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CN109276368B - Self-powered ventilable welding mask with dual cameras - Google Patents

Self-powered ventilable welding mask with dual cameras Download PDF

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Publication number
CN109276368B
CN109276368B CN201811245191.2A CN201811245191A CN109276368B CN 109276368 B CN109276368 B CN 109276368B CN 201811245191 A CN201811245191 A CN 201811245191A CN 109276368 B CN109276368 B CN 109276368B
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light
camera
liquid crystal
crystal display
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CN109276368A (en
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许昕蕾
李锺慎
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Huaqiao University
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F9/00Methods or devices for treatment of the eyes; Devices for putting in contact-lenses; Devices to correct squinting; Apparatus to guide the blind; Protective devices for the eyes, carried on the body or in the hand
    • A61F9/04Eye-masks ; Devices to be worn on the face, not intended for looking through; Eye-pads for sunbathing
    • A61F9/06Masks, shields or hoods for welders
    • A61F9/068Masks, shields or hoods for welders with supply or suction of gas, air or smoke inside or outside the welding hood
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N23/00Cameras or camera modules comprising electronic image sensors; Control thereof
    • H04N23/50Constructional details
    • H04N23/51Housings
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N23/00Cameras or camera modules comprising electronic image sensors; Control thereof
    • H04N23/50Constructional details
    • H04N23/55Optical parts specially adapted for electronic image sensors; Mounting thereof
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N23/00Cameras or camera modules comprising electronic image sensors; Control thereof
    • H04N23/57Mechanical or electrical details of cameras or camera modules specially adapted for being embedded in other devices

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  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Signal Processing (AREA)
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  • Ophthalmology & Optometry (AREA)
  • Liquid Crystal (AREA)

Abstract

The invention discloses a self-powered breathable electric welding mask with double cameras, which comprises a mask main body, a flat light camera device, a light filtering camera device, a liquid crystal display device and a self-powered device, wherein images before electric welding and during arc striking can be clearly shot through the flat light camera device, an operator can check the positions of welding spots in time through the images, and the position deviation of the welding spots during arc striking operation is avoided; the speed, the direction and the state of a molten pool of the strip during welding operation can be clearly observed through the optical filtering camera device, so that the welding quality is better ensured; the liquid crystal display screen can present images shot by the two camera devices in real time, and can realize free switching of double-screen and single-screen display; the photovoltaic cell panel is a semiconductor material, has a wider band gap, and can convert all light energy from ultraviolet light to infrared light in electric welding arc light into electric energy; the charge-discharge control circuit board can regulate and control charge and discharge of the photovoltaic cell panel and the storage battery in real time according to the generated energy of the photovoltaic cell panel and the power consumption of the equipment.

Description

自供电可换气带双摄像头电焊面罩Self-powered ventilable welding mask with dual cameras

技术领域Technical field

本发明涉及自供电可换气带双摄像头电焊面罩。The present invention relates to a self-powered ventilable welding mask with dual cameras.

背景技术Background technique

焊接作业时,会产生对人体有害的电焊弧光。电焊弧光主要包括红外线、可见光线和紫外线。焊接弧光的红外线对人体的危害主要是引起组织的热作用。眼部受到强烈的红外线辐射,会立即感到强烈的灼伤和灼痛,长期接触会对眼睛造成慢性损伤,眼睛晶状体长期吸收过量的红外线后,将使其弹性变差,调节困难,使视力减退,还会造成视网膜灼伤。焊接电弧的可见光线的光度,比人眼能正常承受的光线光度大一万倍,将对视网膜产生烧灼,造成眩辉性视网膜炎,此时将感觉眼睛疼痛、视觉膜糊、有中心暗点,一段时间后才能恢复;如长期反复作用,将逐渐使视力减退。焊接弧光的紫外线过度照射会引起眼睛患急性角膜炎,称为电光性眼炎,这是电焊工人的一种特殊职业性眼病。During welding operations, welding arc light that is harmful to the human body will be generated. Welding arc light mainly includes infrared ray, visible light and ultraviolet ray. The main harm caused by the infrared rays of the welding arc to the human body is the thermal effect on the tissues. If the eyes are exposed to strong infrared radiation, they will immediately feel strong burns and burning pain. Long-term exposure will cause chronic damage to the eyes. After the eye lens absorbs excessive infrared rays for a long time, its elasticity will become worse, making it difficult to adjust, causing vision loss. It can also cause retinal burns. The luminosity of the visible light from the welding arc is 10,000 times greater than the light luminosity that the human eye can normally withstand. It will burn the retina and cause dazzle retinitis. At this time, you will feel eye pain, visual film blur, and a central dark spot. , it will take a period of time to recover; if the effect is repeated for a long time, the vision will gradually decrease. Excessive exposure to ultraviolet rays from the welding arc can cause acute keratitis in the eyes, called electro-optical ophthalmia, which is a special occupational eye disease among welders.

