CN111321410B - Substrate thickness detection and automatic correction system and detection and automatic correction method - Google Patents
Substrate thickness detection and automatic correction system and detection and automatic correction method Download PDFInfo
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- CN111321410B CN111321410B CN201811539603.3A CN201811539603A CN111321410B CN 111321410 B CN111321410 B CN 111321410B CN 201811539603 A CN201811539603 A CN 201811539603A CN 111321410 B CN111321410 B CN 111321410B
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F1/00—Etching metallic material by chemical means
- C23F1/08—Apparatus, e.g. for photomechanical printing surfaces
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F1/00—Etching metallic material by chemical means
- C23F1/02—Local etching
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B7/00—Measuring arrangements characterised by the use of electric or magnetic techniques
- G01B7/02—Measuring arrangements characterised by the use of electric or magnetic techniques for measuring length, width or thickness
- G01B7/06—Measuring arrangements characterised by the use of electric or magnetic techniques for measuring length, width or thickness for measuring thickness
- G01B7/063—Measuring arrangements characterised by the use of electric or magnetic techniques for measuring length, width or thickness for measuring thickness using piezoelectric resonators
- G01B7/066—Measuring arrangements characterised by the use of electric or magnetic techniques for measuring length, width or thickness for measuring thickness using piezoelectric resonators for measuring thickness of coating
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Abstract
Description
技术领域technical field
本发明是涉及一种蚀刻工艺系统与一种蚀刻工艺方法。The invention relates to an etching process system and an etching process method.
背景技术Background technique
蚀刻工艺是现代高科技产业常用的工艺之一,用以制造芯片等等的电子元件。蚀刻工艺大致上的运作方式,是利用物理或化学反映在基板表面上刻出所需的形状。一般来说,前述的基板通常是在表面镀有铜箔的多层板,而现有技术的蚀刻工艺则是将对铜箔具有侵蚀性的化学溶剂喷洒于铜箔表面来达成蚀刻的目的。所以,基板表面所镀上的铜箔厚度以及铜箔厚度的均匀性就成为了影响蚀刻工艺良率的重要因素。The etching process is one of the commonly used processes in the modern high-tech industry to manufacture electronic components such as chips. Etching generally works by engraving desired shapes on the surface of a substrate using physical or chemical reactions. Generally speaking, the aforementioned substrate is usually a multilayer board with copper foil plated on its surface, while the etching process in the prior art is to spray a chemical solvent corrosive to the copper foil on the surface of the copper foil to achieve the purpose of etching. Therefore, the thickness of the copper foil plated on the surface of the substrate and the uniformity of the thickness of the copper foil become important factors affecting the yield of the etching process.
于是,现有技术中,蚀刻工艺的作业员首先必须以接触式的测铜仪来量测准备做为蚀刻材料的基板的表面镀铜的厚度或表面镀铜厚度的均匀性,并且判断是否在误差范围之内,接着才可将基板送入蚀刻工艺装置内。Therefore, in the prior art, the operator of the etching process must first measure the thickness of the copper plating on the surface of the substrate prepared as the etching material or the uniformity of the thickness of the copper plating on the surface of the substrate with a contact type copper measuring instrument, and judge whether it is Within the error range, the substrate can then be sent into the etching process device.
