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CN117374137A - Substrate processing method and solar cell manufacturing method - Google Patents

Substrate processing method and solar cell manufacturing method Download PDF

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Publication number
CN117374137A
CN117374137A CN202311332430.9A CN202311332430A CN117374137A CN 117374137 A CN117374137 A CN 117374137A CN 202311332430 A CN202311332430 A CN 202311332430A CN 117374137 A CN117374137 A CN 117374137A
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substrate
region
silicon
area
oxide layer
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蒋秀林
陈斌
张俊兵
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JA Solar Technology Yangzhou Co Ltd
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JA Solar Technology Yangzhou Co Ltd
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Priority to CN202311332430.9A priority Critical patent/CN117374137A/en
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F77/00Constructional details of devices covered by this subclass
    • H10F77/70Surface textures, e.g. pyramid structures
    • H10F77/703Surface textures, e.g. pyramid structures of the semiconductor bodies, e.g. textured active layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/302Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
    • H01L21/306Chemical or electrical treatment, e.g. electrolytic etching
    • H01L21/30604Chemical etching
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/31Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
    • H01L21/3105After-treatment
    • H01L21/311Etching the insulating layers by chemical or physical means
    • H01L21/31105Etching inorganic layers
    • H01L21/31111Etching inorganic layers by chemical means
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F71/00Manufacture or treatment of devices covered by this subclass
    • H10F71/121The active layers comprising only Group IV materials
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F71/00Manufacture or treatment of devices covered by this subclass
    • H10F71/138Manufacture of transparent electrodes, e.g. transparent conductive oxides [TCO] or indium tin oxide [ITO] electrodes
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F77/00Constructional details of devices covered by this subclass
    • H10F77/20Electrodes
    • H10F77/206Electrodes for devices having potential barriers
    • H10F77/211Electrodes for devices having potential barriers for photovoltaic cells
    • H10F77/215Geometries of grid contacts
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F77/00Constructional details of devices covered by this subclass
    • H10F77/70Surface textures, e.g. pyramid structures
    • H10F77/707Surface textures, e.g. pyramid structures of the substrates or of layers on substrates, e.g. textured ITO layer on a glass substrate

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Physics & Mathematics (AREA)
  • General Chemical & Material Sciences (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Photovoltaic Devices (AREA)

Abstract

The present application provides a substrate processing method comprising providing a substrate comprising a first surface; performing localized oxidation on the first surface of the substrate, thereby forming a first region including an oxide layer and a second region not including an oxide layer on the first surface; and (3) entering the substrate into the alkali solution for a preset time period to perform texturing, so that a first suede structure is formed on a first area of the first surface, and a second suede structure is formed on a second area of the first surface, wherein the size of the first suede structure is smaller than that of the second suede structure. Thereby, different sized pile structures can be obtained on the surface of the substrate by a simple process. Therefore, by forming a large-size suede structure in the metal grid line area, the adhesive force of the metal grid line and the matrix can be improved, and the organic balance of the grid line adhesive force and the anti-reflection effect of the surface of the battery piece is realized, so that the method has good process controllability.

Description

基体处理方法以及太阳能电池制作方法Substrate processing method and solar cell manufacturing method

技术领域Technical field

本申请涉及一种基体处理方法,尤其是涉及在制造太阳能电池晶片过程中处理基体的方法。The present application relates to a substrate processing method, and in particular to a method of processing a substrate during the manufacturing of solar cell wafers.

背景技术Background technique

在太阳能电池的晶片制备过程中,通常需要一个制绒步骤。制绒就是在基体的表面形成绒面,绒面会使光线多次反射、折射等,从而改变光线转播路径,使光线进入到电池中。通过制绒可以减少电池表面对太阳光的反射、增加光吸收,从而提高电池对太阳光的利用率和电池转换效率。In the wafer preparation process for solar cells, a texturing step is usually required. Texturing is to form a textured surface on the surface of the substrate. The textured surface will reflect and refract the light multiple times, thereby changing the light transmission path and allowing the light to enter the battery. Texturing can reduce the reflection of sunlight on the battery surface and increase light absorption, thereby improving the battery's utilization of sunlight and battery conversion efficiency.

通常,硅片表面的绒面越大,则电池对光线的反射率也就越大,金属栅线与电池表面粘结力越好;相反,如果电池表面的绒面越小,则电池对光线的反射率越小,金属栅线与电池表面粘结力越差。Generally, the larger the texture on the surface of the silicon wafer, the greater the reflectivity of the battery to light, and the better the adhesion between the metal grid and the surface of the battery. On the contrary, if the texture on the surface of the battery is smaller, the greater the reflectivity of the battery to light. The smaller the reflectivity, the worse the bonding force between the metal grid and the battery surface.

在现有技术中,通过制绒步骤,在硅片表面上形成倒金字塔绒面,该绒面为单一的绒面微结构,而金字塔绒面的减反射效果与金属栅线与电池表面粘结力往往存在着矛盾,表面绒面越小减反射效果越好,表面绒面越大金属栅线与电池表面粘结力越好,这就导致太阳能电池的表面结构难以兼顾减反射效果和金属栅线粘附质量。In the prior art, an inverted pyramid suede is formed on the surface of the silicon wafer through a texturing step. The suede is a single suede microstructure, and the anti-reflective effect of the pyramid suede is due to the bonding of the metal grid lines to the battery surface. There is often a contradiction between the forces. The smaller the surface texture, the better the anti-reflection effect. The larger the surface texture, the better the bonding force between the metal grid wire and the battery surface. This makes it difficult for the surface structure of the solar cell to take into account the anti-reflection effect and the metal grid. Line adhesion quality.

为了克服这个问题,在现有技术中,提出了形成两种不同绒面大小的制备方法,该方法通常需要使用掩膜在基体表面上形成图形化结构,由此在基体表面形成镂空区和遮盖区,在镂空区对应的基体表面进行制绒处理,形成具有大尺寸的绒面,然后去除遮盖区,并再对去除了遮盖区的部分进行制绒处理,从而形成小尺寸绒面。但是,这种方法需要掩膜制作并需要去除掩膜和两次制绒,使得整个工艺变得复杂,并且操作成本高。In order to overcome this problem, in the prior art, a preparation method for forming two different texture sizes has been proposed. This method usually requires the use of a mask to form a patterned structure on the surface of the substrate, thereby forming a hollow area and a mask on the surface of the substrate. area, perform texturing treatment on the surface of the base body corresponding to the hollow area to form a large-sized suede surface, then remove the covered area, and then perform texturing treatment on the part with the covered area removed, thereby forming a small-sized suede surface. However, this method requires mask production and requires mask removal and texturing twice, making the entire process complicated and the operation cost high.