为了避免电弧产生的紫外线和红外线的有害辐射、以及焊接强光对眼睛造成的伤害,各种电焊防护面罩为满足市场需求应运而生,其中,光控电焊面罩是目前市场上最为先进的电焊防护面罩。但光控电焊面罩透光度的改变过程需要时间,故而起弧的瞬间弧光的作用不可能完全避免,但在起弧瞬间辐射强度达到极大值,因此电焊弧光仍然会对人眼造成伤害。In order to avoid the harmful radiation of ultraviolet and infrared rays produced by the arc and the damage to the eyes caused by the strong light of welding, various welding protective masks have emerged to meet market demand. Among them, the light-controlled welding mask is the most advanced welding protection currently on the market. Face mask. However, the process of changing the transmittance of the light-controlled welding mask takes time, so the effect of the arc light at the moment of arc onset cannot be completely avoided. However, the radiation intensity reaches a maximum value at the moment of arc onset, so the welding arc light will still cause damage to the human eye.

而且,光控电焊面罩需外接电源,使用及携带不方便。同时,现有的电焊面罩无法过滤气体,对人体不利,舒适度较差。Moreover, the light-controlled welding mask requires an external power supply, which is inconvenient to use and carry. At the same time, existing welding masks cannot filter gas, are harmful to the human body, and have poor comfort.

发明内容Contents of the invention

本发明提供了自供电可换气带双摄像头电焊面罩,其克服了背景技术的所存在的不足。本发明解决其技术问题的所采用的技术方案是:The present invention provides a self-powered ventilable welding mask with dual cameras, which overcomes the shortcomings of the background technology. The technical solutions adopted by the present invention to solve the technical problems are:

自供电可换气带双摄像头电焊面罩,其特征在于:它包括:Self-powered ventilable welding mask with dual cameras, characterized by: It includes:

面罩主体,其开设有第一通孔和第二通孔;The mask main body is provided with a first through hole and a second through hole;

用于拍摄电焊前焊条定位和引弧时的影像的平光摄像装置,该平光摄像装置安装在第一通孔处;A flat camera device used to capture images of electrode positioning and arc ignition before welding. The flat camera device is installed at the first through hole;

用于拍摄电焊过程中实际工况的滤光摄像装置,该滤光摄像装置安装在第二通孔处;A filter camera device used to photograph actual working conditions during the welding process, the filter camera device is installed at the second through hole;

能单独或同时显示平光摄像装置和滤光摄像装置实时拍摄影像的液晶显示装置,该液晶显示装置包括液晶显示屏,液晶显示屏安装在面罩主体内侧面且电性连接平光摄像装置和滤光摄像装置;A liquid crystal display device that can display real-time images captured by a flat light camera device and a filter camera device individually or simultaneously. The liquid crystal display device includes an LCD screen. The LCD screen is installed on the inner side of the mask body and is electrically connected to the flat light camera device and the filter camera device. device;

自供电装置,包括能把电焊弧光中的紫外光至红外光的所有光能转换为电能的光伏电池板和电力均衡供应模块,光伏电池板安装在面罩主体外侧面,电力均衡供应模块安装在面罩主体且其包括取电接口、蓄电池、充放电控制电路板和充电接口,光伏电池板与充放电控制电路板、蓄电池电性连接,取电接口和充电接口与充放电控制电路板电性连接,光伏电池板和蓄电池均电性连接液晶显示屏、平光摄像装置和滤光摄像装置。The self-powered device includes a photovoltaic panel and a power balancing supply module that can convert all light energy from ultraviolet to infrared light in the welding arc into electrical energy. The photovoltaic panel is installed on the outer side of the mask body, and the power balancing supply module is installed on the mask. The main body includes a power interface, a battery, a charge and discharge control circuit board and a charging interface. The photovoltaic panel is electrically connected to the charge and discharge control circuit board and the battery. The power interface and charging interface are electrically connected to the charge and discharge control circuit board. The photovoltaic panels and batteries are electrically connected to the LCD screen, the flat light camera device and the filter camera device.

