CN110813787A - Super-deficient defective bottled traditional Chinese medicine shunting and sorting type traditional Chinese medicine conveying mechanism - Google Patents
Super-deficient defective bottled traditional Chinese medicine shunting and sorting type traditional Chinese medicine conveying mechanism Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/16—Sorting according to weight
- B07C5/18—Sorting according to weight using a single stationary weighing mechanism
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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Abstract
本发明涉及一种超缺重次品瓶装中药分流分拣式中药输送机构,包括上料输送带、在线称重机构、下料输送带和次品处理工作台,下料输送带的一侧设有回收工作台、另一侧设有两个次品推离气缸,回收工作台上设有两个次品下料通道,次品推离气缸的活塞杆上设有推料板;位于下料输送带上的瓶装中药的重心沿水平方向朝向所述推料板的投影位于所述推料板上;次品处理工作台和回收工作台之间设有两条次品回流输送带,一条次品回流输送带将一个产品下料通道输出的瓶装中药输送到所述次品处理工作台、另一条次品回流输送带将另一个产品下料通道输出的瓶装中药输送到次品处理工作台。本发明提解决了现有的中药输送线不能够将超缺重的中药挑选出的问题。
The invention relates to a diversion and sorting type traditional Chinese medicine conveying mechanism for bottled traditional Chinese medicines with excess shortage and heavy defective products. There is a recovery worktable, and two defective products are pushed out of the cylinder on the other side. There are two defective product feeding channels on the recycling workbench. The projection of the center of gravity of the bottled Chinese medicine on the conveyor belt toward the pusher plate along the horizontal direction is located on the pusher plate; two defective product return conveyor belts are arranged between the defective product processing workbench and the recycling workbench, one for The product return conveyor belt transports the bottled Chinese medicine output from one product feeding channel to the defective product processing workbench, and the other defective product return conveyor belt transports the bottled traditional Chinese medicine output from the other product feeding channel to the defective product processing workbench. The present invention solves the problem that the existing traditional Chinese medicine delivery line cannot select the traditional Chinese medicines that are overweight and lacking in weight.
Description
技术领域technical field
本发明涉及中药生产设备,尤其涉及一种超缺重次品瓶装中药分流分拣式中药输送机构。The invention relates to traditional Chinese medicine production equipment, in particular to a diversion and sorting type traditional Chinese medicine conveying mechanism for bottled traditional Chinese medicines that are over-deficient, heavy and defective.
背景技术Background technique
在中药自动化生产过程中,中药有的为制成颗粒通过装瓶机构将颗粒灌装在药瓶装里到瓶装中药的总重量达到要求,然后通过输送线输送到下一道工序而拧上瓶盖,在装瓶过程中,由于刚好有中药颗粒位于掉出状态而不能够在停止输出中药颗粒时而停止而导致超重或者中药颗粒弹出等原因导致缺重现象,超重或缺重的瓶装中药都为次品中药,需要挑选出。现有的输送线输送瓶装中药时不能够将超重缺重的次品瓶装中药挑选出,而是通过人工进行二次称重以判定瓶装中药是否合格的。In the automatic production process of traditional Chinese medicine, some traditional Chinese medicines are made into granules through the bottling mechanism, filling the granules in the medicine bottle until the total weight of the bottled traditional Chinese medicine meets the requirements, and then conveyed to the next process through the conveyor line and screwed on the bottle cap. During the bottling process, because there are Chinese medicine granules in the falling state and cannot stop when the output of Chinese medicine granules is stopped, resulting in overweight or the ejection of Chinese medicine granules, etc., the phenomenon of lack of weight is caused, and the overweight or lack of weight bottled Chinese medicine is defective Chinese medicine needs to be picked out. When the existing conveying line conveys bottled traditional Chinese medicine, it is not possible to select the defective bottled traditional Chinese medicine that is overweight and lacking in weight, but manually performs secondary weighing to determine whether the bottled traditional Chinese medicine is qualified.
