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CN201113686Y - Motor shaft grounding thread structure - Google Patents

Motor shaft grounding thread structure Download PDF

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Publication number
CN201113686Y
CN201113686Y CNU2007201519139U CN200720151913U CN201113686Y CN 201113686 Y CN201113686 Y CN 201113686Y CN U2007201519139 U CNU2007201519139 U CN U2007201519139U CN 200720151913 U CN200720151913 U CN 200720151913U CN 201113686 Y CN201113686 Y CN 201113686Y
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carbon brush
thread structure
fine thread
positioning body
shaft
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Expired - Fee Related
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CNU2007201519139U
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Chinese (zh)
Inventor
谢丰民
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Chi Hua Fitness Co Ltd
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Chi Hua Fitness Co Ltd
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Abstract

一种电动机轴接地用螺纹结构,在电动机的外壳体内部设有一可被驱动旋转的心轴;该心轴尾端圆周表面至少设有一段细螺纹结构;一接地碳刷装置,是设在该细螺纹结构的侧边,其具备一碳刷,一供该碳刷套置的中空定位体以及一设在该中空定位体内,用以推顶该碳刷使其前端表面抵靠在该细螺纹结构的弹簧。本实用新型其以线接触代替面接触,旋转时将大幅消除摩擦热及氧膜的产生,将碳刷表面因摩擦而产生的碳分、铜粉等清除,使碳刷表面永远保护清洁。故能使滑环或轴与碳刷间的接触电阻保持稳定,使碳刷磨耗更为降低。

Figure 200720151913

A threaded structure for grounding the shaft of an electric motor, wherein a mandrel that can be driven to rotate is provided inside the outer shell of the electric motor; the circumferential surface of the tail end of the mandrel is provided with at least one section of fine thread structure; a grounding carbon brush device is provided on the side of the fine thread structure, and is provided with a carbon brush, a hollow positioning body for the carbon brush to be sleeved, and a spring provided in the hollow positioning body for pushing the carbon brush so that its front end surface is against the fine thread structure. The utility model replaces surface contact with line contact, which greatly eliminates friction heat and the generation of oxygen film during rotation, removes carbon particles, copper powder, etc. generated by friction on the surface of the carbon brush, and keeps the surface of the carbon brush clean and protected forever. Therefore, the contact resistance between the slip ring or shaft and the carbon brush can be kept stable, and the wear of the carbon brush can be further reduced.

Figure 200720151913

Description

电动机轴接地用螺纹结构 Threaded construction for motor shaft grounding

技术领域 technical field

本实用新型涉及一种电动机,尤其涉及一种电动机轴接地用螺纹结构。The utility model relates to an electric motor, in particular to a threaded structure for the grounding of the electric motor shaft.

背景技术 Background technique

一般电动机10的结构如图1所示,包括有:一外壳体11、一定子12、一转子13,一可被驱动旋转的心轴14、以及支撑该心轴14的滚珠轴承15。此等电动机10在使用时由于磁路不平衡,外压电压(如交流电动机变频器或直流电动机速度控制器的PWM电压)、轴磁化效应、静电感应(如皮带轮16与皮带161所产生的静电)等而产生轴电压。The structure of a general motor 10 is shown in FIG. 1 , including: an outer casing 11 , a stator 12 , a rotor 13 , a spindle 14 that can be driven to rotate, and a ball bearing 15 supporting the spindle 14 . When these motors 10 are in use, due to the unbalanced magnetic circuit, external voltage (such as the PWM voltage of the AC motor inverter or the DC motor speed controller), the shaft magnetization effect, and the electrostatic induction (such as the static electricity generated by the pulley 16 and the belt 161) and so on to generate shaft voltage.

