CN109699210B - Straw separation plastic film residue picking and recycling integrated machine - Google Patents
Straw separation plastic film residue picking and recycling integrated machine Download PDFInfo
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- CN109699210B CN109699210B CN201811635630.0A CN201811635630A CN109699210B CN 109699210 B CN109699210 B CN 109699210B CN 201811635630 A CN201811635630 A CN 201811635630A CN 109699210 B CN109699210 B CN 109699210B
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Abstract
本发明公开了一种秸秆分离残膜捡拾回收一体机,包括机架、残膜捡拾辊、残膜传送辊、集膜箱、车轮,残膜捡拾辊设置在机架中部,其下方还设有耖;机架上通过转动轴E设置有残膜传送辊,残膜传送辊位于残膜捡拾辊后部上方;集膜箱两端通过转轴A设置于机架尾端,机架前部还设置带有刷板A、弹簧梳齿的履带式链板A,以及带有刷板B的履带式链板B,机架中部两侧还设有翻犁。本发明通过履带链板带动弹簧梳齿和刷板将收获后散落在残膜上的秸秆扫至一边,然后进行残膜捡拾作业,可有效避免残膜捡拾时秸秆的缠入残膜,同时残膜捡拾辊前方两侧设置了翻犁,可以将原来的压膜沟翻开,方便残膜捡拾辊捡拾压埋的残膜,提高残膜的拾净率。
The invention discloses an integrated machine for picking up and recycling straw separation and residual film, which comprises a machine frame, a residual film picking roller, a residual film conveying roller, a film collecting box, and wheels. The residual film picking roller is arranged in the middle of the frame, and a The frame is provided with a residual film transfer roller through the rotating shaft E, and the residual film transfer roller is located above the rear part of the residual film pickup roller; the two ends of the film collecting box are arranged at the tail end of the frame through the rotating shaft A, and the front part of the frame is also set Crawler-type chain plate A with brush plate A, spring comb teeth, and track-type chain plate B with brush plate B. There are also turning plows on both sides of the middle of the frame. The invention drives the spring comb teeth and the brush plate through the crawler chain plate to sweep the straw scattered on the residual film to one side after harvesting, and then carries out the residual film picking operation, which can effectively prevent the straw from being entangled in the residual film when picking up the residual film, and at the same time There are turning plows on both sides in front of the film pick-up roller, which can open the original film-pressing ditch, so that the residual film pickup roller can pick up the buried residual film and improve the cleaning rate of residual film.
Description
技术领域technical field
本发明涉及一种农业作业机械,具体为一种秸秆分离残膜捡拾回收一体机。The invention relates to an agricultural operation machine, in particular to an all-in-one machine for picking up and recycling straw separation and residual film.
背景技术Background technique
地膜覆盖技术在现代农业生产过程中为保温、保墒,提高种子的发芽率,实现农户的增产增收。但是,在作物收获后地膜回收困难,如果不回收,残旧的地膜反而影响种苗的发芽、生长。In the process of modern agricultural production, plastic film mulching technology is used for heat preservation and moisture conservation, to improve the germination rate of seeds, and to increase production and income of farmers. However, it is difficult to recycle the plastic film after the crops are harvested. If it is not recycled, the old plastic film will affect the germination and growth of the seedlings.
目前残膜捡拾主要有人工捡拾和残膜捡拾机捡拾,人工捡拾效率低下,费时、费力、费工。现有的残膜捡拾机没有秸秆分离装置,在捡拾残膜的时候容易将秸秆与残膜缠绕在一起,导致残膜处理困难。虽然,目前已公开了秸秆粉碎与残膜捡拾一体机技术,但是依托该技术获得的设备在工作时须先进行秸秆的粉碎,再进行残膜的捡拾,导致在对秸秆进行粉碎的同时会将原本完整的残膜一起进行粉碎,导致残膜捡拾效果差。除此之外,由于地膜在覆盖的时候需要在地膜两边开压膜沟,然后将地膜膜边压埋在压膜沟中,现有的残膜捡拾机在残膜捡拾的时候没有不能进行开沟作业,导致压埋的部分残膜捡拾不到,影响残膜捡拾的效果。At present, the residual film picking mainly includes manual picking and residual film picking machine picking up. Manual picking is inefficient, time-consuming, laborious and labor-intensive. The existing residual film picking machine does not have a straw separation device, and the straw and residual film are easily entangled when picking up the residual film, which makes it difficult to deal with the residual film. Although the integrated machine technology of straw crushing and residual film picking has been disclosed at present, the equipment obtained by relying on this technology must first crush the straw and then pick up the residual film, resulting in crushing the straw. The original complete residual film is crushed together, resulting in poor picking-up effect of residual film. In addition, because the plastic film needs to open film-pressing grooves on both sides of the plastic film when covering, and then press and bury the sides of the plastic film in the film-pressing grooves, the existing residual film pick-up machines cannot be opened when picking up the residual film. Ditch operation, resulting in the buried part of the residual film cannot be picked up, affecting the effect of residual film picking.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种先将残膜上的秸秆扫除到一边,使秸秆与残膜分离,然后进行残膜捡拾作业的残膜捡拾机。The technical problem to be solved by the present invention is to provide a residual film picking machine that first sweeps the straw on the residual film to one side, separates the straw from the residual film, and then performs the residual film picking operation.
