CN203301957U - Comb teeth type waste film pick-up machine - Google Patents
Comb teeth type waste film pick-up machine Download PDFInfo
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- CN203301957U CN203301957U CN2013203546761U CN201320354676U CN203301957U CN 203301957 U CN203301957 U CN 203301957U CN 2013203546761 U CN2013203546761 U CN 2013203546761U CN 201320354676 U CN201320354676 U CN 201320354676U CN 203301957 U CN203301957 U CN 203301957U
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Abstract
一种梳齿式废膜捡拾机,包括机架、起膜铲、梳齿清膜机构、偏心抖动机构、输送机构、传动机构和集膜箱。机架的后端设置集膜箱,机架的前下方设置起膜铲,起膜铲的后方设置偏心抖动机构,偏心抖动机构设在机架中部下方,偏心抖动机构的前上方设置梳齿清膜机构,梳齿清膜机构的后方倾斜设置输送机构,输送机构设在机架中部上方,输送机构的后端位于集膜箱的上方。采用动梳齿旋转从土壤中捡拾地膜和定梳齿将动梳齿上的废膜刮下落入输送机构,偏心抖动轴转动带动抖动从动轴作往复运动,从而将起膜铲铲起的杂草和作物根茬通过抖动栅条向后抖动运输,避免了杂草和根茬进入集膜箱,使捡拾废膜和卸膜工作可靠,具有安全、高效、省力的特点。
A comb-tooth type waste film picker includes a frame, a film lifting shovel, a comb-tooth film cleaning mechanism, an eccentric shaking mechanism, a conveying mechanism, a transmission mechanism and a film collecting box. The film collecting box is set at the rear end of the frame, the film lifting shovel is set at the front and bottom of the frame, the eccentric shaking mechanism is set at the rear of the film lifting shovel, the eccentric shaking mechanism is set at the bottom of the middle of the frame, and the comb cleaning mechanism is set at the front and upper part of the eccentric shaking mechanism. Membrane mechanism, the conveying mechanism is installed obliquely behind the comb film cleaning mechanism, the conveying mechanism is set above the middle of the frame, and the rear end of the conveying mechanism is located above the film collecting box. Use the rotating comb to pick up the plastic film from the soil and the fixed comb to scrape off the waste film on the moving comb and drop it into the conveying mechanism. Grass and crop stubble are transported backward through the shaking grid, which prevents weeds and stubble from entering the film collecting box, making the work of picking up waste film and unloading film reliable, and has the characteristics of safety, efficiency and labor saving.
Description
技术领域 technical field
本实用新型属于农用机械技术领域,具体涉及一种梳齿式废膜捡拾机。 The utility model belongs to the technical field of agricultural machinery, in particular to a comb-tooth type waste film pick-up machine.
背景技术 Background technique
随着农业技术的发展,地膜覆盖种植技术在我国已经大面积推广,而作物收获后田间存留有大量的废旧地膜夹杂在土壤中,这些残膜在自然环境中的生物降解需要几百年时间,如不进行捡拾清理,既影响下次耕种和农作物生长又严重污染环境,需要及时捡拾回收,目前主要采用人工清理收集,不但费时费力、劳动强度大,而且工作效率低。为解决废旧地膜捡拾回收问题,国内已研制了多种废膜回收机械,按工作方式大体分为:钉齿式扎膜辊、弹齿式搂膜机、伸缩扒指滚筒式残膜回收机等类型。钉齿式扎膜辊是扎膜辊沿地面滚动,钉齿入土将残膜扎穿起来,工作一段时间钉齿扎满残膜后,需要人工用手将每个钉齿上的残膜拔下,花费时间长。弹齿式搂膜机工作时将残膜搂集成堆或成条,需人工收集运送到农田外,且回收效率低。伸缩扒指滚筒式残膜回收机,工作时伸缩扒指随滚筒转动在偏心机构作用下伸缩,伸缩扒指与滚筒之间通过球铰链联接,由于残膜的厚度非常薄很容易卡塞球铰链,使用过程中故障率很高。所以,目前废膜捡拾机械普遍存在回收率低、工作可靠性差等问题,有待改进。 With the development of agricultural technology, plastic film mulching planting technology has been widely promoted in my country. However, after crops are harvested, there are a large number of waste plastic films mixed in the soil. It takes hundreds of years for these residual films to biodegrade in the natural environment. If picking and cleaning is not carried out, it will not only affect the next cultivation and crop growth, but also seriously pollute the environment. It needs to be picked up and recycled in time. At present, manual cleaning and collection are mainly used, which is not only time-consuming, labor-intensive, but also low-efficiency. In order to solve the problem of picking up and recycling waste plastic film, a variety of waste film recycling machines have been developed in China, which