CN116518812A - Blast hole plugging device for protecting leading-out foot line of blast hole and construction method thereof - Google Patents
Blast hole plugging device for protecting leading-out foot line of blast hole and construction method thereof Download PDFInfo
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- CN116518812A CN116518812A CN202310544329.3A CN202310544329A CN116518812A CN 116518812 A CN116518812 A CN 116518812A CN 202310544329 A CN202310544329 A CN 202310544329A CN 116518812 A CN116518812 A CN 116518812A
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- plugging
- shell
- blasthole
- inner shaft
- blast hole
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F42—AMMUNITION; BLASTING
- F42D—BLASTING
- F42D1/00—Blasting methods or apparatus, e.g. loading or tamping
- F42D1/08—Tamping methods; Methods for loading boreholes with explosives; Apparatus therefor
- F42D1/18—Plugs for boreholes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F42—AMMUNITION; BLASTING
- F42D—BLASTING
- F42D1/00—Blasting methods or apparatus, e.g. loading or tamping
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F42—AMMUNITION; BLASTING
- F42D—BLASTING
- F42D1/00—Blasting methods or apparatus, e.g. loading or tamping
- F42D1/08—Tamping methods; Methods for loading boreholes with explosives; Apparatus therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F42—AMMUNITION; BLASTING
- F42D—BLASTING
- F42D3/00—Particular applications of blasting techniques
- F42D3/04—Particular applications of blasting techniques for rock blasting
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- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
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Abstract
Description
技术领域technical field
本发明涉及一种保护炮孔引出脚线的炮孔封堵装置及其施工方法,属于岩石爆破作业技术领域。The invention relates to a blast hole sealing device and a construction method thereof for protecting the lead-out line of the blast hole, and belongs to the technical field of rock blasting operations.
背景技术Background technique
在采矿和隧道爆破掘进过程中,由于不同雷管厂家生产工艺不同以及施工人员装药过程中的操作规范差异,导致在爆破掘进过程中,周边炮孔内数码电子雷管多余的脚线常裸露在掘进面上,在掏槽眼起爆后,爆破飞石有概率将周边炮孔的数码电子雷管脚线打断,致使周边孔无法起爆,最终导致巷道出现欠挖、炸药未能起爆等情况,严重影响掘进工作面的安全和施工质量。In the process of mining and tunnel blasting and excavation, due to the different production processes of different detonator manufacturers and the differences in the operating specifications of the construction personnel during the charging process, during the blasting and excavation process, the redundant leg lines of the digital electronic detonators in the surrounding blastholes are often exposed in the excavation process. On the surface, after the cut hole is detonated, the blasting flying rocks may interrupt the digital electronic detonator legs of the surrounding blastholes, resulting in the inability to detonate the surrounding holes, and eventually lead to under-excavation in the roadway and failure of the explosive to detonate, which is a serious problem. Affect the safety and construction quality of the excavation face.
针对这种情况,在装药过程中,施工人员常通过就地取材的方式,将脚线缠绕后塞入炮孔内,再用钻孔留下的岩粉或炸药包装盒来堵炮孔,这种方式通过封堵炮孔的结构将引出的脚线压紧固定,虽有一定的作用,但是往往出现堵塞材料不足,取材繁琐,岩粉堵塞难度大、堵塞效果不佳,塞入炮孔的脚线容易被折断或被杂乱电流影响的情况。In response to this situation, during the charging process, construction workers often use local materials to wrap the foot line and stuff it into the blasthole, and then use rock powder or explosive packaging boxes left over from drilling to block the blasthole. This method presses and fixes the lead-out footline through the structure of blocking the blasthole. Although it has a certain effect, it often occurs that the blocking material is insufficient, and the materials are cumbersome. The rock powder is difficult to block and the plugging effect is not good. The pin line is easy to be broken or affected by disorderly current.
现代爆破技术中也逐渐出现出专用的炮孔堵塞工具,如申请号为CN202222293859.9的中国专利公开的一种双层充气式隧道钻爆炮孔堵塞装置,通过向弹性充气套内充入压力气体,弹性充气套膨胀能将炮泥体和炮孔内壁之间的缝隙紧密封堵住。但是气囊结构的堵塞装置在操作中需要另外配备充气设备,操作步骤也较麻烦;又如申请号为CN202210725315.7的中国专利公开的一种炮孔堵塞用自膨胀填塞体及其制备与施工方法,通过自膨胀片剂遇水膨胀的特性将炮孔堵塞,自膨胀剂保存时要避免与水接触,储存不方便,且成本较高,并且自膨胀片剂膨胀后不可逆,如果需要再对炮孔进行调整时,堵塞装置拆卸退出不方便。In modern blasting technology, special-purpose blasthole plugging tools also gradually appear, such as a double-layer inflatable tunnel drilling and blasting blasthole plugging device disclosed in a Chinese patent with application number CN202222293859.9. Gas, the expansion of the elastic inflatable sleeve can tightly seal the gap between the gun mud body and the inner wall of the blast hole. However, the plugging device of the airbag structure needs to be equipped with additional inflation equipment during operation, and the operation steps are also cumbersome; another example is a self-expandable packing body for blast hole plugging and its preparation and construction method disclosed in the Chinese patent application number CN202210725315.7 , through the characteristics of self-expanding tablet swelling when encountering water, the blast hole will be blocked. When the self-expanding agent is stored, it should avoid contact with water. It is inconvenient to store, and the cost is high, and the expansion of the self-expanding tablet is irreversible. When the hole is adjusted, it is inconvenient to disassemble and withdraw the blocking device.
发明内容Contents of the invention
本发明解决的技术问题是:针对现有的炮孔堵塞工具因存在操作不方便、结构成本复杂而不能很好匹配解决炮孔内引出脚线被爆破破坏的问题,提供一种保护炮孔引出脚线的炮孔封堵装置及其施工方法。The technical problem solved by the present invention is: aiming at the problem that the existing blasthole plugging tool cannot be well matched due to the inconvenient operation and complicated structure cost to solve the problem that the lead-out line in the blasthole is damaged by blasting, a kind of protective blasthole lead-out tool is provided. A blasthole plugging device for footlines and a construction method thereof.
