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CN105066871B - Can measure the axial deflection of the surface strain axial deflection full bridge full interdigital metal strain gauge - Google Patents

Can measure the axial deflection of the surface strain axial deflection full bridge full interdigital metal strain gauge Download PDF

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CN105066871B
CN105066871B CN201510498346.3A CN201510498346A CN105066871B CN 105066871 B CN105066871 B CN 105066871B CN 201510498346 A CN201510498346 A CN 201510498346A CN 105066871 B CN105066871 B CN 105066871B
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张端
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Jiangsu Yiwenjie Fuel Injection Technology Co ltd
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Zhejiang University of Technology ZJUT
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Abstract

一种可测量表面应变轴向偏导的轴向偏差全桥全叉指型金属应变片,包括基底和四个敏感栅,每个敏感栅的两端分别连接一根引出线,每一敏感栅包括敏感段和过渡段,所有敏感段的轴线为直线、平行布置并且在同一个平面内;沿所述敏感段轴线方向即轴向,与轴向垂直的方向为横向;四个敏感栅电阻一致,在相同应变下电阻变化量一致,四个敏感栅之中心位于一条直线上,该一条直线平行于四个敏感栅任何一条敏感段轴线,四个敏感栅沿此直线方向从左至右分别称为左敏感栅、中左敏感栅、中右敏感栅和右敏感栅;四个敏感栅中心在轴向上有偏差,在横向上无偏差;任意两个敏感栅之间均呈叉指布置。本发明既能测量应变更能有效检测表面应变轴向一阶和二阶偏导。

A full-bridge full interdigital metal strain gauge capable of measuring the axial deflection of surface strain axial deflection, including a base and four sensitive grids, each of which is connected to a lead wire at both ends, and each sensitive grid includes Sensitive section and transition section, the axes of all sensitive sections are straight lines, arranged in parallel and in the same plane; the direction along the axis of the sensitive section is the axial direction, and the direction perpendicular to the axial direction is transverse; the four sensitive grid resistances are consistent, Under the same strain, the resistance changes are the same. The centers of the four sensitive grids are located on a straight line, which is parallel to the axis of any sensitive section of the four sensitive grids. The four sensitive grids are called from left to right along this straight line. The left sensitive grid, the middle left sensitive grid, the middle right sensitive grid and the right sensitive grid; the centers of the four sensitive grids have deviations in the axial direction, but there is no deviation in the lateral direction; any two sensitive grids are interdigitated. The invention can not only measure the strain but also effectively detect the axial first-order and second-order partial derivatives of the surface strain.

Description

可测量表面应变轴向偏导的轴向偏差全桥全叉指型金属应 变片It can measure the axial deflection of the axial deflection of the surface strain, the full bridge and the interdigitated metal strain Variation

技术领域technical field

本发明涉及传感器领域,尤其是一种金属应变片。The invention relates to the field of sensors, in particular to a metal strain gauge.

背景技术Background technique

金属电阻应变片的工作原理是电阻应变效应,即金属丝在受到应变作用时,其电阻随着所发生机械变形(拉伸或压缩)的大小而发生相应的变化。电阻应变效应的理论公式如下:The working principle of the metal resistance strain gauge is the resistance strain effect, that is, when the metal wire is subjected to strain, its resistance changes correspondingly with the magnitude of the mechanical deformation (stretch or compression). The theoretical formula for the resistance strain effect is as follows:

其中R是其电阻值,ρ是金属材料电阻率,L是金属材料长度,S为金属材料截面积。金属丝在承受应变而发生机械变形的过程中,ρ、L、S三者都要发生变化,从而必然会引起金属材料电阻值的变化。当金属材料被拉伸时,长度增加,截面积减小,电阻值增加;当受压缩时,长度减小,截面积增大,电阻值减小。因此,只要能测出电阻值的变化,便可知金属丝的应变情况。由式(1)和材料力学等相关知识可导出金属材料电阻变化率公式Where R is its resistance value, ρ is the resistivity of the metal material, L is the length of the metal material, and S is the cross-sectional area of the metal material. During the process of mechanical deformation of the metal wire under strain, ρ, L, and S will all change, which will inevitably cause changes in the resistance value of the metal material. When the metal material is stretched, the length increases, the cross-sectional area decreases, and the resistance value increases; when it is compressed, the length decreases, the cross-sectional area increases, and the resistance value decreases. Therefore, as long as the change of the resistance value can be measured, the strain of the metal wire can be known. The formula for the resistance change rate of metal materials can be derived from formula (1) and related knowledge of material mechanics

其中ΔR为电阻变动量,ΔL为金属材料在拉力或者压力作用方向上长度的变化量,ε为同一方向上的应变常常称为轴向应变,K为金属材料应变灵敏度系数。Among them, ΔR is the change in resistance, ΔL is the change in the length of the metal material in the direction of tension or pressure, ε is the strain in the same direction, often called axial strain, and K is the strain sensitivity coefficient of the metal material.

在实际应用中,将金属电阻应变片粘贴在传感器弹性元件或被测机械零件的表面。当传感器中的弹性元件或被测机械零件受作用力产生应变时,粘贴在其上的应变片也随之发生相同的机械变形,引起应变片电阻发生相应的变化。这时,电阻应变片便将力学量转换为电阻的变化量输出。In practical applications, the metal resistance strain gauge is pasted on the surface of the elastic element of the sensor or the mechanical part to be tested. When the elastic element in the sensor or the mechanical part under test is subjected to force to generate strain, the strain gauge pasted on it will also undergo the same mechanical deformation, causing a corresponding change in the resistance of the strain gauge. At this time, the resistance strain gauge converts the mechanical quantity into the output of the change of resistance.

