CN219403730U - Household low-noise angle grinder - Google Patents
Household low-noise angle grinder Download PDFInfo
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- CN219403730U CN219403730U CN202320310553.1U CN202320310553U CN219403730U CN 219403730 U CN219403730 U CN 219403730U CN 202320310553 U CN202320310553 U CN 202320310553U CN 219403730 U CN219403730 U CN 219403730U
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 15
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 12
- 230000001681 protective effect Effects 0.000 claims description 7
- 238000010079 rubber tapping Methods 0.000 claims description 5
- 229910001651 emery Inorganic materials 0.000 claims 1
- 238000005498 polishing Methods 0.000 abstract 1
- 238000009434 installation Methods 0.000 description 4
- 229910002804 graphite Inorganic materials 0.000 description 3
- 239000010439 graphite Substances 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000701 coagulant Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 210000004087 cornea Anatomy 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
- Motor Or Generator Frames (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及电动工具技术领域,特别是涉及一种家用低噪角磨机。The utility model relates to the technical field of electric tools, in particular to a household low-noise angle grinder.
背景技术Background technique
传统100型角磨为了追求较大功率,将电机转速做到35000r/min以上,同时又通过齿轮比将输出转速降低至11000r/min左右,电机转速高,转子风扇吸风和排风产生较大噪音,减速齿轮为精加工铁制产品,由于精度问题会导致啮合产生较强噪音。因此提出一种低噪音且更适用于家用的打磨机。In order to pursue higher power, the traditional 100-type angle grinder sets the motor speed above 35000r/min, and at the same time reduces the output speed to about 11000r/min through the gear ratio. The motor speed is high, and the suction and exhaust of the rotor fan produce relatively loud noise. Therefore propose a kind of low-noise and be more suitable for household grinder.
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型的目的在于提供一种家用低噪角磨机,通过输入220v交流电,打开控制开关,使得交流电接入定子和穿过定子固定于右机壳上的转子,配合调整电机参数使得电机转速降至11000以内,降低了噪音,更适用于家用及小范围打磨。Aiming at the deficiencies of the existing technology, the purpose of this utility model is to provide a household low-noise angle grinder. By inputting 220v alternating current, the control switch is turned on, so that the alternating current is connected to the stator and passed through the stator and fixed on the rotor on the right casing. Cooperating with the adjustment of the motor parameters, the motor speed is reduced to within 11000, the noise is reduced, and it is more suitable for household and small-scale grinding.
本实用新型的上述技术目的是通过以下技术方案得以实现的:一种家用低噪角磨机,包括左机壳和右机壳,所述左机壳和右机壳活动连接,所述左机壳和右机壳连接后分别安装有内法兰、砂轮、砂轮罩和外法兰,所述左机壳和右机壳内设置有驱动机构,所述驱动机构包括设置于左机壳和右机壳内的定子和转子,所述转子的两端分别压装有第一轴承和第二轴承,所述转子穿过定子固定于左机壳和右机壳内,所述右机壳内侧安装有碳刷和刷架。The above-mentioned technical purpose of the utility model is achieved through the following technical solutions: a household low-noise angle grinder, including a left casing and a right casing, the left casing and the right casing are movably connected, the left casing and the right casing are respectively installed with an inner flange, a grinding wheel, a grinding wheel cover and an outer flange after being connected, and a driving mechanism is arranged inside the left casing and the right casing. The child is fixed in the left casing and the right casing, and carbon brushes and brush holders are installed inside the right casing.
通过采用上述技术方案,转子的两端压装好第一轴承和第二轴承后,穿过定子固定在右机壳上,自锁销、弹簧和自锁帽安装于右机壳的外侧,控制开关、碳刷、刷架以及用于保护电源线的防护套均设置于右机壳的内侧,最后通过对应右机壳上设置的安装孔对应安装左机壳,并通过自攻螺丝对固定后的左机壳和右机壳进行固定,最后安装外法兰、内法兰、砂轮和砂轮罩实现安装,安装后通过插接电源,输入220v交流电,通过打开控制开关,使得交流电接入定子,使得转子按照设计方向旋转并产生转速和扭矩。By adopting the above technical scheme, after the first bearing and the second bearing are press-fitted at both ends of the rotor, they pass through the stator and are fixed on the right casing. Self-locking pins, springs and self-locking caps are installed on the outside of the right casing. Control switches, carbon brushes, brush holders and protective sleeves for protecting power lines are all arranged inside the right casing. Finally, the left casing is installed through the corresponding mounting holes on the right casing, and the fixed left and right casings are fixed by self-tapping screws. Finally, the outer flange, inner flange, grinding wheel and grinding wheel cover are installed After installation, plug in the power supply, input 220v AC, and turn on the control switch to connect the AC to the stator, so that the rotor rotates in the designed direction and generates speed and torque.
本实用新型进一步设置为:所述右机壳内侧设置有控制组件,所述控制组件包括控制开关和与控制开关用于连接电源的电源线。The utility model is further configured as follows: a control assembly is arranged inside the right casing, and the control assembly includes a control switch and a power cord for connecting the power supply with the control switch.