请参阅图7及图8所示,作业员在量测时,需要手持测铜仪的感测器91来接触基板92,并且需要于基板92表面上的不同位置重复操作,才得以确认基板92表面上各处的镀铜厚度与镀铜厚度的均匀性。Please refer to FIG. 7 and FIG. 8, when the operator is measuring, he needs to hold the
然而,此种作法相当的耗费时间,所以仅能抽样而无法对所有的基板92做检测,以至于得到的结果较不精准。并且,如图8所示,以接触式的感应器91检测仅能尽可能的在基板92上排列检测点921,而无法确实的检测基板92的所有表面,导至会有未受检测的间隙922产生,同样会使检测结果较为不精确。以上两项缺点将会导致整个蚀刻工艺的良率下降。However, this method is quite time-consuming, so it can only be sampled but not all the
此外,基板92在检测过后,若是其镀铜厚度与镀铜厚度的均匀性不符合蚀刻工艺所能接受的误差范围,则将整批淘汰,相当的浪费资源与成本。In addition, after the inspection, if the copper plating thickness and the uniformity of the copper plating thickness of the
发明内容Contents of the invention
有鉴于前述的现有技术的缺点及不足,本发明的目的在于提供一种射频式测铜仪及基板厚度检测与自动修正系统及基板厚度检测方法及基板厚度检测与自动修正方法,其利用无接触式射频检测,可以逐一且完整地扫描每一块基板的所有表面,精确又省时。并且,扫描后以精确的数据即时进行预蚀刻修正,可以大幅的降低资源与成本的浪费。In view of the aforementioned shortcomings and deficiencies in the prior art, the object of the present invention is to provide a radio frequency copper measuring instrument, a substrate thickness detection and automatic correction system, a substrate thickness detection method, and a substrate thickness detection and automatic correction method. Contact radio frequency inspection can scan all surfaces of each substrate one by one and completely, which is accurate and time-saving. Moreover, the pre-etching correction can be performed immediately with accurate data after scanning, which can greatly reduce the waste of resources and costs.
为达到上述的创作目的,本发明所采用的技术手段为设计一种基板厚度的检测与自动修正系统,其特征在于,其用以扫描检测及修正一基板的表面镀铜的厚度或表面镀铜厚度的均匀性,该基板厚度检测与修正系统包含:In order to achieve the above-mentioned creative purpose, the technical means adopted in the present invention is to design a detection and automatic correction system of substrate thickness, which is characterized in that it is used for scanning detection and correction of the thickness of copper plating on the surface of a substrate or the thickness of copper plating on the surface of the substrate. Uniformity of thickness, the substrate thickness detection and correction system includes:
一射频式测铜仪,其包含:A radio-frequency type copper measuring instrument, which includes:
一固定座;a fixed seat;
多个感测器,各该感测器设于该固定座上且能朝向该基板放出射频,并且能接收从该基板上传回的射频;该多个感测器以射频于该基板上的涵盖范围能相互重叠的方式排列,并且该多个感测器的射频重叠后的涵盖范围横跨该基板的两端;A plurality of sensors, each of which is arranged on the fixing base and can emit radio frequency toward the substrate, and can receive radio frequency returned from the substrate; the plurality of sensors cover the substrate with radio frequency The ranges can be arranged in an overlapping manner, and the overlapped radio frequency coverage of the plurality of sensors spans both ends of the substrate;
一运算单元,其电连接于该射频式测铜仪;该运算单元接收由该射频式测铜仪扫描后所得到的数据,且运算并判别由该射频式测铜仪扫描后所得到的数据;A computing unit, which is electrically connected to the radio frequency copper measuring instrument; the computing unit receives the data obtained after scanning by the radio frequency copper measuring instrument, and calculates and judges the data obtained after scanning by the radio frequency copper measuring instrument ;
一预蚀刻装置,其电连接于该运算单元;该预蚀刻装置接收该运算单元的指令并选择性地蚀刻该基板的表面;A pre-etching device, which is electrically connected to the computing unit; the pre-etching device receives instructions from the computing unit and selectively etches the surface of the substrate;
一运送轨道,其用包含有依序相连接的一检测区、一判别区、一修正区及一蚀刻区;该射频式测铜仪设于该检测区,该预蚀刻装置设于该修正区;该运送轨道以运送该基板且能使该基板依序通过该检测区、该判别区、该修正区及该蚀刻区;A transport track, which includes a detection area, a discrimination area, a correction area and an etching area connected in sequence; the radio frequency copper measuring instrument is set in the detection area, and the pre-etching device is set in the correction area ; The transport track is used to transport the substrate and enable the substrate to pass through the detection area, the judgment area, the correction area and the etching area in sequence;
一汰除轨道,其连接于该运送轨道的该判别区;a weeding track, which is connected to the discrimination area of the delivery track;
一汰除装置,其设于该运送轨道的该判别区且电连接至该运算单元;该汰除装置接收该运算单元的指令并选择性地将该基板由该运送轨道的该判别区送入该汰除轨道;a eliminating device, which is arranged in the discriminating area of the transport track and is electrically connected to the computing unit; the eliminating device receives instructions from the computing unit and selectively sends the substrate from the discriminating area of the transporting track into the elimination track;
一主蚀刻装置,其设于该蚀刻区;该主蚀刻装置用以蚀刻该基板。A main etching device is arranged in the etching area; the main etching device is used for etching the substrate.
