CN117778200A - Breeding and application of high-yield amylase strain - Google Patents
Breeding and application of high-yield amylase strain Download PDFInfo
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Description
技术领域Technical field
本发明涉及一株高产生淀粉酶菌株的选育及应用,属于微生物领域。The invention relates to the breeding and application of a high-yield amylase strain, and belongs to the field of microorganisms.
背景技术Background technique
生淀粉酶是淀粉酶的一类,包括α-淀粉酶、β-淀粉酶、葡萄糖淀粉酶、脱支酶等。生淀粉酶是指直接酶解未经糊化淀粉颗粒的酶。生淀粉酶能够直接分解生淀粉为葡萄糖,可以将传统工艺中的淀粉糊化、液化、糖化合并为一步直接进行糖化。Raw amylase is a type of amylase, including α-amylase, β-amylase, glucoamylase, debranching enzyme, etc. Raw amylase refers to an enzyme that directly enzymatically hydrolyzes ungelatinized starch granules. Raw amylase can directly decompose raw starch into glucose, and can combine starch gelatinization, liquefaction, and saccharification in traditional processes into one step for direct saccharification.
生淀粉酶首先要吸附在淀粉颗粒表面,水解淀粉颗粒后表面出现孔洞结构,然后通过孔道通道进入淀粉颗粒内部,从淀粉颗粒内部水解淀粉,利用糖化酶的外切活力能够使淀粉的表面形成无数个小孔并且将小孔钻得尖和深,而α-淀粉酶的内切活力则能够扩大小孔,两种酶联合催化颗粒淀粉从孔中连续释放葡萄糖。淀粉酶能够将酒曲中的淀粉分解为可发酵的糖分子,如葡萄糖和麦芽糖。这些糖分子是酵母菌发酵所需的营养物质,促进其生长和繁殖。Raw amylase must first be adsorbed on the surface of starch granules. After hydrolyzing starch granules, a pore structure appears on the surface. Then it enters the starch granules through the pore channel and hydrolyzes the starch from the inside of the starch granules. The exo-activity of saccharifying enzyme can form countless small holes on the surface of starch and make the holes sharp and deep, while the endo-activity of α-amylase can expand the holes. The two enzymes jointly catalyze the continuous release of glucose from the granular starch. Amylase can decompose the starch in the koji into fermentable sugar molecules, such as glucose and maltose. These sugar molecules are nutrients required for yeast fermentation and promote its growth and reproduction.
生淀粉酶活力是酒曲质量的重要指标之一。酒药又称小曲,白药,原料包括生籼米粉、辣蓼草、母曲粉等,是手工黄酒的关键糖化发酵剂,酒药中含有根霉、毛霉、酵母等多种酿酒微生物。故从酒药中筛选高产生淀粉酶菌株是一种好的选择。目前研究报道,黑曲霉和解淀粉芽孢杆菌具有高产生淀粉酶活的特性,但不适合在酒药生产中应用。而印度毛霉(Mucor indicus),它是一种双晶态、安全性高的非致病性真菌。广泛存在于淀粉类发酵食品中,并有重要的工业应用。在酒药中丰度和数量较低,具有分解生淀粉、产生乙醇和某些特征性风味物质的生成能力,如:2-苯乙醇、异戊醇、油酸乙酯、柠檬烯等。Raw amylase activity is one of the important indicators of the quality of distiller's yeast. Liquor medicine is also called Xiaoqu and Baiyao. Its raw materials include raw indica rice flour, Polygonum spp., mother yeast powder, etc. It is the key saccharification fermentation agent for handmade rice wine. The wine medicine contains various brewing microorganisms such as Rhizopus, Mucor, and yeast. Therefore, it is a good choice to screen strains with high amylase production from wine and medicine. Current research reports that Aspergillus niger and Bacillus amyloliquefaciens have the characteristics of high amylase production activity, but are not suitable for use in the production of wine and medicine. Mucor indicus is a bicrystalline, non-pathogenic fungus with high safety. It is widely found in starchy fermented foods and has important industrial applications. It has low abundance and quantity in wine medicine, and has the ability to decompose raw starch, produce ethanol and certain characteristic flavor substances, such as: 2-phenylethyl alcohol, isoamyl alcohol, ethyl oleate, limonene, etc.
现有技术中,使用使用印度毛霉Mucor indicus丰度在98%以上的小曲进行房县黄酒生产,提高了酒体稳定性和出酒率。在酒药扩培研究中,通过强化接种扣囊复膜酵母提高扩培酒药的糊化淀粉酶活力为616.01±83.55U/g。但是因为其生淀粉酶活不高,会使得酒药中不能利用淀粉的微生物,例如酿酒酵母、非酿酒酵母、乳酸菌等生长繁育不良。导致生产的酒药不能直接应用于黄酒酿造。因此,急需选育高产生淀粉酶菌株,以解决酒药生淀粉酶活力不高的问题。In the existing technology, Xiaoqu with an abundance of Mucor indicus above 98% is used to produce Fangxian rice wine, which improves the stability of the wine body and the wine yield. In the research on the expansion of wine and medicine, the gelatinized amylase activity of the expanded wine and medicine was increased to 616.01±83.55U/g through intensified inoculation of capsule-coating yeast. However, because its amylase activity is not high, microorganisms that cannot utilize starch in wine and medicine, such as Saccharomyces cerevisiae, non-Saccharomyces cerevisiae, lactic acid bacteria, etc., will not grow properly. The resulting wine medicine cannot be directly used in rice wine brewing. Therefore, there is an urgent need to breed strains with high amylase production to solve the problem of low activity of amylase produced by wine and medicine.
发明内容Contents of the invention
为了进一步优化扩培酒药品质,加强对制曲过程的调控,解决其生淀粉酶活力不足的问题。In order to further optimize and expand the quality of yeast, strengthen the regulation of the koji making process, and solve the problem of insufficient raw amylase activity.
本发明提供了一株印度毛霉,已保藏于中国典型培养物保藏中心,保藏编号为CCTCC NO:M 20231800,保藏日期为2023年9月26日,保藏地址为湖北,武汉,武汉大学。The invention provides a strain of Mucor indica, which has been deposited in the China Typical Culture Collection Center. The deposit number is CCTCC NO: M 20231800, the deposit date is September 26, 2023, and the deposit address is Wuhan University, Hubei, Wuhan.
本发明还提供了含有所述印度毛霉的微生物制剂。The invention also provides a microbial preparation containing the Mucor indica.
在一种实施方式中,所述微生物制剂是印度毛霉经生产扩繁后制得的活菌制剂。In one embodiment, the microbial preparation is a viable bacterial preparation prepared by production and propagation of Mucor indica.
在一种实施方式中,所述微生物制剂为液体制剂,包括但不限于孢子悬液。In one embodiment, the microbial preparation is a liquid preparation, including but not limited to a spore suspension.
在一种实施方式中,所述微生物为固体制剂,包括但不限于利用多孔的物质作为吸附剂(如草炭、石),吸附菌体的发酵液制成的活菌制剂。In one embodiment, the microorganism is a solid preparation, including but not limited to a live bacterial preparation made by using a porous substance as an adsorbent (such as peat, stone) to adsorb the fermentation liquid of the bacteria.
在一种实施方式中,所述微生物制剂中印度毛霉的含量≥1×107个孢子/g或≥1×107个孢子/mL。In one embodiment, the content of Mucor indica in the microbial preparation is ≥1×10 7 spores/g or ≥1×10 7 spores/mL.
本发明提供了一种强化生淀粉酶活扩培酒药的制作方法,是将产生淀粉酶活高的印度毛霉SYH-1#培养后作为强化菌剂,发酵扩培酒药。The invention provides a method for making a wine medicine for strengthening raw amylase activity and cultivating the wine medicine. The method involves culturing Mucor indica SYH-1#, which produces high amylase activity, as a strengthening inoculant, and fermenting the wine medicine for expansion.
在一种实施方式中,所述培养是在如下条件下培养;In one embodiment, the culture is cultured under the following conditions;
(1)前12h在密闭环境下保温发酵,使温度达30~35℃,湿度达90-95%;(1) Insulate and ferment in a closed environment for the first 12 hours, so that the temperature reaches 30-35°C and the humidity reaches 90-95%;
(2)第13-20h,当曲心温度升高至35℃,开启通风,使曲心温度保持在35~37℃;适当翻曲;(2) On the 13th to 20th hour, when the bending center temperature rises to 35°C, turn on ventilation to keep the bending center temperature at 35~37°C; turn the bending appropriately;
(3)第21-25h,间歇性通风,保持温度在30±5℃;(3) From 21 to 25 hours, ventilate intermittently and keep the temperature at 30±5℃;
(4)第26-48h,降温保温,使温度为25±5℃;(4) From 26th to 48th hour, cool down and keep warm until the temperature is 25±5℃;
在一种实施方式中,所述步骤(4)发酵结束后还进行烘干,所述烘干是在38±1℃烘干至水分在8~10%之间,获得成品强化酒药。In one embodiment, drying is performed after the fermentation in step (4) is completed. The drying is performed at 38±1°C until the moisture content is between 8 and 10%, to obtain the finished product fortified wine medicine.
在一种实施方式中,所述强化扩培酒药具体包括如下步骤:In one embodiment, the strengthening and expanding wine medicine specifically includes the following steps:
S1:使用生籼米粉、麸皮为原料,并将辣蓼草、母曲粉研磨成粉并过筛备用;S1: using raw indica rice flour and bran as raw materials, grinding Polygonum hydropiper and mother koji powder into powder and sieving for later use;
S2:将生籼米粉、麸皮、母曲粉、辣蓼草按比例进行混合,制得培养基质,将印度毛霉强化菌剂加入培养基质中,混合均匀后过筛放入固态发酵箱培养,发酵结束后进行降温排湿、通风干燥,即得强化生淀粉酶扩培酒药。S2: Mix raw indica rice flour, bran, mother's yeast powder, and Polygonum spp. in proportion to prepare a culture medium. Add Mucor indica enhanced inoculant to the culture medium, mix evenly, sieve it, and place it in a solid-state fermentation box for cultivation. , after the fermentation is completed, the temperature is cooled, dehumidified, ventilated and dried, and the wine medicine for enhanced raw amylase expansion is obtained.
