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CN1218799C - Used sand regenerating machine - Google Patents

Used sand regenerating machine Download PDF

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Publication number
CN1218799C
CN1218799C CN 99127564 CN99127564A CN1218799C CN 1218799 C CN1218799 C CN 1218799C CN 99127564 CN99127564 CN 99127564 CN 99127564 A CN99127564 A CN 99127564A CN 1218799 C CN1218799 C CN 1218799C
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China
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sand
casing
staving
cylinder
used sand
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Expired - Fee Related
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CN 99127564
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CN1274627A (en
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李江平
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Abstract

The present invention relates to a hot-flow used sand regenerating machine which is mainly composed of a barrel body, an impeller stirring device, a heater, a chemical delivering device, a machine frame, etc., wherein the barrel body is installed on the machine frame, a transmission part of the impeller stirring device is provided with the top of the barrel body, and the interior of the barrel body is provided with impellers; the upper part of the barrel body is provided with the chemical delivering device, and the lower part of the barrel body is provided with the heater. Owing to the combined actions of mechanical stirring, high-temperature washing and chemicals, the present invention greatly increases the shedding speed and the meltage of inert coatings on the surfaces of used sand in water so as to enhance the quality of regenerated sand and reduce the generation of sewage. The present invention can be used for regenerating used sand, particularly regenerated water glass used sand in foundries.

