CN204924167U - Two interdigital metal strain gauge of lateral deviation full -bridge of horizontal local derviation but measured surface meets an emergency - Google Patents
Two interdigital metal strain gauge of lateral deviation full -bridge of horizontal local derviation but measured surface meets an emergency Download PDFInfo
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Abstract
一种可测量表面应变横向偏导的横向偏差全桥双叉指型金属应变片,包括基底和四个敏感栅,每个敏感栅的两端分别连接一根引出线,每一敏感栅包括敏感段和过渡段,所有敏感段的轴线为直线、平行布置并且在同一个平面内;在敏感段轴线所确定平面内,沿所述敏感段轴线方向即轴向,与轴向垂直的方向为横向;四个敏感栅电阻一致,在相同应变下电阻变化量一致,沿横向从上至下分别称为上上敏感栅,上下敏感栅,下上敏感栅和下下敏感栅,上上敏感栅与上下敏感栅之间呈叉指布置,下上敏感栅与下下敏感栅之间也呈叉指布置;四个敏感栅中心在轴向上无偏差,在横向上有偏差。本实用新型既能测量应变更能有效检测表面应变横向一阶和二阶偏导。
A full-bridge double-interdigitated metal strain gauge capable of measuring the lateral deviation of the lateral deflection of the surface strain, including a base and four sensitive grids, each of which is connected to a lead wire at both ends, and each sensitive grid includes a sensitive section and the transition section, the axes of all sensitive sections are straight lines, arranged in parallel and in the same plane; in the plane determined by the axis of the sensitive section, the direction along the axis of the sensitive section is the axial direction, and the direction perpendicular to the axial direction is the transverse direction; The four sensitive grids have the same resistance, and the resistance changes under the same strain are the same. They are called the upper and lower sensitive grids, the upper and lower sensitive grids, the lower and upper sensitive grids and the lower and lower sensitive grids, and the upper and lower sensitive grids. There is an interdigitated arrangement between the sensitive grids, and an interdigitated arrangement between the lower upper sensitive grid and the lower lower sensitive grid; the centers of the four sensitive grids have no deviation in the axial direction, but have deviations in the lateral direction. The utility model can not only measure the strain, but also can effectively detect the lateral first-order and second-order partial derivatives of the surface strain.
Description
技术领域technical field
本实用新型涉及传感器领域,尤其是一种金属应变片。The utility model relates to the field of sensors, in particular to a metal strain gauge.
背景技术Background technique
金属电阻应变片的工作原理是电阻应变效应,即金属丝在受到应变作用时,其电阻随着所发生机械变形(拉伸或压缩)的大小而发生相应的变化。电阻应变效应的理论公式如下:The working principle of the metal resistance strain gauge is the resistance strain effect, that is, when the metal wire is subjected to strain, its resistance changes correspondingly with the magnitude of the mechanical deformation (stretch or compression). The theoretical formula for the resistance strain effect is as follows:
其中R是其电阻值,ρ是金属材料电阻率,L是金属材料长度,S为金属材料截面积。金属丝在承受应变而发生机械变形的过程中,ρ、L、S三者都要发生变化,从而必然会引起金属材料电阻值的变化。当金属材料被拉伸时,长度增加,截面积减小,电阻值增加;当受压缩时,长度减小,截面积增大,电阻值减小。因此,只要能测出电阻值的变化,便可知金属丝的应变情况。由式(1)和材料力学等相关知识可导出金属材料电阻变化率公式Where R is its resistance value, ρ is the resistivity of the metal material, L is the length of the metal material, and S is the cross-sectional area of the metal material. During the process of mechanical deformation of the metal wire under strain, ρ, L, and S will all change, which will inevitably cause changes in the resistance value of the metal material. When the metal material is stretched, the length increases, the cross-sectional area decreases, and the resistance value increases; when it is compressed, the length decreases, the cross-sectional area increases, and the resistance value decreases. Therefore, as long as the change of the resistance value can be measured, the strain of the metal wire can be known. The formula for the resistance change rate of metal materials can be derived from formula (1) and related knowledge of material mechanics
其中ΔR为电阻变动量,ΔL为金属材料在拉力或者压力作用方向上长度的变化量,ε为同一方向上的应变常常称为轴向应变,K为金属材料应变灵敏度系数。Among them, ΔR is the change in resistance, ΔL is the change in the length of the metal material in the direction of tension or pressure, ε is the strain in the same direction, often called axial strain, and K is the strain sensitivity coefficient of the metal material.
在实际应用中,将金属电阻应变片粘贴在传感器弹性元件或被测机械零件的表面。当传感器中的弹性元件或被测机械零件受作用力产生应变时,粘贴在其上的应变片也随之发生相同的机械变形,引起应变片电阻发生相应的变化。这时,电阻应变片便将力学量转换为电阻的变化量输出。In practical applications, the metal resistance strain gauge is pasted on the surface of the elastic element of the sensor or the mechanical part to be tested. When the elastic element in the sensor or the mechanical part under test is subjected to force to generate strain, the strain gauge pasted on it will also undergo the same mechanical deformation, causing a corresponding change in the resistance of the strain gauge. At this time, the resistance strain gauge converts the mechanical quantity into the output of the change of resistance.
但是有时我们也需要了解工件应变的偏导数,比如下面有三种场合,但不限于此三,需要用到工件表面应变偏导数:But sometimes we also need to know the partial derivative of the workpiece strain. For example, there are three occasions below, but not limited to these three. The partial derivative of the workpiece surface strain is required:
第一,由于工件形状突变处附近会出现应变集中,往往成为工件首先出现损坏之处,监测形状突变处附近的应变偏导数,可直观的获取该处应变集中程度。First, due to the strain concentration near the sudden change in the shape of the workpiece, it is often the first place where the workpiece is damaged. Monitoring the partial strain derivative near the sudden change in shape can intuitively obtain the degree of strain concentration there.