但是有时我们也需要了解工件应变的偏导数,比如下面有三种场合,但不限于此三,需要用到工件表面应变偏导数:But sometimes we also need to know the partial derivative of the workpiece strain. For example, there are three occasions below, but not limited to these three. The partial derivative of the workpiece surface strain is needed:

第一,由于工件形状突变处附近会出现应变集中,往往成为工件首先出现损坏之处,监测形状突变处附近的应变偏导数,可直观的获取该处应变集中程度。First, due to the strain concentration near the sudden change in the shape of the workpiece, it is often the first place where the workpiece is damaged. Monitoring the partial strain derivative near the sudden change in shape can intuitively obtain the degree of strain concentration there.

第二,建筑、桥梁、机械设备中受弯件大量存在,材料力学有关知识告诉我们,弯曲梁表面轴向应变与截面弯矩成正比,截面弯矩的轴向偏导数与截面剪应变成正比,也就是可以通过表面轴向应变的轴向偏导数获知截面剪应变,而该剪应变无法用应变片在工件表面直接测量到;Second, there are a large number of bending parts in buildings, bridges, and mechanical equipment. The knowledge of material mechanics tells us that the axial strain on the surface of a curved beam is proportional to the section bending moment, and the axial partial derivative of the section bending moment and the section shear strain become Proportional, that is, the cross-sectional shear strain can be obtained through the axial partial derivative of the surface axial strain, and the shear strain cannot be directly measured on the workpiece surface with a strain gauge;

第三,应用弹性力学研究工件应变时,内部应变决定于偏微分方程,方程求解需要边界条件,而工件表面应变偏导数就是边界条件之一,这是一般应变片无法提供的。Third, when using elastic mechanics to study workpiece strain, the internal strain is determined by partial differential equations, and the solution of the equation requires boundary conditions, and the partial derivative of workpiece surface strain is one of the boundary conditions, which cannot be provided by general strain gauges.

发明内容Contents of the invention

为了克服已有金属应变片无法检测应变偏导的不足,本发明提供一种既能测量应变更能有效检测表面应变轴向一阶和二阶偏导的可测量表面应变轴向偏导的轴向偏差全桥全叉指型金属应变片。In order to overcome the deficiency that the existing metal strain gauges cannot detect the strain deflection, the present invention provides a shaft that can measure the axial deflection of the surface strain and can effectively detect the axial first-order and second-order deflection of the surface strain. Towards deviation full bridge full interdigitated metal strain gauges.

本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:

一种可测量表面应变轴向偏导的轴向偏差全桥全叉指型金属应变片,包括基底,所述金属应变片还包括四个敏感栅,每个敏感栅的两端分别连接一根引出线,所述基底上固定所述四个敏感栅;A full-bridge full-interdigital metal strain gauge capable of measuring the axial deflection of surface strain axial deflection, including a base, and the metal strain gauge also includes four sensitive grids, each of which is connected to a lead wire at both ends. Outlet, the four sensitive grids are fixed on the base;

每一敏感栅包括敏感段和过渡段,所述敏感段的两端为过渡段,所述敏感段呈细长条形,所述过渡段呈粗短形,所述敏感段的电阻远大于所述过渡段的电阻,相同应变状态下所述敏感段的电阻变化值远大于所述过渡段的电阻变化值,所述过渡段的电阻变化值接近于0;Each sensitive grid includes a sensitive section and a transition section, the two ends of the sensitive section are transition sections, the sensitive section is in the shape of a long and thin strip, the transition section is in a thick and short shape, and the resistance of the sensitive section is much greater than the The resistance of the transition section, the resistance change value of the sensitive section under the same strain state is much greater than the resistance change value of the transition section, and the resistance change value of the transition section is close to 0;

每个敏感段的所有横截面形心构成敏感段轴线,该敏感段轴线为一条直线段,各敏感段的轴线平行并且位于同一平面中,敏感段轴线所确定平面内,沿所述敏感段轴线方向即轴向,与轴向垂直的方向为横向;每个敏感段的所有横截面形状尺寸一致;取每个敏感段的轴线中点位置并以该敏感段电阻值为名义质量构成所在敏感段的名义质点,各个敏感段的名义质点共同形成的质心位置为敏感栅的中心;All the centroids of the cross-sections of each sensitive section constitute the axis of the sensitive section. The axis of the sensitive section is a straight line segment. The axes of the sensitive sections are parallel and located in the same plane. In the plane defined by the axes of the sensitive section, The direction is the axial direction, and the direction perpendicular to the axial direction is the transverse direction; the shape and size of all cross-sections of each sensitive section are consistent; take the midpoint position of the axis of each sensitive section and use the resistance value of the sensitive section to form the nominal mass of the sensitive section The nominal mass point of each sensitive section, the centroid position formed by the nominal mass points of each sensitive section is the center of the sensitive grid;

四个敏感栅的敏感段总电阻一致,所述四个敏感栅在相同的应变下敏感段的总电阻变化值一致,四个敏感栅之中心位于一条直线上,该一条直线平行于四个敏感栅任何一条敏感段轴线,四个敏感栅沿此直线方向从左至右分别称为左敏感栅,中左敏感栅,中右敏感栅和右敏感栅;各敏感段轴线所确定平面上,任意两个敏感栅之间均呈叉指布置;The total resistance of the sensitive sections of the four sensitive grids is the same, and the total resistance change values of the sensitive sections of the four sensitive grids are consistent under the same strain, and the centers of the four sensitive grids are located on a straight line, which is parallel to the four sensitive grids. For any axis of the sensitive section of the grid, the four sensitive grids are called the left sensitive grid, the middle left sensitive grid, the middle right sensitive grid and the right sensitive grid from left to right along this straight line direction; on the plane determined by the axes of each sensitive section, any The two sensitive grids are interdigitated;