为解决上述问题,本发明所述的一种秸秆分离残膜捡拾回收一体机,包括机架、驱动器A、变速箱、驱动器B、残膜捡拾辊、残膜传送辊、集膜箱、车轮、牵引架,所述牵引架固定设置于所述机架首端,所述驱动器A、变速箱、驱动器B均固定设置于所述机架的上表面,所述驱动器A的输入轴A上设置有万向节;所述机架通过转动轴D设置有所述残膜捡拾辊,所述残膜捡拾辊设置在所述机架中部;所述机架上通过转动轴E设置有所述残膜传送辊,所述残膜传送辊位于所述残膜捡拾辊后部上方;所述集膜箱两端通过转轴A设置于所述机架尾端;所述车轮通过车轮架设置于所述机架中部;所述驱动器A的输出轴A与变速箱的输入轴B传动连接,所述变速箱的输出轴B与所述驱动器B的输入轴C传动连接;所述机架外侧设置有转动轴B,所述驱动器B的输出轴C与所述转动轴B传动连接;所述转动轴D与所述变速箱的输出轴B传动连接,所述机架下部设置有耖,所述耖位于所述残膜捡拾辊下方;所述转动轴E与所述变速箱的输出轴B传动连接;所述机架的前部设置有履带式链板A和履带式链板B,所述履带式链板A上依次交替固定设置有若干弹簧梳齿和刷板A,所述履带式链板B上设置有刷板B;所述履带式链板A通过转动轴A与所述输出轴C传动连接,所述履带式链板B通过转动轴C与所述所述转动轴B传动连接。In order to solve the above problems, a straw separation and residual film picking and recycling integrated machine according to the present invention includes a frame, a driver A, a gearbox, a driver B, a residual film picking roller, a residual film conveying roller, a film collecting box, wheels, A traction frame, the traction frame is fixedly arranged at the head end of the frame, the driver A, the gearbox, and the driver B are all fixedly arranged on the upper surface of the frame, and the input shaft A of the driver A is provided with Universal joint; the frame is provided with the residual film picking roller through the rotating shaft D, and the residual film picking roller is arranged in the middle of the frame; the residual film is provided on the frame through the rotating shaft E The conveying roller, the residual film conveying roller is located above the rear part of the residual film picking roller; the two ends of the film collecting box are arranged at the rear end of the frame through the rotating shaft A; the wheels are arranged on the machine frame through the wheel frame The middle part of the frame; the output shaft A of the driver A is connected to the input shaft B of the gearbox, and the output shaft B of the gearbox is connected to the input shaft C of the driver B; the outer side of the frame is provided with a rotating shaft B, the output shaft C of the driver B is connected to the rotating shaft B; the rotating shaft D is connected to the output shaft B of the gearbox. Below the residual film pick-up roller; the rotating shaft E is in drive connection with the output shaft B of the gearbox; the front of the frame is provided with a crawler chain plate A and a crawler chain plate B, A number of spring combs and brush plates A are alternately fixed on the plate A, and brush plates B are arranged on the crawler chain plate B; the crawler chain plate A is connected to the output shaft C through the rotating shaft A , the crawler chain plate B is in drive connection with the rotating shaft B through the rotating shaft C.
进一步,所述输出轴A与所述输入轴B上分别设置有皮带轮A、皮带轮B,所述皮带轮A与所述皮带轮B之间通过皮带传动连接;所述输出轴B上设置有链轮A、链轮B、链轮C,所述转动轴D上设置有链轮D,所述转动轴E上设有链轮E,所述输入轴C上设置有链轮F,所述链轮A与所述链轮D之间、所述链轮E与所述链轮B之间、所述链轮F与所述链轮C之间均通过链条传动连接。Further, the output shaft A and the input shaft B are respectively provided with a pulley A and a pulley B, and the pulley A and the pulley B are connected through a belt transmission; the output shaft B is provided with a sprocket A , sprocket B, sprocket C, said rotating shaft D is provided with sprocket D, said rotating shaft E is provided with sprocket E, said input shaft C is provided with sprocket F, said sprocket A It is connected with the sprocket D, between the sprocket E and the sprocket B, between the sprocket F and the sprocket C through chain transmission.
进一步,所述输出轴C上设置有链轮G、链轮H;所述转动轴A上设置有链轮I;所述转动轴B的两端分别设置有链轮J、链轮K;所述转动轴C上设有链轮L,所述链轮G与所述链轮I之间、所述链轮H与所述链轮J之间、所述链轮K与所述链轮L之间均通过链条传动连接。Further, the output shaft C is provided with a sprocket G and a sprocket H; the rotating shaft A is provided with a sprocket I; the two ends of the rotating shaft B are respectively provided with a sprocket J and a sprocket K; A sprocket L is arranged on the rotating shaft C, between the sprocket G and the sprocket I, between the sprocket H and the sprocket J, between the sprocket K and the sprocket L All are connected by chain drive.
