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CN117701926A - A method for preparing large-size ingots of easily segregated nickel-based alloys - Google Patents

A method for preparing large-size ingots of easily segregated nickel-based alloys Download PDF

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CN117701926A
CN117701926A CN202311741356.6A CN202311741356A CN117701926A CN 117701926 A CN117701926 A CN 117701926A CN 202311741356 A CN202311741356 A CN 202311741356A CN 117701926 A CN117701926 A CN 117701926A
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annealing
stage
nickel
smelting
temperature
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张北江
张文云
于腾
代朋超
黄烁
沈中敏
刘康康
孟天宇
王骁楠
田沛玉
马天军
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FUSHUN SPECIAL STEEL SHARES CO LTD
China Iron and Steel Research Institute Group
Gaona Aero Material Co Ltd
Baowu Special Metallurgy Co Ltd
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FUSHUN SPECIAL STEEL SHARES CO LTD
China Iron and Steel Research Institute Group
Gaona Aero Material Co Ltd
Baowu Special Metallurgy Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/023Alloys based on nickel
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/26Methods of annealing
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B9/00General processes of refining or remelting of metals; Apparatus for electroslag or arc remelting of metals
    • C22B9/16Remelting metals
    • C22B9/18Electroslag remelting
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/10Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of nickel or cobalt or alloys based thereon
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
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  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
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Abstract

本申请涉及镍基合金冶炼的技术领域,具体公开了一种易偏析镍基合金大尺寸铸锭的制备方法。所述制备方法具体包括以下步骤:真空感应冶炼→电极退火→电渣重熔冶炼→电渣锭退火→锻造电极→真空自耗冶炼;所述电极退火包括第一阶段退火和第二阶段退火;所述第一阶段退火处理中,退火温度为400‑600℃,保温时间为2‑4h;所述第二阶段退火处理中,退火温度为800‑1000℃,保温时间为6‑8h;所述第一阶段退火处理至所述第二阶段退火处理的升温速率不超过70℃/h。本申请提供的制备方法适用于GH4065A及此类接近牌号的高温合金,制得的铸锭φ610mm,单重4t以上,冶金质量优于三联冶炼生产的自耗锭。This application relates to the technical field of nickel-based alloy smelting, and specifically discloses a method for preparing large-size ingots of nickel-based alloys that are prone to segregation. The preparation method specifically includes the following steps: vacuum induction smelting → electrode annealing → electroslag remelting smelting → electroslag ingot annealing → forging electrodes → vacuum consumable smelting; the electrode annealing includes first-stage annealing and second-stage annealing; In the first-stage annealing treatment, the annealing temperature is 400-600°C, and the holding time is 2-4h; in the second-stage annealing treatment, the annealing temperature is 800-1000°C, and the holding time is 6-8h; The temperature rise rate from the first stage annealing treatment to the second stage annealing treatment does not exceed 70°C/h. The preparation method provided in this application is suitable for GH4065A and such high-temperature alloys close to the grade. The produced ingots are φ610mm and have a unit weight of more than 4t. The metallurgical quality is better than the consumable ingots produced by Sanlian Smelting.

Description

一种易偏析镍基合金大尺寸铸锭的制备方法A method for preparing large-size ingots of easily segregated nickel-based alloys

技术领域Technical field

本申请涉及镍基合金冶炼的技术领域,更具体地说,涉及一种易偏析镍基合金大尺寸铸锭的制备方法。The present application relates to the technical field of nickel-based alloy smelting, and more specifically, to a method for preparing large-size ingots of nickel-based alloys that are prone to segregation.

背景技术Background technique

随着航空发动机技术的不断发展,航空发动机热端部件对其所能承受温度的要求越来越高。这就需要承温能力更高的高温合金材料才能满足航空发动机热端部件的使用要求,尤其是制造涡轮盘用高性能高温合金材料的需求更为迫切。With the continuous development of aero-engine technology, the hot-end components of aero-engines have increasingly higher requirements on the temperature they can withstand. This requires high-temperature alloy materials with higher temperature-bearing capacity to meet the use requirements of hot-end components of aeroengines. In particular, the demand for high-performance high-temperature alloy materials for manufacturing turbine disks is more urgent.

近些年,我国陆续开发了以GH4065A、GH4720Li等合金为代表的涡轮盘材料,此类材料通过添加大量的Al、Ti含量(Al+Ti>5.5wt%),析出较高含量的γ′相进行强化,使得合金的最高使用温度超过700℃,较好地满足了大推力发动机涡轮盘的使用要求。其中,GH4065A合金采用“铸-锻”的生产方式,生产出的涡轮盘锻件性能达到二代粉末盘水平,生产成本大大降低,在满足涡轮盘锻件使用性能要求的同时,极具经济性,极大地满足了民用航空发动机的需求。In recent years, my country has successively developed turbine disc materials represented by alloys such as GH4065A and GH4720Li. Such materials precipitate a higher content of γ' phase by adding a large amount of Al and Ti content (Al+Ti>5.5wt%). After strengthening, the maximum service temperature of the alloy exceeds 700°C, which better meets the requirements for the use of turbine disks in high-thrust engines. Among them, GH4065A alloy adopts the "cast-forging" production method. The performance of the turbine disk forgings produced reaches the level of the second-generation powder disk, and the production cost is greatly reduced. While meeting the performance requirements of the turbine disk forgings, it is extremely economical and extremely The earth meets the needs of civil aviation engines.

目前,GH4065A合金采用三联冶炼生产,即真空感应+电渣重熔+真空自耗。首先,通过真空感应、电渣重熔,获得致密的自耗电极的同时,大大降低合金中的S等杂质元素含量,使合金纯净化。自耗电极经过真空自耗重熔后形成自耗锭,进一步脱气,同时在水冷结晶器中形成树枝状的凝固组织,更有利于后续热加工。At present, GH4065A alloy is produced by triple smelting, namely vacuum induction + electroslag remelting + vacuum self-consumption. First, through vacuum induction and electroslag remelting, dense consumable electrodes are obtained while greatly reducing the content of S and other impurity elements in the alloy to purify the alloy. The consumable electrode forms a consumable ingot after vacuum consumable remelting, which is further degassed and forms a dendritic solidification structure in the water-cooled crystallizer, which is more conducive to subsequent thermal processing.