本发明采用如下技术方案实现:The present invention adopts following technical scheme to realize:
一种保护炮孔引出脚线的炮孔封堵装置,包括堵塞外壳1-1和堵塞内轴2-1;所述堵塞外壳1-1嵌装在炮孔口,具有弹性的筒型壳体,壳体截面外周为与炮孔尺寸一致的圆形外周,内部为非圆截面中空腔体;所述堵塞内轴2-1的截面外周为与堵塞外壳中空腔体一致的非圆截面,内部为容纳炮孔引出脚线的通道;所述堵塞内轴2-1沿炮孔轴向插装在堵塞外壳1-1的中空腔体内,转动的堵塞内轴2-1通过非圆截面轴段将堵塞外壳1-1的筒型壳体与炮孔内壁压紧。A blasthole plugging device for protecting the lead-out line of the blasthole, comprising a plugging shell 1-1 and a plugging inner shaft 2-1; the plugging shell 1-1 is embedded in the blasthole opening, and has an elastic cylindrical shell , the outer circumference of the section of the shell is a circular outer circumference consistent with the size of the blast hole, and the inside is a hollow cavity with a non-circular cross-section; In order to accommodate the channel leading out of the blast hole; the plugging inner shaft 2-1 is inserted in the hollow cavity of the plugging shell 1-1 along the axial direction of the blast hole, and the rotating plugging inner shaft 2-1 passes through the non-circular section shaft section Compress the cylindrical casing and the inner wall of the blast hole to block the casing 1-1.
在本发明的一种保护炮孔引出脚线的炮孔封堵装置中,进一步的,所述堵塞外壳1-1的外壁表面嵌装有摩擦垫块1-2,所述摩擦垫块1-2为摩擦系数大于堵塞外壳的硬质摩擦块。In a blasthole plugging device for protecting blasthole lead-out line of the present invention, further, a friction pad 1-2 is embedded on the outer wall surface of the plugging shell 1-1, and the friction pad 1-2 2 is a hard friction block whose coefficient of friction is greater than that of the blockage shell.
在本发明的一种保护炮孔引出脚线的炮孔封堵装置中,具体的,所述摩擦垫块1-2为与堵塞外壳1-1的壳体外周匹配的弧形块,两组垫块沿堵塞外壳1-1的圆周方向嵌装。In a blasthole plugging device for protecting blasthole lead-out line of the present invention, specifically, the friction pad 1-2 is an arc-shaped block matching the outer periphery of the plugging shell 1-1, two groups The gasket is embedded along the circumferential direction of the plugging shell 1-1.
在本发明的一种保护炮孔引出脚线的炮孔封堵装置中,优选的,所述摩擦垫块1-2为变厚度的弧形块体,所述模块垫块1-2的最厚处对应堵塞内轴2-1的非圆截面作用堵塞外壳1-1的最大变形处。In a blasthole plugging device for protecting blasthole lead-out footlines according to the present invention, preferably, the friction pad 1-2 is an arc-shaped block with variable thickness, and the uppermost part of the modular pad 1-2 The thick part corresponds to the maximum deformation of the plugging shell 1-1 when the non-circular section of the inner shaft 2-1 is plugged.
在本发明的一种保护炮孔引出脚线的炮孔封堵装置中,具体的,所述堵塞外壳1-1的筒型壳体中空腔体为椭圆截面,该椭圆截面的圆心与堵塞外壳1-1的筒型壳体圆形外周同心设置,所述堵塞内轴2-1具有与之匹配的椭圆截面轴段。In a blasthole plugging device for protecting blasthole lead-out lines of the present invention, specifically, the hollow cavity of the cylindrical shell of the plugging casing 1-1 is an elliptical section, and the center of the elliptical section is in contact with the plugging casing 1-1 is concentrically arranged on the circular outer circumference of the cylindrical shell, and the plugging inner shaft 2-1 has an elliptical cross-section shaft section matching it.
在本发明的一种保护炮孔引出脚线的炮孔封堵装置中,具体的,所述堵塞内轴2-1的内部中空腔体靠近炮孔内侧一端开口,靠近炮孔外侧另一端端部设有圆形截面的末端扭动盖2-2,所述末端扭动盖2-2与堵塞内轴2-1的椭圆圆心轴线同轴设置,其圆周直径不小于堵塞内轴2-1的椭圆截面长轴距离,所述末端扭动盖2-2上设有供脚线通过的通孔。In a blasthole plugging device for protecting the blasthole lead-out line of the present invention, specifically, the inner hollow cavity of the blocked inner shaft 2-1 is open at one end close to the inner side of the blasthole, and the other end near the outer side of the blasthole A terminal twist cover 2-2 with a circular cross-section is arranged on the top, and the terminal twist cover 2-2 is arranged coaxially with the elliptical center axis of the blockage inner shaft 2-1, and its circumference diameter is not smaller than the blockage inner shaft 2-1 The distance from the major axis of the ellipse section is , and the end twist cover 2-2 is provided with a through hole for the foot wire to pass through.
在本发明的一种保护炮孔引出脚线的炮孔封堵装置中,具体的,所述堵塞外壳1-1的筒型壳体靠炮孔外侧一端为供堵塞内轴2-1插入的开口,靠炮孔内侧一端设有可拆卸的外壳封闭盖3-1,所述外壳封闭盖3-1上设有供脚线通过的通孔。In a blasthole plugging device for protecting the blasthole lead-out line of the present invention, specifically, the cylindrical shell of the plugging shell 1-1 is at the outer end of the blasthole for insertion of the plugging inner shaft 2-1. The opening is provided with a detachable shell closing cover 3-1 near the inner side of the gun hole, and the shell closing cover 3-1 is provided with a through hole for the foot wire to pass through.
