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CN101899575A - Waste lead storage battery acid type wet method process - Google Patents

Waste lead storage battery acid type wet method process Download PDF

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Publication number
CN101899575A
CN101899575A CN2010102554155A CN201010255415A CN101899575A CN 101899575 A CN101899575 A CN 101899575A CN 2010102554155 A CN2010102554155 A CN 2010102554155A CN 201010255415 A CN201010255415 A CN 201010255415A CN 101899575 A CN101899575 A CN 101899575A
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storage battery
waste lead
lead storage
autoclave
wet method
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CN101899575B (en
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苏文峰
苏苹
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/84Recycling of batteries or fuel cells

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Abstract

The invention relates to a waste lead storage battery acid type wet method process which comprises the following steps of: (1) delivering a waste lead storage battery into a crusher for separating sulfuric acid, a plastic shell and a partition plate; (2) transferring a crushed waste lead storage battery residue into a mechanical separator for processing and separating to obtain a grid and activated sludge; (3) processing the activated sludge by using a reducing agent with the concentration of 11-17 percent, transferring the activated sludge into a first autoclave for dissolving with an ammoniac solution, transferring the activated sludge into a second autoclave for converting with ammonium carbonate, settling, pressing and filtering; (4) dissolving and purifying a sediment obtained in the step (3) by using soluble acid or alkali with the concentration of 25-35 percent in the temperature environment of 45-50 DEG C and settling and crystallizing by using a sulfuric acid solution to obtain anode paste and cathode paste; and (5) respectively coating the anode paste and the cathode paste on plates and switching on the coating plates in an H2SO4 solution with specific gravity of 1-2 to obtain an anode plate and a cathode plate of a novel lead storage battery. The invention has the advantages of simple processing flow, lower production cost and great market value.