此电压会造成滚珠轴承15内外环152间产生所谓轴电流;当电流经过滚珠151及内外环152的接触点产生电弧ARC而形成内外环滚珠跑道表面的弹坑状和洗衣板条纹蚀痕迹(washboard effect)最后造成噪音及轴承损坏(bearing failure)的后果。This voltage will cause the so-called axial current to be generated between the inner and outer rings 152 of the ball bearing 15; when the current passes through the contact points of the balls 151 and the inner and outer rings 152, an arc ARC will be generated to form craters and washboard effect on the surface of the inner and outer ring ball raceways. ) finally caused the consequences of noise and bearing failure.

目前解决上述问题点的方法,有使用轴绝缘及轴接地碳刷二种。其中该轴接地碳刷有简易及价廉的优点,故常为一般电动机所采用,其结构如图1所示,在该心轴14的轴尾端表面或一滑环141上,用一碳刷17及其后端压缩弹簧18,使碳刷17前端面与轴端的滑环或轴表面紧密接触,形成轴承15的内外环52的旁路(by-pass)。由于其接触电阻远低于轴承内外环152间的电阻,故轴电流会流经轴尾端或滑环141及碳刷17而接地;因此该滚珠轴承15得以受到保护而延长其使用寿命。At present, there are two ways to solve the above problems, using shaft insulation and shaft grounding carbon brushes. Among them, the shaft-grounded carbon brush has the advantages of simplicity and low price, so it is often used in general motors. 17 and its rear end compress the spring 18, so that the front surface of the carbon brush 17 is in close contact with the slip ring or the shaft surface at the shaft end, forming a bypass (by-pass) of the inner and outer rings 52 of the bearing 15. Because its contact resistance is far lower than the resistance between the inner and outer rings 152 of the bearing, the shaft current will flow through the shaft tail end or the slip ring 141 and the carbon brush 17 to be grounded; therefore, the ball bearing 15 is protected and its service life is prolonged.

但,该轴接地的碳刷17在使用一段时间后,会在轴尾端表面或滑环141上,形成一尾黑色氧化膜,其成分包括油污、灰尘、铜粉等,使接触电阻值逐渐上升,当电阻大于轴承15的内外环152的电阻时,大部分的轴电流会流经轴承15,致使接地碳刷17的保护功能因而丧失。However, after the shaft-grounded carbon brush 17 has been used for a period of time, a black oxide film will be formed on the surface of the shaft tail end or the slip ring 141, and its composition includes oil, dust, copper powder, etc., so that the contact resistance value gradually decreases. When the resistance is greater than the resistance of the inner and outer rings 152 of the bearing 15, most of the shaft current will flow through the bearing 15, causing the protection function of the grounding carbon brush 17 to be lost.

故如何消除轴表面或滑环141的黑色氧化膜,以保持接触电阻值稳定,是本实用新型所欲解决的课题。Therefore, how to eliminate the black oxide film on the shaft surface or the slip ring 141 to keep the contact resistance value stable is the problem to be solved by the utility model.

实用新型内容Utility model content

本实用新型所要解决的主要技术问题在于,克服现有技术存在的上述缺陷,而提供一种电动机轴接地用螺纹结构,其以线接触代替面接触,旋转时将大幅消除摩擦热及氧化膜的产生,将碳刷表面因摩擦而产生的碳分、铜粉等清除,使碳刷表面永远保护清洁。故能使滑环或轴与碳刷间的接触电阻保持稳定,使碳刷磨耗更为降低。The main technical problem to be solved by the utility model is to overcome the above-mentioned defects in the prior art, and provide a thread structure for grounding the motor shaft, which uses line contact instead of surface contact, and will greatly eliminate frictional heat and oxide film damage during rotation. Generated, remove the carbon and copper powder produced by friction on the surface of the carbon brush, so that the surface of the carbon brush will always be kept clean. Therefore, the contact resistance between the slip ring or the shaft and the carbon brush can be kept stable, and the wear of the carbon brush can be further reduced.