国内三联冶炼生产的自耗锭的常规锭型为锭重约为2t左右,钢锭经过热加工锻造后,成品棒材重量仅为1t左右。然而随着航空发动机对涡轮盘尺寸的要求不断增大,尤其是用于宽体客机的更大推力发动机的涡轮盘,要求涡轮盘的尺寸、单重更大。常规三联冶炼生产的自耗锭为小锭型、小锭重的问题尤为突出,因此,常规铸锭材料不能满足要求,材料利用率也很低。The conventional ingot type of consumable ingots produced by Sanlian Smelting in China is The weight of the ingot is about 2t. After the steel ingot is hot-processed and forged, the weight of the finished bar is only about 1t. However, as the requirements for the size of turbine disks in aero-engines continue to increase, especially the turbine disks used in larger thrust engines for wide-body passenger aircraft, the size and unit weight of the turbine disks are required to be larger. The consumable ingots produced by conventional Sanlian smelting are of small size and weight. Therefore, conventional ingot materials cannot meet the requirements and the material utilization rate is also very low.

相关技术中,针对易偏析合金大尺寸铸锭的制备方法尚无可供参考的技术。因此,目前急需开展对易偏析合金大尺寸铸锭关键技术的研发,以满足航空发动机热端部件对高温合金材料的要求。Among related technologies, there is no reference technology for the preparation method of large-size ingots of alloys prone to segregation. Therefore, there is an urgent need to develop key technologies for large-size ingots of alloys that are prone to segregation to meet the requirements for high-temperature alloy materials for hot-end components of aerospace engines.

发明内容Contents of the invention

本申请提供一种易偏析镍基合金大尺寸铸锭的制备方法,利用该制备方法制备的镍基合金大尺寸铸锭能够满足航空发动机、燃气轮机等所需高性能镍基合金大尺寸锻件的生产要求。This application provides a method for preparing large-size ingots of nickel-based alloys that are prone to segregation. The large-size ingots of nickel-based alloys prepared by this preparation method can meet the production requirements for high-performance nickel-based alloy large-size forgings required by aerospace engines, gas turbines, etc. Require.

本申请提供的易偏析镍基合金大尺寸铸锭的制备方法适用于GH4065A及此类接近牌号的高温合金,制得的铸锭单重4t以上,冶金质量优于三联冶炼生产的自耗锭。本申请提供的高温合金大尺寸铸锭制备技术的突破,满足了航空发动机、燃气轮机等对于高性能镍基合金的使用要求,同时大大提高了从成品棒材到锻件的材料使用率。The method for preparing large-size ingots of easily segregated nickel-based alloys provided in this application is suitable for GH4065A and such high-temperature alloys close to the grade. The ingots produced The unit weight is more than 4t, and the metallurgical quality is better than the consumable ingots produced by Sanlian Smelting. The breakthrough in technology for preparing large-size high-temperature alloy ingots provided by this application meets the requirements for the use of high-performance nickel-based alloys in aerospace engines, gas turbines, etc., and at the same time greatly improves the material utilization rate from finished bars to forgings.

第一方面,本申请提供一种易偏析镍基合金大尺寸铸锭的制备方法,采用如下的技术方案:In the first aspect, this application provides a method for preparing large-size ingots of nickel-based alloys that are prone to segregation, using the following technical solution:

一种易偏析镍基合金大尺寸铸锭的制备方法,其特征在于,所述制备方法具体包括以下步骤:真空感应冶炼→电极退火→电渣重熔冶炼→电渣锭退火→锻造电极→真空自耗冶炼;A method for preparing large-size ingots of easily segregated nickel-based alloys, characterized in that the preparation method specifically includes the following steps: vacuum induction smelting → electrode annealing → electroslag remelting smelting → electroslag ingot annealing → forging electrodes → vacuum Self-consumption smelting;

所述电极退火包括第一阶段退火和第二阶段退火;The electrode annealing includes first-stage annealing and second-stage annealing;

所述第一阶段退火处理中,退火温度为400-600℃,保温时间为2-4h;In the first stage of annealing treatment, the annealing temperature is 400-600°C, and the holding time is 2-4 hours;

所述第二阶段退火处理中,退火温度为800-1000℃,保温时间为6-8h;In the second stage annealing treatment, the annealing temperature is 800-1000°C, and the holding time is 6-8 hours;

所述第一阶段退火处理至所述第二阶段退火处理的升温速率不超过70℃/h。The temperature rise rate from the first stage annealing treatment to the second stage annealing treatment does not exceed 70°C/h.

优选地,所述电极退火的第一阶段退火处理中,退火温度为500-550℃。Preferably, in the first stage of electrode annealing, the annealing temperature is 500-550°C.

优选地,所述电极退火的第二阶段退火处理中,退火温度为850-930℃。Preferably, in the second stage of electrode annealing, the annealing temperature is 850-930°C.

在一个具体的实施方式中,所述电极退火的第一阶段退火处理中,退火温度可以为400℃、500℃、550℃、600℃。In a specific embodiment, in the first stage of electrode annealing, the annealing temperature may be 400°C, 500°C, 550°C, or 600°C.

在一些具体的实施方式中,所述电极退火的第一阶段退火处理中,退火温度可以为400-500℃、400-550℃、400-600℃、500-550℃、550-600℃。In some specific embodiments, in the first stage of electrode annealing, the annealing temperature may be 400-500°C, 400-550°C, 400-600°C, 500-550°C, or 550-600°C.