为达到上述的创作目的,本发明所采用的技术手段为设计一种基板厚度的检测与自动修正方法,其特征在于,其中包含以下步骤:In order to achieve the above creation purpose, the technical means adopted in the present invention is to design a detection and automatic correction method for the thickness of the substrate, which is characterized in that it includes the following steps:
检测:使用一射频式测铜仪扫描一基板;该射频式测铜仪包含有多个感测器及一固定座,各该感测器设于该固定座上且能朝向该基板放出射频,并且能接收从该基板上传回的射频;该多个感测器以射频于该基板上的涵盖范围能相互重叠的方式排列,并且该多个感测器的射频重叠后的涵盖范围横跨该基板的两端;使该基板与该射频式测铜仪相对移动;过程中,持续以该多个感测器朝向该基板放出且同时接收射频,并且使该射频式测铜仪完整地扫描该基板的表面;并且,进一步以一运算单元接收由该射频式测铜仪扫描后所得到的数据,且以该运算单元运算并分析由该射频式测铜仪扫描后所得到的数据;Detection: use a radio frequency copper measuring instrument to scan a substrate; the radio frequency copper measuring instrument includes a plurality of sensors and a fixed seat, each of the sensors is set on the fixed seat and can emit radio frequency toward the substrate, and can receive the radio frequency returned from the substrate; the multiple sensors are arranged in such a way that the coverage of the radio frequency on the substrate can overlap each other, and the overlapping coverage of the radio frequency of the multiple sensors spans the The two ends of the substrate; the substrate and the radio frequency copper measuring instrument are relatively moved; during the process, the plurality of sensors are continuously released towards the substrate and receive radio frequency at the same time, and the radio frequency copper measuring instrument is completely scanned. The surface of the substrate; and further receive the data obtained by scanning the radio frequency copper measuring instrument with a computing unit, and use the computing unit to calculate and analyze the data obtained after scanning by the radio frequency copper measuring instrument;
判别:经该检测步骤后,先以该运算单元判断经运算分析后的结果,并且根据该运算单元判断的结果,进入以下相对应的步骤;Judgment: After the detection step, first judge the result after calculation and analysis by the calculation unit, and enter the following corresponding steps according to the judgment result of the calculation unit;
修正:若该运算单元判断该基板的表面镀铜的厚度或表面镀铜厚度的均匀性是介于能够修正的误差范围之内,则以该运算单元发送指令及数据至一预蚀刻装置,并驱使该预蚀刻装置修正该基板的表面镀铜的厚度或表面镀铜厚度的均匀性;修正时,该预蚀刻装置依照该运算单元所运算分析的结果,于该基板的表面镀铜厚度或表面镀铜厚度的均匀性的异常处进行补偿喷洒并蚀刻修正该异常处;Correction: If the computing unit judges that the thickness of the surface copper plating of the substrate or the uniformity of the surface copper plating thickness is within the error range that can be corrected, then the computing unit sends instructions and data to a pre-etching device, and Drive the pre-etching device to correct the thickness of the copper plating on the surface of the substrate or the uniformity of the copper plating thickness on the surface; The abnormality of the uniformity of copper plating thickness is compensated by spraying and etching to correct the abnormality;
汰除:若该运算单元判断该基板的表面镀铜的厚度或表面镀铜厚度的均匀性是介于不能够修正的误差范围之内,则该运算单元发送指令至一汰除装置,并驱使该汰除装置将该基板送入一汰除轨道;Elimination: If the calculation unit judges that the thickness of the surface copper plating of the substrate or the uniformity of the surface copper plating thickness is within the error range that cannot be corrected, then the calculation unit sends instructions to a elimination device, and drives The elimination device sends the substrate into an elimination track;
蚀刻:若该运算单元判断该基板的表面镀铜的厚度或表面镀铜厚度的均匀性是介于标准范围内,或者是经过该修正步骤之后,使该基板进入一主蚀刻装置,且以该主蚀刻装置蚀刻该基板。Etching: If the calculation unit judges that the thickness of the surface copper plating of the substrate or the uniformity of the surface copper plating thickness is within the standard range, or after the correction step, the substrate enters a main etching device, and the The main etching device etches the substrate.
