CN100546736C - Tube Bending Equipment - Google Patents
Tube Bending Equipment Download PDFInfo
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- CN100546736C CN100546736C CNB2007101485870A CN200710148587A CN100546736C CN 100546736 C CN100546736 C CN 100546736C CN B2007101485870 A CNB2007101485870 A CN B2007101485870A CN 200710148587 A CN200710148587 A CN 200710148587A CN 100546736 C CN100546736 C CN 100546736C
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/02—Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment
- B21D7/024—Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment by a swinging forming member
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Abstract
本发明提供可实现致动器削减、手动操作时操作也容易、即使是非熟练工也能制作施加了高精度弯曲加工的管的弯曲加工装置。在将管(P)收容在弯曲模(12)的槽与压力件(14)的槽之间的状态下由夹具(15)与弯曲模(12)限制管(P),在该状态下使压力件(14)沿着弯曲模(12)的周面转动地对管(P)进行弯曲,其中,以从管(P)的弯曲位置退避的方式可移动地设置弯曲模(12),使该弯曲模(12)与压力件(14)的弯曲动作连动地移动到弯曲位置,使其与压力件(14)的复位动作连动地从弯曲位置退避。
The present invention provides a bending device capable of reducing the number of actuators, being easy to operate by hand, and capable of producing a tube subjected to high-precision bending even by an unskilled worker. In the state where the pipe (P) is accommodated between the groove of the bending die (12) and the groove of the pressure piece (14), the pipe (P) is restrained by the jig (15) and the bending die (12). The pressure member (14) bends the pipe (P) rotationally along the peripheral surface of the bending die (12), wherein the bending die (12) is movably provided in such a manner as to retreat from the bending position of the pipe (P), so that The bending die (12) moves to a bending position in conjunction with the bending operation of the pressure member (14), and retreats from the bending position in conjunction with the return operation of the pressure member (14).
Description
本发明专利申请是申请日为2004年7月27日、申请号为200480021893.2、发明名称为“管的弯曲加工装置”的发明专利申请的分案申请。The patent application of the present invention is a divisional application of the patent application for invention whose filing date is July 27, 2004, application number is 200480021893.2, and the title of the invention is "bending device for pipe".
技术领域 technical field
本发明涉及管的弯曲加工装置,尤其涉及适于手动弯曲管的管的弯曲加工装置。The present invention relates to a pipe bending device, and more particularly to a pipe bending device suitable for manually bending a pipe.
背景技术 Background technique
管的弯曲加工装置的弯曲部的基本构成是,具备:配设在机架上、具有弧状的周面、在该周面上形成有槽的弯曲模,可沿上述弯曲模的周面转动地设置在机架上、在与上述弯曲模的槽对置的位置具有槽的压力件,以及设置在机架上、在上述弯曲模的槽与上述压力件的槽之间收容了管的状态下将该管限制于上述弯曲模的夹具(例如参照日本特开平10-211524号公报或日本特开平2-284722号公报)。The basic configuration of the bending part of the pipe bending device is to include: a bending die that is arranged on a machine frame, has an arc-shaped peripheral surface, and has a groove formed on the peripheral surface, and is rotatable along the peripheral surface of the bending die. A pressure member provided on a machine frame having a groove at a position facing the groove of the bending die, and a state in which a tube is accommodated between the groove of the bending die and the groove of the pressure member provided on the frame This pipe is restrained by the jig of the above-mentioned bending die (for example, refer to Japanese Patent Application Laid-Open No. 10-211524 or Japanese Patent Laid-Open No. 2-284722).
并且,在这样的管的弯曲加工装置中,在弯曲模的槽与压力件的槽之间收容了管的状态下由夹具将管限制于弯曲模,在该状态下使压力件沿着弯曲模的周面转动(公转)地对管进行弯曲。In addition, in such a pipe bending device, the pipe is restrained to the bending die by clamps in a state where the pipe is accommodated between the groove of the bending die and the groove of the pressure member, and the pressure member is made to move along the bending die in this state. The tube is bent by rotating (revolving) its peripheral surface.
然而,例如汽车的燃料供给管,由于必须在狭窄的发动机室内限定的空间中进行配管,所以,需要三维地对管进行弯曲来进行配管。为了由上述弯曲加工装置对这样的管进行弯曲加工,进行上述的弯曲操作,即在弯曲模的槽与压力件的槽之间收容了管的状态下由夹具将管限制于弯曲模,在该状态下使压力件沿着弯曲模的周面公转地对管进行弯曲,接着,进行使管前进规定的量、同时使该管回转规定角度的进给操作,之后,再次进行上述弯曲操作地进行管的弯曲加工。反复进行这样的弯曲操作与进给操作,以获得三维弯曲的管。However, for example, a fuel supply pipe of an automobile needs to be piped in a narrow space limited in an engine room, so the pipe needs to be piped by three-dimensionally bending the pipe. In order to bend such a pipe by the above-mentioned bending processing device, the above-mentioned bending operation is performed, that is, the pipe is restrained by the clamp to the bending die in the state where the pipe is accommodated between the groove of the bending die and the groove of the pressure member. In this state, the pipe is bent by revolving the pressure member along the peripheral surface of the bending die, and then, the feeding operation is performed to advance the pipe by a predetermined amount and at the same time rotate the pipe by a predetermined angle, and then perform the above-mentioned bending operation again. Tube bending. Such bending operation and feeding operation are repeated to obtain a three-dimensionally curved tube.
这样,在上述管的弯曲加工装置中,必须进行压力件的公转、由夹具对管的限制及解除、管的进给、管的回转等。In this way, in the above-mentioned pipe bending apparatus, revolution of the pressure member, restriction and release of the pipe by the clamp, feeding of the pipe, rotation of the pipe, and the like must be performed.
