CN116810067A - GH4169D alloy brazing and heat treatment process methods - Google Patents
GH4169D alloy brazing and heat treatment process methods Download PDFInfo
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Abstract
Description
技术领域Technical field
本发明属于材料热处理的技术领域,尤其涉及一种GH4169D合金钎焊和热处理的工艺方法。The invention belongs to the technical field of material heat treatment, and in particular relates to a process method for brazing and heat treatment of GH4169D alloy.
背景技术Background technique
GH4169D合金能在650~750℃之间长期稳定使用的一种新型合金,区别与GH4169。GH4169D合金近年来在宇航、宇航和石油工业开始逐步使用。合金在使用过程中不可避免地会设计成GH4169D合金锻件加蜂窝结构,零件在加工时,基体和蜂窝之间靠钎焊工艺联接。钎焊工艺是采用比母材熔点低的金属材料做钎料,将母材与钎料加热到高于钎料熔点,但低于母材熔点的温度,通过液态钎料在母材中或表面上润湿、毛细流动、填充、铺展、与母材相互作用,冷却凝固形成牢固联接,从而将母材联接在一起的一种焊接技术。GH4169D alloy is a new type of alloy that can be used stably for a long time between 650 and 750°C. It is different from GH4169. GH4169D alloy has begun to be gradually used in the aerospace, aerospace and petroleum industries in recent years. During use, the alloy will inevitably be designed into a GH4169D alloy forging with a honeycomb structure. When the parts are processed, the base body and the honeycomb are connected by a brazing process. The brazing process uses a metal material with a lower melting point than the base metal as the filler metal. The base metal and the filler metal are heated to a temperature higher than the melting point of the filler metal but lower than the melting point of the base metal. The liquid filler metal is heated in or on the base metal. A welding technology that connects the base materials together by wetting, capillary flow, filling, spreading, interacting with the base material, and cooling and solidifying to form a strong connection.
现有高温合金钎焊工艺用于GH4169D合金锻件处理后,会导致GH4169D材料的强化相η和γ'相发生变化,η相含量小于1%,γ′相不均匀,大尺寸γ′相约128nm,小尺寸γ′相约39nm,基体组织见图1,导致合金的屈服强度下降、缺口敏感,降低材料的力学性能。为此需要研究一种使用与GH4169D合金锻件的钎焊和热处理工艺方法,以提高锻件的力学性能。When the existing high-temperature alloy brazing process is used for GH4169D alloy forgings, it will cause the strengthening phase η and γ' phase of the GH4169D material to change. The eta phase content is less than 1%, the γ' phase is uneven, and the large size γ' phase is about 128nm. The small size γ' phase is about 39nm, and the matrix structure is shown in Figure 1, which leads to a decrease in the yield strength of the alloy, sensitivity to notches, and a reduction in the mechanical properties of the material. To this end, it is necessary to study a brazing and heat treatment process using GH4169D alloy forgings to improve the mechanical properties of the forgings.
有鉴于此,特提出本发明。In view of this, the present invention is proposed.
发明内容Contents of the invention
本发明提供的一种GH4169D合金钎焊和热处理的工艺方法,能够提高锻件的力学性能。The invention provides a process method for brazing and heat treatment of GH4169D alloy, which can improve the mechanical properties of forgings.
一种GH4169D合金钎焊和热处理的工艺方法,所述工艺方法,包括,A process method for brazing and heat treatment of GH4169D alloy. The process method includes:
初始工艺处理,处理至GH4169D合金基体材料晶粒度为8~12级;Initial process treatment, processing until the grain size of the GH4169D alloy matrix material is 8 to 12 levels;
钎焊工艺处理,钎焊温度为1020℃±10℃,并进行预设时长的保温,保温后进行冷却处理;Brazing process, the brazing temperature is 1020℃±10℃, and the heat preservation is carried out for a preset time, and then cooling is carried out after heat preservation;
中间处理,中间处理温度870℃±10℃,并进行冷却;Intermediate treatment, the intermediate treatment temperature is 870℃±10℃ and cooled;
标准热处理。Standard heat treatment.