在一个具体的实施方式中,所述电极退火的第一阶段退火处理中,保温时间可以为2h、3h、4h。In a specific embodiment, in the first stage annealing treatment of the electrode annealing, the holding time may be 2h, 3h, or 4h.

在一些具体的实施方式中,所述电极退火的第一阶段退火处理中,保温时间可以为2-3h、3-4h、2-4h。In some specific embodiments, in the first stage annealing treatment of the electrode annealing, the holding time may be 2-3h, 3-4h, or 2-4h.

在一个具体的实施方式中,所述电极退火的第二阶段退火处理中,退火温度可以为800℃、850℃、900℃、930℃、1000℃。In a specific embodiment, in the second stage annealing treatment of the electrode annealing, the annealing temperature may be 800°C, 850°C, 900°C, 930°C, or 1000°C.

在一些具体的实施方式中,所述电极退火的第二阶段退火处理中,退火温度可以为800-850℃、800-900℃、800-930℃、800-1000℃、850-900℃、850-930℃、850-1000℃、900-930℃、900-1000℃、930-1000℃。In some specific embodiments, in the second stage annealing treatment of electrode annealing, the annealing temperature can be 800-850°C, 800-900°C, 800-930°C, 800-1000°C, 850-900°C, 850°C -930℃, 850-1000℃, 900-930℃, 900-1000℃, 930-1000℃.

在一个具体的实施方式中,所述电极退火的第二阶段退火处理中,保温时间可以为6h、7h、8h。In a specific embodiment, in the second stage annealing treatment of the electrode annealing, the holding time may be 6h, 7h, or 8h.

在一些具体的实施方式中,所述电极退火的第二阶段退火处理中,保温时间可以为6-7h、6-8h、7-8h。In some specific embodiments, in the second stage annealing treatment of the electrode annealing, the holding time may be 6-7h, 6-8h, or 7-8h.

在一个具体的实施方式中,所述电极退火步骤中,所述第一阶段退火处理至所述第二阶段退火处理的升温速率可以为50℃/h、55℃/h、65℃/h。In a specific embodiment, in the electrode annealing step, the temperature rise rate from the first stage annealing treatment to the second stage annealing treatment may be 50°C/h, 55°C/h, or 65°C/h.

在一些具体的实施方式中,所述电极退火步骤中,所述第一阶段退火处理至所述第二阶段退火处理的升温速率可以为50-55℃/h、50-65℃/h、55-65℃/h。In some specific embodiments, in the electrode annealing step, the temperature rise rate from the first stage annealing treatment to the second stage annealing treatment may be 50-55°C/h, 50-65°C/h, 55 -65℃/h.

优选地,所述电渣锭退火包括第一阶段退火和第二阶段退火;Preferably, the electroslag ingot annealing includes first-stage annealing and second-stage annealing;

所述第一阶段退火处理中,退火温度为300-500℃,保温时间为4-6h;In the first stage of annealing treatment, the annealing temperature is 300-500°C, and the holding time is 4-6 hours;

所述第二阶段退火处理中,退火温度为800-1000℃,保温时间为10-15h;In the second stage annealing treatment, the annealing temperature is 800-1000°C, and the holding time is 10-15h;

所述第一阶段退火处理至所述第二阶段退火处理的升温速率不超过70℃/h。The temperature rise rate from the first stage annealing treatment to the second stage annealing treatment does not exceed 70°C/h.

优选地,所述电渣锭退火的第一阶段退火处理中,退火温度为350-450℃。Preferably, in the first stage of annealing treatment of electroslag ingot annealing, the annealing temperature is 350-450°C.

优选地,所述电渣锭退火的第二阶段退火处理中,退火温度为850-950℃。Preferably, in the second stage annealing treatment of electroslag ingot annealing, the annealing temperature is 850-950°C.

在一个具体的实施方式中,所述电渣锭退火的第一阶段退火处理中,退火温度可以为300℃、350℃、450℃、500℃。In a specific embodiment, in the first stage of annealing treatment of electroslag ingot annealing, the annealing temperature may be 300°C, 350°C, 450°C, or 500°C.

在一些具体的实施方式中,所述电渣锭退火的第一阶段退火处理中,退火温度可以为300-350℃、300-450℃、300-500℃、350-450℃、350-500℃、450-500℃。In some specific embodiments, in the first stage of annealing treatment of electroslag ingot annealing, the annealing temperature can be 300-350°C, 300-450°C, 300-500°C, 350-450°C, 350-500°C , 450-500℃.

在一个具体的实施方式中,所述电渣锭退火的第一阶段退火处理中,保温时间可以为4h、5h、6h。In a specific embodiment, in the first stage of annealing treatment of electroslag ingot annealing, the holding time may be 4h, 5h, or 6h.

在一些具体的实施方式中,所述电渣锭退火的第一阶段退火处理中,保温时间可以为4-5h、4-6h、5-6h。In some specific embodiments, in the first stage of annealing treatment of electroslag ingot annealing, the holding time may be 4-5h, 4-6h, or 5-6h.

在一个具体的实施方式中,所述电渣锭退火的第二阶段退火处理中,退火温度可以为800℃、850℃、900℃、950℃、1000℃。In a specific embodiment, in the second stage annealing treatment of electroslag ingot annealing, the annealing temperature may be 800°C, 850°C, 900°C, 950°C, or 1000°C.

在一些具体的实施方式中,所述电渣锭退火的第二阶段退火处理中,退火温度可以为800-850℃、800-900℃、800-950℃、800-1000℃、850-900℃、850-950℃、850-1000℃、900-950℃、900-1000℃、950-1000℃。In some specific embodiments, in the second stage annealing treatment of electroslag ingot annealing, the annealing temperature can be 800-850°C, 800-900°C, 800-950°C, 800-1000°C, 850-900°C , 850-950℃, 850-1000℃, 900-950℃, 900-1000℃, 950-1000℃.