can be roughly divided into nail-toothed film-tying rollers, spring-toothed film grabbing machines, and telescopic finger roller-type residual film recycling machines. type. The nail-tooth film-tying roller rolls along the ground, and the nail teeth go into the soil to pierce the residual film. After working for a period of time, the nail teeth are full of residual film, and the residual film on each nail tooth needs to be manually pulled out. , takes a long time. When the spring-tooth type film wrapping machine is working, the residual film is gathered into piles or strips, which need to be manually collected and transported to the outside of the farmland, and the recycling efficiency is low. Telescopic finger roller type residual film recovery machine, when working, the telescopic finger moves with the rotation of the drum under the action of the eccentric mechanism. The telescopic finger and the drum are connected by a ball hinge. Because the thickness of the residual film is very thin, it is easy to jam the ball hinge. , the failure rate is high during use. Therefore, the current waste film picking machines generally have problems such as low recovery rate and poor work reliability, which need to be improved.
实用新型内容 Utility model content
本实用新型所要解决的技术问题是针对现有技术中的缺点而提供一种结构简单、安全可靠、高效省力的一种梳齿式废膜捡拾机。 The technical problem to be solved by the utility model is to provide a comb-tooth type waste film picker with simple structure, safety, reliability, high efficiency and labor saving for the shortcomings of the prior art.
为解决本实用新型的技术问题采用下述技术方案: Adopt following technical scheme for solving the technical problem of the present utility model:
一种梳齿式废膜捡拾机,包括机架、起膜铲、梳齿清膜机构、偏心抖动机构、输送机构、传动机构和集膜箱,所述机架的后端设置集膜箱,所述机架的前下方设置起膜铲,所述起膜铲的后方设置偏心抖动机构,所述偏心抖动机构设在机架中部下方,所述偏心抖动机构的前上方设置梳齿清膜机构,所述梳齿清膜机构的后方倾斜设置输送机构,所述输送机构设在机架中部上方,所述输送机构的后端位于集膜箱的上方。 A comb-tooth type waste film picking machine, including a frame, a film lifting shovel, a comb-tooth film cleaning mechanism, an eccentric shaking mechanism, a conveying mechanism, a transmission mechanism and a film collecting box, the rear end of the frame is provided with a film collecting box, A film lifting shovel is arranged at the front and bottom of the frame, an eccentric shaking mechanism is arranged at the rear of the film lifting shovel, and the eccentric shaking mechanism is arranged at the bottom of the middle part of the frame, and a comb tooth film cleaning mechanism is arranged at the front and upper part of the eccentric shaking mechanism , the rear of the comb film cleaning mechanism is obliquely provided with a conveying mechanism, the conveying mechanism is arranged above the middle part of the frame, and the rear end of the conveying mechanism is located above the film collecting box.
所述偏心抖动机构包括偏心抖动轴,所述偏心抖动轴横向设置在机架中部,所述偏心抖动轴两端各装有一主动轴套,所述主动轴套的另一端设置抖动从动轴,所述抖动从动轴的两端各装有一栅条连接板和前轴套,所述前轴套设置在机架上,所述栅条连接板的另一侧设置后轴套,所述后轴套设置在机架上,所述栅条连接板之间装有若干抖动栅条。 The eccentric shaking mechanism includes an eccentric shaking shaft, and the eccentric shaking shaft is arranged transversely in the middle of the frame. An active bushing is installed at both ends of the eccentric shaking shaft, and the other end of the driving bushing is provided with a shaking driven shaft. The two ends of the jitter driven shaft are respectively equipped with a grid bar connecting plate and a front bushing, the front bushing is arranged on the frame, the other side of the grid bar connecting plate is provided with a rear bushing, and the rear bushing The shaft sleeve is arranged on the frame, and several shaking grid bars are arranged between the grid bar connecting plates.