进一步,所述耖通过转轴B与耖架板铰接,所述转轴B两端分别与连接板A的一端固定连接,所述连接板A的另一端与U型调节杆A的下端铰接,所述U型调节杆A的上端通过螺母连接在所述机架上,所述U型调节杆A中部还设有弹簧。Further, the arbor is hinged to the arbor plate through the rotating shaft B, the two ends of the rotating shaft B are respectively fixedly connected to one end of the connecting plate A, the other end of the connecting plate A is hinged to the lower end of the U-shaped adjusting rod A, and the The upper end of the U-shaped adjusting rod A is connected to the frame through a nut, and the middle part of the U-shaped adjusting rod A is also provided with a spring.
进一步,所述转动轴D的两端分别转动连接在连接板B上,所述连接板B一端与所述机架铰接,所述连接板B另一端与U型调节杆B铰接,所述U型调节杆B上端通过螺母固定于所述机架上;所述残膜捡拾辊上均匀分布有若干挑膜齿,所述挑膜齿在伸出后间隔分布在所述耖的耖齿之间。Further, the two ends of the rotating shaft D are respectively rotatably connected to the connecting plate B, one end of the connecting plate B is hinged to the frame, the other end of the connecting plate B is hinged to the U-shaped adjusting rod B, and the U-shaped adjusting rod B is hinged. The upper end of the type adjusting rod B is fixed on the frame through a nut; a number of film picking teeth are evenly distributed on the residual film picking roller, and the film picking teeth are spaced between the teeth of the film after stretching out. .
进一步,所述机架两侧下方设置有翻犁,所述翻犁位于所述履带式链板B与所述残膜捡拾辊之间,所述翻犁上部开设有调节槽,所述机架上开设有至少两个调节孔,所述翻犁通过螺栓贯穿所述调节孔与调节槽固定连接。Further, a turning plow is arranged under both sides of the frame, and the turning plow is located between the crawler chain plate B and the residual film picking roller, and an adjustment groove is opened on the upper part of the turning plow, and the frame At least two adjustment holes are opened on the top, and the turning plow is fixedly connected with the adjustment groove through the adjustment holes through the bolts.
进一步,所述机架前部两侧设有高度调节轮,所述高度调节轮上方设有摇动手柄。Further, height adjustment wheels are arranged on both sides of the front of the frame, and a rocking handle is arranged above the height adjustment wheels.
进一步,所述转轴A与推板的一端固定连接,所述推板另一端与液压油缸A的活塞杆铰接,所述液压油缸A缸体尾端与所述机架铰接。Further, the rotating shaft A is fixedly connected to one end of the push plate, the other end of the push plate is hinged to the piston rod of the hydraulic cylinder A, and the tail end of the hydraulic cylinder A is hinged to the frame.
进一步,所述车轮转动设置于车轮架下端,所述车轮架上端套接在套管上,所述套管固定设置在所述机架中部两侧,所述车轮架下端与液压油缸B的活塞杆铰接,所述液压油缸B缸体尾端与所述套管铰接。Further, the wheels are rotatably arranged at the lower end of the wheel frame, and the upper end of the wheel frame is sleeved on the casing, and the casing is fixedly arranged on both sides of the middle part of the frame, and the lower end of the wheel frame is connected to the piston of the hydraulic cylinder B. The rod is hinged, and the tail end of the hydraulic cylinder B is hinged with the casing.
进一步,所述残膜传送辊上均匀设置有橡胶条;所述机架上方还设置有挡板,所述挡板位于所述残膜捡拾辊以及所述残膜传送辊上方。Further, rubber strips are uniformly arranged on the residual film conveying roller; a baffle is also arranged above the frame, and the baffle is located above the residual film picking roller and the residual film conveying roller.
本发明与现有技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:
(1)本发明在前部设置了两个履带式链板,第一条履带链板上设置有弹簧梳齿和刷板,可先将残膜上较长的秸秆扫至一边,然后,第二条履带链板上的设置的刷板将较小的秸秆扫至一边,之后,进行残膜捡拾作业,可有效避免残膜捡拾时秸秆缠入残膜,方便了残膜捡拾的过程。(1) In the present invention, two crawler-type chain plates are arranged at the front, and spring combs and brush plates are arranged on the first track chain plate, which can first sweep the long straw on the residual film to one side, and then, the second The brush plates set on the two crawler chains sweep the smaller straw to one side, and then carry out the residual film picking operation, which can effectively prevent the straw from being entangled in the residual film when picking up the residual film, and facilitate the process of picking up the residual film.
(2)本发明在残膜捡拾辊前方两侧设置了翻犁,可以将原来的压膜沟翻开,方便残膜捡拾辊捡拾压埋的残膜,提高残膜的拾净率。(2) In the present invention, plows are arranged on both sides in front of the residual film pickup roller, which can open the original film-pressing ditch, facilitate the residual film pickup roller to pick up the buried residual film, and improve the cleaning rate of residual film.
