CN117801435A - Biomimetic elastic materials, biomimetic elastomers, preparation methods and applications - Google Patents
Biomimetic elastic materials, biomimetic elastomers, preparation methods and applications Download PDFInfo
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- 229920001971 elastomer Polymers 0.000 title claims abstract description 54
- 239000000806 elastomer Substances 0.000 title claims abstract description 53
- 239000013013 elastic material Substances 0.000 title claims abstract description 52
- 238000002360 preparation method Methods 0.000 title claims abstract description 18
- 230000003592 biomimetic effect Effects 0.000 title claims description 13
- 239000011664 nicotinic acid Substances 0.000 claims abstract description 124
- 239000000463 material Substances 0.000 claims abstract description 83
- IRIAEXORFWYRCZ-UHFFFAOYSA-N Butylbenzyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCC1=CC=CC=C1 IRIAEXORFWYRCZ-UHFFFAOYSA-N 0.000 claims abstract description 44
- 239000003607 modifier Substances 0.000 claims abstract description 36
- 239000011347 resin Substances 0.000 claims abstract description 36
- 229920005989 resin Polymers 0.000 claims abstract description 36
- HBGGXOJOCNVPFY-UHFFFAOYSA-N diisononyl phthalate Chemical compound CC(C)CCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCC(C)C HBGGXOJOCNVPFY-UHFFFAOYSA-N 0.000 claims abstract description 30
- MIMDHDXOBDPUQW-UHFFFAOYSA-N dioctyl decanedioate Chemical compound CCCCCCCCOC(=O)CCCCCCCCC(=O)OCCCCCCCC MIMDHDXOBDPUQW-UHFFFAOYSA-N 0.000 claims abstract description 22
- 239000012760 heat stabilizer Substances 0.000 claims abstract description 22
- 235000012424 soybean oil Nutrition 0.000 claims abstract description 19
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- IHBCFWWEZXPPLG-UHFFFAOYSA-N [Ca].[Zn] Chemical compound [Ca].[Zn] IHBCFWWEZXPPLG-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000003381 stabilizer Substances 0.000 claims abstract description 13
- 239000002994 raw material Substances 0.000 claims abstract description 12
- 238000004519 manufacturing process Methods 0.000 claims abstract description 8
- 238000003756 stirring Methods 0.000 claims description 54
- 239000000203 mixture Substances 0.000 claims description 22
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 11
- 230000003014 reinforcing effect Effects 0.000 claims description 11
- 229910021485 fumed silica Inorganic materials 0.000 claims description 10
- 239000003795 chemical substances by application Substances 0.000 claims description 9
- 239000003085 diluting agent Substances 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 8
- 239000000843 powder Substances 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 claims description 5
- 238000005507 spraying Methods 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims 4
- 238000010438 heat treatment Methods 0.000 claims 3
- 229920006395 saturated elastomer Polymers 0.000 claims 1
- 210000004872 soft tissue Anatomy 0.000 abstract description 16
- 235000001968 nicotinic acid Nutrition 0.000 abstract description 4
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Abstract
本发明公开了仿生弹性材料、仿生弹性体及制备方法和应用,1.其原料包括PVC糊树脂、改性剂和热稳定剂,且三者的质量比为49‑52:46‑48:2;其中,所述PVC糊树脂为P440或P450牌号,所述热稳定剂为液体钙锌稳定剂,所述改性剂由邻苯二甲酸二异壬酯、邻苯二甲酸丁基苄酯、癸二酸二辛酯和环氧大豆油组成;适用于钝性冲击工况下的靶标软组织材料,其力学特性和本构特性均在一定程度上与生物软组织相仿,与传统假人软组织材料相比,仿生性更高、质地更软、对外界复杂工况做出的响应更为准确,且耐撞性好、易于生产、可长时间存放,同时制造成本较低,具有广泛应用前景。
The invention discloses bionic elastic materials, bionic elastomers, preparation methods and applications. 1. Its raw materials include PVC paste resin, modifier and heat stabilizer, and the mass ratio of the three is 49-52:46-48:2 ; Wherein, the PVC paste resin is P440 or P450 brand, the heat stabilizer is a liquid calcium zinc stabilizer, and the modifier consists of diisononyl phthalate, butyl benzyl phthalate, It is composed of dioctyl sebacate and epoxidized soybean oil; it is suitable for target soft tissue materials under blunt impact conditions. Its mechanical properties and constitutive properties are similar to biological soft tissues to a certain extent, and are similar to traditional dummy soft tissue materials. Compared with other products, it has higher bionics, softer texture, more accurate response to complex external working conditions, good crash resistance, easy production, and can be stored for a long time. At the same time, the manufacturing cost is low, and it has broad application prospects.
Description
技术领域Technical field
本发明涉及仿生材料技术领域,具体涉及一种仿生弹性材料、制备方法及应用。The present invention relates to the technical field of bionic materials, and specifically relates to a bionic elastic material, a preparation method and an application.
背景技术Background technique
在现有技术中,有关人体受冲击载荷方面的研究叫创伤弹道学,在相关的创伤实验中,需要使用与人体肌肉、脂肪、皮肤等软组织力学特性相同的材料制成靶标进行冲击实验,以获得更加接近真人的实验数据。In the existing technology, research on the impact load on the human body is called trauma ballistics. In related trauma experiments, it is necessary to use targets made of materials with the same mechanical properties as human muscles, fat, skin and other soft tissues for impact experiments. Obtain experimental data that is closer to real people.
目前,仿真假人的软组织模拟物仅有表面的PVC皮肤层和泡沫填充体,并无肌肉和脂肪模拟物,并且皮肤层质地较硬,力学性能与人体相比差别较大,用作钝性冲击靶标时无法得出更准确数据。At present, the soft tissue simulators of lifelike dummies only have the surface PVC skin layer and foam filling body, and there are no muscle and fat simulators. In addition, the skin layer has a hard texture and its mechanical properties are quite different from those of the human body. Therefore, it is impossible to obtain more accurate data when used as a blunt impact target.
