CN115164684A - Screen curvature detection device and screen curvature detection method - Google Patents
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Abstract
本申请提供一种屏幕曲面度检测装置及屏幕曲面度检测方法,由于多个接触体是同时朝向待检测屏幕运动的,因此与沿着屏幕进行激光扫描的方式相比,通过接触体接触待检测屏幕所需的时间更短,从而可提高对屏幕曲面度的检测效率。当需要检测较大尺寸的屏幕时,可将多个屏幕曲面度检测装置拼接组装;当需要提高对多个屏幕的检测效率时,可使多个屏幕曲面度检测装置分别检测多个相应尺寸的屏幕。由此,可合理控制单个屏幕曲面度检测装置的尺寸,提高对大尺寸屏幕的曲面度检测效率,并且能适应不同尺寸的屏幕,以提高单个屏幕曲面度检测装置的有效利用率和检测效率。
The present application provides a screen curvature detection device and a screen curvature detection method. Since a plurality of contact bodies move towards the screen to be detected at the same time, compared with the method of laser scanning along the screen, the contact body is used to contact the to-be-detected screen. The time required for the screen is shorter, which improves the detection efficiency of screen curvature. When a larger size screen needs to be detected, a plurality of screen curvature detection devices can be assembled together; when the detection efficiency of multiple screens needs to be improved, a plurality of screen curvature detection devices can be made to detect a plurality of corresponding sizes respectively. Screen. Therefore, the size of the single screen curvature detection device can be reasonably controlled, the curvature detection efficiency of large-size screens can be improved, and the screens of different sizes can be adapted to improve the effective utilization and detection efficiency of the single screen curvature detection device.
Description
技术领域technical field
本申请属于屏幕检测技术领域,尤其涉及一种屏幕曲面度检测装置及屏幕曲面度的检测方法。The application belongs to the technical field of screen detection, and in particular relates to a screen curvature detection device and a screen curvature detection method.
背景技术Background technique
在显示屏的制造过程中,屏幕受环境影响可能会发生弯曲变形,若未经检测直接出厂,会影响后续的应用产品质量。现有技术通过光学技术来检测屏幕的曲面度,即通过激光扫描的方式在屏幕上进行取点连线、取线成面,建立屏幕曲面模型。但对于尺寸较大的屏幕而言,这种激光扫描的方式所需的时间过长,影响检测效率。During the manufacturing process of the display screen, the screen may be bent and deformed due to the influence of the environment. If it is shipped directly from the factory without inspection, it will affect the quality of the subsequent application products. In the prior art, the curvature of the screen is detected by optical technology, that is, by means of laser scanning, points are connected and lines are taken on the screen to form a surface, and a screen surface model is established. However, for a screen with a larger size, the time required for this laser scanning method is too long, which affects the detection efficiency.
发明内容SUMMARY OF THE INVENTION
本申请实施例提供一种屏幕曲面度检测装置及屏幕曲面度的检测方法,以解决现有的屏幕曲面度检测过程效率低的问题。Embodiments of the present application provide a screen curvature detection device and a screen curvature detection method, so as to solve the problem of low efficiency in the existing screen curvature detection process.
第一方面,本申请实施例提供一种屏幕曲面度检测装置,包括:安装座;In a first aspect, an embodiment of the present application provides a screen curvature detection device, including: a mounting seat;
多个检测组件,安装于所述安装座;各所述检测组件包括驱动装置、接触体及制动传感器,所述驱动装置用以驱动所述接触体朝靠近或远离所述安装座的方向运动,所述接触体远离所述安装座的一端用以与待检测屏幕接触,所述制动传感器用以检测所述接触体与待检测屏幕的接触状态;所述制动传感器检测到所述接触体接触待检测屏幕时,所述驱动装置控制所述接触体停止运动。A plurality of detection assemblies are mounted on the mounting base; each of the detection assemblies includes a driving device, a contact body and a braking sensor, and the driving device is used to drive the contact body to move toward or away from the mounting seat , the end of the contact body away from the mounting seat is used to contact the screen to be detected, and the braking sensor is used to detect the contact state between the contact body and the screen to be detected; the braking sensor detects the contact When the body contacts the screen to be detected, the driving device controls the contact body to stop moving.