Description

Used sand regenerating machine
Technical field:
The present invention relates to employed reclaiming machine for waste sand in the Foundry Production, especially used sodium silicate sand is carried out the reclaiming machine for waste sand that wet reclamation is handled.
Background technology:
Many advantages such as water-glass sand has easy to use, and is with low cost, nonpoisonous and tasteless are widely used in Foundry Production.But because the regenerating water-glass old sand difficulty never has good solution and more satisfactory reclaim equiment for many years.
Utilize the water-soluble characteristics of the residual binding agent of used sodium silicate sand, adopt wet reclamation equipment this type of old sand effect of regenerating more remarkable.Wet reclamation equipment mainly contains mechanical agitation type, types such as hydraulic cyclone formula at present.The subject matter that these equipment exist is to produce large amount of sewage in the process of regenerating used, and one ton of sewage that sand produced of every regeneration can reach 20 tons more than, needs additional huge sewage-treatment plant and great number sewage disposal expense.Considerable part is arranged by high temperature sintering or scorification in the used used sodium silicate sand of particularly cast steel production of Foundry Production institute, even this part old sand adopts general wet reclamation equipment also to be difficult to regeneration, if sneaking into reclaimed sand will obviously influence the quality of reclaimed sand, then greatly reduce the rate of recovery of old sand and increased the waste discharge amount if give it up.
For fear of this difficult problem of regenerating used sewage disposal, the regenerating used multi-steering adopts dry reclamation equipment at present.But because used sodium silicate sand has stronger hygroscopicity, the inert coating toughness that is wrapped in the old sand surface is higher, so this type of old sand effect of dry reclamation is relatively poor, in the dry reclamation process, inevitably the sand lump of burning embrittlement and scorification is pulverized together and sneaked in the reclaimed sand in addition, therefore the quality of dry reclamation sand is far good less than the washed sand quality, and general aborning is used as heap sand.Sand grains under the condition of the powerful regeneration of dry method, also can occur and pulverize serious phenomenon.
Summary of the invention:
The present invention is directed to the problems referred to above that prior art exists, two kinds of hot-fluid old sands machine again is provided, its purpose is can produce high-quality reclaimed sand and improve the reclaimed sand rate of recovery on the one hand, can reduce sewage on the other hand again significantly and produce, and reduces the sewage disposal expense.
In order to achieve the above object, the solution that the present invention adopts provides used sand regenerating machine 1 and used sand regenerating machine 2, and their common feature is all to be provided with mechanical stirring device, heater, administration device, water inlet pipe, sewage pipe etc.The function of regenerating device 1 biases toward the binding agent that removes old sand surface parcel, and the function of regenerating device 2 biases toward cleaning and regeneration sand and gets rid of antiquated sand piece and other foreign matter of sneaking in the reclaimed sand.Regenerating device 1 and regenerating device 2 can supporting use also respectively self-organizing system carry out regenerating used.
Regenerating device 1 comprises parts such as staving, frame, impeller agitating device, sand inlet flashboard sealing device, sand export base plate sealing device, water inlet pipe, sewage pipe, compressed air hose.Staving is installed on the frame, and the impeller agitating device is fixed on the staving by bearing block and makes impeller be in staving inside.Sand inlet is located at the staving top, and the sand inlet place is provided with flashboard sealing device, and flashboard can open or cut out sand inlet.The water inlet of water pipe is located on the sidewall of sand hopper into.Administration device is located at staving top or enters the top of sand hopper, is provided with the device of control administration in the administration device.The bottom or the outside of staving are provided with heater.Described heater is one or more heat supply nozzles, and nozzle interior is provided with porous disc and wire netting.When set heat supply nozzle quantity is 2 when above, the bucket wall outside also is provided with the ring-shaped box that communicates with nozzle.Said nozzle or casing are that steam boiler is connected by metal tube and supplying heat source.Described heater also can be tubular electrothermal element or other heater.Sand export is located at the staving bottom, and the sand export place is provided with the base plate sealing device, and base plate top is provided with porous disc and wire netting, and the base plate bottom is provided with sewage pipe, and sand export can be opened or close to base plate.Staving top also is provided with compressed air inlet pipe and sewage pipe.Be equipped with valve on above-mentioned water inlet pipe, sewage pipe, the steam pipe, the staving outside is surrounded by heat-barrier material.
Regenerating device 2 comprises casing, top cover, cylinder, support roller, reductor, motor.Helix transporting device, impeller sand removing device, heater, administration device, advance parts such as sand hopper, deslagging bucket, sediment outflow groove, water inlet pipe, blow-off pipe.Support roller is fixed on the casing top, and cylinder is placed in above the support roller and the part of cylinder is immersed in the interior water of casing.Top cover covers cylinder and is fixed together with casing.The circumferential wall of cylinder is provided with many apertures, and the inboard of wall is provided with helical blade, also is fixed with belt pulley on the end cylindrical of cylinder.Reductor, motor mounting adopt Belt Transmission at the casing top between reductor and the cylinder, and motor can drive cylinder by reductor and rotate on support roller.The cylinder two ends are respectively equipped with into sand hopper and deslagging bucket.Administration device is located at the top of casing or enters the top of sand hopper, is provided with the device of control administration in the administration device.The bottom or the outside of casing are provided with heater.Described heater is one or more heat supply nozzles, and nozzle interior is provided with porous disc and wire netting, and the heat supply nozzle is that steam boiler is connected by metal