在一个具体的实施方式中,所述电渣锭退火的第二阶段退火处理中,保温时间可以为12h、13h、15h。In a specific embodiment, in the second stage annealing process of electroslag ingot annealing, the holding time may be 12h, 13h, or 15h.

在一些具体的实施方式中,所述电渣锭退火的第二阶段退火处理中,保温时间可以为12-13h、12-15h、13-15h。In some specific embodiments, in the second stage annealing treatment of electroslag ingot annealing, the holding time may be 12-13h, 12-15h, or 13-15h.

在一个具体的实施方式中,所述电渣锭退火步骤中,所述第一阶段退火处理至所述第二阶段退火处理的升温速率可以为50℃/h、55℃/h、65℃/h。In a specific embodiment, in the electroslag ingot annealing step, the temperature rise rate from the first stage annealing treatment to the second stage annealing treatment may be 50°C/h, 55°C/h, 65°C/h. h.

在一些具体的实施方式中,所述电渣锭退火步骤中,所述第一阶段退火处理至所述第二阶段退火处理的升温速率可以为50-55℃/h、50-65℃/h、55-65℃/h。In some specific embodiments, in the electroslag ingot annealing step, the temperature rise rate from the first stage annealing treatment to the second stage annealing treatment may be 50-55°C/h or 50-65°C/h. ,55-65℃/h.

优选地,所述电渣重熔冶炼步骤中,熔速为4.0-7.0Kg/min。Preferably, in the electroslag remelting smelting step, the melting rate is 4.0-7.0Kg/min.

在一个具体的实施方式中,所述电渣重熔冶炼步骤中,熔速可以为4.0Kg/min、5.0Kg/min、5.5Kg/min、6.5Kg/min、7.0Kg/min。In a specific embodiment, in the electroslag remelting smelting step, the melting speed can be 4.0Kg/min, 5.0Kg/min, 5.5Kg/min, 6.5Kg/min, or 7.0Kg/min.

在一些具体的实施方式中,所述电渣重熔冶炼步骤中,熔速可以为4.0-5.0Kg/min、4.0-5.5Kg/min、4.0-6.5Kg/min、4.0-7.0Kg/min、5.0-5.5Kg/min、5.0-6.5Kg/min、5.0-7.0Kg/min、5.5-6.5Kg/min、5.5-7.0Kg/min、6.5-7.0Kg/min。In some specific embodiments, in the electroslag remelting smelting step, the melting rate can be 4.0-5.0Kg/min, 4.0-5.5Kg/min, 4.0-6.5Kg/min, 4.0-7.0Kg/min, 5.0-5.5Kg/min, 5.0-6.5Kg/min, 5.0-7.0Kg/min, 5.5-6.5Kg/min, 5.5-7.0Kg/min, 6.5-7.0Kg/min.

优选地,所述真空自耗冶炼步骤中,熔速为2.5-3.5Kg/min。Preferably, in the vacuum consumable smelting step, the melting rate is 2.5-3.5Kg/min.

在一个具体的实施方式中,所述真空自耗冶炼步骤中,熔速可以为2.5Kg/min、2.7Kg/min、3.1Kg/min、3.3Kg/min、3.5Kg/min。In a specific embodiment, in the vacuum consumable smelting step, the melting rate can be 2.5Kg/min, 2.7Kg/min, 3.1Kg/min, 3.3Kg/min, or 3.5Kg/min.

在一些具体的实施方式中,所述真空自耗冶炼步骤中,熔速可以为2.5-2.7Kg/min、2.5-3.1Kg/min、2.5-3.3Kg/min、2.5-3.5Kg/min、2.7-3.1Kg/min、2.7-3.3Kg/min、2.7-3.5Kg/min、3.1-3.3Kg/min、3.1-3.5Kg/min、3.3-3.5Kg/min。In some specific embodiments, in the vacuum consumable smelting step, the melting rate can be 2.5-2.7Kg/min, 2.5-3.1Kg/min, 2.5-3.3Kg/min, 2.5-3.5Kg/min, 2.7 -3.1Kg/min, 2.7-3.3Kg/min, 2.7-3.5Kg/min, 3.1-3.3Kg/min, 3.1-3.5Kg/min, 3.3-3.5Kg/min.

第二方面,本申请提供一种上述制备方法制得的易偏析镍基合金大尺寸铸锭。该铸锭单重4t以上,冶金质量优于三联冶炼生产的自耗锭。本申请提供的高温合金大尺寸铸锭制备技术的突破,满足了航空发动机、燃气轮机等对于高性能镍基合金的使用要求,同时大大提高了从成品棒材到锻件的材料使用率。In a second aspect, the present application provides a large-size ingot of a nickel-based alloy that is prone to segregation and is prepared by the above preparation method. The ingot The unit weight is more than 4t, and the metallurgical quality is better than the consumable ingots produced by Sanlian Smelting. The breakthrough in technology for preparing large-size high-temperature alloy ingots provided by this application meets the requirements for the use of high-performance nickel-based alloys in aerospace engines, gas turbines, etc., and at the same time greatly improves the material utilization rate from finished bars to forgings.

综上所述,本申请具有以下有益效果:To sum up, this application has the following beneficial effects:

利用本申请提供的制备方法能够制得锭型、单重4t以上,冶金质量优于三联冶炼生产的自耗锭。该钢锭通过开坯锻造,可制备出单重超过2t的棒材,达到国外料同等水平,有效满足国内航空发动机用高温合金的使用要求,同时,大大提升该高温合金从棒材到锻件材料的利用率。The preparation method provided in this application can be used to prepare The ingot shape and unit weight are over 4t, and the metallurgical quality is better than the self-consumable ingots produced by Sanlian Smelting. Through open forging, this steel ingot can be used to prepare bars with a unit weight of more than 2t, reaching the same level as foreign materials, effectively meeting the use requirements of high-temperature alloys for domestic aerospace engines, and at the same time, greatly improving the quality of the high-temperature alloy from bars to forgings. Utilization.