可选的,所述驱动装置包括电磁驱动装置。Optionally, the driving device includes an electromagnetic driving device.
可选的,所述制动传感器包括力传感器,所述力传感器用以检测所述接触体与待检测屏幕的接触作用力;所述力传感器的当前检测值大于或等于预设值时,所述驱动装置控制所述接触体停止运动。Optionally, the brake sensor includes a force sensor, and the force sensor is used to detect the contact force between the contact body and the screen to be detected; when the current detection value of the force sensor is greater than or equal to a preset value, the The driving device controls the contact body to stop moving.
可选的,所述预设值设置为0.1千克力至0.2千克力。Optionally, the preset value is set to be 0.1 kgf to 0.2 kgf.
可选的,所述接触体的径向尺寸设置为1mm至5mm。Optionally, the radial dimension of the contact body is set to be 1 mm to 5 mm.
可选的,相邻两所述接触体的间距设置为1mm至10mm。Optionally, the distance between two adjacent contact bodies is set to be 1 mm to 10 mm.
可选的,所述接触体远离所述安装座一端的端面为凸弧面。Optionally, an end surface of the contact body at one end away from the mounting seat is a convex arc surface.
可选的,所述检测组件还包括位移传感器,所述位移传感器用以在所述接触体接触待检测屏幕后检测所述接触体的运动位移。Optionally, the detection component further includes a displacement sensor, and the displacement sensor is used to detect the movement and displacement of the contact body after the contact body contacts the screen to be detected.
第二方面,本申请实施例还提供一种屏幕曲面度的检测方法,该屏幕曲面度的检测方法包括以下步骤:In a second aspect, an embodiment of the present application further provides a method for detecting the curvature of a screen, and the method for detecting the curvature of a screen includes the following steps:
提供多个接触体;provide multiple contacts;
控制各所述接触体朝向待检测屏幕运动;controlling each of the contact bodies to move toward the screen to be detected;
确定各所述接触体接触待检测屏幕,控制各所述接触体停止运动;Determine that each of the contact bodies is in contact with the screen to be detected, and control each of the contact bodies to stop moving;
利用多个所述接触体的接触端的相对位置建立待检测屏幕的曲面模型。A curved surface model of the screen to be detected is established by using the relative positions of the contact ends of the plurality of contact bodies.
可选的,所述确定各所述接触体接触待检测屏幕,控制各所述接触体停止运动的步骤包括:Optionally, the step of determining that each of the contact bodies is in contact with the screen to be detected, and controlling each of the contact bodies to stop moving includes:
获取各所述接触体的当前轴向承受力;Obtain the current axial bearing force of each of the contact bodies;
确定各所述接触体的当前轴向承受力大于或等于预设值,控制各所述接触体停止运动。It is determined that the current axial bearing force of each of the contact bodies is greater than or equal to a preset value, and each of the contact bodies is controlled to stop moving.
可选的,所述利用多个所述接触体的接触端的相对位置建立待检测屏幕的曲面模型的步骤包括:Optionally, the step of using the relative positions of the contact ends of the plurality of contact bodies to establish a curved surface model of the screen to be detected includes:
获取各所述接触体的相对位置和运动位移;Obtain the relative position and motion displacement of each of the contact bodies;
利用各所述接触体的相对位置和运动位移建立待检测屏幕的曲面模型。A curved surface model of the screen to be detected is established by using the relative positions and motion displacements of the contact bodies.