在一种实施方式中,各原料的重量份数如下:In one embodiment, the weight parts of each raw material are as follows:
籼米粉1000份、麸皮300份、母曲粉10份、辣蓼草7.5份、印度毛霉菌剂(孢子浓度1×107CFU/mL)100份、清水500份。其中母曲粉和辣蓼草粉末以50目筛为宜。1000 parts of indica rice flour, 300 parts of bran, 10 parts of mother yeast powder, 7.5 parts of Polygonum spp., 100 parts of Indian Mucor agent (spore concentration 1×10 7 CFU/mL), and 500 parts of water. Among them, the mother's yeast powder and Polygonum spp. powder are preferably sieved with a 50-mesh sieve.
在一种实施方式中,所述强化酒药制作原料麸皮可以是生料,或经过高压蒸汽灭菌处理。In one embodiment, the bran, the raw material for making fortified wine and medicine, may be raw material, or may be processed by high-pressure steam sterilization.
在一种实施方式中,母曲粉包括但不限于获取自中国境内的酿酒小曲,例如浙江绍兴酒药、孝感凤窝酒曲、湖南新化小曲、贵州小曲、厦门白曲、宁波白药、四川小曲和苏州甜酒药等。In one embodiment, the mother koji powder includes but is not limited to brewing koji obtained from China, such as Zhejiang Shaoxing Jiuyao, Xiaogan Fengwo koji, Hunan Xinhua koji, Guizhou koji, Xiamen Baiqu, Ningbo Baiyao, Sichuan koji and Suzhou sweet wine medicine, etc.
在一种实施方式中,母曲粉获取自绍兴黄酒厂,母取粉中细菌总量约为1.5×108CFU/g,含有包括但不限于戊糖片球菌、食窦魏斯氏菌、融合魏斯氏菌等微生物;真菌总量约为4.5×107CFU/g,含有包括但不限于扣囊复膜酵母、酿酒酵母、小孢根霉、印度毛霉等微生物。In one embodiment, the mother koji powder is obtained from Shaoxing Rice Wine Factory. The total amount of bacteria in the mother koji powder is about 1.5×10 8 CFU/g, including but not limited to Pediococcus pentosaceus, Weissella sinusus, Incorporates Weissella and other microorganisms; the total amount of fungi is approximately 4.5×10 7 CFU/g, including but not limited to Saccharomyces cerevisiae, Saccharomyces cerevisiae, Rhizopus microsporum, Mucor indica and other microorganisms.
本发明还提供印度毛霉CCTCC NO:M 20231800或其代谢物在发酵领域提高生淀粉酶、糊化淀粉酶活力方面的应用The present invention also provides the application of Mucor indica CCTCC NO: M 20231800 or its metabolites in improving the activity of raw amylase and gelatinized amylase in the field of fermentation.
在一种实施方式中,所述发酵领域包括但不限于酒药、生麦曲、熟麦曲、麸曲、腐乳曲、大曲等。In one embodiment, the fermentation field includes but is not limited to yeast, raw wheat koji, cooked wheat koji, bran koji, fermented bean curd koji, and Daqu.
在一种实施方式中,所述的印度毛霉强化扩培酒药在发酵食品应用包括但不限于:黄酒、生料黄酒、料酒、甜酒酿或米酒、食醋、酱油、白酒等。In one embodiment, the Indian mold fortified and expanded wine medicine is used in fermented foods including but not limited to: rice wine, raw rice wine, cooking wine, sweet fermented glutinous rice or rice wine, vinegar, soy sauce, white wine, etc.
有益效果:Beneficial effects:
(1)本发明提供了一种从酒药中筛选的高产生淀粉酶的印度毛霉SYH-1#,可应用于麦曲、麸曲、酱油曲、腐乳等的生产及发酵食品(黄酒、米酒、酱油、醋等)中,提高原料利用率和品质,节能节源。(1) The present invention provides a highly amylase-producing Mucor indica SYH-1# selected from wine and medicine, which can be used in the production of wheat koji, bran koji, soy sauce koji, fermented bean curd, etc. and fermented foods (yellow rice wine, rice wine, soy sauce, vinegar, etc.), improve the utilization rate and quality of raw materials, and save energy.
(2)本发明筛选获得的印度毛霉SYH-1#具有高产生淀粉酶的特性,可应用于强化扩培酒药。将印度毛霉SYH-1#应用于强化扩培酒药中,可使酒药的生淀粉酶活为160.18±7.42U/g,糊化淀粉酶活达到706.94±19.33U/g,所生产的强化酒药可以应用于黄酒、米酒、醋等发酵食品的酿造中,同时也为生料黄酒的酿造提供了可能性,可以替代熟麦曲直接应用于黄酒酿造。(2) Mucor indica SYH-1# obtained through the screening of the present invention has the characteristics of high amylase production and can be used to strengthen the expansion of wine medicine. When Mucor indica SYH-1# is used in intensively expanded wine medicine, the raw amylase activity of the wine medicine can reach 160.18±7.42U/g, and the gelatinized amylase activity can reach 706.94±19.33U/g. The produced Fortified wine medicine can be used in the brewing of fermented foods such as rice wine, rice wine, and vinegar. It also provides the possibility for the brewing of raw rice wine. It can be used directly in the brewing of rice wine instead of cooked wheat koji.
(3)本发明提供了应用所述印度毛霉SYH-1#制备强化扩培酒药的方法,该方法制备的强化酒药可显著提高黄酒的出酒率(1.92±0.02),比使用印度毛霉酒药酿造的房县黄酒中的出酒率(1.87±0.05)更高。对比未强化酒药酿造的黄酒,使用印度毛霉SYH-1#强化酒药可以显著提高黄酒的挥发性香气物质。(3) The present invention provides a method for preparing a fortified and expanded wine yeast using the Indian Mucor SYH-1#, wherein the fortified wine yeast prepared by the method can significantly increase the wine yield of yellow rice wine (1.92±0.02), which is higher than the wine yield of Fangxian yellow rice wine brewed using the Indian Mucor wine yeast (1.87±0.05). Compared with yellow rice wine brewed with unfortified wine yeast, the use of Indian Mucor SYH-1# to fortify the wine yeast can significantly increase the volatile aroma substances of yellow rice wine.
生物材料保藏Preservation of biological materials
印度毛霉(Mucor indicus)SYH-1#,分类命名为印度毛霉(Mucor indicus)SYH-1#,已保藏于中国典型培养物保藏中心,保藏编号为CCTCC NO:M 20231800,保藏日期为2023年9月26日,保藏地址为湖北,武汉,武汉大学。Mucor indicus SYH-1#, classified as Mucor indicus SYH-1#, has been deposited in the China Type Culture Collection Center, with the preservation number CCTCC NO: M 20231800, and the preservation date is 2023 On September 26, 2018, the deposit address is Wuhan University, Hubei, Wuhan.
附图说明Description of the drawings
图1:固态发酵的生淀粉酶活力与液化力。Figure 1: Raw amylase activity and liquefaction power of solid-state fermentation.
图2:印度毛霉SYH-1#菌落与镜检图;其中,从左向右依次为菌落形态、显微镜160倍镜检图、显微镜400倍镜检图。Figure 2: Colony and microscopic examination of Mucor indica SYH-1#; from left to right are the colony morphology, microscopic examination at 160 times, and microscopic examination at 400 times.
图3:印度毛霉SYH-1#分子鉴定进化树。Figure 3: Molecular identification phylogenetic tree of Mucor indica SYH-1#.
图4:黄酒的挥发性风味物质。Figure 4: Volatile flavor compounds of rice wine.
具体实施方式Detailed ways
(一)技术术语:(1) Technical terms:
酒药:本发明所述“酒药”是指酿酒用糖化发酵剂,具有糖化和发酵的作用,也可称为小曲、白药、酒饼。在本发明的一些实施方式中,酒药主要含有戊糖片球菌、扣囊复膜酵母、小孢根霉、印度毛霉、酿酒酵母等微生物。在本发明的一些实施方式中,强化印度毛霉SYH-1#酒药即为增加了印度毛霉SYH-1#菌体数量的酒药,可用于黄酒、甜酒酿、米酒等发酵酒精饮品,或食醋、酱油等发酵调味品的发酵过程。Wine yeast: The "wine yeast" mentioned in the present invention refers to a saccharifying and fermenting agent for wine making, which has the functions of saccharification and fermentation, and can also be called Xiaoqu, Baiyao, and wine cake. In some embodiments of the present invention, the wine yeast mainly contains microorganisms such as Pediococcus pentosaceus, Saccharomyces cerevisiae, Rhizopus microsporus, Mucor indica, and Saccharomyces cerevisiae. In some embodiments of the present invention, the enhanced Mucor indica SYH-1# wine yeast is a wine yeast with an increased number of Mucor indica SYH-1# bacteria, which can be used in the fermentation process of fermented alcoholic beverages such as yellow wine, sweet fermented glutinous rice, and rice wine, or fermented condiments such as vinegar and soy sauce.
强化菌剂:本发明所述“强化菌剂”是指在原体系(液体、半固体或固体环境)使用的含有有益功能微生物菌株的微生物制剂,将强化菌剂按照一定比例加入体系中,从而发挥特定的作用。Strengthening bacterial agent: The "strengthening bacterial agent" mentioned in the present invention refers to a microbial preparation containing beneficial functional microbial strains used in the original system (liquid, semi-solid or solid environment). The strengthening bacterial agent is added to the system in a certain proportion to play a specific role.
本发明中,以开放式描述的技术特征中,包括所列举特征组成的封闭式技术方案,也包括包含所列举特征的开放式技术方案。In the present invention, the technical features described in an open manner include closed technical solutions composed of the listed features, and also include open technical solutions containing the listed features.
本发明中,涉及到数值区间(也即数值范围),如无特别说明,该数值区间内可选的数值的分布视为连续,且包括该数值区间的两个数值端点(即最小值及最大值),以及这两个数值端点之间的每一个数值。如无特别说明,当数值区间仅仅指向该数值区间内的整数时,包括该数值范围的两个端点整数,以及两个端点之间的每一个整数,相当于直接列举了每一个整数。In the present invention, when it comes to a numerical interval (that is, a numerical range), unless otherwise specified, the distribution of the optional numerical values within the numerical interval is regarded as continuous and includes the two numerical endpoints of the numerical interval (i.e., the minimum value and the maximum value). value), and every value between the two numeric endpoints. Unless otherwise specified, when a numerical range only points to integers within the numerical range, including the two endpoint integers of the numerical range and every integer between the two endpoints is equivalent to directly enumerating every integer.