Description

Waste lead storage battery acid type wet method process
Technical field
The present invention relates to a kind of Treatment of Waste Lead Storage Battery method, this method obtains lead plaster after the waste lead accumulator that reclaims is handled, and directly utilizes the lead plaster electrolysis to make the positive and negative pole plate of new lead storage battery.
Background technology
Along with the progress of science and technology and the raising of people's living standard, the application of lead storage battery almost relates to the every aspect that people produce, live, but, follow and come the depleted lead storage battery that environment has been caused serious pollution, therefore, the green technology of processing waste lead accumulator is subjected to the attention of country day by day.
The Treatment of Waste Lead Storage Battery method mainly contains two kinds of thermal process and wet processings.Enterprise at a lot of special disposal waste lead accumulators, the main at present still traditional thermal process that adopts, promptly waste lead accumulator is carried out pyroprocessing by reverberatory furnace, blast furnace, cupola furnace etc., this thermal process is in smelting process, need to reach 1000~1200 ℃ high temperature in the stove, in treating processes, also can produce the gas of heavily contaminateds such as a large amount of plumbous steams, lead fume dirt and sulfurous gas simultaneously.Therefore, this treatment process can cause serious environmental to pollute and the wasting of resources, and processing cost is also very high simultaneously, and the wet processing by environment-friendly type gradually replaces.
The most representative wet processing mainly comprises following 2 kinds both at home and abroad at present:
A kind of is " GS " facture that Italy proposes, and its method is that waste lead accumulator is cut, and emits the H of internal storage battery 2SO 4, add lime then, make the SO in the store battery 4 2-Become CaSO 4, again with Pb and PbSO 4The electrolysis of dissolving back makes Pb be deposited on negative electrode and obtains lead bullion.Wherein adopting the boron fluoric acid is electrolytic solution, and this technology is in the history in existing more than 50 year of Italy.
Another kind is the solid phase reduction electrolytic process that China Chinese Academy of Sciences proposes, and this method is waste lead accumulator to be carried out mechanical separation handle, then with the H in the store battery 2SO 4With high price lead compound in Pb powder and the filler (as PbO 2) reduction is converted into lead compound at a low price, pretreated lead plaster (filler) made the paste spread type negative electrode, with anode The electrolysis that is assembled into that negative electrode is orderly is piled, and carries out the solid phase reduction electrolysis in being full of the electrolyzer of rare NaOH, and making Pb in cathodic reduction.
In above two kinds of wet processing process, though it finally can both make Pb in cathodic reduction,, but there is following defective in they: 1, processing step is too complicated, and operating process is loaded down with trivial details, and the rate of recovery of Pb is also lower; 2, owing to need the processing unit of use more, cause the maintenance cost and the processing cost of equipment all too high, this makes by waste lead accumulator being reduced the value of the value of prepared Pb and the prepared Pb of common direct production suitable substantially, and the mode of common direct production Pb is obviously simpler, and this difficulty that causes present processing method to be applied is very big.
Summary of the invention
At above-mentioned deficiency of the prior art, main purpose of the present invention is to solve at present when handling waste lead accumulator too complicated problems of technical process, and the waste lead accumulator treatment process that a kind of treatment scheme is simpler, production cost is lower method is provided.
Technical scheme of the present invention: waste lead storage battery acid type wet method process, it is characterized in that, comprise the steps:
1) waste lead accumulator is carried out break process through artificial or crusher, sulfuric acid, plastic casing and dividing plate in the waste lead accumulator are separated, and plastic casing after separating and dividing plate are carried out the reclaiming clean processing according to prior art respectively;
2) will change the mechanical separation machine through the waste lead accumulator surplus materials after the described break process of step 1) over to and also adopt the vibration flotation process to handle, obtain grid and active mud after the separation;
3) be that 11% ~ 17% reductive agent carries out the ionization reduction and handles with quality than concentration earlier with described active mud, change over to again in first autoclave, change over to then in second autoclave and transform with volatile salt with the ammonia soln dissolving, and in normal temperature and pressure precipitation press filtration down;
4) be that 25% ~ 35% solubility acid or alkali under 45 ℃ ~ 50 ℃ temperature environments dissolve purification with quality than concentration with step 3) gained throw out,, and then obtain anodal cream mud and negative pole cream mud again with sulphuric acid soln precipitation, crystallization;
5) with anodal cream mud and negative pole cream mud coated plate respectively, with two green plates behind the described coated plate through dehydration, solidify, after dry, the Balance Treatment, be 1 ~ 2 H at mass ratio 2SO 4Switch in the solution, and then make the positive plate and the negative plate of new lead storage battery.When carrying out electrolysis, the anodal chemical equation is: PbSO 4+ 2 H 2O-2e=PbO 2+ 3H
Figure 2010102554155100002DEST_PATH_IMAGE002
+ HSO 4
Figure DEST_PATH_IMAGE004
, the chemical equation of negative pole is: PbSO 4+ H + 2e=
Figure DEST_PATH_IMAGE006
Pb+HSO 4
Processing method of the present invention, mode with streamlined operation is separated waste lead accumulator, transform, purify, and then directly obtain the positive and negative pole plate of new lead storage battery, the technical process of having simplified middle recovery, separation, purification greatly and having made again, produce the positive and negative pole plate of lead storage battery the reliable technique support is provided for realizing fully automated, also save resource simultaneously, reduced cost, had great marketable value.
With respect to prior art, the present invention has the following advantages:
1, processing method of the present invention does not only consume chemical reagent and raw material, and realized sulfuric acid in the waste lead accumulator, plastics, grid, classification such as lead plaster is reclaimed and is refined and handle, eliminate thermal process and smelted the waste residue of leaded and sulfurous gas in the waste lead accumulator, the secondary pollution of waste gas, also overcome simultaneously technical process complexity in the existing wet processing waste lead accumulator technology, lead recovery low and can only make merely the reduction Pb defective, method processing step of the present invention still less, operate easier, the requisite quality of pole plate, plumbous total yield can reach more than 97.7%.
2, the required equipment of other technologies is still less relatively for the required equipment of processing method of the present invention, therefore the maintenance cost of equipment is lower relatively, this makes the auxiliary raw material cost in the entire treatment technology reduce relatively, the final total cost of handling waste lead accumulator that makes reduces greatly, and this is more conducive to processing method of the present invention is used and promoted.