通过采用上述技术方案,电源线插接后,打开控制开关通过碳刷接通定子并供电,并带动转子转动对外进行输出,从而带动角膜机上安装的砂轮进行研磨工作。By adopting the above technical scheme, after the power cord is plugged in, the control switch is turned on to connect the stator and supply power through the carbon brush, and drives the rotor to rotate for external output, thereby driving the grinding wheel installed on the cornea machine to perform grinding work.
本实用新型进一步设置为:所述电源线的外部套设有防护套。The utility model is further configured as: the outer sheath of the power cord is provided with a protective sheath.
通过采用上述技术方案,通过防护套对电源线与左机壳和右机壳的连接位置进行防护,以提升连接稳定性的同时延长电源线的使用寿命。By adopting the above technical solution, the connection position between the power cord and the left and right housings is protected by the protective sleeve, so as to improve the connection stability and prolong the service life of the power cord.
本实用新型进一步设置为:所述右机壳的外侧分别安装有自锁销、弹簧和与自锁销相配合的自锁帽,所述弹簧套设于自锁销上。The utility model is further configured as follows: a self-locking pin, a spring and a self-locking cap matched with the self-locking pin are respectively installed on the outside of the right casing, and the spring is sheathed on the self-locking pin.
通过采用上述技术方案,自锁销、弹簧和自锁帽一起安装在右机壳的外侧,进一步的提升使用安全性。By adopting the above technical solution, the self-locking pin, the spring and the self-locking cap are installed on the outside of the right casing together, which further improves the safety of use.
本实用新型进一步设置为:所述左机壳和右机壳通过自攻螺丝固定。The utility model is further configured as: the left casing and the right casing are fixed by self-tapping screws.
通过采用上述技术方案,通过自攻螺丝对左机壳和右机壳进行连接固定,以提升左机壳和右机壳的连接稳定性。By adopting the above technical solution, the left casing and the right casing are connected and fixed by self-tapping screws, so as to improve the connection stability of the left casing and the right casing.
本实用新型进一步设置为:所述定子连接220v交流电。The utility model is further configured as: the stator is connected to 220v alternating current.
通过采用上述技术方案,220v交流电为家庭常用用电,适用于家用使用。By adopting the above-mentioned technical scheme, the 220v alternating current is commonly used in households and is suitable for household use.
综上所述,本实用新型具有以下有益效果:In summary, the utility model has the following beneficial effects:
本技术方案通过调整电机参数和绕线方案将电机转速降至11000以内,从而取消减速齿轮的设置,改为转子轴前段做成M10螺纹,直接输出,降低了噪音,更适合家用小范围的打磨。This technical solution reduces the motor speed to less than 11,000 by adjusting the motor parameters and winding scheme, thereby canceling the setting of the reduction gear, and changing the front section of the rotor shaft to make an M10 thread for direct output, which reduces noise and is more suitable for small-scale household grinding.
附图说明Description of drawings
图1为本实用新型的爆炸结构示意图。Fig. 1 is a schematic diagram of the explosion structure of the present invention.
图中:1、外法兰;2、内法兰;3、砂轮罩;4、第一轴承;5、自锁销;6、弹簧;7、自锁帽;8、右机壳;9、第二轴承;10、碳刷;11、刷架;12、控制开关;13、防护套;14、转子;15、定子;16、左机壳。In the figure: 1, outer flange; 2, inner flange; 3, grinding wheel cover; 4, first bearing; 5, self-locking pin; 6, spring; 7, self-locking cap; 8, right casing; 9, second bearing; 10, carbon brush; 11, brush holder; 12, control switch; 13, protective cover; 14, rotor; 15, stator; 16, left casing.
具体实施方式Detailed ways
为了使本领域的技术人员更好地理解本实用新型的技术方案,下面结合附图和具体实施例对本实用新型作进一步详细的描述,需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to enable those skilled in the art to better understand the technical solution of the utility model, the utility model is described in further detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that, under the condition of no conflict, the embodiments of the application and the features in the embodiments can be combined with each other.
在本实用新型的描述中,需要说明的是,术语“上”、“下”、“内”、“外”“顶/底端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer" and "top/bottom" are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the utility model.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“套设置/接”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installed", "set with", "set/connected", "connected", etc. should be understood in a broad sense, such as "connected", which can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
下面结合附图,对本实用新型进行详细描述。Below in conjunction with accompanying drawing, the utility model is described in detail.
一种家用低噪角磨机,包括左机壳16和右机壳8,左机壳16和右机壳8活动连接,左机壳16和右机壳8连接后分别安装有内法兰2、砂轮、砂轮罩3和外法兰1,左机壳16和右机壳8内设置有驱动机构,驱动机构包括设置于左机壳16和右机壳8内的定子15和转子14,转子14的两端分别压装有第一轴承4和第二轴承9,第一轴承4采用6001轴承,第二轴承9采用607轴承,转子14穿过定子15固定于左机壳16和右机壳8内。A household low-noise angle grinder, comprising a left casing 16 and a right casing 8, which are movably connected. After the left casing 16 and the right casing 8 are connected, an inner flange 2, a grinding wheel, a grinding wheel cover 3 and an outer flange 1 are installed respectively. The left casing 16 and the right casing 8 are provided with a driving mechanism. 9. The first bearing 4 adopts 6001 bearings, the second bearing 9 adopts 607 bearings, and the rotor 14 passes through the stator 15 and is fixed in the left casing 16 and the right casing 8 .