第二,建筑、桥梁、机械设备中受弯件大量存在,材料力学有关知识告诉我们,弯曲梁表面轴向应变与截面弯矩成正比,截面弯矩的轴向偏导数与截面剪应变成正比,也就是可以通过表面轴向应变的轴向偏导数获知截面剪应变,而该剪应变无法用应变片在工件表面直接测量到;Second, there are a large number of bending parts in buildings, bridges, and mechanical equipment. The knowledge of material mechanics tells us that the axial strain on the surface of a curved beam is proportional to the section bending moment, and the axial partial derivative of the section bending moment and the section shear strain become Proportional, that is, the cross-sectional shear strain can be obtained through the axial partial derivative of the surface axial strain, and the shear strain cannot be directly measured on the workpiece surface with a strain gauge;
第三,应用弹性力学研究工件应变时,内部应变决定于偏微分方程,方程求解需要边界条件,而工件表面应变偏导数就是边界条件之一,这是一般应变片无法提供的。Third, when using elastic mechanics to study workpiece strain, the internal strain is determined by partial differential equations, and the solution of the equation requires boundary conditions, and the partial derivative of workpiece surface strain is one of the boundary conditions, which cannot be provided by general strain gauges.
发明内容Contents of the invention
为了克服已有金属应变片无法检测应变偏导的不足,本实用新型提供一种既能测量应变更能有效检测表面应变横向一阶和二阶偏导的可测量表面应变横向偏导的横向偏差全桥双叉指型金属应变片。In order to overcome the deficiency that the existing metal strain gauges cannot detect the strain deflection, the utility model provides a lateral deviation of the surface strain lateral deflection that can measure the strain and can effectively detect the lateral first-order and second-order deflection of the surface strain Full bridge double interdigitated metal strain gauge.
本实用新型解决其技术问题所采用的技术方案是:The technical scheme that the utility model solves its technical problem adopts is:
一种可测量表面应变横向偏导的横向偏差全桥双叉指型金属应变片,包括基底,所述金属应变片还包括四个敏感栅,每个敏感栅的两端分别连接一根引出线,所述基底上固定所述四个敏感栅;A full-bridge double-interdigitated metal strain gauge capable of measuring the lateral deviation of the surface strain lateral deflection, including a base, and the metal strain gauge also includes four sensitive grids, each of which is connected to a lead wire at both ends, The four sensitive grids are fixed on the base;
每一敏感栅包括敏感段和过渡段,所述敏感段的两端为过渡段,所述敏感段呈细长条形,所述过渡段呈粗短形,所述敏感段的电阻远大于所述过渡段的电阻,相同应变状态下所述敏感段的电阻变化值远大于所述过渡段的电阻变化值,所述过渡段的电阻变化值接近于0;Each sensitive grid includes a sensitive section and a transition section, the two ends of the sensitive section are transition sections, the sensitive section is in the shape of a long and thin strip, the transition section is in a thick and short shape, and the resistance of the sensitive section is much greater than the The resistance of the transition section, the resistance change value of the sensitive section under the same strain state is much greater than the resistance change value of the transition section, and the resistance change value of the transition section is close to 0;
每个敏感段的所有横截面形心构成敏感段轴线,该敏感段轴线为一条直线段,各敏感段的轴线平行并且位于同一平面中,敏感段轴线所确定平面内,沿所述敏感段轴线方向即轴向,与轴向垂直的方向为横向;每个敏感段的所有横截面形状尺寸一致;取每个敏感段的轴线中点位置并以该敏感段电阻值为名义质量构成所在敏感段的名义质点,各个敏感段的名义质点共同形成的质心位置为敏感栅的中心;All the centroids of the cross-sections of each sensitive section constitute the axis of the sensitive section. The axis of the sensitive section is a straight line segment. The axes of the sensitive sections are parallel and located in the same plane. In the plane defined by the axes of the sensitive section, The direction is the axial direction, and the direction perpendicular to the axial direction is the transverse direction; the shape and size of all cross-sections of each sensitive section are consistent; take the midpoint position of the axis of each sensitive section and use the resistance value of the sensitive section to form the nominal mass of the sensitive section The nominal mass point of each sensitive section, the centroid position formed by the nominal mass points of each sensitive section is the center of the sensitive grid;
四个敏感栅的敏感段总电阻一致,所述四个敏感栅在相同的应变下敏感段的总电阻变化值一致,四个敏感栅之中心位于一条直线上,该一条直线垂直于四个敏感栅任何一条敏感段轴线,四个敏感栅沿此直线方向从上至下分别称为上上敏感栅,上下敏感栅,下上敏感栅和下下敏感栅;各敏感段轴线所确定平面上,上上敏感栅与上下敏感栅之间呈叉指布置,下上敏感栅与下下敏感栅之间也呈叉指布置;The total resistances of the sensitive sections of the four sensitive grids are consistent, and the total resistance change values of the sensitive sections of the four sensitive grids are consistent under the same strain. The centers of the four sensitive grids are located on a straight line, and the straight line is perpendicular to the four sensitive grids. For any axis of the sensitive section of the grid, the four sensitive grids are called upper upper sensitive grid, lower upper sensitive grid, lower upper sensitive grid and lower lower sensitive grid from top to bottom along this straight line direction; on the plane determined by the axes of each sensitive section, There is an interdigitated arrangement between the upper and upper sensitive grids and the upper and lower sensitive grids, and an interdigitated arrangement between the lower and upper sensitive grids and the lower and lower sensitive grids;
四个敏感栅中心在轴向上无偏差,在横向上有偏差,上上敏感栅中心与上下敏感栅中心的距离为Δy1;上下敏感栅中心与下上敏感栅中心的距离为Δy2,下上敏感栅中心与下下敏感栅中心距离为Δy3,上上敏感栅中心与下上敏感栅中心的距离为Δy4=Δy1+Δy2,上下敏感栅中心与下下敏感栅中心距离为Δy5=Δy2+Δy3,上上敏感栅中心与下下敏感栅中心距离为Δy6=Δy1+Δy2+Δy3。The centers of the four sensitive grids have no deviation in the axial direction, but have deviations in the lateral direction. The distance between the center of the upper and lower sensitive grids is Δy 1 ; the distance between the centers of the upper and lower sensitive grids and the center of the lower and upper sensitive grids is Δy 2 , The distance between the center of the lower and upper sensitive grid and the center of the lower and lower sensitive grid is Δy 3 , the distance between the center of the upper and upper sensitive grid and the center of the lower and upper sensitive grid is Δy 4 = Δy 1 + Δy 2 , the distance between the center of the upper and lower sensitive grid and the center of the lower and lower sensitive grid Δy 5 =Δy 2 +Δy 3 , the distance between the center of the upper sensitive grid and the center of the lower sensitive grid is Δy 6 =Δy 1 +Δy 2 +Δy 3 .