发明内容Contents of the invention

由此,本申请的目的是提供一种基体处理方法,尤其是一种基体制绒方法,通过该方法,整个制绒过程的工艺可以得到简化,并由此降低了整个基体处理方法的操作成本,并进而降低了由此方法获得的太阳能电池的整体成本。Therefore, the purpose of this application is to provide a substrate processing method, especially a substrate texturing method, through which the entire texturing process can be simplified, and thereby reduce the operating cost of the entire substrate processing method. , and thereby reduce the overall cost of the solar cells obtained by this method.

根据本申请的一个方面,提供了一种基体处理方法,该方法包括提供基体,该基体包括第一表面;对该基体的第一表面进行区域化氧化,由此在该第一表面上形成包括氧化层的第一区域和不包括氧化层的第二区域;将基体进入到碱溶液中持续预定时间段,例如10s~600s进行制绒,从而在所述第一表面的第一区域上形成第一绒面结构且在所述第一表面的第二区域上形成第二绒面结构,第一绒面结构的尺寸小于第二绒面结构的尺寸。According to one aspect of the present application, a substrate processing method is provided, which method includes providing a substrate, the substrate including a first surface; performing regionalized oxidation on the first surface of the substrate, thereby forming on the first surface a composition including: The first region of the oxide layer and the second region that does not include the oxide layer; the substrate is entered into an alkali solution for a predetermined period of time, such as 10s to 600s for texturing, thereby forming a third region on the first surface. A suede structure is provided and a second suede structure is formed on the second area of the first surface, and the size of the first suede structure is smaller than the size of the second suede structure.

在一个实施例中,该基体为硅基体,特别是n型硅基体。In one embodiment, the substrate is a silicon substrate, especially an n-type silicon substrate.

在一个实施例中,在基体为硅基体的情况下,氧化层为氧化硅层,区域化氧化该n型硅基体优选地通过激光氧化工艺形成,通过调整激光器的能量以及照射时间,可以容易地控制氧化层的氧化厚度。In one embodiment, when the substrate is a silicon substrate, the oxide layer is a silicon oxide layer, and the regionalized oxidation of the n-type silicon substrate is preferably formed through a laser oxidation process. By adjusting the energy of the laser and the irradiation time, it can be easily Control the oxidation thickness of the oxide layer.

在一个实施例中,碱溶液为KOH溶液或NaOH溶液,在包括区域化氧化层的基体浸入碱溶液后,首先,碱溶液对无氧化硅掩膜层的第二区域进行制绒,同时碱液开始腐蚀第一区域的氧化硅掩膜层,随着氧化硅掩膜层被碱液去除,碱液开始对具有氧化硅掩膜层的第一区域进行制绒;利用碱液与硅基体和氧化层的反应速率不同的特点,使得第二区域的反应时间长,得到大绒面结构;而第一区域反应时间短,得到小绒面结构,从而,通过简单一个步骤,获得了不同尺寸的绒面结构。In one embodiment, the alkali solution is a KOH solution or a NaOH solution. After the substrate including the regionalized oxide layer is immersed in the alkali solution, first, the alkali solution textures the second area of the silicon oxide-free mask layer, and at the same time, the alkali solution Begin to corrode the silicon oxide mask layer in the first area. As the silicon oxide mask layer is removed by the alkali solution, the alkali solution begins to texturize the first area with the silicon oxide mask layer; use the alkali solution to interact with the silicon matrix and oxidize The different reaction rates of the layers make the second area have a long reaction time and obtain a large suede structure; while the first area has a short reaction time and obtain a small suede structure. Thus, through a simple step, different sizes of suede are obtained. surface structure.

在一个实施例中,第一区域可以是其上将不形成金属栅线的区域,而第二区域可以是在其上将形成金属栅线的区域,由此,在本说明书中以及权利要求书中,第一区域也称为非金属栅线区域,而第二区域也成为金属栅线区域。In one embodiment, the first region may be a region on which a metal gate line will not be formed, and the second region may be a region on which a metal gate line will be formed. Accordingly, in this specification and in the claims , the first region is also called the non-metal gate line region, and the second region is also called the metal gate line region.

由此,通过在金属栅线区域形成大尺寸的绒面结构,可以提高金属栅线与基体的附着力,并且通过控制激光器的功率、激光器的照射时间、激光的扫略路径,可以精确控制氧化层的厚度、很好地控制金属栅线区域和非金属栅线区域之间的尺寸差异,从而实现了栅线附着力和电池片表面减反射效果的有机平衡,从而使得该方法具有很好的工艺可控性。Therefore, by forming a large-sized textured structure in the metal grid area, the adhesion between the metal grid and the substrate can be improved, and by controlling the power of the laser, the irradiation time of the laser, and the scanning path of the laser, the oxidation can be accurately controlled. The thickness of the layer and the size difference between the metal grid area and the non-metal grid area are well controlled, thereby achieving an organic balance between the grid adhesion and the anti-reflection effect on the cell surface, making this method very good. Process controllability.

在一个实施例中,该基体还包括与第一表面相对的第二表面,所述方法还包括对所述第二表面进行区域化氧化,以形成具有氧化层的第三区域和不具有氧化层的第四区域。由此,在将第一表面和第二表面都进行区域化氧化的基体浸入到碱溶液中时,可以同时对基体的第一表面和第二表面同时制绒,并且可以在第一表面和第二表面上同时形成不同尺寸的绒面结构。In one embodiment, the substrate further includes a second surface opposite the first surface, and the method further includes performing regionalized oxidation on the second surface to form a third region with an oxide layer and a third region without an oxide layer. the fourth area. Therefore, when the substrate having both the first surface and the second surface subjected to regionalized oxidation is immersed in an alkali solution, the first surface and the second surface of the substrate can be textured at the same time, and the first surface and the second surface can be textured at the same time. Suede structures of different sizes are formed simultaneously on the two surfaces.

并且,通过在第一表面和第二表面区域化氧化步骤中,通过控制激光器的功率、照射时间以及扫略路径等,可以定制化在第一表面和第二表面上形成的氧化层的厚度、尺寸、位置等,由此,可以根据需要在基体的第一表面和第二表面上形成不同尺寸、布局的绒面结构。Furthermore, by controlling the power, irradiation time, scanning path, etc. of the laser in the regionalized oxidation step of the first surface and the second surface, the thickness and thickness of the oxide layer formed on the first surface and the second surface can be customized. Size, position, etc., thus, suede structures of different sizes and layouts can be formed on the first surface and the second surface of the base body as needed.