在管的自动弯曲加工装置中,分别在上述各部件上设置致动器,可通过控制这些致动器来对管进行三维弯曲,但是在手动弯曲管时,必须手动进行上述所有操作,该操作不仅麻烦,而且对于非熟练工则不能够制作精度高的管。In the automatic pipe bending processing device, actuators are provided on the above-mentioned parts respectively, and the pipe can be bent three-dimensionally by controlling these actuators. However, when bending the pipe manually, all the above-mentioned operations must be performed manually. Not only is it cumbersome, but it is also impossible for unskilled workers to produce high-precision tubes.
发明内容 Contents of the invention
因此,本发明的目的在于提供一种管的弯曲加工装置,该管的弯曲加工装置在通过自动或半自动进行弯曲加工的装置的场合可实现致动器的削减,在手动操作进行弯曲加工的装置的场合可易于操作,即使非熟练工也能够制作精度高的管。Therefore, it is an object of the present invention to provide a pipe bending device that can reduce the number of actuators in the case of an automatic or semi-automatic bending device, and can perform bending in a manual operation. In some cases, it can be easily operated, and even unskilled workers can produce high-precision tubes.
在本发明的管的弯曲加工装置中,设有:弯曲模、压力件及夹具;所述弯曲模设置于机架,具有弧状的周面,在该周面上形成有槽;所述压力件沿所述弯曲模的周面转动自如地设置在所述机架上,在与所述弯曲模的槽对置的位置具有槽;所述夹具设置在所述机架上,在将管收容在所述弯曲模的槽与所述压力件的槽之间的状态下将该管限制于所述弯曲模;在将管收容在所述弯曲模的槽与所述压力件的槽之间的状态下由所述夹具和所述弯曲模限制管,在该状态下使所述压力件沿着所述弯曲模的周面转动,对管进行弯曲,其特征在于:所述弯曲模能够以从管的弯曲位置退避的方式移动地设置着,使该弯曲模随所述压力件的弯曲动作从退避位置移动到弯曲位置,并使该弯曲模随所述压力件的复位动作从弯曲位置移动到退避位置。In the pipe bending processing device of the present invention, there are: a bending die, a pressure piece, and a fixture; the bending die is arranged on a frame, has an arc-shaped peripheral surface, and grooves are formed on the peripheral surface; the pressure piece It is rotatably arranged on the frame along the peripheral surface of the bending die, and has a groove at a position opposite to the groove of the bending die; the clamp is arranged on the frame, and the pipe is accommodated in the Confining the pipe to the bending die in a state between the groove of the bending die and the groove of the pressure member; Next, the pipe is restricted by the clamp and the bending die, and in this state, the pressure member is rotated along the peripheral surface of the bending die to bend the pipe, and it is characterized in that: the bending die can The bending position of the bending position is retracted so that the bending die moves from the retreating position to the bending position with the bending action of the pressure piece, and the bending die moves from the bending position to the retreating position with the reset action of the pressure piece Location.
一般来讲,在管的弯曲加工装置中,在进行下一个弯曲加工时,需要使管前进规定的量,必要时还需回转规定的角度。原因是,在弯曲加工结束了的状态下,由于管位于弯曲模的槽内,故若在该状态下使管回转规定角度的话,槽的侧壁会阻止管的回转。Generally, in a pipe bending apparatus, the pipe needs to be advanced by a predetermined amount and, if necessary, rotated by a predetermined angle when performing the next bending process. The reason is that since the pipe is located in the groove of the bending die in the state where the bending process is completed, if the pipe is turned by a predetermined angle in this state, the side wall of the groove prevents the pipe from turning.
根据本发明的弯曲加工装置,在之前的弯曲加工结束后,在压力件复位时,随着其动作,弯曲模可从弯曲位置退避而从管离开。因此,即使在之前的弯曲加工结束后马上回转管,也不用担心管会抵接到弯曲模的槽。According to the bending device of the present invention, after the previous bending process is completed, when the pressure member is returned, the bending die can retreat from the bending position and be separated from the pipe in accordance with the movement of the pressure member. Therefore, even if the pipe is turned immediately after the previous bending process is completed, there is no fear that the pipe will come into contact with the groove of the bending die.
因此,通过在下一个弯曲加工之前进行的管的进给动作,能够同时进行管的进给和回转,可实现进给操作时间的缩短,提高操作效率。Therefore, by feeding the tube before the next bending process, the feeding and turning of the tube can be performed simultaneously, shortening the feeding operation time, and improving work efficiency.
这里,在上述发明的管的弯曲加工装置中,也可由单一的驱动机构分别使所述弯曲模和所述压力件移动。在所述机架上转动自如地配设操作板,通过使该操作板转动而分别使所述弯曲模和所述压力件移动。进而也可分别在所述弯曲模与所述压力件配设凸轮从动件,同时,在上述机架转动自如地配设操作板,且在该操作板上分别形成与所述两凸轮从动件相对的凸轮槽,通过使所述操作板转动而分别使所述弯曲模与所述压力件移动。Here, in the pipe bending apparatus of the above-mentioned invention, the bending die and the pressure member may be moved by a single drive mechanism, respectively. An operation plate is rotatably arranged on the frame, and the bending die and the pressure member are moved by rotating the operation plate. Furthermore, cam followers may be respectively arranged on the bending die and the pressure member, and at the same time, an operation plate may be rotatably arranged on the above-mentioned frame, and a cam follower corresponding to the two cam followers may be respectively formed on the operation plate. The cam groove opposite to the piece is used to move the bending die and the pressure piece respectively by rotating the operation plate.