与现有技术相比,本发明提供的技术方案包括以下有益效果:Compared with the existing technology, the technical solution provided by the present invention includes the following beneficial effects:
钎焊前对基体材料晶粒度的要求在8-12级,钎焊和热处理工艺流程,钎焊温度、保温时间及冷却方式,中间处理温度、时间和冷却方式,流程解决GH4169D合金经钎焊后屈服强度下降、缺口敏感问题,提高材料的力学性能。The requirements for the grain size of the base material before brazing are 8-12, the brazing and heat treatment process, brazing temperature, holding time and cooling method, intermediate processing temperature, time and cooling method, the process solves the problem of brazing of GH4169D alloy The post-yield strength decreases and notch sensitivity problems are solved, and the mechanical properties of the material are improved.
附图说明Description of the drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting creative efforts.
图1为现有技术中的GH4169D合金的金相示意图;Figure 1 is a metallographic diagram of the GH4169D alloy in the prior art;
图2为本发明方法的示意图;Figure 2 is a schematic diagram of the method of the present invention;
图3为本发明方法的GH4169D合金的金相示意图。Figure 3 is a metallographic diagram of the GH4169D alloy produced by the method of the present invention.
具体实施方式Detailed ways
以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。需说明的是,在不冲突的情况下,以下实施例及实施例中的特征可以相互组合。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following describes the embodiments of the present invention through specific examples. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. Obviously, the described embodiments are only some of the embodiments of the present invention, but not all of the embodiments. The present invention can also be implemented or applied through other different specific embodiments. Various details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that, as long as there is no conflict, the following embodiments and the features in the embodiments can be combined with each other. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present invention.
如图2所示的GH4169D合金钎焊和热处理的工艺方法,所述工艺方法,包括,As shown in Figure 2, the process method of brazing and heat treatment of GH4169D alloy includes:
S101:初始工艺处理,通过现有技术的常规方法进行处理,处理至GH4169D合金基体材料晶粒度为8~12级,目的是:η相在GH4169D合金中钉扎晶界,阻碍晶界裂纹扩展,改善合金的屈服强度和缺口敏感性,η相在晶界处析出,晶粒越细晶界多,有利于η相的析出。S101: Initial process treatment, which is carried out by conventional methods of the existing technology until the grain size of the GH4169D alloy matrix material is 8 to 12. The purpose is: the eta phase pins the grain boundaries in the GH4169D alloy and hinders the expansion of grain boundary cracks. , improve the yield strength and notch sensitivity of the alloy, and the eta phase precipitates at the grain boundaries. The finer the grains, the more grain boundaries there are, which is conducive to the precipitation of the eta phase.
S102:钎焊工艺处理,钎焊温度为1020℃±10℃,并进行预设时长的保温,保温后进行冷却处理,具体的:S102: Brazing process, the brazing temperature is 1020℃±10℃, and the heat preservation is carried out for a preset period of time. After heat preservation, cooling treatment is carried out. Specifically:
钎焊温度为1020℃±10℃并保温15~20分钟,常规钎焊温度1040℃处理后,η相几乎完全溶解,降低钎焊温度有利于减少η相的溶解。The brazing temperature is 1020℃±10℃ and kept for 15 to 20 minutes. After the conventional brazing temperature of 1040℃, the eta phase is almost completely dissolved. Lowering the brazing temperature is beneficial to reducing the dissolution of the eta phase.
保温后缓慢冷却至950℃,再快速冷却。缓慢冷却(随炉冷却,不充冷却气体)至950℃是为了防止焊接裂纹,减小焊缝处应力,快速冷却(充氩气冷却)至150℃以下出炉,提高生产效率。After insulation, slowly cool to 950°C, then cool quickly. Slow cooling (cooling in the furnace without filling cooling gas) to 950℃ is to prevent welding cracks and reduce stress at the weld, and rapid cooling (cooling with argon gas) to below 150℃ is used to improve production efficiency.