附图说明Description of the drawings

图1为利用实施例4制备的自耗锭获得的棒材的低倍检测结果。Figure 1 is a low-magnification detection result of a rod obtained from the consumable ingot prepared in Example 4.

具体实施方式Detailed ways

本申请的目的在于提供一种易偏析镍基合金大尺寸铸锭的制备方法,该制备方法适用于GH4065A及此类接近牌号的高温合金。采用该制备方法可以制备出铸锭单重4t以上,冶金质量优于三联冶炼生产的自耗锭。The purpose of this application is to provide a method for preparing large-size ingots of nickel-based alloys that are prone to segregation. The preparation method is suitable for GH4065A and similar high-temperature alloys close to the grade. Using this preparation method, ingots can be prepared The unit weight is more than 4t, and the metallurgical quality is better than the consumable ingots produced by Sanlian Smelting.

本申请中仅以GH4065A为例,来阐述本申请提供的制备方法。In this application, GH4065A is only used as an example to illustrate the preparation method provided in this application.

GH4065A合金化学成分配比如下:按照重量百分比计,C:0.005-0.020%;Cr:15.5-16.5%;Co:12.5-13.5%;W:3.8-4.2%;Mo:3.8-4.2%;Al:1.90-2.40%;Ti:3.55-3.90%;Nb:0.6-0.9%;Zr:0.03-0.06%;B:0.012-0.020%;Mg<0.005%;N:≤35ppm;S≤10ppm;Fe≤1.2;余量为镍和不可避免的杂质。The chemical composition ratio of GH4065A alloy is as follows: in terms of weight percentage, C: 0.005-0.020%; Cr: 15.5-16.5%; Co: 12.5-13.5%; W: 3.8-4.2%; Mo: 3.8-4.2%; Al: 1.90-2.40%; Ti: 3.55-3.90%; Nb: 0.6-0.9%; Zr: 0.03-0.06%; B: 0.012-0.020%; Mg<0.005%; N: ≤35ppm; S≤10ppm; Fe≤1.2 ;The balance is nickel and unavoidable impurities.

本申请提供的易偏析镍基合金大尺寸铸锭的制备方法,具体包括以下步骤:The method for preparing large-size ingots of easily segregated nickel-based alloys provided in this application specifically includes the following steps:

真空感应冶炼→电极退火→电渣重熔冶炼→电渣锭退火→锻造电极→真空自耗冶炼。Vacuum induction smelting → electrode annealing → electroslag remelting smelting → electroslag ingot annealing → forged electrode → vacuum consumable smelting.

具体如下:details as follows:

1.真空感应冶炼工艺:采用12t真空感应炉冶炼,浇注电极。1. Vacuum induction smelting process: 12t vacuum induction furnace is used for smelting and pouring electrode.

该工艺主要包括以下几个阶段:The process mainly includes the following stages:

(1)加入Ni、Cr、Co、W等主料,同时配入C,进行高真空、大功率冶炼,利用C-O反应进行脱气,确保钢水中O、H含量降低至控制要求;(1) Add Ni, Cr, Co, W and other main materials, and add C at the same time, perform high vacuum and high-power smelting, and use the C-O reaction for degassing to ensure that the O and H content in the molten steel is reduced to the control requirements;

(2)待主料完全化清后,加入Al、Ti、Nb、Zr、B等合金化元素;(2) After the main materials are completely dissolved, add alloying elements such as Al, Ti, Nb, Zr, and B;

(3)取成品样进行成分分析,待主元素含量满足指标要求后,充入Ar气,加入Mg元素,搅拌5min后,出钢,获得浇注电极。(3) Take the finished product sample for composition analysis. After the main element content meets the index requirements, fill with Ar gas, add Mg element, stir for 5 minutes, tap out the steel, and obtain the cast electrode.

2.电极退火:待浇注电极完全凝固后,立即完成脱模处理;然后送至退火炉进行退火处理,获得感应电极。2. Electrode annealing: After the cast electrode is completely solidified, the demoulding process is completed immediately; then it is sent to the annealing furnace for annealing to obtain the induction electrode.

首先,进行第一阶段处理,温度为400-600℃,保温2-4h;First, perform the first stage of treatment at a temperature of 400-600°C and keep warm for 2-4 hours;

然后,进行第二阶段处理,温度为800-1000℃,保温时间6-8h。Then, carry out the second stage of treatment, with a temperature of 800-1000°C and a holding time of 6-8 hours.

第一阶段至第二阶段升温速率不超过70℃/h,保温时间结束后,随炉冷却至室温,出炉。The heating rate from the first stage to the second stage does not exceed 70℃/h. After the holding time is over, the furnace is cooled to room temperature and discharged.

3.电渣重熔冶炼:采用10t电渣重熔炉冶炼,制备电渣锭。3. Electroslag remelting smelting: Use 10t electroslag remelting furnace to smelt and prepare Electroslag ingot.

感应电极表面研磨干净、不允许存在污渍、氧化皮、水渍等,将感应电极头部缩孔往下进行冶炼,熔速设定在4.0-7.0Kg/min,获得电渣锭。The surface of the induction electrode is ground clean, and stains, oxide scales, water stains, etc. are not allowed to exist. The shrinkage hole of the induction electrode head is smelted downward. The melting speed is set at 4.0-7.0Kg/min to obtain the electroslag ingot.

重熔结束120min后热送退火。待料过程电渣锭表面温度不得低于300℃,防止裂纹。After the remelting is completed, it is hot sent for annealing for 120 minutes. During the waiting process, the surface temperature of the electroslag ingot must not be lower than 300°C to prevent cracks.