在本发明的一种保护炮孔引出脚线的炮孔封堵装置中,优选的,所述堵塞外壳1-1采用古塔波胶材料,所述堵塞内轴2-1采用硬质PC材料。In a blasthole plugging device for protecting blasthole lead-out line of the present invention, preferably, the plugging shell 1-1 is made of gutta-percha material, and the plugging inner shaft 2-1 is made of hard PC material .
在本发明的一种保护炮孔引出脚线的炮孔封堵装置中,优选的,所述堵塞内轴2-1的非圆截面轴段对堵塞外壳的挤压变形量为2mm~6mm。In the blasthole plugging device for protecting the blasthole lead-out line of the present invention, preferably, the extrusion deformation of the non-circular section of the plugging inner shaft 2-1 to the plugging shell is 2 mm to 6 mm.
本发明还公开了上述炮孔封堵装置的施工方法,具体包括如下步骤:The present invention also discloses a construction method of the above-mentioned blasthole plugging device, which specifically includes the following steps:
步骤一,确定工作面所需堵塞的炮孔直径,并清理炮孔内的碎石屑,然后选择与炮孔直径对应的堵塞外壳。Step 1: Determine the diameter of the blasthole to be plugged in the working face, clean up the debris in the blasthole, and then select the plugging shell corresponding to the diameter of the blasthole.
步骤二,对炮孔装药完成后,在炮孔外将线卡连接器和脚线穿过外壳封闭盖3-1上的通孔,并初步将雷管脚线集中收束。Step 2: After charging the blast hole, pass the line card connector and the foot wire through the through hole on the casing closure cover 3-1 outside the blast hole, and preliminarily gather the detonator leg wire.
步骤三,将线卡连接器和脚线穿过堵塞外壳1-1,确保炮孔内脚线无缠绕和折叠,当脚线适量拉直后,将外壳封闭盖3-1盖到堵塞外壳1-1上后,将堵塞外壳1-1插入炮孔口。Step 3, pass the line card connector and the foot wire through the plugging shell 1-1 to ensure that the leg wire in the blast hole is not twisted and folded, and when the foot wire is properly straightened, cover the shell closing cover 3-1 to the plug shell 1 After -1 is put on, plugging shell 1-1 is inserted into the gun hole.
步骤四,在炮孔外将引出的线卡连接器和脚线继续穿过堵塞内轴2-1的中空腔体和末端扭动盖2-2的通孔,连接好雷管脚线后,将多余长度的雷管脚线收纳到堵塞内轴2-1的中空腔体里面,将堵塞内轴2-1插入堵塞外壳1-1内,此时堵塞内轴2-1的截面外周与堵塞外壳中空腔体配合一致。Step 4, continue to pass the lead-out line card connector and foot wire outside the blast hole through the hollow cavity that blocks the inner shaft 2-1 and the through hole of the end twist cover 2-2, and after connecting the detonator foot wire, Store the excess length of the detonator foot wire into the hollow cavity of the plugging inner shaft 2-1, insert the plugging inner shaft 2-1 into the plugging shell 1-1, and at this time, the cross-section outer circumference of the plugging inner shaft 2-1 and the plugging The hollow cavity of the shell is consistent.
步骤五,通过末端扭动盖2-2转动堵塞内轴2-1,使堵塞内轴2-1将堵塞外壳1-1的筒型壳体与炮孔内壁压紧,并将堵塞外壳1-1上的摩擦垫块一起向炮孔内壁压紧,直至堵塞外壳1-1在炮孔口固定封堵。Step five, rotate the plugging inner shaft 2-1 through the end twisting cover 2-2, so that the plugging inner shaft 2-1 will press the cylindrical shell of the plugging shell 1-1 and the inner wall of the blast hole, and press the plugging shell 1-1 The friction pads on the 1 are pressed together to the inner wall of the blast hole until the plugging shell 1-1 is fixedly blocked at the blast hole.
步骤六,将工作面上所有炮孔引出的脚线捆扎在一起,整理完毕后沿掘进工作面贴合放置,在爆破区准备工作完毕后进行起爆。Step 6: Bundle the feet drawn from all the blastholes on the working face together, place them together along the excavation working face after sorting out, and detonate after the preparation work in the blasting area is completed.
本发明具有如下有益效果:The present invention has following beneficial effect:
本发明提供的炮孔封堵装置能有效收束炮孔引出的雷管脚线,使脚线在不打结、不折断的情况下内置于炮孔内,不易被爆破飞石打断或抽离炸药,有效解决了工作面从炮孔引出的雷管脚线容易被爆破影响损坏引起的炸药拒爆的问题,该保证了周边孔的顺利起爆和掘进巷道的平整度,有效控制超挖欠挖,以及炸药的顺利起爆。本发明的炮孔封堵装置只需要在转动插入堵塞外壳的堵塞内轴,使得堵塞外壳及其上的摩擦垫块向炮孔壁压紧固定整个堵塞装置,实现炮孔有效封堵,操作施工方法简单,堵塞外壳和堵塞内轴材料成本低廉,能够有效提高爆破作业人员的工作效率和安全性。The blast hole sealing device provided by the present invention can effectively confine the detonator leg line drawn from the blast hole, so that the leg line can be built into the blast hole without being knotted or broken, and is not easily interrupted or pulled out by blasting flying stones. It effectively solves the problem that the detonator leg line drawn from the blast hole on the working face is easily damaged by the blasting and the explosives fail to explode. This ensures the smooth initiation of the surrounding holes and the smoothness of the excavation roadway, and effectively controls over-excavation. Dig, and the smooth detonation of the dynamite. The blasthole plugging device of the present invention only needs to be inserted into the plugging inner shaft of the plugging casing while rotating, so that the plugging casing and the friction pads on it can be pressed against the blasthole wall to fix the whole plugging device, so that the blasthole can be effectively blocked and the operation and construction can be realized. The method is simple, the cost of materials for blocking the outer shell and the inner shaft is low, and the work efficiency and safety of blasting operators can be effectively improved.