另外,在本发明的管的弯曲加工装置中,具备弯曲模、压力件及夹具;所述弯曲模设置于机架,具有弧状周面,在该周面上形成有槽;所述压力件沿所述弯曲模的周面转动自如地设置在所述机架上,在与所述弯曲模的槽对置的位置具有槽;所述夹具设置在所述机架上,在将管收容在所述弯曲模的槽与所述压力件的槽之间的状态下将该管限制于所述弯曲模;在将管收容在所述弯曲模的槽与所述压力件的槽之间的状态下由所述夹具和所述弯曲模限制管,在该状态下使所述压力件沿着所述弯曲模的周面转动,对管进行弯曲,其特征在于,在所述机架可移动地配设具备多个止动片的止动板,通过使该止动板移动而选择性地限制所述压力件的移动量。In addition, in the pipe bending processing device of the present invention, a bending die, a pressure member, and a clamp are provided; the bending die is provided on a frame, and has an arc-shaped peripheral surface, and grooves are formed on the peripheral surface; The peripheral surface of the bending die is rotatably arranged on the frame, and there is a groove at a position opposite to the groove of the bending die; the clamp is arranged on the frame, and the tube is accommodated in the frame The pipe is confined to the bending die in a state between the groove of the bending die and the groove of the pressure member; the pipe is accommodated in a state between the groove of the bending die and the groove of the pressure member The pipe is restrained by the jig and the bending die, and the pressure member is rotated along the peripheral surface of the bending die in this state to bend the pipe. A stopper plate having a plurality of stopper pieces is provided, and the amount of movement of the pressure member is selectively restricted by moving the stopper plate.
一般来讲,在管的弯曲加工装置中,由压力件的转动量来决定管的弯曲角度。并且,在管的弯曲加工装置中,为了限制管的弯曲量而设置止动件,通过由该止动件设定压力件的转动量来提高弯曲角度的精度。但是,当止动件固定时,在弯曲角度不同的情况下,不能够与其进行对应。Generally, in a tube bending machine, the bending angle of the tube is determined by the amount of rotation of the pressure member. Furthermore, in the pipe bending apparatus, a stopper is provided to limit the amount of bending of the pipe, and the accuracy of the bending angle is improved by setting the amount of rotation of the pressure member by the stopper. However, when the stopper is fixed, when the bending angle is different, it cannot correspond to it.
根据本发明的管的弯曲加工装置,通过使止动板移动,从而能够使止动片变化到规定的位置。According to the pipe bending apparatus of the present invention, the stopper piece can be changed to a predetermined position by moving the stopper plate.
因此,在例如需要对一根管进行多处弯曲加工且这些弯曲量不同的情况下,通过使止动片移动到规定的位置,能够连续进行这些不同的弯曲加工,可提高操作效率。Therefore, for example, when a single tube needs to be bent at a plurality of places and the bending amounts are different, by moving the stopper to a predetermined position, these different bending processes can be continuously performed, and the work efficiency can be improved.
这里,在上述发明的管的弯曲加工装置中,也可设有与所述压力件的转动动作关联地回转的齿轮,同时,在所述机架配设具有齿条的滑动部件,使该齿条与所述齿轮啮合,以使多个止动片选择性地与该滑动部件的一端对置的方式配设所述止动板。Here, in the pipe bending device of the above-mentioned invention, a gear that rotates in association with the rotation of the pressure member may be provided, and a sliding member having a rack may be disposed on the frame so that the tooth The bar is engaged with the gear, and the stop plate is arranged such that a plurality of stop pieces selectively face one end of the slide member.
这时,能够连续进行需要不同的弯曲角度的管的加工。In this case, processing of tubes requiring different bending angles can be continuously performed.
另外,在上述发明的管的弯曲加工装置中,也可回转自如地将轴支承于所述机架,将所述止动板设置在该轴上。In addition, in the pipe bending apparatus of the above invention, a shaft may be rotatably supported by the frame, and the stopper plate may be provided on the shaft.
这时,将与一根管的多个不同的弯曲角度对应的止动片设置在止动板的周围,通过使止动板回转而使相应的止动片按顺序移动到与滑动部件对置的止动位置,这样,能够连续进行多根管的弯曲加工。At this time, stop pieces corresponding to a plurality of different bending angles of one pipe are arranged around the stop plate, and the corresponding stop pieces are moved in sequence to be opposed to the sliding member by rotating the stop plate. In this way, the bending process of multiple tubes can be carried out continuously.
另外,在上述发明的管的弯曲加工装置中,也可使所述止动板由多个分割片构成,装拆自如地将所述止动板的分割片安装到所述轴上。In addition, in the pipe bending apparatus of the above invention, the stopper plate may be composed of a plurality of divided pieces, and the divided pieces of the stopper plate may be detachably attached to the shaft.
这时,容易进行止动板对轴的装拆。In this case, attachment and detachment of the stopper plate to the shaft is facilitated.
另外,在上述发明的管的弯曲加工装置中,也可通过单向超越离合器使所述压力件的转动轴与所述止动板的轴相互联系(連係)。In addition, in the pipe bending apparatus of the above invention, the rotation shaft of the pressure member and the shaft of the stopper plate may be connected (connected) to each other by a one-way clutch.
这时,由于使止动板的止动片与压力件的弯曲加工动作连动地移动到规定位置,所以,弯曲加工操作变得比较容易,并且无需用于使止动板移动的特别的致动器,因此,实现了装置的简单化,由此降低了装置的成本,使其结构紧凑。At this time, since the stopper piece of the stopper plate is moved to a predetermined position in conjunction with the bending operation of the pressure piece, the bending operation becomes relatively easy, and no special actuator for moving the stopper plate is required. Therefore, the simplification of the device is realized, thereby reducing the cost of the device and making it compact.
上述单向超越离合器的配设位置也可为从压力件的转动轴到止动板的轴之间的动力传递机构的任意部位。The disposition position of the above-mentioned one-way overrunning clutch may be any part of the power transmission mechanism between the rotation shaft of the pressure member and the shaft of the stopper plate.