根据本申请的方法,省略了掩膜和多次制绒步骤,由此使得整个基体的制绒过程得以简化,由此降低了生产成本。通过在基体表面的不同区域形成不同尺寸的绒面结构,采用本发明方法制作的太阳能电池的栅线在电池片表面的粘结力好,同时非栅线区域具有较好减反射效果,使得太阳能电池在能够获得最佳减反射效果的同时又可以极大改善电池栅线在电池表面的粘结性能。According to the method of the present application, masking and multiple texturing steps are omitted, thereby simplifying the texturing process of the entire substrate, thereby reducing production costs. By forming textured structures of different sizes in different areas of the substrate surface, the grid lines of the solar cells produced by the method of the present invention have good adhesion to the cell surface, and at the same time, the non-grid line areas have better anti-reflection effects, making the solar cells The battery can achieve the best anti-reflection effect while also greatly improving the bonding performance of the battery grid on the battery surface.

附图说明Description of the drawings

为了更清楚地说明本发明实施例的技术方案,下文中将对本发明实施例的附图进行简单介绍。其中,附图仅仅用于展示本发明的一些实施例,而非将本发明的全部实施例限制于此。In order to explain the technical solutions of the embodiments of the present invention more clearly, the drawings of the embodiments of the present invention will be briefly introduced below. The drawings are only used to illustrate some embodiments of the present invention, but not to limit all embodiments of the present invention thereto.

图1A至图1G是示出根据本申请的第一实施例的基体处理方法的各步骤的示意图;1A to 1G are schematic diagrams illustrating each step of a substrate processing method according to the first embodiment of the present application;

图2A至图2C是示出根据本申请的第二实施例的制绒过程的步骤的示意图;以及2A to 2C are schematic diagrams showing steps of a texturing process according to a second embodiment of the present application; and

图3A至图3C是示出根据本申请的第三实施例的制绒过程的步骤的示意图。3A to 3C are schematic diagrams showing steps of a texturing process according to a third embodiment of the present application.

具体实施方式Detailed ways

下面,以本公开的具体实施例详细描述本公开的技术方案。要指出的是,在下面的描述中以及在权利要求中,涉及具体的数值并不旨在精确的数值,而是包含合理的偏差。Below, the technical solution of the present disclosure is described in detail with specific embodiments of the present disclosure. It is to be noted that in the following description and in the claims, reference to specific numerical values is not intended to be exact but encompasses reasonable deviations.

本公开提供了一种硅片处理方法,尤其是,太阳能电池的硅片处理方法,该方法包括在基体,尤其是n型硅基体的表面上进行区域化氧化,由此在该表面上的第一区域上形成氧化层掩膜,尤其是氧化硅掩膜,而在第二区域上没有氧化层掩膜,然后将选择性形成氧化层掩膜的基体浸入到碱溶液中,从而碱溶液首先与没有氧化层掩膜的第二区域反应,从而对该区域进行制绒,同时,碱溶液与氧化层掩膜反应从而逐渐去除氧化层掩膜,在氧化层掩膜被去除后,碱溶液继续与基体的硅材料反应,从而对第一区域进行制绒,从而,由于基体表面的第一区域和第二区域与碱溶液直接接触的时间不同,在第一区域和第二区域形成的绒面结构具有不同的尺寸,即,由于没有氧化膜掩膜的第二区域首先与碱溶液反应,而具有氧化硅掩膜的第一区域要等到氧化硅掩膜被碱溶液去除掉之后才与碱溶液反应,因此,第二区域的绒面结构的尺寸较大,而第一区域的绒面结构的尺寸较小。优选地是,第二区域对应于硅基体的将要形成金属栅线的区域,或称为金属栅线区域,由此,在后续步骤中,由于第二区域的绒面结构尺寸较大,改善了金属栅线与基体的附着,而第一区域的绒面结构尺寸较小,该区域具有较好的减反射效果,使得获得的太阳能电池在能够获得最佳减反射效果的同时又可以极大改善电池栅线在电池表面的粘结性能。The present disclosure provides a silicon wafer processing method, in particular, a silicon wafer processing method for solar cells. The method includes performing regionalized oxidation on the surface of a substrate, especially an n-type silicon substrate, whereby the third layer on the surface is An oxide layer mask is formed on one area, especially a silicon oxide mask, and there is no oxide layer mask on the second area, and then the substrate on which the oxide layer mask is selectively formed is immersed in an alkali solution, so that the alkali solution is first mixed with The second area without the oxide mask reacts to texturize the area. At the same time, the alkali solution reacts with the oxide mask to gradually remove the oxide mask. After the oxide mask is removed, the alkali solution continues to react with the oxide mask. The silicon material of the base reacts to texturize the first area. Therefore, due to the different time between the first area and the second area of the base surface being in direct contact with the alkali solution, a textured structure is formed in the first area and the second area. have different sizes, that is, since the second area without the oxide mask reacts with the alkali solution first, while the first area with the silicon oxide mask does not react with the alkali solution until the silicon oxide mask is removed by the alkali solution , therefore, the size of the suede structure in the second area is larger, while the size of the suede structure in the first area is smaller. Preferably, the second area corresponds to the area of the silicon substrate where the metal grid line is to be formed, or is called the metal grid line area. Therefore, in subsequent steps, due to the larger size of the texture structure in the second area, the The attachment of the metal grid lines to the substrate, and the textured structure in the first area is smaller in size. This area has a better anti-reflection effect, so that the obtained solar cell can achieve the best anti-reflection effect while being greatly improved. The bonding performance of battery grid wires on the battery surface.

作为本申请的一个实施例,上述区域化氧化的步骤优选地通过激光器照射基体表面的区域来实现,例如,通过驱动激光器沿着预定路径照射基体表面,从而在第一区域上氧化基体,在第一区域的基体表面上获得预定厚度的氧化硅掩膜,该厚度例如可以在0.5~10nm的范围内,通过控制激光器的功率、照射时间等,可以控制形成的氧化硅掩膜的厚度,并从而可以控制第一区域和第二区域上的绒面结构的尺寸。As an embodiment of the present application, the above-mentioned regionalized oxidation step is preferably achieved by irradiating a region of the substrate surface with a laser, for example, by driving the laser to irradiate the substrate surface along a predetermined path, thereby oxidizing the substrate on the first region, and on the second region. A silicon oxide mask with a predetermined thickness is obtained on the surface of a region of the substrate. The thickness can be, for example, in the range of 0.5 to 10 nm. By controlling the power of the laser, the irradiation time, etc., the thickness of the formed silicon oxide mask can be controlled, and thereby The size of the pile structure on the first and second regions can be controlled.

在本申请的一个实施例中,上述碱溶液可以是KOH溶液或NaOH溶液,通过控制基体浸入到碱溶液的时间,可以控制形成的绒面结构的尺寸。In one embodiment of the present application, the above-mentioned alkali solution can be a KOH solution or a NaOH solution. By controlling the time when the substrate is immersed in the alkali solution, the size of the textured structure formed can be controlled.