本发明中的温度参数,如无特别限定,既允许为恒温处理,也允许在一定温度区间内存在变动。应当理解的是,所述的恒温处理允许温度在仪器控制的精度范围内进行波动。允许在如±5℃、±4℃、±3℃、±2℃、±1℃的范围内波动。The temperature parameter in the present invention, unless otherwise specified, is allowed to be treated at a constant temperature, and is also allowed to vary within a certain temperature range. It should be understood that the thermostatic treatment described allows the temperature to fluctuate within the accuracy of the instrument control. It is allowed to fluctuate within the range of ±5℃, ±4℃, ±3℃, ±2℃ and ±1℃.
本发明中,涉及数据范围的单位,如果仅在右端点后带有单位,则表示左端点和右端点的单位是相同的。比如,20~200rpm表示左端点“20”和右端点“200”的单位都是rpm。“数据范围”中的“数据”可以为任意的定量值,比如数字、百分比、比例等。“数据范围”允许广义地包括百分比区间,比例区间,比值区间等定量区间。In the present invention, when it comes to the unit of the data range, if there is only a unit after the right endpoint, it means that the units of the left endpoint and the right endpoint are the same. For example, 20~200rpm means that the units of the left endpoint "20" and the right endpoint "200" are both rpm. The "data" in "data range" can be any quantitative value, such as numbers, percentages, ratios, etc. "Data range" allows a broad scope to include quantitative intervals such as percentage intervals, proportion intervals, and ratio intervals.
本发明中,采用筛网目数定义粒径时,如采用50目,表示可以通过50目筛。In the present invention, when the particle size is defined by the mesh number of the sieve, if 50 mesh is used, it means that the particle size can pass through the 50 mesh sieve.
本发明中,术语“室温”一般指4℃~35℃,较佳地指20℃±5℃;在本发明的一些实施方式中,室温是指20℃~25℃。In the present invention, the term "room temperature" generally refers to 4°C to 35°C, preferably 20°C ± 5°C; in some embodiments of the invention, room temperature refers to 20°C to 25°C.
(二)培养基:(2) Culture medium:
富集培养基(g/L):葡萄糖20.0,蛋白胨20.0,可溶性淀粉5.0,NaCl 10.0,pH 7.0,121℃灭菌20min。Enrichment medium (g/L): glucose 20.0, peptone 20.0, soluble starch 5.0, NaCl 10.0, pH 7.0, sterilized at 121°C for 20 min.
筛选培养基(g/L):生籼米粉20.0,NaNO3 3.0,K2HPO4 1.0,MgSO4·7H2O 0.5,KCl0.5,FeSO4·7H2O 0.01,琼脂15.0,pH 5.5;其中籼米粉需经过160℃干热灭菌2h,在灭菌后的其他组分冷却至45℃时采用无菌操作加入灭菌的培养基中,快速振荡混匀倒平板,冷却凝固后备用。Screening medium (g/L): raw indica rice flour 20.0, NaNO 3 3.0, K 2 HPO 4 1.0, MgSO 4 ·7H 2 O 0.5, KCl0.5, FeSO 4 ·7H 2 O 0.01, agar 15.0, pH 5.5; Among them, the indica rice flour needs to be sterilized by dry heat at 160°C for 2 hours. When the other sterilized components are cooled to 45°C, they are added to the sterilized culture medium through aseptic operation, shaken quickly, mixed and poured into a plate, cooled and solidified before use.
马铃薯葡萄糖琼脂培养基(PDA):马铃薯(去皮)200g/L制成浸出液、葡萄糖20g/L,15g/L琼脂(固体)。Potato dextrose agar medium (PDA): 200 g/L potato (peeled) was made into an extract, 20 g/L glucose, and 15 g/L agar (solid).
液体发酵培养基(g/L):液体发酵培养基为不添加琼脂的筛选培养基。发酵条件为30℃、200r/min。121℃灭菌20min。Liquid fermentation medium (g/L): Liquid fermentation medium is a screening medium without adding agar. Fermentation conditions are 30°C and 200r/min. Sterilize at 121°C for 20 minutes.
模拟固态培养基:籼米30g,麦麸9g,辣蓼草0.22g,160℃干热灭菌2h。Simulated solid medium: 30g indica rice, 9g wheat bran, 0.22g Polygonum spp., sterilized by dry heat at 160°C for 2 hours.
(三)检测方法:(3) Detection method:
生淀粉酶活测定:Determination of raw amylase activity:
准确吸取25mL 2%籼米粉悬浮液(超声溶解)置于50mL比色管中;加5mL乙酸-乙酸钠缓冲溶液pH=4.6摇匀,于40℃恒温水浴摇床中预热5min;然后加入2mL发酵上清液,立即摇匀计时;于40℃、160r/min反应1h,每20min搅拌一次。结束后加入0.2mL 20%(质量体积比)NaOH终止反应。取1mL反应液,立即加入1mL DNS溶液摇匀。沸水浴中煮沸5min,立即在冰水中冷却。同样条件下,空白组为先添加0.2mL 20%(质量体积比)NaOH,后加入2mL发酵上清液。上述反应体系加蒸馏水补足体积至10mL,混匀后用1cm比色皿在540nm波长下测吸光度,以葡萄糖标准曲线计算还原糖生成量。Accurately draw 25 mL of 2% indica rice flour suspension (ultrasonic dissolution) into a 50 mL colorimetric tube; add 5 mL of acetic acid-sodium acetate buffer solution pH = 4.6 and shake well, preheat in a 40°C constant temperature water bath shaker for 5 min; then add 2 mL Fermentation supernatant, shake immediately and time; react at 40°C, 160r/min for 1 hour, stirring every 20 minutes. After completion, 0.2 mL of 20% (mass to volume ratio) NaOH was added to terminate the reaction. Take 1mL of the reaction solution, immediately add 1mL of DNS solution and shake well. Boil in a boiling water bath for 5 minutes and cool immediately in ice water. Under the same conditions, in the blank group, 0.2 mL of 20% (mass to volume ratio) NaOH was first added, and then 2 mL of fermentation supernatant was added. Add distilled water to the above reaction system to make up the volume to 10 mL. After mixing, use a 1cm cuvette to measure the absorbance at a wavelength of 540nm, and use the glucose standard curve to calculate the amount of reducing sugar produced.
精确称取1.00g固体发酵曲(计算时换算成绝干曲),置于50mL经过高压蒸汽灭菌的离心管中,加入18mL去离子水和2mL乙酸-乙酸钠缓冲溶液,于40℃恒温水浴锅中浸提1h,将浸提液经10000r·min-1,4℃下离心10min,取上清液即为粗酶液,分别测定待测产酶菌株的生淀粉酶活力。Accurately weigh 1.00g of solid fermentation koji (converted to absolute dry koji for calculation), place it in a 50mL centrifuge tube sterilized by high-pressure steam, add 18mL of deionized water and 2mL of acetic acid-sodium acetate buffer solution, extract in a 40℃ constant temperature water bath for 1h, centrifuge the extract at 10000r·min -1 , 4℃ for 10min, take the supernatant as the crude enzyme solution, and determine the raw amylase activity of the enzyme-producing strain to be tested.
酶活力(U)定义为:1mL发酵液或1g绝干曲在pH 4.0和40℃的条件下,水解生(籼米、木薯、玉米等)淀粉或糊化淀粉1h释放出1mg还原糖(等量于葡萄糖)所需要的酶量为1个酶活力单位(U)。粗酶液的酶活单位为U/mL,曲的酶活单位为U/g。Enzyme activity (U) is defined as: 1mL fermentation broth or 1g absolute dry koji hydrolyzes raw (indica rice, cassava, corn, etc.) starch or gelatinized starch to release 1mg reducing sugar (equivalent amount) in 1 hour under the conditions of pH 4.0 and 40°C. (to glucose) the amount of enzyme required is 1 unit of enzyme activity (U). The enzyme activity unit of crude enzyme solution is U/mL, and the enzyme activity unit of koji is U/g.
糊化淀粉酶活力的测定:Determination of gelatinizing amylase activity:
除反应底物生籼米粉替换为糊化可溶性淀粉外,其余与生淀粉酶活力的测定方法相同。The method for measuring raw amylase activity was the same except that the reaction substrate raw indica rice flour was replaced by gelatinized soluble starch.
生淀粉降解能力(Raw starch digestion ability,RDA)计算:RDA=B/A×100%;其中,B为降解生淀粉酶活,A为降解糊化淀粉酶活。Calculation of raw starch digestion ability (RDA): RDA=B/A×100%, wherein B is the activity of the enzyme for degrading raw starch, and A is the activity of the enzyme for degrading gelatinized starch.
生淀粉酶菌株的形态学和分子生物学鉴定:Morphological and molecular biology identification of amylase-producing strains:
霉菌形态观察:将菌株用接种环挑取后点涂于PDA平板培养基中央,28℃培养3~5d,观察菌落形态,并记录菌落形状、菌落色泽、边缘状态。用接种环从菌落的边缘挑取少量带有孢子的菌丝,放入加有乳酸石炭酸棉蓝染液的洁净载玻片中,把菌丝挑散开后加盖玻片,用显微镜观察,并记录孢子与孢子囊形态和菌丝形态。Fungal morphology observation: Pick the strain with an inoculation loop and apply it to the center of the PDA plate medium, culture at 28℃ for 3-5 days, observe the colony morphology, and record the colony shape, colony color, and edge status. Use an inoculation loop to pick a small amount of hyphae with spores from the edge of the colony, put it into a clean slide with lactic acid carbolic acid cotton blue dye, spread the hyphae and cover the slide, observe with a microscope, and record the morphology of spores, sporangium and hyphae.
参照CTAB方法提取菌株的基因组DNA,鉴定采用ITS通用引物进行扩增。The genomic DNA of the strain was extracted according to the CTAB method, and ITS universal primers were used for amplification for identification.