以下结合附图和具体实施方式对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1为实施例的一种保护炮孔引出脚线的炮孔封堵装置在自由状态下的与脚线的装配示意图。Fig. 1 is a schematic diagram of the assembly of a blasthole blocking device for protecting the blasthole lead-out line with the line in a free state according to an embodiment.
图2为实施例的一种保护炮孔引出脚线的炮孔封堵装置的分解示意图。Fig. 2 is an exploded schematic view of a blasthole sealing device for protecting the blasthole lead-out line of the embodiment.
图3为实施例中的堵塞外壳、摩擦垫块和外壳封闭盖的分解示意图。Fig. 3 is an exploded schematic view of the blockage casing, the friction pad and the closure cover of the casing in the embodiment.
图4为实施例中的堵塞内轴示意图。Fig. 4 is a schematic diagram of the inner shaft of the blockage in the embodiment.
图5为实施例中的堵塞内轴插入堵塞外壳的内部视图。Figure 5 is an internal view of the plug inner shaft inserted into the plug housing in an embodiment.
图6为实施例中的摩擦垫块在装置自由状态下的变化示意图。Fig. 6 is a schematic diagram of the change of the friction pad in the embodiment in the free state of the device.
图7为实施例中的一种保护炮孔引出脚线的炮孔封堵装置在炮孔口内的装配示意图。Fig. 7 is a schematic diagram of the assembly of a blast hole sealing device for protecting the lead wire of the blast hole in the embodiment in the blast hole.
图中标号:Labels in the figure:
1-1、堵塞外壳,1-2、摩擦垫块,1-1. Blocking shell, 1-2. Friction pad,
2-1、堵塞内轴,2-2、末端扭动盖,2-21、通孔,2-1. Plug the inner shaft, 2-2. Twist the end cover, 2-21. Through hole,
3-1、外壳封闭盖,3-11、通孔,3-2、脚线,3-1, shell closing cover, 3-11, through hole, 3-2, leg line,
4-炮孔。4 - Gun holes.
具体实施方式Detailed ways
实施例Example
参见图1和图2,图示中的一种保护炮孔引出脚线的炮孔封堵装置为本发明的一种具体实施方案,具体包括堵塞外壳1-1、摩擦垫块1-2、堵塞内轴2-1、末端扭动盖2-2和外壳封闭盖3-1,其中堵塞外壳1-1和堵塞内轴2-1为装置的主要部件,堵塞外壳1-1嵌装在炮孔口,具有弹性的筒型壳体,壳体截面具有与炮孔尺寸一致的圆形外周,内部为非圆截面中空腔体;堵塞内轴2-1的截面外周为与堵塞外壳中空腔体一致的非圆截面,内部为容纳炮孔引出脚线的通道,这里所指的“截面”均为垂直于炮孔轴向的横截面。堵塞内轴2-1通过匹配的非圆截面沿炮孔轴向插装在堵塞外壳1-1的中空腔体内,转动的堵塞内轴2-1通过非圆截面轴段将堵塞外壳1-1的筒型壳体外圆周向外与炮孔内壁压紧。Referring to Fig. 1 and Fig. 2, a kind of blasthole plugging device for protecting the blasthole lead-out line in the illustration is a specific embodiment of the present invention, which specifically includes a plugging shell 1-1, a friction pad 1-2, Block the inner shaft 2-1, the end twist cover 2-2 and the shell closure cover 3-1, wherein the block shell 1-1 and the block inner shaft 2-1 are the main components of the device, and the block shell 1-1 is embedded in the cannon The orifice is an elastic cylindrical shell, the shell section has a circular outer circumference consistent with the size of the blast hole, and the inside is a hollow cavity with a non-circular section; the outer circumference of the section of the blocked inner shaft 2-1 is the hollow cavity of the blocked shell Consistent non-circular cross-section, the inside is the channel for accommodating the lead-out line of the blasthole. The "section" referred to here is the cross-section perpendicular to the axial direction of the blasthole. The plugging inner shaft 2-1 is inserted into the hollow cavity of the plugging shell 1-1 along the axial direction of the blast hole through the matching non-circular cross-section, and the rotating plugging inner shaft 2-1 passes the non-circular section shaft section to plug the plugging shell 1-1 The outer circumference of the cylindrical casing is pressed against the inner wall of the blast hole outward.
堵塞内轴2-1与堵塞外壳1-1之间在各自非圆截面匹配的情况下为间隙配合,保证堵塞内轴2-1能够正常插入堵塞外壳1-1内部,也使插入堵塞外壳1-1内的堵塞内轴2-1能够顺利转动。本实施例中的堵塞外壳1-1的筒型壳体外壁为与炮孔匹配的圆形,堵塞外壳1-1的圆形外周与炮孔内壁之间为间隙配合,这样可以将未发生变形的堵塞外壳1-1顺利插嵌装入炮孔口内,堵塞内轴2-1和堵塞外壳1-1之间则通过非圆截面配合插嵌,堵塞内轴2-1外壁和堵塞外壳1-1的壳体内壁之间保持接触。The plugging inner shaft 2-1 and the plugging shell 1-1 are clearance fits when their respective non-circular cross-sections match, so as to ensure that the plugging inner shaft 2-1 can be inserted into the plugging shell 1-1 normally, and also make the plugging shell 1 The blockage inner shaft 2-1 in -1 can rotate smoothly. The outer wall of the cylindrical casing of the plugging shell 1-1 in the present embodiment is a circular shape matched with the blasthole, and the circular outer circumference of the plugging shell 1-1 and the inner wall of the blasthole are clearance fit, so that no deformation can occur. The plugging shell 1-1 is smoothly inserted into the gun hole, and the plugging inner shaft 2-1 and the plugging shell 1-1 are inserted and inserted through the non-circular section, and the outer wall of the plugging inner shaft 2-1 and the plugging shell 1-1 1 to maintain contact between the inner walls of the housing.