尽管上面描述了在基体的一个表面上形成绒面结构,但是也可以在基体的两个相对表面上都形成绒面结构,例如,区域性氧化第一表面之后或同时,区域化氧化第二表面,由此,在基体的第一表面和第二表面上都形成包括氧化层掩膜的区域和不包括氧化层掩膜的区域,从而在将基体浸入到碱溶液中时,两个表面同时进行上述制绒过程,从而提高了制绒效率,简化了工艺,并降低了成本。另外,通过控制两个表面氧化时的激光器功率、照射时间等,可以控制在第一表面和第二表面形成的氧化硅掩膜的厚度,从而,在第一表面和第二表面获得不同尺寸的绒面结构。Although the formation of the texture structure on one surface of the substrate is described above, the texture structure may also be formed on both opposing surfaces of the substrate, for example, after regional oxidation of the first surface or simultaneously with regional oxidation of the second surface. , thus, an area including the oxide layer mask and an area not including the oxide layer mask are formed on both the first surface and the second surface of the substrate, so that when the substrate is immersed in the alkaline solution, the two surfaces are simultaneously The above-mentioned texturing process improves the texturing efficiency, simplifies the process, and reduces the cost. In addition, by controlling the laser power, irradiation time, etc. when the two surfaces are oxidized, the thickness of the silicon oxide mask formed on the first surface and the second surface can be controlled, thereby obtaining different sizes on the first surface and the second surface. Suede construction.

上述制绒过程可以作为太阳能电池硅片处理的一个部分,由此,在基体的第一表面和/或第二表面形成绒面结构后,可以分别在第一和/或第二表面上沉积含硅薄膜、并然后沉积透明导电薄膜,并然后制作第一表面接触电极和/或第二表面金属接触电极。The above-mentioned texturing process can be used as a part of the solar cell silicon wafer processing. Therefore, after forming a textured structure on the first surface and/or the second surface of the substrate, the texture-containing material can be deposited on the first and/or second surface respectively. A silicon film is deposited, and then a transparent conductive film is deposited, and then a first surface contact electrode and/or a second surface metal contact electrode is produced.

由于如上所述,通过在金属栅线区域形成具有大尺寸的绒面结构,使得制作的接触电极可以具有更好的附着力。As mentioned above, by forming a textured structure with a large size in the metal grid area, the contact electrode produced can have better adhesion.

尽管上面的描述中,太阳能电池硅片包括n型硅基体,但是本申请并不局限于此,而是可以采用其他类型的硅基体,例如,p型硅基体,本申请不限于特定的硅基体类型。Although in the above description, the solar cell silicon wafer includes an n-type silicon substrate, the present application is not limited thereto. Other types of silicon substrates may be used, such as p-type silicon substrates. The present application is not limited to a specific silicon substrate. type.

下面参照附图详细描述根据本申请的实施例,其中,图1A至图1G是示出根据本申请第一实施例的各步骤的示意图,图2A至图2C是根据本申请第二实施例的制绒过程的各步骤的示意图,而图3A至图3C是示出根据本申请的第三实施例的制绒过程的各步骤的示意图。Embodiments according to the present application will be described in detail below with reference to the accompanying drawings, wherein FIGS. 1A to 1G are schematic diagrams showing steps according to the first embodiment of the present application, and FIGS. 2A to 2C are schematic diagrams according to the second embodiment of the present application. 3A to 3C are schematic diagrams showing various steps of the texturing process according to the third embodiment of the present application.

第一实施例:First embodiment:

如图1A至1G所示,第一实施例是一种太阳能电池硅片处理方法,该处理方法包括如下各个步骤:As shown in Figures 1A to 1G, the first embodiment is a solar cell silicon wafer processing method. The processing method includes the following steps:

如图1A所示,在步骤A,n型硅基体1被提供到处理腔(未示出)内,该硅基体1具有第一表面11和第二表面12,硅基体1的第一表面具有金属栅线区域11a和非金属栅线区域11b,硅基体1的第二表面12具有金属栅线区域12a和非金属栅线区域12b。要指出的是,金属栅线区域是指在随后的步骤中将在其中形成金属栅线的区域,而非金属栅线区域是指在随后的步骤中不形成金属栅线的区域。As shown in FIG. 1A , in step A, an n-type silicon substrate 1 is provided into a processing chamber (not shown). The silicon substrate 1 has a first surface 11 and a second surface 12 . The first surface of the silicon substrate 1 has The second surface 12 of the silicon substrate 1 has a metal gate line region 11a and a non-metal gate line region 11b. The second surface 12 of the silicon substrate 1 has a metal gate line region 12a and a non-metal gate line region 12b. It is noted that the metal gate line region refers to a region in which a metal gate line will be formed in a subsequent step, and the non-metal gate line region refers to a region in which a metal gate line is not formed in a subsequent step.

如图1B所示,在步骤B:在n型硅基体1的第一表面11的非金属栅线区域11b通过激光氧化形成厚度在0.5nm~10nm的氧化硅掩膜层2;其中,激光氧化工艺条件例如选择波长为355纳米的紫外皮秒激光器,且能量密度设定为0.02~1.50J/cm2,由此,在第一表面上形成区域化的氧化硅掩膜层。As shown in FIG. 1B , in step B: a silicon oxide mask layer 2 with a thickness of 0.5 nm to 10 nm is formed by laser oxidation on the non-metal gate line area 11 b of the first surface 11 of the n-type silicon substrate 1 ; wherein, laser oxidation The process conditions include, for example, selecting an ultraviolet picosecond laser with a wavelength of 355 nanometers and setting the energy density to 0.02-1.50 J/cm 2 , thereby forming a regionalized silicon oxide mask layer on the first surface.

如图1C所示,在步骤C,进行表面制绒,在该步骤C中,将表面局部形成有氧化硅掩膜层2的硅基体浸入碱溶液中进行反应预定时间段,碱溶液例如为0.1%~10%体积浓度的KOH溶液或NaOH溶液KOH溶液或NaOH溶液。反应过程中碱溶液首先对无氧化硅掩膜层2的区域,即,金属栅线区域进行制绒,同时碱液开始腐蚀氧化硅掩膜层2,随着氧化硅掩膜层2被碱液去除,碱液开始对具有氧化硅掩膜层2的区域,即,非金属栅线区域,进行制绒;利用碱液与硅基体和氧化硅(SiOx)反应速率不同的特点,使得金属栅线区域11a反应时间长,得到大绒面结构;非金属栅线区域11b反应时间短,得到小绒面结构。As shown in Figure 1C, in step C, surface texturing is performed. In this step C, the silicon substrate with the silicon oxide mask layer 2 partially formed on the surface is immersed in an alkali solution for a predetermined period of time to react. The alkali solution is, for example, 0.1 %~10% volume concentration KOH solution or NaOH solution KOH solution or NaOH solution. During the reaction process, the alkali solution first textures the area of the silicon oxide mask layer 2, that is, the metal gate line area. At the same time, the alkali solution begins to corrode the silicon oxide mask layer 2. As the silicon oxide mask layer 2 is eroded by the alkali solution, removal, the alkali liquid begins to texturize the area with the silicon oxide mask layer 2, that is, the non-metal gate line area; using the characteristics of the different reaction rates of the alkali liquid with the silicon matrix and silicon oxide (SiOx), the metal gate lines The reaction time of the region 11a is long, and a large texture structure is obtained; the reaction time of the non-metal grid line region 11b is short, and a small texture structure is obtained.