因为传统的橡胶、硅胶、塑料等材料也不能精确地匹配各组织器官的受力情况;而用于模拟人体肌肉和脂肪的明胶,尽管密度和生物力学特性与人体肌肉和脂肪非常相近,但是其使用条件不便,受温度影响较大,常温下不能长时间存放,必须低温操作。Because traditional rubber, silicone, plastic and other materials cannot accurately match the stress of various tissues and organs; while gelatin, used to simulate human muscles and fat, although its density and biomechanical properties are very similar to human muscles and fat, its The use conditions are inconvenient and are greatly affected by temperature. They cannot be stored for a long time at room temperature and must be operated at low temperatures.
因此,现需提供一种仿生性更高、能对外界复杂工况做出更为准确的仿生响应的且易于生产、适用于钝性冲击靶标软组织的仿生弹性材料及其制备方法和应用,进一步提供一种基于其的仿生弹性体及制备方法和应用。Therefore, there is a need to provide a bionic elastic material with higher bionics, which can make more accurate bionic responses to complex external working conditions, is easy to produce, and is suitable for blunt impact on target soft tissues, as well as a preparation method and application thereof, and further to provide a bionic elastomer based thereon and a preparation method and application thereof.
发明内容Contents of the invention
为了解决现有技术中的上述问题,本发明提供一种仿生性更高、能对外界复杂工况做出更为准确的仿生响应的且易于生产、适用于钝性冲击靶标软组织的仿生弹性材料及其制备方法和应用,进一步提供一种基于其的仿生弹性体及制备方法和应用。In order to solve the above-mentioned problems in the prior art, the present invention provides a bionic elastic material with higher bionics, which can make more accurate bionic response to complex external working conditions, is easy to produce, and is suitable for blunt impact on target soft tissue, as well as a preparation method and application thereof, and further provides a bionic elastomer based thereon and a preparation method and application thereof.
第一方面,本发明提供一种仿生弹性材料,其原料包括PVC糊树脂、改性剂和热稳定剂,且三者的质量比为49-52:46-48:2;In the first aspect, the present invention provides a bionic elastic material, the raw materials of which include PVC paste resin, modifier and heat stabilizer, and the mass ratio of the three is 49-52:46-48:2;
其中,所述PVC糊树脂为P440或P450牌号,所述热稳定剂为液体钙锌稳定剂,所述改性剂由邻苯二甲酸二异壬酯、邻苯二甲酸丁基苄酯、癸二酸二辛酯和环氧大豆油组成。The PVC paste resin is of P440 or P450 grade, the heat stabilizer is a liquid calcium zinc stabilizer, and the modifier is composed of diisononyl phthalate, butyl benzyl phthalate, dioctyl sebacate and epoxidized soybean oil.
其原料还包括补强体,PVC糊树脂、改性剂、热稳定剂和补强体的质量比为49-52:46-48:2:1。The raw materials also include reinforcing bodies. The mass ratio of PVC paste resin, modifier, heat stabilizer and reinforcing bodies is 49-52:46-48:2:1.
所述改性剂中各组份的质量比为:The mass ratio of each component in the modifier is:
邻苯二甲酸二异壬酯:邻苯二甲酸丁基苄酯:癸二酸二辛酯:环氧大豆油=39-45:6-7:2.4:1.6。Diisononyl phthalate: Butylbenzyl phthalate: Dioctyl sebacate: Epoxidized soybean oil = 39-45:6-7:2.4:1.6.
第二方面,本发明还提供一种仿生弹性材料的制备方法,包括如下步骤:In a second aspect, the present invention further provides a method for preparing a bionic elastic material, comprising the following steps:
S1.按比例将邻苯二甲酸二异壬酯、邻苯二甲酸丁基苄酯、癸二酸二辛酯、环氧大豆油倒入同一容器中,磁力搅拌5min;再将液体钙锌稳定剂倒入,磁力搅拌5min;S1. Pour diisononyl phthalate, butyl benzyl phthalate, dioctyl sebacate, and epoxidized soybean oil into the same container in proportion, stir magnetically for 5 minutes; then stabilize the liquid calcium and zinc Pour in the solution and stir magnetically for 5 minutes;
S2.将S1制备所得的混合料倒入装有PVC糊树脂的容器中,边倒入边搅拌,全部倒入后搅拌至树脂粉与改性剂完全相融后停止,得到混合基础料;S2. Pour the mixture prepared in S1 into a container containing PVC paste resin, and stir while pouring. After pouring all the mixture, stir until the resin powder and the modifier are completely fused, and then stop to obtain the mixed base material;
S3.将S2得到的混合基础料在常温下电动搅拌1h,其中慢速搅拌30min,搅拌转速300rpm,快速搅拌30min,搅拌转速1200rpm;S3. Electrically stir the mixed base material obtained in S2 for 1 hour at room temperature, including slow stirring for 30 minutes and a stirring speed of 300 rpm, and rapid stirring for 30 minutes and a stirring speed of 1200 rpm;
S4.将S3搅拌好的混合基础料常温静置48h以上,其内部组分充分反应达到饱和后得到最终基础料,即如上所述的仿生弹性材料;S4. Let the mixed base material stirred in S3 stand at room temperature for more than 48 hours. After the internal components have fully reacted and reached saturation, the final base material is obtained, which is the bionic elastic material as mentioned above;
其中,PVC糊树脂、改性剂和热稳定剂三者的质量比为49-52:46-48:2;邻苯二甲酸二异壬酯、邻苯二甲酸丁基苄酯、癸二酸二辛酯和环氧大豆油组成改性剂,且对应的质量比为39-45:6-7:2.4:1.6。Among them, the mass ratio of PVC paste resin, modifier and heat stabilizer is 49-52:46-48:2; diisononyl phthalate, butyl benzyl phthalate, sebacic acid Dioctyl ester and epoxidized soybean oil constitute the modifier, and the corresponding mass ratio is 39-45:6-7:2.4:1.6.