3, processing method of the present invention is by carrying out organic the combination with the making flow process of Pb with the flow process of making chloride plate of Pb, therefore after electrolysis, can directly make new lead storage battery positive/negative plate, this has simplified the making flow process of chloride plate greatly, the more important thing is the production cost that has reduced enterprise, have great using value.
Description of drawings
Accompanying drawing is waste lead accumulator processing technological flow figure of the present invention.
Embodiment
The invention will be further described below in conjunction with the drawings and specific embodiments.
Embodiment 1: as shown in Figure 1, a kind of waste lead storage battery acid type wet method process comprises the steps:
1) waste lead accumulator is carried out break process through artificial or crusher, sulfuric acid, plastic casing and dividing plate in the waste lead accumulator are separated, and the plastic casing after separating and dividing plate are carried out reclaiming clean according to prior art respectively handle, wherein plastic casing is broken and can makes plastic plate again after the dissolving;
2) will change the mechanical separation machine through the waste lead accumulator surplus materials after the described break process of step 1) over to also adopts the vibration flotation process to handle, obtain grid and active mud after the separation, wherein grid can be made into the multicomponent lead alloy ingot after allocating composition and refining; Need to prove, the crusher of mentioning in step 1 and the step 2, mechanical separation machine and vibration flotation process all have existing common equipment or method, for example application number is that 200910068329.0 Chinese patent " multi-stage countercurrent contact vibration formula flotation tower and technology " discloses a kind of vibration flotation process, same, the technical scheme of described crusher and mechanical separation machine also is that those skilled in the art can obtain.
3) be that 11% formaldehyde solution is carried out the ionization reduction and handled with quality than concentration earlier with described active mud, change over to again in first autoclave and under 7 normal atmosphere pressure, dissolve with ammonia soln, changing over to then in second autoclave at pressure is 5 normal atmosphere, temperature is to transform with volatile salt under 90 ℃ the environment, and in normal temperature and pressure precipitation press filtration down;
4) be that 25% formic acid dissolves purification than concentration with step 3) gained throw out under 47 ℃ of temperature environments,, and then obtain anodal cream mud and negative pole cream mud again with sulphuric acid soln precipitation, crystallization with quality;
5) with anodal cream mud and negative pole cream mud coated plate respectively, with two green plates behind the described coated plate through dehydration, solidify, after dry, the Balance Treatment, be 1.12 H at mass ratio 2SO 4Switch in the solution, and then make the positive plate and the negative plate of new lead storage battery.
Embodiment 2: another waste lead accumulator treatment process, and the step 1 of its step a, b and embodiment 1,2 identical, and begin to adjust from step c, the scheme of its adjustment is as follows:
C, be that 17% hydrogen peroxide carries out the ionization reduction and handles with quality than concentration earlier with described active mud, change over to again in first autoclave and under 7 normal atmosphere pressure, dissolve with ammonia soln, changing over to then in second autoclave at pressure is 5 normal atmosphere, temperature is to transform with volatile salt under 100 ℃ the environment, and in normal temperature and pressure precipitation press filtration down;
D, be that 35% sodium hydroxide dissolves purification with quality under 45 ℃ of temperature environments,, and then obtain anodal cream mud and negative pole cream mud again with sulphuric acid soln precipitation, crystallization than concentration with step c gained throw out;
E, with anodal cream mud and negative pole cream mud coated plate respectively, with two green plates behind the described coated plate through dehydration, solidify, after dry, the Balance Treatment, be 2 H at mass ratio 2SO 4Switch in the solution, and then make the positive plate and the negative plate of new lead storage battery.
Embodiment 3: another waste lead accumulator treatment process, its step 1., 2. with the step 1 of embodiment 1,2 identical, and 3. begin to adjust from step, the scheme of its adjustment is as follows:
3. be that 13% copperas solution carries out the ionization reduction and handles with quality than concentration earlier with described active mud, change over to again in first autoclave and under 7 normal atmosphere pressure, dissolve with ammonia soln, changing over to then in second autoclave at pressure is 5 normal atmosphere, temperature is to transform with volatile salt under 80 ℃ the environment, and in normal temperature and pressure precipitation press filtration down;
4. with step 3. the gained throw out be that 32% potassium hydroxide dissolves purification with quality under 50 ℃ of temperature environments than concentration, again with sulphuric acid soln precipitation, crystallization, and then obtain anodal cream mud and negative pole cream mud;
5. with anodal cream mud and negative pole cream mud coated plate respectively, with two green plates behind the described coated plate through dehydration, solidify, after dry, the Balance Treatment, be 1 H at mass ratio 2SO 4Switch in the solution, and then make the positive plate and the negative plate of new lead storage battery.
Embodiment 4: another waste lead accumulator treatment process, and the step 1 of its step I, II and embodiment 1,2 identical, and begin to adjust from the step III, the scheme of its adjustment is as follows:
III, be that 15% formaldehyde solution is carried out the ionization reduction and handled with quality than concentration earlier with described active mud, change over to again in first autoclave and under 6 normal atmosphere pressure, dissolve with ammonia soln, changing over to then in second autoclave at pressure is 4 normal atmosphere, temperature is to transform with volatile salt under 90 ℃ the environment, and in normal temperature and pressure precipitation press filtration down;
IV, be that 30% acetate dissolves purification with quality under 48 ℃ of temperature environments,, and then obtain anodal cream mud and negative pole cream mud again with sulphuric acid soln precipitation, crystallization than concentration with step III gained throw out;
V, with anodal cream mud and negative pole cream mud coated plate respectively, with two green plates behind the described coated plate through dehydration, solidify, after dry, the Balance Treatment, be 1.5 H at mass ratio 2SO 4Switch in the solution, and then make the positive plate and the negative plate of new lead storage battery.
Among the present invention, in the reduction of carrying out cream mud, in conversion and purification and the galvanization to coated plate, adopt different chemical reagent and different concentration, prepared cream mud of envrionment temperature and pressure intensity parameter and last gained are just, negative plate all has nothing in common with each other, the thickness of gained pole plate for example, hardness, conductivity, Corrosion Protection, lead tolerance etc. are all variant, and above embodiment has just proposed preferable scheme, those skilled in the art will be appreciated that, when making, can make the product of final gained can satisfy the production demand according to the parameters in the different demand adjusting technical process.