其中扩增引物序列为ITS1(5'-TCCGTAGGTGAACCTGCGG-3')和ITS4(5'-TCCTCCGCTTATTGATATGC-3')。PCR反应体系为:2×San Taq PCR Mix 12.5μL,ITS1和ITS4各1μL,DNA模板1μL,ddH2O补齐至25μL。PCR扩增的反应条件为:95℃预变性5min,95℃变性30s,58℃退火15s,72℃延伸45s,35个循环,最后72℃延伸10min。琼脂糖凝胶电泳检测PCR扩增产物的浓度和质量,将检测条带大小正确、浓度适合的PCR扩增产物送至上海生工进行DNA序列测定。将得到的微生物序列在NCBI数据库进行Blast同源性比对,选择和待检菌株同源性匹配度最高的已知序列,根据比对结果确定微生物的种属。并利用MEGA11.0软件构建菌株的系统发育树,研究待测菌株于其他菌种之间的亲缘关系进行菌种鉴定。The amplification primer sequences are ITS1 (5'-TCCGTAGGTGAACCTGCGG-3') and ITS4 (5'-TCCTCCGCTTATTGATATGC-3'). The PCR reaction system is: 2×San Taq PCR Mix 12.5 μL, 1 μL each of ITS1 and ITS4, 1 μL DNA template, and ddH 2 O. Make up to 25 μL. The reaction conditions for PCR amplification were: pre-denaturation at 95°C for 5 min, denaturation at 95°C for 30 s, annealing at 58°C for 15 s, extension at 72°C for 45 s, 35 cycles, and final extension at 72°C for 10 min. The concentration and quality of the PCR amplification products are detected by agarose gel electrophoresis, and the PCR amplification products with the correct detection band size and suitable concentration are sent to Shanghai Sangon for DNA sequence determination. Blast homology comparison of the obtained microbial sequences in the NCBI database, select the known sequence with the highest homology matching with the strain to be tested, and determine the species and genus of the microorganism based on the comparison results. MEGA11.0 software was used to construct a phylogenetic tree of the strains, and the genetic relationship between the strains to be tested and other strains was studied for strain identification.
理化指标测定:扩培酒药的液化力、发酵力按照QBT4257-2011中方法进行测定。酸性蛋白酶活力按照GB1886.174-2016中方法进行测定。采用顶空固相微萃取-气相色谱-质谱联用(HS-SPME-GC/MS)技术定量测定挥发性风味物质Determination of physical and chemical indicators: The liquefaction power and fermentation power of the expanded wine medicine were measured according to the method in QBT4257-2011. Acid protease activity was measured according to the method in GB1886.174-2016. Quantitative determination of volatile flavor substances using headspace solid-phase microextraction-gas chromatography-mass spectrometry (HS-SPME-GC/MS) technology
出酒率:黄酒的出酒率通常表示为出酒总液体与糯米原料重量的百分比,例如:1kg糯米压榨出酒的总液体重量为2kg,出酒率即为2.00。Wine yield: The wine yield of rice wine is usually expressed as the percentage of the total liquid of the wine and the weight of the glutinous rice raw materials. For example: the total liquid weight of the wine produced by pressing 1kg of glutinous rice is 2kg, and the wine yield is 2.00.
出醋率:按照下式计算:Vinegar yield: calculated according to the following formula:
X=(X1×M)÷(3.5×m);X=(X 1 ×M)÷(3.5×m);
式中:X─转换成酸度为3.5g/100mL食醋的出醋率,kg/kg;X1─试样中总酸的含量(以乙酸计),g/100g;M─成熟醋醅的质量,kg;m─发酵前加入的所有干物料的总质量,kg。In the formula: X─The vinegar production rate converted into acidity of 3.5g/100mL vinegar, kg/kg; Mass, kg; m─The total mass of all dry materials added before fermentation, kg.
实施例1:酒药中高产生淀粉酶菌株筛选Example 1: Screening of high amylase-producing strains in wine and medicine
1.平板初筛1. Plate initial screening
称取2g酒药放入100mL锥形瓶,加入25mL富集培养基,然后在30℃、200r/min富集培养2h。取富集培养菌液进行梯度稀释(10-3、10-4、10-5),取稀释液100μL涂布在以籼米粉为唯一碳源的平板筛选培养基上,30℃培养3d。观察菌落生长情况,挑取菌落形态差异的菌株,分离纯化为单菌落。分离纯化后的单菌落于PDA斜面固体培养基,4℃下暂存。Weigh 2g of wine and medicine into a 100mL Erlenmeyer flask, add 25mL of enrichment medium, and then enrich and culture at 30°C and 200r/min for 2 hours. Take the enriched culture bacterial liquid and carry out gradient dilution (10 -3 , 10 -4 , 10 -5 ), take 100 μL of the dilution and apply it on the plate screening medium with indica rice powder as the only carbon source, and culture it at 30°C for 3 days. Observe the growth of bacterial colonies, select strains with different colony morphologies, and isolate and purify them into single colonies. The isolated and purified single colonies were placed on PDA slant solid medium and temporarily stored at 4°C.
经平板初步筛选,共有8个形态略有差异的菌株和8株霉菌,用无菌牙签沾取平板上的菌株点接于筛选培养基上,于30℃培养箱中培养2d后,滴加0.05%稀碘液,使用游标卡尺测定菌落周围的透明圈直径(Dh)和菌落直径(Dc),计算其比值。其中菌落直径大的为霉菌。选取比值大的菌落作为初筛菌株。平板中的透明圈越大代表淀粉被分解的越多,菌株产淀粉酶能力越强。After preliminary screening on the plate, a total of 8 strains and 8 molds with slightly different morphologies were found. Use a sterile toothpick to pick up the strains on the plate and connect them to the screening medium. After culturing for 2 days in a 30°C incubator, add 0.05 dropwise % dilute iodine solution, use a vernier caliper to measure the diameter of the transparent circle around the colony (Dh) and the diameter of the colony (Dc), and calculate the ratio. Among them, those with larger colony diameters are molds. Select colonies with a large ratio as initial screening strains. The larger the transparent circle on the plate, the more starch has been decomposed, and the stronger the ability of the strain to produce amylase.
表1生淀粉酶产生菌初筛结果Table 1 Preliminary screening results of raw amylase-producing bacteria
2.菌株发酵复筛2. Strain fermentation re-screening
选取Dh/Dc>1.8的4株菌株,和Dh/Dc>1.00的8株霉菌,共12株,点取单菌落或是孢子接种至液体发酵培养基中以评价其在液态条件下产酶能力。并计算出生淀粉降解能力。Four strains with Dh/Dc>1.8 and eight molds with Dh/Dc>1.00 were selected, totaling 12 strains, and single colonies or spores were inoculated into liquid fermentation medium to evaluate their enzyme production capacity under liquid conditions. The raw starch degradation capacity was also calculated.
初筛的菌株接种到发酵培养基中进行培养,30℃、200r/min振荡培养3d。调整各菌株至同一浓度(1×107CFU/mL),吸取10mL培养液,经过12 000r/min离心5min收集上清液,测定发酵上清液中的生淀粉酶活力和糊化淀粉酶活力。每株菌三个平行,计算平均值。如表2所示,选取生淀粉酶活力大于100U/mL的菌株,以及RDA>30%的7株菌株进行固态产酶评价。The initially screened strains were inoculated into the fermentation medium for culture, and cultured with shaking at 30°C and 200 r/min for 3 days. Adjust each strain to the same concentration (1×10 7 CFU/mL), absorb 10 mL of culture medium, collect the supernatant after centrifugation at 12 000 r/min for 5 min, and measure the raw amylase activity and gelatinized amylase activity in the fermentation supernatant. . Each strain was run in triplicate and the average value was calculated. As shown in Table 2, strains with raw amylase activity greater than 100 U/mL and 7 strains with RDA >30% were selected for solid-state enzyme production evaluation.
表2生淀粉酶产生菌复筛结果Table 2 Results of rescreening of raw amylase producing bacteria
单菌固态发酵筛选:在模拟固态发酵培养基中加入50%无菌水,按5%的接种量接种浓度为1×107CFU/mL的种子液用已灭菌的药匙捣散使之混合均匀,包裹封口膜放置于培养箱30℃,相对湿度80%静置培养3d。期间培养18h后,待菌丝生长结成块曲后进行第一次摇瓶,28h后进行摇瓶和扣瓶倒置培养,40h后进行水平横放培养。发酵完成后的曲分别放置于曲盘中,在烘箱中38℃烘干12h。后续测定其生淀粉酶活力和液化力。每株菌三个平行,计算平均值。结果如图1所示,SYH-1#菌株单菌固态发酵的生淀粉酶活力和液化力最高,分别为227.29U/g,0.9186U/g。Single bacteria solid fermentation screening: Add 50% sterile water to the simulated solid fermentation medium, inoculate the seed solution with a concentration of 1×10 7 CFU/mL at a 5% inoculation rate, and use a sterilized medicine spoon to pound it to mix evenly. Wrap the sealing film and place it in an incubator at 30°C and 80% relative humidity for 3 days. After 18 hours of cultivation, the first shake bottle is carried out after the mycelium grows into a block of koji. After 28 hours, the shake bottle and buckle bottle are inverted for cultivation, and after 40 hours, the horizontal culture is carried out. After the fermentation is completed, the koji is placed in the koji tray and dried in an oven at 38°C for 12 hours. The raw amylase activity and liquefaction power are subsequently determined. Three parallels are used for each strain, and the average value is calculated. The results are shown in Figure 1. The raw amylase activity and liquefaction power of the SYH-1# strain single bacteria solid fermentation are the highest, which are 227.29U/g and 0.9186U/g, respectively.
实施例2:高产生淀粉酶菌株鉴定Example 2: Identification of high amylase-producing strains
将实施例1筛选的菌株SYH-1#接种于PDA固体平板培养基上培养并观察其菌落形态特征,结果如图2所示。菌落松散,呈白色或灰白色絮状,质地疏松,边缘整齐,菌丝可下扎培养基。后期在发达的菌丝顶部有黑色孢子,其显微特征表现为分生孢囊梗直立,多分枝,孢子囊较大、球形、顶生内含孢子量多,初步确定该菌株属于毛霉属。The strain SYH-1# screened in Example 1 was inoculated on a PDA solid plate medium and its colony morphology was observed, and the results are shown in Figure 2. The colony was loose, white or grayish white, loose in texture, with neat edges, and hyphae that could pierce the culture medium. In the later stage, there were black spores on the top of the developed hyphae, and its microscopic characteristics showed that the conidiophores were upright, multi-branched, and the sporangium was large, spherical, and had a large amount of spores in the terminal. It was preliminarily determined that the strain belonged to the genus Mucor.