第三方面,本发明还提供另一种仿生弹性材料的制备方法,在第二方面的基础上,In a third aspect, the present invention also provides another method for preparing a bionic elastic material. Based on the second aspect,
在S1中,在将液体钙锌稳定剂倒入且同时加入补强体气相二氧化硅,再进行后续制备,得到最终基础料为如权利要求2所述的仿生弹性材料;In S1, a liquid calcium zinc stabilizer is poured in and a reinforcing body fumed silica is added at the same time, and then subsequent preparation is performed to obtain a final base material as the bionic elastic material as claimed in claim 2;
其中,PVC糊树脂、改性剂、热稳定剂和气相二氧化硅四者的质量比为49-52:46-48:2:1。Among them, the mass ratio of PVC paste resin, modifier, heat stabilizer and fumed silica is 49-52:46-48:2:1.
第四方面,本发明提供一种仿生弹性体,其原料包括如上所述的仿生弹性材料、及稀释剂,其中,仿生弹性材料和稀释剂质量比为1:2.5-3,所述稀释剂为邻苯二甲酸二异壬酯。In a fourth aspect, the present invention provides a bionic elastomer, the raw materials of which include the bionic elastic material as mentioned above, and a diluent, wherein the mass ratio of the bionic elastic material and the diluent is 1:2.5-3, and the diluent is Diisononyl phthalate.
第五方面,本发明还提供一种仿生弹性体制备方法,包括如下步骤:In a fifth aspect, the present invention also provides a bionic elastomer preparation method, which includes the following steps:
S5.在第三方面的基础上,将S4制得的仿生弹性材料和邻苯二甲酸二异壬酯按1:2.5-3的质量比配比混合,磁力搅拌5min;S5. On the basis of the third aspect, the biomimetic elastic material obtained in S4 and diisononyl phthalate were mixed in a mass ratio of 1:2.5-3 and magnetically stirred for 5 min;
S6.将S5中搅拌好的混合物料置于真空环境中在-0.1MPa的条件下抽真空至混合物料无气泡产生;S6. The mixed material stirred in S5 is placed in a vacuum environment and evacuated at -0.1 MPa until no bubbles are generated in the mixed material;
S7.将仿生模具清理干净并喷脱剂后,加热至115℃后拿出冷却至100℃;S7. After cleaning the bionic mold and spraying the stripping agent, heat it to 115°C and then cool it to 100°C;
S8.将经S6处理后的混合物料倒入经S7处理的仿生模具中,并加热至混合物料达到155℃,取出自然冷却;S8. Pour the mixed material treated by S6 into the bionic mold treated by S7, and heat it until the mixed material reaches 155°C, take it out and let it cool naturally;
S9.将经S8处理的仿生模具中的混合物料冷却硫化7-8h后脱模,得到仿生弹性体。S9. Cool and vulcanize the mixed material in the bionic mold treated by S8 for 7-8 hours and then demould it to obtain a bionic elastomer.
第六方面,本发明提供一种仿生弹性体的应用,其特征在于,如上所述的仿生弹性体用于制作生物肌肉仿生PVC弹性体或用于制作生物脂肪仿生PVC弹性体。In a sixth aspect, the present invention provides an application of a bionic elastomer, characterized in that the bionic elastomer as described above is used to make a biological muscle bionic PVC elastomer or to make a biological fat bionic PVC elastomer.
第七方面,本发明进一步提供一种仿生弹性材料的应用,如上所述的仿生弹性材料用于制作生物皮肤仿生PVC弹性体。In a seventh aspect, the present invention further provides an application of a bionic elastic material. The bionic elastic material as described above is used to produce bionic skin bionic PVC elastomer.
具体地,制作生物皮肤仿生PVC弹性体的方法如下:Specifically, the method for making the biological skin bionic PVC elastomer is as follows:
T5.在权利要求5的基础上,将S4制得的仿生弹性材料置于真空环境中在-0.1MPa的条件下抽真空至混合物料无气泡产生;T5. On the basis of claim 5, place the bionic elastic material prepared by S4 in a vacuum environment and evacuate it under the condition of -0.1MPa until no bubbles are generated in the mixed material;
T6.将经T5处理后的混合物料倒入清理干净且喷有脱模剂的热仿生模具中,并加热至混合物料达到164℃,取出自然冷却至常温后脱模,得到生物皮肤仿生PVC弹性体。T6. Pour the mixed material treated with T5 into a thermal bionic mold that has been cleaned and sprayed with release agent, and heated until the mixed material reaches 164°C. Take it out and naturally cool it to normal temperature before demoulding to obtain bionic skin bionic PVC elasticity. body.
本发明技术方案,具有如下优点:The technical solution of the present invention has the following advantages:
本发明中仿生弹性材料其性能与生物软组织力学特性相仿,并通过模具可以指出相应的仿生弹性体,适用于钝性冲击工况下的靶标软组织材料,其力学特性和本构特性均在一定程度上与生物软组织相仿,与传统假人软组织材料相比,仿生性更高、质地更软、对外界复杂工况做出的响应更为准确,且耐撞性好、易于生产、可长时间存放,同时制造成本较低,适用于汽车、军工等领域研发新型假人等,具有广泛应用前景。The performance of the bionic elastic material in the present invention is similar to the mechanical properties of biological soft tissue, and the corresponding bionic elastomer can be pointed out through the mold. It is suitable for target soft tissue materials under blunt impact conditions, and its mechanical properties and constitutive properties are both to a certain extent. It is similar to biological soft tissue. Compared with traditional dummy soft tissue materials, it has higher bionics, softer texture, more accurate response to complex external working conditions, good crash resistance, easy production, and can be stored for a long time. , and at the same time, the manufacturing cost is low, and it is suitable for the development of new dummies in the fields of automobiles, military industry, etc., and has broad application prospects.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly explain the specific embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings that need to be used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description The drawings illustrate some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting any creative effort.