4.电渣锭退火:待电渣锭完全凝固后,立即完成脱模处理,然后送至退火炉进行退火处理,获得退火后的电渣锭。4. Electroslag ingot annealing: After the electroslag ingot is completely solidified, the demoulding process is completed immediately, and then sent to the annealing furnace for annealing treatment to obtain the annealed electroslag ingot.

首先,进行第一阶段处理,温度为300-500℃,保温4-6h。First, carry out the first stage of treatment, with a temperature of 300-500°C and a heat preservation period of 4-6 hours.

然后,进行第二阶段处理,温度为800-1000℃,保温时间10-15h。Then, carry out the second stage treatment, the temperature is 800-1000℃, and the holding time is 10-15h.

第一阶段至第二阶段升温速率不超过70℃/h,保温时间结束后,随炉冷却至室温,出炉。The heating rate from the first stage to the second stage does not exceed 70℃/h. After the holding time is over, the furnace is cooled to room temperature and discharged.

5.锻造电极:退火后的电渣锭表面研磨处理,去除退火后的电渣锭尾部残余渣子及氧化物等杂质。5. Forged electrode: The surface of the annealed electroslag ingot is ground to remove impurities such as residual slag and oxides at the end of the annealed electroslag ingot.

将退火后的电渣锭加热至1150℃,经过多火次锻造至直径的锻造电极,锻毕电极表面进行研磨、切除头尾处理。The annealed electroslag ingot is heated to 1150°C and forged to diameter after multiple fires. After forging the electrode, the surface of the forged electrode is ground and the head and tail are cut off.

6.真空自耗冶炼:采用8t真空自耗炉冶炼,制备自耗锭。6. Vacuum consumable smelting: Use 8t vacuum consumable furnace to smelt and prepare Self-consumable tablets.

将锻造电极头部缩孔往下进行冶炼,熔速设定在2.5-3.5Kg/min,获得自耗锭。Smelt the shrinkage hole of the forged electrode head downward, and set the melting speed at 2.5-3.5Kg/min to obtain a consumable ingot.

为使本申请的目的、技术方案和优点更加清楚,下面将结合附图对本申请实施例中的技术方案进行清楚、完整地描述。基于本申请的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solutions and advantages of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without any creative work shall fall within the scope of protection of this application.

实施例Example

实施例1Example 1

本实施例提供了一种易偏析镍基合金大尺寸铸锭的制备方法。This embodiment provides a method for preparing large-size ingots of nickel-based alloys that are prone to segregation.

该制备方法具体包括以下步骤:The preparation method specifically includes the following steps:

真空感应冶炼→电极退火→电渣重熔冶炼→电渣锭退火→锻造电极→真空自耗冶炼。Vacuum induction smelting → electrode annealing → electroslag remelting smelting → electroslag ingot annealing → forged electrode → vacuum consumable smelting.

具体如下:details as follows:

1.真空感应冶炼工艺:采用12t真空感应炉冶炼,浇注电极。1. Vacuum induction smelting process: 12t vacuum induction furnace is used for smelting and pouring electrode.

该工艺主要包括以下几个阶段:The process mainly includes the following stages:

(1)加入Ni、Cr、Co、W等主料,同时配入C,进行高真空、大功率冶炼,利用C-O反应进行脱气,确保钢水中O、H含量降低至控制要求;(1) Add Ni, Cr, Co, W and other main materials, and add C at the same time, perform high vacuum and high-power smelting, and use the C-O reaction for degassing to ensure that the O and H content in the molten steel is reduced to the control requirements;

(2)待主料完全化清后,加入Al、Ti、Nb、Zr、B等合金化元素;(2) After the main materials are completely dissolved, add alloying elements such as Al, Ti, Nb, Zr, and B;

(3)取成品样进行成分分析,待主元素含量满足指标要求后,充入Ar气,加入Mg元素,搅拌5min后,出钢,获得浇注电极。(3) Take the finished product sample for composition analysis. After the main element content meets the index requirements, fill it with Ar gas, add Mg element, stir for 5 minutes, tap out the steel, and obtain the cast electrode.

2.电极退火:待浇注电极完全凝固后,立即完成脱模处理;然后送至退火炉进行退火处理,获得感应电极。2. Electrode annealing: After the cast electrode is completely solidified, the demoulding process is completed immediately; then it is sent to the annealing furnace for annealing to obtain the induction electrode.

首先,进行第一阶段处理,温度为400℃,保温4h;First, the first stage of treatment is carried out, the temperature is 400°C, and the temperature is kept for 4 hours;

然后,进行第二阶段处理,温度为850℃,保温时间8h。Then, the second stage treatment was carried out, with the temperature being 850°C and the holding time being 8 hours.

第一阶段至第二阶段升温速率为50℃/h,保温时间结束后,随炉冷却至室温,出炉。The heating rate from the first stage to the second stage is 50℃/h. After the holding time is over, the furnace is cooled to room temperature and discharged.

3.电渣重熔冶炼:采用10t电渣重熔炉冶炼,制备电渣锭。3. Electroslag remelting smelting: Use 10t electroslag remelting furnace to smelt and prepare Electroslag ingot.

感应电极表面研磨干净、不允许存在污渍、氧化皮、水渍等,将感应电极头部缩孔往下进行冶炼,熔速设定在4.5Kg/min,获得电渣锭。The surface of the induction electrode is ground clean, and stains, oxide scale, water stains, etc. are not allowed to exist. The shrinkage hole of the induction electrode head is smelted downward. The melting speed is set at 4.5Kg/min to obtain the electroslag ingot.

重熔结束120min后热送退火。待料过程电渣锭表面温度不得低于300℃,防止裂纹。After the remelting is completed, it is hot sent for annealing for 120 minutes. During the waiting process, the surface temperature of the electroslag ingot must not be lower than 300°C to prevent cracks.

4.电渣锭退火:待电渣锭完全凝固后,立即完成脱模处理,然后送至退火炉进行退火处理,获得退火后的电渣锭。4. Electroslag ingot annealing: After the electroslag ingot is completely solidified, the demoulding process is completed immediately, and then sent to the annealing furnace for annealing treatment to obtain the annealed electroslag ingot.