例如,设有与所述压力件的转动动作关联地回转的齿轮,在所述止动板的轴上配设齿轮,同时,在所述机架配设具有齿条的滑动部件,使所述齿条与所述两齿轮啮合,通过所述齿轮、滑动部件、齿轮使所述转动轴的转动运动传递到所述止动板的轴,使所述止动板转动,在具备这样的动力传递机构的情况下,只要设置在压力件的转动轴到止动板之间即可。For example, a gear that rotates in association with the rotation of the pressure member is provided, a gear is provided on the shaft of the stopper plate, and a sliding member having a rack is provided on the frame so that the The rack is meshed with the two gears, and the rotational motion of the rotating shaft is transmitted to the shaft of the stop plate through the gears, sliding parts, and gears, so that the stop plate is rotated. In the case of a mechanism, it only needs to be provided between the rotation shaft of the pressure member and the stopper plate.
这时,优选将所述单向超越离合器配设在所述滑动部件与所述止动板的轴之间。In this case, it is preferable that the one-way clutch is arranged between the sliding member and the shaft of the stopper plate.
另外,在本发明的管的弯曲加工装置中,具备弯曲模、压力件及夹具;所述弯曲模设置于机架,具有弧状周面,在该周面上形成有槽;所述压力件沿所述弯曲模的周面转动自如地设置在所述机架上,在与所述弯曲模的槽对置的位置具有槽;所述夹具设置在所述机架上,在将管收容在所述弯曲模的槽与所述压力件的槽之间的状态下将该管限制于所述弯曲模;在将管收容在所述弯曲模的槽与所述压力件的槽之间的状态下由所述夹具和所述弯曲模限制管,在该状态下使所述压力件沿着所述弯曲模的周面转动,对管进行弯曲,其特征在于,在所述机架可移动地配设回转自如备有卡盘的进给台,同时,与所述进给台的移动方向平行地形成凸轮槽,在所述进给台上移动自如地配设销,使该销的前端与所述凸轮槽卡合,同时,使所述销与所述卡盘联系,随着使所述进给台前进的动作,使所述销沿着所述凸轮槽移动,使该移动传递到所述卡盘地使该卡盘转动。In addition, in the pipe bending processing device of the present invention, a bending die, a pressure member, and a clamp are provided; the bending die is provided on a frame, and has an arc-shaped peripheral surface, and grooves are formed on the peripheral surface; The peripheral surface of the bending die is rotatably arranged on the frame, and there is a groove at a position opposite to the groove of the bending die; the clamp is arranged on the frame, and the tube is accommodated in the frame The pipe is confined to the bending die in a state between the groove of the bending die and the groove of the pressure member; the pipe is accommodated in a state between the groove of the bending die and the groove of the pressure member The pipe is restrained by the jig and the bending die, and the pressure member is rotated along the peripheral surface of the bending die in this state to bend the pipe. Provide a rotatable feeding table equipped with a chuck, and at the same time, a cam groove is formed parallel to the moving direction of the feeding table, and a pin is arranged on the feeding table so that the front end of the pin is aligned with the moving direction of the feeding table. At the same time, the pin is connected with the chuck, and the pin moves along the cam groove with the action of advancing the feed table, and the movement is transmitted to the The chuck is rotated chuckingly.
一般来讲,在管的弯曲加工装置中,在连续进行弯曲加工的情况下,在进行下一个弯曲加工之前,使管前进规定量,必要时需要回转规定的角度。Generally, in a pipe bending apparatus, when bending is performed continuously, the pipe is advanced by a predetermined amount and, if necessary, turned by a predetermined angle before the next bending.
根据本发明的弯曲加工装置,由于能够随着进给台的前进使管回转规定的角度,所以,操作性好;另外,由于通过槽凸轮设定管的角度,故精度提高。另外,至少无需用于管的回转操作的特别的致动器,实现装置的简单化,由此装置的成本降低,结构紧凑。According to the bending machine of the present invention, since the tube can be rotated by a predetermined angle as the feed table advances, the operability is good, and since the angle of the tube is set by the grooved cam, the accuracy is improved. In addition, since at least a special actuator for rotating the pipe is not required, the device can be simplified, thereby reducing the cost of the device and making it compact.
这里,在上述发明的管的弯曲加工装置中,可在所述机架配设长的柱状部件,在该柱状部件的周面形成所述凸轮槽,同时,转动自如地在所述进给台配设销,随着使所述进给台前进的动作,使所述销沿着所述凸轮槽转动,使该移动传递到所述卡盘地使该卡盘转动。Here, in the pipe bending apparatus of the above-mentioned invention, a long columnar member may be disposed on the frame, the cam groove may be formed on the peripheral surface of the columnar member, and at the same time, the feed table may be freely rotatable. A pin is provided, and the pin is rotated along the cam groove as the feed table is moved forward, and the chuck is rotated so as to transmit the movement to the chuck.
这时,优选将所述柱状部件的端部装拆自如地配设在所述机架,此时,容易进行与凸轮槽不同的其他柱状部件的更换。In this case, it is preferable that the end portion of the columnar member is detachably arranged on the frame, and in this case, the columnar member different from the cam groove can be easily replaced.
另外,在上述情况下,可在所述机架中,在所述卡盘的回转轴上配设小齿轮,且在所述进给台滑动自如地配设与所述小齿轮啮合的齿条,同时,将所述销配设于该齿条,随着使所述进给台前进的动作,使所述销沿着所述凸轮槽移动,通过齿条及小齿轮使该运动传递到所述卡盘,从而使该卡盘转动。In addition, in the above case, a pinion gear may be arranged on the rotary shaft of the chuck in the frame, and a rack gear meshing with the pinion gear may be slidably arranged on the feed table. , and at the same time, the pin is arranged on the rack, and the pin moves along the cam groove as the feed table moves forward, and the motion is transmitted to the rack and pinion through the rack and pinion. the chuck, causing it to rotate.