本发明的优点在于,以射频式测铜仪逐一且完整地扫描每一块基板的所有表面,并将数据传送至运算单元运算分析。接着运算单元即可发送指令及数据至预蚀刻装置,并驱使预蚀刻装置修正基板的表面镀铜的厚度或表面镀铜厚度的均匀性。预蚀刻装置在接收指令与数据后,即会对基板的特定位置(也就是运算单元分析后,基板上表面镀铜的厚度或表面镀铜厚度的均匀性的异常处)进行补偿喷洒,藉以修正其表面镀铜的厚度或表面镀铜厚度的均匀性的异常处。藉由上述的装置配合与步骤,本发明即可逐一且完整地扫描每一块基板的所有表面,其所得出的表面镀铜的厚度或表面镀铜厚度的均匀性非常精确,且所需要的检测时间相较于人工以接触式感测器检测的方式大幅缩短,并且在得到数据之后可以即时的进行预蚀刻予以修正,可以大幅的降低资源与成本的浪费。The advantage of the present invention is that all the surfaces of each substrate are scanned one by one and completely by the radio frequency copper measuring instrument, and the data are sent to the computing unit for calculation and analysis. Then the computing unit can send instructions and data to the pre-etching device, and drive the pre-etching device to correct the thickness of the copper plating on the surface of the substrate or the uniformity of the thickness of the copper plating on the surface of the substrate. After the pre-etching device receives the instructions and data, it will perform compensation spraying on the specific position of the substrate (that is, the thickness of the copper plating on the surface of the substrate or the abnormality of the uniformity of the copper plating thickness on the surface of the substrate after the analysis of the computing unit), so as to correct The abnormality of the thickness of the surface copper plating or the uniformity of the surface copper plating thickness. With the cooperation and steps of the above-mentioned devices, the present invention can scan all the surfaces of each substrate one by one and completely, and the thickness of the copper plating on the surface or the uniformity of the thickness of the copper plating on the surface obtained by it is very accurate, and the required detection The time is greatly shortened compared with manual detection by touch sensors, and pre-etching can be performed immediately to correct after the data is obtained, which can greatly reduce the waste of resources and costs.
优选地,所述的基板厚度检测与自动修正方法,其特征在于,其中该判别步骤中进一步包含有以下步骤:第一次判别:以该运算单元判断该基板的表面镀铜的厚度或表面镀铜厚度的均匀性是否介于标准范围内;若是,则直接进入该蚀刻步骤;第二次判别:于第一次判别后,若该运算单元判断该基板的表面镀铜的厚度或表面镀铜厚度的均匀性不介于标准范围内,则以该运算单元判断该基板的表面镀铜的厚度或表面镀铜厚度的均匀性是否介于能够修正的误差范围之内;若是,则进入该修正步骤;若否,则进入该汰除步骤。Preferably, the substrate thickness detection and automatic correction method is characterized in that the step of judging further includes the following steps: the first judgment: use the computing unit to judge the thickness of the copper plating on the surface of the substrate or the surface plating Whether the uniformity of copper thickness is in the standard range; If the uniformity of the thickness is not within the standard range, then use the calculation unit to judge whether the thickness of the copper plating on the surface of the substrate or the uniformity of the thickness of the copper plating on the surface is within the error range that can be corrected; if so, enter the correction step; if not, enter the elimination step.