首先,进行第一阶段处理,温度为450℃,保温6h。First, the first stage of treatment is carried out, the temperature is 450°C, and the temperature is maintained for 6 hours.

然后,进行第二阶段处理,温度为950℃,保温时间12h。Then, the second stage treatment is carried out, the temperature is 950°C, and the holding time is 12 hours.

第一阶段至第二阶段升温速率为60℃/h,保温时间结束后,随炉冷却至室温,出炉。The heating rate from the first stage to the second stage is 60°C/h. After the holding time is over, the furnace is cooled to room temperature and discharged.

5.锻造电极:退火后的电渣锭表面研磨处理,去除退火后的电渣锭尾部残余渣子及氧化物等杂质。5. Forged electrode: The surface of the annealed electroslag ingot is ground to remove impurities such as residual slag and oxides at the end of the annealed electroslag ingot.

将退火后的电渣锭加热至1150℃,经过多火次锻造至直径的锻造电极,锻毕电极表面进行研磨、切除头尾处理。The annealed electroslag ingot is heated to 1150°C and forged to diameter after multiple fires. After forging the electrode, the surface of the forged electrode is ground and the head and tail are cut off.

6.真空自耗冶炼:采用8t真空自耗炉冶炼,制备自耗锭。6. Vacuum consumable smelting: Use 8t vacuum consumable furnace to smelt and prepare Self-consumable tablets.

将锻造电极头部缩孔往下进行冶炼,熔速设定在2.8Kg/min,获得自耗锭。Smelt the shrinkage hole of the forged electrode head downward, and set the melting speed at 2.8Kg/min to obtain a consumable ingot.

实施例2-10Example 2-10

实施例2-10提供了一种易偏析镍基合金大尺寸铸锭的制备方法。Examples 2-10 provide a method for preparing large-size ingots of nickel-based alloys that are prone to segregation.

上述实施例的制备方法与实施例1的不同之处在于:各步骤的参数设置,具体如表1所示。The difference between the preparation method of the above embodiment and Embodiment 1 lies in the parameter settings of each step, as shown in Table 1.

实施例2-4与实施例1的不同之处在于:各步骤的参数设置。The difference between Embodiment 2-4 and Embodiment 1 lies in the parameter settings of each step.

实施例5-7与实施例4的不同之处在于:电极退火步骤第一阶段的退火温度。The difference between Examples 5-7 and Example 4 lies in the annealing temperature in the first stage of the electrode annealing step.

实施例8-9与实施例4的不同之处在于:电极退火步骤第一阶段的保温时间。The difference between Examples 8-9 and Example 4 lies in the holding time in the first stage of the electrode annealing step.

实施例10与实施例4的不同之处在于:电极退火步骤第一阶段到第二阶段的升温速率。The difference between Example 10 and Example 4 lies in the temperature rise rate from the first stage to the second stage of the electrode annealing step.

表1实施例1-16各步骤的参数设置Table 1 Parameter settings of each step in Examples 1-16

实施例11-16Examples 11-16

实施例11-16分别提供了一种易偏析镍基合金大尺寸铸锭的制备方法。Embodiments 11 to 16 respectively provide a method for preparing large-size ingots of nickel-based alloys that are prone to segregation.

上述实施例的制备方法与实施例4的不同之处在于:各步骤的参数设置,具体如表1所示。The difference between the preparation method of the above embodiment and Embodiment 4 lies in the parameter settings of each step, as shown in Table 1.

实施例11-14与实施例4的不同之处在于:电渣锭退火步骤第一阶段的退火温度。The difference between Examples 11-14 and Example 4 lies in the annealing temperature in the first stage of the electroslag ingot annealing step.

实施例15-16与实施例4的不同之处在于:电渣锭退火步骤第一阶段的保温时间。The difference between Examples 15-16 and Example 4 lies in the holding time of the first stage of the electroslag ingot annealing step.

对比例Comparative ratio

对比例1-6Comparative Example 1-6

对比例1-6分别提供了一种易偏析镍基合金大尺寸铸锭的制备方法。Comparative Examples 1-6 respectively provide a method for preparing large-size ingots of nickel-based alloys that are prone to segregation.

上述对比例的制备方法与实施例4的不同之处在于:各步骤的参数设置,具体如表3所示。The difference between the preparation method of the above comparative example and Example 4 lies in the parameter settings of each step, as shown in Table 3.

对比例1-3与实施例4的不同之处在于:电极退火步骤第一阶段的退火温度。The difference between Comparative Examples 1-3 and Example 4 lies in the annealing temperature in the first stage of the electrode annealing step.

对比例4-5与实施例4的不同之处在于:电极退火步骤第一阶段的保温时间。The difference between Comparative Example 4-5 and Example 4 lies in the holding time in the first stage of the electrode annealing step.

对比例6与实施例4的不同之处在于:电极退火步骤第一阶段到第二阶段的升温速率。The difference between Comparative Example 6 and Example 4 lies in the temperature rise rate from the first stage to the second stage of the electrode annealing step.

表2对比例1-6各步骤的参数设置Table 2 Parameter settings for each step of Comparative Examples 1-6

性能检测试验Performance testing test

利用上述实施例1-16以及对比例1-6制备的自耗锭,分别按照均匀化工艺进行均匀化处理后,采用锻造工艺进行开坯处理。The consumable ingots prepared in the above-mentioned Examples 1-16 and Comparative Examples 1-6 were subjected to homogenization treatment according to the homogenization process, and then were opened using a forging process.