图1 为本发明所述的生物肌肉仿生PVC弹性体、生物脂肪仿生PVC弹性体的准静态拉伸应力-应变图;FIG1 is a quasi-static tensile stress-strain diagram of the bio-muscle bionic PVC elastomer and the bio-fat bionic PVC elastomer of the present invention;
图2 为本发明所述的生物肌肉仿生PVC弹性体的准静态压缩应力-应变图;Figure 2 is a quasi-static compressive stress-strain diagram of the biological muscle bionic PVC elastomer according to the present invention;
图3 为本发明所述的生物脂肪仿生PVC弹性体的准静态压缩应力-应变图;Figure 3 is a quasi-static compressive stress-strain diagram of the biofat bionic PVC elastomer according to the present invention;
图4 为本发明所述的生物皮肤仿生PVC弹性体的准静态拉伸应力-应变图。FIG. 4 is a quasi-static tensile stress-strain diagram of the biological skin biomimetic PVC elastomer of the present invention.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。以下内容仅仅是对本发明的构思所做的举例和说明,所属本技术领域的技术人员对所描述的具体实施案例做各种各样的修改或补充或采用类似的方式代替,只要不偏离发明的构思或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。 下述实施例所用到的实验试剂和材料等,如无特殊说明,均可从商业途径得到。In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. The following content is only an example and explanation of the concept of the present invention. The technicians in the relevant technical field make various modifications or supplements to the specific implementation cases described or replace them in a similar manner. As long as they do not deviate from the concept of the invention or exceed the scope defined by the claims, they should all belong to the protection scope of the present invention. The experimental reagents and materials used in the following examples, unless otherwise specified, can all be obtained from commercial channels.
首先,本申请提供一种仿生弹性材料,其原料包括PVC糊树脂、改性剂和热稳定剂,且三者的质量比为49-52:46-48:2;其中,所述PVC糊树脂为P440或P450牌号,所述热稳定剂为液体钙锌稳定剂,所述改性剂由邻苯二甲酸二异壬酯、邻苯二甲酸丁基苄酯、癸二酸二辛酯和环氧大豆油组成。具体地,所述改性剂中各组份的质量比为:邻苯二甲酸二异壬酯:邻苯二甲酸丁基苄酯:癸二酸二辛酯:环氧大豆油=39-45:6-7:2.4:1.6。First, this application provides a bionic elastic material, the raw materials of which include PVC paste resin, modifier and heat stabilizer, and the mass ratio of the three is 49-52:46-48:2; wherein, the PVC paste resin It is P440 or P450 brand, the heat stabilizer is a liquid calcium zinc stabilizer, and the modifier is composed of diisononyl phthalate, butyl benzyl phthalate, dioctyl sebacate and cyclic Composed of oxygenated soybean oil. Specifically, the mass ratio of each component in the modifier is: diisononyl phthalate: butyl benzyl phthalate: dioctyl sebacate: epoxy soybean oil = 39-45 :6-7:2.4:1.6.
上述仿生弹性材料对应的制备方法包括如下步骤:The corresponding preparation method of the above-mentioned bionic elastic material includes the following steps:
S1.按比例将邻苯二甲酸二异壬酯、邻苯二甲酸丁基苄酯、癸二酸二辛酯、环氧大豆油倒入同一容器中,磁力搅拌5min;再将液体钙锌稳定剂倒入,磁力搅拌5min;S1. Pour diisononyl phthalate, butyl benzyl phthalate, dioctyl sebacate and epoxidized soybean oil into the same container in proportion and stir magnetically for 5 minutes; then pour in liquid calcium zinc stabilizer and stir magnetically for 5 minutes;
S2.将S1制备所得的混合料倒入装有PVC糊树脂的容器中,边倒入边搅拌,全部倒入后搅拌至树脂粉与改性剂完全相融后停止,得到混合基础料;S2. The mixture prepared in S1 is poured into a container containing PVC paste resin, and stirred while pouring. After all the mixture is poured in, stirring is stopped until the resin powder and the modifier are completely dissolved to obtain a mixed base material;
S3.将S2得到的混合基础料在常温下电动搅拌1h,其中慢速搅拌30min,搅拌转速300rpm,快速搅拌30min,搅拌转速1200rpm;S3. Electrically stir the mixed base material obtained in S2 for 1 hour at room temperature, including slow stirring for 30 minutes and a stirring speed of 300 rpm, and rapid stirring for 30 minutes and a stirring speed of 1200 rpm;
S4.将S3搅拌好的混合基础料常温静置48h以上,其内部组分充分反应达到饱和后得到最终基础料,即如上所述的仿生弹性材料;S4. Let the mixed base material stirred in S3 stand at room temperature for more than 48 hours. After the internal components have fully reacted and reached saturation, the final base material is obtained, which is the bionic elastic material as mentioned above;
其中,PVC糊树脂、改性剂和热稳定剂三者的质量比为49-52:46-48:2;邻苯二甲酸二异壬酯、邻苯二甲酸丁基苄酯、癸二酸二辛酯和环氧大豆油组成改性剂,且对应的质量比为39-45:6-7:2.4:1.6。Among them, the mass ratio of PVC paste resin, modifier and heat stabilizer is 49-52:46-48:2; diisononyl phthalate, butyl benzyl phthalate, dioctyl sebacate and epoxy soybean oil constitute the modifier, and the corresponding mass ratio is 39-45:6-7:2.4:1.6.
同时,本申请还基于该上述仿生弹性材料提供对应的一种仿生弹性体,其原料包括如上所述的仿生弹性材料、及稀释剂,其中,仿生弹性材料和稀释剂质量比为1:2.5-3,所述稀释剂为邻苯二甲酸二异壬酯。At the same time, this application also provides a corresponding bionic elastomer based on the above-mentioned bionic elastic material. The raw materials include the above-mentioned bionic elastic material and diluent, wherein the mass ratio of bionic elastic material and diluent is 1:2.5- 3. The diluent is diisononyl phthalate.