本实施例的堵塞外壳1-1采用具有一定弹性形变的硬质橡胶材料一体成型,优选古塔波胶,堵塞内轴2-1采用硬质材料,优选采用硬质PC材料注塑成型。将堵塞内轴2-1转动一定角度,硬质的堵塞内轴2-1通过其非圆截面能够挤压堵塞外壳1-1的壳体内壁,通过该挤压力将堵塞外壳1-1的外壁与炮孔内壁之间进一步压紧,完成本实施例对炮孔口的封堵固定。容纳脚线的通道包括堵塞内轴2-1中空通道以及在堵塞外壳1-1和堵塞内轴2-1端部设置的通孔,炮孔内引出脚线3-2从堵塞外壳1-1端部通孔进入堵塞内轴2-1中空通道内,从堵塞内轴2-1端部的通孔引出炮孔。The plugging shell 1-1 of this embodiment is formed integrally with a hard rubber material with a certain elastic deformation, preferably gutta-percha, and the plugging inner shaft 2-1 is made of a hard material, preferably a hard PC material for injection molding. Rotate the plugging inner shaft 2-1 at a certain angle, and the hard plugging inner shaft 2-1 can squeeze the inner wall of the plugging shell 1-1 through its non-circular cross section, and the plugging shell 1-1 will be squeezed by the extrusion force. Further compress between the outer wall and the inner wall of the blasthole, and complete the sealing and fixing of the blasthole opening in this embodiment. The passage for accommodating the foot line includes the hollow passage of the plugging inner shaft 2-1 and the through holes arranged at the ends of the plugging shell 1-1 and the plugging inner shaft 2-1, and the leg line 3-2 is drawn out from the plugging shell 1-1 in the gun hole. The through hole at the end enters the hollow channel of the blocked inner shaft 2-1, and the blast hole is drawn out from the through hole at the end of the blocked inner shaft 2-1.
结合参见图3,在本实施例的进一步方案中,堵塞外壳1-1的外壁表面嵌装有摩擦垫块1-2,摩擦垫块1-2为摩擦系数大于堵塞外壳的硬质摩擦块。如图7中所示,在堵塞内轴2-1转动挤压堵塞外壳1-1的时候,给堵塞外壳1-1施加挤压力f1,施加给堵塞外壳1-1的挤压力f1传递到摩擦垫块1-2,形成将摩擦垫块1-2与炮孔内壁压紧的压力,由于摩擦垫块的摩擦系数更大,可以提供本实施例封堵炮孔口更大的摩擦力。Referring to Fig. 3, in a further solution of this embodiment, a friction pad 1-2 is embedded on the outer wall surface of the plugging case 1-1, and the friction pad 1-2 is a hard friction block with a friction coefficient greater than that of the plugging case. As shown in Figure 7, when the plugging inner shaft 2-1 rotates and squeezes the plugging shell 1-1, the squeezing force f1 is applied to the plugging shell 1-1, and the squeezing force f1 applied to the plugging shell 1-1 is transmitted To the friction pad 1-2, forming the pressure that the friction pad 1-2 is pressed against the inner wall of the blast hole, because the friction coefficient of the friction pad is larger, it can provide a greater frictional force for blocking the gun hole in this embodiment .
考虑堵塞外壳1-1的材料弹性极限,堵塞内轴2-1对堵塞外壳1-1的挤压变形量不宜太大,本实施例中堵塞内轴2-1的非圆截面轴段对堵塞外壳的挤压变形量为2mm~6mm。Considering the elastic limit of the material of the plugging shell 1-1, the extrusion deformation of the plugging inner shaft 2-1 to the plugging shell 1-1 should not be too large. The extrusion deformation of the shell is 2 mm to 6 mm.
在本实施例中,摩擦垫块1-2为与堵塞外壳1-1的壳体外周匹配的弧形块,两组垫块沿堵塞外壳1-1的圆周方向嵌装。In this embodiment, the friction pads 1-2 are arc-shaped blocks matching the outer circumference of the plugging shell 1-1, and two sets of pads are embedded along the circumferential direction of the plugging shell 1-1.
摩擦垫块1-2嵌装在堵塞外壳1-1壳体外壁的凹槽内,在堵塞内轴2-1插入堵塞外壳1-1转动前的自然状态下,摩擦垫块1-2与堵塞外壳1-1壳体圆周外壁保持平齐,这样不会影响堵塞外壳1-1装入炮孔口。嵌入堵塞外壳1-1内的摩擦垫块1-2只有圆弧一端部侧边与堵塞外壳1-1固定连接,其余端部自由嵌入堵塞外壳1-1的凹槽,在堵塞外壳1-1未插嵌装入炮孔口的自由状态下,转动堵塞内轴2-1挤压堵塞外壳1-1发生变形后,摩擦垫快1-2会从堵塞外壳1-1的凹槽中被推出,如图6中所示,这也说明摩擦垫块1-2受到了堵塞外壳1-1的挤压力作用。The friction pad 1-2 is embedded in the groove of the outer wall of the blockage shell 1-1, and in the natural state before the blockage inner shaft 2-1 is inserted into the blockage shell 1-1 and rotates, the friction pad 1-2 and the blockage The peripheral outer wall of the casing 1-1 remains flush, so that the plugging of the casing 1-1 into the blast hole will not be affected. The friction pad 1-2 embedded in the blocking shell 1-1 has only one side of the arc end fixedly connected with the blocking shell 1-1, and the other ends are freely embedded in the groove of the blocking shell 1-1, and the side of the blocking shell 1-1 In the free state of not being inserted into the gun hole, the inner shaft 2-1 of the plug is rotated to squeeze the plug shell 1-1 and deform, and the friction pad 1-2 will be pushed out from the groove of the plug shell 1-1 , as shown in Figure 6, which also shows that the friction pad 1-2 is subjected to the extrusion force of the blockage shell 1-1.