本申请实施例提供的屏幕曲面度检测装置,通过使多个接触体同时朝向待检测屏幕运动,在各接触体接触待检测屏幕时控制各接触体停下,如此,各接触体在接触屏幕后的相对位置数据可被传递至计算机中,再由计算机利用接触体接触端的位置西必须建立待检测屏幕的曲面模型,从而通过曲面模型可更直观快速地获得屏幕的曲面度。由于多个接触体是同时朝向待检测屏幕运动的,因此与沿着屏幕进行激光扫描的方式相比,通过接触体接触待检测屏幕所需的时间更短,从而可提高对屏幕曲面度的检测效率。当需要检测较大尺寸的屏幕时,可将多个屏幕曲面度检测装置拼接组装;当需要提高对多个屏幕的检测效率时,可使多个屏幕曲面度检测装置分别检测多个相应尺寸的屏幕。由此,可合理控制单个屏幕曲面度检测装置的尺寸,提高对大尺寸屏幕的曲面度检测效率,并且能适应不同尺寸的屏幕,以提高单个屏幕曲面度检测装置的有效利用率和检测效率。The screen curvature detection device provided by the embodiment of the present application controls the contact bodies to stop when each contact body touches the screen to be detected by moving a plurality of contact bodies towards the screen to be detected at the same time. In this way, after each contact body touches the screen The relative position data can be transmitted to the computer, and then the computer must establish a curved model of the screen to be detected by using the position of the contact end of the contact body, so that the curved surface of the screen can be obtained more intuitively and quickly through the curved model. Since multiple contact bodies move towards the screen to be detected at the same time, compared with the way of laser scanning along the screen, the time required for the contact body to contact the screen to be detected is shorter, thereby improving the detection of the curvature of the screen efficiency. When it is necessary to detect a larger size screen, multiple screen curvature detection devices can be assembled together; when the detection efficiency of multiple screens needs to be improved, multiple screen curvature detection devices can be made to detect a plurality of corresponding sizes respectively. Screen. Therefore, the size of the single screen curvature detection device can be reasonably controlled, the curvature detection efficiency of large-size screens can be improved, and the screens of different sizes can be adapted to improve the effective utilization and detection efficiency of the single screen curvature detection device.
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单的介绍。显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对本领域技术人员来说,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present application more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative effort.
为了更完整地理解本申请及其有益效果,下面将结合附图来进行说明。其中,在下面的描述中相同的附图标号表示相同部分。For a more complete understanding of the present application and its beneficial effects, the following description will be made with reference to the accompanying drawings. Here, the same reference numerals denote the same parts in the following description.
图1为本申请实施例提供的屏幕曲面度检测装置的结构示意图。FIG. 1 is a schematic structural diagram of a screen curvature detection apparatus provided by an embodiment of the present application.
图2为本申请实施例提供的屏幕曲面度检测装置的投影示意图。FIG. 2 is a schematic projection diagram of a screen curvature detection device provided by an embodiment of the present application.
图3为本申请实施例提供的屏幕曲面度检测装置的剖面示意图。FIG. 3 is a schematic cross-sectional view of a screen curvature detection device provided by an embodiment of the present application.
图4为图3中A处的局部放大图。FIG. 4 is a partial enlarged view of A in FIG. 3 .
图5为本申请实施例中接触体的剖面示意图。FIG. 5 is a schematic cross-sectional view of a contact body in an embodiment of the present application.
图6为本申请实施例提供的屏幕曲面度的检测方法的流程示意图。FIG. 6 is a schematic flowchart of a method for detecting the curvature of a screen according to an embodiment of the present application.
图7为本申请实施例提供的屏幕曲面度的检测方法的流程细节图。FIG. 7 is a detailed flowchart of a method for detecting the curvature of a screen according to an embodiment of the present application.
图8为本申请实施例提供的屏幕曲面度的检测方法的流程细节图。FIG. 8 is a detailed flowchart of a method for detecting the curvature of a screen provided by an embodiment of the present application.
10、安装座;20、检测组件;21、驱动装置;22、接触体;23、制动传感器;24、位移传感器;30、待检测屏幕。10. Mounting base; 20. Detection component; 21. Driving device; 22. Contact body; 23. Brake sensor; 24. Displacement sensor; 30. Screen to be detected.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present application.