均匀化工艺如下:在1160-1180℃保温36-108h,然后每20℃为一台阶进行冷却,每个阶梯温度保温4-10h,冷却到1100℃以下进行常规炉冷,炉冷到900℃以上可以出炉空冷。The homogenization process is as follows: Insulate at 1160-1180℃ for 36-108h, then cool in steps of 20℃, keep each step for 4-10h, cool to below 1100℃ for conventional furnace cooling, and cool the furnace to above 900℃ Can be air cooled out of the oven.

锻造工艺如下:在合金全溶温度上下进行反复镦拔来破碎铸态组织和形成双相细晶组织。The forging process is as follows: repeated upsetting is performed above and below the alloy's full melting temperature to break the as-cast structure and form a two-phase fine-grained structure.

四支棒材头、尾取低倍进行检验,整支棒材进行探伤检验,检测结果如表3所示。The heads and tails of the four bars were inspected at low magnification, and the entire bar was inspected for flaw detection. The test results are shown in Table 3.

表3利用自耗锭制备的棒材的结果评价表Table 3 Results evaluation table of rods prepared using consumable ingots

由表3可知,利用本申请提供的制备方法能够制得锭型、单重4t以上,冶金质量优于三联冶炼生产的自耗锭。该钢锭通过开坯锻造,可制备出单重超过2t的棒材,达到国外料同等水平,有效满足国内航空发动机用高温合金的使用要求,同时,大大提升该高温合金从棒材到锻件材料的利用率。As can be seen from Table 3, the preparation method provided by this application can be used to prepare The ingot shape and unit weight are over 4t, and the metallurgical quality is better than the self-consumable ingots produced by Sanlian Smelting. Through open forging, this steel ingot can be used to prepare bars with a unit weight of more than 2t, reaching the same level as foreign materials, effectively meeting the use requirements of high-temperature alloys for domestic aerospace engines, and at the same time, greatly improving the quality of the high-temperature alloy from bars to forgings. Utilization.

利用实施例4制备的自耗锭获得的棒材的低倍检测结果如图1所示。由图1可知,利用本申请实施例4制备的自耗锭获得的棒材无“白斑”、“点偏”等冶金缺陷。说明按照本申请提供的制备方法制得的自耗锭冶金质量良好,可以用于GH4065A及此类接近牌号的高温合金的工程化生产。The low-magnification detection results of the rod obtained from the consumable ingot prepared in Example 4 are shown in Figure 1. It can be seen from Figure 1 that the rod obtained by using the consumable ingot prepared in Example 4 of the present application has no metallurgical defects such as "white spots" and "point deviation". It shows that the consumable ingots prepared according to the preparation method provided in this application have good metallurgical quality and can be used in the engineering production of GH4065A and similar high-temperature alloys close to the grade.

最后应说明的是:以上实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present application, but not to limit it; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent substitutions are made to some of the technical features; however, these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions in the embodiments of the present application.

Claims (10)

1. The preparation method of the large-size ingot casting of the easy segregation nickel-based alloy is characterized by comprising the following steps of:
vacuum induction smelting, electrode annealing, electroslag remelting smelting, electroslag ingot annealing, electrode forging and vacuum consumable smelting;
the electrode annealing includes a first stage annealing and a second stage annealing;
in the first stage annealing treatment, the annealing temperature is 400-600 ℃, and the heat preservation time is 2-4h;
in the second stage annealing treatment, the annealing temperature is 800-1000 ℃ and the heat preservation time is 6-8h;
and the heating rate from the first stage annealing treatment to the second stage annealing treatment is not more than 70 ℃/h.
2. The method for preparing a large-size ingot of the easy segregation nickel-base alloy according to claim 1, wherein,
in the first stage annealing treatment of the electrode annealing, the annealing temperature is 500-550 ℃.
3. The method for preparing a large-size ingot of the easy segregation nickel-base alloy according to claim 1, wherein,
in the second stage annealing treatment of the electrode annealing, the annealing temperature is 850-930 ℃.
4. The method for preparing a large-size ingot of the easy segregation nickel-base alloy according to claim 1, wherein,
the electroslag ingot annealing comprises a first-stage annealing and a second-stage annealing;
in the first stage annealing treatment, the annealing temperature is 300-500 ℃, and the heat preservation time is 4-6h;
in the second stage annealing treatment, the annealing temperature is 800-1000 ℃ and the heat preservation time is 10-15h;
and the heating rate from the first stage annealing treatment to the second stage annealing treatment is not more than 70 ℃/h.
5. The method for preparing a large-size ingot of the easy segregation nickel-base alloy according to claim 1, wherein,
in the first stage annealing treatment of the electroslag ingot annealing, the annealing temperature is 350-450 ℃.
6. The method for preparing a large-size ingot of the easy segregation nickel-base alloy according to claim 1, wherein,
in the second stage annealing treatment of the electroslag ingot annealing, the annealing temperature is 850-950 ℃.
7. The method for preparing a large-size ingot of the easy segregation nickel-base alloy according to claim 1, wherein,
in the electroslag remelting smelting step, the smelting speed is 4.0-7.0Kg/min.
8. The method for preparing a large-size ingot of the easy segregation nickel-base alloy according to claim 1, wherein,
in the vacuum consumable smelting step, the smelting speed is 2.5-3.5Kg/min.
9. An easy segregation nickel-base alloy large-size ingot produced by the preparation method of the easy segregation nickel-base alloy large-size ingot of any one of claims 1-8.
10. The large-size ingot of easy segregation nickel-base alloy of claim 9, wherein the easy segregation nickel-base alloy large-size ingot phi 610mm, single weight above 4 t.
CN202311741356.6A 2023-12-18 2023-12-18 A method for preparing large-size ingots of easily segregated nickel-based alloys Pending CN117701926A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118122926A (en) * 2024-03-25 2024-06-04 北京钢研高纳科技股份有限公司 A GH4065A alloy turbine disk and its preparation method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118122926A (en) * 2024-03-25 2024-06-04 北京钢研高纳科技股份有限公司 A GH4065A alloy turbine disk and its preparation method

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