这时,优选在所述机架排列具有所述凸轮槽一部分的块体形成凸轮槽,此时,凸轮槽的形成容易,可使凸轮槽局部形状改变的成本低廉。At this time, it is preferable to form the cam groove by arranging blocks having a part of the cam groove on the frame. In this case, the formation of the cam groove is easy, and the cost of locally changing the shape of the cam groove can be reduced.
另外,在上述发明的管的弯曲加工装置中,可将所述销进出自如地配设于所述凸轮槽。In addition, in the pipe bending device of the above-mentioned invention, the pin can be freely arranged in the cam groove.
这时,在使销复位到初期位置的情况下,能够使销在从凸轮槽脱出的状态下复位,销的复位操作容易。At this time, when the pin is returned to the initial position, the pin can be returned in a state in which the pin is disengaged from the cam groove, and the return operation of the pin is easy.
另外,在上述发明的管的弯曲加工装置中,也可配设有所述进给台的定位机构。In addition, in the pipe bending apparatus of the above-mentioned invention, a positioning mechanism for the feed table may be provided.
这时,管的进给量正确,加工精度也相应提高。At this time, the feed rate of the tube is correct, and the machining accuracy is also improved accordingly.
另外,在本发明的管的弯曲加工装置中,具备弯曲模、压力件及夹具;所述弯曲模设置于机架,具有弧状周面,在该周面上形成有槽;所述压力件沿所述弯曲模的周面转动自如地设置在所述机架上,在与所述弯曲模的槽对置的位置具有槽;所述夹具设置在所述机架上,在将管收容在所述弯曲模的槽与所述压力件的槽之间的状态下将该管限制于所述弯曲模;在将管收容在所述弯曲模的槽与所述压力件的槽之间的状态下由所述夹具和所述弯曲模限制管,在该状态下使所述压力件沿着所述弯曲模的周面转动,对管进行弯曲,其特征在于,以从管的弯曲位置退避的方式可移动地设置所述弯曲模,使该弯曲模与所述压力件的弯曲动作关联地移动到弯曲位置,使其与所述压力件的复位动作关联地从弯曲位置退避;同时,在所述机架可移动地配设具备多个止动片的止动板,通过使该止动板移动而选择性地限制所述压力件的移动量,使所述止动板与所述压力件的弯曲动作关联地移动。In addition, in the pipe bending processing device of the present invention, a bending die, a pressure member, and a clamp are provided; the bending die is provided on a frame, and has an arc-shaped peripheral surface, and grooves are formed on the peripheral surface; The peripheral surface of the bending die is rotatably arranged on the frame, and there is a groove at a position opposite to the groove of the bending die; the clamp is arranged on the frame, and the tube is accommodated in the frame The pipe is confined to the bending die in a state between the groove of the bending die and the groove of the pressure member; the pipe is accommodated in a state between the groove of the bending die and the groove of the pressure member The pipe is restrained by the jig and the bending die, and the pressure member is rotated along the peripheral surface of the bending die in this state to bend the pipe so as to retract from the bending position of the pipe. The bending die is movably arranged so that the bending die is moved to a bending position in association with the bending action of the pressure member, and retracted from the bending position in association with the reset action of the pressure member; at the same time, in the The frame is movably equipped with a stop plate with a plurality of stop pieces, and by moving the stop plate, the movement amount of the pressure piece is selectively limited, so that the distance between the stop plate and the pressure piece The bend action moves in relation.
根据本发明的弯曲加工装置,由于与压力件的弯曲动作连动地使止动板移动来选择该止动板的止动片,所以,操作变得容易,另外,无需用于移动止动板的特别的致动器,因此,装置简单化,由此装置的成本降低,结构紧凑。According to the bending machine of the present invention, since the stopper plate is moved in conjunction with the bending operation of the pressure member to select the stopper piece of the stopper plate, the operation becomes easy, and there is no need to move the stopper plate. The special actuator, therefore, the device is simplified, thereby the cost of the device is reduced and the structure is compact.
附图说明 Description of drawings
图1为概念示出本发明管的弯曲加工装置整体的斜视图。Fig. 1 is a perspective view conceptually showing the whole of the pipe bending device of the present invention.
图2为分解示出本发明管的弯曲加工装置的弯曲部的斜视图。Fig. 2 is an exploded perspective view showing a bending portion of the pipe bending device of the present invention.
图3为分解示出本发明管的弯曲加工装置的弯曲角度设定部的一部分的斜视图。Fig. 3 is an exploded perspective view showing part of a bending angle setting unit of the pipe bending device of the present invention.
图4为示出本发明管的弯曲加工装置的凸轮槽的其他实施方式的斜视图。Fig. 4 is a perspective view showing another embodiment of the cam groove of the pipe bending device of the present invention.
图5为部分示出图4所示的凸轮槽的变形例的斜视图。Fig. 5 is a perspective view partially showing a modified example of the cam groove shown in Fig. 4 .
图6为示出了本发明管的弯曲加工装置的单向超越离合器的其他配置方式的斜视图。Fig. 6 is a perspective view showing another arrangement of the one-way clutch of the pipe bending device of the present invention.
具体实施方式 Detailed ways
下面基于附图所示的实施方式对本发明进行说明。The present invention will be described below based on the embodiments shown in the drawings.
