CN201113686Y - Motor shaft grounding thread structure - Google Patents
Motor shaft grounding thread structure Download PDFInfo
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- CN201113686Y CN201113686Y CNU2007201519139U CN200720151913U CN201113686Y CN 201113686 Y CN201113686 Y CN 201113686Y CN U2007201519139 U CNU2007201519139 U CN U2007201519139U CN 200720151913 U CN200720151913 U CN 200720151913U CN 201113686 Y CN201113686 Y CN 201113686Y
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- 229910052799 carbon Inorganic materials 0.000 claims abstract description 48
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 47
- 150000001721 carbon Chemical class 0.000 claims 2
- 238000000465 moulding Methods 0.000 claims 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 2
- 229910052760 oxygen Inorganic materials 0.000 abstract description 2
- 239000001301 oxygen Substances 0.000 abstract description 2
- 239000002245 particle Substances 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 4
- 230000002093 peripheral effect Effects 0.000 description 4
- 238000011161 development Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 241000510097 Megalonaias nervosa Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000005415 magnetization Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
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- 230000002035 prolonged effect Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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Abstract
一种电动机轴接地用螺纹结构,在电动机的外壳体内部设有一可被驱动旋转的心轴;该心轴尾端圆周表面至少设有一段细螺纹结构;一接地碳刷装置,是设在该细螺纹结构的侧边,其具备一碳刷,一供该碳刷套置的中空定位体以及一设在该中空定位体内,用以推顶该碳刷使其前端表面抵靠在该细螺纹结构的弹簧。本实用新型其以线接触代替面接触,旋转时将大幅消除摩擦热及氧膜的产生,将碳刷表面因摩擦而产生的碳分、铜粉等清除,使碳刷表面永远保护清洁。故能使滑环或轴与碳刷间的接触电阻保持稳定,使碳刷磨耗更为降低。
A threaded structure for grounding the shaft of an electric motor, wherein a mandrel that can be driven to rotate is provided inside the outer shell of the electric motor; the circumferential surface of the tail end of the mandrel is provided with at least one section of fine thread structure; a grounding carbon brush device is provided on the side of the fine thread structure, and is provided with a carbon brush, a hollow positioning body for the carbon brush to be sleeved, and a spring provided in the hollow positioning body for pushing the carbon brush so that its front end surface is against the fine thread structure. The utility model replaces surface contact with line contact, which greatly eliminates friction heat and the generation of oxygen film during rotation, removes carbon particles, copper powder, etc. generated by friction on the surface of the carbon brush, and keeps the surface of the carbon brush clean and protected forever. Therefore, the contact resistance between the slip ring or shaft and the carbon brush can be kept stable, and the wear of the carbon brush can be further reduced.
Description
技术领域 technical field
本实用新型涉及一种电动机,尤其涉及一种电动机轴接地用螺纹结构。The utility model relates to an electric motor, in particular to a threaded structure for the grounding of the electric motor shaft.
背景技术 Background technique
一般电动机10的结构如图1所示,包括有:一外壳体11、一定子12、一转子13,一可被驱动旋转的心轴14、以及支撑该心轴14的滚珠轴承15。此等电动机10在使用时由于磁路不平衡,外压电压(如交流电动机变频器或直流电动机速度控制器的PWM电压)、轴磁化效应、静电感应(如皮带轮16与皮带161所产生的静电)等而产生轴电压。The structure of a
此电压会造成滚珠轴承15内外环152间产生所谓轴电流;当电流经过滚珠151及内外环152的接触点产生电弧ARC而形成内外环滚珠跑道表面的弹坑状和洗衣板条纹蚀痕迹(washboard effect)最后造成噪音及轴承损坏(bearing failure)的后果。This voltage will cause the so-called axial current to be generated between the inner and