在显示屏的制造过程中,屏幕受环境影响可能会发生弯曲变形,若未经检测直接出厂,会影响后续的应用产品质量。现有技术通过光学技术来检测屏幕的曲面度,即通过激光扫描的方式在屏幕上进行取点连线、取线成面,建立屏幕曲面模型。但对于尺寸较大的屏幕而言,这种激光扫描的方式所需的时间过长,影响检测效率。During the manufacturing process of the display screen, the screen may be bent and deformed due to the influence of the environment. If it is shipped directly from the factory without inspection, it will affect the quality of the subsequent application products. In the prior art, the curvature of the screen is detected by optical technology, that is, by means of laser scanning, points are connected and lines are taken on the screen to form a surface, and a screen surface model is established. However, for a screen with a larger size, the time required for this laser scanning method is too long, which affects the detection efficiency.
本申请实施例提供一种屏幕曲面度检测装置屏幕曲面度检测方法,以解决现有的屏幕曲面度检测过程效率低的问题。以下将结合附图对其进行说明。The embodiments of the present application provide a screen curvature detection method of a screen curvature detection device, so as to solve the problem of low efficiency in the existing screen curvature detection process. It will be described below with reference to the accompanying drawings.
示例性的,请参阅图1至图4,图1为本申请实施例提供的屏幕曲面度检测装置的结构示意图。图2为本申请实施例提供的屏幕曲面度检测装置的投影示意图。图3为本申请实施例提供的屏幕曲面度检测装置的剖面示意图。图4为图3中A处的局部放大图。For example, please refer to FIG. 1 to FIG. 4 . FIG. 1 is a schematic structural diagram of a screen curvature detection apparatus provided by an embodiment of the present application. FIG. 2 is a schematic projection diagram of a screen curvature detection device provided by an embodiment of the present application. FIG. 3 is a schematic cross-sectional view of a screen curvature detection device provided by an embodiment of the present application. FIG. 4 is a partial enlarged view of A in FIG. 3 .
该屏幕曲面度检测装置包括:安装座10;多个检测组件20,安装于所述安装座10;各所述检测组件20包括驱动装置21、接触体22及制动传感器23,所述驱动装置21用以驱动所述接触体22朝靠近或远离所述安装座10的方向运动,所述接触体22远离所述安装座10的一端用以与待检测屏幕30接触,所述制动传感器23用以检测所述接触体22与待检测屏幕30的接触状态;所述制动传感器23检测到所述接触体22接触待检测屏幕30时,所述驱动装置21控制所述接触体22停止运动。The screen curvature detection device includes: an
在本实施例中,具体的,安装座10可呈长方体状,也可呈圆盘状,在此不做限制;为便于与屏幕形状对应,并方便多个屏幕曲面度检测装置的拼接组装,安装座10可设置为长方体状。安装座10可开设多个呈矩阵分布的安装孔,多个检测组件20分别安装于各安装孔,以对驱动装置21和制动传感器23起到隐藏保护作用。接触体22可呈棒状,也可呈锥状或块状;呈棒状的接触体22可呈圆柱状,也可呈方柱状,在此不做限制,In this embodiment, specifically, the mounting
