and be not only the content of harmful that reduces main flume, content of harmful also reduces to some extent in the side-stream smoke, therefore, the thin section for tobacco according to the technical solutions of the utility model preparation is applied to can play reducing poison function to main flume and side-stream smoke simultaneously in the cigarette.In addition, the preparation method that the utility model provides is the feedstock production thin section for tobacco with agricultural wastes, can alleviate the pressure of tobacco business to the consumption of tobacco material.
The inventor to technical solutions of the utility model the prepared application of thin section for tobacco in cigarette carried out sensory evaluating smoking's test, this test result shows that the cigarette that adds the prepared thin section for tobacco of technical solutions of the utility model keeps original suction flavor style substantially, and by adding the thin section for tobacco of different proportion, ammonia in its flue gas, 3, harmful substances such as 4-BaP, phenol, crotonaldehyde, CO, hydrogen cyanide and nitrosamine all have obvious reduction.Prepare thin section for tobacco below by concrete experimental data explanation the utility model embodiment and be applied to effect and effect in the cigarette.
With the straw plant is raw material, and the preparation system that adopts the technical program carries out slurrying, manufactures paper with pulp, adds processing such as harm reduction additive, oven dry and produce first kind thin section for tobacco the straw plant raw material, and wherein the addition of harm reduction additive (zeolite) is 5%.And be example to first kind thin section for tobacco, carry out following experiment:
Experiment 1
With the chopping of first kind thin section for tobacco, and with 50% mass ratio with make cigarette after common pipe tobacco mixes.Through the sensory evaluating smoking, the original style of sucking of cigarette is constant substantially, and the smoke test result shows: compare with the cigarette that does not add thin section for tobacco, ammonia in its main flume has reduced by 16%, hydrogen cyanide has reduced by 18%, 3, and the 4-BaP has reduced by 39%, phenol has reduced by 50%, crotonaldehyde has reduced by 31%, and CO has reduced by 6%, and nitrosamine has reduced by 45%, the harmful components of side-stream smoke also have obvious reduction, and the harm reduction effect is remarkable.
Experiment 2
With the chopping of first kind thin section for tobacco, and with 25% mass ratio with make cigarette after common pipe tobacco mixes.Through the sensory evaluating smoking, the original style of sucking of cigarette is constant substantially, and the smoke test result shows: compare with the cigarette that does not add thin section for tobacco, ammonia in its main flume has reduced by 13%, hydrogen cyanide has reduced by 14%, 3, and the 4-BaP has reduced by 35%, phenol has reduced by 33%, crotonaldehyde has reduced by 39%, and CO has reduced by 4%, and nitrosamine has reduced by 32%, the harmful components of side-stream smoke also have obvious reduction, and the harm reduction effect is obvious.
With draft class plant is raw material, and the preparation system that adopts the technical program carries out draft class plant material slurrying, manufactures paper with pulp, adds processing such as harm reduction additive, oven dry and produce the second class thin section for tobacco, and wherein the addition of harm reduction additive (zeolite) is 4%.And be example to the second class thin section for tobacco, carry out following experiment:
Experiment 3
With the second class thin section for tobacco chopping, and with 50% mass ratio with make cigarette after common pipe tobacco mixes.Through the sensory evaluating smoking, the original style of sucking of cigarette is constant substantially, and the smoke test result shows: compare with the cigarette that does not add thin section for tobacco, ammonia in its main flume has reduced by 16.5%, hydrogen cyanide has reduced by 17%, 3, and the 4-BaP has reduced by 43%, phenol has reduced by 62%, crotonaldehyde has reduced by 41%, and CO has reduced by 5.5%, and nitrosamine has reduced by 46%, the harmful components of side-stream smoke also have obvious reduction, and the harm reduction effect is remarkable.
Experiment 4
With the second class thin section for tobacco chopping, and with 25% mass ratio with make cigarette after common pipe tobacco mixes.Through the sensory evaluating smoking, the original style of sucking of cigarette is constant substantially, and the smoke test result shows: compare with the cigarette that does not add thin section for tobacco, ammonia in its main flume has reduced by 16%, hydrogen cyanide has reduced by 13.5%, 3, and the 4-BaP has reduced by 34%, phenol has reduced by 61.3%, crotonaldehyde has reduced by 32.3%, and CO has reduced by 3.6%, and nitrosamine has reduced by 31%, the harmful components of side-stream smoke also have obvious reduction, and harm reduction is remarkably productive.
Further, by above-mentioned experimental data as can be seen, the technical solution of the utility model is the feedstock production thin section for tobacco with agricultural wastes, and with the preparation thin section for tobacco be applied in the cigarette, not only keeping under the constant substantially prerequisite of smoking property of cigarette style, can effectively reduce content of harmful in cigarette mainstream flue gas and the side-stream smoke, can alleviate the tobacco material situation in short supply of tobacco business simultaneously, have very big social benefit and economic benefit.