目前解决上述问题点的方法,有使用轴绝缘及轴接地碳刷二种。其中该轴接地碳刷有简易及价廉的优点,故常为一般电动机所采用,其结构如图1所示,在该心轴14的轴尾端表面或一滑环141上,用一碳刷17及其后端压缩弹簧18,使碳刷17前端面与轴端的滑环或轴表面紧密接触,形成轴承15的内外环52的旁路(by-pass)。由于其接触电阻远低于轴承内外环152间的电阻,故轴电流会流经轴尾端或滑环141及碳刷17而接地;因此该滚珠轴承15得以受到保护而延长其使用寿命。At present, there are two ways to solve the above problems, using shaft insulation and shaft grounding carbon brushes. Among them, the shaft-grounded carbon brush has the advantages of simplicity and low price, so it is often used in general motors. 17 and its rear end compress the
但,该轴接地的碳刷17在使用一段时间后,会在轴尾端表面或滑环141上,形成一尾黑色氧化膜,其成分包括油污、灰尘、铜粉等,使接触电阻值逐渐上升,当电阻大于轴承15的内外环152的电阻时,大部分的轴电流会流经轴承15,致使接地碳刷17的保护功能因而丧失。However, after the shaft-grounded
故如何消除轴表面或滑环141的黑色氧化膜,以保持接触电阻值稳定,是本实用新型所欲解决的课题。Therefore, how to eliminate the black oxide film on the shaft surface or the
实用新型内容Utility model content
本实用新型所要解决的主要技术问题在于,克服现有技术存在的上述缺陷,而提供一种电动机轴接地用螺纹结构,其以线接触代替面接触,旋转时将大幅消除摩擦热及氧化膜的产生,将碳刷表面因摩擦而产生的碳分、铜粉等清除,使碳刷表面永远保护清洁。故能使滑环或轴与碳刷间的接触电阻保持稳定,使碳刷磨耗更为降低。The main technical problem to be solved by the utility model is to overcome the above-mentioned defects in the prior art, and provide a thread structure for grounding the motor shaft, which uses line contact instead of surface contact, and will greatly eliminate frictional heat and oxide film damage during rotation. Generated, remove the carbon and copper powder produced by friction on the surface of the carbon brush, so that the surface of the carbon brush will always be kept clean. Therefore, the contact resistance between the slip ring or the shaft and the carbon brush can be kept stable, and the wear of the carbon brush can be further reduced.
本实用新型解决其技术问题所采用的技术方案是:The technical scheme that the utility model solves its technical problem adopts is:
一种电动机轴接地用螺纹结构,其特征在于,在电动机的外壳体内部设有一可被驱动旋转的心轴;该心轴尾端圆周表面至少设有一段细螺纹结构;一接地碳刷装置,是设在该细螺纹结构的侧边,其具备一碳刷,一供该碳刷套置的中空定位体以及一设在该中空定位体内,用以推顶该碳刷使其前端表面抵靠在该细螺纹结构的弹簧。A thread structure for motor shaft grounding, characterized in that a mandrel that can be driven to rotate is provided inside the outer casing of the motor; at least a section of fine thread structure is provided on the peripheral surface of the tail end of the mandrel; a grounding carbon brush device, It is located on the side of the fine thread structure, which has a carbon brush, a hollow positioning body for the carbon brush to be nested, and a hollow positioning body for pushing the carbon brush to make its front end surface against The spring in this fine thread structure.
前述的电动机轴接地用螺纹结构,其中细螺纹结构是预先在一滑环圆周表面车削成型,再将该滑环压入并固定在该心轴尾端而构成。The aforementioned thread structure for grounding the motor shaft, wherein the fine thread structure is formed by turning the peripheral surface of a slip ring in advance, and then pressing the slip ring into and fixing it on the tail end of the mandrel.
前述的电动机轴接地用螺纹结构,其中细螺纹结构在所述心轴座端圆周表面直接车削成型。The aforementioned thread structure for the grounding of the motor shaft, wherein the fine thread structure is formed by direct turning on the circumferential surface of the seat end of the mandrel.
前述的电动机轴接地用螺纹结构,其中碳刷尾端连接有一接地导线。In the aforementioned threaded structure for grounding of the motor shaft, a ground wire is connected to the tail end of the carbon brush.
前述的电动机轴接地用螺纹结构,其中中空定位体在底端设有一固定片,该固定片锁定在所述外壳体上。In the aforementioned screw structure for grounding the motor shaft, the hollow positioning body is provided with a fixed piece at the bottom end, and the fixed piece is locked on the outer shell.
借助上述螺旋线接触的电流接地特征,目前已成功的应用在跑步机电动机的轴接地上。With the help of the current grounding feature of the above-mentioned helical wire contact, it has been successfully applied to the shaft grounding of treadmill motors.