进一步的,本实施例中的摩擦垫块1-2采用变厚度的弧形块体,模块垫块1-2的最厚处对应堵塞内轴2-1的非圆截面作用堵塞外壳1-1的最大变形处。Further, the friction pad 1-2 in this embodiment adopts an arc-shaped block with variable thickness, and the thickest part of the modular pad 1-2 corresponds to the non-circular section of the inner shaft 2-1 to block the outer shell 1-1. of maximum deformation.
堵塞内轴2-1转动作用堵塞外壳1-1的最大变形时,施加的挤压力为最大,该设计使得堵塞内轴2-1在转动的初始阶段对应摩擦垫块1-2的较薄部分,这样能够在摩擦垫块存在的情况下顺利转动堵塞内轴2-1,而随着堵塞内轴2-1的持续转动,挤压力对应的摩擦垫块厚度增加,这样使得堵塞内轴2-1对堵塞外壳1-1更大的挤压力作用在摩擦垫块上。本实施例这种变厚度摩擦垫块的设置使得堵塞内轴2-1的转动操作更省力,同时能够进一步提升堵塞内轴2-1转动到位后对摩擦垫块的压紧力。When the plugging inner shaft 2-1 rotates and acts on the maximum deformation of the plugging shell 1-1, the exerted extrusion force is the largest. This design makes the plugging inner shaft 2-1 correspond to the thinner friction pad 1-2 at the initial stage of rotation. In this way, the blockage inner shaft 2-1 can be smoothly rotated in the presence of the friction pad, and as the blockage inner shaft 2-1 continues to rotate, the thickness of the friction pad corresponding to the extrusion force increases, which makes the blockage inner shaft 2-1 The greater extrusion force on the blockage shell 1-1 acts on the friction pad. The arrangement of the variable-thickness friction pads in this embodiment makes the rotation operation of the plugging inner shaft 2-1 more labor-saving, and at the same time can further increase the pressing force on the friction pads after the plugging inner shaft 2-1 rotates in place.
结合参见图4和图5,堵塞外壳1-1的筒型壳体内部为椭圆截面的中空腔体,该腔体的椭圆截面圆心与堵塞外壳1-1的筒型壳体圆形外周同心设置,堵塞内轴2-1则为与堵塞外壳1-1的筒型壳体匹配的椭圆截面空心轴段。Referring to Fig. 4 and Fig. 5 together, the inside of the cylindrical shell of the blocking shell 1-1 is a hollow cavity with an elliptical section, and the center of the elliptical section of the cavity is set concentrically with the circular outer circumference of the cylindrical shell of the blocking shell 1-1 The plugging inner shaft 2-1 is an elliptical cross-section hollow shaft section matched with the cylindrical shell of the plugging shell 1-1.
堵塞内轴2-1采用椭圆形截面,且该椭圆截面还与堵塞外壳1-1的圆心同心设置,在转动堵塞内轴2-1的时候,堵塞内轴2-1的椭圆截面长轴两端均能够对堵塞外壳1-1形成挤压,使堵塞外壳1-1发生对称的变形。如图5所示,堵塞外壳1-1的椭圆中空腔体与筒型壳体外圆之间形成的是一个厚度渐变的壳体壁,对应的,本实施例将一对圆弧月牙形的摩擦垫块1-2作为一组,同组一对摩擦垫块1-2的厚端相向靠近设置,两组摩擦垫块1-2对称布置在堵塞外壳1-1同一圆周上,将两组摩擦垫块1-2对应嵌装在堵塞外壳1-1椭圆中空腔体与筒型壳体外圆之间的变厚度壳体内,使每组相向靠近的摩擦垫块1-2最厚位置对应堵塞内轴2-1的椭圆截面长轴两端转动至堵塞外壳1-1发生的最大变形处,这个位置是转动内轴2-1挤压转动外壳1-1所施加给摩擦垫块1-2的最大压紧力。The plugging inner shaft 2-1 adopts an elliptical section, and the elliptical section is concentrically arranged with the center of the plugging shell 1-1. When the plugging inner shaft 2-1 is rotated, the major axis of the elliptical section of the plugging inner shaft 2-1 Each end can form a squeeze on the blocking shell 1-1, so that the blocking shell 1-1 is symmetrically deformed. As shown in Figure 5, a housing wall with a gradually changing thickness is formed between the elliptical hollow cavity that blocks the housing 1-1 and the outer circle of the cylindrical housing. Correspondingly, in this embodiment, a pair of arc crescent-shaped friction Pads 1-2 are used as a group, and the thick ends of a pair of friction pads 1-2 in the same group are arranged close to each other. Pads 1-2 are correspondingly embedded in the variable-thickness shell between the elliptical hollow cavity of the blockage shell 1-1 and the outer circle of the cylindrical shell, so that the thickest position of each group of friction pads 1-2 that are close to each other corresponds to the inside of the blockage. The two ends of the major axis of the elliptical section of the shaft 2-1 are rotated to the maximum deformation of the blocking shell 1-1. This position is the force applied to the friction pad 1-2 by rotating the inner shaft 2-1 to squeeze the rotating shell 1-1. maximum compression force.