以下结合附图和具体实施例对本发明进行详细描述,但不作为对本发明的限定。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments, but not as a limitation of the present invention.
附图说明Description of drawings
图1是本发明的示意图;Fig. 1 is a schematic diagram of the present invention;
图2是本发明的射频式测铜仪所放出及接收的射频涵盖范围覆盖于基板的示意图;Fig. 2 is the schematic diagram that the radio frequency coverage that the radio frequency type copper measuring instrument of the present invention emits and receives covers the substrate;
图3、图4及图5是本发明的射频式测铜仪扫描基板时的俯视示意图;Fig. 3, Fig. 4 and Fig. 5 are the top view schematic diagrams when the radio frequency type copper measuring instrument of the present invention scans the substrate;
图6是本发明的步骤流程图;Fig. 6 is a flow chart of steps of the present invention;
图7是现有技术的接触式测铜仪的使用示意图;Fig. 7 is the use schematic diagram of the contact type copper measuring instrument of prior art;
图8是现有技术的接触式测铜仪检测基板时产生间隙的示意图。FIG. 8 is a schematic diagram of a gap generated when a contact copper measuring instrument in the prior art detects a substrate.
其中,附图标记Among them, reference signs
A 基板 10 运送轨道A
11 检测区 12 判别区11 Detection area 12 Discrimination area
13 修正区 14 蚀刻区13
20 汰除轨道 30 射频式测铜仪20
31 感测器 32 固定座31
40 运算单元 50 汰除装置40
60 预蚀刻装置 70 主蚀刻装置60 Pre-etch
91 感测器 92 基板91
921 检测点 922 间隙921
S1 第一步骤 S2 第二步骤S1 first step S2 second step
S3 第三步骤 S4’ 第四之一步骤S3 third step S4’ fourth first step
S4 第四之二步骤 S5 第五步骤S4 Fourth bis step S5 Fifth step
具体实施方式Detailed ways
以下配合附图及本发明的较佳实施例,进一步阐述本发明为达成预定创作目的所采取的技术手段。The technical means adopted by the present invention to achieve the intended creation purpose are further described below in conjunction with the accompanying drawings and preferred embodiments of the present invention.
请参阅图1及图2所示,本发明的基板厚度检测与自动修正系统是用以检测及修正一基板A的表面镀铜的厚度或表面镀铜厚度的均匀性。基板厚度检测与自动修正系统包含一运送轨道10、一汰除轨道20、一射频式测铜仪30、一运算单元40、一汰除装置50、一预蚀刻装置60及一主蚀刻装置70。Please refer to FIG. 1 and FIG. 2 , the substrate thickness detection and automatic correction system of the present invention is used to detect and correct the thickness of the copper plating on the surface of a substrate A or the uniformity of the copper plating thickness on the surface. The substrate thickness detection and automatic correction system includes a