发明内容SUMMARY OF THE INVENTION
本发明提供了一种超缺重次品瓶装中药分流分拣式中药输送机构,解决了现有的中药输送线不能够将超缺重的中药挑选出的问题。The invention provides a diversion and sorting type traditional Chinese medicine conveying mechanism for bottled traditional Chinese medicines with excess and shortage of defective products, which solves the problem that the existing traditional Chinese medicine conveying lines cannot sort out the traditional Chinese medicines that are overweight and lacking in weight.
以上技术问题是通过下列技术方案解决的:一种超缺重次品瓶装中药分流分拣式中药输送机构,包括上料输送带,其特征在于,还包括沿上料输送带的输送方向从后向前依次设置的在线称重机构和下料输送带,所述上料所述带的上料端还设有次品处理工作台,所述下料输送带的一侧设有回收工作台,所述回收工作台上设有两个沿垂直于下料输送带输送方向延伸的次品下料通道,所述下料输送带的另一侧设有朝向所述回收工作台伸缩的两个次品推离气缸,所述次品推离气缸的活塞杆上设有推料板,两个所述次品推离气缸上的所述推料板一一对应地同两个所述次品下料通道对齐;位于所述下料输送带上的瓶装中药的重心沿水平方向朝向所述推料板的投影位于所述推料板上;次品处理工作台和回收工作台之间设有两条次品回流输送带,一条所述次品回流输送带将一个所述产品下料通道输出的瓶装中药输送到所述次品处理工作台、另一条所述次品回流输送带将另一个所述产品下料通道输出的瓶装中药输送到所述次品处理工作台。使用时,在线称重机构称重出瓶装中药的重量,如果超重则当瓶装中药输送到一个次品推离气缸前并通过该次品推离气缸推到一个次品下料通道内、最后经一条次片回流输送带输送到次品处理工作台;如果缺重则当瓶装中药输送到另一个次品推离气缸前并通过该次品推离气缸推到另一个次品下料通道内、最后经另一条次片回流输送带输送到次品处理工作台。“位于所述下料输送带上的瓶装中药的重心沿水平方向朝向所述推料板的投影位于所述推料板上”使得推出瓶装中药时不容易产生药瓶倾倒现象,从而避免推出次品瓶装中药时中药颗粒倒出被污染而导致报废。本技术方案使得在次品处理工作台上进行产品处理的人员能够方便直观的获知回流的次品瓶装中药为超重还是缺重,如果缺重则直接回送到装瓶机构进行补充中药颗粒,如果超重则取出中药颗粒到缺重然后回送到装瓶机构进行补充中药颗粒。The above technical problems are solved by the following technical solutions: a traditional Chinese medicine conveying mechanism of over-deficient and heavy-quality bottled traditional Chinese medicine, which is divided and sorted, including a feeding conveyor belt, and is characterized in that it also includes a conveyor belt along the conveying direction of the feeding conveyor belt. The on-line weighing mechanism and the unloading conveyor belt are arranged in sequence forward. The loading end of the belt is also provided with a defective product processing workbench, and one side of the unloading conveyor belt is provided with a recycling workbench. The recycling workbench is provided with two inferior product feeding channels extending perpendicular to the conveying direction of the feeding conveyor belt, and the other side of the feeding conveyor belt is provided with two secondary feeding channels extending and retracting toward the recycling workbench. The product is pushed away from the cylinder, and the piston rod of the defective product is provided with a pushing plate. The material channels are aligned; the center of gravity of the bottled traditional Chinese medicine on the unloading conveyor belt is projected on the pusher plate along the horizontal direction; A defective product return conveyor belt, one of the defective product return conveyor belt transports the bottled Chinese medicine output from one of the product unloading channels to the defective product processing workbench, and the other defective product return conveyor belt to the other. The bottled traditional Chinese medicine output from the product feeding channel is transported to the defective product processing workbench. When in use, the online weighing mechanism weighs the weight of the bottled Chinese medicine. If it is overweight, when the bottled Chinese medicine is transported to a defective product before being pushed out of the cylinder, it is pushed into a defective product unloading channel through the defective product pushed out of the cylinder, and finally passes through a The secondary sheet recirculation conveyor belt is transported to the defective product processing workbench; if there is a lack of weight, when the bottled Chinese medicine is transported to another defective product before being pushed out of the cylinder, it is pushed out of the cylinder by the defective product and pushed into another defective product unloading channel. It is transported to the defective processing workbench by another secondary sheet return conveyor belt. "The projection of the center of gravity of the bottled Chinese medicine on the unloading conveyor belt toward the pusher plate in the horizontal direction is located on the pusher plate", so that it is not easy to produce the bottle dumping phenomenon when the bottled Chinese medicine is pushed out, so as to avoid the secondary push-out phenomenon. When the Chinese medicine is bottled, the Chinese medicine particles are poured out and polluted, which leads to scrapping. The technical solution enables the personnel who process the product on the defective product processing workbench to conveniently and intuitively know whether the reflowed defective bottled Chinese medicine is overweight or lacking weight. Then take out the traditional Chinese medicine granules to the lack of weight and then return them to the bottling mechanism to supplement the traditional Chinese medicine granules.