所述梳齿清膜机构包括相互适配的动梳齿和定梳齿,所述动梳齿设置在动梳齿轴上,所述动梳齿轴设置在机架上,所述动梳齿轴的斜上方设置定梳齿连接板,所述定梳齿连接板的下端设置定梳齿,所述定梳齿连接板设置在机架上。 The comb film cleaning mechanism includes movable combs and fixed combs adapted to each other, the movable combs are arranged on the movable comb shaft, the movable comb shaft is arranged on the frame, and the movable comb A fixed comb tooth connecting plate is arranged obliquely above the shaft, fixed comb teeth are arranged at the lower end of the fixed comb tooth connecting plate, and the fixed comb tooth connecting plate is arranged on the frame.
所述输送机构设置在梳齿清膜机构的后下方,所述输送机构包括倾斜安装在机架上的输送带,所述输送带绕装在输送带主动轴和输送带从动轴之间,所述输送带从动轴安装在机具机架中后部上方,所述输送带从动轴位于集膜箱的上方,所述输送带主动轴安装在定梳齿的下方机架上。 The conveying mechanism is arranged at the rear and lower part of the comb film cleaning mechanism, and the conveying mechanism includes a conveyor belt installed obliquely on the frame, and the conveyor belt is wound between the conveyor belt driving shaft and the conveyor belt driven shaft, The driven shaft of the conveyor belt is installed above the rear part of the implement frame, the driven shaft of the conveyor belt is located above the film collecting box, and the driving shaft of the conveyor belt is installed on the lower frame of the fixed comb teeth.
所述传动机构包括换向齿轮箱,所述换向齿轮箱设置在机具机架前上方,所述换向齿轮箱输出端通过横向链条连接偏心抖动轴,所述换向齿轮箱输出端斜链条连接输送带主动轴轴端,所述换向齿轮箱输出端通过横向链条连接偏心抖动轴,所述偏心抖动轴通过竖向链条连接动梳齿轴。 The transmission mechanism includes a reversing gear box, the reversing gear box is arranged on the upper front of the machine frame, the output end of the reversing gear box is connected to the eccentric shaking shaft through a transverse chain, and the output end of the reversing gear box is inclined to the chain The shaft end of the driving shaft of the conveyor belt is connected, the output end of the reversing gearbox is connected to the eccentric shaking shaft through a transverse chain, and the eccentric shaking shaft is connected to the movable comb shaft through a vertical chain.
所述动梳齿轴与起膜铲间距通过调整轴承座调整。 The distance between the moving comb shaft and the film lifting shovel is adjusted by adjusting the bearing seat.
所述定梳齿与动梳齿的间隙通过定梳齿连接板上螺栓调节。 The gap between the fixed comb teeth and the movable comb teeth is adjusted by bolts on the fixed comb teeth connecting plate.
所述机具机架中部两边各装有一限深轮。 A depth-limiting wheel is respectively arranged on both sides of the middle part of the machine frame.
所述机具的集膜箱通过销轴固定在机具机架后端。 The film collecting box of the machine tool is fixed at the rear end of the machine tool frame through a pin shaft.
所述的集膜箱后部的转动轴套与所述机具机架后部的转动轴铰接。 The rotating shaft sleeve at the rear of the film collecting box is hinged with the rotating shaft at the rear of the implement frame.