Claims (5)

1. waste lead storage battery acid type wet method process is characterized in that, comprises the steps:
Waste lead accumulator is carried out break process through artificial or crusher, sulfuric acid, plastic casing and dividing plate in the waste lead accumulator are separated, and plastic casing after separating and dividing plate are carried out the reclaiming clean processing according to prior art respectively;
To change the mechanical separation machine through the waste lead accumulator surplus materials after the described break process of step 1) over to and adopt the vibration flotation process to handle, obtain grid and active mud after the separation;
With described active mud is that 11% ~ 17% reductive agent carries out the ionization reduction and handles with quality than concentration earlier, changes in first autoclave with the ammonia soln dissolving again, change over to then in second autoclave to transform with volatile salt, and in normal temperature and pressure precipitation press filtration down;
Is that 25% ~ 35% solubility acid or alkali under 45 ~ 50 ℃ temperature environments dissolve purification with quality than concentration with step 3) gained throw out, again with sulphuric acid soln precipitation, crystallization, and then obtains anodal cream mud and negative pole cream mud;
With anodal cream mud and negative pole cream mud coated plate respectively, with two green plates behind the described coated plate through dehydration, solidify, after dry, the Balance Treatment, be 1 ~ 2 H at mass ratio 2SO 4Switch in the solution, and then make the positive plate and the negative plate of new lead storage battery.
2. waste lead storage battery acid type wet method process according to claim 1 is characterized in that, the reductive agent in the described step 3) is formaldehyde, hydrogen peroxide or ferrous sulfate.
3. waste lead storage battery acid type wet method process according to claim 1 is characterized in that, pressure is 7 normal atmosphere in described first autoclave.
4. waste lead storage battery acid type wet method process according to claim 1 is characterized in that, pressure is 5 normal atmosphere in described second autoclave, and temperature is 80 ~ 100 ℃.
5. waste lead storage battery acid type wet method process according to claim 1 is characterized in that, solubility acid in the described step 4) or alkali are formic acid, acetate, sodium hydroxide or potassium hydroxide.
CN2010102554155A 2010-08-17 2010-08-17 Waste lead storage battery acid type wet method process Expired - Fee Related CN101899575B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103779616A (en) * 2012-10-25 2014-05-07 梁达保 Method for inhibiting the generation of hydrofluoric acid by adding glass fibers into lead electrolyte
CN104466291A (en) * 2014-12-03 2015-03-25 遵义市金狮金属合金有限公司 Process for treating waste lead acid storage battery

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4118219A (en) * 1976-02-19 1978-10-03 Gould Inc. Process for recycling junk lead-acid batteries
CN1913218A (en) * 2006-08-18 2007-02-14 苏苹 Manufacturing method of battery polar plate
CN101250720A (en) * 2007-11-30 2008-08-27 浙江工业大学 A method for electrolytic reduction of lead resources in lead-containing paste sludge of regenerated waste lead-acid batteries
CN101318692A (en) * 2007-06-04 2008-12-10 湖南大学 A method for preparing high-quality lead dioxide from lead sludge in waste lead-acid batteries
CN101345305A (en) * 2008-08-25 2009-01-14 风帆股份有限公司 Growth plate curing and dying process of lead-acid accumulator
EP2215277A2 (en) * 2007-11-30 2010-08-11 Engitec Technologies, S.p.A. Process for producing metallic lead starting from desulfurized pastel

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4118219A (en) * 1976-02-19 1978-10-03 Gould Inc. Process for recycling junk lead-acid batteries
CN1913218A (en) * 2006-08-18 2007-02-14 苏苹 Manufacturing method of battery polar plate
CN101318692A (en) * 2007-06-04 2008-12-10 湖南大学 A method for preparing high-quality lead dioxide from lead sludge in waste lead-acid batteries
CN101250720A (en) * 2007-11-30 2008-08-27 浙江工业大学 A method for electrolytic reduction of lead resources in lead-containing paste sludge of regenerated waste lead-acid batteries
EP2215277A2 (en) * 2007-11-30 2010-08-11 Engitec Technologies, S.p.A. Process for producing metallic lead starting from desulfurized pastel
CN101345305A (en) * 2008-08-25 2009-01-14 风帆股份有限公司 Growth plate curing and dying process of lead-acid accumulator

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103779616A (en) * 2012-10-25 2014-05-07 梁达保 Method for inhibiting the generation of hydrofluoric acid by adding glass fibers into lead electrolyte
CN103779616B (en) * 2012-10-25 2016-08-17 梁达保 Lead electrolytic solution adds the method that glass fiber suppression Fluohydric acid. produces
CN104466291A (en) * 2014-12-03 2015-03-25 遵义市金狮金属合金有限公司 Process for treating waste lead acid storage battery

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