经过提取菌株的总DNA作为模板扩增其ITS1~ITS4区,测定菌株的扩增序列,测定结果在NCBI数据库中进行blast,结果表明ITS核苷酸序列与GenBank数据库中的Mucorindicus显示出98%的同源性,它们的分子进化树如图3所示。结合菌株的形态学分析,SYH-1#被鉴定为印度毛霉(Mucor indicus)。The total DNA of the strain was extracted as a template to amplify its ITS1~ITS4 region, and the amplified sequence of the strain was determined. The determination results were blasted in the NCBI database. The results showed that the ITS nucleotide sequence showed 98% similarity with Mucorindicus in the GenBank database. Homology, their molecular evolutionary tree is shown in Figure 3. Combined with the morphological analysis of the strain, SYH-1# was identified as Mucor indicus.
实施例3:印度毛霉微生物制剂的制备Example 3: Preparation of microbial preparation of Mucor indica
从甘油管中分离纯化印度毛霉SYH-1#,在无菌状态下接种于PDA固体平板培养基中进行活化传代,挑取菌丝接种于PDA液体培养基中于30℃培养箱培养48h,获得孢子浓度为1×107CFU/mL的孢子悬液。Isolate and purify Mucor indica SYH-1# from the glycerol tube, inoculate it into PDA solid plate culture medium under sterile conditions for activation and passage, pick mycelium and inoculate it into PDA liquid culture medium and culture it in a 30°C incubator for 48 hours. A spore suspension with a spore concentration of 1×10 7 CFU/mL was obtained.
实施例4:强化接种印度毛霉制作扩培酒药工艺Example 4: Intensified inoculation process of Mucor indica to produce expanded culture wine and medicine
菌株种子液制备:从甘油管中分离纯化印度毛霉SYH-1#,在无菌状态下接种于PDA固体平板培养基中进行活化,点取孢子接种于PDA液体培养基中于30℃培养箱培养48h,孢子浓度调整至1×107CFU/mL作为菌剂。Preparation of strain seed liquid: Isolate and purify Trichoderma indica SYH-1# from the glycerol tube, inoculate it into PDA solid plate culture medium under sterile conditions for activation, pick out the spores and inoculate them into PDA liquid culture medium in a 30°C incubator After culturing for 48 hours, the spore concentration was adjusted to 1×10 7 CFU/mL as the inoculant.
表3强化扩培酒药原料配比Table 3 The ratio of raw materials for strengthening the expansion of wine and medicine
按照表3原料配比,将籼米粉、麸皮及五分之四总量的母曲酒药粉(其中,酒药母曲粉获取自绍兴黄酒厂)混合均匀获得混合培养料,再将清水缓慢地加入前述混合培养料中,一边搅拌一边加入清水,顺时针方向搅动拌匀,并将成团的培养料过10目筛。在固体发酵箱里铺上四层纱布(或两层粗纱蒸笼布),将混合均匀的原料堆积至固体发酵箱中至2~3cm厚,再在表面均匀地撒上余下的五分之一酒药粉,盖上箱盖开始发酵,在曲的四周及中点(曲心、曲表)放置温湿度计,记录温发酵温度。According to the raw material ratio in Table 3, mix the indica rice flour, bran and four-fifths of the total amount of the mother yeast rice wine powder (among them, the wine medicine mother yeast powder is obtained from Shaoxing Rice Wine Factory) to obtain a mixed culture material, and then slowly add water to the mixture. Add the mixed culture material to the aforementioned mixed culture material, add water while stirring, stir clockwise and mix well, and pass the agglomerated culture material through a 10-mesh sieve. Spread four layers of gauze (or two layers of roving steamer cloth) in the solid fermentation box, pile the evenly mixed raw materials into the solid fermentation box to a thickness of 2 to 3cm, and then evenly sprinkle the remaining one-fifth of the wine on the surface. Medicinal powder, cover the box lid and start fermentation. Place a thermohygrometer around the perimeter and midpoint of the song (center of the song, surface of the song) to record the fermentation temperature.
固态发酵过程如下:The solid state fermentation process is as follows:
(1)第0-12h为前酵升温阶段,微生物生长产热,发酵在曲箱内进行保温发酵,温度逐渐升高至30~35℃,湿度可达90-95%,湿度大有利于微生物传播与生长。(1) The 0th to 12th hour is the pre-fermentation heating stage. Microorganisms grow and produce heat. The fermentation is carried out in a koji box. The temperature gradually rises to 30~35°C and the humidity can reach 90-95%. High humidity is conducive to microorganisms. Spread and grow.
(2)第13-20h为连续通风控温阶段,当曲心温度升高至35℃时,开启连续通风,曲心的温度在通风控制良好的情况下保持在35~37℃,温度过高则需要进行翻曲,一方面是降温,温度过高则会抑制真菌的生长。一方面是提高曲箱氧气含量,也可以排出曲箱内多余的水分。此时曲心曲表的湿度骤降,因为微生物生长吸水过程。(2) The 13th to 20th hour is the continuous ventilation and temperature control stage. When the temperature of the curved core rises to 35℃, continuous ventilation is turned on. The temperature of the curved core is maintained at 35~37℃ under good ventilation control. The temperature is too high. It needs to be bent, on the one hand, it is to lower the temperature. If the temperature is too high, it will inhibit the growth of fungi. On the one hand, it is to increase the oxygen content of the song box, and also to discharge excess moisture in the song box. At this time, the humidity of the center and surface drops sharply due to the growth of microorganisms absorbing water.
(3)第21-25h为间歇性通风控温阶段,需要人工控制,保持温度在30±5℃,湿度逐渐上升。(3) The 21st to 25th hour is the intermittent ventilation and temperature control stage, which requires manual control to keep the temperature at 30±5℃ and the humidity gradually rise.
(4)第26-48h为后酵降温保温阶段,温度为25±5℃。此阶段温湿度较为稳定,微生物正进行代谢产酶阶段。(4) The 26th to 48th hour is the post-fermentation cooling and heat preservation stage, and the temperature is 25±5℃. At this stage, the temperature and humidity are relatively stable, and microorganisms are undergoing metabolism and enzyme production.
(5)发酵结束后以38℃放置烘箱约12h,烘干至水分在8~10%之间,即为成品扩培酒药。然后将其装于自封袋内储存至4℃冷库内保存备用。(5) After fermentation, place it in the oven at 38°C for about 12 hours, and dry it until the moisture is between 8 and 10%, which is the finished product. Then put it in a ziplock bag and store it in a 4℃ cold storage for later use.
对比例1:未接种强化扩培酒药Comparative Example 1: No inoculation with enhanced culture expansion wine medicine
具体实施方式同实施例4,区别在于,将印度毛霉SYH-1#菌液替换为相同体积无菌水,结果如表4所示。The specific implementation method is the same as Example 4, except that the bacterial solution of Mucor indica SYH-1# is replaced with the same volume of sterile water. The results are shown in Table 4.
对比例2:强化印度毛霉JM25扩培酒药Comparative Example 2: Strengthening the Indian Mucor JM25 to expand the wine medicine
具体实施方式同实施例4,区别在于,将印度毛霉SYH-1#替换为印度毛霉JM25(公开于论文《酒药核心微生物及可控固态发酵的研究》),使用相同体积和浓度的菌液扩培酒药。The specific implementation is the same as Example 4. The difference is that Mucor indica SYH-1# is replaced by Mucor indica JM25 (disclosed in the paper "Research on Core Microorganisms and Controlled Solid State Fermentation of Wine and Medicine"), and the same volume and concentration are used. Bacteria liquid expansion culture wine medicine.
对以上扩培酒药进行理化指标的测定如表4,与对比例1未强化的扩培酒药相比,实施例4制备的强化酒药的生淀粉酶活为160.18±7.42U/g,约提高了314.6%。且糊化淀粉酶活力约提高了57.03%,同时液化力、酸性蛋白酶力和发酵力也显著提高。与对比例2相比,生淀粉酶提高了181.3%,糊化淀粉酶提高了20.15%。The physical and chemical indicators of the above expanded wine medicine are measured as shown in Table 4. Compared with the unstrengthened expanded wine medicine of Comparative Example 1, the raw amylase activity of the fortified wine medicine prepared in Example 4 is 160.18±7.42U/g. An increase of approximately 314.6%. Moreover, the gelatinizing amylase activity was increased by approximately 57.03%, and the liquefying power, acid protease power and fermentation power were also significantly improved. Compared with Comparative Example 2, raw amylase increased by 181.3% and gelatinized amylase increased by 20.15%.
表4强化酒药的理化指标Table 4 Physical and chemical indicators of fortified wine and medicine
注:同列数据的不同上标表示数据之间有显著性差异,p<0.05,下同。Note: Different superscripts in the same column of data indicate significant differences between the data, p<0.05, the same below.
实施例5:强化印度毛霉SYH-1#扩培酒药在黄酒中的应用Example 5: Application of Strengthening Indian Mucor SYH-1# Expanded Wine Drug in Yellow Wine
按实施例4的方法制备强化酒药,并用于黄酒酿造,具体步骤为:Prepare fortified wine medicine according to the method of Example 4 and use it for rice wine brewing. The specific steps are:
(1)浸米:用足量的去离子水将10kg糯米于室温条件下浸泡2~3天。(1) Rice soaking: Soak 10kg of glutinous rice in enough deionized water at room temperature for 2 to 3 days.
(2)洗米:将米浆水缓缓倒掉后,用自来水进行淋洗,静置待水沥干。(2) Washing rice: Slowly pour out the rice water, rinse with tap water, and let it sit until the water drains.
(3)蒸饭:用蒸饭机进行蒸饭30min,做到米饭熟而不糊,内无夹心。(3) Steamed rice: Use a rice steamer to steam the rice for 30 minutes until the rice is cooked but not mushy and there is no filling inside.
(4)摊饭:将蒸饭降温至30℃~35℃。(4) Rice spread: Cool the steamed rice to 30℃~35℃.