tube and supplying heat source.Described heater also can be one or more tubular electrothermal elements or other heater.Be provided with purge chamber and sediment outflow groove at casing away from that end end of cylinder, the impeller sand removing device is fixed on the roof between purge chamber and the sediment outflow groove by reducing motor, and makes impeller be in the position that can dial in the reclaimed sand on top, purge chamber the sediment outflow groove.Be provided with the sand block porous disc in the purge chamber.The bottom of casing also is provided with helix transporting device, can be transported to reclaimed sand in the purge chamber in casing.Also can establish helix transporting device away from an end of cylinder, directly the reclaimed sand in the casing be discharged outside the regenerating device at casing.Water inlet pipe is located at top, purge chamber, and water pipe is communicated with between purge chamber and the casing.Casing top and bottom, purge chamber are respectively equipped with blow-off pipe.Be equipped with valve on above-mentioned water pipe, blow-off pipe, the steam pipe.
The invention has the advantages that:
1, it is strong to remove the ability of sand grain surface inert coating, and can remove antiquated sand piece and other foreign matter of burning embrittlement in the old sand or scorification indissoluble, is applicable to the particularly regeneration of used sodium silicate sand of multiple old sand.
2, reclaimed sand quality height, its mechanical performance and serviceability all are better than fresh sand, can 100% replace fresh sand and use, and make facing sand, core sand, system sand and all can.
3, the sewage of Pai Chuing is few.1 ton of the sewage deficiency of 1 ton of actual generation of reclaimed sand of every production, sewage also can utilize after treatment again.
4, reclaimed sand rate of recovery height can reach more than 90%.
Below in conjunction with accompanying drawing the preferred embodiments of the present invention are specifically described.
Description of drawings:
Fig. 1 is the structure diagram of regenerating device 1 of the present invention, and wherein the part is broken away;
Fig. 2 is the A-A cutaway view of Fig. 1;
Fig. 3 be the E of Fig. 1 to view, wherein the part is broken away:
Fig. 4 is the cutaway view of another embodiment of regenerating device 1;
Fig. 5 is the structure diagram of regenerating device 2, and wherein the part is broken away;
Fig. 6 be the F of regenerating device 2 to view, wherein the part is broken away;
Fig. 7 is the structure diagram of another embodiment of regenerating device 2, and wherein the part is broken away.
The specific embodiment:
Fig. 1 illustrates staving 1 and is vertical unit, and staving 1 is installed on the frame (not drawing among the figure) by bearing 11.Impeller 13 is fixed on the axle 12, and axle 12, bearing block 8, reducing motor 7 are assembled into the impeller agitating device successively, and the impeller agitating device is fixed on staving 1 top by bearing block 8, and makes impeller be in the inside of staving 1.Advance sand hopper 5, flashboard 4, slide 2 and sealing ring 3 common composition flashboard sealing devices and be fixed on the sand inlet place by slide 2.Flashboard 4 is connected with cylinder 28, and under cylinder 28 effects, flashboard 4 can move in slide 2, and sand inlet is opened or closed.Drug-feeding tube 27, valve 26 and Sheng explosive barrel 6 are connected successively and are formed administration device, and valve 26 can be controlled dispensing.Administration device is fixed on the top of staving 1 by drug-feeding tube 27.The delivery port of water inlet pipe 9 is located on the sidewall of sand hopper 5 into, and compressed air inlet pipe 10 is fixed on the top of staving 1, and the top of staving 1 also is provided with sewage pipe 25.
Staving 1 bottom is provided with 3 heat supply nozzles 14, is provided with porous disc and steel wire in the heat supply nozzle.Staving 1 bottom lateral wall is also established ring-shaped box 15 and is communicated with heat supply nozzle 14, and this casing is connected by steel pipe 16 and steam boiler (not drawing among the figure).Sand export is located at the bottom of staving 1.Sand export ring flange 17, sealing ring 24, base plate 19 and chute 18, the slideway 20 common sand export base plate sealing devices of forming, wherein oblique slideway 20 and chute 18 are fixed together, chute is fixed on the ring flange 17, and base plate 19 is connected with cylinder (not drawing among the figure).Under the effect of cylinder, base plate 19 can move on oblique slideway 20, and sand export is opened or closed.The top of base plate 19 is provided with porous disc 21 and steel wire 23, and the bottom is provided with sewage pipe 22.
Be equipped with valve (not drawing among the figure) on above-mentioned water inlet pipe 9, compressed air hose 10, steam pipe 16, the sewage pipe 22 and 25.Staving 1 outside is surrounded by the thick heat-barrier material of 40~60mm, as (not drawing among the figure) such as mineral wool, perlites.
When used sodium silicate sand and water after advance sand hopper 5 and add stavings 1, open valve 26, the chemicals that helps water-glass sand regeneration as everyone knows that is stored in advance in the explosive barrel 6 is added in the staving 1 by drug-feeding tube 27, reducing motor 7 impeller 13 rotations simultaneously, sand grains in the water, sand group are stirred, make between sand grains and the sand grains, between sand grains and the impeller, produce strong friction between sand grains and the bucket wall.Heat supply nozzle 14 ejection high velocity vapor heat sand and water simultaneously in this process, can be heated to boiling point always.Along with the rising of water temperature, the solubility of silica gel in water increases greatly, and the adding of chemicals can impel that sodium oxide molybdena obtains removing more completely in the old sand.Under the acting in conjunction of above-mentioned factor, the waterglass inert coating on old sand surface comes off rapidly, dissolves.When reclaimed sand reaches requirement, can suspend impeller 13 rotations and nozzle 14 spray vapour and close blowoff valve and the sand inlet flashboard 4 of closing blow-off pipe (25), open the blowoff valve of base plate 19 bottoms, in staving 1, feed compressed air through air inlet pipe 10, residue sewage is extruded outside the staving by the sand block steel wire 23 on the base plate 19, porous disc 21, sewage pipe 22 successively as far as possible.Close the valve on the blow-off pipe 22 at last, open sand inlet flashboard 4, add water the reclaimed sand in the staving is cleaned.All over cleaning, reclaimed sand can be opened sand export base plate 19 after reaching requirement, emits reclaimed sand through several.