通过上述步骤,获得表面上具有不同绒面结构的基体。随后,通过例如如图1D至1G所示的步骤,将上述硅片制成太阳电池硅片。Through the above steps, a substrate with different suede structures on the surface is obtained. Subsequently, the above-mentioned silicon wafer is made into a solar cell silicon wafer through the steps shown in FIGS. 1D to 1G, for example.

如图1D所示,在步骤D,在包括绒面结构的n型硅基体1的第一表面11和第二表面12上分别沉积第一表面第一层含硅薄膜3和第二表面第一层含硅薄膜4;其中,第一表面第一层含硅薄膜3和第二表面第一层含硅薄膜4例如为本征的含硅薄膜,可以例如是微晶、纳米、非晶的硅、氧化硅或碳化硅等薄膜层中的一种性能相同的单层或一种性能不同的多层或者几种的叠层的含硅薄膜,其厚度为1~50nm。As shown in FIG. 1D, in step D, a first layer of silicon-containing film 3 on the first surface and a first layer of silicon-containing film 3 on the second surface are respectively deposited on the first surface 11 and the second surface 12 of the n-type silicon substrate 1 including a textured structure. A layer of silicon-containing film 4; wherein, the first layer of silicon-containing film 3 on the first surface and the first layer of silicon-containing film 4 on the second surface are, for example, intrinsic silicon-containing films, which can be, for example, microcrystalline, nanometer, or amorphous silicon. , silicon oxide or silicon carbide and other thin film layers, a single layer with the same performance or a multi-layer or a stack of several silicon-containing films with different properties, with a thickness of 1 to 50 nm.

如图1E所示,在步骤E,在n型硅基体1的第一表面11和第二表面12上分别沉积第一表面第二层含硅薄膜5和第二表面第二层含硅薄膜6;其中,第一表面第二层含硅薄膜5和第二表面第二层含硅薄膜6例如为掺杂的含硅薄膜,可以是微晶、纳米、非晶的硅、氧化硅或碳化硅等薄膜层中的一种性能相同的单层或一种性能不同的多层或者几种的叠层的含硅薄膜,其厚度优选地为1~50nm;第一表面第二层含硅薄膜和第二表面的第二层含硅薄膜的掺杂类分为别为n型和p型或p型和n型。As shown in Figure 1E, in step E, a second layer of silicon-containing film 5 on the first surface and a second layer of silicon-containing film 6 on the second surface are respectively deposited on the first surface 11 and the second surface 12 of the n-type silicon substrate 1 ; Wherein, the second layer of silicon-containing film 5 on the first surface and the second layer of silicon-containing film 6 on the second surface are, for example, doped silicon-containing films, which can be microcrystalline, nanometer, amorphous silicon, silicon oxide or silicon carbide. Among the thin film layers, a single layer with the same performance or a multi-layer or several laminated silicon-containing films with different properties, the thickness of which is preferably 1 to 50 nm; the first surface, the second layer of the silicon-containing film and The doping categories of the second silicon-containing film on the second surface are respectively n-type and p-type or p-type and n-type.

如图1F所示,在步骤F,在n型硅基体1的第一表面11和第二表面12上分别沉积第一表面透明导电薄膜7和第二表面透明导电薄膜8,其中,第一表面透明导电薄膜7和第二透明导电薄膜8为掺杂的一种或多种金属氧化物或氮化物的叠层或者混合物,金属氧化物例如可以选自氧化铟、氧化锡、氧化锌、氧化镉、氮化钛,金属氮化物例如可以是氮化钛,其掺杂元素例如可以选自铟、锡、钙、铝、镉、锌、铈,氟,其厚度优选地为1~100nm;As shown in Figure 1F, in step F, a first surface transparent conductive film 7 and a second surface transparent conductive film 8 are respectively deposited on the first surface 11 and the second surface 12 of the n-type silicon substrate 1, where the first surface The transparent conductive film 7 and the second transparent conductive film 8 are a stack or mixture of one or more doped metal oxides or nitrides. The metal oxide can be selected from indium oxide, tin oxide, zinc oxide, and cadmium oxide, for example. , titanium nitride, the metal nitride can be titanium nitride, for example, and its doping element can be selected from indium, tin, calcium, aluminum, cadmium, zinc, cerium, fluorine, for example, and its thickness is preferably 1 to 100nm;

然后,如图1G所示,在步骤G,在n型硅基体1的第一表面11的金属栅线区域11a(第二区域)和第二表面12的金属栅线区域12a上分别制作第一表面金属接触电极9和第二表面金属接触电极10,并然后经过光注入退火处理得到本发明的异质结太阳能电池。Then, as shown in FIG. 1G , in step G, the first metal gate line region 11 a (second region) on the first surface 11 and the metal gate line region 12 a on the second surface 12 of the n-type silicon substrate 1 are respectively formed. The surface metal contact electrode 9 and the second surface metal contact electrode 10 are then subjected to light injection annealing treatment to obtain the heterojunction solar cell of the present invention.

其中,可以采用丝网印刷、电镀或者二者结合等方式形成正面金属接触电极9和背面金属接触电极10。Among them, the front metal contact electrode 9 and the back metal contact electrode 10 can be formed by screen printing, electroplating or a combination of the two.

尽管在第一实施例中,仅仅在基体1的第一表面11上形成区域化不同的绒面结构,但是,本申请并不局限于此,而是可以在第一表面11和第二表面12的两个表面上同时形成区域化不同的绒面结构。尽管在上面的描述中,以形成异质结太阳能电池为例描述了本申请的方法,但是本申请并不局限于此,而是可以结合于任何需要制绒的太阳能电池制造方法中,从而获得期望的绒面结构。Although in the first embodiment, regionally different suede structures are formed only on the first surface 11 of the base 1 , the present application is not limited thereto, and can be formed on the first surface 11 and the second surface 12 Regionally different suede structures are formed on both surfaces at the same time. Although in the above description, the method of the present application is described by taking the formation of heterojunction solar cells as an example, the present application is not limited thereto, but can be combined with any solar cell manufacturing method that requires texturing, thereby obtaining Desired suede structure.

第二实施例Second embodiment

下面参照图2A至图2C描述根据本申请的第二实施例的晶片处理方法,要理解的是,在下面的描述中,主要针对制绒过程,而制绒之后的过程可以参照针对图1D至图1G的描述,在此不在赘述。The following describes a wafer processing method according to the second embodiment of the present application with reference to FIGS. 2A to 2C . It should be understood that in the following description, the texturing process is mainly focused on, and the process after texturing can refer to FIGS. 1D to 2C . The description of Figure 1G will not be repeated here.