本实用新型的起膜铲入土深度可通过机具机架中部两边的限深轮调节。起膜铲后方装有梳齿清膜机构,梳齿清膜机构的动梳齿轴后上方设有定梳齿,动梳齿轴旋转带动动梳齿从土壤中捡拾地膜,旋转到定梳齿连接板位置时定梳齿将废膜从动梳齿上刮下落入输送带。机具中部下方装有偏心抖动机构,偏心抖动轴转动带动抖动从动轴作往复运动,从而将起膜铲铲起的杂草和作物根茬通过抖动栅条向后抖动运输,避免了杂草和根茬进入集膜箱。输送机构的输送带绕装在输送带主动轴和输送带从动轴之间,工作时主动轴转动带动从动轴转动,从而使输送带将废旧地膜输送到机具后端的集膜箱内。集膜箱通过后部的转动轴套与所述机具机架后部的转动轴铰接,卸膜时通过拔出销轴使集膜箱翻转,从而使卸膜工作高效省力和安全。本实用新型具有结构简单、安全可靠、高效省力等优点。 The penetration depth of the film lifting shovel of the utility model can be adjusted by the depth-limiting wheels on both sides of the middle part of the implement frame. There is a comb-toothed film cleaning mechanism behind the film removal shovel, and fixed combs are arranged on the rear and upper part of the moving comb shaft of the comb-tooth film cleaning mechanism. When the connecting plate is in position, the fixed comb teeth scrape the waste film from the driven comb teeth and fall into the conveyor belt. An eccentric shaking mechanism is installed under the middle part of the tool. The rotation of the eccentric shaking shaft drives the shaking slave shaft to reciprocate, so that the weeds and crop stubble scooped up by the film shovel are shaken and transported backward through the shaking grid, avoiding weeds and The stubble enters the film collecting box. The conveyor belt of the conveying mechanism is wound between the driving shaft of the conveyor belt and the driven shaft of the conveyor belt. During operation, the rotation of the driving shaft drives the rotation of the driven shaft, so that the conveyor belt transports the waste plastic film to the film collecting box at the rear end of the machine. The film collecting box is hinged to the rotating shaft at the rear of the machine frame through the rotating shaft sleeve at the rear, and the film collecting box is turned over by pulling out the pin shaft when unloading the film, so that the film unloading work is efficient, labor-saving and safe. The utility model has the advantages of simple structure, safety and reliability, high efficiency and labor saving.
附图说明 Description of drawings
图1为本实用新型结构示意图; Fig. 1 is the structural representation of the utility model;
图2为本实用新型后侧视图; Fig. 2 is a rear side view of the utility model;
图3为本实用新型梳齿清膜机构结构示意图; Fig. 3 is a structural schematic diagram of the comb film cleaning mechanism of the utility model;
图4为本实用新型偏心抖动机构结构示意图。 Fig. 4 is a structural schematic diagram of the eccentric shaking mechanism of the present invention.
具体实施方式 Detailed ways
下面结合附图对本实用新型做进一步的详细说明: Below in conjunction with accompanying drawing, the utility model is described in further detail:
如图1、图2所示,一种梳齿式废膜捡拾机,包括机架2、起膜铲15、梳齿清膜机构、偏心抖动机构、输送机构、传动机构、限深轮6和集膜箱1。集膜箱1通过转动轴套24与机架2后端的转动轴23铰接。起膜铲15安装在机架2的前下方。起膜铲15的后方安装偏心抖动机构。如图4所示,偏心抖动机构设在机架2中部下方,偏心抖动机构包括偏心抖动轴19和栅条连接板21,偏心抖动轴19通过轴承座29横向安装在机架2上,偏心抖动轴19两端各装有一主动轴套4,主动轴套4的另一端设置抖动从动轴30,抖动从动轴30的两端各套装一块栅条连接板21和前轴套8,前轴套8另一端安装在机架2上,栅条连接板21的另一侧安装后轴套5,后轴套5另一端安装在机架2上,栅条连接板21之间底部安装若干抖动栅条12。偏心抖动轴19带动栅条连接板21围绕前轴套8和后轴套5作往复抖动。抖动栅条12的上方安装梳齿清膜机构,如图3所示,梳齿清膜机构包括相互适配的动梳齿13和定梳齿16。动梳齿13分三组垂直焊接在动梳齿轴14上,动梳齿轴14安装在机架2上。动梳齿轴14的斜上方安装定梳齿连接板26,定梳齿连接板26固定在机架2上。定梳齿连接板26的下端设置定梳齿16,定梳齿16与安装在动梳齿轴14上动梳齿13相互适配。梳齿清膜机构的后下方设置输送机构,输送机构包括倾斜安装在机架2上的输送带25,输送带25绕装在输送带主动轴20和输送带从动轴22之间。输送带从动轴22安装在机具机架2中后部上方,输送带从动轴22位于集膜箱1的上方。输送带主动轴20安装在定梳齿16的下方机架2上,输送带主动轴20轴端通过斜链条10与换向齿轮箱17输出端连接。机具机架2中部两边各装有一限深轮6。