一较佳实施例之中:还包括换气装置,换气装置安装在面罩主体外侧面,换气装置包括基座和能装拆地装接在基座的过滤罩,基座与面罩主体正面相连接且基座与面罩主体之间设有出气口,所述换气装置还包括固接在基座的电机和传动连接电机的扇叶,光伏电池板和蓄电池均与电机电性连接。A preferred embodiment also includes a ventilation device, which is installed on the outer side of the mask body. The ventilation device includes a base and a filter cover removably attached to the base. The base is connected to the front of the mask body. The ventilation device is connected and has an air outlet between the base and the main body of the mask. The ventilation device also includes a motor fixed on the base and a fan blade that is transmission connected to the motor. The photovoltaic panel and the battery are electrically connected to the motor.

一较佳实施例之中:充放电控制电路板能将光伏电池板的发电量与液晶显示屏、平光摄像装置、滤光摄像装置和电机的总耗电量进行对比,以实时调控光伏电池板和蓄电池的充放电:In a preferred embodiment: the charge and discharge control circuit board can compare the power generation of the photovoltaic panel with the total power consumption of the liquid crystal display, flat light camera device, filter camera device and motor to control the photovoltaic panel in real time. And battery charging and discharging:

1).当光伏电池板发电量大于液晶显示屏、平光摄像装置、滤光摄像装置和电机的总耗电量时,充放电控制电路板控制光伏电池板同时向所需供电部件和蓄电池充电;1). When the power generated by the photovoltaic panel is greater than the total power consumption of the LCD screen, flat light camera device, filter camera device and motor, the charge and discharge control circuit board controls the photovoltaic panel to charge the required power supply components and batteries at the same time;

2).当光伏电池板发电量小于液晶显示屏、平光摄像装置、滤光摄像装置和电机的总耗电量时,充放电控制电路板控制光伏电池板和蓄电池同时向所需供电部件供电;2). When the power generated by the photovoltaic panel is less than the total power consumption of the LCD screen, flat light camera device, filter camera device and motor, the charge and discharge control circuit board controls the photovoltaic panel and battery to simultaneously supply power to the required power supply components;

3).当光伏电池板发电量等于液晶显示屏、平光摄像装置、滤光摄像装置和电机的总耗电量时,充放电控制电路板控制光伏电池板直接向所需供电部件供电。3). When the power generated by the photovoltaic panel is equal to the total power consumption of the liquid crystal display, flat light camera device, filter camera device and motor, the charge and discharge control circuit board controls the photovoltaic panel to directly supply power to the required power supply components.

一较佳实施例之中:还包括换气装置,换气装置安装在面罩主体外侧面,换气装置包括基座和能装拆地装接在基座的过滤罩,基座与面罩主体正面相连接且基座与面罩主体之间设有出气口。A preferred embodiment also includes a ventilation device, which is installed on the outer side of the mask body. The ventilation device includes a base and a filter cover removably attached to the base. The base is connected to the front of the mask body. It is connected and has an air outlet between the base and the main body of the mask.

一较佳实施例之中:所述换气装置还包括固接在基座的电机和传动连接电机的扇叶,光伏电池板和蓄电池均与电机电性连接。In a preferred embodiment: the ventilation device further includes a motor fixed on the base and a fan blade that is transmission connected to the motor, and the photovoltaic panel and battery are electrically connected to the motor.

一较佳实施例之中:所述基座位于面罩主体正面的下方,且基座倾斜布置。In a preferred embodiment: the base is located below the front of the mask body, and the base is arranged at an angle.

一较佳实施例之中:该面罩还包括用于将液晶显示屏的实时影像进行放大以在明视距离处形成清晰虚像的观察目镜,该观察目镜安装在面罩主体且对应液晶显示装置。In a preferred embodiment: the mask also includes an observation eyepiece for magnifying the real-time image on the LCD screen to form a clear virtual image at a clear vision distance. The observation eyepiece is installed on the main body of the mask and corresponds to the liquid crystal display device.