该仿生弹性体的具体制备方法,包括如下步骤:The specific preparation method of the bionic elastomer comprises the following steps:
S5.将S4制得的仿生弹性材料和邻苯二甲酸二异壬酯按1:2.5-3的质量比配比混合,磁力搅拌5min; S5. Mix the bionic elastic material prepared in S4 and diisononyl phthalate in a mass ratio of 1:2.5-3, and stir magnetically for 5 minutes;
S6.将S5中搅拌好的混合物料置于真空环境中在-0.1MPa的条件下抽真空至混合物料无气泡产生;S6. Place the mixed material stirred in S5 in a vacuum environment and evacuate it under the condition of -0.1MPa until no bubbles are generated in the mixed material;
S7.将仿生模具清理干净并喷脱剂后,加热至115℃后拿出冷却至100℃;S7. After cleaning the bionic mold and spraying the release agent, heat it to 115°C and then take it out and cool it to 100°C;
S8.将经S6处理后的混合物料倒入经S7处理的仿生模具中,并加热至混合物料达到155℃,取出自然冷却;S8. Pour the mixed material treated by S6 into the bionic mold treated by S7, and heat it until the mixed material reaches 155°C, take it out and let it cool naturally;
S9.将经S8处理的仿生模具中的混合物料冷却硫化7-8h后脱模,得到仿生弹性体。S9. Cool and vulcanize the mixed material in the bionic mold treated with S8 for 7-8 hours and then demould to obtain the bionic elastomer.
进一步,本申请提供一种仿生弹性体适用于制作生物肌肉仿生PVC弹性体或用于制作生物脂肪仿生PVC弹性体。Furthermore, the present application provides a bionic elastomer suitable for making a biological muscle bionic PVC elastomer or a biological fat bionic PVC elastomer.
其次,在上述基础上,本申请还提供另一种仿生弹性材料,在上述仿生弹性材料的基础上,该仿生弹性材料的原料还包括补强体,即气相二氧化硅,PVC糊树脂、改性剂、热稳定剂和补强体的质量比为49-52:46-48:2:1。Secondly, based on the above, the present application also provides another bionic elastic material. Based on the above bionic elastic material, the raw materials of the bionic elastic material also include a reinforcement, namely, fumed silica, and the mass ratio of PVC paste resin, modifier, heat stabilizer and reinforcement is 49-52:46-48:2:1.
其制备方法的不同之处在于:在S1中,在将液体钙锌稳定剂倒入且同时加入补强体气相二氧化硅,再进行后续制备,得到最终基础料为如权利要求2所述的仿生弹性材料;The difference in the preparation method is that in S1, the liquid calcium zinc stabilizer is poured and the reinforcing body fumed silica is added at the same time, and then subsequent preparation is performed to obtain the final base material as claimed in claim 2 bionic elastic materials;
其中,PVC糊树脂、改性剂、热稳定剂和气相二氧化硅四者的质量比为49-52:46-48:2:1。Among them, the mass ratio of PVC paste resin, modifier, heat stabilizer and fumed silica is 49-52:46-48:2:1.
而该种仿生弹性材料适用于制作生物皮肤仿生PVC弹性体,因为气相二氧化硅的假如可以在保证该仿生弹性材料强度接近的同时断裂伸长率不会过低,所以更适用于拉伸强度更高、质地较软的生物皮肤仿生。This kind of bionic elastic material is suitable for making bionic skin bionic PVC elastomer, because the fumed silica can ensure that the strength of the bionic elastic material is close to that of the bionic elastic material while the elongation at break will not be too low, so it is more suitable for tensile strength. Taller, softer bionic skin bionic.
具体地,制作生物皮肤仿生PVC弹性体的方法如下:Specifically, the method for making bionic skin bionic PVC elastomer is as follows:
T5.将S4制得的仿生弹性材料置于真空环境中在-0.1MPa的条件下抽真空至混合物料无气泡产生;T5. Place the bionic elastic material prepared by S4 in a vacuum environment and evacuate it under the condition of -0.1MPa until no bubbles are generated in the mixed material;
T6.将经T5处理后的混合物料倒入清理干净且喷有脱模剂的热仿生模具中,并加热至混合物料达到164℃,取出自然冷却至常温后脱模,得到生物皮肤仿生PVC弹性体。T6. Pour the mixed material treated with T5 into a thermal bionic mold that has been cleaned and sprayed with a release agent, and heated until the mixed material reaches 164°C. Take it out and cool it naturally to normal temperature before demoulding to obtain bionic skin bionic PVC elasticity. body.
实施例1Example 1
本实施例提供一种生物肌肉仿生PVC弹性体,其原料由PVC糊树脂、改性剂、热稳定剂混合组成,组分质量按100%计;This embodiment provides a biological muscle bionic PVC elastomer, the raw material of which is composed of a mixture of PVC paste resin, modifier, and heat stabilizer, and the component mass is calculated as 100%;
其中, PVC糊树脂占比49%,并选用P440牌号,其聚合度1500,具有良好的透明性;Among them, PVC paste resin accounts for 49%, and P440 grade is selected, with a polymerization degree of 1500 and good transparency;
改性剂占比49%,由39 %邻苯二甲酸二异壬酯(DINP)、6%邻苯二甲酸丁基苄酯(BBP)、2.4%癸二酸二辛酯(DOS)、1.6%环氧大豆油(ESO)复配而成;该复合增塑剂除了改善材料加工性能、降低材料硬度外,还起到抗老化、抗氧化效果;The modifier accounts for 49%, consisting of 39% diisononyl phthalate (DINP), 6% butylbenzyl phthalate (BBP), 2.4% dioctyl sebacate (DOS), 1.6 % epoxidized soybean oil (ESO); in addition to improving material processing performance and reducing material hardness, this composite plasticizer also has anti-aging and anti-oxidation effects;
热稳定剂占比2%,优选为液体钙锌稳定剂(LS),其能提高聚合物材料的稳定性,抗老化和氧化,延长材料寿命。Thermal stabilizer accounts for 2%, preferably liquid calcium zinc stabilizer (LS), which can improve the stability of polymer materials, resist aging and oxidation, and extend the life of materials.