本实用新型中,四个敏感栅的敏感段总电阻应一致,并且四个敏感栅在相同的应变下敏感段总电阻变化量应一致。由于测量电桥有四个桥臂,可以将将四个敏感栅按一定次序分别布置于四个电桥,所以称这个应变片为全桥的。比如,四敏感栅之敏感段的横截面均相同,材质一致,且四个敏感栅的敏感段的长度的总和相等。In the utility model, the total resistances of the sensitive sections of the four sensitive grids should be the same, and the changes in the total resistances of the sensitive sections of the four sensitive grids should be consistent under the same strain. Since the measurement bridge has four bridge arms, the four sensitive gates can be arranged in the four bridges in a certain order, so this strain gauge is called a full bridge. For example, the cross-sections of the sensitive sections of the four sensitive grids are all the same, the materials are consistent, and the sum of the lengths of the sensitive sections of the four sensitive grids is equal.
上上敏感栅与上下敏感栅之中心的距离Δy1一般小于甚至远小于各敏感段的长度,所述叉指布置是指:两敏感栅的各敏感段轴线所在平面上,在与敏感段轴线垂直方向上两敏感栅的敏感段错落分布,对在该方向上两敏感栅之敏感段分别出现的次序和次数不做限制。同样,下上敏感栅与下下敏感栅也呈叉指布置。然而,上上敏感栅与下上敏感栅和下下敏感栅均不呈叉指布置;上下敏感栅与下上敏感栅和下下敏感栅均不呈叉指布置;下上敏感栅与上上敏感栅和上下敏感栅均不呈叉指布置;下下敏感栅与上上敏感栅和上下敏感栅均不呈叉指布置。由于上上敏感栅、上下敏感栅、下上敏感栅和下下敏感栅的相对位置由应变片生产工艺保证被相当精确地固定了,这也是本实用新型能检测工件应变横向偏导数的关键之一。The distance Δy 1 between the upper and lower sensitive grids and the center of the upper and lower sensitive grids is generally smaller than or even much smaller than the length of each sensitive section. The sensitive sections of the two sensitive gates are distributed alternately in the vertical direction, and there is no restriction on the order and times of the sensitive sections of the two sensitive gates appearing in this direction. Similarly, the lower upper sensitive grid and the lower lower sensitive grid are also interdigitated. However, neither the upper upper sensitive grid nor the lower upper sensitive grid nor the lower lower sensitive grid is interdigitated; Neither the sensitive grid nor the upper and lower sensitive grids are interdigitated; neither the lower lower sensitive grid nor the upper upper sensitive grid nor the upper and lower sensitive grids are interdigitated. Since the relative positions of the upper and lower sensitive grids, the upper and lower sensitive grids, the upper and lower sensitive grids and the lower and lower sensitive grids are fairly accurately fixed by the strain gauge production process, this is also one of the keys for the utility model to detect the lateral partial derivative of workpiece strain. one.
利用金属材料电阻变化值与应变之间的线性关系,第一,像普通应变片那样可以用于测量应变;第二,四敏感栅中任意两个的电阻差与该两个敏感栅之中心的距离之比反映了应变的横向偏导;第三,下下敏感栅与上上敏感栅电阻之和减去上下敏感栅与下上敏感栅电阻之和的差与应变的轴向二阶偏导成正比。Using the linear relationship between the resistance change value and strain of metal materials, first, it can be used to measure strain like ordinary strain gauges; second, the resistance difference between any two of the four sensitive grids and the center of the two sensitive grids The distance ratio reflects the lateral deflection of the strain; third, the difference between the sum of the resistances of the lower and upper sensitive grids minus the sum of the resistances of the upper and lower sensitive grids and the lower and upper sensitive grids and the axial second-order deflection of the strain Proportional.
在工艺上应注意保持各敏感栅过渡段总电阻以及过渡段电阻在外部应变下之变化量一致以调高测量精度,如果过渡段的电阻以及应变下电阻变化量不可忽略,也能作为系统误差在检测时加以消除。In the process, care should be taken to keep the total resistance of the transition section of each sensitive gate and the change of the transition section resistance under external strain consistent to increase the measurement accuracy. If the resistance of the transition section and the change of resistance under strain cannot be ignored, it can also be used as a system error. Eliminated during detection.
进一步,上上敏感栅与上下敏感栅、下上敏感栅与下下敏感栅以中心x轴为中心镜像对称布置。即Δy1=Δy3。当然,也可以采用两者不相等的其他方案。Further, the upper upper sensitive grid and the lower upper sensitive grid, and the lower upper sensitive grid and the lower lower sensitive grid are mirror-symmetrically arranged around the central x-axis. That is, Δy 1 =Δy 3 . Of course, other schemes in which the two are not equal can also be adopted.