作为优选,所述推料板沿下料输送带的输送方向的前端设有朝向回收平台所在方向弯曲的防倾倒挡板。能够防瓶装中药的过程中瓶装中药产生朝前的倾倒。Preferably, the front end of the push plate along the conveying direction of the unloading conveyor belt is provided with an anti-dump baffle that is bent toward the direction of the recovery platform. It can prevent the bottled Chinese medicine from being poured forward during the process of bottled Chinese medicine.
作为优选,所述次品下料通道由对向设置的两块板条围成,所述板条朝向下料输送带的一端设有朝远离次品下料通道方向弯折的上料端折弯段,两块所述板条的所述上料端折弯段之间形成的上料导向口。结构简单,瓶装中药进入时方便。Preferably, the inferior product unloading channel is surrounded by two oppositely arranged slats, and one end of the slat facing the unloading conveyor belt is provided with a loading end fold that is bent in a direction away from the inferior product unloading channel The bending section is a feeding guide port formed between the bending sections of the feeding ends of the two slats. The structure is simple, and the bottled Chinese medicine is convenient to enter.
作为优选,所述次品推离气缸上套设有能够弹性伸缩的充气套,所述充气套的一端同推料板密封连接在一起、另一端同次品推离气缸的缸体密封连接在一起,所述次品推离气缸的缸体、充气套和推料板围成气腔,所述次品推离气缸的缸体内设有活塞,所述活塞将所述次品推离气缸的缸体分割为有杆腔和无杆腔,所述次品推离气缸的活塞杆连接在所述活塞上且经所述有杆腔伸出而同所述推料板连接在一起,所述有杆腔设有有杆腔部气孔,所述无杆腔设有无杆腔部气孔,所述无杆腔部气孔设有朝向无杆腔内部开启的单向阀,所述气腔和无杆腔之间通过控制阀连通,所述充气套上还设有当推拉气缸收缩时将充气套内的气体排出的排气机构,所述次品推离气缸进行伸出时所述控制阀开启,所述次品推离气缸进行收缩时所述控制阀关闭。以结构检测的方式实现了防止次品推离气缸收缩时产生推料板和气缸缸体之间的夹手或物体的现象,提高了工作时的安全性。而且当次品推离气缸伸出使推料板远离气缸缸体时,气腔的容积增加形成负压腔,从而能够启到加速有杆腔内的气体流出的作用,该作用能够使得次品推离气缸伸出时的响应速度更快。有杆腔内的气体流入气室内,从而使得充气套更加地不容易产生内陷以启到提高充气套的强度的作用。从而避免充气套被拉长后防护效果过多地降低。Preferably, an elastically retractable inflatable sleeve is provided on the defective product pushing out of the cylinder, one end of the inflatable sleeve is sealed with the ejector plate, and the other end is sealed with the cylinder body of the defective product pushed away from the cylinder. At the same time, the cylinder body of the defective product is pushed away from the cylinder, the inflatable sleeve and the ejector plate enclose an air cavity, and a piston is arranged in the cylinder of the defective product to be pushed away from the cylinder, and the piston pushes the defective product away from the cylinder. The cylinder is divided into a rod cavity and a rodless cavity, and the piston rod of the defective product pushed away from the cylinder is connected to the piston and protrudes through the rod cavity to be connected with the push plate, so The rod cavity is provided with a rod cavity air hole, the rodless cavity is provided with a rod cavity air hole, the rodless cavity air hole is provided with a one-way valve that opens toward the interior of the rod cavity, and the air cavity and The rodless cavities are communicated through a control valve, the inflatable sleeve is also provided with an exhaust mechanism that discharges the gas in the inflatable sleeve when the push-pull cylinder shrinks, and the control valve extends out when the defective product is pushed away from the cylinder Open, the control valve is closed when the defective product is pushed away from the cylinder for contraction. By means of structure detection, the phenomenon of pinching hands or objects between the ejector plate and the cylinder block is prevented when the defective product is pushed away from the cylinder and shrinks, and the safety during operation is improved. Moreover, when