四个敏感栅中心在轴向上有偏差,在横向上无偏差,左敏感栅中心与中左敏感栅中心的距离为Δx1;中左敏感栅中心与中右敏感栅中心的距离为Δx2,中右敏感栅中心与右敏感栅中心距离为Δx3,左敏感栅中心与中右敏感栅中心的距离为Δx4=Δx1+Δx2,中左敏感栅中心与右敏感栅中心距离为Δx5=Δx2+Δx3,左敏感栅中心与右敏感栅中心距离为Δx6=Δx1+Δx2+Δx3The centers of the four sensitive grids have deviations in the axial direction and no deviations in the lateral direction. The distance between the center of the left sensitive grid and the center of the middle left sensitive grid is Δx 1 ; the distance between the center of the middle left sensitive grid and the center of the middle right sensitive grid is Δx 2 , the distance between the middle right sensitive grid center and the right sensitive grid center is Δx 3 , the distance between the left sensitive grid center and the middle right sensitive grid center is Δx 4 =Δx 1 +Δx 2 , the distance between the middle left sensitive grid center and the right sensitive grid center is Δx 5 =Δx 2 +Δx 3 , the distance between the center of the left sensitive grid and the center of the right sensitive grid is Δx 6 =Δx 1 +Δx 2 +Δx 3 .

本发明中,四个敏感栅的敏感段总电阻应一致,并且四个敏感栅在相同的应变下敏感段总电阻变化量应一致。由于测量电桥有四个桥臂,可以将将四个敏感栅按一定次序分别布置于四个电桥,所以称这个应变片为全桥的。比如,四敏感栅之敏感段的横截面均相同,材质一致,且四个敏感栅的敏感段的长度的总和相等。In the present invention, the total resistances of the sensitive sections of the four sensitive grids should be consistent, and the changes in the total resistance of the sensitive sections of the four sensitive grids should be consistent under the same strain. Since the measurement bridge has four bridge arms, the four sensitive gates can be arranged in the four bridges in a certain order, so this strain gauge is called a full bridge. For example, the cross-sections of the sensitive sections of the four sensitive grids are all the same, the materials are consistent, and the sum of the lengths of the sensitive sections of the four sensitive grids is equal.

四敏感栅中任意两个敏感栅之间的轴向距离均为Δxi(i=1,2,…,6)之一,Δxi一般小于甚至远小于各敏感段的长度,所述叉指布置是指:两敏感栅的各敏感段轴线所在平面上,在与敏感段轴线垂直方向上两敏感栅的敏感段错落分布,对在该方向上两敏感栅之敏感段分别出现的次序和次数不做限制。由此,四敏感栅形成全叉指布置。由于左敏感栅、中左敏感栅、中右敏感栅和右敏感栅的相对位置由应变片生产工艺保证被相当精确地固定了,这也是本发明能检测工件应变轴向偏导数的关键之一。The axial distance between any two sensitive grids in the four sensitive grids is one of Δxi ( i =1,2,...,6), and Δxi is generally smaller than or even much smaller than the length of each sensitive section. Arrangement refers to: on the plane where the axes of the sensitive sections of the two sensitive grids are located, the sensitive sections of the two sensitive grids are randomly distributed in the direction perpendicular to the axis of the sensitive sections, and the order and times of the sensitive sections of the two sensitive grids appearing in this direction No restrictions. Thus, the four sensitive gates form a full interdigital arrangement. Since the relative positions of the left sensitive grid, the middle left sensitive grid, the middle right sensitive grid and the right sensitive grid are ensured to be quite accurately fixed by the strain gauge production process, this is also one of the keys for the invention to detect the axial partial derivative of the workpiece strain .

利用金属材料电阻变化值与应变之间的线性关系,第一,像普通应变片那样可以用于测量应变;第二,四敏感栅中任意两个的电阻差与该两个敏感栅之中心的距离之比反映了应变的轴向偏导;第三,右敏感栅与左敏感栅电阻之和减去中左敏感栅与中右敏感栅电阻之和的差与应变的轴向二阶偏导成正比。Using the linear relationship between the resistance change value and strain of metal materials, first, it can be used to measure strain like ordinary strain gauges; second, the resistance difference between any two of the four sensitive grids and the center of the two sensitive grids The distance ratio reflects the axial deflection of the strain; third, the difference between the sum of the resistances of the right sensitive grid and the left sensitive grid minus the sum of the resistances of the middle left sensitive grid and the middle right sensitive grid and the axial second order deflection of the strain Proportional.

在工艺上应注意保持各敏感栅过渡段总电阻以及过渡段电阻在外部应变下之变化量一致以调高测量精度,如果过渡段的电阻以及应变下电阻变化量不可忽略,也能作为系统误差在检测时加以消除。In the process, care should be taken to keep the total resistance of the transition section of each sensitive gate and the change of the transition section resistance under external strain consistent to increase the measurement accuracy. If the resistance of the transition section and the change of resistance under strain cannot be ignored, it can also be used as a system error. Eliminated during detection.

进一步,所述金属应变片还包括盖片,所述盖片覆盖于所述敏感栅和基底上。Further, the metal strain gauge also includes a cover sheet, and the cover sheet covers the sensitive grid and the base.

再进一步,所述敏感栅为丝式、箔式、薄膜式或厚膜式敏感栅。Still further, the sensitive grid is a wire-type, foil-type, film-type or thick-film-type sensitive grid.

更进一步,所述基底为胶膜基底、玻璃纤维基底、石棉基底、金属基底或临时基底。Furthermore, the base is an adhesive film base, a glass fiber base, an asbestos base, a metal base or a temporary base.

所述四个敏感栅从左至右布置在基底上。当然,也可以为其他的布置方式。The four sensitive gates are arranged on the substrate from left to right. Of course, other arrangements are also possible.

本发明的有益效果主要表现在:不仅能测量工件表面应变,更能有效检测表面应变轴向一阶和二阶偏导数。The beneficial effects of the invention are mainly manifested in that not only the surface strain of the workpiece can be measured, but also the axial first-order and second-order partial derivatives of the surface strain can be effectively detected.