进一步,所述金属应变片还包括盖片,所述盖片覆盖于所述敏感栅和基底上。Further, the metal strain gauge also includes a cover sheet, and the cover sheet covers the sensitive grid and the base.
再进一步,所述敏感栅为丝式、箔式、薄膜式或厚膜式敏感栅。Still further, the sensitive grid is a wire-type, foil-type, film-type or thick-film-type sensitive grid.
更进一步,所述基底为胶膜基底、玻璃纤维基底、石棉基底、金属基底或临时基底。Furthermore, the base is an adhesive film base, a glass fiber base, an asbestos base, a metal base or a temporary base.
所述四个敏感栅从上至下布置在基底上。当然,也可以为其他的布置方式。The four sensitive gates are arranged on the substrate from top to bottom. Of course, other arrangements are also possible.
本实用新型的有益效果主要表现在:不仅能测量工件表面应变,更能有效检测表面应变横向一阶和二阶偏导数。The beneficial effects of the utility model are mainly manifested in that not only the surface strain of the workpiece can be measured, but also the lateral first-order and second-order partial derivatives of the surface strain can be effectively detected.
附图说明Description of drawings
图1是可测量表面应变横向偏导的横向偏差全桥双叉指型金属应变片的示意图。Fig. 1 is a schematic diagram of a full-bridge double-interdigitated metal strain gauge capable of measuring the lateral deviation of the lateral deflection of the surface strain.
图2是可测量表面应变横向偏导的横向偏差全桥双叉指型金属应变片俯视图。Fig. 2 is a top view of a full-bridge double-interdigitated metal strain gauge capable of measuring lateral deviation of surface strain lateral deflection.
图3是测量电桥示意图。Figure 3 is a schematic diagram of the measuring bridge.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步描述。Below in conjunction with accompanying drawing, the utility model is further described.
参照图1~图3,一种可测量表面应变横向偏导的横向偏差全桥双叉指型金属应变片,包括基底,所述金属应变片还包括四个敏感栅,每个敏感栅的两端分别连接一根引出线,所述基底上固定所述四个敏感栅;Referring to Figures 1 to 3, a full-bridge double-interdigitated metal strain gauge that can measure the lateral deviation of the lateral deflection of the surface strain includes a base, and the metal strain gauge also includes four sensitive grids, each of which has two sensitive grids. The terminals are respectively connected to a lead wire, and the four sensitive grids are fixed on the substrate;
每一敏感栅包括敏感段和过渡段,所述敏感段的两端为过渡段,所述敏感段呈细长条形,所述过渡段呈粗短形,所述敏感段的电阻远大于所述过渡段的电阻,相同应变状态下所述敏感段的电阻变化值远大于所述过渡段的电阻变化值,所述过渡段的电阻变化值接近于0;Each sensitive grid includes a sensitive section and a transition section, the two ends of the sensitive section are transition sections, the sensitive section is in the shape of a long and thin strip, the transition section is in a thick and short shape, and the resistance of the sensitive section is much greater than the The resistance of the transition section, the resistance change value of the sensitive section under the same strain state is much greater than the resistance change value of the transition section, and the resistance change value of the transition section is close to 0;
每个敏感段的所有横截面形心构成敏感段轴线,该敏感段轴线为一条直线段,各敏感段的轴线平行并且位于同一平面中,敏感段轴线所确定平面内,沿所述敏感段轴线方向即轴向,与轴向垂直的方向为横向;每个敏感段的所有横截面形状尺寸一致;取每个敏感段的轴线中点位置并以该敏感段电阻值为名义质量构成所在敏感段的名义质点,各个敏感段的名义质点共同形成的质心位置为敏感栅的中心;All the centroids of the cross-sections of each sensitive section constitute the axis of the sensitive section. The axis of the sensitive section is a straight line segment. The axes of the sensitive sections are parallel and located in the same plane. In the plane defined by the axes of the sensitive section, The direction is the axial direction, and the direction perpendicular to the axial direction is the transverse direction; the shape and size of all cross-sections of each sensitive section are consistent; take the midpoint position of the axis of each sensitive section and use the resistance value of the sensitive section to form the nominal mass of the sensitive section The nominal mass point of each sensitive section, the centroid position formed by the nominal mass points of each sensitive section is the center of the sensitive grid;
四个敏感栅的敏感段总电阻一致,所述四个敏感栅在相同的应变下敏感段的总电阻变化值一致,四个敏感栅之中心位于一条直线上,该一条直线垂直于四个敏感栅任何一条敏感段轴线,四个敏感栅沿此直线方向从上至下分别称为上上敏感栅,上下敏感栅,下上敏感栅和下下敏感栅;各敏感段轴线所确定平面上,上上敏感栅与上下敏感栅之间呈叉指布置,下上敏感栅与下下敏感栅之间也呈叉指布置;The total resistances of the sensitive sections of the four sensitive grids are consistent, and the total resistance change values of the sensitive sections of the four sensitive grids are consistent under the same strain. The centers of the four sensitive grids are located on a straight line, and the straight line is perpendicular to the four sensitive grids. For any axis of the sensitive section of the grid, the four sensitive grids are called upper upper sensitive grid, lower upper sensitive grid, lower upper sensitive grid and lower lower sensitive grid from top to bottom along this straight line direction; on the plane determined by the axes of each sensitive section, There is an interdigitated arrangement between the upper and upper sensitive grids and the upper and lower sensitive grids, and an interdigitated arrangement between the lower and upper sensitive grids and the lower and lower sensitive grids;
四个敏感栅中心在轴向上无偏差,在横向上有偏差,上上敏感栅中心与上下敏感栅中心的距离为Δy1;上下敏感栅中心与下上敏感栅中心的距离为Δy2,下上敏感栅中心与下下敏感栅中心距离为Δy3,上上敏感栅中心与下上敏感栅中心的距离为Δy4=Δy1+Δy2,上下敏感栅中心与下下敏感栅中心距离为Δy5=Δy2+Δy3,上上敏感栅中心与下下敏感栅中心距离为Δy6=Δy1+Δy2+Δy3。The centers of the four sensitive grids have no deviation in the axial direction, but have deviations in the lateral direction. The distance between the center of the upper and lower sensitive grids is Δy 1 ; the distance between the centers of the upper and lower sensitive grids and the center of the lower and upper sensitive grids is Δy 2 , The distance between the center of the lower and upper sensitive grid and the center of the lower and lower sensitive grid is Δy 3 , the distance between the center of the upper and upper sensitive grid and the center of the lower and upper sensitive grid is Δy 4 = Δy 1 + Δy 2 , the distance between the center of the upper and lower sensitive grid and the center of the lower and lower sensitive grid Δy 5 =Δy 2 +Δy 3 , the distance between the center of the upper sensitive grid and the center of the lower sensitive grid is Δy 6 =Δy 1 +Δy 2 +Δy 3 .