the defective product is pushed out of the cylinder to make the ejector plate away from the cylinder block, the volume of the air cavity increases to form a negative pressure cavity, which can accelerate the outflow of the gas in the rod cavity, which can make the defective product Faster response when pushed away from the cylinder to extend. The gas in the rod cavity flows into the air chamber, so that the inflatable sleeve is less likely to be indented so as to improve the strength of the inflatable sleeve. Therefore, it is avoided that the protective effect of the inflatable sleeve is excessively reduced after being stretched.
作为优选,所述排气机构包括若干排气通道,所述排气通道的进口设置在所述推料板的位于气腔内的部位上,所述排气通道的出口位于所述推料板的位于气腔外的部位上,所述活塞杆输出进行推所述推料板时所述活塞杆密封住所述排气通道的进口,所述活塞杆收缩进行拉所述推料板时所述活塞杆同所述排气通道的进口断开。能够利用活塞杆的伸缩自动实现排气机构的同步开启和关闭。Preferably, the exhaust mechanism includes a plurality of exhaust passages, the inlets of the exhaust passages are arranged on the part of the ejector plate located in the air cavity, and the outlets of the exhaust passages are located in the ejector plate On the part outside the air cavity, when the output of the piston rod pushes the ejector plate, the piston rod seals the inlet of the exhaust passage, and when the piston rod shrinks to pull the ejector plate, the The piston rod is disconnected from the inlet of the exhaust passage. The synchronizing opening and closing of the exhaust mechanism can be automatically realized by the expansion and contraction of the piston rod.
作为优选,所述推料板上设有沿垂直于下料输送带的输送方向贯通推料板的吸气孔,所述排气通道的出口端设有穿设在所述吸气孔内的出气嘴,所述出去嘴的出口方法朝向吸气孔的远离回收工作台的一端。在剔除次品瓶装中药的过程这,当推料板达到行程终点进行回收时,推料板失去对瓶装中药的支撑,瓶装中药在惯性作用下回继续前行,而药瓶的底部由于同回收工作台或下料输送带之间的摩擦力作用会产生降速,此时可能导致瓶装中药有前倾的趋势,该趋势则可能导致瓶装中药倒产生倾倒。而本技术方案在次品推离气缸收缩时,气腔内的气体排出会使得吸气孔产生吸气作用,吸气作用的效果为在推料板远离次品推离气缸缸体的一侧产生吸附力,该吸附力能够对瓶装中药的瓶身产生向后的力的作用,从而降低产生以上倾倒现象的可能性,使得次品瓶装中药推离时更加的不容易产生倾倒现象。Preferably, the ejector plate is provided with a suction hole penetrating the ejector plate along the conveying direction perpendicular to the feeding conveyor belt, and the outlet end of the exhaust passage is provided with a suction hole pierced through the suction hole. The air outlet nozzle, the outlet method of the outlet nozzle is directed to the end of the suction hole away from the recovery workbench. In the process of rejecting defective bottled Chinese medicine, when the pusher plate reaches the end of the stroke for recycling, the pusher plate loses its support for the bottled Chinese medicine, and the bottled Chinese medicine continues to move forward under the action of inertia, and the bottom of the medicine bottle is recycled due to the same The friction between the workbench or the feeding conveyor belt will cause a slowdown, which may cause the bottled Chinese medicine to have a tendency to lean forward, which may cause the bottled Chinese medicine to tip over. In this technical solution, when the defective product is pushed away from the cylinder to shrink, the gas in the air cavity will be discharged to make the suction hole produce a suction effect. Generates an adsorption force, which can exert a backward force on the bottle body of the bottled Chinese medicine, thereby reducing the possibility of the above dumping phenomenon, making it more difficult for the inferior bottled Chinese medicine to be pushed away.