附图说明Description of drawings

图1是可测量表面应变轴向偏导的轴向偏差全桥全叉指型金属应变片的示意图。Fig. 1 is a schematic diagram of an axial deviation full bridge full interdigital metal strain gauge capable of measuring the axial deflection of surface strain.

图2是可测量表面应变轴向偏导的轴向偏差全桥全叉指型金属应变片俯视图。Fig. 2 is a top view of the axial deviation full bridge full interdigital metal strain gauge capable of measuring the axial deflection of the surface strain.

图3是测量电桥示意图。Figure 3 is a schematic diagram of the measuring bridge.

具体实施方式detailed description

下面结合附图对本发明作进一步描述。The present invention will be further described below in conjunction with the accompanying drawings.

参照图1~图3,一种可测量表面应变轴向偏导的轴向偏差全桥全叉指型金属应变片,包括基底,所述金属应变片还包括四个敏感栅,每个敏感栅的两端分别连接一根引出线,所述基底上固定所述四个敏感栅;Referring to Figures 1 to 3, an axial deviation full bridge full interdigital metal strain gauge capable of measuring the axial deflection of surface strain includes a base, and the metal strain gauge also includes four sensitive grids, each sensitive grid Two ends of each are respectively connected to a lead wire, and the four sensitive grids are fixed on the substrate;

每一敏感栅包括敏感段和过渡段,所述敏感段的两端为过渡段,所述敏感段呈细长条形,所述过渡段呈粗短形,所述敏感段的电阻远大于所述过渡段的电阻,相同应变状态下所述敏感段的电阻变化值远大于所述过渡段的电阻变化值,所述过渡段的电阻变化值接近于0;Each sensitive grid includes a sensitive section and a transition section, the two ends of the sensitive section are transition sections, the sensitive section is in the shape of a long and thin strip, the transition section is in a thick and short shape, and the resistance of the sensitive section is much greater than the The resistance of the transition section, the resistance change value of the sensitive section under the same strain state is much greater than the resistance change value of the transition section, and the resistance change value of the transition section is close to 0;

每个敏感段的所有横截面形心构成敏感段轴线,该敏感段轴线为一条直线段,各敏感段的轴线平行并且位于同一平面中,敏感段轴线所确定平面内,沿所述敏感段轴线方向即轴向,与轴向垂直的方向为横向;每个敏感段的所有横截面形状尺寸一致;取每个敏感段的轴线中点位置并以该敏感段电阻值为名义质量构成所在敏感段的名义质点,各个敏感段的名义质点共同形成的质心位置为敏感栅的中心;All the centroids of the cross-sections of each sensitive section constitute the axis of the sensitive section. The axis of the sensitive section is a straight line segment. The axes of the sensitive sections are parallel and located in the same plane. In the plane defined by the axes of the sensitive section, The direction is the axial direction, and the direction perpendicular to the axial direction is the transverse direction; the shape and size of all cross-sections of each sensitive section are consistent; take the midpoint position of the axis of each sensitive section and use the resistance value of the sensitive section to form the nominal mass of the sensitive section The nominal mass point of each sensitive section, the centroid position formed by the nominal mass points of each sensitive section is the center of the sensitive grid;

四个敏感栅的敏感段总电阻一致,所述四个敏感栅在相同的应变下敏感段的总电阻变化值一致,四个敏感栅之中心位于一条直线上,该一条直线平行于四个敏感栅任何一条敏感段轴线,四个敏感栅沿此直线方向从左至右分别称为左敏感栅,中左敏感栅,中右敏感栅和右敏感栅;各敏感段轴线所确定平面上,任意两个敏感栅之间均呈叉指布置;The total resistance of the sensitive sections of the four sensitive grids is the same, and the total resistance change values of the sensitive sections of the four sensitive grids are consistent under the same strain, and the centers of the four sensitive grids are located on a straight line, which is parallel to the four sensitive grids. For any axis of the sensitive section of the grid, the four sensitive grids are called the left sensitive grid, the middle left sensitive grid, the middle right sensitive grid and the right sensitive grid from left to right along this straight line direction; on the plane determined by the axes of each sensitive section, any The two sensitive grids are interdigitated;

四个敏感栅中心在轴向上有偏差,在横向上无偏差,左敏感栅中心与中左敏感栅中心的距离为Δx1;中左敏感栅中心与中右敏感栅中心的距离为Δx2,中右敏感栅中心与右敏感栅中心距离为Δx3,左敏感栅中心与中右敏感栅中心的距离为Δx4=Δx1+Δx2,中左敏感栅中心与右敏感栅中心距离为Δx5=Δx2+Δx3,左敏感栅中心与右敏感栅中心距离为Δx6=Δx1+Δx2+Δx3The centers of the four sensitive grids have deviations in the axial direction and no deviations in the lateral direction. The distance between the center of the left sensitive grid and the center of the middle left sensitive grid is Δx 1 ; the distance between the center of the middle left sensitive grid and the center of the middle right sensitive grid is Δx 2 , the distance between the middle right sensitive grid center and the right sensitive grid center is Δx 3 , the distance between the left sensitive grid center and the middle right sensitive grid center is Δx 4 =Δx 1 +Δx 2 , the distance between the middle left sensitive grid center and the right sensitive grid center is Δx 5 =Δx 2 +Δx 3 , the distance between the center of the left sensitive grid and the center of the right sensitive grid is Δx 6 =Δx 1 +Δx 2 +Δx 3 .

本实施例中,可测量表面应变轴向偏导的轴向偏差全桥全叉指型金属应变片的一个实例,包括一个基底1,按图2的左右次序有左敏感栅2,中左敏感栅3,中右敏感栅4,右敏感栅5,八个引出线6,还可以有盖片(各附图中未予表示)。In this embodiment, an example of a full-bridge full-interdigital metal strain gauge that can measure the axial deviation of the axial deflection of the surface strain includes a base 1, a left sensitive grid 2 in the order of left and right in Figure 2, and a middle left sensitive grid. Grid 3, middle right sensitive grid 4, right sensitive grid 5, eight lead-out lines 6, can also have cover sheet (not shown in each accompanying drawing).