右机壳8内侧安装有碳刷10和刷架11,碳刷10也叫电刷,作为一种滑动接触件,在许多电气设备中得到广泛的应用。碳刷10在产品应用材质主要有石墨,浸脂石墨,金属(含铜,银)石墨。碳刷10是电动机或发电机或其他旋转机械的固定部分和转动部分之间传递能量或信号的装置,它一般是纯碳加凝固剂制成,外型一般是方块,卡在金属支架上,里面有弹簧6把它紧压在转轴上,电机转动的时候,将电能通过换相器输送给线圈。A carbon brush 10 and a brush holder 11 are installed on the inside of the right casing 8. The carbon brush 10 is also called a brush, and as a sliding contact, it is widely used in many electrical equipment. Carbon brush 10 mainly includes graphite, fat impregnated graphite, metal (containing copper, silver) graphite in product application materials. The carbon brush 10 is a device for transmitting energy or signals between the fixed part and the rotating part of a motor or generator or other rotating machinery. It is generally made of pure carbon plus a coagulant.
右机壳8内侧设置有控制组件,控制组件包括控制开关12和与控制开关12用于连接电源的电源线,电源线的外部套设有防护套13,右机壳8的外侧分别安装有自锁销5、弹簧6和与自锁销5相配合的自锁帽7,弹簧6套设于自锁销5上,进一步的提升使用安全性,左机壳16和右机壳8通过自攻螺丝固定,以提升左机壳16和右机壳8的连接稳定性。There is a control component on the inside of the right case 8. The control component includes the control switch 12 and the control switch 12 for the power cord used to connect to the power supply. The external set of the power cord is equipped with a protective cover 13, the outside of the right case 8 is installed with self -lock sales 5, spring 6 and self -locking 5 -phase self -lock cap. Shell 16 and right case 8 are fixed by self -attack screws to improve the connection stability of the left shell 16 and right case 8.
使用方法:转子14的两端压装好第一轴承4和第二轴承9后,穿过定子15固定在右机壳8上,自锁销5、弹簧6和自锁帽7安装于右机壳8的外侧,控制开关12、碳刷10、刷架11以及用于保护电源线的防护套13均设置于右机壳8的内侧,最后通过对应右机壳8上设置的安装孔对应安装左机壳16,并通过自攻螺丝对固定后的左机壳16和右机壳8进行固定,最后安装外法兰1、内法兰2、砂轮和砂轮罩3实现安装,安装后通过插接电源,输入220v交流电,通过打开控制开关12,使得交流电接入定子15,使得转子14按照设计方向旋转并产生转速和扭矩。How to use: After the first bearing 4 and the second bearing 9 are press-fitted at both ends of the rotor 14, pass through the stator 15 and fix it on the right casing 8, the self-locking pin 5, the spring 6 and the self-locking cap 7 are installed on the outside of the right casing 8, the control switch 12, the carbon brush 10, the brush holder 11 and the protective cover 13 for protecting the power line are all arranged on the inside of the right casing 8, and finally the left casing 16 is correspondingly installed through the corresponding installation hole provided on the right casing 8, and the fixed left casing 16 is fixed by self-tapping screws Fix with the right casing 8, and finally install the outer flange 1, the inner flange 2, the grinding wheel and the grinding wheel cover 3 to realize the installation. After the installation, plug in the power supply, input 220v alternating current, and turn on the control switch 12 to connect the alternating current to the stator 15, so that the rotor 14 rotates according to the design direction and generates speed and torque.
以上所述仅是本实用新型的优选实施方式,本实用新型的保护范围并不仅局限于上述实施例,凡属于本实用新型思路下的技术方案均属于本实用新型的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理前提下的若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above descriptions are only preferred implementations of the present utility model, and the protection scope of the present utility model is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present utility model all belong to the protection scope of the present utility model. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the utility model should also be regarded as the protection scope of the utility model.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320310553.1U CN219403730U (en) | 2023-02-24 | 2023-02-24 | Household low-noise angle grinder |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320310553.1U CN219403730U (en) | 2023-02-24 | 2023-02-24 | Household low-noise angle grinder |
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| Publication Number | Publication Date |
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| CN219403730U true CN219403730U (en) | 2023-07-25 |
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| CN202320310553.1U Active CN219403730U (en) | 2023-02-24 | 2023-02-24 | Household low-noise angle grinder |
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| CN (1) | CN219403730U (en) |
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- 2023-02-24 CN CN202320310553.1U patent/CN219403730U/en active Active
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Denomination of utility model: A household low-noise angle grinder Granted publication date: 20230725 Pledgee: Agricultural Bank of China Limited by Share Ltd. Jinhua Wucheng branch Pledgor: Zhejiang Shizhong Electric Appliance Co.,Ltd. Registration number: Y2025980011712 |