本实施例的可测量表面应变横向偏导的横向偏差全桥双叉指型金属应变片,包括一个基底1,按图2的左右次序有上上敏感栅2,上下敏感栅3,下上敏感栅4,下下敏感栅5,八个引出线6,还可以有盖片(各附图中未予表示)。In this embodiment, the lateral deviation of the lateral deflection of the surface strain lateral deflection can be measured, and the full-bridge double-interdigitated metal strain gauge includes a base 1. According to the order of left and right in FIG. Grid 4, lower and lower sensitive grid 5, eight lead wires 6, can also have cover sheet (not shown in each accompanying drawing).
基底1之上可固定上上敏感栅2,上下敏感栅3,下上敏感栅4和下下敏感栅5,用于保持各敏感栅固定的形状、位置和尺寸;基底1很薄,从而将试件表面的应变准确地传递到上上敏感栅2,上下敏感栅3,下上敏感栅4和下下敏感栅5。基底1可以是胶膜基底、玻璃纤维基底、石棉基底、金属基底和临时基底。通常用黏结、焊接、陶瓷喷涂等方式将基底固定于测试件的被测部位。基底1上还可印有一些用于应变片定位的线条。Upper and lower sensitive grids 2, upper and lower sensitive grids 3, lower upper sensitive grids 4 and lower lower sensitive grids 5 can be fixed on the base 1 to keep the fixed shape, position and size of each sensitive grid; the base 1 is very thin, so that the The strain on the surface of the test piece is accurately transferred to the upper and lower sensitive grids 2 , the upper and lower sensitive grids 3 , the upper and lower sensitive grids 4 and the lower and lower sensitive grids 5 . The substrate 1 can be an adhesive film substrate, a fiberglass substrate, an asbestos substrate, a metal substrate, and a temporary substrate. The substrate is usually fixed on the tested part of the test piece by means of bonding, welding, ceramic spraying and the like. Some lines for positioning the strain gauges can also be printed on the substrate 1 .
盖片用纸或者胶等材料制成,覆盖于上上敏感栅2,上下敏感栅3,下上敏感栅4、下下敏感栅5和基底1上,起防潮、防蚀、防损等作用的保护层。The cover sheet is made of paper or glue, covering the upper and upper sensitive grids 2, the upper and lower sensitive grids 3, the upper and lower sensitive grids 4, the lower and lower sensitive grids 5 and the base 1, and plays the role of moisture-proof, corrosion-proof, damage-proof, etc. protective layer.
引线6用于连接敏感栅和测量电路,上上敏感栅2,上下敏感栅3,下上敏感栅4和下下敏感栅5各有两个引线6,对与箔式和膜式应变片,引线6与其所连接的上上敏感栅2,上下敏感栅3,下上敏感栅4或下下敏感栅5联为一体。上上敏感栅2的引脚为6-1和6-2,上下敏感栅3的引脚为6-3和6-4,下上敏感栅4的引脚为6-5和6-6,下下敏感栅5的引脚为6-7和6-8。The lead 6 is used to connect the sensitive grid and the measuring circuit. The upper and upper sensitive grid 2, the upper and lower sensitive grid 3, the lower upper sensitive grid 4 and the lower and lower sensitive grid 5 each have two lead wires 6, which are compatible with foil and membrane strain gauges. The lead wire 6 is integrated with the upper and lower sensitive grids 2 , the upper and lower sensitive grids 3 , the upper and lower sensitive grids 4 or the lower and lower sensitive grids 5 connected thereto. The pins of the upper and upper sensitive grid 2 are 6-1 and 6-2, the pins of the upper and lower sensitive grid 3 are 6-3 and 6-4, and the pins of the lower and upper sensitive grid 4 are 6-5 and 6-6, The pins of the lower sensitive grid 5 are 6-7 and 6-8.
上上敏感栅2,上下敏感栅3,下上敏感栅4和下下敏感栅5按照其金属敏感材料和加工工艺的不同,可以为丝式、箔式、薄膜式、厚膜式。无论何种上上敏感栅2,上下敏感栅3,下上敏感栅4和下下敏感栅5的厚度均很小,使得上上敏感栅2,上下敏感栅3,下上敏感栅4和下下敏感栅5的轴向长度随其所依附工件的形变而变化。本实用新型基本的创新之处在于上上敏感栅2,上下敏感栅3,下上敏感栅4和下下敏感栅5之间的配合,有如下要点:The upper and upper sensitive grids 2, the upper and lower sensitive grids 3, the upper and lower sensitive grids 4 and the lower and lower sensitive grids 5 can be wire type, foil type, thin film type, thick film type according to their metal sensitive materials and processing technology. Regardless of the thickness of the upper and lower sensitive grid 2, the upper and lower sensitive grid 3, the upper and lower sensitive grid 4 and the lower and lower sensitive grid 5, the thicknesses are very small, so that the upper and lower sensitive grid 2, the upper and lower sensitive grid 3, the lower upper sensitive grid 4 and the lower sensitive grid The axial length of the lower sensitive grid 5 varies with the deformation of the workpiece to which it is attached. The basic innovation of the utility model lies in the cooperation between the upper and lower sensitive grids 2, the upper and lower sensitive grids 3, the upper and lower sensitive grids 4 and the lower and lower sensitive grids 5. The main points are as follows:
第一,在基底上布置四个敏感栅,分别称为上上敏感栅2,上下敏感栅3,下上敏感栅4和下下敏感栅5。First, four sensitive gates are arranged on the substrate, which are called upper and upper sensitive gates 2 , upper and lower sensitive gates 3 , lower upper sensitive gates 4 and lower and lower sensitive gates 5 .