(5)新配方落料混合:由于实施例4制得了具有较高生淀粉酶活和糊化淀粉酶活的酒药,便省略使用酿造机械黄酒所需的熟麦曲(提供高糖化力)。按照表5的配料表进行落料,混合均匀后置于恒温发酵罐发酵。总发酵时间为20天。发酵过程注意开耙搅拌,前发酵温度控制在30±2℃,前发酵5天,每天早晚各开耙一次;后发酵的温度为15±2℃,发酵15天;5天开耙一次。(5) New formula blanking mixing: Since Example 4 produced a wine preparation with higher raw amylase activity and gelatinized amylase activity, the use of cooked wheat koji (which provides high saccharifying power) required for brewing mechanical rice wine was omitted. Carry out batching according to the ingredient list in Table 5, mix evenly and place in a constant temperature fermentation tank for fermentation. The total fermentation time is 20 days. During the fermentation process, pay attention to raking and stirring. The pre-fermentation temperature is controlled at 30±2℃. The pre-fermentation lasts for 5 days, with raking once every morning and evening. The post-fermentation temperature is 15±2℃, fermented for 15 days, and raked once every 5 days.
表5黄酒酿造配料表Table 5 Ingredient list for rice wine brewing
对比例3:非强化扩培酒药酿造黄酒Comparative Example 3: Brewing rice wine with non-strengthened expanded culture wine and medicine
具体实施方式同实施例5,区别在于,使用对比例1所制备的酒药替代强化印度毛霉SYH-1#酒药。The specific implementation is the same as that of Example 5, except that the wine medicine prepared in Comparative Example 1 is used instead of the fortified Mucor indica SYH-1# wine medicine.
对比例4:强化印度毛霉JM25扩培酒药酿造黄酒Comparative Example 4: Strengthening Indian Mucor JM25 and expanding cultivation of wine and medicine to brew rice wine
具体实施方式同实施例5,区别在于,使用对比例2所制备的酒药替代强化印度毛霉SYH-1#酒药。The specific implementation method is the same as Example 5, except that the yeast prepared in Comparative Example 2 is used to replace the enhanced Indian mold SYH-1# yeast.
发酵后的黄酒理化指标如表6,结果显示,对比例3的黄酒在相同条件下酿造黄酒容易产生酸败的现象。可能是原料中没有足够的碳源,导致酵母生长不良。实施例5强化接种印度毛霉SYH-1#不仅能够在酒药中产生淀粉酶,分解淀粉产生葡萄糖,为酵母提供良好的生长能源,还能在黄酒发酵过程中产生乙醇和多种风味物质,如图4所示,显著提高了黄酒中酯类(乙酸乙酯、丙酸乙酯、乳酸乙酯等)、醇类(正丙醇、异丁醇、2-苯乙醇等)、醛类(糠醛、桂醛、香兰醛等)等挥发性风味物质。酿造出的黄酒酒精度更高,糖度低;出酒率更高,说明充分利用了原料。黄酒理化性质符合黄酒国标GBT13662-2018要求,且酒香浓郁,酒体平衡,入口柔顺。The physical and chemical indicators of the fermented rice wine are shown in Table 6. The results show that the rice wine of Comparative Example 3 is prone to rancidity when brewed under the same conditions. It may be that there is not enough carbon source in the raw materials, resulting in poor yeast growth. Example 5 Intensive inoculation of Mucor indica SYH-1# can not only produce amylase in wine medicine, decompose starch to produce glucose, provide good growth energy for yeast, but also produce ethanol and various flavor substances during the fermentation of rice wine. As shown in Figure 4, the esters (ethyl acetate, ethyl propionate, ethyl lactate, etc.), alcohols (n-propanol, isobutanol, 2-phenylethanol, etc.), aldehydes ( Furfural, cinnamic aldehyde, vanillic aldehyde, etc.) and other volatile flavor substances. The brewed rice wine has higher alcohol content and lower sugar content; the wine yield is higher, indicating that the raw materials are fully utilized. The physical and chemical properties of rice wine meet the requirements of the national standard GBT13662-2018 for rice wine, and the wine has a rich aroma, a balanced body, and a smooth entrance.
表6黄酒理化指标Table 6 Physical and chemical indicators of rice wine
实施例6:强化印度毛霉SYH-1#酒药在生料黄酒中的应用Example 6: Application of enhanced Mucor indica SYH-1# wine medicine in raw rice wine
原料碎糯米10kg(过20目筛):要求精白新鲜、无霉变、无杂质。Raw material: 10kg of crushed glutinous rice (passed through a 20-mesh sieve): it must be white, fresh, mildew-free, and free of impurities.
浸米、拌药:将碎糯米入缸浸泡2天,捞出沥干,转入洁净大缸中,添加糯米质量的6%的印度毛霉SYH-1#强化酒药混匀,然后中间挖出喇叭状窝,保温培菌,糖化24~28h后,加入清水,粮水质量比例为1:1.1,同时加入15.6%麦曲、复合酶,搅拌均匀;所述复合酶由α-淀粉酶和淀粉葡糖苷酶组成,α-淀粉酶和淀粉葡糖苷酶的添加量均为发酵体系质量的0.1‰;所述α-淀粉酶购自上海源叶生物科技有限公司,酶活浓度≥3500U/mL;所述淀粉葡糖苷酶购自北京伊诺凯科技有限公司,酶活浓度≥100000U/mL。Soaking rice and mixing medicine: Soak the broken glutinous rice in a vat for 2 days, take it out and drain it, transfer it to a clean large vat, add 6% of the mass of glutinous rice with Mucor India SYH-1# fortified wine and medicine, mix well, and then dig in the middle. Take out the trumpet-shaped nest, incubate the bacteria with insulation, and after saccharification for 24 to 28 hours, add clean water. The grain-to-water mass ratio is 1:1.1. At the same time, add 15.6% wheat yeast and complex enzyme, and stir evenly; the complex enzyme is composed of α-amylase and The composition of amyloglucosidase, the addition amount of α-amylase and amyloglucosidase is 0.1‰ of the quality of the fermentation system; the α-amylase was purchased from Shanghai Yuanye Biotechnology Co., Ltd., and the enzyme activity concentration is ≥3500U/mL. ; The amyloglucosidase was purchased from Beijing Inokai Technology Co., Ltd. , and the enzyme activity concentration was ≥100000U/mL.
发酵:总发酵时间为20天。发酵过程注意开耙搅拌,前发酵温度控制在30±2℃,前发酵5天,每天早晚各开耙一次;后发酵的温度为15±2℃,发酵15天;5天开耙一次。Fermentation: The total fermentation time is 20 days. During the fermentation process, pay attention to stirring and raking. The temperature of the pre-fermentation is controlled at 30±2℃. The pre-fermentation lasts for 5 days, and the soil is raked once in the morning and evening every day. The temperature of the post-fermentation is 15±2℃, and the fermentation lasts for 15 days. The soil is raked once every 5 days.
因为印度毛霉的高生淀粉酶活的作用,在该工艺下,不需要大量使用酶制剂分解原料生淀粉,即可酿造生料黄酒,所酿生料黄酒甜美爽口、风格独特。酒精度为12.5%vol,总酸5.15±0.30g/L,总糖6.70±0.20g/L的干型黄酒。Because of the high amylase activity of Mucor indica, in this process, raw rice wine can be brewed without using a large amount of enzyme preparations to decompose the raw starch. The brewed raw rice wine will be sweet, refreshing and unique in style. Dry rice wine with an alcohol content of 12.5% vol, total acid 5.15±0.30g/L, and total sugar 6.70±0.20g/L.
实施例7:强化印度毛霉SYH-1#酒药在甜酒酿中的应用Example 7: Application of enhanced Mucor indica SYH-1# wine medicine in sweet fermented rice
将适量糯米在常温下浸泡24h;沥干水分于常压下蒸煮30~40min至米饭内无白心;将米饭摊晾后加入30%~40%生米重的凉白开浇淋,将糯米打散,糯米温度降低至28~30℃并拌入0.5%~1%强化酒药,翻拌均匀后,转入发酵容器中,轻轻压平,并在中间挖出一个酒窝,于28~30℃恒温密闭发酵48~72h,所得甜酒酿呈乳白色,发酵状况好,香气协调,甜型,酒精度约为3.0%vol,总糖为110±5.80g/L。使用对比例1的酒药则无法使甜酒酿成功发酵,导致酸败。强化印度毛霉酒药的出酒率为1.60,而使用对比例2印度毛霉JM25强化酒药酿成酒度为2.5%vol,总糖为102±8.40g/L,出酒率为1.53,酒精度、总糖和出酒率均不及应用强化印度毛霉SYH-1#酒药发酵的甜酒酿。Soak an appropriate amount of glutinous rice at room temperature for 24 hours; drain the water and cook under normal pressure for 30 to 40 minutes until there is no white core in the rice; spread the rice to dry and then add 30% to 40% of the weight of uncooked rice and pour it over to break up the glutinous rice. , lower the temperature of the glutinous rice to 28~30℃ and mix in 0.5%~1% fortified wine medicine. After stirring evenly, transfer it to the fermentation container, flatten it gently, and dig out a dimple in the middle, and bake it at 28~30℃ After constant-temperature sealed fermentation for 48 to 72 hours, the resulting sweet rice wine is milky white, with good fermentation conditions, harmonious aroma, sweet type, alcohol content of about 3.0% vol, and total sugar of 110±5.80g/L. Using the wine medicine of Comparative Example 1, the sweet wine cannot be successfully fermented, resulting in rancidity. The alcohol yield of the fortified Mucor indica wine medicine is 1.60, while the alcohol content brewed by using the Mucor indica JM25 fortified wine medicine in Comparative Example 2 is 2.5% vol, the total sugar is 102±8.40g/L, and the wine yield is 1.53. The alcohol content, total sugar and wine yield are all lower than those of sweet fermented rice fermented with enhanced Mucor indica SYH-1#.