运送轨道10包含有依序相连接的一检测区11、一判别区12、一修正区13及一蚀刻区14。运送轨道10用以运送基板A,并使基板A依序通过射频式测铜仪30、汰除装置50及预蚀刻装置60,最后进入主蚀刻装置70。The conveying
汰除轨道20连接于运送轨道10的判别区12,是用以运送被汰除的基板A,以便于集中处理。但不以此为限,也可以没有汰除轨道20;如此则可以是操作员直接由运送轨道10上取下并集中处理欲汰除的基板A。The
请进一步参阅图2至图5所示,射频式测铜仪30设于运送轨道10的检测区11且包含有多个感测器31及一固定座32。各感测器31设于固定座32上且能朝向运送轨道10放出射频,并且能接收从运送轨道10上传回的射频;具体来说是朝向由运送轨道10所运送通过射频式测铜仪30的基板A放出且接收射频。该多个感测器31以射频于基板A上的涵盖范围能相互重叠的方式排列,并且该多个感测器31的射频重叠后的涵盖范围(也就是所有感测器31的射频涵盖范围总合)横跨基板A的两端。进一步而言,该多个感测器31所放出及接收射频的涵盖范围于运送轨道10的宽度方向上相互重叠,并且横跨覆盖基板A于运送轨道10的宽度方向上的两端。也就是说感测器31在基板A沿着运送轨道10移动的路径上形成有一横跨运送轨道10两侧的扫描区,藉此当基板A随着运送轨道10通过射频式测铜仪30的该多个感测器31所形成的该扫描区后,所有感测器31总合的射频的涵盖范围即会横跨该基板的两端,如此一来基板A的表面即会完整的被感测器31扫描。Please refer further to FIG. 2 to FIG. 5 , the radio frequency
运算单元40电连接于射频式测铜仪30。运算单元40用以接收由射频式测铜仪30扫描后所得到的数据,且用以运算并判别由射频式测铜仪30扫描后所得到的数据。此处所指的运算单元40可以是电脑,也可以仅是一程序;并且其可具有一显示器以显示其运算后的模拟成像图,也可以不具有显示器且不显示模拟成像图,而是直接以数据进行作业。The
汰除装置50设于运送轨道10的判别区12且电连接至运算单元40。汰除装置50接收运算单元40的指令并选择性地将基板A由运送轨道10的判别区12送入汰除轨道20。具体来说汰除装置50可以是一活动件或是一旋臂,且直接将检测后不符合标准的基板A推入汰除轨道20内;或者汰除装置50也可以是一切换装置,且选择性地切换判别区12是连接于修正区13或是连接于汰除轨道20。但不以此为限,在本发明中也可以没有汰除装置50,如此即是以人工方式将不符合标准的基板A汰除,也就是藉由操作员直接由运送轨道10上取下欲汰除的基板A。The eliminating
预蚀刻装置60设于运送轨道10的修正区13且电连接至运算单元40。预蚀刻装置60接收运算单元40的指令并运用由射频式测铜仪30扫描后所得到的数据选择性地蚀刻基板A的表面。具体来说,在本实施例中预蚀刻装置60具有多个的喷洒器(图中未示);当基板A通过预蚀刻装置60时,预蚀刻装置60即会依照运算单元40所提供的数据或是分析后的模拟成像图,启动位置对应于表面镀铜的厚度或表面镀铜厚度的均匀性的异常处的喷洒器进行补偿喷洒,藉以修正该异常处(具体来说所谓的「异常处」即为运算单元40判断在基板A的表面上,必须被修正的特定点或特定区块)。也就是说,喷洒器仅需要沿着运送轨道10的宽度方向上排列并且横跨运送轨道10,藉此仅需要在运送轨道10的移动的同时间歇性地启动喷洒器即可完整的对应基板A上所有的表面镀铜的厚度或表面镀铜厚度的均匀性异常处。但不以此为限,预蚀刻装置60也可以是具有一可活动的喷洒器,且主动地移动至基板A的表面镀铜的厚度或表面镀铜厚度的均匀性异常处进行补偿喷洒藉以修正该异常处。The
主蚀刻装置70设于运送轨道10的蚀刻区14。主蚀刻装置70用以蚀刻基板A;也就是说,经过修正或是不需要修正的基板A会随着运送轨道10进入主蚀刻装置70,并且主蚀刻装置70即会以最后成品的样是来对基板A进行蚀刻程序。但不以此为限,在其他实施例中,本发明也可以没有主蚀刻装置70;如此一来即是仅用以检测并修正基板A。The
此外,本发明也可以没有预蚀刻装置60;如此一来即是仅用以快速且逐一的检测基板A,并且将不适者汰除。换句话说,本发明可仅为一检测装置,或一具修正功能的检测装置。In addition, the present invention may not have the
再者,在本实施例中是以运送轨道10直接承载并且运送基板A,但在其他实施例中并不限于仅能使用运送轨道10来运送基板A,也可为机械手臂。如此一来,则可以是多个机械手臂电连接于运算单元40且分别设于射频式测铜仪30、预蚀刻装置60及主蚀刻装置70之间并用以运送基板A;藉此,该多个机械手臂即可将基板A依序送入射频式测铜仪30、预蚀刻装置60及主蚀刻装置70。并且,该多个机械手臂同时也可以选择性地将基板A送入汰除轨道20,也就是说,当运算单元40判断基板A不符合标准时则驱动机械手臂将其汰除。Furthermore, in this embodiment, the substrate A is directly carried and transported by the