基底1之上可固定左敏感栅2,中左敏感栅3,中右敏感栅4和右敏感栅5,用于保持各敏感栅固定的形状、位置和尺寸;基底1很薄,从而将试件表面的应变准确地传递到左敏感栅2,中左敏感栅3,中右敏感栅4和右敏感栅5。基底1可以是胶膜基底、玻璃纤维基底、石棉基底、金属基底和临时基底。通常用黏结、焊接、陶瓷喷涂等方式将基底固定于测试件的被测部位。基底1上还可印有一些用于应变片定位的线条。The left sensitive grid 2, the middle left sensitive grid 3, the middle right sensitive grid 4 and the right sensitive grid 5 can be fixed on the base 1, which are used to keep the fixed shape, position and size of each sensitive grid; the base 1 is very thin, so that the test The strain on the surface of the component is accurately transmitted to the left sensitive grid 2, the middle left sensitive grid 3, the middle right sensitive grid 4 and the right sensitive grid 5. The substrate 1 can be an adhesive film substrate, a fiberglass substrate, an asbestos substrate, a metal substrate, and a temporary substrate. The substrate is usually fixed on the tested part of the test piece by means of bonding, welding, ceramic spraying and the like. Some lines for positioning the strain gauges can also be printed on the substrate 1 .

盖片用纸或者胶等材料制成,覆盖于左敏感栅2,中左敏感栅3,中右敏感栅4、右敏感栅5和基底1上,起防潮、防蚀、防损等作用的保护层。The cover sheet is made of materials such as paper or glue, covering the left sensitive grid 2, the middle left sensitive grid 3, the middle right sensitive grid 4, the right sensitive grid 5 and the base 1, and plays the role of moisture-proof, corrosion-proof, damage-proof, etc. The protective layer.

引线6用于连接敏感栅和测量电路,左敏感栅2,中左敏感栅3,中右敏感栅4和右敏感栅5各有两个引线6,对与箔式和膜式应变片,引线6与其所连接的左敏感栅2,中左敏感栅3,中右敏感栅4或右敏感栅5联为一体。左敏感栅2的引脚为6-1和6-2,中左敏感栅3的引脚为6-3和6-4,中右敏感栅4的引脚为6-5和6-6,右敏感栅5的引脚为6-7和6-8。The lead wire 6 is used to connect the sensitive grid and the measuring circuit. The left sensitive grid 2, the middle left sensitive grid 3, the middle right sensitive grid 4 and the right sensitive grid 5 each have two lead wires 6, which are paired with foil and membrane strain gauges. 6 is connected with the left sensitive grid 2, the middle left sensitive grid 3, the middle right sensitive grid 4 or the right sensitive grid 5 are integrated. The pins of the left sensitive grid 2 are 6-1 and 6-2, the pins of the middle left sensitive grid 3 are 6-3 and 6-4, the pins of the middle right sensitive grid 4 are 6-5 and 6-6, The pins of the right sensitive gate 5 are 6-7 and 6-8.

左敏感栅2,中左敏感栅3,中右敏感栅4和右敏感栅5按照其金属敏感材料和加工工艺的不同,可以为丝式、箔式、薄膜式、厚膜式。无论何种左敏感栅2,中左敏感栅3,中右敏感栅4和右敏感栅5的厚度均很小,使得左敏感栅2,中左敏感栅3,中右敏感栅4和右敏感栅5的轴向长度随其所依附工件的形变而变化。本发明基本的创新之处在于左敏感栅2,中左敏感栅3,中右敏感栅4和右敏感栅5之间的配合,有如下要点:The left sensitive grid 2, the middle left sensitive grid 3, the middle right sensitive grid 4 and the right sensitive grid 5 can be wire type, foil type, thin film type, thick film type according to their metal sensitive materials and processing technology. No matter what kind of left sensitive grid 2, the middle left sensitive grid 3, the thickness of the middle right sensitive grid 4 and the right sensitive grid 5 are all very small, so that the left sensitive grid 2, the middle left sensitive grid 3, the middle right sensitive grid 4 and the right sensitive grid The axial length of the grid 5 varies with the deformation of the workpiece to which it is attached. The basic innovation of the present invention lies in the cooperation between the left sensitive grid 2, the middle left sensitive grid 3, the middle right sensitive grid 4 and the right sensitive grid 5, which has the following main points:

第一,在基底上布置四个敏感栅,分别称为左敏感栅2,中左敏感栅3,中右敏感栅4和右敏感栅5。First, four sensitive gates are arranged on the substrate, which are called left sensitive gate 2 , middle left sensitive gate 3 , middle right sensitive gate 4 and right sensitive gate 5 .

第二,左敏感栅2,中左敏感栅3,中右敏感栅4和右敏感栅5均可分为多个过渡段7和多个敏感段8,各过渡段7将各敏感段8连接形成敏感栅。比较而言,敏感段8呈细长形,电阻较大并且其阻值对应变较为敏感;所述过渡段7基本呈粗短形,使得所述过渡段的电阻很小并且对应变不敏感,工作状态下电阻变化接近于0,因此敏感段电阻的总和基本为单个敏感栅的总电阻。图2从更清晰的角度更详细地标出了敏感段8和过渡段7。Second, the left sensitive grid 2, the middle left sensitive grid 3, the middle right sensitive grid 4 and the right sensitive grid 5 can be divided into a plurality of transition sections 7 and a plurality of sensitive sections 8, and each transition section 7 connects each sensitive section 8 form a sensitive gate. In comparison, the sensitive section 8 is elongated, has a large resistance and its resistance is more sensitive to strain; the transition section 7 is basically thick and short, so that the resistance of the transition section is small and insensitive to strain, In the working state, the resistance change is close to 0, so the sum of the resistance of the sensitive section is basically the total resistance of a single sensitive gate. Figure 2 marks the sensitive section 8 and the transition section 7 in more detail for a clearer perspective.