One of ordinary skill in the art will appreciate that: all or part of step that realizes said method embodiment can be finished by the relevant hardware of programmed instruction, aforesaid program can be stored in the computer read/write memory medium, this program is carried out the step that comprises said method embodiment when carrying out; And aforesaid storage medium comprises: various media that can be program code stored such as ROM, RAM, magnetic disc or CD.
It should be noted that at last: above embodiment only in order to the explanation the technical solution of the utility model, is not intended to limit; Although the utility model is had been described in detail with reference to previous embodiment, those of ordinary skill in the art is to be understood that: it still can be made amendment to the technical scheme that aforementioned each embodiment put down in writing, and perhaps part technical characterictic wherein is equal to replacement; And these modifications or replacement do not make the essence of appropriate technical solution break away from the spirit and scope of each embodiment technical scheme of the utility model.
Claims (5)
1. the preparation system of a thin section for tobacco, it is characterized in that, comprising: fermentation vat, thread rolling machine, washing tank, first refining equipment, dosing chamber, second refining equipment, the first interpolation equipment, towards stock tank, the second interpolation equipment, the 3rd interpolation equipment, header box and the equipment of manufacturing paper with pulp;
Described fermentation vat is connected with described thread rolling machine; Described thread rolling machine is connected with described washing tank; Described washing tank is connected with described first refining equipment; Described first refining equipment is connected with described dosing chamber; Described second refining equipment is connected with described dosing chamber; Described dosing chamber is connected towards stock tank with described; Describedly be connected with described header box with the described second interpolation equipment towards stock tank; The described first interpolation equipment is connected with described header box; Described header box is connected with the described equipment of manufacturing paper with pulp with the described first interpolation equipment, described the 3rd interpolation equipment; The described equipment of manufacturing paper with pulp is connected with described header box.
2. the preparation system of thin section for tobacco according to claim 1 is characterized in that, also comprises: first refluxing unit and second refluxing unit;
Described first refluxing unit is connected with described fermentation vat; Described second refluxing unit is connected with described fermentation vat with described washing tank.
3. the preparation system of thin section for tobacco according to claim 1 is characterized in that, described first refining equipment comprises: high dense mill and first double plate mill;
The dense mill of described height is connected with described first double plate mill with described washing tank; Described first double plate mill is connected with described dosing chamber.
4. the preparation system of thin section for tobacco according to claim 1 is characterized in that, described second refining equipment comprises: pulper and second double plate mill;
Described pulper is connected with described second double plate mill; Described second double plate mill is connected with described dosing chamber.
5. the preparation system of thin section for tobacco according to claim 1 is characterized in that, the described equipment of manufacturing paper with pulp comprises: forming net, first drying plant, coating pan and second drying plant;
Described forming net is connected with described first drying plant with described header box; Described first drying plant is connected with described coating pan; Described coating pan is connected with described second drying plant.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201634783U CN201813826U (en) | 2010-04-15 | 2010-04-15 | Preparation system of tobacco sheet |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201634783U CN201813826U (en) | 2010-04-15 | 2010-04-15 | Preparation system of tobacco sheet |
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| CN201813826U true CN201813826U (en) | 2011-05-04 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102894463A (en) * | 2012-11-08 | 2013-01-30 | 湖北中烟工业有限责任公司 | Method for preparing aroma-enhancing and harmful substance-reducing paper-making process reconstituted tobaccos |
| CN107307468A (en) * | 2011-05-31 | 2017-11-03 | 菲利普莫里斯生产公司 | Plume for smoking product |
-
2010
- 2010-04-15 CN CN2010201634783U patent/CN201813826U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107307468A (en) * | 2011-05-31 | 2017-11-03 | 菲利普莫里斯生产公司 | Plume for smoking product |
| US10624385B2 (en) | 2011-05-31 | 2020-04-21 | Philip Morris Products S.A. | Rods for use in smoking articles |
| US11272732B2 (en) | 2011-05-31 | 2022-03-15 | Philip Morris Products S.A. | Rods for use in smoking articles |
| US12256774B2 (en) | 2011-05-31 | 2025-03-25 | Philip Morris Products S.A. | Rods for use in smoking articles |
| CN102894463A (en) * | 2012-11-08 | 2013-01-30 | 湖北中烟工业有限责任公司 | Method for preparing aroma-enhancing and harmful substance-reducing paper-making process reconstituted tobaccos |
| CN102894463B (en) * | 2012-11-08 | 2015-05-06 | 湖北中烟工业有限责任公司 | Method for preparing aroma-enhancing and harmful substance-reducing paper-making process reconstituted tobaccos |
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