(3)本发明设置的机架、高度调节轮、翻犁、残膜捡拾辊的高度以及耖的松土深度可以进行调节,使本发明可以根据不同需要进行适当调整,极大的提高了本发明的适应性。(3) The height of the frame, height adjustment wheel, turning plow, residual film pick-up roller and the depth of loose soil provided by the present invention can be adjusted, so that the present invention can be properly adjusted according to different needs, which greatly improves the performance of the present invention. Adaptability of invention.
(4)本发明在残膜捡拾辊和残膜传送辊上方设置了挡板,可有效减少本发明在工作时扬起的尘土,同时可以防止本发明在残膜捡拾过程中风将残膜捡拾辊以及残膜传送辊上的残膜吹走,影响残膜的捡拾效果。(4) In the present invention, baffles are set above the residual film pickup roller and the residual film transfer roller, which can effectively reduce the dust raised by the present invention during work, and at the same time prevent the residual film pickup roller from being blown by the wind during the residual film pickup process of the present invention. And the residual film on the residual film conveying roller is blown away, which affects the pick-up effect of residual film.
附图说明Description of drawings
图1为本发明俯视图。Fig. 1 is a plan view of the present invention.
图2为图1的主视图。Fig. 2 is a front view of Fig. 1 .
图3为图1移除车轮部分主视图。Fig. 3 is a partial front view of Fig. 1 with the wheels removed.
图4为图1移除车轮部分后视图。Fig. 4 is a rear view of Fig. 1 with the wheels removed.
图5为本发明耖与残膜捡拾辊部分仰视图。Fig. 5 is a partial bottom view of the present invention and the residual film pick-up roller.
图6为图1中A处的前视放大图。Fig. 6 is an enlarged front view of place A in Fig. 1 .
图7为图4中B处的放大图。FIG. 7 is an enlarged view of B in FIG. 4 .
图8为本发明液压油缸B、车轮架、套管连接示意图。Fig. 8 is a schematic diagram of the connection of the hydraulic cylinder B, the wheel frame and the bushing of the present invention.
图中:1、机架,2、驱动器A,2-1、输入轴A,2-2、输出轴A,2-3、皮带轮A,3、皮带,4、变速箱,4-1、输入轴B,4-2、皮带轮B,4-3、输出轴B,4-4、链轮A,5、驱动器B,5-1、输入轴C,5-2、链轮F,5-3、输出轴C,5-4、链轮G,5-5、链轮H,6、转动轴B,6-1、链轮J,6-2、链轮K,7、履带式链板A,7-1、转动轴A,7-2、链轮I,7-3、14-6、螺母,8、履带式链板B,8-1、转动轴C,8-2、链轮L,8-3、刷板B,9、残膜捡拾辊,9-1、转动轴D,9-2、链轮D,9-3、挑膜齿,10、残膜传送辊,10-1、转动轴E,10-2、链轮E,10-3、橡胶条,11、集膜箱,11-1、转轴A,11-2、液压油缸A,11-3、推板,12、车轮,12-1、液压油缸B,12-2、车轮架,12-3、套管,13、高度调节轮,13-1、摇动手柄,14、耖,14-1、转轴B,14-2、连接板A,14-3、U型调节杆A,14-4、弹簧,14-5、耖架板,14-6、螺母,15、连接板B,15-1、U型调节杆B,15-2、螺母,16、挡板,17、翻犁,17-1、螺栓,17-2、调节槽,18、牵引架,19、万向节。In the figure: 1. rack, 2. driver A, 2-1, input shaft A, 2-2, output shaft A, 2-3, pulley A, 3. belt, 4. gearbox, 4-1, input Shaft B, 4-2, Pulley B, 4-3, Output shaft B, 4-4, Sprocket A, 5, Driver B, 5-1, Input shaft C, 5-2, Sprocket F, 5-3 , output shaft C, 5-4, sprocket G, 5-5, sprocket H, 6, rotating shaft B, 6-1, sprocket J, 6-2, sprocket K, 7, crawler chain plate A , 7-1, rotating shaft A, 7-2, sprocket I, 7-3, 14-6, nut, 8, crawler chain plate B, 8-1, rotating shaft C, 8-2, sprocket L , 8-3, brush plate B, 9, residual film pick-up roller, 9-1, rotating shaft D, 9-2, sprocket D, 9-3, film picking teeth, 10, residual film transfer roller, 10-1 , rotating shaft E, 10-2, sprocket wheel E, 10-3, rubber strip, 11, film collecting box, 11-1, rotating shaft A, 11-2, hydraulic oil cylinder A, 11-3, push plate, 12, Wheel, 12-1, hydraulic oil cylinder B, 12-2, wheel frame, 12-3, sleeve pipe, 13, height adjustment wheel, 13-1, rocking handle, 14, 耖, 14-1, rotating shaft B, 14- 2. Connecting plate A, 14-3, U-shaped adjusting rod A, 14-4, spring, 14-5, frame plate, 14-6, nut, 15, connecting plate B, 15-1, U-shaped adjusting rod B, 15-2, nut, 16, baffle plate, 17, turning plow, 17-1, bolt, 17-2, adjusting groove, 18, traction frame, 19, universal joint.