实施例8:强化印度毛霉SYH-1#酒药在米酒中的应用Example 8: Application of enhanced Mucor indica SYH-1# wine medicine in rice wine
将适量糯米在常温下浸泡24h;浸米程度要求米粒完整,用手掐米粒成粉状,无硬粒芯;将浸泡后的米粒用清水冲洗沥干;常压下蒸煮30~40min左右至米饭熟而不糊、饭粒松软、内无白芯;用冷白开将蒸熟的米粉冷淋至28~30℃,拌入0.5%~1%糯米质量的强化酒药搭窝糖化36~48h,窝内出现4/5甜液后,加入用米量100%~120%比例的水,搅拌均匀后进入前发酵于28℃培养4~6天,主发酵结束后进行低温(15℃)后发酵,发酵周期大约15~20天。待发酵结束后进行压榨过滤煎酒后取得酒液即为米酒。米酒富含酒香浓厚,香气协调,口感丰富,酒精度为12.0%vol,出酒率为1.85,且出酒率高。而使用对比例2印度毛霉JM25强化酒药酿成酒度为10.5%vol,出酒率为1.76。Soak an appropriate amount of glutinous rice at room temperature for 24 hours; the degree of soaking requires that the rice grains are intact. Pinch the rice grains into powder with no hard core; rinse the soaked rice grains with clean water and drain; cook under normal pressure for about 30 to 40 minutes until the rice is cooked. Cooked but not mushy, the rice grains are soft and there is no white core inside; cold boil the steamed rice noodles to 28~30℃, mix in 0.5%~1% glutinous rice quality fortified wine and make it saccharified for 36~48 hours. After 4/5 sweet liquid appears in the nest, add water with a ratio of 100% to 120% of the rice, stir evenly and then enter the pre-fermentation and culture it at 28°C for 4-6 days. After the main fermentation is completed, perform low-temperature (15°C) post-fermentation. , the fermentation cycle is about 15 to 20 days. After the fermentation is completed, the rice wine is obtained by pressing, filtering and decoction. Rice wine is rich in wine aroma, has harmonious aroma, and rich taste. The alcohol content is 12.0% vol, the wine yield is 1.85, and the wine yield is high. The alcohol produced by using the Mucor indica JM25 fortified wine medicine in Comparative Example 2 was 10.5% vol, and the wine yield was 1.76.
实施例9:强化印度毛霉SYH-1#酒药在食醋中的应用Example 9: Application of enhanced Mucor indica SYH-1# wine medicine in vinegar
S1.发酵准备:选择优质糯米10kg,浸米24h,然后淋米至无白浆后沥干,蒸熟淋水冷却至25~30℃;糯米入缸前先拌入强化印度毛霉SYH-1#酒药0.15~0.2kg,低温糖化72~96h;S1. Preparation for fermentation: Select 10kg of high-quality glutinous rice, soak the rice for 24 hours, then pour the rice until there is no white pulp, drain, steam and pour water and cool to 25-30°C; before putting the glutinous rice into the vat, mix in enhanced Mucor indica SYH-1 #Liquor medicine 0.15~0.2kg, low temperature saccharification 72~96h;
S2.酒精发酵:糖化结束后加水3kg,加入麦曲0.6kg,28℃下发酵144~168h,即得成熟酒醅;S2. Alcoholic fermentation: After saccharification, add 3kg of water, add 0.6kg of wheat koji, and ferment at 28°C for 144 to 168 hours to obtain mature fermented wine;
S3.制醅:在发酵池内投入麸皮15kg,摊平,将发酵成熟的酒醅打入池内并搅拌均匀,取稻壳0.5kg均匀摊于池内上层,再取发酵成熟的醋醅0.5kg,搅拌均匀,覆盖0.5kg稻壳,撒匀即完成制醅;S3. Make fermented grains: Put 15kg of bran into the fermentation tank, spread it out, beat the fermented fermented fermented grains into the tank and stir evenly, take 0.5kg of rice husk and spread it evenly on the upper layer of the tank, then take 0.5kg of mature fermented vinegar fermented grains, Stir evenly, cover with 0.5kg of rice husk, and sprinkle evenly to complete the fermented fermentation process;
S4.醋酸发酵:每发酵24h进行翻醅,每次翻醅完都加稻壳进行保温保湿,发酵第11天起不再添加稻壳,翻醅使品温冷却,20天后检测酸度不再上升时,加盐0.4kg,密封45天;S4. Acetic acid fermentation: Turn the fermented grains every 24 hours. After each fermentation, add rice husks for heat preservation and moisturizing. From the 11th day of fermentation, no more rice husks will be added. Turn the fermented grains to cool down the product temperature. After 20 days, the acidity will no longer rise. When, add 0.4kg of salt and seal for 45 days;
S5.淋醋与煎醋:取陈酿结束的醋醅,采用套淋法循环泡淋,得到的醋汁加入食糖调配,澄清后进行煎醋,等品温降至75~80℃后罐装密封保存。印度毛霉强化扩培酒药酿造食醋的总酸为5.25±0.42g/100mL,氨基酸态氮为1.08±0.16g/100mL,可溶性无盐固形物为1.38±0.32g/100mL,出醋率3.12kg/kg。S5. Vinegar drenching and decoction: Take the vinegar fermented grains that have been aged, soak them in a loop using the loop drenching method, and add sugar to the resulting vinegar juice. After clarification, decoct the vinegar and wait until the product temperature drops to 75 to 80°C before canning and sealing. save. The total acidity of Mucor indica-enhanced expanded cultivation of wine and medicine brewing vinegar is 5.25±0.42g/100mL, the amino acid nitrogen is 1.08±0.16g/100mL, the soluble salt-free solids are 1.38±0.32g/100mL, and the vinegar production rate is 3.12 kg/kg.
对比例5:印度毛霉JM25酒药制备酿造食醋Comparative Example 5: Preparation of wine and vinegar using Mucor indica JM25
按照实施例9相同方法酿造食醋,区别在于,使用对比例2制作的印度毛霉JM25酒药代替强化印度毛霉SYH-1#酒药。结果显示,制备的酿造食醋总酸为4.86±0.65g/100mL,氨基酸态氮为0.85±0.32g/100mL,可溶性无盐固形物为1.20±0.28g/100mL,出醋率2.96kg/kg。因此将印度毛霉应用到固态食醋发酵过程中,可提高醋的品质和出醋率,降低生产成本,并在一定程度上提升食醋的口感。Vinegar was brewed according to the same method as in Example 9, except that the Mucor indica JM25 wine medicine produced in Comparative Example 2 was used instead of the enhanced Mucor indica SYH-1# wine medicine. The results showed that the total acid of the prepared brewed vinegar was 4.86±0.65g/100mL, the amino acid nitrogen was 0.85±0.32g/100mL, the soluble salt-free solids were 1.20±0.28g/100mL, and the vinegar production rate was 2.96kg/kg. Therefore, applying Mucor indica to the solid-state vinegar fermentation process can improve the quality and yield of vinegar, reduce production costs, and improve the taste of vinegar to a certain extent.
实施例10:印度毛霉SYH-1#制作生麦曲工艺Example 10: Process for making raw malt koji with Mucor SYH-1#
生麦曲在黄酒的酿造过程中所占比例超过1/10,工厂麦曲生淀粉酶活不高大约40~50U/g,所含的生淀粉难以被分解完全,原料利用率低。通过接种印度毛霉SYH-1#可以提高生淀粉酶活,提升原料的利用率。具体步骤如下:Raw malt koji accounts for more than 1/10 of the brewing process of rice wine. The raw starch activity of factory malt koji is not high, about 40-50U/g. The raw starch contained is difficult to be completely decomposed, and the utilization rate of raw materials is low. By inoculating Indian Mucor SYH-1#, the raw starch enzyme activity can be increased and the utilization rate of raw materials can be improved. The specific steps are as follows:
(1)印度毛霉SYH-1#种子液的制备,同实施例4。(1) Preparation of Mucor indica SYH-1# seed liquid, the same as in Example 4.
(2)将50kg小麦适度粉碎后喷水,粉碎时确保每粒小麦粉碎至3~5片。(2) Crush 50kg of wheat moderately and then spray water. When crushing, ensure that each grain of wheat is crushed to 3 to 5 pieces.
(3)将步骤(1)得到的印度毛霉SYH-1#种子液按照20%(v/m)的量加入到步骤(2)得到的粉碎后的小麦中,搅拌均匀,特别注意不要产生淀粉团吸水形成的白心结块,在固态发酵箱中培养,堆积厚度为10cm;其中,曲的培养过程分为四个阶段:启动升温阶段、自升温发酵阶段、降温阶段和干燥阶段,干燥完成后的块曲即为成品曲,发酵过程控制如下:(3) Add the Mucor indica SYH-1# seed liquid obtained in step (1) to the crushed wheat obtained in step (2) at an amount of 20% (v/m), stir evenly, and pay special attention not to produce The white-core agglomerates formed by starch clusters absorbing water are cultured in a solid-state fermentation box with a stacking thickness of 10cm; among them, the cultivation process of koji is divided into four stages: startup heating stage, self-heating fermentation stage, cooling stage and drying stage. The completed koji is the finished koji, and the fermentation process is controlled as follows:
S1.第0~24h为启动升温阶段:曲房启动温度为25℃,曲心温度在12~24h内由室温缓慢升高至30℃,此阶段曲房相对湿度维持在95±2%;S1. The 0th to 24th hour is the start-up heating stage: the starting temperature of the curved chamber is 25°C, and the core temperature of the curved chamber slowly increases from room temperature to 30°C within 12 to 24 hours. During this stage, the relative humidity of the bent chamber is maintained at 95±2%;
S2.第25~72h为自升温发酵阶段:曲块的温度从30℃升至40℃;当温度检测装置发现曲心温度高于曲表时(温差大于3℃),关闭控温装置,仅靠微生物生长的生物热维持温度,当温度过高时,通风自动调整至高档位,当温度过低时,低档位通风或不通风,相对湿度95~99%,此阶段维持24~48h;S2. The 25th to 72nd hour is the self-heating fermentation stage: the temperature of the koji pieces rises from 30℃ to 40℃; when the temperature detection device finds that the temperature of the koji core is higher than the temperature of the koji surface (the temperature difference is greater than 3℃), the temperature control device is closed and only The temperature is maintained by the biological heat of microbial growth. When the temperature is too high, the ventilation is automatically adjusted to a high level. When the temperature is too low, the low level is ventilated or not ventilated. The relative humidity is 95 to 99%. This stage is maintained for 24 to 48 hours;
S3.第73~90h为降温阶段:即温度缓慢下降阶段,曲块的温度从35~40℃开始下降,在18h内缓慢降至约28~30℃;并维持相对湿度低于85%;S3. The 73rd to 90th hour is the cooling stage: that is, the temperature slowly decreases, the temperature of the koji starts to decrease from 35 to 40°C, and slowly decreases to about 28 to 30°C within 18 hours; and the relative humidity is maintained below 85%;
S4.第91~120h为干燥阶段:等相对湿度逐渐下降至65%时,维持此条件约12h后,取出成品曲于38℃烘干,完成曲干燥。制得麦曲的生淀粉酶活力为148.82±12.50U/g。S4. The 91st to 120th hour is the drying stage: when the relative humidity gradually drops to 65%, after maintaining this condition for about 12 hours, take out the finished koji and dry it at 38°C to complete the drying of the koji. The raw amylase activity of the prepared wheat koji was 148.82±12.50U/g.