本实用新型解决其技术问题所采用的技术方案是:The technical scheme that the utility model solves its technical problem adopts is:

一种电动机轴接地用螺纹结构,其特征在于,在电动机的外壳体内部设有一可被驱动旋转的心轴;该心轴尾端圆周表面至少设有一段细螺纹结构;一接地碳刷装置,是设在该细螺纹结构的侧边,其具备一碳刷,一供该碳刷套置的中空定位体以及一设在该中空定位体内,用以推顶该碳刷使其前端表面抵靠在该细螺纹结构的弹簧。A thread structure for motor shaft grounding, characterized in that a mandrel that can be driven to rotate is provided inside the outer casing of the motor; at least a section of fine thread structure is provided on the peripheral surface of the tail end of the mandrel; a grounding carbon brush device, It is located on the side of the fine thread structure, which has a carbon brush, a hollow positioning body for the carbon brush to be nested, and a hollow positioning body for pushing the carbon brush to make its front end surface against The spring in this fine thread structure.

前述的电动机轴接地用螺纹结构,其中细螺纹结构是预先在一滑环圆周表面车削成型,再将该滑环压入并固定在该心轴尾端而构成。The aforementioned thread structure for grounding the motor shaft, wherein the fine thread structure is formed by turning the peripheral surface of a slip ring in advance, and then pressing the slip ring into and fixing it on the tail end of the mandrel.

前述的电动机轴接地用螺纹结构,其中细螺纹结构在所述心轴座端圆周表面直接车削成型。The aforementioned thread structure for the grounding of the motor shaft, wherein the fine thread structure is formed by direct turning on the circumferential surface of the seat end of the mandrel.

前述的电动机轴接地用螺纹结构,其中碳刷尾端连接有一接地导线。In the aforementioned threaded structure for grounding of the motor shaft, a ground wire is connected to the tail end of the carbon brush.

前述的电动机轴接地用螺纹结构,其中中空定位体在底端设有一固定片,该固定片锁定在所述外壳体上。In the aforementioned screw structure for grounding the motor shaft, the hollow positioning body is provided with a fixed piece at the bottom end, and the fixed piece is locked on the outer shell.

借助上述螺旋线接触的电流接地特征,目前已成功的应用在跑步机电动机的轴接地上。With the help of the current grounding feature of the above-mentioned helical wire contact, it has been successfully applied to the shaft grounding of treadmill motors.

本实用新型的有益效果是,其以线接触代替面接触,旋转时将大幅消除摩擦热及氧膜的产生,将碳刷表面因摩擦而产生的碳分、铜粉等清除,使碳刷表面永远保护清洁。故能使滑环或轴与碳刷间的接触电阻保持稳定,使碳刷磨耗更为降低。The beneficial effect of the utility model is that it replaces the surface contact with line contact, and the generation of frictional heat and oxygen film will be largely eliminated when rotating, and the carbon and copper powder produced on the surface of the carbon brush due to friction will be removed, so that the surface of the carbon brush Always keep clean. Therefore, the contact resistance between the slip ring or the shaft and the carbon brush can be kept stable, and the wear of the carbon brush can be further reduced.

附图说明 Description of drawings

下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.

图1是现有电动机的结构剖视图Figure 1 is a structural sectional view of an existing motor

图2是本实用新型第一实施例的分解立体示意图Fig. 2 is an exploded perspective view of the first embodiment of the utility model

图3是本实用新型第一实施例的组合立体示意图Fig. 3 is a combined perspective view of the first embodiment of the utility model

图4是本实用新型第一实施例的主要结构示意图Fig. 4 is the main structure schematic diagram of the first embodiment of the utility model

图5是图4所示5-5线断面的剖视图Fig. 5 is a sectional view of the 5-5 line section shown in Fig. 4

图6是本实用新型第二实施例的示意图Fig. 6 is the schematic diagram of the second embodiment of the utility model

图中标号说明:Explanation of symbols in the figure:

20电动机            21外壳体20 Motor 21 Outer shell

22心轴              23轴承22 mandrel 23 bearings

30滑环              31细螺纹结构30 slip ring 31 fine thread structure

40接地碳刷装置      41碳刷40 Ground carbon brush device 41 Carbon brush

411接地导线         42中空定位体411 Ground wire 42 Hollow positioning body

43弹簧              44固定片43 spring 44 fixed piece

45螺丝45 screws

具体实施方式 Detailed ways

首先,参阅图2、3所示,本实用新型第一实施例包含有:At first, referring to Fig. 2, shown in 3, the utility model first embodiment comprises:

一电动机20,其具备一外壳体21,该外壳体21内部设有一可被驱动旋转的心轴22;该心轴22是由设于外壳体21内的滚珠轴承23所支撑;而上述结构是一般电动机20的现有技术,故不赘述。An electric motor 20, it has an outer casing 21, and this outer casing 21 inside is provided with a spindle 22 that can be driven to rotate; This spindle 22 is supported by the ball bearing 23 that is located in the outer casing 21; And above-mentioned structure is The prior art of the general motor 20 is not described in detail.

本实用新型的特征在于:该心轴22尾端是凸伸在该外壳体21,且套设固定一滑环30,该滑环30周缘表面预先车削形成细螺纹结构31;据此,使该心轴22尾端表面具有细螺纹结构。The utility model is characterized in that: the tail end of the mandrel 22 protrudes from the outer shell 21, and a slip ring 30 is sleeved and fixed, and the peripheral surface of the slip ring 30 is pre-turned to form a fine thread structure 31; accordingly, the The rear end surface of the mandrel 22 has a fine thread structure.

一接地碳刷装置40,是设在该细螺纹结构31的侧边,其具备一碳刷41,一用以供该碳刷41套置的中空定位体42,以及一设在该中空定位体42内,用以推顶该碳刷41使其端面抵靠在该细螺纹结构31的弹簧43。另,该碳刷41包括在尾端设有一接地导线411,且该接地导线411可由该中空定位体42底部穿伸出来。A grounding carbon brush device 40 is located on the side of the fine thread structure 31, which has a carbon brush 41, a hollow positioning body 42 for the carbon brush 41 to be nested, and a hollow positioning body located on the hollow positioning body. Inside 42 is a spring 43 used to push the carbon brush 41 so that its end face is against the fine thread structure 31 . In addition, the carbon brush 41 includes a ground wire 411 at the end, and the ground wire 411 can pass through the bottom of the hollow positioning body 42 .

本实施例中,中空定位体42底端设有一固定片44,并借由一螺丝45锁定在该外壳体21上。但不限于此,亦即该中空定位体42亦可不锁在该外壳体21上,而是锁在电动机20周边的机台上(图中未示)。然而,无论该中空定位体42锁在何处,其目的皆是在使该碳刷41定位,并使其始终与细螺纹结构31保持接触。In this embodiment, a fixing piece 44 is provided at the bottom of the hollow positioning body 42 , and is locked on the outer casing 21 by a screw 45 . But it is not limited thereto, that is, the hollow positioning body 42 may not be locked on the outer casing 21 , but on a machine platform around the motor 20 (not shown in the figure). However, no matter where the hollow positioning body 42 is locked, its purpose is to position the carbon brush 41 and keep it in contact with the fine thread structure 31 all the time.

请再参阅图4、图5所示,本实用新型将该滑环30设成非光滑表面的细结构31,以线接触来代替传统的面接触,乍看之下似乎有违一般常理,但经发明人长时间测试结果证明,该碳刷41与细螺纹结构31间的磨耗程度,比面接触的磨耗更为降低。Please refer to Fig. 4 and Fig. 5 again. The utility model sets the slip ring 30 as a fine structure 31 with a non-smooth surface, and replaces the traditional surface contact with line contact. It seems to be contrary to common sense at first glance, but The inventor's long-term test results have proved that the degree of wear between the carbon brush 41 and the fine thread structure 31 is lower than that of surface contact.