在非检测状态,多个接触体22停留在最靠近安装座10的位置,且多个接触体22的接触端在轴向上平齐。在检测状态,待检测屏幕30放置于与接触体22的接触端相对的位置,各检测组件20的驱动装置21驱动各接触体22朝向待检测屏幕30运动,接触体22接触到待检测屏幕30时,制动传感器23会检测到该接触状态,并向驱动装置21发送制动信号,从而驱动装置21会控制接触体22停止,以使接触体22保持在与待检测屏幕30接触的位置。接触体22停下后,可通过位置检测装置来检测多个接触体22接触端的位置关系,包括相邻两接触端的径向间距和轴向间距,将多个接触体22接触端的位置情况上传至计算机后,即可建立出多个接触端的坐标模型,再通过模拟曲线连接相邻两个接触端的点模型,即可建立待检测屏幕30的曲面模型。曲面模型建立好后,可通过计算机软件直观快速地测出该曲面模型的曲面度,也就是待检测屏幕30的曲面度。In the non-detection state, the plurality of
多个接触体22可呈矩阵分布,以使相邻两接触端的径向间距固定不变,因此该径向间距可预先存储在计算软件里,即接触体22停留后,实际所需检测的是各接触端的轴向相对位置关系,如此可减少检测对象,以提高建模效率。A plurality of
本申请实施例提供的屏幕曲面度检测装置,通过使多个接触体22同时朝向待检测屏幕30运动,在各接触体22接触待检测屏幕30时控制各接触体22停下,如此,各接触体22在接触屏幕后的相对位置数据可被传递至计算机中,再由计算机利用接触体22接触端的位置西必须建立待检测屏幕30的曲面模型,从而通过曲面模型可更直观快速地获得屏幕的曲面度。由于多个接触体22是同时朝向待检测屏幕30运动的,因此与沿着屏幕进行激光扫描的方式相比,通过接触体22接触待检测屏幕30所需的时间更短,从而可提高对屏幕曲面度的检测效率。当需要检测较大尺寸的屏幕时,可将多个屏幕曲面度检测装置拼接组装;当需要提高对多个屏幕的检测效率时,可使多个屏幕曲面度检测装置分别检测多个相应尺寸的屏幕。由此,可合理控制单个屏幕曲面度检测装置的尺寸,提高对大尺寸屏幕的曲面度检测效率,并且能适应不同尺寸的屏幕,以提高单个屏幕曲面度检测装置的有效利用率和检测效率。In the screen curvature detection device provided by the embodiment of the present application, by moving a plurality of
驱动装置21可为液压驱动装置21,也可为直线电机。示例性的,所述驱动装置21包括电磁驱动装置21,电磁驱动装置21通过磁力对接触体22进行驱动,磁力驱动在遇到阻力或障碍物时更容易停下,从而在接触体22接触到待检测屏幕30后,在不增大电磁驱动装置21功率的情况下,驱动装置21继续推进对待检测屏幕30造成挤压破坏,从而可提高曲面度检测过程对屏幕的保护效果。The driving
制动传感器23可为位置传感器,也可为力传感器,在此不做限制。以位置传感器为例,位置传感器用以检测接触体22与待检测屏幕30的间距,当间距为零时,位置传感器会向驱动装置21发送制动信号,以使驱动装置21控制接触体22停下。The
示例性的,所述制动传感器23包括力传感器,所述力传感器用以检测所述接触体22与待检测屏幕30的接触作用力;所述力传感器的当前检测值大于或等于预设值时,所述驱动装置21控制所述接触体22停止运动。接触体22与待检测屏幕30的接触作用力大于预设值时,说明接触体22已有效接触到待检测屏幕30,此时力传感器会向驱动装置21发送制动信号,以使驱动装置21控制接触体22停下。与位置传感器相比,通过力传感器来检测接触体22与待检测屏幕30的接触状态,可保证力传感器是在接触体22与待检测屏幕30有效接触后才发出制动信号,从而使接触体22接触端的停留位置更加真实地反映出所接触屏幕部位的位置,以使屏幕曲面度检测装置的检测结果更加真实可靠。Exemplarily, the
具体的,所述预设值设置为0.1千克力至0.2千克力,如0.1千克力、0.11千克力、0.12千克力、0.13千克力、0.14千克力、0.15千克力、0.16千克力、0.17千克力、0.18千克力、0.19千克力或0.2千克力。若该预设值小于0.1千克力,则对力传感器的精度要求较高,增加了屏幕曲面度检测装置的整体成本;若该预设值大于0.2千克力,则可能会对屏幕形成较大压强损坏屏幕;因此,将该预设值设置为0.1千克力至0.2千克力,既可提高对待检测屏幕30的保护效果,又可合理控制屏幕曲面度检测装置的生产成本。Specifically, the preset value is set to 0.1 kgf to 0.2 kgf, such as 0.1 kgf, 0.11 kgf, 0.12 kgf, 0.13 kgf, 0.14 kgf, 0.15 kgf, 0.16 kgf, 0.17 kgf , 0.18 kgf, 0.19 kgf, or 0.2 kgf. If the preset value is less than 0.1 kgf, the precision of the force sensor is required to be high, which increases the overall cost of the screen curvature detection device; if the preset value is greater than 0.2 kgf, a larger pressure may be formed on the screen damage to the screen; therefore, setting the preset value to 0.1 kgf to 0.2 kgf can not only improve the protection effect of the