第三,左敏感栅2,中左敏感栅3,中右敏感栅4和右敏感栅5的敏感段8横截面形状均相同,并且左敏感栅2,中左敏感栅3,中右敏感栅4和右敏感栅5各自敏感段8长度的总和相同。忽略过渡段7的电阻,左敏感栅2、中左敏感栅3、中右敏感栅4和右敏感栅5的总电阻都相等,并且四个敏感栅在相同的应变下敏感段总电阻变化量应一致。Third, the cross-sectional shape of the sensitive section 8 of the left sensitive grid 2, the middle left sensitive grid 3, the middle right sensitive grid 4 and the right sensitive grid 5 is all the same, and the left sensitive grid 2, the middle left sensitive grid 3, and the middle right sensitive grid 4 and the sum of the respective sensitive section 8 lengths of the right sensitive grid 5 are the same. Neglecting the resistance of the transition section 7, the total resistances of the left sensitive grid 2, the middle left sensitive grid 3, the middle right sensitive grid 4 and the right sensitive grid 5 are all equal, and the total resistance changes of the four sensitive grids under the same strain should be consistent.

第四,每个敏感栅的敏感段8呈细长条状,每个敏感段8的所有横截面形心构成敏感段轴线,该敏感段8轴线为一条直线段,各敏感段8的轴线平行并且位于同一平面中。每个敏感段8的所有横截面沿敏感段轴线方向的投影形状一致。取每个敏感段的轴线中点位置并以该敏感段电阻值为名义质量构成所在敏感段的名义质点,各个敏感段的名义质点共同形成的质心位置为敏感栅的中心;Fourth, the sensitive section 8 of each sensitive grid is in the shape of a long and thin strip, and the centroids of all the cross-sections of each sensitive section 8 form the axis of the sensitive section. The axis of the sensitive section 8 is a straight line segment, and the axes of each sensitive section 8 are parallel. and lie in the same plane. The projection shapes of all cross sections of each sensitive section 8 along the axis direction of the sensitive section are consistent. Take the midpoint position of the axis of each sensitive section and use the resistance value of the sensitive section to form the nominal mass of the sensitive section, and the centroid position formed by the nominal mass points of each sensitive section is the center of the sensitive grid;

第五,俯视左敏感栅2、中左敏感栅3、中右敏感栅4和右敏感栅5,它们均具有对称轴且对称轴重合(图2中的x轴),左敏感栅2,中左敏感栅3,中右敏感栅4和右敏感栅5各自的敏感段8全都与该对称轴平行,各敏感栅的敏感段8均关于此轴对称分布。因此,可以说左敏感栅2、中左敏感栅3、中右敏感栅4和右敏感栅5同轴,即它们的中心位置有轴向偏差无横向偏差,并且左敏感栅2,中左敏感栅3,中右敏感栅4和右敏感栅5的中心位置均在x轴上。根据图2中应变片的俯视图,左敏感栅2的中心在x轴与yL轴的交点,中左敏感栅3的中心在x轴与yML轴的交点,中右敏感栅4的中心在x轴与yMR轴的交点,右敏感栅5的中心在x轴与yR轴的交点。Fifth, looking down at the left sensitive grid 2, the middle left sensitive grid 3, the middle right sensitive grid 4 and the right sensitive grid 5, they all have symmetry axes and the symmetry axes coincide (x-axis in Fig. 2), the left sensitive grid 2, the middle The sensitive segments 8 of the left sensitive grid 3 , the middle right sensitive grid 4 and the right sensitive grid 5 are all parallel to the axis of symmetry, and the sensitive segments 8 of each sensitive grid are distributed symmetrically about this axis. Therefore, it can be said that the left sensitive grid 2, the middle left sensitive grid 3, the middle right sensitive grid 4 and the right sensitive grid 5 are coaxial, that is, their central positions have axial deviation without lateral deviation, and the left sensitive grid 2, the middle left sensitive grid The center positions of the grid 3, the middle right sensitive grid 4 and the right sensitive grid 5 are all on the x-axis. According to the top view of the strain gauge in Figure 2, the center of the left sensitive grid 2 is at the intersection of the x axis and the y L axis, the center of the left sensitive grid 3 is at the intersection of the x axis and the y ML axis, and the center of the right sensitive grid 4 is at the intersection of the x axis and the y ML axis. The intersection of the x axis and the y MR axis, the center of the right sensitive grid 5 is at the intersection of the x axis and the y R axis.

第六,左敏感栅2、中左敏感栅3、中右敏感栅4与右敏感栅5互为叉指布置,这些敏感栅的中心位置均在同一对称轴x轴上。可以注意到,左敏感栅2中心与中左敏感栅3中心的距离为Δx1;中左敏感栅3中心与中右敏感栅4中心的距离为Δx2,中右敏感栅4中心与右敏感栅5中心距离为Δx3,左敏感栅2中心与中右敏感栅4中心的距离为Δx4=Δx1+Δx2,中左敏感栅3中心与右敏感栅5中心距离为Δx5=Δx2+Δx3,左敏感栅2中心与右敏感栅5中心距离为Δx6=Δx1+Δx2+Δx3,这些距离均小于敏感段8的长度,如图2所示。由于左敏感栅2,中左敏感栅3,中右敏感栅4和右敏感栅5的相对位置由应变片生产工艺保证被相当精确地固定了,这也是本发明能检测工件应变轴向偏导数的关键之一。Sixth, the left sensitive grid 2, the middle left sensitive grid 3, the middle right sensitive grid 4 and the right sensitive grid 5 are interdigitated, and the centers of these sensitive grids are all on the same symmetry axis x-axis. It can be noticed that the distance between the center of the left sensitive grid 2 and the center of the middle left sensitive grid 3 is Δx 1 ; the distance between the center of the middle left sensitive grid 3 and the center of the middle right sensitive grid 4 is Δx 2 The distance between the center of the grid 5 is Δx 3 , the distance between the center of the left sensitive grid 2 and the center of the middle right sensitive grid 4 is Δx 4 =Δx 1 +Δx 2 , the distance between the center of the middle left sensitive grid 3 and the center of the right sensitive grid 5 is Δx 5 =Δx 2 +Δx 3 , the distance between the center of the left sensitive grid 2 and the center of the right sensitive grid 5 is Δx 6 =Δx 1 +Δx 2 +Δx 3 , these distances are all smaller than the length of the sensitive section 8, as shown in Figure 2 . Since the relative positions of the left sensitive grid 2, the middle left sensitive grid 3, the middle right sensitive grid 4 and the right sensitive grid 5 are ensured to be quite accurately fixed by the strain gauge production process, this is why the present invention can detect the workpiece strain axial partial derivative one of the keys.