请进一步参阅图6所示,本发明的基板厚度检测与自动修正方法依序包含以下步骤:Please refer further to FIG. 6, the substrate thickness detection and automatic correction method of the present invention includes the following steps in sequence:
第一步骤S1:检测。执行时,以运送轨道10运送基板A(也可以是机械手臂),并使用射频式测铜仪30扫描检测基板A。扫描时,使基板A与射频式测铜仪30相对移动;具体来说在本实施例中是使基板A藉由运送轨道10通过射频式测铜仪30,但不以此为限,也可以是基板A固定而射频式测铜仪30于基板A上方移动并扫描基板A。而在基板A与射频式测铜仪30相对移动的过程中,持续地以该多个感测器31朝向基板A放出且同时接收射频,藉此使射频式测铜仪30的该多个感测器31所放出及接收的射频完整地扫描基板A的表面(也就是所有感测器31的射频重叠后的涵盖范围完整地扫描基板A的表面)。扫描后,进一步以运算单元40接收由射频式测铜仪40扫描后所得到的数据,且以运算单元40运算并分析由射频式测铜仪30扫描后所得到的数据。The first step S1: detection. During execution, the substrate A (may also be a robot arm) is conveyed by the conveying
第二步骤S2:第一次判别。经第一步骤S1的检测步骤后,以运算单元40判断基板A的表面镀铜的厚度或表面镀铜厚度的均匀性是否介于标准范围内;具体来说,不同的蚀刻工艺成品所需的基板A有不同的标准范围,而此标准范围可于运算单元40内预先做设定调整。举例来说,可以是预先设定一特定数值,并且以该特定数值的正负10%来做为一标准范围,但不以此为限,须视所欲制造的蚀刻工艺成品而定。第一次判别时,若运算单元40判断基板A的表面镀铜的厚度或表面镀铜厚度的均匀性是介于预先设定好的标准范围之内,则基板A不经过任何处理直接随着运送轨道10进入主蚀刻装置70;若否,则进入下一步骤。The second step S2: the first judgment. After the detection step of the first step S1, determine whether the thickness of the copper plating on the surface of the substrate A or the uniformity of the thickness of the copper plating on the surface of the substrate A are within the standard range; The substrate A has different standard ranges, and the standard ranges can be pre-set and adjusted in the
第三步骤S3:第二次判别。若于第二步骤S2时运算单元40判断基板A的表面镀铜的厚度或表面镀铜厚度的均匀性不介于标准范围内,则以运算单元40判断基板A的表面镀铜的厚度或表面镀铜厚度的均匀性是否介于能够修正的误差范围之内;具体来说,所谓「能够修正的误差范围」也是随着不同的蚀刻工艺成品所需的基板A或是不同的修正装置及方式而有所不同。举例来说,可以是介于前述举例的标准值的正负10%至15%,也可以是介于两特定数值之内,但皆不以此为限。若运算单元40判断基板A的表面镀铜的厚度或表面镀铜厚度的均匀性是介于能够修正的误差范围之内,则进入第四之二步骤S4;若否(也就是运算单元40判断是不介于能够修正的误差范围之内,例如超出前述举例的标准值的正负15%),则进入第四之一步骤S4’。但不一定要进行第三步骤S3,若是在第二步骤S2中运算单元40判断基板A的表面镀铜的厚度或表面镀铜厚度的均匀性是介于预先设定好的标准范围之内,则略过第三步骤S3。The third step S3: the second judgment. If the
第四之一步骤S4’:汰除。若于第三步骤S3中,运算单元40判断基板A的表面镀铜的厚度或表面镀铜厚度的均匀性介于不能够修正的误差范围之内,也就是说是超出前述举例的标准值的正负15%,则运算单元40发送指令至汰除装置50,并驱使汰除装置50将基板A送入汰除轨道20,藉以将不介于标准范围内且不介于能够修正的误差范围之内的基板A于整个蚀刻程序中排除,进而提高良率。但不一定要进行第三步骤S3,若是在第二步骤S2中运算单元40判断基板A的表面镀铜的厚度或表面镀铜厚度的均匀性是介于预先设定好的标准范围之内,或者是在第三步骤S3中算单元40判断基板A的表面镀铜的厚度或表面镀铜厚度的均匀性是介于能够修正误差的范围内,则略过第四之一步骤S4’。The fourth step S4': eliminate. If in the third step S3, the