该生物肌肉仿生PVC弹性体的具体制备方法如下:The specific preparation method of the biological muscle bionic PVC elastomer is as follows:
S1.按比例将邻苯二甲酸二异壬酯、邻苯二甲酸丁基苄酯、癸二酸二辛酯、环氧大豆油倒入同一容器中,磁力搅拌5min;再将液体钙锌稳定剂倒入,磁力搅拌5min;S1. Pour diisononyl phthalate, butyl benzyl phthalate, dioctyl sebacate, and epoxidized soybean oil into the same container in proportion, stir magnetically for 5 minutes; then stabilize the liquid calcium and zinc Pour in the solution and stir magnetically for 5 minutes;
S2.将S1制备所得的混合料倒入装有PVC糊树脂的容器中,边倒入边搅拌,全部倒入后搅拌至树脂粉与改性剂完全相融后停止,得到混合基础料;S2. Pour the mixture prepared in S1 into a container containing PVC paste resin, and stir while pouring. After pouring all the mixture, stir until the resin powder and the modifier are completely fused, and then stop to obtain the mixed base material;
S3.将S2得到的混合基础料在常温下电动搅拌1h,其中慢速搅拌30min,搅拌转速300rpm,快速搅拌30min,搅拌转速1200rpm;S3. The mixed base material obtained in S2 was stirred at room temperature for 1 h, wherein the slow stirring was 30 min at a stirring speed of 300 rpm, and the fast stirring was 30 min at a stirring speed of 1200 rpm;
S4.将S3搅拌好的混合基础料常温静置48h以上,其内部组分充分反应达到饱和后得到最终基础料,即仿生弹性材料;S4. Let the mixed base material stirred in S3 stand at room temperature for more than 48 hours. After the internal components have fully reacted and reached saturation, the final base material is obtained, which is the bionic elastic material;
S5.将S4制得的仿生弹性材料和邻苯二甲酸二异壬酯按1:3的质量比配比混合,磁力搅拌5min;S5. The biomimetic elastic material prepared in S4 and diisononyl phthalate were mixed in a mass ratio of 1:3 and magnetically stirred for 5 minutes;
S6.将S5中搅拌好的混合物料置于真空环境中在-0.1MPa的条件下抽真空至混合物料无气泡产生;S6. Place the mixed material stirred in S5 in a vacuum environment and evacuate it under the condition of -0.1MPa until no bubbles are generated in the mixed material;
S7.将仿生模具清理干净并喷脱剂后,加热至115℃后拿出冷却至100℃;S7. After cleaning the bionic mold and spraying the stripping agent, heat it to 115°C and then cool it to 100°C;
S8.将经S6处理后的混合物料倒入经S7处理的仿生模具中,并加热至混合物料达到155℃,取出自然冷却;S8. Pour the mixed material treated by S6 into the bionic mold treated by S7, and heat it until the mixed material reaches 155°C, take it out and let it cool naturally;
S9.将经S8处理的仿生模具中的混合物料冷却硫化7-8h后脱模,得到生物肌肉仿生PVC弹性体。S9. Cool and vulcanize the mixed material in the bionic mold treated with S8 for 7-8 hours and then demould to obtain the biological muscle bionic PVC elastomer.
实施例2Example 2
本实施例提供一种生物脂肪仿生PVC弹性体,其原料由PVC糊树脂、改性剂、热稳定剂混合组成,组分质量按100%计;This embodiment provides a biofat biomimetic PVC elastomer, the raw material of which is composed of a mixture of PVC paste resin, modifier, and heat stabilizer, and the component mass is calculated as 100%;
其中, PVC糊树脂占比50%,并选用P440牌号,其聚合度1500,具有良好的透明性;Among them, PVC paste resin accounts for 50%, and P440 grade is selected, with a polymerization degree of 1500 and good transparency;
改性剂占比48%,由39 %邻苯二甲酸二异壬酯(DINP)、6%邻苯二甲酸丁基苄酯(BBP)、2.4%癸二酸二辛酯(DOS)、1.6%环氧大豆油(ESO)复配而成;该复合增塑剂除了改善材料加工性能、降低材料硬度外,还起到抗老化、抗氧化效果;The modifier accounts for 48%, consisting of 39% diisononyl phthalate (DINP), 6% butylbenzyl phthalate (BBP), 2.4% dioctyl sebacate (DOS), 1.6 % epoxidized soybean oil (ESO); in addition to improving material processing performance and reducing material hardness, this composite plasticizer also has anti-aging and anti-oxidation effects;
热稳定剂占比2%,优选为液体钙锌稳定剂(LS),其能提高聚合物材料的稳定性,抗老化和氧化,延长材料寿命。Thermal stabilizer accounts for 2%, preferably liquid calcium zinc stabilizer (LS), which can improve the stability of polymer materials, resist aging and oxidation, and extend the life of materials.