参见图5,将堵塞内轴2-1插入堵塞外壳1-1,通过转动堵塞内轴2-1上的末端扭动盖,使得椭圆截面的堵塞内轴2-1产生旋转,并随着堵塞内轴2-1旋转角度的增加,堵塞内轴2-1的椭圆轴段逐渐使得堵塞外壳1-1向炮孔壁压紧,也使得对堵塞外壳1-1上的月牙形摩擦垫块1-2部分向炮孔壁压紧,当堵塞内轴旋转90°后,月牙形摩擦垫块1-2的法向受力达到最大,其与炮孔的摩擦力也达到最大,堵塞外壳1-1无法再沿炮孔轴向移动。Referring to Fig. 5, insert the blockage inner shaft 2-1 into the blockage shell 1-1, and twist the cover by turning the end of the blockage inner shaft 2-1, so that the blockage inner shaft 2-1 with an elliptical cross-section rotates, and with the blockage With the increase of the rotation angle of the inner shaft 2-1, the elliptical shaft section of the blocked inner shaft 2-1 gradually makes the blocked shell 1-1 press against the blast hole wall, and also makes the crescent-shaped friction pad 1 on the blocked shell 1-1 The -2 part is pressed against the wall of the blast hole. When the inner shaft of the plug is rotated by 90°, the normal force of the crescent-shaped friction pad 1-2 reaches the maximum, and the friction force between it and the blast hole also reaches the maximum, and the plug shell 1-1 Can no longer move axially along the borehole.
堵塞内轴2-1为空心轴段,内部中空腔体为容纳炮孔引出脚线的通道空间,堵塞内轴2-1靠近炮孔内侧一端开口,靠近炮孔外侧另一端端部设有圆形截面的末端扭动盖2-2,末端扭动盖2-2与堵塞内轴2-1的椭圆圆心轴线同轴设置,其圆周直径不小于堵塞内轴2-1的椭圆截面长轴距离,末端扭动盖2-2上设有供脚线通过的通孔2-21。The plugging inner shaft 2-1 is a hollow shaft section, and the inner hollow cavity is a channel space for accommodating the lead-out line of the blasthole. The twisted end cover 2-2 of the cross-section, the twisted end cover 2-2 is arranged coaxially with the central axis of the ellipse that blocks the inner shaft 2-1, and its circumference diameter is not less than the distance from the major axis of the elliptical section that blocks the inner shaft 2-1 , the terminal twist cover 2-2 is provided with a through hole 2-21 for the foot wire to pass through.
本实施例中的末端扭动盖2-2的圆周外径与堵塞外壳1-1的圆周外径一致,末端扭动盖2-2对堵塞内轴2-1装入堵塞外壳1-1内部形成轴向限位,不会一同插入堵塞外壳1-1内部。末端扭动盖2-2在堵塞内轴2-1插入堵塞外壳内部后与堵塞外壳1-1形成一个连续柱体,可将末端扭动盖2-2一通插嵌入炮孔口,另在末端扭动盖2-2的外侧端面上设有凸出的手柄块体,便于转动末端扭动盖2-2和堵塞内轴2-1.手柄块体的设置位置不应挡住末端扭动盖2-2上的通孔2-21,末端扭动盖2-2上设置的通孔2-21与堵塞内轴2-1的中空腔体连通。The outer circumference diameter of the terminal twist cover 2-2 in this embodiment is consistent with the circumference outer diameter of the plugging shell 1-1, and the end twisting cover 2-2 is loaded into the inside of the plugging shell 1-1 to the plugging inner shaft 2-1 An axial limit is formed so that they cannot be inserted together to block the inside of the housing 1-1. The end twisting cover 2-2 forms a continuous cylinder with the plugging shell 1-1 after the plugging inner shaft 2-1 is inserted into the plugging shell. There is a protruding handle block on the outer end surface of the twist cover 2-2, which is convenient for turning the end twist cover 2-2 and blocking the inner shaft 2-1. The setting position of the handle block should not block the end twist cover 2 The through hole 2-21 on the -2, the through hole 2-21 provided on the end twist cover 2-2 communicates with the hollow cavity that blocks the inner shaft 2-1.
堵塞外壳1-1的筒型壳体靠炮孔外侧一端为供堵塞内轴2-1插入的开口,供堵塞内轴2-1插入,靠炮孔内侧一端设有可拆卸的外壳封闭盖3-1,外壳封闭盖3-1上设有供脚线通过的通孔3-11。The outer end of the cylindrical shell of the plugging shell 1-1 is an opening for the insertion of the plugging inner shaft 2-1, and the inner side of the blasting hole is provided with a detachable casing closing cover 3 -1, the shell closure cover 3-1 is provided with a through hole 3-11 for the foot wire to pass through.
外壳封闭盖3-1可以通过卡口与堵塞外壳1-1的端部开口扣合,或者通过螺纹配合与堵塞外壳1-1的端部开口固定连接。外壳封闭盖3-1上设有供脚线通过的通孔3-11,该通孔3-11在堵塞内轴2-1插入堵塞外壳后,与堵塞内轴2-1的中空腔体连通。The housing closing cover 3-1 can be fastened with the end opening of the blocking housing 1-1 through a bayonet, or fixedly connected with the end opening of the blocking housing 1-1 through thread fit. The shell closure cover 3-1 is provided with a through hole 3-11 for the foot line to pass through, and the through hole 3-11 communicates with the hollow cavity of the block inner shaft 2-1 after the block inner shaft 2-1 is inserted into the block housing .
本实施例中堵塞外壳1-1与外壳封闭盖3-1为可拆分结构,外壳封闭盖3-1上的通孔可容许雷管脚线及其线卡连接器通过;堵塞内轴2-1和末端扭动盖2-2一体成型,且末端扭动盖2-2上的通孔2-21同样能容许雷管脚线及其线卡连接器通过,这样外壳封闭盖3-1上的通孔3-11、堵塞内轴2-1中空腔体、末端扭动盖2-2上的通孔2-21构成炮孔封堵装置内部容纳炮孔内部雷管脚线及其线卡连接器引出的通道。In this embodiment, the plugging shell 1-1 and the shell closing cover 3-1 are detachable structures, and the through hole on the shell closing cover 3-1 can allow the detonator foot wire and its line card connector to pass through; the plugging inner shaft 2 -1 and the end twist cover 2-2 are integrally formed, and the through hole 2-21 on the end twist cover 2-2 can also allow the detonator foot wire and its line card connector to pass through, so that the shell closure cover 3-1 The through hole 3-11 on the top, the hollow cavity of the blocked inner shaft 2-1, and the through hole 2-21 on the end twist cover 2-2 form the blasthole sealing device to accommodate the blasthole internal detonator leg line and its line. Channel from the card connector.