一较佳实施例之中:所述平光摄像装置包括第一摄像头以及能透过所有光线的平光保护罩,平光保护罩嵌合在第一通孔内,第一摄像头固定连接在平光保护罩内侧面且将实时影像传输至液晶显示装置,第一摄像头与光伏电池板和蓄电池电性连接。In a preferred embodiment: the flat camera device includes a first camera and a flat protective cover that can transmit all light. The flat protective cover is embedded in the first through hole, and the first camera is fixedly connected in the flat protective cover. On the side, the real-time image is transmitted to the liquid crystal display device, and the first camera is electrically connected to the photovoltaic panel and the battery.

一较佳实施例之中:所述滤光摄像装置包括第二摄像头以及能阻挡红外线、紫外线和降低可见光透射比例的滤光保护罩,滤光保护罩嵌合在第二通孔内,第二摄像头固定连接在滤光保护罩内侧面且将实时影像传输至液晶显示装置,第二摄像头与光伏电池板和蓄电池电性连接。In a preferred embodiment: the filter camera device includes a second camera and a filter protective cover that can block infrared rays, ultraviolet rays and reduce the transmission ratio of visible light. The filter protective cover is embedded in the second through hole. The camera is fixedly connected to the inner side of the filter protective cover and transmits real-time images to the liquid crystal display device. The second camera is electrically connected to the photovoltaic panel and the battery.

一较佳实施例之中:所述液晶显示屏位于平光摄像装置和滤光摄像装置之间且位于面罩主体的中间。In a preferred embodiment: the liquid crystal display screen is located between the flat light camera device and the filter camera device and in the middle of the mask body.

一较佳实施例之中:所述面罩主体设置有一装配腔体,所述第一通孔和第二通孔均开设在装配腔体之前侧面;装配腔体之后侧面开设有两个安装孔,所述观察目镜个数设有两个且分别安装在两个安装孔,两个观察目镜前端朝向液晶显示屏。In a preferred embodiment: the mask body is provided with an assembly cavity, the first through hole and the second through hole are both opened on the front side of the assembly cavity; two installation holes are opened on the side behind the assembly cavity, There are two observation eyepieces and they are respectively installed in two mounting holes. The front ends of the two observation eyepieces face the LCD screen.

一较佳实施例之中:所述液晶显示装置还包括影像管理器,影像管理器安装在装配腔体内且电性连接液晶显示屏、光伏电池板和蓄电池;该电焊面罩还包括照明灯,该照明灯安装在面罩主体外侧面且位于液晶显示屏正上方,照明灯与光伏电池板和蓄电池电性连接;该电焊面罩还包括若干控制按钮,控制按钮均安装在面罩主体外侧面,控制按钮包括图像切换按钮、图像放大按钮、图像缩小按钮、照明灯控制按钮和换气旋钮,图像切换按钮、图像放大按钮、图像缩小按钮均与影像管理器电性连接,照明灯控制按钮电性连接照明灯,换气旋钮电性连接电机。In a preferred embodiment: the liquid crystal display device further includes an image manager, which is installed in the assembly cavity and electrically connected to the liquid crystal display, photovoltaic panels and batteries; the welding mask also includes a lighting lamp, the The lighting lamp is installed on the outer side of the main body of the mask and is located directly above the LCD screen. The lighting lamp is electrically connected to the photovoltaic panel and the battery. The welding mask also includes a number of control buttons. The control buttons are installed on the outer side of the main body of the mask. The control buttons include The image switching button, image enlarging button, image reducing button, lighting control button and ventilation knob are all electrically connected to the image manager, and the lighting control button is electrically connected to the lighting. , the ventilation knob is electrically connected to the motor.