如图2A所示,在步骤A,提供n型硅基体1,提供硅基体1具有第一表面11和第二表面12,硅基体11的第一表面具有金属栅线区域11a和非金属栅线区域11b,硅基体12的第一表面具有金属栅线区域12a和非金属栅线区域12b。As shown in Figure 2A, in step A, an n-type silicon substrate 1 is provided. The silicon substrate 1 is provided with a first surface 11 and a second surface 12. The first surface of the silicon substrate 11 has a metal gate line region 11a and a non-metal gate line. In the region 11b, the first surface of the silicon substrate 12 has a metal gate line region 12a and a non-metal gate line region 12b.

在对硅基体进行区域化氧化之前,可选地,可以对硅基体进行处理,即,在步骤A0,对所述硅基体1进行双面抛光和吸杂处理。Before performing regionalized oxidation on the silicon substrate, optionally, the silicon substrate may be processed, that is, in step A0, the silicon substrate 1 is subjected to double-sided polishing and gettering treatment.

然后,如图2B所示,在步骤B,进行区域化氧化步骤,在该步骤中,在n型硅基体1的第一表面11具有非金属栅线区域11b和n型硅基体1的第二表面12具有非金属栅线区域12b通过激光氧化分别形成厚度相同且在0.5nm~10nm的氧化硅掩膜层2;其中,激光氧化工艺可以采用波长为355纳米的紫外皮秒激光器,能量密度为0.02~1.50J/cm2Then, as shown in FIG. 2B, in step B, a regionalized oxidation step is performed. In this step, the first surface 11 of the n-type silicon substrate 1 has a non-metal gate line region 11b and a second surface of the n-type silicon substrate 1. The surface 12 has the non-metallic grid area 12b, and the silicon oxide mask layer 2 with the same thickness ranging from 0.5nm to 10nm is formed through laser oxidation. Among them, the laser oxidation process can use an ultraviolet picosecond laser with a wavelength of 355 nanometers and an energy density of 0.02~1.50J/cm 2 .

随后,在步骤C,进行表面制绒。在表面制绒步骤中,将表面形成有氧化硅掩膜层2的硅基体浸入碱溶液中进行反应,碱溶液为KOH溶液或NaOH溶液,反应过程中碱溶液对无氧化硅掩膜层2区域进行制绒,同时碱液开始腐蚀氧化硅掩膜层2,随着氧化硅掩膜层2被碱液去除,碱液开始对具有氧化硅掩膜层2的区域进行制绒;利用碱液与硅基体和氧化硅(SiOx)反应速率不同的特点,使得第一表面的金属栅线区域11a和第二表面金属栅线区域12a的反应时间长,得到大绒面结构;第一表面的非金属栅线区域11b和第二表面非金属栅线区域12b的反应时间短,得到小绒面结构,如图2C所示。Subsequently, in step C, surface texturing is performed. In the surface texturing step, the silicon substrate with the silicon oxide mask layer 2 formed on the surface is immersed in an alkali solution for reaction. The alkali solution is a KOH solution or a NaOH solution. During the reaction process, the alkali solution affects the area of the silicon oxide mask layer 2. Texturing is carried out, and at the same time, the alkali solution begins to corrode the silicon oxide mask layer 2. As the silicon oxide mask layer 2 is removed by the alkali solution, the alkali solution begins to texturize the area with the silicon oxide mask layer 2; using the alkali solution and The different reaction rates between the silicon matrix and silicon oxide (SiOx) make the reaction time of the metal grid area 11a on the first surface and the metal grid area 12a on the second surface long, resulting in a large textured structure; the non-metallic area on the first surface The reaction time of the gate line area 11b and the second surface non-metal gate line area 12b is short, resulting in a small texture structure, as shown in Figure 2C.

随后的工艺与参照图1D至图1G中描述的相同,因此,不再描述,由此获得具有良好附着的太阳能电池硅片。The subsequent process is the same as described with reference to FIGS. 1D to 1G and therefore will not be described again, whereby a solar cell silicon wafer with good adhesion is obtained.

第三实施例Third embodiment

根据第二实施例,在第一表面和第二表面上形成的氧化硅层掩膜的厚度可以相同,也可以不同,由此,在第一表面和第二表面的金属栅线区域上形成不同尺寸的绒面结构,如第三实施例中所描述的。下面参照图3A至图3C描述根据第三实施例的制绒过程。According to the second embodiment, the thickness of the silicon oxide layer mask formed on the first surface and the second surface may be the same or different, thereby forming different thicknesses on the metal gate line areas of the first surface and the second surface. sized pile structure as described in the third embodiment. The texturing process according to the third embodiment will be described below with reference to FIGS. 3A to 3C.

首先,如图3A所示,在步骤A,提供一种n型硅基体1,其具有第一表面11和第二表面12,硅基体的第一表面11具有金属栅线区域11a和非金属栅线区域11b,硅基体的第二表面12具有金属栅线区域12a和非金属栅线区域12b。First, as shown in FIG. 3A, in step A, an n-type silicon substrate 1 is provided, which has a first surface 11 and a second surface 12. The first surface 11 of the silicon substrate has a metal gate line region 11a and a non-metal gate. In the line region 11b, the second surface 12 of the silicon substrate has a metal gate line region 12a and a non-metal gate line region 12b.

在进行区域化氧化之前,可选地进行步骤A0,在该步骤A0中,对所述硅基体1进行双面抛光和吸杂处理。Before performing regionalized oxidation, step A0 is optionally performed, in which the silicon substrate 1 is subjected to double-sided polishing and gettering treatment.

然后,如图3B所示,进行区域化氧化步骤,在该步骤中,在n型硅基体1的第一表面11的非金属栅线区域11b和n型硅基体1的第二表面12的非金属栅线区域12b通过激光氧化分别形成厚度不同且在0.5nm~10nm的氧化硅掩膜层2,例如,第二表面的氧化硅掩膜层2厚度大于第一表面的氧化硅掩膜层2厚度;这例如可以通过控制激光氧化过程中,照射第一表面和第二表面的激光器的功率、照射时间等来实现。其中,例如采用波长为355纳米的紫外皮秒激光器,能量密度为0.02~1.50J/cm2Then, as shown in FIG. 3B , a regionalized oxidation step is performed. In this step, the non-metallic gate line region 11b of the first surface 11 of the n-type silicon substrate 1 and the non-metallic gate line region 11b of the second surface 12 of the n-type silicon substrate 1 are The metal gate line areas 12b are respectively formed with silicon oxide mask layers 2 with different thicknesses ranging from 0.5 nm to 10 nm through laser oxidation. For example, the silicon oxide mask layer 2 on the second surface is thicker than the silicon oxide mask layer 2 on the first surface. thickness; this can be achieved, for example, by controlling the power, irradiation time, etc. of the laser that irradiates the first surface and the second surface during the laser oxidation process. Among them, for example, an ultraviolet picosecond laser with a wavelength of 355 nanometers and an energy density of 0.02 to 1.50 J/cm 2 is used.