第二,上上敏感栅2,上下敏感栅3,下上敏感栅4和下下敏感栅5均可分为多个过渡段7和多个敏感段8,各过渡段7将各敏感段8连接形成敏感栅。比较而言,敏感段8呈细长形,电阻较大并且其阻值对应变较为敏感;所述过渡段7基本呈粗短形,使得所述过渡段的电阻很小并且对应变不敏感,工作状态下电阻变化接近于0,因此敏感段电阻的总和基本为单个敏感栅的总电阻。图2从更清晰的角度更详细地标出了敏感段8和过渡段7。Second, the upper and lower sensitive grid 2, the upper and lower sensitive grid 3, the upper and lower sensitive grid 4 and the lower and lower sensitive grid 5 can be divided into a plurality of transition sections 7 and a plurality of sensitive sections 8, and each transition section 7 is connected to each sensitive section 8. connected to form a sensitive gate. In comparison, the sensitive section 8 is elongated, has a large resistance and its resistance is more sensitive to strain; the transition section 7 is basically thick and short, so that the resistance of the transition section is small and insensitive to strain, In the working state, the resistance change is close to 0, so the sum of the resistance of the sensitive section is basically the total resistance of a single sensitive grid. Figure 2 marks the sensitive section 8 and the transition section 7 in more detail for a clearer perspective.
第三,上上敏感栅2,上下敏感栅3,下上敏感栅4和下下敏感栅5的敏感段8横截面均相同,并且上上敏感栅2,上下敏感栅3,下上敏感栅4和下下敏感栅5各自敏感段8长度的总和相同。忽略过渡段7的电阻,上上敏感栅2、上下敏感栅3、下上敏感栅4和下下敏感栅5的总电阻都相等,并且四个敏感栅在相同的应变下敏感段总电阻变化量应一致。Third, the upper and lower sensitive grid 2, the upper and lower sensitive grid 3, the lower upper sensitive grid 4 and the lower lower sensitive grid 5 have the same cross-section of the sensitive section 8, and the upper upper sensitive grid 2, the upper and lower sensitive grid 3, and the lower upper sensitive grid 4 and the sum of the respective sensitive section 8 lengths of the lower and lower sensitive grids 5 are the same. Neglecting the resistance of the transition section 7, the total resistances of the upper and upper sensitive gates 2, the upper and lower sensitive gates 3, the lower and upper sensitive gates 4 and the lower and lower sensitive gates 5 are all equal, and the total resistance of the sensitive sections of the four sensitive gates changes under the same strain The amount should be consistent.
第四,每个敏感栅的敏感段8呈细长条状,每个敏感段8的所有横截面形心构成敏感段轴线,该敏感段8轴线为一条直线段,各敏感段8的轴线平行并且位于同一平面中。每个敏感段8的所有横截面沿敏感段轴线方向的投影形状一致。取每个敏感段的轴线中点位置并以该敏感段电阻值为名义质量构成所在敏感段的名义质点,各个敏感段的名义质点共同形成的质心位置为敏感栅的中心。Fourth, the sensitive section 8 of each sensitive grid is in the shape of a long and thin strip, and the centroids of all the cross-sections of each sensitive section 8 form the axis of the sensitive section. The axis of the sensitive section 8 is a straight line segment, and the axes of each sensitive section 8 are parallel. and lie in the same plane. The projection shapes of all cross sections of each sensitive section 8 along the axis direction of the sensitive section are consistent. Take the midpoint position of the axis of each sensitive section and use the resistance value of the sensitive section to form the nominal mass of the sensitive section. The centroid position formed by the nominal mass points of each sensitive section is the center of the sensitive grid.