示例性的,所述接触体22的径向尺寸设置为1mm至5mm,例如可以是1mm、2mm、3mm、4mm或5mm。接触体22为圆柱状,若接触体22的径向尺寸小于1mm,则接触时对待检测屏幕30造成的压强较大,容易戳损屏幕;若接触体22的径向尺寸大于5mm,则建模时产生的误差较大,影响检测效果;因此,将接触体22的径向尺寸设置为1mm至5mm,既可提高屏幕曲面度检测装置的检测效果,又可有效保护待检测屏幕30。Exemplarily, the radial dimension of the
示例性的,相邻两所述接触体22的间距设置为1mm至10mm,例如可以是1mm、2mm、3mm、4mm、5mm、6mm、7mm、8mm、9mm或10mm。若相邻两接触体22的间距大于10mm,则多个接触体22的分布密度较小,接触体22在待检测屏幕30上所取的点所连成的曲面难以真实地反映屏幕的形状,影响检测可靠性;若相邻两接触体22的间距小于1mm,则接触体22在运动过程容易互相干涉影响,影响检测效率;因此,将邻两所述接触体22的间距设置为1mm至10mm,既可提高屏幕曲面度检测装置的检测结果可靠性,又可提高检测效率。Exemplarily, the distance between two
接触体22远离所述安装座10的一端即接触端,接触端的端面可以是平面,也可以是弧面,在此不做限制。示例性的,如图5所示,图5为本申请实施例提供的屏幕曲面度的检测方法的流程示意图。所述接触体22远离所述安装座10一端的端面为凸弧面,如此,可避免平面的棱边划伤待检测屏幕30,从而可提高检测过程对屏幕的保护效果。具体的,接触体22可设置为塑料棒,具体可采用铁氟龙材料制成。塑料棒的硬度较小,能防止接触过程碰伤或划伤待检测屏幕30;并且塑料棒的弹性也较小,可避免接触端在接触屏幕后发生弹性变形,以减少弹性变形对接触端轴向位置检测的影响。One end of the
接触体22接触待检测屏幕30后,接触端的轴向位置可通过尺寸检测工件测得,例如在接触体22停下后,分别测量每个接触体22的接触端与安装座10的间距,以反映出多个接触端的轴向位置关系。After the
示例性的,所述检测组件20还包括位移传感器24,所述位移传感器24用以在所述接触体22接触待检测屏幕30后检测所述接触体22的运动位移。位移传感器24可安装于接触体22远离待检测屏幕30的一端,从而可随接触体22一起运动。接触体22停止运动后,位移传感器24的位移量即接触体22的位移量。接触体22处于初始位置时,多个接触体22的接触端可相互平齐,从而当接触体22在接触位置停下后,多个接触体22位移的差距即多个接触端轴向位置的差距,因此,利用多个接触体22的实际位移可有效建立出待检测屏幕30的曲面模型。通过设置位移传感器24,可无需在接触体22停下后再测量接触端之间的轴向间距,从而可进一步提高屏幕曲面度检测装置的检测效率。Exemplarily, the
示例性的,请参阅图6,图6为本申请实施例提供的屏幕曲面度的检测方法的流程示意图。本申请实施例还提供一种屏幕曲面度的检测方法,该方法包括:For example, please refer to FIG. 6 , which is a schematic flowchart of a method for detecting the curvature of a screen according to an embodiment of the present application. The embodiment of the present application also provides a method for detecting the curvature of a screen, the method comprising:
S100、提供多个接触体22;S100, providing a plurality of
S200、控制各所述接触体22朝向待检测屏幕30运动;S200, controlling each of the
S300、确定各所述接触体22接触待检测屏幕30,控制各所述接触体22停止运动;S300, determining that each of the
S400、利用多个所述接触体22的接触端的相对位置建立待检测屏幕30的曲面模型。S400 , establishing a curved surface model of the
在本实施例中,具体的,参考上述屏幕曲面度检测装置的实施例可知,多个接触体22可被安装在一个或多个安装座10上,且多个接触体22可呈矩阵分布。安装座10内可安装驱动装置21,驱动装置21用以驱动接触体22靠近或远离待检测屏幕30;因此,通过控制驱动装置21运行,可控制各所述接触体22朝向待检测屏幕30运动。接触体22接触待检测屏幕30后,通过驱动装置21控制接触体22停止运动,从而可使接触体22的接触端停留在与待检测屏幕30接触的位置。In this embodiment, specifically, referring to the above-mentioned embodiment of the screen curvature detection device, it can be known that a plurality of