第四之二步骤S4:修正。若于运算单元40判断基板A的表面镀铜的厚度或表面镀铜厚度的均匀性介于能够修正的误差范围之内,则运算单元40发送指令及数据至预蚀刻装置60,并驱使预蚀刻装置60修正基板A的表面镀铜的厚度或表面镀铜厚度的均匀性;修正时,预蚀刻装置60依照运算单元40所运算分析的结果,于基板A的表面镀铜厚度的异常处进行补偿喷洒并蚀刻修正异常处。具体来说所谓的「异常处」即为运算单元40判断在基板A的表面上,表面镀铜的厚度或表面镀铜厚度的均匀性介于能够修正的误差范围之内的特定点或特定区块。但不以此为限,若是在第二步骤S2中运算单元40判断基板A的表面镀铜的厚度或表面镀铜厚度的均匀性是介于预先设定好的标准范围之内,则略过第四之二步骤S4。The fourth bis step S4: correction. If the
第五步骤S5:蚀刻。若在第一次判别步骤中判断运算单元40判断基板A的表面镀铜的厚度或表面镀铜厚度的均匀性是介于标准范围内,或是经过第四之二步骤S4修正后,基板A藉由运送轨道10进入主蚀刻装置70,主蚀刻装置70即开始以成品的样式蚀刻基板A;也就是说此时基板A的表面镀铜的厚度或表面镀铜厚度的均匀性已经符合蚀刻工艺的标准,于是正式进入主要的蚀刻程序以将基板A制成成品。The fifth step S5: etching. If the judging
藉由上述的装置配合与步骤,本发明即可逐一且完整地扫描每一块基板的所有表面,其所得出的表面镀铜的厚度或表面镀铜厚度的均匀性非常精确,且所需要的检测时间相较于人工以接触式感测器检测的方式大幅缩短,并且在得到数据之后可以即时的进行预蚀刻予以修正,可以大幅的降低资源与成本的浪费。With the cooperation and steps of the above-mentioned devices, the present invention can scan all the surfaces of each substrate one by one and completely, and the thickness of the copper plating on the surface or the uniformity of the thickness of the copper plating on the surface obtained by it is very accurate, and the required detection The time is greatly shortened compared with manual detection by touch sensors, and pre-etching can be performed immediately to correct after the data is obtained, which can greatly reduce the waste of resources and costs.
此外,于其他实施例中,第二步骤S2及第三步骤S3也可整合于一步骤中。换句话说,以运算单元40直接判断基板A的数据是介于标准范围、能够修正的误差范围或是不能够修正的误差范围之内,然后依据情况续行汰除步骤、修正步骤或蚀刻步骤。In addition, in other embodiments, the second step S2 and the third step S3 can also be integrated into one step. In other words, the
当然,本发明还可有其它多种实施例,在不背离本发明精神及其实质的情况下,熟悉本领域的技术人员当可根据本发明作出各种相应的改变和变形,但这些相应的改变和变形都应属于本发明所附的权利要求的保护范围。Certainly, the present invention also can have other multiple embodiments, without departing from the spirit and essence of the present invention, those skilled in the art can make various corresponding changes and deformations according to the present invention, but these corresponding Changes and deformations should belong to the scope of protection of the appended claims of the present invention.
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| CN101197255A (en) * | 2006-12-08 | 2008-06-11 | Lg.菲利浦Lcd株式会社 | Apparatus for etching substrate and production line for manufacturing liquid crystal display using the same |
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