第五,俯视上上敏感栅2、上下敏感栅3、下上敏感栅4和下下敏感栅5,它们的每一条敏感段均具有对称轴且对称轴重合(图2中的y轴),上上敏感栅2,上下敏感栅3,下上敏感栅4和下下敏感栅5各自的敏感段8全都与该对称轴垂直。上上敏感栅2,上下敏感栅3,下上敏感栅4和下下敏感栅5内各敏感段8沿图2中x轴方向开始和结束位置相同。因此,可以说上上敏感栅2、上下敏感栅3、下上敏感栅4和下下敏感栅5无轴向偏差只有横向偏差,即上上敏感栅2,上下敏感栅3,下上敏感栅4和下下敏感栅5的中心位置均在y轴上。根据图2中应变片的俯视图,上上敏感栅2的中心在y轴与xUU轴的交点,上下敏感栅3的中心在y轴与xUL轴的交点,下上敏感栅4的中心在y轴与xLU轴的交点,下下敏感栅5的中心在y轴与xLL轴的交点。上上敏感栅2中心与上下敏感栅3中心的连线中点为y轴与xU轴的交点,下上敏感栅4中心与下下敏感栅5中心的连线中点为y轴与xL轴的交点。Fifth, looking down at the upper and lower sensitive grids 2, the upper and lower sensitive grids 3, the upper and lower sensitive grids 4 and the lower and lower sensitive grids 5, each of their sensitive sections has a symmetry axis and the symmetry axes coincide (the y axis in Fig. 2), The sensitive sections 8 of the upper and lower sensitive grids 2 , the upper and lower sensitive grids 3 , the upper and lower sensitive grids 4 and the lower and lower sensitive grids 5 are all perpendicular to the axis of symmetry. Each sensitive segment 8 in the upper and lower sensitive grid 2 , the upper and lower sensitive grid 3 , the lower upper sensitive grid 4 and the lower and lower sensitive grid 5 starts and ends in the same position along the x-axis direction in FIG. 2 . Therefore, it can be said that the upper and upper sensitive grid 2, the upper and lower sensitive grid 3, the lower upper sensitive grid 4 and the lower lower sensitive grid 5 have no axial deviation and only lateral deviation, that is, the upper and upper sensitive grid 2, the upper and lower sensitive grid 3, and the lower and upper sensitive grid 4 and the center positions of the lower and lower sensitive grids 5 are all on the y-axis. According to the top view of the strain gauge in Figure 2, the center of the upper and upper sensitive grid 2 is at the intersection of the y axis and the x UU axis, the center of the upper and lower sensitive grid 3 is at the intersection of the y axis and the x UL axis, and the center of the lower and upper sensitive grid 4 is at the intersection of the y axis and the x UL axis. The intersection of the y axis and the x LU axis, the center of the lower and lower sensitive grid 5 is at the intersection of the y axis and the x LL axis. The midpoint of the connecting line between the center of the upper and lower sensitive grid 2 and the center of the upper and lower sensitive grid 3 is the intersection of the y axis and the x U axis, and the midpoint of the connecting line between the center of the upper and lower sensitive grid 4 and the center of the lower and lower sensitive grid 5 is the y axis and the x axis Intersection of the L axis.
第六,上上敏感栅2与上下敏感栅3叉指布置,下上敏感栅4与下下敏感栅5叉指布置,这些敏感栅的中心位置均在同一对称轴y轴上。可以注意到,叉指布置造成的直接结果是上上敏感栅2中心与上下敏感栅3中心较为接近,距离为Δy1;上下敏感栅3中心与下上敏感栅4中心的距离为Δy2,下上敏感栅4中心与下下敏感栅5中心距离为Δy3,上上敏感栅2中心与下上敏感栅4中心的距离为Δy4=Δy1+Δy2,上下敏感栅3中心与下下敏感栅5中心距离为Δy5=Δy2+Δy3,上上敏感栅2中心与下下敏感栅5中心距离为Δy6=Δy1+Δy2+Δy3,如图2所示,这六个距离均为横向距离。由于上上敏感栅2,上下敏感栅3,下上敏感栅4和下下敏感栅5的相对位置由应变片生产工艺保证被相当精确地固定了,这也是本实用新型能检测工件应变横向偏导的关键之一。Sixth, the upper and upper sensitive grids 2 are interdigitated with the upper and lower sensitive grids 3, and the upper and lower sensitive grids 4 are interdigitated with the lower and lower sensitive grids 5. The central positions of these sensitive grids are all on the same symmetry axis y-axis. It can be noticed that the direct result of the interdigitation arrangement is that the center of the upper and upper sensitive grid 2 is relatively close to the center of the upper and lower sensitive grid 3, and the distance is Δy 1 ; the distance between the center of the upper and lower sensitive grid 3 and the center of the lower upper sensitive grid 4 is Δy 2 , The distance between the center of the lower and upper sensitive grid 4 and the center of the lower and lower sensitive grid 5 is Δy 3 , the distance between the center of the upper and upper sensitive grid 2 and the center of the lower and upper sensitive grid 4 is Δy 4 =Δy 1 +Δy 2 , the center of the upper and lower sensitive grid 3 and the center of the lower The distance between the center of the lower sensitive grid 5 is Δy 5 =Δy 2 +Δy 3 , and the distance between the center of the upper upper sensitive grid 2 and the center of the lower lower sensitive grid 5 is Δy 6 =Δy 1 +Δy 2 +Δy 3 , as shown in Figure 2, this All six distances are lateral distances. Since the upper and lower sensitive grids 2, the upper and lower sensitive grids 3, the relative positions of the upper and lower sensitive grids 4 and the lower and lower sensitive grids 5 are guaranteed to be quite accurately fixed by the strain gauge production process, this is why the utility model can detect the lateral deviation of workpiece strain. One of the keys to guidance.
综上所述,本实用新型上上敏感栅2、上下敏感栅3、下上敏感栅4和下下敏感栅5大小相等,各敏感栅之间无轴向偏差仅有横向偏差,各敏感栅中心形成六种不同的横向偏差。In summary, the upper and lower sensitive grids 2, the upper and lower sensitive grids 3, the upper and lower sensitive grids 4 and the lower and lower sensitive grids 5 of the utility model are equal in size, and there is no axial deviation between the sensitive grids but only lateral deviations. The center forms six different lateral deviations.