Fig. 4 is the cutaway view of another embodiment of regenerating device 1, and present embodiment and Fig. 1 difference are that staving 1 is horizontal setting, and heater is that tubular electrothermal element 14 administration devices are located at the into top of sand hopper 5.
Sometimes be mixed with not molten fully little sand group, antiquated sand piece and other foreign matter of opening in the reclaimed sand of from regenerating device 1, discharging,, can send into this reclaimed sand in the regenerating device 2 and be for further processing in order to obtain high-quality reclaimed sand.
The casing 1 that Fig. 5 shows regenerating device 2 is horizontal type device, and support roller 2 is fixed on the top of casing 1, and cylinder 3 is placed in the top of support roller 2 and the part of cylinder cylindrical is immersed in the water in the casing 1.The cylindrical wall of cylinder 3 is provided with many sand apertures, and the inboard of wall is provided with helical blade, and an end of cylinder also is provided with belt pulley 4.Top cover 6 covers cylinder 3 and is fixed together with casing 1.Reductor 9, motor 10 are installed in the top of casing 1.Adopt profile of tooth adhesive tape 7 or V-Belt Drive between reductor 9 and the cylinder 3.Motor 10 can drive cylinder 3 by reductor 9 and rotate on support roller 2.The two ends of cylinder 3 are respectively equipped with into sand hopper 5 and deslagging bucket 20.Contain explosive barrel 8, valve 21 and drug-feeding tube 23 and connect the composition administration device successively, valve 21 can be controlled dispensing.Administration device is fixed on the top of casing 1 by drug-feeding tube 23.
The bottom of casing 1 is provided with 3 heat supply nozzles 14, and nozzle interior is provided with porous disc and steel wire.Nozzle 14 is connected by steel pipe 18 and steam boiler (not drawing among the figure).Be provided with purge chamber 16 and sediment outflow groove 17 at casing 1 away from that end end of cylinder, be provided with the permeable dividing plate 22 of sand block in the purge chamber 16.Impeller 13 is fixed on the axle of reducing motor 12 and goes up composition impeller sand removing device.The impeller sand removing device is fixed on the roof between purge chamber and the sediment outflow groove, and makes impeller 13 be in the position that can dial in the reclaimed sand on 16 tops, purge chamber sediment outflow groove 17.The bottom of casing 1 also is provided with helix transporting device 11, and this device can be transported to reclaimed sand the purge chamber 16 in casing 1.
Water inlet pipe 19 is located at the top of purge chamber 16, has water pipe 15 to be communicated with between purge chamber 16 and the casing 1.The bottom of the top of casing 1 and purge chamber 16 is respectively equipped with blow-off pipe 24 and 25.Wherein blow-off pipe 25 is gone back double as sediment outflow pipe.Be equipped with valve on above-mentioned water pipe, steam pipe, the blow-off pipe.The casing outside also is surrounded by the thick heat-barrier material of 40~60mm, as (not drawing among the figure) such as mineral wool, perlites.
After used sodium silicate sand is in advancing sand hopper 5 adding cylinders 3, opening valve 21 adds in the casing 1 being stored in the chemicals of containing in the explosive barrel 8 that helps water-glass sand regeneration in advance, heat supply nozzle 14 ejection high velocity vapor heat the Sha Heshui in the casing 1 simultaneously in this process, can be heated to boiling point.Motor 10 drives cylinder 3 by reductor 9 and rotates on support roller 2, and the part of cylinder 3 is under water.Enter old sand in the cylinder under the effect of cylinder, bleed in the casing less than the sand grains of cylinder wall bore dia or sand group, under the effect of helical blade, the continuous fragmentation of quilt of advancing is on one side bled in the casing 1 greater than the sand group of cinclides diameter.The indissoluble agglomerate that last end is broken and other foreign matter arrive deslagging bucket 20 and are discharged from regenerating device.Bleed sand grains in the casing 1 or sand group under cylinder 3 constantly stirs; fully washing adds the effect of chemicals in hot water, and the waterglass film of sand grain surface comes off rapidly, dissolves; reclaimed sand sinks to the bottom of casing 1, is clamp-oned in the purge chamber 16 by helix transporting device 11.Reclaimed sand further is subjected to strong rubbing cleaning in this process, and indivedual remaining little sand are rolled into a ball to be rubbed with the hands and opened.Reclaimed sand constantly rises in purge chamber 16, and reducing motor 12 drives hour wheels 13 rotations, the reclaimed sand that rises from the water surface is dialled in sediment outflow groove 17 and discharges outside the regenerating device.
In above-mentioned regenerative process, clear water flows in the purge chamber 16 from water inlet pipe 19 earlier, flows in the casing 1 through water pipe 15 behind the cleaning and regeneration sand again.Sewage in the casing 1 flows out through blow-off pipe 24.Shutting down the sewage and the reclaimed sand that retain in the regenerating device of back can discharge by blow-off pipe 25.
During the supporting use of regenerating device 2 and regenerating device 1, can not establish administration device.
Fig. 7 is another embodiment sketch of regenerating device 2.With Fig. 5 difference be that the heater of casing 1 bottom is a tubular electrothermal element 14, sand removing device is directly the reclaimed sand in the casing 1 to be discharged outside the regenerating device with a helix transporting device 11.Conveying worm 11 lower cases are provided with some sand block permeable holes, and present embodiment is not provided with administration device in addition.
When the reclaimed sand quality requirement was not tight, available regenerating device 2 was produced reclaimed sand, otherwise should combine production reclaimed sand to regenerating device 1 and regenerating device 2.This moment is for simplified apparatus, on the regenerating device 2 even can also not establish heater.
The above only is a preferred embodiment of the present invention; under the prerequisite that does not break away from the principle of the invention; also can do some modification and improvement; as unit being changed into the two-shipper parallel connection; the heater of small-sized regenerating device is changed into direct flame heat staving or the casing etc. used, all should be considered as belonging to the protection domain of patent of the present invention.