具体实施方式Detailed ways
下面结合附图说明对本发明做进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
如图1、2、3、4、5、6、7、8所示的一种秸秆分离残膜捡拾回收一体机,包括机架1、驱动器A2、变速箱4、驱动器B5、残膜捡拾辊9、残膜传送辊10、集膜箱11、车轮12、牵引架18,牵引架18固定设置于机架1首端,驱动器A2、变速箱4、驱动器B5均固定设置于机架1的上表面,驱动器A2的输入轴A2-1上设置有万向节19;机架1通过转动轴D9-1设置有残膜捡拾辊9,残膜捡拾辊9设置在机架1中部;机架1上通过转动轴E10-1设置有残膜传送辊10,残膜传送辊10位于残膜捡拾辊9后部上方;集膜箱11两端通过转轴A11-1设置于机架1尾端;车轮12通过车轮架设置于机架1中部;驱动器A2的输出轴A2-2与变速箱4的输入轴B4-1传动连接,变速箱4的输出轴B4-3与驱动器B5的输入轴C5-1传动连接;机架1外侧设置有转动轴B6,驱动器B5的输出轴C5-3与转动轴B6传动连接;转动轴D9-1与变速箱4的输出轴B4-3传动连接,机架1下部设置有耖14,耖14位于残膜捡拾辊9下方;转动轴E10-1与变速箱4的输出轴B4-3传动连接;机架1的前部设置有履带式链板A7和履带式链板B8,履带式链板A7上依次交替固定设置有若干弹簧梳齿7-4和刷板A7-3,履带式链板B8上设置有刷板B8-3;履带式链板A7通过转动轴A7-1与输出轴C5-3传动连接,履带式链板B8通过转动轴C8-1与转动轴B6传动连接。As shown in Figures 1, 2, 3, 4, 5, 6, 7, and 8, a straw separation and residual film picking and recycling integrated machine includes a frame 1, a driver A2, a gearbox 4, a driver B5, and a residual film picking roller 9. Residual film conveying roller 10, film collecting box 11, wheels 12, traction frame 18, traction frame 18 is fixed on the head end of frame 1, driver A2, gearbox 4, and driver B5 are fixed on the top of frame 1 On the surface, the input shaft A2-1 of the driver A2 is provided with a universal joint 19; the frame 1 is provided with a residual film pickup roller 9 through the rotating shaft D9-1, and the residual film pickup roller 9 is arranged in the middle of the frame 1; the frame 1 A residual film conveying roller 10 is arranged on the top through the rotating shaft E10-1, and the residual film conveying roller 10 is located above the rear part of the residual film picking roller 9; both ends of the film collecting box 11 are arranged at the tail end of the frame 1 through the rotating shaft A11-1; 12 is set in the middle of the frame 1 through the wheel frame; the output shaft A2-2 of the driver A2 is connected to the input shaft B4-1 of the gearbox 4, and the output shaft B4-3 of the gearbox 4 is connected to the input shaft C5-1 of the driver B5 Transmission connection; the outer side of the frame 1 is provided with a rotating shaft B6, the output shaft C5-3 of the driver B5 is connected to the rotating shaft B6; the rotating shaft D9-1 is connected to the output shaft B4-3 of the gearbox 4, and the lower part of the frame 1 A 14 is provided, and the 14 is located below the residual film pick-up roller 9; the rotating shaft E10-1 is connected to the output shaft B4-3 of the gearbox 4; the front part of the frame 1 is provided with a crawler chain plate A7 and a crawler chain The plate B8 and the crawler chain plate A7 are alternately fixed with several spring combs 7-4 and brush plates A7-3, and the crawler chain plate B8 is provided with brush plates B8-3; the crawler chain plate A7 passes through the rotating shaft A7-1 is in transmission connection with the output shaft C5-3, and the crawler chain plate B8 is in transmission connection with the rotation shaft B6 through the rotation shaft C8-1.
优选的,输出轴A2-2与输入轴B4-1上分别设置有皮带轮A2-3、皮带轮B4-2,皮带轮A2-3与皮带轮B4-2之间通过皮带3传动连接;输出轴B4-3上设置有链轮A4-4、链轮B4-5、链轮C4-6,转动轴D9-1上设置有链轮D9-2,转动轴E10-1上设有链轮E10-2,输入轴C5-1上设置有链轮F5-2,链轮A4-4与链轮D9-2之间、链轮E10-2与链轮B4-5之间、链轮F5-2与链轮C4-6之间均通过链条传动连接。Preferably, the output shaft A2-2 and the input shaft B4-1 are respectively provided with a pulley A2-3 and a pulley B4-2, and the pulley A2-3 and the pulley B4-2 are connected through a belt 3 transmission; the output shaft B4-3 The sprocket A4-4, the sprocket B4-5, and the sprocket C4-6 are arranged on the top, the sprocket D9-2 is arranged on the rotating shaft D9-1, and the sprocket E10-2 is arranged on the rotating shaft E10-1. The shaft C5-1 is provided with a sprocket F5-2, between the sprocket A4-4 and the sprocket D9-2, between the sprocket E10-2 and the sprocket B4-5, between the sprocket F5-2 and the sprocket C4 -6 are all connected by chain drive.