且,更重要的是,以线接触代替面接触,该滑环30旋转时将大幅降低摩擦热及氧化膜的产生,且该细螺纹结构31在旋转时会产生“螺旋输送带”的功能,将该碳刷41表面因摩擦所产生的碳粉、铜粉等排除,使该碳刷41表面始终保持清洁,故能使滑环30与碳刷41间的接触电阻保持稳定。而此一效果,得使轴电流会流经该接地碳刷装置40而顺利导出,故能保护该滚珠轴承23,进而延长其使用寿命。And, more importantly, by using line contact instead of surface contact, the generation of frictional heat and oxide film will be greatly reduced when the slip ring 30 rotates, and the fine thread structure 31 will function as a "screw conveyor belt" when it rotates, The surface of the carbon brush 41 is removed from the carbon powder and copper powder produced by friction to keep the surface of the carbon brush 41 clean all the time, so the contact resistance between the slip ring 30 and the carbon brush 41 can be kept stable. And this effect can make the shaft current flow through the grounding carbon brush device 40 and be exported smoothly, so the ball bearing 23 can be protected and its service life can be extended.

如图6所示,是本实用新型第二实施例的示意图,其是将该细螺纹结构31直接在该心轴22尾端圆周表面车削成型;其具有与前一实施例相同的功效。As shown in FIG. 6 , it is a schematic view of the second embodiment of the present invention, which is that the fine thread structure 31 is directly turned on the peripheral surface of the tail end of the mandrel 22; it has the same effect as the previous embodiment.

以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制,凡是依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the utility model, All still belong to within the scope of the technical solution of the utility model.

综上所述,本实用新型在结构设计、使用实用性及成本效益上,完全符合产业发展所需,且所揭示的结构亦是具有前所未有的创新构造,具有新颖性、创造性、实用性,符合有关新型专利要件的规定,故依法提起申请。In summary, the utility model fully meets the needs of industrial development in terms of structural design, practicability and cost-effectiveness, and the disclosed structure also has an unprecedented innovative structure, novelty, creativity and practicability, and meets the needs of industrial development. According to the requirements of the new patent requirements, the application is filed in accordance with the law.

Claims (5)

1. the earthy helicitic texture of motor reel is characterized in that,
Be provided with an axle that can be driven in rotation in the shell body inside of motor, this axle tail end circumferential surface is provided with one section fine thread structure at least;
One ground connection carbon brush configuration is provided in a side of the side of this fine thread structure, and it possesses a carbon brush, and a hollow positioning body and that is nested with for this carbon brush is located in this hollow positioning body, makes its front end surface be resisted against the spring of this fine thread structure in order to this carbon brush of ejection.
2. the earthy helicitic texture of motor reel according to claim 1 is characterized in that described fine thread structure is in advance in a slip ring circumferential surface turning moulding, again this slip ring is pressed into and is fixed on this axle tail end and constitute.
3. the earthy helicitic texture of motor reel according to claim 1 is characterized in that described fine thread structure is in the direct turning moulding of described axle tail end circumferential surface.
4. the earthy helicitic texture of motor reel according to claim 1 is characterized in that described carbon brush tail end is connected with an earth lead.
5. the earthy helicitic texture of motor reel according to claim 1 is characterized in that described hollow positioning body is provided with a stator in the bottom, and this stator is locked on the described shell body.
CNU2007201519139U 2007-06-18 2007-06-18 Motor shaft grounding thread structure Expired - Fee Related CN201113686Y (en)

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CN103650303B (en) * 2011-06-28 2017-02-08 伊利诺斯工具制品有限公司 Current control brush assembly
CN103650303A (en) * 2011-06-28 2014-03-19 伊利诺斯工具制品有限公司 Current control brush assembly
CN102510175A (en) * 2011-11-09 2012-06-20 北京佩特来电器有限公司 Electromagnetic compatibility structure of vehicle alternating current generator and generator with electromagnetic compatibility structure
CN105580218B (en) * 2013-09-09 2018-08-24 申克铁路和医疗系统有限责任公司 discharge device
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