发明具有下述优点:能够将次品瓶装中药挑选出进行回收,而且超重和缺重的次品瓶装中药为分流开进行推离回收的,提高了后续工作时的方便些;推出次品瓶装中药时不容易产生倾倒;次品推离气缸回缩时的安全性好。The invention has the following advantages: the defective bottled traditional Chinese medicine can be selected for recycling, and the overweight and underweight defective bottled traditional Chinese medicines are separated and separated for pushing and recycling, which improves the convenience of follow-up work; the introduction of defective bottled traditional Chinese medicine It is not easy to fall over when the defective product is pushed away from the cylinder and retracted, and the safety is good.
附图说明Description of drawings
图1为本发明实施例一的俯视示意图。FIG. 1 is a schematic top view of
图2为实施例二中的次品推离气缸的示意图。FIG. 2 is a schematic diagram of the defective product being pushed out of the cylinder in the second embodiment.
图3为图2的局部放大示意图。FIG. 3 is a partial enlarged schematic view of FIG. 2 .
图中:上料输送带1、装瓶机构2、在线称重机构4、下料输送带5、次品处理工作台6、回收工作台7、次品下料通道8、板条9、上料端折弯段10、上料导向口11、次品推离气缸12、活塞杆13、推料板14、缸体15、间隙16、位于下料输送带上的瓶装中药17、次品回流输送带18、一条次品回流输送带19、另一条次品回流输送带20、防倾倒挡板21、瓶装中药22、充气套29、气腔30、活塞31、有杆腔32、无杆腔33、有杆腔部气孔34、无杆腔部气孔35、单向阀36、控制阀37、排气通道38、排气通道的进口39、连接罩40、密封板41、进口部密封圈42、吸气孔43、出气嘴44、加长段45、加长段超出出气嘴的出气端的距离L8。In the figure:
具体实施方式Detailed ways
下面结合附图与实施例对本发明作进一步的说明。The present invention will be further described below with reference to the accompanying drawings and embodiments.
实施例一,参见图1,一种超缺重次品瓶装中药分流分拣式中药输送机构,包括上料输送带1、设置在上料所述带上料端的装瓶机构2、沿上料输送带的输送方向从后向前依次设置的在线称重机构4和下料输送带5。上料所述带的上料端还设有次品处理工作台6。下料输送带的一侧设有回收工作台7。回收工作台上设有两个沿垂直于下料输送带输送方向延伸的次品下料通道8。次品下料通道由对向设置的两块板条9围成。板条朝向下料输送带的一端设有朝远离次品下料通道方向弯折的上料端折弯段10。两块板条的上料端折弯段之间形成的上料导向口11。下料输送带的另一侧设有朝向收料平台伸缩的两个次品推离气缸12。次品推离气缸的活塞杆13上设有推料板14。推料板和次品推离气缸的缸体15之间形成间隙16。2个次品推离气缸上的推料板一一对应地同两个次品下料通道对齐;位于下料输送带上的瓶装中药17的重心沿水平方向朝向所述推料板的投影位于推料板上;次品处理工作台和回收工作台之间设有两条次品回流输送带18,一条次品回流输送带19将一个所述产品下料通道输出的瓶装中药输送到所述次品处理工作台、另一条次品回流输送带20将另一个产品下料通道输出的瓶装中药输送到所述次品处理工作台。推料板沿下料输送带的输送方向的前端设有朝向回收平台所在方向弯曲的防倾倒挡板21。