该生物肌肉仿生PVC弹性体的具体制备方法如下:The specific preparation method of the biological muscle bionic PVC elastomer is as follows:
S1.按比例将邻苯二甲酸二异壬酯、邻苯二甲酸丁基苄酯、癸二酸二辛酯、环氧大豆油倒入同一容器中,磁力搅拌5min;再将液体钙锌稳定剂倒入,磁力搅拌5min;S1. Pour diisononyl phthalate, butyl benzyl phthalate, dioctyl sebacate, and epoxidized soybean oil into the same container in proportion, stir magnetically for 5 minutes; then stabilize the liquid calcium and zinc Pour in the solution and stir magnetically for 5 minutes;
S2.将S1制备所得的混合料倒入装有PVC糊树脂的容器中,边倒入边搅拌,全部倒入后搅拌至树脂粉与改性剂完全相融后停止,得到混合基础料;S2. The mixture prepared in S1 is poured into a container containing PVC paste resin, and stirred while pouring. After all the mixture is poured in, stirring is stopped until the resin powder and the modifier are completely dissolved to obtain a mixed base material;
S3.将S2得到的混合基础料在常温下电动搅拌1h,其中慢速搅拌30min,搅拌转速300rpm,快速搅拌30min,搅拌转速1200rpm;S3. Electrically stir the mixed base material obtained in S2 for 1 hour at room temperature, including slow stirring for 30 minutes and a stirring speed of 300 rpm, and rapid stirring for 30 minutes and a stirring speed of 1200 rpm;
S4.将S3搅拌好的混合基础料常温静置48h以上,其内部组分充分反应达到饱和后得到最终基础料,即仿生弹性材料;S4. Let the mixed base material stirred in S3 stand at room temperature for more than 48 hours. After the internal components have fully reacted and reached saturation, the final base material is obtained, which is the bionic elastic material;
S5.将S4制得的仿生弹性材料和邻苯二甲酸二异壬酯按1:2.5的质量比配比混合,磁力搅拌5min; S5. Mix the bionic elastic material prepared in S4 and diisononyl phthalate in a mass ratio of 1:2.5, and stir magnetically for 5 minutes;
S6.将S5中搅拌好的混合物料置于真空环境中在-0.1MPa的条件下抽真空至混合物料无气泡产生;S6. The mixed material stirred in S5 is placed in a vacuum environment and evacuated at -0.1 MPa until no bubbles are generated in the mixed material;
S7.将仿生模具清理干净并喷脱剂后,加热至115℃后拿出冷却至100℃;S7. After cleaning the bionic mold and spraying the stripping agent, heat it to 115°C and then cool it to 100°C;
S8.将经S6处理后的混合物料倒入经S7处理的仿生模具中,并加热至混合物料达到155℃,取出自然冷却;S8. Pour the mixed material treated by S6 into the bionic mold treated by S7, and heat it until the mixed material reaches 155°C, take it out and let it cool naturally;
S9.将经S8处理的仿生模具中的混合物料冷却硫化7-8h后脱模,得到生物脂肪仿生PVC弹性体。S9. Cool and vulcanize the mixed material in the bionic mold treated with S8 for 7-8 hours and then demould to obtain the biofat bionic PVC elastomer.
实施例3Example 3
本实施例提供一种生物皮肤仿生PVC弹性体,其原料由PVC糊树脂、改性剂、热稳定剂、补强体混合组成,组分质量按100%计;This embodiment provides a biological skin bionic PVC elastomer, the raw materials of which are composed of a mixture of PVC paste resin, a modifier, a heat stabilizer, and a reinforcing body, and the mass of the components is 100%;
其中, PVC糊树脂占比51%,并选用P440牌号,其聚合度1500,具有良好的透明性;Among them, PVC paste resin accounts for 51%, and the P440 grade is selected, with a degree of polymerization of 1500 and good transparency;
改性剂占比46%,由36 %邻苯二甲酸二异壬酯(DINP)、5%邻苯二甲酸丁基苄酯(BBP)、2.6%癸二酸二辛酯(DOS)、2.4%环氧大豆油(ESO)复配而成;该复合增塑剂除了改善材料加工性能、降低材料硬度外,还起到抗老化、抗氧化效果;The modifier accounts for 46%, consisting of 36% diisononyl phthalate (DINP), 5% butylbenzyl phthalate (BBP), 2.6% dioctyl sebacate (DOS), 2.4 % epoxidized soybean oil (ESO); in addition to improving material processing performance and reducing material hardness, this composite plasticizer also has anti-aging and anti-oxidation effects;
热稳定剂占比2%,优选为液体钙锌稳定剂(LS),其能提高聚合物材料的稳定性,抗老化和氧化,延长材料寿命;Heat stabilizer accounts for 2%, preferably liquid calcium zinc stabilizer (LS), which can improve the stability of polymer materials, resist aging and oxidation, and extend the life of the material;
补强体占比1%,其中补强体为气相二氧化硅(SiO2),其可提高高分子聚合物韧性和拉伸强度。The reinforcing body accounts for 1%, of which the reinforcing body is fumed silica (SiO2), which can improve the toughness and tensile strength of the polymer.
该生物皮肤仿生PVC弹性体的具体制备方法如下:The specific preparation method of the biological skin bionic PVC elastomer is as follows:
S1.按比例将邻苯二甲酸二异壬酯、邻苯二甲酸丁基苄酯、癸二酸二辛酯、环氧大豆油倒入同一容器中,磁力搅拌5min;再将液体钙锌稳定剂倒入且同时加入补强体气相二氧化硅,磁力搅拌5min;S1. Pour diisononyl phthalate, butyl benzyl phthalate, dioctyl sebacate and epoxidized soybean oil into the same container in proportion and stir magnetically for 5 minutes; then pour in the liquid calcium zinc stabilizer and add the reinforcing body fumed silica at the same time and stir magnetically for 5 minutes;
S2.将S1制备所得的混合料倒入装有PVC糊树脂的容器中,边倒入边搅拌,全部倒入后搅拌至树脂粉与改性剂完全相融后停止,得到混合基础料;S2. Pour the mixture prepared in S1 into a container containing PVC paste resin, and stir while pouring. After pouring all the mixture, stir until the resin powder and the modifier are completely fused, and then stop to obtain the mixed base material;
S3.将S2得到的混合基础料在常温下电动搅拌1h,其中慢速搅拌30min,搅拌转速300rpm,快速搅拌30min,搅拌转速1200rpm;S3. The mixed base material obtained in S2 was stirred electrically at room temperature for 1 h, wherein slow stirring was performed for 30 min at a stirring speed of 300 rpm, rapid stirring was performed for 30 min at a stirring speed of 1200 rpm;
S4.将S3搅拌好的混合基础料常温静置48h以上,其内部组分充分反应达到饱和后得到最终基础料,即仿生弹性材料;S4. The mixed base material S3 is allowed to stand at room temperature for more than 48 hours, and the internal components are fully reacted to reach saturation to obtain the final base material, ie, the bionic elastic material;
T5.将S4制得的仿生弹性材料置于真空环境中在-0.1MPa的条件下抽真空至混合物料无气泡产生;T5. Place the bionic elastic material prepared by S4 in a vacuum environment and evacuate it under the condition of -0.1MPa until no bubbles are generated in the mixed material;
T6.将经T5处理后的混合物料倒入清理干净且喷有脱模剂的热仿生模具中,并加热至混合物料达到164℃,取出自然冷却至常温后脱模,得到生物皮肤仿生PVC弹性体。T6. Pour the mixed material treated with T5 into a thermal bionic mold that has been cleaned and sprayed with a release agent, and heated until the mixed material reaches 164°C. Take it out and cool it naturally to normal temperature before demoulding to obtain bionic skin bionic PVC elasticity. body.