本发明还公开了上述炮孔封堵装置的施工方法,具体包括如下步骤:The present invention also discloses a construction method of the above-mentioned blasthole plugging device, which specifically includes the following steps:
步骤一,确定工作面所需堵塞的炮孔直径,并清理炮孔4内的碎石屑,然后选择与炮孔直径对应的堵塞外壳。Step 1, determine the diameter of the blast hole to be plugged in the working face, clean up the debris in the blast hole 4, and then select the plugging shell corresponding to the diameter of the blast hole.
步骤二,对炮孔装药完成后,在炮孔外将线卡连接器和脚线穿过外壳封闭盖3-1上的通孔3-11,并初步将雷管脚线集中收束。Step 2: After charging the blast hole, pass the line card connector and the leg wire through the through hole 3-11 on the shell closure cover 3-1 outside the blast hole, and preliminarily gather the detonator leg wire together.
步骤三,将收束的线卡连接器和脚线穿过堵塞外壳1-1,确保炮孔内脚线无缠绕和折叠,当脚线适量拉直后,将外壳封闭盖3-1盖到堵塞外壳1-1上后,将堵塞外壳1-1插入炮孔4。Step 3, pass the bundled line card connector and foot wire through the plugging shell 1-1 to ensure that there is no twisting and folding of the foot wire in the blasthole. After plugging the shell 1-1, the plugging shell 1-1 is inserted into the blast hole 4.
步骤四,在炮孔4外将引出的线卡连接器和脚线继续穿过堵塞内轴2-1的中空腔体和末端扭动盖2-2的通孔2-21,连接好雷管脚线后,将多余长度的雷管脚线收纳到堵塞内轴2-1的中空腔体里面,将堵塞内轴2-1插入堵塞外壳1-1内,此时堵塞内轴2-1的截面外周与堵塞外壳中空腔体配合一致,堵塞外壳1-1这是与炮孔4内壁接触,并未锁定封堵。Step 4, continue to pass the lead-out line card connector and foot wire outside the blast hole 4 through the hollow cavity that blocks the inner shaft 2-1 and the through hole 2-21 of the end twist cover 2-2, and connect the detonator After the foot line, store the excess length of the detonator foot line in the hollow cavity of the inner plug shaft 2-1, insert the inner plug shaft 2-1 into the plug shell 1-1, and at this time plug the inner shaft 2-1 The outer periphery of the cross section is consistent with the hollow cavity of the blocking shell, and the blocking shell 1-1 is in contact with the inner wall of the blast hole 4, and is not locked and blocked.
步骤五,通过末端扭动盖2-2转动堵塞内轴2-1,使堵塞内轴2-1将堵塞外壳1-1的筒型壳体与炮孔4内壁压紧,并将堵塞外壳1-1上的摩擦垫块一起向炮孔4内壁压紧,直至堵塞外壳1-1在炮孔4内不能移动,将炮孔口固定封堵。Step 5, rotate the plugging inner shaft 2-1 by twisting the cover 2-2 at the end, so that the plugging inner shaft 2-1 will press the cylindrical shell of the plugging shell 1-1 and the inner wall of the blast hole 4, and press the plugging shell 1 The friction pads on -1 are pressed against the inner wall of the blast hole 4 together until the plugging shell 1-1 cannot move in the blast hole 4, and the blast hole is fixedly blocked.
实际应用中,如果堵塞外壳1-1与炮孔口间隙较大,也可以在步骤三中先不将堵塞外壳1-1插入炮孔,估量好炮孔引出脚线在炮孔口的位置,按步骤四将堵塞内轴2-1和堵塞外壳1-1在炮孔外组装好之后一起插入炮孔口。使用该堵塞装置的炮孔的雷管脚线因被收束整理,不会杂乱悬空拖拉在工作面上,当掏槽孔或其他临近炮孔爆破时,避免了爆破飞石将雷管脚线拉断、割断、甚至将未起爆的数码电子雷管从炸药中抽离出来的问题。In practical application, if the gap between the plugging casing 1-1 and the blast hole is relatively large, it is also possible to not insert the plugging casing 1-1 into the blast hole in step 3, and estimate the position of the lead-out line of the blast hole at the blast hole. According to step 4, the plugging inner shaft 2-1 and the plugging shell 1-1 are assembled outside the blasthole and then inserted into the blasthole together. The detonator footline of the blast hole using the plugging device will not be messy and dragged on the working surface because it is collected and arranged. When the cutting hole or other adjacent blastholes are blasted, it is avoided that the blasting flying stone will damage the detonator footline. The problem of breaking, severing, or even extracting unexploded digital electronic detonators from explosives.
步骤六,将工作面上所有炮孔引出的脚线捆扎在一起,整理完毕后沿掘进工作面贴合固定,尽可能地将脚线线束布置在掏槽孔飞石散射死角内,在爆破区准备工作完毕后进行起爆。Step 6: Bundle the foot wires drawn from all the blastholes on the working face together, and then fit them together and fix them along the excavation working face. Detonate after the preparations are complete.
在本文中,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”、“竖直”、“水平”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了表达技术方案的清楚及描述方便,因此不能理解为对本发明的限制。In this document, the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", "vertical", The orientation or positional relationship indicated by "horizontal" is based on the orientation or positional relationship shown in the drawings, and is only for the clarity of the technical solution and the convenience of description, so it should not be understood as a limitation of the present invention.
在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,除了包含所列的那些要素,而且还可包含没有明确列出的其他要素。As used herein, the terms "comprises", "comprises" or any other variation thereof are intended to cover a non-exclusive inclusion of elements other than those listed and also other elements not expressly listed.
以上,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone familiar with the technical field can easily think of changes or replacements within the technical scope disclosed in the present invention, and should cover all Within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims (10)
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