如图3C所示,进行表面制绒步骤C,在该步骤中,将表面形成有氧化硅掩膜层2的硅基体浸入碱溶液中进行反应,碱溶液为KOH溶液或NaOH溶液,反应过程中碱溶液对无氧化硅掩膜层2的区域进行制绒,同时碱液开始腐蚀氧化硅掩膜层2,随着氧化硅掩膜层2被碱液去除,碱液开始对具有氧化硅掩膜层2的区域进行制绒;利用碱液与硅基体和氧化硅(SiOx)反应速率不同的特点,使得第一表面的金属栅线区域11a和第二表面金属栅线区域12a的反应时间最长,得到大绒面结构;第一表面的非金属栅线区域11b次之,得到小绒面结构,第二表面非金属栅线区域12b的反应时间最短,得到微绒面结构,如图3C所示。As shown in Figure 3C, surface texturing step C is performed. In this step, the silicon substrate with the silicon oxide mask layer 2 formed on the surface is immersed in an alkali solution for reaction. The alkali solution is a KOH solution or a NaOH solution. During the reaction The alkali solution textures the area without silicon oxide mask layer 2, and at the same time, the alkali solution begins to corrode the silicon oxide mask layer 2. As the silicon oxide mask layer 2 is removed by the alkali solution, the alkali solution begins to corrode the silicon oxide mask layer 2. The area of layer 2 is textured; the characteristics of the different reaction rates between the alkali solution and the silicon matrix and silicon oxide (SiOx) are used to make the reaction time of the metal grid line area 11a on the first surface and the metal grid line area 12a on the second surface the longest. , a large suede structure is obtained; the non-metallic grid line area 11b on the first surface is the second, and a small suede structure is obtained; the reaction time of the non-metallic grid line area 12b on the second surface is the shortest, and a micro suede structure is obtained, as shown in Figure 3C Show.

由此,通过控制激光器的功率、照射时间等,来控制氧化层掩膜的厚度,从而控制最终得到的绒面结构的尺寸。Thus, by controlling the power of the laser, the irradiation time, etc., the thickness of the oxide layer mask is controlled, thereby controlling the size of the final textured structure.

如第一实施例中所述,在上述制绒过程完成之后,具有绒面结构的硅片被进一步处理,从而获得太阳电池。这些步骤与第一实施例中参照图1D至1G中描述的基本相同,由此,相同的内容可以应用于第三实施例中,在此不再赘述。As described in the first embodiment, after the above texturing process is completed, the silicon wafer with the textured structure is further processed, thereby obtaining a solar cell. These steps are basically the same as those described with reference to FIGS. 1D to 1G in the first embodiment. Therefore, the same content can be applied to the third embodiment and will not be described again.

上面通过三个实施例详细地描述了本申请,但是本领域技术人员能够理解到,本申请并不局限于此,而是可以包括任何修改或变型,例如,尽管在上面的实施例中,在区域化氧化步骤中采用激光氧化工艺,但是本申请并不局限于此,而是可以采用其他氧化工艺或沉积工艺,以在基体的表面上形成区域化的氧化层掩膜。另外,在形成绒面结构之后,通过适当选择后续工艺,本申请的具有区域化绒面结构的基体可以进一步制成异质结太阳能电池,但本申请并不局限于此,而是该基体可以用于进一步制成其他类型的太阳能电池,例如,PERC类型的太阳能电池,本申请并不局限于此。在上面的描述以及权利要求中,按顺序描述了各个步骤,但是要理解的是,这并不意味着这些步骤必然按照描述的顺序进行,而是有些步骤可以同时进行或者颠倒顺序进行,本申请并不局限于特定的步骤顺序。The present application has been described in detail through three embodiments above, but those skilled in the art can understand that the present application is not limited thereto, but may include any modifications or variations. For example, although in the above embodiments, in The laser oxidation process is used in the regionalized oxidation step, but the application is not limited to this. Other oxidation processes or deposition processes may be used to form a regionalized oxide layer mask on the surface of the substrate. In addition, after forming the textured structure, by appropriately selecting the subsequent processes, the substrate with the regionalized textured structure of the present application can be further made into a heterojunction solar cell. However, the application is not limited to this, but the substrate can be It is used to further manufacture other types of solar cells, such as PERC type solar cells, but the application is not limited thereto. In the above description and claims, various steps are described in order, but it should be understood that this does not mean that these steps must be performed in the order described, but that some steps can be performed simultaneously or in reverse order. This application Not limited to a specific sequence of steps.

由此,根据本申请,包括且不限于如下的项目:Therefore, according to this application, the following items are included but not limited to:

项目1.一种晶片处理方法,包括:Item 1. A wafer processing method, including:

提供基体,该基体包括第一表面;providing a substrate including a first surface;

区域化氧化步骤:在该步骤中,所述第一表面被区域化氧化,以形成包括氧化层的第一区域和不包括氧化层的第二区域;以及Regionalized oxidation step: In this step, the first surface is regionally oxidized to form a first region including an oxide layer and a second region not including an oxide layer; and

制绒步骤:将区域化氧化后的基体浸入碱溶液持续预定时间,以在所述第一区域上形成第一绒面结构且在所述第二区域上形成第二绒面结构,所述第一绒面结构的尺寸小于第二绒面结构的尺寸。Texturing step: immersing the regionalized and oxidized substrate in an alkali solution for a predetermined time to form a first texture structure on the first area and a second texture structure on the second area, the third The dimensions of the first pile structure are smaller than the dimensions of the second pile structure.

项目2.如项目1所述的方法,其中,所述基体是硅基体,尤其是n型硅基体。Item 2. The method according to item 1, wherein the substrate is a silicon substrate, especially an n-type silicon substrate.

项目3.如项目1或2所述的方法,其中,所述区域化氧化步骤包括采用激光器沿着预定路径照射所述第一表面的第一区域。Item 3. The method of item 1 or 2, wherein the regionalized oxidation step includes irradiating the first area of the first surface along a predetermined path with a laser.

项目4.如项目3所述的方法,其中,所述激光器采用波长为355纳米的紫外皮秒激光器,且能量密度设定为0.02~1.50J/cm2Item 4. The method as described in item 3, wherein the laser uses an ultraviolet picosecond laser with a wavelength of 355 nanometers, and the energy density is set to 0.02-1.50J/cm 2 .