综上所述,本发明左敏感栅2、中左敏感栅3、中右敏感栅4和右敏感栅5大小相等,方向同轴无横向偏差,各敏感栅中心形成六种不同的轴向距离,互为叉指。In summary, in the present invention, the left sensitive grid 2, the middle left sensitive grid 3, the middle right sensitive grid 4 and the right sensitive grid 5 are equal in size, the directions are coaxial without lateral deviation, and the centers of each sensitive grid form six different axial distances , intersecting each other.

左敏感栅的电阻记为RL,中左敏感栅的电阻记为RML,中右敏感栅的电阻记为RMR,右敏感栅的电阻记为RR。在自由状态下四敏感栅的电阻相等为R0。将本发明的应变片安置于某有应变表面时,在其中取两个敏感栅,此二者必有一左,必有一右。左边的敏感栅记为电阻为R0+ΔRl,右边的敏感栅电阻记为R0+ΔRr,两敏感栅中心距离为Δxi,i为1到6之一。两敏感栅中心处应变的不同造成了二者电阻变化量的不同。利用敏感栅电阻与表面应变的关系有:The resistance of the left sensitive grid is marked as RL, the resistance of the middle left sensitive grid is marked as R ML , the resistance of the middle right sensitive grid is marked as R MR , and the resistance of the right sensitive grid is marked as RR . In the free state, the resistances of the four sensitive gates are equal to R 0 . When the strain gauge of the present invention is placed on a certain strained surface, two sensitive grids are taken, one of which must be left and the other must be right. The resistance of the sensitive grid on the left is recorded as R 0 +ΔR l , the resistance of the sensitive grid on the right is recorded as R 0 +ΔR r , the distance between the two sensitive grids is Δxi, and i is one of 1 to 6. The difference in the strain at the center of the two sensitive grids causes the difference in the resistance variation between the two. The relationship between the sensitive grid resistance and the surface strain is:

其中i=1,2,…,6,εl为左边的敏感栅中心处的应变,εr为右边的敏感栅处的应变,x为两敏感栅中心连线中点位置。这即是本发明测量表面应变轴向偏导的原理。上式实际为对偏导的数值计算,根据数值微分的理论,这是以Δxi/2为步长计算微分,该偏导计算的误差不超过级别,即为的高阶无穷小量,精度比较高。利用本发明应变片的四个应变片,限定将应变片的Δx1=Δx3,利用敏感栅电阻与表面应变的关系以及二阶偏导的数值计算方法有:Where i=1,2,...,6, ε l is the strain at the center of the left sensitive grid, ε r is the strain at the right sensitive grid, and x is the midpoint of the line connecting the centers of the two sensitive grids. This is the principle of the present invention to measure the axial deflection of surface strain. The above formula is actually a numerical calculation of the partial derivative. According to the theory of numerical differentiation, this is to calculate the differential with Δx i /2 as the step size. The error of the partial derivative calculation is not more than level, which is The high-order infinitesimal quantity has relatively high precision. Using the four strain gauges of the strain gauge of the present invention, the Δx 1 = Δx 3 of the strain gauge is limited, and the numerical calculation method using the relationship between the sensitive grid resistance and the surface strain and the second-order partial derivative is as follows:

其中x0为应变片四个敏感栅中心的中点位置即图2中x轴和y轴的交点,εL为左敏感栅中心处的应变,εML为中左敏感栅中心处的应变,εMR为中左敏感栅中心处的应变,εR为右敏感栅中心处的应变。Where x 0 is the midpoint of the center of the four sensitive grids of the strain gauge, that is, the intersection of the x-axis and the y-axis in Figure 2, ε L is the strain at the center of the left sensitive grid, and ε ML is the strain at the center of the middle left sensitive grid, ε MR is the strain at the center of the left sensitive grid, and ε R is the strain at the center of the right sensitive grid.

将本实施例配合电桥可用于测量应变、应变轴向偏导,假设电桥输入电压为ui、输出电压为uo,测量电桥的示意图见图3。在无工件应变作用时,电桥各桥臂电阻依顺时针方向分别标记为R1、R2、R3、R4,在不会混淆的情况下也用这些符号标记电阻所在电桥。每个电桥上可以安放应变片的敏感栅或者电阻。与一般的应变片布置相同,如果在多个桥臂上安置敏感栅,对各安置位置的次序、应变有定性的要求。无工件应变作用时,电桥的输出电压公式为This embodiment can be used to measure strain and strain axial deflection by using the bridge. Assuming that the bridge input voltage is u i and the output voltage is u o , the schematic diagram of the measuring bridge is shown in FIG. 3 . When there is no workpiece strain, the resistances of the bridge arms of the bridge are respectively marked as R 1 , R 2 , R 3 , and R 4 in the clockwise direction, and these symbols are also used to mark the bridge where the resistance is located if there is no confusion. Sensitive gates or resistors of strain gauges can be placed on each bridge. Same as the general arrangement of strain gauges, if sensitive grids are installed on multiple bridge arms, there are qualitative requirements for the order and strain of each installation position. When there is no workpiece strain, the output voltage formula of the bridge is