Claims (11)

1, a kind of used sand regenerating machine comprises staving, impeller agitating device, base plate sealing device, water inlet pipe, advances sand hopper, sewage pipe, frame; The impeller agitating device is fixed on the staving (1) by bearing block (8) and impeller (13) is in staving inside; The base plate sealing device is located at the sand export place of staving bottom, and sand export can be opened or close to base plate (19), and staving (1) is installed on the frame, it is characterized in that:
(1) in the bottom of staving (1) or outside or inside be provided with heater;
(2) be provided with drainage and sewer device in the bottom of staving (1).
2, used sand regenerating machine as claimed in claim 1 is characterized in that described heater is to be positioned at one or more set heat supply nozzles (14) of staving (1) bottom, and the heat supply nozzle interior is provided with porous disc and wire netting.
3, used sand regenerating machine as claimed in claim 1 is characterized in that described water treatment plant is porous disc (21), the wire netting (23) that is provided with on base plate (19) top, and described sewer device is sewage pipe (22) and the valve that is provided with in the base plate bottom.
4, used sand regenerating machine as claimed in claim 1 is characterized in that the sand inlet place at staving (1) top is provided with sealing device, can open or close sand inlet.
5, used sand regenerating machine as claimed in claim 1 is characterized in that being provided with compressed air inlet pipe (10) on the top of staving (1).
6, used sand regenerating machine as claimed in claim 1 is characterized in that being surrounded by heat-barrier material in the outside of staving (1).
7, a kind of used sand regenerating machine, comprise casing, top cover, cylinder, reductor, motor, water inlet pipe, blow-off pipe, cylinder (3) is located at the top of casing (1) and the part of cylinder cylindrical is immersed in the interior water of casing (1), the cylindrical wall of cylinder (3) is provided with many apertures, and the inboard of wall is provided with helical blade; Top cover (6) covers cylinder (3) and is fixed together with casing (1), reductor (9) and motor (10) are installed in the top of casing (1), electronic function drives the cylinder rotation by reductor, it is characterized in that: in the bottom of casing (1) or outside or inside be provided with heater.
8, used sand regenerating machine as claimed in claim 7 is characterized in that described heater is to be positioned at one or more set heat supply nozzles (14) of casing (1) bottom, and the heat supply nozzle interior is provided with porous disc and wire netting.
9, used sand regenerating machine as claimed in claim 7, it is characterized in that support roller (2) is fixed on the top of casing (1), cylinder (3) is placed in above the support roller (2), is fixed with belt pulley (4) on the cylindrical of cylinder (3) one ends, adopts adhesive tape (7) transmission between cylinder (3) and the reductor (9).
10, used sand regenerating machine as claimed in claim 7 is characterized in that the bottom of casing (1) or end are provided with helix transporting device (11).
11, used sand regenerating machine as claimed in claim 7 is characterized in that the outside of casing (1) is surrounded by heat-barrier material.
CN 99127564 1999-12-30 1999-12-30 Used sand regenerating machine Expired - Fee Related CN1218799C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 99127564 CN1218799C (en) 1999-12-30 1999-12-30 Used sand regenerating machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 99127564 CN1218799C (en) 1999-12-30 1999-12-30 Used sand regenerating machine