项目5.如项目1至4中任一项所述的方法,其中,所述氧化层的厚度在0.5nm~10nm的范围内。Item 5. The method according to any one of Items 1 to 4, wherein the thickness of the oxide layer is in the range of 0.5 nm to 10 nm.

项目6.如项目1至5中任一项所述的方法,其中,所述基体还包括与所述第一表面相对的第二表面,所述方法在制绒步骤之前还包括:区域化氧化第二表面,以形成包括氧化层的第三区域和不包括氧化层的第四区域。Item 6. The method according to any one of items 1 to 5, wherein the substrate further includes a second surface opposite to the first surface, and before the texturing step, the method further includes: regionalized oxidation the second surface to form a third region including an oxide layer and a fourth region not including an oxide layer.

项目7.如项目6所述的方法,其中,形成在第一区域上的氧化层的厚度不同于形成在第三区域上的氧化层的厚度。Item 7. The method of item 6, wherein the thickness of the oxide layer formed on the first region is different from the thickness of the oxide layer formed on the third region.

项目8.如项目1至7中任一项所述的方法,其中,所述碱溶液为KOH或NaOH溶液。Item 8. The method according to any one of items 1 to 7, wherein the alkali solution is a KOH or NaOH solution.

项目9.一种太阳能电池硅片制备方法,包括:Project 9. A method for preparing silicon wafers for solar cells, including:

提供利用如项目1至8中任一项所述的方法制备的基体;以及Provide a substrate prepared using the method of any one of items 1 to 8; and

在所述第二区域上形成金属接触电极。A metal contact electrode is formed on the second area.

项目10.一种太阳能电池硅片制备方法,包括:Project 10. A method for preparing silicon wafers for solar cells, including:

提供利用如项目6或7所述的方法制备的基体;以及Providing a substrate prepared using the method described in item 6 or 7; and

分别在所述第二区域和所述第四区域上形成金属接触电极。Metal contact electrodes are formed on the second region and the fourth region respectively.

项目11.如项目9或10所述的方法,在形成金属接触电极之前,还包括:Item 11. The method of item 9 or 10, before forming the metal contact electrode, further comprising:

在所述基体的第一表面和第二表面上形成一层或多层含硅薄膜;以及forming one or more silicon-containing films on the first surface and the second surface of the substrate; and

在所述含硅薄膜上形成透明导电薄膜。A transparent conductive film is formed on the silicon-containing film.

项目12.如项目9至11中任一项所述的方法,还包括:Item 12. The method of any of items 9 to 11, further comprising:

在形成金属接触电极之后,进行光注入退火处理。After forming the metal contact electrode, a light injection annealing process is performed.

项目13.一种硅基体,其中,所述硅基体是通过如项目1至8中任一项所述的方法获得。Item 13. A silicon substrate, wherein the silicon substrate is obtained by the method according to any one of items 1 to 8.

项目14.一种太阳能电池硅片,其中,所述太阳能电池硅片是利用如项目9至12中任一项所述的方法获得。Item 14. A solar cell silicon wafer, wherein the solar cell silicon wafer is obtained by using the method described in any one of items 9 to 12.

据上文的描述,对于本领域的那些普通技术人员而言明显的是,虽然本文所描述的方法和设备构成本公开的示例性实施例,但本发明并不限于这些具体的实施例,并且在不脱离如由权利要求限定的本发明的范围的情况下可以对这样的实施例作出改变。另外,需理解的是,本发明由权利要求限定,并且这不意味着描述本文阐述的示例性实施例的任意限制或元件将并入任意权利要求元件的解释中,除非明确地声明这样的限制或元件。同样地,需理解的是,不必为了落入任意权利要求的范围内而满足本文所公开的发明的所有提到的优势或目的,因为本发明由权利要求限定并且因为即使可能尚未在本文中明确地讨论也可能存在要求保护的发明的固有和/或无法预见的优点。From the foregoing description, it will be apparent to those of ordinary skill in the art that, although the methods and devices described herein constitute exemplary embodiments of the present disclosure, the present invention is not limited to these specific embodiments, and Changes may be made to such embodiments without departing from the scope of the invention as defined by the claims. Additionally, it is to be understood that the present invention is defined by the claims and that it is not intended that any limitations or elements describing the exemplary embodiments set forth herein will be incorporated into the interpretation of any claim element unless such a limitation is expressly stated. or component. Likewise, it is to be understood that all noted advantages or objects of the invention disclosed herein need not be satisfied in order to fall within the scope of any claim, since the invention is defined by the claims and because even though this may not have been expressly stated herein There may also be inherent and/or unforeseen advantages of the claimed invention.

Claims (10)

1. A wafer processing method, comprising:
providing a substrate comprising a first surface;
a regional oxidation step: in this step, the first surface is regionally oxidized to form a first region including an oxide layer and a second region not including an oxide layer; and
and (3) wool making: immersing the regionally oxidized substrate in an alkaline solution for a predetermined time to form a first pile structure on the first region and a second pile structure on the second region, the first pile structure having a size smaller than a size of the second pile structure.
2. The method according to claim 1, wherein the substrate is a silicon substrate, in particular an n-type silicon substrate.
3. The method of claim 1 or 2, wherein the step of regionalizing oxidation comprises illuminating a first region of the first surface along a predetermined path with a laser.
4. A method according to claim 3, wherein the laser is a uv sheath second laser having a wavelength of 355 nm and an energy density of 0.02 to 1.50J/cm 2
5. The method of any one of claims 1 to 4, wherein the substrate further comprises a second surface opposite the first surface, the method further comprising, prior to the step of texturing: the second surface is regionally oxidized to form a third region including the oxide layer and a fourth region not including the oxide layer.
6. The method of claim 5, wherein a thickness of the oxide layer formed on the first region is different from a thickness of the oxide layer formed on the third region.
7. A preparation method of a solar cell silicon wafer comprises the following steps:
providing a substrate prepared by the method of any one of claims 1 to 6; and
and forming a metal contact electrode on the second region.
8. A preparation method of a solar cell silicon wafer comprises the following steps:
providing a substrate prepared by the method of claim 4 or 5; and
and forming metal contact electrodes on the second region and the fourth region respectively.
9. A silicon substrate, wherein the silicon substrate is obtained by the method of any one of claims 1 to 6.
10. A solar cell silicon wafer, wherein the solar cell silicon wafer is obtained using the method of claim 7 or 8.
CN202311332430.9A 2023-10-13 2023-10-13 Substrate processing method and solar cell manufacturing method Pending CN117374137A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119384111A (en) * 2024-12-31 2025-01-28 中能创光电科技(常州)有限公司 Flexible silicon wafer and preparation method thereof, and flexible solar cell prepared using the flexible silicon wafer

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119384111A (en) * 2024-12-31 2025-01-28 中能创光电科技(常州)有限公司 Flexible silicon wafer and preparation method thereof, and flexible solar cell prepared using the flexible silicon wafer

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