测试:test:
将实例1-3制得的弹性体分别用标准裁刀和角膜环分别裁制得到:The elastomers obtained in Examples 1-3 were cut using a standard cutter and a corneal ring to obtain the following:
长100mm、宽16mm、厚度2mm的标准哑铃状拉伸试样;Standard dumbbell-shaped tensile specimen with a length of 100mm, a width of 16mm, and a thickness of 2mm;
直径29mm、厚度10mm的圆柱块压缩试样;Compression specimen of cylindrical block with diameter 29mm and thickness 10mm;
再分别进行准静态拉伸、压缩实验,即进行相关力学性能测试,具体地:Then conduct quasi-static tension and compression experiments respectively, that is, conduct relevant mechanical property tests, specifically:
准静态拉伸测试:将根据实例1-3的弹性体切制好的哑铃拉伸试样分别取出放置在平整的桌面上,用刻度尺沿试样中心两侧20mm处做好刻线标记,如图1所示,两刻线长度40mm即为有效拉伸长度;具体操作时,将试样夹持在试验机上下夹头端,调节夹头位置,使夹头刚好夹持在试样刻线位置并使得试样处于自然状态,设置应变率0.1/s,传感器量程5000N;Quasi-static tensile test: Take out the dumbbell tensile specimens cut from the elastomers in Examples 1-3 and place them on a flat table. Use a scale to mark the 20mm points on both sides of the center of the specimen. As shown in Figure 1, the length of the two engraved lines of 40mm is the effective tensile length; during specific operation, clamp the sample on the upper and lower chuck ends of the testing machine, and adjust the position of the chuck so that the chuck is just clamped on the engraved mark of the sample. Line position and make the sample in the natural state, set the strain rate to 0.1/s, and the sensor range to 5000N;
准静态压缩测试:将根据实例1-3的弹性体切制好的压缩试样放置在试验机底部方块与压块之间,挪动试样使其处于压块中心对应位置,压缩压缩速率15mm/min,压缩量7mm。Quasi-static compression test: Place the compression specimen cut from the elastomer according to Examples 1-3 between the bottom block and the pressing block of the testing machine, move the specimen so that it is at the corresponding position of the center of the pressing block, and compress at a compression rate of 15 mm/min and a compression amount of 7 mm.
具体地,图1为实施例1、实施例2的拉伸特性应力-应变图,由图可看出,本申请的生物肌肉仿生PVC弹性体、生物脂肪仿生PVC弹性体与生物组织相比虽然存在一定差距,但仍具有与生物组织粘弹性、超弹性的特性,硬度、质感也与生物组织相似,可在一定程度上描述生物组织拉伸特性。Specifically, Figure 1 is a stress-strain diagram of the tensile characteristics of Example 1 and Example 2. It can be seen from the figure that although the biological muscle bionic PVC elastomer and the biological fat bionic PVC elastomer of the present application are compared with biological tissues, There is a certain gap, but it still has the viscoelastic and superelastic properties of biological tissue. The hardness and texture are also similar to biological tissue. It can describe the tensile properties of biological tissue to a certain extent.
附图2、图3为实施例1、实施例2与人体生物组织应力-应变曲线对比图,由图可知,本申请的实例1生物肌肉仿生PVC弹性体、实例2生物脂肪仿生PVC弹性体的压缩特性与生物肌肉、脂肪组织较为吻合,能具备代替生物软组织进行有关压缩试验的测试。Figures 2 and 3 are stress-strain curve comparison diagrams of Example 1, Example 2 and human biological tissue. It can be seen from the figures that the compression characteristics of the biological muscle bionic PVC elastomer of Example 1 and the biological fat bionic PVC elastomer of Example 2 of the present application are more consistent with biological muscle and fat tissue, and can replace biological soft tissue to carry out relevant compression tests.
图4为实施例3的拉伸特性力-位移曲线图,从图中可看出,实施例3生物皮肤仿生PVC弹性体拉伸强度能达到生物皮肤组织拉伸强度15-30MPa的程度。Figure 4 is a tensile characteristic force-displacement curve diagram of Example 3. It can be seen from the figure that the tensile strength of the biological skin bionic PVC elastomer of Example 3 can reach the tensile strength of biological skin tissue of 15-30 MPa.
综上,本申请提供的仿生弹性材料其性能与生物软组织力学特性相仿,并通过模具可以指出相应的仿生弹性体,适用于钝性冲击工况下的靶标软组织材料,其力学特性和本构特性均在一定程度上与生物软组织相仿;制备出的PVC 仿生弹性体有着良好的生物仿生性,相对于传统假人软组织材料,仿生性更高,质地更软,对外界复杂工况做出的响应更为准确,此外还有着耐撞性好,易于生产,可长时间存放等优势。In summary, the bionic elastic material provided by the present application has performance similar to the mechanical properties of biological soft tissue, and the corresponding bionic elastomer can be pointed out through the mold, which is suitable for target soft tissue materials under blunt impact conditions, and its mechanical properties and constitutive properties are similar to those of biological soft tissue to a certain extent; the prepared PVC bionic elastomer has good biomimetic properties. Compared with traditional dummy soft tissue materials, it has higher biomimetic properties, softer texture, and more accurate response to complex external conditions. In addition, it has the advantages of good collision resistance, easy production, and long-term storage.
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明创造的保护范围之中。Obviously, the above-mentioned embodiments are only examples for clear explanation and are not intended to limit the implementation. For those of ordinary skill in the art, other different forms of changes or modifications can be made based on the above description. An exhaustive list of all implementations is not necessary or possible. The obvious changes or modifications derived therefrom are still within the protection scope of the present invention.
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