此时,要求电桥平衡也就是uo=0,于是必须满足所谓电桥平衡条件R1R3-R2R4=0,采用的电桥进一步满足At this time, it is required that the bridge balance is u o = 0, so the so-called bridge balance condition R 1 R 3 -R 2 R 4 = 0 must be satisfied, and the bridge used further satisfies

R1=R2=R3=R4, (6)因为,第一,满足条件(6)时,根据有关理论应变片灵敏度最高;第二,测量应变或者应变轴向偏导的方法均要求条件(6)成立。当应变片随外界应变也发生应变时,上述电桥平衡条件一般不再成立,此时R 1 =R 2 =R 3 =R 4 , (6) because, first, when the condition (6) is met, the sensitivity of the strain gauge is the highest according to the relevant theory; second, the method of measuring strain or strain axial deflection requires Condition (6) holds. When the strain gage also strains with the external strain, the above bridge equilibrium condition is generally no longer valid, at this time

由于ΔRi<<Ri(i=1,2,3,4故)第一个≈,第二个≈忽略的部分ΔR1ΔR3-ΔR2ΔR4也很小,并在工程上可以使其远小于较保留部分。一般可用式(7)获取的电压测量应变;对应变轴向偏导可结合式(3)、式(4)和式(7),合理地设计安排各桥臂敏感栅和电阻可获得与应变轴向一阶偏导或者二阶偏导呈线性关系的电压值uo,该电压为微弱信号需进行放大。Since ΔR i << R i (i=1,2,3,4) the first ≈, the second ≈negligible part ΔR 1 ΔR 3 -ΔR 2 ΔR 4 is also very small, and can be used in engineering It is much smaller than the more reserved part. Generally, the voltage obtained by formula (7) can be used to measure the strain; the axial deflection of the strain can be combined with formula (3), formula (4) and formula (7), and the sensitive grid and resistance of each bridge arm can be reasonably designed and arranged to obtain and strain The voltage value u o with which the axial first-order partial conduction or second-order partial conductance has a linear relationship, and this voltage is a weak signal that needs to be amplified.

Claims (5)

1. a kind of full interdigitated metal foil gauge of axial deviation full-bridge of the axial local derviation of measurable surface strain, including substrate, its It is characterised by:The metal strain plate also includes four sensitive grids, and the two ends of each sensitive grid connect a lead-out wire, institute respectively State and four sensitive grids are fixed in substrate;
Each sensitive grid includes sensitive segment and changeover portion, and the two ends of the sensitive segment are changeover portion, and the sensitive segment is in elongate strip Shape, the changeover portion is in tubbiness shape, and the resistance of the sensitive segment is much larger than institute under the resistance of the changeover portion, same strain state The increased resistance value for stating sensitive segment is much larger than the increased resistance value of the changeover portion, the increased resistance value of the changeover portion close to 0;
All cross section centres of form of each sensitive segment constitute sensitive segment axis, and the sensitive segment axis is straight line section, each sensitivity The diameter parallel of section and it is generally aligned in the same plane, sensitive segment axis is determined in plane, be along the sensitive segment axis direction Axially, with axially vertical direction for laterally;All shape of cross section sizes of each sensitive segment are consistent;Take each sensitive segment Axis point midway and the nominal particle that place sensitive segment is constituted by nominal mass of the sensitive segment resistance value, each sensitive segment The centroid position that nominal particle is collectively forming is the center of sensitive grid;
The sensitive segment all-in resistance of four sensitive grids is consistent, and four sensitive grids all-in resistance of sensitive segment under identical strain becomes Change value is consistent, and four sensitive grids are centrally located on straight line, and the straight line is quick parallel to any one of four sensitive grids Feel section axis, four sensitive grids are referred to as left sensitive grid, middle left sensitive grid, middle right sensitive grid from left to right along this rectilinear direction With right sensitive grid;Each sensitive segment axis is determined in plane, is in interdigital arrangement between any two sensitive grid;
There is deviation at four sensitive grid centers in the axial direction, in the horizontal zero deflection, left sensitive grid center and middle left sensitive grid center Distance be Δ x1;The distance at middle left sensitive grid center and middle right sensitive grid center is Δ x2, middle right sensitive grid center and right sensitivity Grid centre distance is Δ x3, the distance at left sensitive grid center and middle right sensitive grid center is Δ x4=Δ x1+Δx2, middle left sensitivity Grid center is Δ x with right sensitive grid centre distance5=Δ x2+Δx3, left sensitive grid center is Δ x with right sensitive grid centre distance6 =Δ x1+Δx2+Δx3
2. the full interdigitated metal strain of axial deviation full-bridge of the axial local derviation of measurable surface strain as claimed in claim 1 Piece, it is characterised in that:The metal strain plate also includes cover plate, and the cover plate is covered in the sensitive grid and substrate.
3. the full interdigitated metal of axial deviation full-bridge of the axial local derviation of measurable surface strain as claimed in claim 1 or 2 should Become piece, it is characterised in that:The sensitive grid is wire form, foil, diaphragm type or thick-film type sensitive grid.
4. the full interdigitated metal of axial deviation full-bridge of the axial local derviation of measurable surface strain as claimed in claim 1 or 2 should Become piece, it is characterised in that:The substrate is glued membrane substrate, glass fabric substrates, asbestos base bottom, metallic substrates or temporary substrate.
5. the full interdigitated metal of axial deviation full-bridge of the axial local derviation of measurable surface strain as claimed in claim 1 or 2 should Become piece, it is characterised in that:Four sensitive grids are arranged in substrate from left to right.
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