As shown in Figures 1 and 2, a comb-toothed waste film picking machine includes a frame 2, a
当拖拉机通过三点悬挂架18牵引机具向前行驶,起膜铲15将废旧地膜和土壤一同铲起向后输送,杂草和作物根茬由于重力作用落到起膜铲15后部下方的抖动栅条21上,换向齿轮箱17输出端通过横向链条9带动偏心抖动轴19,偏心抖动轴19带动抖动从动轴30转动,抖动从动轴30带动栅条连接板21围绕前轴套8和后轴套5作往复抖动,从而将起膜铲铲起的杂草和作物根茬通过抖动栅条21向后抖动运输,避免了杂草和根茬进入集膜箱1。同时废膜被输送到起膜铲15后方的动梳齿轴14上,竖向链条11将换向齿轮箱17输出动力传至动梳齿轴14,动梳齿轴14旋转带动动梳齿13将地膜挑起捡拾,当动梳齿轴14旋转到定梳齿连接板26位置时,定梳齿连接板26下端的定梳齿16将废膜从动梳齿13上刮下落入输送带25,动梳齿轴14与起膜铲15间距可通过调整轴承座28调整,定梳齿16与动梳齿13间隙可通过定梳齿连接板26上螺栓27调节。斜链条10将换向齿轮箱17输出动力传至输送带主动轴20,输送带主动轴20转动带动输送带从动轴22转动,从而使输送带25将废旧地膜输送到机具后端的集膜箱1内,卸膜可通过拔出销轴3使集膜箱翻转实现。起膜铲15入土深度可通过调整限深轮提升板7高度实现。
When the tractor is driven forward by the three-
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| CN2013203546761U CN203301957U (en) | 2013-06-20 | 2013-06-20 | Comb teeth type waste film pick-up machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103283327A (en) * | 2013-06-20 | 2013-09-11 | 武威广大工贸有限公司 | Comb type waste film picking machine |
| CN103329766A (en) * | 2013-07-16 | 2013-10-02 | 通渭县丰收农业机械制造有限责任公司 | Comb tooth type waste film picking up machine |
| CN103959946A (en) * | 2014-04-11 | 2014-08-06 | 包玉成 | Farmland anti-blocking film removing shovel |
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2013
- 2013-06-20 CN CN2013203546761U patent/CN203301957U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103283327A (en) * | 2013-06-20 | 2013-09-11 | 武威广大工贸有限公司 | Comb type waste film picking machine |
| CN103329766A (en) * | 2013-07-16 | 2013-10-02 | 通渭县丰收农业机械制造有限责任公司 | Comb tooth type waste film picking up machine |
| CN103959946A (en) * | 2014-04-11 | 2014-08-06 | 包玉成 | Farmland anti-blocking film removing shovel |
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Owner name: TONGWEI FENGSHOU AGRICULTURAL MACHINE MANUFACTURIN Free format text: FORMER OWNER: WUWEI GUANGDA INDUSTRY AND TRADE CO., LTD. Effective date: 20140228 |
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| CB03 | Change of inventor or designer information | ||
| CB03 | Change of inventor or designer information |
Inventor after: Zhang Junsheng Inventor after: Zhang Zhongfeng Inventor after: Shi Linxiong Inventor before: Zhou Huifen Inventor before: Ma Shengqing Inventor before: Shang Zhengtai Inventor before: Gao Yanjiong Inventor before: Chen Kaitao Inventor before: Liu Hui |
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| COR | Change of bibliographic data |
Free format text: CORRECT: INVENTOR; FROM: ZHOU HUIFEN MA SHENGQING SHANG ZHENGTAI GAO YANJIONG CHEN KAITAO LIU HUI TO: ZHANG JUNSHENG ZHANG ZHONGFENG SHI LINXIONG Free format text: CORRECT: ADDRESS; FROM: 733000 WUWEI, GANSU PROVINCE TO: 743300 DINGXI, GANSU PROVINCE |
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Effective date of registration: 20140228 Address after: 743300, No. 16, Dongchuan Industrial Park, Ping Xiang Town, Tongwei County, Dingxi, Gansu Patentee after: Tongwei Fengshou Agricultural Machinery Manufacturing Co., Ltd. Address before: 733000 new energy assembly manufacturing industry park, Gansu, Wuwei Patentee before: Wuhan Guangda Industry and Trade Co., Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee |
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