优选的,输出轴C5-3上设置有链轮G5-4、链轮H5-5;转动轴A7-1上设置有链轮I7-2;转动轴B6的两端分别设置有链轮J6-1、链轮K6-2;转动轴C8-1上设有链轮L8-2,链轮G5-4与链轮I7-2之间、链轮H5-5与链轮J6-1之间、链轮K6-2与链轮L8-2之间均通过链条传动连接。Preferably, the output shaft C5-3 is provided with a sprocket G5-4 and a sprocket H5-5; the rotating shaft A7-1 is provided with a sprocket I7-2; the two ends of the rotating shaft B6 are respectively provided with a sprocket J6- 1. Sprocket K6-2; the rotating shaft C8-1 is provided with a sprocket L8-2, between the sprocket G5-4 and the sprocket I7-2, between the sprocket H5-5 and the sprocket J6-1, Both the sprocket K6-2 and the sprocket L8-2 are connected through a chain drive.
优选的,耖14通过转轴B14-1与耖架板14-5铰接,转轴B14-1两端分别与连接板A14-2的一端固定连接,连接板A14-2的另一端与U型调节杆A14-3的下端铰接,U型调节杆A14-3的上端通过螺母一14-6连接在机架1上,U型调节杆A14-3中部还设有弹簧14-4。Preferably, the hub 14 is hinged to the bracket plate 14-5 through the rotating shaft B14-1, the two ends of the rotating shaft B14-1 are respectively fixedly connected to one end of the connecting plate A14-2, and the other end of the connecting plate A14-2 is connected to the U-shaped adjusting rod The lower end of A14-3 is hinged, and the upper end of U-shaped adjustment rod A14-3 is connected on the frame 1 by nut one 14-6, and U-shaped adjustment rod A14-3 middle part is also provided with spring 14-4.
优选的,转动轴D9-1的两端分别转动连接在连接板B15上,连接板B15一端与机架1铰接,连接板B15另一端与U型调节杆B15-1铰接,U型调节杆B15-1上端通过螺母二15-2固定于机架1上。Preferably, the two ends of the rotating shaft D9-1 are respectively rotatably connected to the connecting plate B15, one end of the connecting plate B15 is hinged to the frame 1, the other end of the connecting plate B15 is hinged to the U-shaped adjusting rod B15-1, and the U-shaped adjusting rod B15 -1 upper end is fixed on the frame 1 by nut two 15-2.
优选的,残膜捡拾辊9上均匀分布有若干挑膜齿9-3,挑膜齿9-3在伸出后间隔分布在耖14的耖齿之间。Preferably, several film-picking teeth 9-3 are uniformly distributed on the residual film picking roller 9, and the film-picking teeth 9-3 are spaced between the teeth of the spout 14 after stretching out.
优选的,机架1两侧下方设置有翻犁17,翻犁17位于履带式链板B8与残膜捡拾辊9之间,翻犁上部开设有调节槽17-2,机架1上开设有至少两个调节孔17-3,翻犁17通过螺栓17-1贯穿调节孔17-3与调节槽17-2固定连接。Preferably, a turning plow 17 is arranged under both sides of the frame 1, and the turning plow 17 is located between the crawler chain plate B8 and the residual film picking roller 9. The upper part of the turning plow is provided with an adjustment groove 17-2, and the frame 1 is provided with a There are at least two adjusting holes 17-3, and the turning plow 17 is fixedly connected with the adjusting groove 17-2 through the adjusting holes 17-3 through the bolts 17-1.
优选的,机架1前部两侧设有高度调节轮13,高度调节轮13上方设有摇动手柄13-1。Preferably, height adjustment wheels 13 are arranged on both sides of the front of the frame 1, and a rocking handle 13-1 is arranged above the height adjustment wheels 13.
优选的,转轴A11-1与推板11-3的一端固定连接,推板11-3另一端与液压油缸A11-2的活塞杆铰接,液压油缸A11-2缸体尾端与机架1铰接。Preferably, the rotating shaft A11-1 is fixedly connected to one end of the push plate 11-3, the other end of the push plate 11-3 is hinged to the piston rod of the hydraulic cylinder A11-2, and the tail end of the hydraulic cylinder A11-2 is hinged to the frame 1 .
优选的,车轮12转动设置于车轮架12-2下端,车轮架12-2上端套接在套管12-3上,套管12-3固定设置在机架1中部两侧,车轮架12-2下端与液压油缸B12-1的活塞杆铰接,液压油缸B12-1缸体尾端与套管12-3铰接。Preferably, the wheels 12 are rotatably arranged at the lower end of the wheel frame 12-2, the upper end of the wheel frame 12-2 is sleeved on the casing 12-3, and the casing 12-3 is fixedly arranged on both sides of the middle part of the frame 1, and the wheel frame 12- 2. The lower end is hinged with the piston rod of the hydraulic cylinder B12-1, and the tail end of the hydraulic cylinder B12-1 is hinged with the casing 12-3.