在该管的弯曲加工装置中,如图1所示那样,具备:对管进行弯曲的弯曲部10,决定管的弯曲角度的弯曲角度设定部40,决定管的进给量及弯曲方向的进给部60等。As shown in FIG. 1 , this pipe bending device includes: a bending
弯曲部10,如图2所详细示出的那样,在机架1的上方隔有间隙地设置有基板11。在该基板11上分别设置有弯曲模12、弯曲模动作片13、压力件14、夹具15,在机架1与基板11之间回转自如地支承着轴16。并且,在轴16上一体地设置有操作板17的一端部。As shown in detail in FIG. 2 , the bending
弯曲模12具有一部分形成圆弧状的周面12a,在该周面12a上形成有收容管P的弧状的槽18,该弧状的槽18的截面成大致半圆形。另外,在该弯曲模12的下面,如图2中点线所示那样,穿设有孔19。并且,该弯曲模12通过设置于基板11的导向件20滑动自如地保持在基板11上。The bending die 12 has a partially arc-shaped
另一方面,在弯曲模动作片13的一端贯通设置轴孔21,在另一端上面立起设置销22,进而在中间部下面配设着凸轮从动件23。On the other hand, a
并且,弯曲模动作片13,通过形成于基板11的弧状长孔24将销22间隙配合在弯曲模12的孔19中,使插通于弯曲模动作片13的轴孔21的轴25与穿设在基板11上的孔26卡止,由此,转动自如地保持于基板11。And, the bending die
压力件14呈辊状,在其周面14a上形成有截面呈半圆形的槽27。并且,该压力件14回转自如地保持于板28上。另外,在该板28的一端部下面配设有凸轮从动件29。The
并且,该压力件14的板28,通过将轴31插通在穿设于另一端的轴孔30中,使其前端与穿设在基板11上的孔32卡止,从而转动自如地支承于基板11。In addition, the
夹具15为立方体的块体,在其一方面上形成有截面呈半圆形的槽33。并且,该夹具15固定设置于基板11。The
操作板17,在一端部具有把手34,在另一端部具有轴孔35。在该操作板17上,在轴孔35周围形成凸轮槽36,另外,在凸轮槽36的外侧形成有凸轮槽37。凸轮槽37,由与轴孔35同心形成的槽部分37a、和朝从轴孔35逃离的方向形成的槽部分37b呈“L”字状形成。The
并且,该操作板17,使轴孔35与轴16嵌合,通过键等而相互一体化。另外,使凸轮槽36与弯曲模动作片13的凸轮从动件23卡合,使凸轮槽37与压力件14的凸轮从动件29卡合。In addition, the
在这样构成的弯曲部10中,在图1所示的操作板17的初期位置,弯曲模12处于退避位置(从弯曲加工位置退避的位置),压力件14处于初期位置(弯曲动作开始前的位置)。In the
从该状态起,当操作操作板17时,与该操作板17的凸轮槽36的槽部分36a卡合的凸轮从动件23被推压在槽部分36a的内侧面(轴孔35侧的面),弯曲模动作片13转动,通过该弯曲模动作片13的销22弯曲模12向弯曲加工位置方向移动。另一方面,板28的凸轮从动件29,由于与凸轮槽37的槽部分37a卡合,即由于与跟轴孔35同心形成的槽部分37a卡合,所以,不受凸轮槽37的移动的影响,因此,压力件14停留在初期位置。From this state, when the
当进一步操作操作板17时,凸轮从动件29被推压在凸轮槽37的槽部分37b的一个侧面,由此板28以轴31为中心转动,压力件14相对于弯曲模12公转。另一方面,凸轮从动件23到达凸轮槽36的槽部分36b,在槽部分36b内移动。然而,由于槽部分36b与轴孔35同心形成,故凸轮从动件23不受凸轮槽36的移动的影响,因此,弯曲模12停留在弯曲加工位置。When the
在管的弯曲角度设定部40中,如图3详细所示那样,在机架1上设置轴承41、41,在这些轴承41、41上安装架设有轴42。在该轴42的一端部通过单向超越离合器43间隙配合着套管44,在该套管44的一端固定设置有齿轮45。In the pipe bending
在轴42的另一端部配设有呈圆板状的止动板46。该止动板46在中心具有筒状的套管47。并且,该止动板46及套管47,如图3所示那样,沿其母线被分割成两部分,这些分割的止动板部分46a、46b及套管部分47a、47b由螺栓48及螺母49固定在轴42上。另外,在止动板46的周缘上突设有多个止动片50。该止动片50由螺栓形成,通过使该螺栓与止动板46螺纹配合而能够对突出量进行设定。A disc-shaped
另外,在上述弯曲部10的操作板17的轴16上固定设置有齿轮51,另一方面,在机架1上可滑动地设置着棒状部件52。在该棒状部件52上形成齿条53、54,这些齿条53、54分别与齿轮51、45啮合着。In addition, a
另外,在该管弯曲角度设定部40中,在上述弯曲部10的操作板17的轴16上固定设置齿轮55,另一方面,在机架1上可滑动地设置在棒状部件56。该棒状部件56的端部以与止动板46的止动片50中的一个对置的方式配置着。在该棒状部件56上形成有齿条57,该齿条57与齿轮55啮合。In addition, in the pipe bending
并且,在管弯曲角度设定部40中,当朝弯曲加工方向操作操作板17时,齿轮51随之回转。该齿轮51的回转通过齿条53传递到棒状部件52上,使该棒状部件52向一方移动。这样,通过齿条54使齿轮45回转,进而使套管44回转,但其动力由单向超越离合器43遮断而不会传递到轴42上。因此,止动板46不会回转,停止于其位置。Then, in the pipe bending
另一方面,当朝弯曲加工方向操作操作板17时,齿轮55随之回转,该回转通过齿条57传递到棒状部件56上,使该棒状部件56朝向止动板46移动。并且,当棒状部件56的前端抵接在止动板46的止动片50上时,棒状部件56的移动就停止于此。因此,操作板17不能再进行转动操作。On the other hand, when the
当弯曲加工结束,使操作板17复位时,齿轮51随之进行逆回转。该齿轮51的回转通过齿条53传递到棒状部件52上,使该棒状部件52朝一方移动。这样,通过齿条54使齿轮45回转,进而使套管44回转。此时,套管44的动力通过单向超越离合器43传递到轴42上,使止动板46回转。并且,在操作板17完全复位的状态下,止动板46的止动片50前进一个。When the bending process is completed and the
另一方面,当操作板17复位时,齿轮55随之进行逆回转,该回转通过齿条57传递到棒状部件56上,使该棒状部件56朝向与止动板46相反的方向移动。并且,在操作板17完全复位的状态下,棒状部件56复位到其初其位置。On the other hand, when the
在进给部60中,如图1所示那样,在机架1滑动自如地设置进给台61,在该进给台61上转动自如地配设有把手62。在该进给台61上回转自如地配设着卡盘63,在该卡盘63上缩放自如地配设有把持管P的爪64、64。并且,通过操作杆65来缩放该爪64、64。另外,在该卡盘63上配设着使爪64、64回转的皮带轮66。并且,该皮带轮66通过与该皮带轮并设的皮带轮67及卷绕在这些皮带轮66、67上的皮带68来实现动力的传递。In the