上上敏感栅的电阻记为RUU,上下敏感栅的电阻记为RUL,下上敏感栅的电阻记为RLU,下下敏感栅的电阻记为RLL。在自由状态下四敏感栅的电阻相等为R0。将本实用新型的应变片安置于某有应变表面时,在其中取两个敏感栅,此二者必有一上,必有一下。上边的敏感栅记为电阻为R0+ΔRu,下边的敏感栅电阻记为R0+ΔRl,两敏感栅中心距离为Δyi,i为1到6之一。两敏感栅中心处应变的不同造成了二者电阻变化量的不同。利用敏感栅电阻与表面应变的关系有:The resistance of the upper and upper sensitive grids is marked as R UU , the resistance of the upper and lower sensitive grids is marked as R UL , the resistance of the lower and upper sensitive grids is marked as R LU , and the resistance of the lower and lower sensitive grids is marked as R LL . In the free state, the resistances of the four sensitive gates are equal to R 0 . When the strain gage of the present utility model is placed on a certain strained surface, two sensitive grids are taken in it, and the two must have one upper and one lower. The resistance of the upper sensitive grid is recorded as R 0 +ΔR u , the resistance of the lower sensitive grid is recorded as R 0 +ΔR l , the distance between the two sensitive grids is Δy i , and i is one of 1 to 6. The difference in the strain at the center of the two sensitive grids causes the difference in the resistance variation between the two. The relationship between the sensitive grid resistance and the surface strain is:
其中i=1,2,…,6,εu为上边的敏感栅中心处的应变,εl为下边的敏感栅处的应变,y为两敏感栅中心连线中点位置。这即是本实用新型测量表面应变轴向偏导的原理。上式实际为对偏导的数值计算,根据数值微分的理论,这是以Δyi/2为步长计算微分,该偏导计算的误差不超过
其中y0为应变片四个敏感栅中心的中点位置即图2中x轴和y轴的交点,εUU为上上敏感栅中心处的应变,εUL为上下敏感栅中心处的应变,εLU为下上敏感栅中心处的应变,εLL为下下敏感栅中心处的应变。Where y0 is the midpoint position of the center of the four sensitive grids of the strain gauge, that is, the intersection of the x-axis and the y-axis in Figure 2, ε UU is the strain at the center of the upper and upper sensitive grids, and ε UL is the strain at the center of the upper and lower sensitive grids, ε LU is the strain at the center of the lower and upper sensitive grids, and ε LL is the strain at the center of the lower and lower sensitive grids.
将本实施例配合电桥可用于测量应变、应变横向偏导,假设电桥输入电压为ui、输出电压为uo,测量电桥的示意图见图3。在无工件应变作用时,电桥各桥臂电阻依顺时针方向分别标记为R1、R2、R3、R4,在不会混淆的情况下也用这些符号标记电阻所在电桥。每个电桥上可以安放应变片的敏感栅或者电阻。与一般的应变片布置相同,如果在多个桥臂上安置敏感栅,对各安置位置的次序、应变有定性的要求。无工件应变作用时,电桥的输出电压公式为This embodiment can be used to measure strain and strain transverse deflection by combining this embodiment with an electric bridge. Assuming that the input voltage of the electric bridge is u i and the output voltage is u o , the schematic diagram of the measuring electric bridge is shown in FIG. 3 . When there is no workpiece strain, the resistances of the bridge arms of the bridge are respectively marked as R 1 , R 2 , R 3 , and R 4 in the clockwise direction, and these symbols are also used to mark the bridge where the resistance is located if there is no confusion. Sensitive gates or resistors of strain gauges can be placed on each bridge. Same as the general arrangement of strain gauges, if sensitive grids are installed on multiple bridge arms, there are qualitative requirements for the order and strain of each installation position. When there is no workpiece strain, the output voltage formula of the bridge is
此时,要求电桥平衡也就是uo=0,于是必须满足所谓电桥平衡条件R1R3-R2R4=0,采用的电桥进一步满足At this time, it is required that the bridge balance is u o = 0, so the so-called bridge balance condition R 1 R 3 -R 2 R 4 = 0 must be satisfied, and the bridge used further satisfies
R1=R2=R3=R4,(6)R 1 =R 2 =R 3 =R 4 , (6)
因为,第一,满足条件(6)时,根据有关理论应变片灵敏度最高;第二,测量应变或者应变横向偏导的方法均要求条件(6)成立。当应变片随外界应变也发生应变时,上述电桥平衡条件一般不再成立,此时Because, first, when the condition (6) is satisfied, the sensitivity of the strain gauge is the highest according to the relevant theory; second, the method of measuring the strain or the lateral deflection of the strain requires the condition (6) to be established. When the strain gage also strains with the external strain, the above bridge equilibrium condition is generally no longer valid, at this time
由于ΔRi<<Ri(i=1,2,3,4故)第一个≈,第二个≈忽略的部分ΔR1ΔR3-ΔR2ΔR4也很小,并在工程上可以使其远小于较保留部分。一般可用式(7)获取的电压测量应变;对应变横向偏导可结合式(3)、式(4)和式(7),合理地设计安排各桥臂敏感栅和电阻可获得与应变横向一阶偏导或者二阶偏导呈线性关系的电压值uo,该电压为微弱信号需进行放大。Since ΔR i << R i (i=1,2,3,4) the first ≈, the second ≈negligible part ΔR 1 ΔR 3 -ΔR 2 ΔR 4 is also very small, and can be used in engineering It is much smaller than the more reserved part. Generally, the voltage obtained by formula (7) can be used to measure the strain; for the strain transverse deflection, formula (3), formula (4) and formula (7) can be combined to rationally design and arrange the sensitive gates and resistors of each bridge arm to obtain The voltage value u o with which the first-order partial conduction or the second-order partial conductance is linearly related, and this voltage is a weak signal that needs to be amplified.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105004262A (en) * | 2015-08-13 | 2015-10-28 | 浙江工业大学 | Lateral deviation full-bridge double-interdigital metal strain gauge capable of measuring surface strain lateral partial derivatives |
| CN111521106A (en) * | 2020-03-09 | 2020-08-11 | 江苏柔世电子科技有限公司 | Resistance type strain sensor |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105004262A (en) * | 2015-08-13 | 2015-10-28 | 浙江工业大学 | Lateral deviation full-bridge double-interdigital metal strain gauge capable of measuring surface strain lateral partial derivatives |
| CN105004262B (en) * | 2015-08-13 | 2017-07-25 | 浙江工业大学 | A full bridge double interdigitated metal strain gauge that can measure the lateral deviation of the lateral deflection of the surface strain |
| CN111521106A (en) * | 2020-03-09 | 2020-08-11 | 江苏柔世电子科技有限公司 | Resistance type strain sensor |
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