10.优选的,残膜传送辊10上均匀设置有橡胶条10-3;机架1上方还设置有挡板16,挡板16位于残膜捡拾辊9以及残膜传送辊10上方。10. Preferably, a rubber strip 10-3 is evenly arranged on the residual film conveying roller 10; a baffle 16 is also provided above the frame 1, and the baffle 16 is located above the residual film pickup roller 9 and the residual film conveying roller 10.
优选的,所述残膜捡拾辊9内部构造为偏心捡拾滚筒机构,偏心连杆机构带动滚筒同步转动,弹齿在滚筒外壁的条形开孔中做伸缩往复运动;当弹齿旋转至与残膜捡拾辊9重叠作业区时达到最大伸出量,将残膜勾起并继续转动,当到达与残膜传送辊10接触的位置时,弹齿完全缩进滚筒内,完成残膜的向上抛送和脱膜。Preferably, the internal structure of the residual film picking roller 9 is an eccentric picking roller mechanism, the eccentric link mechanism drives the roller to rotate synchronously, and the elastic teeth do telescopic reciprocating motions in the strip-shaped openings on the outer wall of the roller; When the film pick-up roller 9 overlaps the working area, it reaches the maximum extension, picks up the residual film and continues to rotate. When it reaches the position in contact with the residual film conveying roller 10, the elastic teeth are completely retracted into the drum, and the upward throwing of the residual film is completed. Delivery and stripping.
优选的,所述高度调节轮与所述摇动手柄13-1之间为螺杆结构,可通过摇动手柄控制螺杆伸出的长度对高度调节轮13进行调节。Preferably, there is a screw structure between the height adjustment wheel and the rocking handle 13-1, and the height adjusting wheel 13 can be adjusted by controlling the protruding length of the screw rod by shaking the handle.
本发明的工作过程如下:工作前将本发明机架1通过牵引架19与拖拉机牵引机构连接,驱动器A2的输入轴与拖拉机后置动力轴连接,拖拉机液压油泵通过油管分别与液压油缸A11-2和液压油缸B12-1连接,并通过摇动手柄13-1以及与拖拉机液压泵连接的液压油缸B12-2调整好本发明的工作高度,通过调整螺栓17-1、螺母二15-2分别调整翻犁17以及残膜捡拾辊9的工作高度,同时通过螺母一14-6调整耖14疏松土壤的深度。The working process of the present invention is as follows: before work, the frame 1 of the present invention is connected with the tractor traction mechanism through the traction frame 19, the input shaft of the driver A2 is connected with the rear power shaft of the tractor, and the hydraulic oil pump of the tractor is respectively connected with the hydraulic oil cylinder A11-2 through the oil pipe. Connect with hydraulic oil cylinder B12-1, and adjust the working height of the present invention by rocking handle 13-1 and hydraulic oil cylinder B12-2 that is connected with tractor hydraulic pump, adjust turning over respectively by adjusting bolt 17-1, nut two 15-2 Plow 17 and residual film pick up the working height of roller 9, adjust the depth of 14 loose soil by nut one 14-6 simultaneously.
试车时,通过与拖拉机后置动力轴连接的输入轴A2-1为本发明提供动力;驱动器A2的输出轴A2-2与变速箱4的输入轴B4-1上分别设置有皮带轮A2-3、皮带轮B4-2,皮带轮A2-3与皮带轮B4-2之间通过皮带3传动连接;驱动器A2通过皮带轮A2-3、皮带轮B4-2、皮带3将动力传递给变速箱4;变速箱4的输出轴B4-3上设置有链轮A4-4、链轮B4-5、链轮C4-6,残膜捡拾辊9的转动轴D9-1上设置有链轮D9-2,残膜传送辊10的转动轴E10-1上设有链轮E10-2,驱动器B5的输入轴C5-1上设置有链轮F5-2,在链轮A4-4与链轮D9-2之间、链轮E10-2与链轮B4-5之间、链轮F5-2与链轮C4-6之间均通过链条传动连接,变速箱4通过链条分别带动残膜捡拾辊9、残膜传送辊10向后旋转,同时变速箱4通过链条带动驱动器B5工作;输出轴C5-3上设置有链轮G5-4、链轮H5-5;转动轴A7-1上设置有链轮I7-2;转动轴B6的两端分别设置有链轮J6-1、链轮K6-2;转动轴C8-1上设有链轮L8-2,链轮G5-4与链轮I7-2之间、链轮H5-5与链轮J6-1之间、链轮K6-2与链轮L8-2之间均通过链条传动连接,驱动器B5通过链条带动履带式链板A7以及转动轴B6转动,转动轴B6通过链条带动履带式链板B8转动。During the test run, power is provided for the present invention by the input shaft A2-1 connected with the rear power shaft of the tractor; the output shaft A2-2 of the driver A2 and the input shaft B4-1 of the gearbox 4 are respectively provided with pulleys A2-3, Pulley B4-2, pulley A2-3 and pulley B4-2 are connected through belt 3 transmission; driver A2 transmits power to gearbox 4 through pulley A2-3, pulley B4-2, and belt 3; output of gearbox 4 A sprocket A4-4, a sprocket B4-5, and a sprocket C4-6 are arranged on the shaft B4-3, a sprocket D9-2 is arranged on the rotating shaft D9-1 of the residual film pickup roller 9, and a residual film transfer roller 10 A chain wheel E10-2 is provided on the rotating shaft E10-1 of the driver B5, and a chain wheel F5-2 is provided on the input shaft C5-1 of the driver B5. Between the chain wheel A4-4 and the chain wheel D9-2, the chain wheel E10 -2 and the sprocket B4-5, between the sprocket F5-2 and the sprocket C4-6 are all connected by chain transmission, and the gearbox 4 respectively drives the residual film pick-up roller 9 and the residual film transfer roller 10 backward through the chain Rotate, while the gearbox 4 drives the driver B5 to work through the chain; the output shaft C5-3 is provided with a sprocket G5-4 and a sprocket H5-5; the rotating shaft A7-1 is provided with a sprocket I7-2; the rotating shaft B6 Sprocket J6-1 and sprocket K6-2 are respectively provided at both ends of the chain wheel; sprocket L8-2 is provided on the rotating shaft C8-1, between sprocket G5-4 and sprocket I7-2, sprocket H5- 5 and the sprocket J6-1, between the sprocket K6-2 and the sprocket L8-2 are all connected by chain transmission, the driver B5 drives the crawler chain plate A7 and the rotating shaft B6 to rotate through the chain, and the rotating shaft B6 passes through the chain Drive crawler chain plate B8 to rotate.