另一方面,在机架1上设置轴承69,该轴承69装拆自如地悬臂式支承柱状部件70。该柱状部件70,在其表面具有凸轮槽71,另一端部嵌插在皮带轮67的中心孔72中。另外,在皮带轮67上突设支板(ステ一)73,在该支板73的前端配设有销74。该销74出退自如地设置在支板73上,由未图示的弹簧向突出方向施力,前端嵌入到柱状部件70的凸轮槽71中。On the other hand, the frame 1 is provided with a
另外,在机架1上配设有定位板75。在该定位板75上形成有缺口76。In addition, a
当把持把手62使进给台61前进时,进给由卡盘63的爪64、64把持的管P。同时,销74沿着柱状部件70的凸轮槽71前进,皮带轮67随之转动。该皮带轮67的转动运动通过皮带68、皮带轮66传递到卡盘63上,使由爪64、64把持的管P回转。并且,通过使把手62嵌合在下一个缺口76中来对进给台61进行定位。When the feed table 61 is advanced by holding the
如下述那样操作这样构成的管的弯曲加工装置来进行管弯曲加工。The tube bending processing apparatus configured in this way is operated as follows to perform tube bending processing.
首先,将管P的根端把持在进给部60的卡盘63上,使管P的前端位于弯曲部10的弯曲模12与压力件14及夹具15之间。First, the root end of the pipe P is held on the
另外,将弯曲角度设定部40的止动板46的止动片50调整到初期位置。In addition, the
在该状态下,使操作板17向弯曲加工方向移动时,弯曲模12移动到弯曲加工位置,在夹具15与弯曲模12之间夹持管P的前端部,同时,将管P限制在压力件14的槽27和弯曲模12的槽18之间。In this state, when the
当进一步使操作板17朝弯曲加工方向移动时,压力件14沿弯曲模12的周面公转,使管P沿着弯曲模12的周面12a的槽18变形。When the
同时,弯曲角度设定部40的棒状部件56朝止动板46的方向移动。并且,当棒状部件56的前端与止动板46的止动片50抵接时,操作板17就无法再操作17。Simultaneously, the
当朝相反方向(复位方向)操作操作板17时,棒状部件56从止动板46的止动片50离开。另外,棒状部件52移动,轴42随之通过齿轮45、套管44、单向超越离合器43回转,由此,使止动板46回转。并且,当棒状部件52复位到原位置时,止动板46的下一个止动片50移动到规定位置。在此期间弯曲模12复位到原位置。When the
接着,操作进给部60的把手62,使进给台61前进。这样,销74沿着柱状部件70的凸轮槽71转动,卡盘63随之回转。并且,若把手62到达定位板75的下一个缺口76的话,则向下方转动把手62使其落入到该缺口76中。Next, the
因此,管P进给规定长度,同时,回转规定角度。Therefore, while the pipe P is fed by a predetermined length, it is rotated by a predetermined angle.
反复进行这样的动作,可获得三维弯曲的管P。By repeating such operations, a three-dimensionally curved pipe P can be obtained.
本发明中所称的管P,不仅是指所谓的中空的管,也包含实心的棒。The pipe P referred to in the present invention includes not only so-called hollow pipes but also solid rods.
另外,在上述实施方式的弯曲部10中,将弯曲模动作片13转动自如地安装在基板11上,在该弯曲模动作片13上配设凸轮从动件23及销22,通过它们使操作板17与弯曲模12联系,但也可在弯曲模12上直接设置凸轮从动件23,使该凸轮从动件与操作板17的凸轮槽36卡合。这时,当然要改变槽凸轮36的形状。In addition, in the bending
另外,在上述实施方式的弯曲部10中,在板28上设置压力件14,转动自如地将该板28配设在基板11上,同时,在该板28上配设凸轮从动件29,使压力件14与操作板17联系,但也可将压力件14转动自如地设置在基板11上,同时,将凸轮从动件29直接设置在压力件14上,使该凸轮从动件与操作板17的凸轮槽37卡合。In addition, in the bending
另外,在上述实施方式中,在进给部60,虽将凸轮槽71形成在柱状部件70上,但也可如图4所示那样形成在板状部件77的上面。In addition, in the above-described embodiment, the
这时,必须将沿着凸轮槽71在水平方向移动的销74的运动改变为卡盘63的回转运动。At this time, it is necessary to change the movement of the
因此,在如图4所示的实施方式中,在卡盘63的回转轴63a的后端部固定设置小齿轮78,同时,滑动自如地将齿条79配设到进给台61,将销74配设在该齿条上,由此实现该结构。Therefore, in the embodiment shown in FIG. 4 , the
在该实施方式中,当使进给台61前进时,销74随之沿着凸轮槽71移动。随之,齿条79向与进给台61的前进方向垂直的方向(箭头方向)移动。该齿条79的运动传递到小齿轮78上,使卡盘63转动。In this embodiment, when the feed table 61 is advanced, the
形成在上述板状部件77上的凸轮槽71,也可如图5所示那样,将具有凸轮槽71的一部分的块体80连续设置在板状部件77上,通过适当的结构例如螺栓81等将它们固定在板状部件77上地形成凸轮槽71。The
另外,在上述实施方式中,在弯曲角度设定部40,在具备齿轮45的套管44与具备止动板46的轴42之间配设有单向超越离合器,但也可如图6所示那样,在轴42上形成齿轮43a,同时,在棒状部件52上配设爪43b,由此构成单向超越离合器43。In addition, in the above-mentioned embodiment, in the bending
工业实用性Industrial Applicability
上面所说明的本发明的管的弯曲加工装置,在以手动操作进行弯曲加工时操作容易,即使是非熟练工也能够制作施加了高精度弯曲加工的管,所以,尤其适用于通过手动操作对管进行弯曲。The pipe bending apparatus of the present invention described above is easy to operate when bending by manual operation, and even an unskilled worker can produce a pipe with high-precision bending, so it is particularly suitable for bending pipes by manual operation. Make a bend.