使用时,中药颗粒被装瓶机构2装入药瓶中而形成瓶装中药22,瓶装中药被上料输送带输送,瓶装中药经过在线称重机构时被称重,如果超重则当瓶装中药输送到左数单一个次品推离气缸前并通过该次品推离气缸推到左数第一个次品下料通道内、最后经一条次片回流输送带输19送到次品处理工作台;如果缺重则当瓶装中药输送到另一个(即左数第二个)次品推离气缸前并通过该次品推离气缸推到另一个次品下料通道内、最后经另一条次片回流输送带输送到次品处理工作台。在次品处理工作台上进行产品处理的人员将从另一条次片回流输送带20输送来的次品瓶装中药直接回送到装瓶机构进行补充中药颗粒,将从一条次片回流输送带19输送来的次品瓶装中药取出中药颗粒到缺重然后回送到装瓶机构进行补充中药颗粒。When in use, the Chinese medicine granules are loaded into the medicine bottle by the
实施例二,同实施例一的不同之处为:Embodiment two, the difference with embodiment one is:
参见图2和图3,次品推离气缸的活塞杆上套设有能够弹性伸缩的充气套29。充气套的一端同推料板密封连接在一起、另一端同次品推离气缸的缸体密封连接在一起。次品推离气缸的缸体、充气套和推料板围成气腔30从而填充满间隙16,起到防夹手的作用。次品推离气缸的缸体内设有活塞31。活塞将次品推离气缸的缸体分割为有杆腔32和无杆腔33。次品推离气缸的活塞杆连接在活塞上且经有杆腔伸出而同推料板连接在一起。有杆腔设有有杆腔部气孔34。无杆腔设有无杆腔部气孔35。无杆腔部气孔设有朝向无杆腔内部开启的单向阀36。气腔和无杆腔之间通过控制阀37连通。充气套上还设有当推拉气缸收缩时将充气套内的气体排出的排气机构。次品推离气缸进行伸出时控制阀开启次品推离气缸进行收缩时控制阀关闭。排气机构包括若干排气通道38。排气通道的进口39设置在推料板的位于气腔内的部位上。所有的排气通道共用排气通道的进口。推料板设有位于气腔内的连接罩40。次品推离气缸的活塞杆穿设在连接罩内。次品推离气缸的活塞杆上设有密封板41。密封板既用于拉连接罩来驱动推料板随同次品推离气缸的活塞杆一起收缩。密封板还能够同排气通道的进口上的进口部密封圈42配合而封闭住排气通道的进口。排气通道的出口位于推料板的位于气腔外的部位上。推料板上设有沿垂直于下料输送带的输送方向贯通推料板的吸气孔43。排气通道的出口端设有穿设在吸气孔内的出气嘴44。出气嘴的出口方法朝向吸气孔的远离回收工作台的一端。初始状态时,次品推离气缸处于收缩状态,当次品推离气缸伸长而去驱动推料板时,控制阀阀开启,排气通道的进口39被活塞杆使得密封板封闭住,有杆腔内的气体流向气腔而填充在气腔内,从而提高充气套的刚性。当次品推离气缸收缩而会拉推料板时,通过有杆腔部气孔34给有杆腔充气,通过无杆腔部气孔35给无杆腔放气,密封板通过连接罩拉推料板且失去对排气通道的进口39的密封作用,气腔内的气体经排气通道的进口39和出气嘴排出,出气嘴排出气体时穿设射流从而使得吸气孔吸气而对推料板朝向回收工作台的一侧产生吸力,该吸力启到防止瓶装中药倾倒的作用。Referring to Figures 2 and 3, the piston rod of the defective product being pushed away from the cylinder is sleeved with an elastically expandable
吸气孔的出气段设有加长段45。加长段超出出气嘴的出气端的距离L8为1厘米以上,能够提高出气嘴吹起而对吸气孔产生吸气作用的吸气效果。The air outlet section of the suction hole is provided with an
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