工作时,本发明各个部件工作状态如上述试车的状态,由拖拉机牵引本发明前进,设置在履带式链板A7上的弹簧梳齿7-4和刷板A7-3先将收获后遗留在残膜上较长的秸秆扫至一边,后通过设置在履带式链板B8上的刷板B8-3将剩余的秸秆扫至一边,设置在履带式链板B8后方两侧的翻犁17将地膜铺设时的压埋沟重新翻开,之后由耖14对土壤进行疏松,然后残膜捡拾辊9进行残膜捡拾作业,土壤中的残膜被残膜捡拾辊9上设置的挑膜齿9-3挑起,当挑起的残膜随挑膜齿9-3旋转至残膜捡拾辊9上方时,挑膜齿9-3缩入残膜捡拾辊9内部,残膜被残膜传送辊10上设置的橡胶条10-3挂起,在残膜传送辊10转至集膜箱11上方时将残膜倒入集膜箱11,当残膜捡拾完成后可通过液压油缸B12-2将本发明升起,通过拖拉机将本发明引至残膜集中地,通过与拖拉机液压泵连接的液压油缸A11-2推动推板11-3,使集膜箱11以转轴A11-1顺时针旋转一定角度后将集膜箱11内收集的残膜倒出。During work, each part working state of the present invention is as the state of above-mentioned test run, and the present invention is advanced by tractor traction, and the spring comb tooth 7-4 and the brush plate A7-3 that are arranged on the crawler chain plate A7 are left behind in the residue after harvesting first. Sweep the longer straw on the film to one side, and then sweep the remaining straw to one side through the brush plate B8-3 set on the crawler chain plate B8, and the plows 17 set on both sides behind the track chain plate B8 to remove the plastic film The buried ditch during laying is opened again, and then the soil is loosened by the 14, and then the residual film picking roller 9 carries out the residual film picking operation, and the residual film in the soil is picked up by the film picking teeth 9- 3 pick up, when the picked-up residual film rotates to the top of the residual film pick-up roller 9 with the film-picking tooth 9-3, the film-picking tooth 9-3 retracts into the interior of the residual film pickup roller 9, and the residual film is transported by the residual film transfer roller 10 The rubber strip 10-3 set on the top hangs, and when the residual film transfer roller 10 turns to the top of the film collecting box 11, the residual film is poured into the film collecting box 11, and the residual film can be picked up by the hydraulic cylinder B12-2 after the residual film is picked up. The invention rises, and the invention is led to the place where the residual film is concentrated through the tractor, and the push plate 11-3 is pushed through the hydraulic cylinder A11-2 connected with the hydraulic pump of the tractor, so that the film collecting box 11 rotates clockwise at a certain angle with the rotating shaft A11-1 Finally, the residual film collected in the film collecting box 11 is poured out.
Claims (7)
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| CN111418280A (en) * | 2020-04-03 | 2020-07-17 | 山东驰象机械科技有限公司 | A trenching and drum screen filter type soil purification and residual film recovery equipment |
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| JPH09224402A (en) * | 1996-02-20 | 1997-09-02 | Fuji Toreela- Seisakusho:Kk | Field trencher |
| CN101422093A (en) * | 2008-10-28 | 2009-05-06 | 石河子大学 | Stalk crushing returning and residual plastic film recovery combined machine |
| CN104025736A (en) * | 2014-05-08 | 2014-09-10 | 华北水利水电大学 | Elliptic gear planetary elastic tooth type film collecting mechanism |
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Denomination of invention: A straw separation residue film picking and recycling integrated machine Granted publication date: 20230829 Pledgee: Gansu Jincon Jiuquan Financing Guarantee Co.,Ltd. Pledgor: Jiuquan Wangchang Plastic Products Co.,Ltd. Registration number: Y2025980024936 |
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