S103:中间处理,中间处理温度870℃±10℃,并进行冷却,具体的:S103: Intermediate treatment, the intermediate treatment temperature is 870℃±10℃, and cooling is carried out, specifically:
中间处理温度870℃±10℃,且时间4~6h;中间处理温度870℃±10℃是低于上述的950℃,GH4169D合金中,η相的共同作用调节合金的力学性能,合金中γ'+η相总和是不变。γ'改善合金的强度,η相改善合金的塑性,870℃±10℃是η相的形核温度,870℃±10℃是为了使合金中析出一定量的η相。需要指出的是:保温时间很关键,如果保温时间太长,合金中η相含量增多,γ'含量减少会使合金的抗拉强度下降。The intermediate treatment temperature is 870℃±10℃, and the time is 4 to 6 hours; the intermediate treatment temperature of 870℃±10℃ is lower than the above-mentioned 950℃. In the GH4169D alloy, the joint action of the eta phase regulates the mechanical properties of the alloy, and the γ' in the alloy The +eta phase sum is unchanged. γ' improves the strength of the alloy, and the eta phase improves the plasticity of the alloy. 870℃±10℃ is the nucleation temperature of the eta phase, and 870℃±10℃ is to precipitate a certain amount of eta phase in the alloy. It should be pointed out that the holding time is critical. If the holding time is too long, the eta phase content in the alloy will increase, and the decrease in γ' content will reduce the tensile strength of the alloy.
保温结束后以空冷的方式进行冷却。After the heat preservation is completed, it is cooled by air cooling.
S104:标准热处理,采用GH4169D合金标准规范中的已知工艺进行处理即可,如,第一阶段加热温度960±10℃,并进行预设时长的保温,保温后进行冷却处理;第二阶段加热温度788±10℃,保温至少8h,再以56±10℃的冷却速度704±10℃,保温至少8h后空冷。S104: Standard heat treatment, just use the known process in the GH4169D alloy standard specification. For example, the first stage heating temperature is 960±10°C, and the heat preservation is carried out for a preset time. After the heat preservation, cooling treatment is carried out; the second stage heating The temperature is 788±10℃, keep warm for at least 8h, then cool at 56±10℃ at 704±10℃, keep warm for at least 8h and then air cool.
该工艺方法处理可解决GH4169D材料经钎焊后,材料屈服强度降低,持久性能下降缺口敏感的问题,提高材料的力学性能。能够适用于GH4169D合金锻件钎焊蜂窝类结构的零件,解决GH4169D合金经钎焊后屈服强度下降、缺口敏感问题,提高材料的力学性能。This process method can solve the problem of reduced material yield strength and reduced notch sensitivity in durable performance after brazing of GH4169D material, and improve the mechanical properties of the material. It can be used for brazing honeycomb structure parts of GH4169D alloy forgings, solving the problems of reduced yield strength and notch sensitivity of GH4169D alloy after brazing, and improving the mechanical properties of the material.
GH4169D合金的η相含量为4.9%--5.1%,约为5%,γ′相均匀尺寸约50nm,如在49nm-51nm之间,改进后的基体组织见图3,室温下抗拉强度大于1338MPa,屈服强度大于958MPa,断后伸长率大于15%,端面收缩率大于15%;试验温度700℃下,屈服强度大于807MPa,断后伸长率大于12%,端面收缩率大于15%;持久寿命试验条件:温度700℃,应力621MPa下,持久寿命大于50h。上述工艺方法和流程解决GH4169D合金经钎焊后屈服强度下降、缺口敏感问题,提高材料的力学性能。The eta phase content of GH4169D alloy is 4.9%--5.1%, which is about 5%. The uniform size of γ' phase is about 50nm, such as between 49nm and 51nm. The improved matrix structure is shown in Figure 3. The tensile strength at room temperature is greater than 1338MPa, the yield strength is greater than 958MPa, the elongation after fracture is greater than 15%, and the end face shrinkage is greater than 15%; at the test temperature of 700°C, the yield strength is greater than 807MPa, the elongation after fracture is greater than 12%, and the end face shrinkage is greater than 15%; durable life Test conditions: temperature 700℃, stress 621MPa, lasting life greater than 50h. The above-mentioned process methods and processes solve the problems of reduced yield strength and notch sensitivity of GH4169D alloy after brazing, and improve the mechanical properties of the material.
以上对本发明所提供的产品进行了详细介绍。本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离发明创造原理的前提下,还可以对发明进行若干改进和修饰,这些改进和修饰也落入发明权利要求的保护范围。The products provided by the present invention have been introduced in detail above. This article uses specific examples to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the core idea of the present invention. It should be pointed out that for those of ordinary skill in the art, several improvements and modifications can be made to the invention without departing from the principles of the invention, and these improvements and modifications also fall within the protection scope of the invention claims.
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