本实用新型的有益效果是,其以线接触代替面接触,旋转时将大幅消除摩擦热及氧膜的产生,将碳刷表面因摩擦而产生的碳分、铜粉等清除,使碳刷表面永远保护清洁。故能使滑环或轴与碳刷间的接触电阻保持稳定,使碳刷磨耗更为降低。The beneficial effect of the utility model is that it replaces the surface contact with line contact, and the generation of frictional heat and oxygen film will be largely eliminated when rotating, and the carbon and copper powder produced on the surface of the carbon brush due to friction will be removed, so that the surface of the carbon brush Always keep clean. Therefore, the contact resistance between the slip ring or the shaft and the carbon brush can be kept stable, and the wear of the carbon brush can be further reduced.
附图说明 Description of drawings
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1是现有电动机的结构剖视图Figure 1 is a structural sectional view of an existing motor
图2是本实用新型第一实施例的分解立体示意图Fig. 2 is an exploded perspective view of the first embodiment of the utility model
图3是本实用新型第一实施例的组合立体示意图Fig. 3 is a combined perspective view of the first embodiment of the utility model
图4是本实用新型第一实施例的主要结构示意图Fig. 4 is the main structure schematic diagram of the first embodiment of the utility model
图5是图4所示5-5线断面的剖视图Fig. 5 is a sectional view of the 5-5 line section shown in Fig. 4
图6是本实用新型第二实施例的示意图Fig. 6 is the schematic diagram of the second embodiment of the utility model
图中标号说明:Explanation of symbols in the figure:
20电动机 21外壳体20
22心轴 23轴承22
30滑环 31细螺纹结构30
40接地碳刷装置 41碳刷40 Ground
411接地导线 42中空定位体411
43弹簧 44固定片43
45螺丝45 screws
具体实施方式 Detailed ways
首先,参阅图2、3所示,本实用新型第一实施例包含有:At first, referring to Fig. 2, shown in 3, the utility model first embodiment comprises:
一电动机20,其具备一外壳体21,该外壳体21内部设有一可被驱动旋转的心轴22;该心轴22是由设于外壳体21内的滚珠轴承23所支撑;而上述结构是一般电动机20的现有技术,故不赘述。An
本实用新型的特征在于:该心轴22尾端是凸伸在该外壳体21,且套设固定一滑环30,该滑环30周缘表面预先车削形成细螺纹结构31;据此,使该心轴22尾端表面具有细螺纹结构。The utility model is characterized in that: the tail end of the
一接地碳刷装置40,是设在该细螺纹结构31的侧边,其具备一碳刷41,一用以供该碳刷41套置的中空定位体42,以及一设在该中空定位体42内,用以推顶该碳刷41使其端面抵靠在该细螺纹结构31的弹簧43。另,该碳刷41包括在尾端设有一接地导线411,且该接地导线411可由该中空定位体42底部穿伸出来。A grounding
本实施例中,中空定位体42底端设有一固定片44,并借由一螺丝45锁定在该外壳体21上。但不限于此,亦即该中空定位体42亦可不锁在该外壳体21上,而是锁在电动机20周边的机台上(图中未示)。然而,无论该中空定位体42锁在何处,其目的皆是在使该碳刷41定位,并使其始终与细螺纹结构31保持接触。In this embodiment, a
请再参阅图4、图5所示,本实用新型将该滑环30设成非光滑表面的细结构31,以线接触来代替传统的面接触,乍看之下似乎有违一般常理,但经发明人长时间测试结果证明,该碳刷41与细螺纹结构31间的磨耗程度,比面接触的磨耗更为降低。Please refer to Fig. 4 and Fig. 5 again. The utility model sets the
且,更重要的是,以线接触代替面接触,该滑环30旋转时将大幅降低摩擦热及氧化膜的产生,且该细螺纹结构31在旋转时会产生“螺旋输送带”的功能,将该碳刷41表面因摩擦所产生的碳粉、铜粉等排除,使该碳刷41表面始终保持清洁,故能使滑环30与碳刷41间的接触电阻保持稳定。而此一效果,得使轴电流会流经该接地碳刷装置40而顺利导出,故能保护该滚珠轴承23,进而延长其使用寿命。And, more importantly, by using line contact instead of surface contact, the generation of frictional heat and oxide film will be greatly reduced when the
如图6所示,是本实用新型第二实施例的示意图,其是将该细螺纹结构31直接在该心轴22尾端圆周表面车削成型;其具有与前一实施例相同的功效。As shown in FIG. 6 , it is a schematic view of the second embodiment of the present invention, which is that the
以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制,凡是依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the utility model, All still belong to within the scope of the technical solution of the utility model.