Publications (2)

Publication Number Publication Date
CN1274627A CN1274627A (en) 2000-11-29
CN1218799C true CN1218799C (en) 2005-09-14

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 99127564 Expired - Fee Related CN1218799C (en) 1999-12-30 1999-12-30 Used sand regenerating machine

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Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102166616A (en) * 2010-11-25 2011-08-31 苏州苏铸成套装备制造有限公司 Auxiliary material adding device
CN102527929A (en) * 2012-01-16 2012-07-04 卢记军 Reclamation method of used sodium silicate sand
CN103394638A (en) * 2013-08-20 2013-11-20 武汉纺织大学 Method and apparatus for backwashing and regenerating casting used sand
WO2018230886A1 (en) * 2017-06-13 2018-12-20 한국생산기술연구원 Closed-loop sand reclamation-type system for producing castings, casting production monitoring system, and washing apparatus provided therein
CN107983912A (en) * 2018-01-12 2018-05-04 青岛理工大学 Water bath sand box on laser 3D printer of preparation sand mould
CN111515335A (en) * 2019-02-04 2020-08-11 李江平 Hot water circulation rapid drainage old sand recycling machine
CN112059106A (en) * 2020-09-21 2020-12-11 安徽省含山县富坤铸造厂 Foundry waste sand buffering and concentrating device
CN114985675A (en) * 2022-06-14 2022-09-02 苏州明志科技股份有限公司 Reaction device for recycling inorganic core sand water supplement and recycling method
CN118808546B (en) * 2024-07-26 2025-03-25 四川华霖机械设备制造有限公司 Waste sand recovery device for casting processing

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