接触体22停下后,可通过位置检测装置来检测多个接触体22接触端的位置关系,包括相邻两接触端的径向间距和轴向间距,将多个接触体22接触端的位置情况上传至计算机后,即可建立出多个接触端的坐标模型,再通过模拟曲线连接相邻两个接触端的点模型,即可建立待检测屏幕30的曲面模型。曲面模型建立好后,可通过计算机软件直观快速地测出该曲面模型的曲面度,也就是待检测屏幕30的曲面度。After the
由于相邻两接触端的径向间距是固定不变的,因此该径向间距可预先存储在计算软件里,即接触体22停留后,实际所需检测的是各接触端的轴向相对位置关系,如此可减少检测对象,以提高建模效率。Since the radial distance between the two adjacent contact ends is fixed, the radial distance can be stored in the calculation software in advance, that is, after the
接触板与待检测屏幕30的接触状态可以通过位置传感器检测判断,也可通过力传感器检测判断。以位置传感器为例,位置传感器用以检测接触体22与待检测屏幕30的间距,当间距为零时,位置传感器会向驱动装置21发送制动信号,以使驱动装置21控制接触体22停下。The contact state between the touch panel and the screen to be detected 30 can be detected and judged by a position sensor, or can be detected and judged by a force sensor. Taking the position sensor as an example, the position sensor is used to detect the distance between the
示例性的,请参阅图7,图7为本申请实施例提供的屏幕曲面度的检测方法的流程细节图。所述确定各所述接触体22接触待检测屏幕30,控制各所述接触体22停止运动的步骤包括:For example, please refer to FIG. 7 , which is a detailed flowchart of a method for detecting the curvature of a screen provided by an embodiment of the present application. The step of determining that each of the
S310、获取各所述接触体22的当前轴向承受力;S310, obtaining the current axial bearing force of each of the
S320、确定各所述接触体22的当前轴向承受力大于或等于预设值,控制各所述接触体22停止运动。S320. Determine that the current axial bearing force of each of the
接触体22的当前轴向承受力可通过力传感器检测获得。接触体22与待检测屏幕30的接触作用力大于预设值时,说明接触体22已有效接触到待检测屏幕30,此时力传感器会向驱动装置21发送制动信号,以使驱动装置21控制接触体22停下。与通过检测接触体22与待检测屏幕30的间距这种方式相比,通过力传感器来检测接触体22与待检测屏幕30的接触状态,可保证力传感器是在接触体22与待检测屏幕30有效接触后才发出制动信号,从而使接触体22接触端的停留位置更加真实地反映出所接触屏幕部位的位置,以使屏幕曲面度检测装置的检测结果更加真实可靠。The current axial bearing force of the
接触体22接触待检测屏幕30后,接触端的轴向位置可通过尺寸检测工件测得,例如在接触体22停下后,分别测量每个接触体22的接触端与安装座10的间距,以反映出多个接触端的轴向位置关系。After the
示例性的,请参阅图8,图8为本申请实施例提供的屏幕曲面度的检测方法的流程细节图。所述利用多个所述接触体22的接触端的相对位置建立待检测屏幕30的曲面模型的步骤包括:Exemplarily, please refer to FIG. 8 , which is a detailed flowchart of a method for detecting the curvature of a screen provided by an embodiment of the present application. The step of establishing a curved surface model of the
S410、获取各所述接触体22的相对位置和运动位移;S410, acquiring the relative position and movement displacement of each of the