对比例6:印度毛霉JM25麦曲制作工艺Comparative Example 6: Production process of Indian Mucor JM25 wheat koji
具体实施方式同实施例10,区别在于,将印度毛霉SYH-1#替换为印度毛霉JM25相同体积和浓度的菌液。结果显示,印度毛霉JM25制备的麦曲的生淀粉酶活力为:77.50±4.18U/g。The specific implementation is the same as that in Example 10, except that Mucor indica SYH-1# is replaced with bacterial liquid of the same volume and concentration as Mucor indica JM25. The results showed that the raw amylase activity of wheat koji prepared from Mucor indica JM25 was: 77.50±4.18U/g.
实施例11:印度毛霉SYH-1#制作麸曲工艺Example 11: Process for making bran koji with Mucor SYH-1#
将1kg麦麸干热灭菌后,添加水含量50%左右,接入5%麦麸重量的印度毛霉SYH-1#菌液(制备方法同实施例4),在固态发酵箱中,维持温度30±5℃,发酵60h即为成曲。制得麸曲的生淀粉酶活为105.60±15.20U/g。After dry heat sterilization of 1kg wheat bran, add water content of about 50%, add Mucor indica SYH-1# bacterial liquid (preparation method is the same as Example 4) with 5% weight of wheat bran, and maintain it in a solid-state fermentation box. The temperature is 30±5℃ and fermentation is completed for 60 hours. The raw amylase activity of the bran koji was 105.60±15.20U/g.
对比例7:印度毛霉JM25麸曲制作工艺Comparative Example 7: Production process of Indian Mucor JM25 bran koji
具体实施方式同实施例11,区别在于,将印度毛霉SYH-1#替换为印度毛霉JM25相同体积和浓度的菌液。结果显示,印度毛霉JM25麸曲的生淀粉酶活力为40.60±2.85U/g。The specific implementation is the same as in Example 11, except that Mucor indica SYH-1# is replaced with bacterial liquid of the same volume and concentration as Mucor indica JM25. The results showed that the amylase activity of Mucor indica JM25 bran koji was 40.60±2.85U/g.
实施例12:强化印度毛霉SYH-1#制作酱油曲工艺Example 12: Strengthening the process of making soy sauce koji using Mucor indica SYH-1#
S1.种曲:将麸皮、豆饼粉、面粉和水以8:1:1:10的质量比装入大三角瓶,将原料与水混合均匀摊平,塞好棉塞,灭菌后摇松曲料,待凉后将已灭菌瓶在无菌状况下,接入米曲霉(CCTCC NO:M 2015201)和印度毛霉SYH-1#菌液(相同浓度1×107CFU/mL)以1:3的比例,直立放入30℃恒温箱中培养,15~24h培养基出现白点菌落,开始结饼时,轻摇三角瓶打散结块,平摊于三角瓶的底部。培养24~48h,菌丝大量繁殖,培养基已经结饼。此时进行扣瓶,倒置进行培养约72h。S1. Planting the song: Put bran, bean cake powder, flour and water into a large Erlenmeyer flask at a mass ratio of 8:1:1:10, mix the raw materials and water evenly and spread them evenly, plug in the cotton plug, and shake after sterilization To loosen the koji material, after cooling, put the sterilized bottle into the sterilized bottle, add Aspergillus oryzae (CCTCC NO: M 2015201) and Mucor indica SYH-1# bacteria solution (same concentration 1×10 7 CFU/mL) At a ratio of 1:3, place it upright in a 30°C incubator for culture. White colonies will appear on the culture medium in 15 to 24 hours. When cakes begin to form, gently shake the conical flask to break up the clumps and spread them flat on the bottom of the conical flask. After culturing for 24 to 48 hours, the hyphae reproduced in large quantities and the culture medium formed cakes. At this time, buckle the bottle and invert it for about 72 hours.
S2.酱油曲制作:挑选饱满干净的大豆20kg,洗净后加水浸泡5~10h,等豆粒完全吸水膨胀后沥水后加压蒸熟;热豆出锅后,冷却至70~80℃左右,加入面粉30~40%(按照大豆质量计),搅拌均匀,继续冷却至30℃,然后加入5%的种曲,翻拌均匀,保持品温28~30℃左右进行发酵,在发酵培养箱中通风制曲,经72~96h后获得酱油曲。S2. Making soy sauce koji: Select 20kg of plump and clean soybeans, wash them and soak them in water for 5 to 10 hours. After the beans have completely absorbed water and swelled, drain the water and steam them under pressure. After the hot beans are taken out of the pot, cool them to about 70 to 80°C and add Mix 30-40% flour (according to soybean mass) evenly, continue to cool to 30°C, then add 5% seed koji, mix evenly, keep the product temperature at about 28-30°C for fermentation, and ventilate in the fermentation incubator Make the koji, and obtain the soy sauce koji after 72 to 96 hours.
对酱油曲的品质进行检测,结果显示,酱油曲的生淀粉酶活为126.18±10.22U/g,酸性蛋白酶活为75.76±6.48U/g。The quality of soy sauce koji was tested, and the results showed that the raw amylase activity of soy sauce koji was 126.18±10.22U/g, and the acid protease activity was 75.76±6.48U/g.
对比例8:印度毛霉JM25制备酱油曲Comparative Example 8: Preparation of soy sauce koji with Mucor indica JM25
具体实施方式同实施例12,区别在于,将印度毛霉SYH-1#替换为印度毛霉JM25相同体积和浓度的菌液。The specific implementation is the same as in Example 12, except that Mucor indica SYH-1# is replaced with bacterial liquid of the same volume and concentration as Mucor indica JM25.
对比例8获得的酱油曲生淀粉酶活为105.24±9.58U/g,酸性蛋白酶活为60.76±4.95U/g。印度毛霉SYH-1#的加入使得淀粉糖化、液化反应更完全,且提高了酸性蛋白酶活,曲中的功能微生物(霉菌、酵母、乳酸菌)生长良好,对后期酱油的色、香、味、体均有重要影响。The soy sauce koji raw amylase activity obtained in Comparative Example 8 was 105.24±9.58U/g, and the acid protease activity was 60.76±4.95U/g. The addition of Mucor indica SYH-1# makes the starch saccharification and liquefaction reactions more complete, and improves the acid protease activity. The functional microorganisms (molds, yeasts, lactic acid bacteria) in the koji grow well, and have a great impact on the color, aroma, taste, and taste of soy sauce in the later stage. have an important impact on the body.
实施例13:印度毛霉SYH-1#制作腐乳工艺Example 13: Process for making fermented bean curd by Mucor indica SYH-1#
S1.生豆浆制备:大豆进行浸泡,出现泡涨现象后取出,磨浆,滤布过滤,得到生豆浆。S1. Preparation of raw soybean milk: Soak the soybeans, take them out after swelling occurs, grind them, and filter them with filter cloth to obtain raw soybean milk.
S2.豆腐坯的制备:将混合均匀后煮沸20min,静置除渣,豆浆中缓慢加入0.96%冰醋酸点浆,80℃保温30min。压制,切块,得到豆腐坯;S2. Preparation of tofu base: Mix evenly and boil for 20 minutes, then let it stand to remove residue. Slowly add 0.96% glacial acetic acid to the soy milk and keep it at 80°C for 30 minutes. Press and cut into pieces to obtain tofu;
S3.腐乳毛坯的制备:将印度毛霉SYH-1#菌悬液(1×107CFU/mL)喷洒在豆腐坯表面呈不滴水状态,随后进行发酵,温度为25 32℃,湿度为80 90%,发酵时间为35-40h,豆腐坯表面生成毛霉菌丝,即得到腐乳毛坯;S3. Preparation of bean curd blank: Spray Mucor indica SYH-1# bacterial suspension (1×10 7 CFU/mL) on the surface of the bean curd blank in a non-drip state, and then ferment it at a temperature of 25-32°C and a humidity of 80 90%, the fermentation time is 35-40h, Mucor mycelium will be generated on the surface of the tofu blank, and the fermented bean curd blank will be obtained;
S4.腐乳毛坯的腌制:将腐乳毛坯表面的菌丝搓平,食盐添加量为5%,进行腌制。S4. Pickling of fermented bean curd blanks: Flatten the mycelium on the surface of fermented bean curd blanks, add 5% salt, and marinate.
对腐乳的品质进行检测分析,结果显示,应用印度毛霉SYH-1#制作的腐乳氨基酸态氮含量为0.50±0.12g/100g,水溶性蛋白含量为1.65±0.16g/100g。The quality of fermented bean curd was tested and analyzed. The results showed that the amino acid nitrogen content of fermented bean curd produced using Mucor indica SYH-1# was 0.50±0.12g/100g, and the water-soluble protein content was 1.65±0.16g/100g.
对比例9:印度毛霉JM25制备腐乳工艺Comparative Example 9: Preparation process of fermented bean curd by Mucor indica JM25
具体实施方式同实施例13,区别在于,将印度毛霉SYH-1#替换为印度毛霉JM25相同体积和浓度的菌液。The specific implementation is the same as that in Example 13, except that Mucor indica SYH-1# is replaced with bacterial liquid of the same volume and concentration as Mucor indica JM25.
对比例9发酵的腐乳,氨基酸态氮含量为0.41±0.09g/100g,水溶性蛋白含量为1.32±0.15g/100g。而印度毛霉SYH-1#所制备的腐乳发酵过程中的稳定性更好,滋味鲜美,品质更佳。The fermented bean curd of Comparative Example 9 had an amino acid nitrogen content of 0.41±0.09g/100g and a water-soluble protein content of 1.32±0.15g/100g. The fermented fermented bean curd prepared by Mucor indica SYH-1# has better stability during fermentation, delicious taste and better quality.
虽然本发明已以较佳实施例公开如上,但其并非用以限定本发明,任何熟悉此技术的人,在不脱离本发明的精神和范围内,都可做各种的改动与修饰,因此本发明的保护范围应该以权利要求书所界定的为准。Although the present invention has been disclosed above in terms of preferred embodiments, they are not intended to limit the present invention. Anyone familiar with this technology can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, The protection scope of the present invention should be defined by the claims.
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