综上所述,本实用新型在结构设计、使用实用性及成本效益上,完全符合产业发展所需,且所揭示的结构亦是具有前所未有的创新构造,具有新颖性、创造性、实用性,符合有关新型专利要件的规定,故依法提起申请。In summary, the utility model fully meets the needs of industrial development in terms of structural design, practicability and cost-effectiveness, and the disclosed structure also has an unprecedented innovative structure, novelty, creativity and practicability, and meets the needs of industrial development. According to the requirements of the new patent requirements, the application is filed in accordance with the law.
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
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| CNU2007201519139U CN201113686Y (en) | 2007-06-18 | 2007-06-18 | Motor shaft grounding thread structure |
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| CNU2007201519139U CN201113686Y (en) | 2007-06-18 | 2007-06-18 | Motor shaft grounding thread structure |
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| CN201113686Y true CN201113686Y (en) | 2008-09-10 |
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Cited By (11)
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| CN102510175A (en) * | 2011-11-09 | 2012-06-20 | 北京佩特来电器有限公司 | Electromagnetic compatibility structure of vehicle alternating current generator and generator with electromagnetic compatibility structure |
| CN103650303A (en) * | 2011-06-28 | 2014-03-19 | 伊利诺斯工具制品有限公司 | Current control brush assembly |
| CN104953429A (en) * | 2015-05-20 | 2015-09-30 | 明基三丰医疗器材(上海)有限公司 | Cleaning module for rotary connector |
| CN105281501A (en) * | 2014-07-15 | 2016-01-27 | 罗伯特·博世有限公司 | Electric machine with a resistor for dissipating shaft voltages |
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| CN102510175A (en) * | 2011-11-09 | 2012-06-20 | 北京佩特来电器有限公司 | Electromagnetic compatibility structure of vehicle alternating current generator and generator with electromagnetic compatibility structure |
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| CN105703547A (en) * | 2014-12-09 | 2016-06-22 | 罗伯特·博世有限公司 | electric machine having a potential equalization device |
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| CN105703547B (en) * | 2014-12-09 | 2018-11-02 | 罗伯特·博世有限公司 | Motor with electric potential balancing device |
| CN104953429A (en) * | 2015-05-20 | 2015-09-30 | 明基三丰医疗器材(上海)有限公司 | Cleaning module for rotary connector |
| US11070114B2 (en) | 2016-03-03 | 2021-07-20 | Kaco Gmbh + Co. Kg | Shaft-grounding ring |
| CN108886296A (en) * | 2016-03-03 | 2018-11-23 | Kaco有限及两合公司 | Shaft grounding ring |
| CN106787456B (en) * | 2016-12-19 | 2018-10-30 | 四川宏华电气有限责任公司 | A method of weakening hollow shaft current influences |
| CN106787456A (en) * | 2016-12-19 | 2017-05-31 | 四川宏华电气有限责任公司 | A kind of method for weakening hollow shaft current influence |
| CN112997370A (en) * | 2018-10-30 | 2021-06-18 | 采埃孚股份公司 | Brush device for electrically connecting a first element to a second element, electric machine and drive device |
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| CN114696174A (en) * | 2020-12-31 | 2022-07-01 | 北京金风科创风电设备有限公司 | Slip ring device, yawing system and wind generating set |
| CN114696174B (en) * | 2020-12-31 | 2023-04-28 | 北京金风科创风电设备有限公司 | Slip ring device, yaw system and wind generating set |
| US12431680B2 (en) | 2020-12-31 | 2025-09-30 | Beijing Goldwind Science & Creation Windpower Equipment Co., Ltd. | Slip ring apparatus, yaw system, and wind turbine generator set |
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