S420、利用各所述接触体22的相对位置和运动位移建立待检测屏幕30的曲面模型。S420 , using the relative positions and movement displacements of the
各接触体22的运动位移可通过位移传感器24检测获得。位移传感器24用以在所述接触体22接触待检测屏幕30后检测所述接触体22的运动位移。位移传感器24可安装于接触体22远离待检测屏幕30的一端,从而可随接触体22一起运动。接触体22停止运动后,位移传感器24的位移量即接触体22的位移量。接触体22处于初始位置时,多个接触体22的接触端可相互平齐,从而当接触体22在接触位置停下后,多个接触体22位移的差距即多个接触端轴向位置的差距,因此,利用多个接触体22的实际位移可有效建立出待检测屏幕30的曲面模型。通过设置位移传感器24,可无需在接触体22停下后再测量接触端之间的轴向间距,从而可进一步提高屏幕曲面度检测装置的检测效率。The movement displacement of each
本申请实施例提供的屏幕曲面度检测装置,通过使多个接触体22同时朝向待检测屏幕30运动,在各接触体22接触待检测屏幕30时控制各接触体22停下,如此,各接触体22在接触屏幕后的相对位置数据可被传递至计算机中,再由计算机利用接触体22接触端的位置西必须建立待检测屏幕30的曲面模型,从而通过曲面模型可更直观快速地获得屏幕的曲面度。由于多个接触体22是同时朝向待检测屏幕30运动的,因此与沿着屏幕进行激光扫描的方式相比,通过接触体22接触待检测屏幕30所需的时间更短,从而可提高对屏幕曲面度的检测效率。当需要检测较大尺寸的屏幕时,可将多个屏幕曲面度检测装置拼接组装;当需要提高对多个屏幕的检测效率时,可使多个屏幕曲面度检测装置分别检测多个相应尺寸的屏幕。由此,可合理控制单个屏幕曲面度检测装置的尺寸,提高对大尺寸屏幕的曲面度检测效率,并且能适应不同尺寸的屏幕,以提高单个屏幕曲面度检测装置的有效利用率和检测效率。In the screen curvature detection device provided by the embodiment of the present application, by moving a plurality of
在上述实施例中,对各个实施例的描述都各有侧重,某个实施例中没有详述的部分,可以参见其他实施例的相关描述。In the above-mentioned embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, reference may be made to the relevant descriptions of other embodiments.
在本申请的描述中,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个特征。以上对本申请实施例所提供的屏幕曲面度检测装置进行了详细介绍,本文中应用了具体个例对本申请的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本申请的方法及其核心思想;同时,对于本领域的技术人员,依据本申请的思想,在具体实施方式及应用范围上均会有改变之处,综上,本说明书内容不应理解为对本申请的限制。In the description of this application, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implying the number of indicated technical features. Thus, features defined as "first", "second" may expressly or implicitly include one or more features. The screen curvature detection device provided by the embodiments of the present application has been introduced in detail above. The principles and implementations of the present application are described with specific examples in this article. The descriptions of the above embodiments are only used to help understand the method of the present application. At the same time, for those skilled in the art, according to the idea of the application, there will be changes in the specific implementation and application scope. In conclusion, the content of this specification should not be construed as a limitation to the application.
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