Claims (7)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2003284846 | 2003-08-01 | ||
| JP2003284846A JP4515056B2 (en) | 2003-08-01 | 2003-08-01 | Pipe bending machine |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2004800218932A Division CN100366357C (en) | 2003-08-01 | 2004-07-27 | Pipe bending apparatus |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101112712A CN101112712A (en) | 2008-01-30 |
| CN100546736C true CN100546736C (en) | 2009-10-07 |
Family
ID=34113854
Family Applications (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2007101485866A Expired - Fee Related CN100531950C (en) | 2003-08-01 | 2004-07-27 | Tube Bending Equipment |
| CNB2007101485870A Expired - Fee Related CN100546736C (en) | 2003-08-01 | 2004-07-27 | Tube Bending Equipment |
| CNB2004800218932A Expired - Fee Related CN100366357C (en) | 2003-08-01 | 2004-07-27 | Pipe bending apparatus |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2007101485866A Expired - Fee Related CN100531950C (en) | 2003-08-01 | 2004-07-27 | Tube Bending Equipment |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2004800218932A Expired - Fee Related CN100366357C (en) | 2003-08-01 | 2004-07-27 | Pipe bending apparatus |
Country Status (3)
| Country | Link |
|---|---|
| JP (1) | JP4515056B2 (en) |
| CN (3) | CN100531950C (en) |
| WO (1) | WO2005011887A1 (en) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100873397B1 (en) * | 2008-06-26 | 2008-12-11 | 한국철강산업(주) | Rebar automatic banding device |
| MX372931B (en) * | 2009-05-19 | 2020-03-25 | Nippon Steel Corp | FOLDING DEVICE. |
| JP5707146B2 (en) * | 2011-01-22 | 2015-04-22 | 三桜工業株式会社 | Pipe bending machine |
| CN106975678B (en) * | 2017-04-10 | 2019-08-16 | 金剑峰 | A kind of automatic pipebender |
| CN109500163B (en) * | 2018-12-10 | 2024-05-14 | 三之信(天津)自动化设备有限公司 | Full-automatic pipe fitting bender |
| CN111331016B (en) * | 2020-03-17 | 2021-06-22 | 米伦医疗科技(苏州)有限公司 | Bending forming device for walking aid support |
| CN114309153B (en) * | 2021-12-09 | 2024-04-05 | 湖南建东安家科技有限公司 | Equipment for bending profile steel |
| CN115488195B (en) * | 2022-11-02 | 2023-05-02 | 广州华茂机械模具有限公司 | High-precision three-dimensional manual pipe bending machine |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2180354Y (en) * | 1993-10-29 | 1994-10-26 | 圣闵机械有限公司 | Automatic pipe bending machine |
| CN2351226Y (en) * | 1998-09-03 | 1999-12-01 | 泓全机械有限公司 | Continuous Elbow Bender |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2904885A1 (en) * | 1979-02-09 | 1980-08-14 | Rothenberger Gmbh Co | BENDING DEVICE FOR METAL PIPES |
| FR2567429B1 (en) * | 1984-07-10 | 1992-03-27 | Picot Sa | MACHINE FOR BENDING TUBES, BARS OR PROFILES |
| JPS6281219A (en) * | 1985-10-02 | 1987-04-14 | Hitachi Ltd | Fully automatic bending device |
-
2003
- 2003-08-01 JP JP2003284846A patent/JP4515056B2/en not_active Expired - Fee Related
-
2004
- 2004-07-27 WO PCT/JP2004/011033 patent/WO2005011887A1/en not_active Ceased
- 2004-07-27 CN CNB2007101485866A patent/CN100531950C/en not_active Expired - Fee Related
- 2004-07-27 CN CNB2007101485870A patent/CN100546736C/en not_active Expired - Fee Related
- 2004-07-27 CN CNB2004800218932A patent/CN100366357C/en not_active Expired - Fee Related
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2180354Y (en) * | 1993-10-29 | 1994-10-26 | 圣闵机械有限公司 | Automatic pipe bending machine |
| CN2351226Y (en) * | 1998-09-03 | 1999-12-01 | 泓全机械有限公司 | Continuous Elbow Bender |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2005052854A (en) | 2005-03-03 |
| CN100366357C (en) | 2008-02-06 |
| JP4515056B2 (en) | 2010-07-28 |
| CN100531950C (en) | 2009-08-26 |
| CN101112711A (en) | 2008-01-30 |
| CN1829577A (en) | 2006-09-06 |
| WO2005011887A1 (en) | 2005-02-10 |
| CN101112712A (en) | 2008-01-30 |
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