本技术方案与背景技术相比,它具有如下优点:Compared with the background technology, this technical solution has the following advantages:

1.本发明通过两个摄像装置将电焊前和电焊过程中的影像实时呈现在液晶显示屏上,无需人眼直接观察,从而避免人眼直视电弧而受到有害弧光的伤害,具体地:1. The present invention uses two camera devices to present the images before welding and during the welding process on the liquid crystal display in real time without the need for direct observation by human eyes, thereby preventing human eyes from looking directly at the arc and being harmed by harmful arc light. Specifically:

通过平光摄像装置能清晰拍摄电焊前以及引弧时的影像,作业者通过该影像能及时查看焊点的位置,避免引弧操作时焊点的位置偏差;The flat camera device can clearly capture images before welding and during arc ignition. The operator can use the images to check the position of the solder joint in time to avoid position deviation of the solder joint during the arc ignition operation;

通过滤光摄像装置能清晰观察到焊接作业时运条的速度、方向以及熔池的状态,以更好保证焊接质量;Through the filter camera device, the speed, direction and state of the molten pool during the welding operation can be clearly observed to better ensure the welding quality;

液晶显示屏能实时呈现两个摄像装置所拍摄的影像,可实现双屏、单屏显示的自由切换;由于引弧过程时间短且会发出红外线、紫外线和高强度可见光,双屏显示时便于操作者操作引弧步骤,流畅过渡引弧与运条步骤;The LCD screen can present the images captured by the two camera devices in real time, enabling free switching between dual-screen and single-screen displays; since the arc ignition process is short and emits infrared, ultraviolet and high-intensity visible light, dual-screen display is easy to operate. The operator operates the arc ignition steps and smoothly transitions between the arc ignition and bar transport steps;

光伏电池板为一种半导体材料,其带隙较宽,可把电焊弧光中的紫外光至红外光的所有光能转换为电能;充放电控制电路板板可根据光伏电池板的发电量和设备耗电量,实时调控光伏电池板和蓄电池的充放电。同时,在工作之余,将该电焊面罩放置在太阳底下照晒发电,所发的电可用于手机、迷你风扇等电器使用,也可通过市电对蓄电池进行充电,进而把该电焊面罩作为移动电源使用。2.换气装置设置有过滤罩,使用者呼吸的气体可通过过滤罩进行过滤,该过滤罩能过滤电焊场所空气中大部分有害杂质,更有益于使用者的健康。The photovoltaic panel is a semiconductor material with a wide band gap that can convert all light energy from ultraviolet to infrared light in the welding arc into electrical energy; the charge and discharge control circuit board can be controlled according to the power generation capacity and equipment of the photovoltaic panel. Power consumption, real-time control of the charge and discharge of photovoltaic panels and batteries. At the same time, after work, the welding mask can be placed under the sun to generate electricity. The electricity generated can be used for mobile phones, mini fans and other electrical appliances. The battery can also be charged through the mains, and the welding mask can be used as a mobile phone. Power usage. 2. The ventilation device is equipped with a filter cover. The gas breathed by the user can be filtered through the filter cover. The filter cover can filter most harmful impurities in the air in the welding place, which is more beneficial to the user's health.

3.换气装置还包括电机和扇叶,自供电装置能对电机进行供电,扇叶在电机的带动下转动以对使用者进行散热,提高使用者的舒适感。3. The ventilation device also includes a motor and fan blades. The self-powered device can supply power to the motor. The fan blades rotate under the drive of the motor to dissipate heat for the user and improve the user's comfort.

4.基座位于面罩主体正面的下方且倾斜布置,有利于吹进面罩主体内的空气对使用者脸部进行散热,散热效果更好。4. The base is located below the front of the mask body and is arranged at an angle, which is conducive to the air blown into the mask body to dissipate heat on the user's face, and the heat dissipation effect is better.

5.由于当操作者佩戴好电焊面罩后人眼距离面罩主体的距离很短达不到可视距离,而通过观察目镜能将液晶显示屏的实像进行放大从而在明视距离处形成一个清晰的虚像,人眼通过目镜能清晰观察到呈现于液晶显示屏上的影像。5. Since when the operator wears the welding mask, the distance between the human eye and the main body of the mask is very short and cannot reach the visual distance, the real image of the LCD screen can be magnified through the observation eyepiece to form a clear image at the clear vision distance. Virtual image, the human eye can clearly observe the image presented on the LCD screen through the eyepiece.

6.平光摄像装置包括第一摄像头以及平光保护罩,由于平光保护罩具有耐高温、不易燃、隔热等特征,能对第一摄像头起到保护作用,且平光保护罩能透过所有光线,以能清晰拍摄电焊前和引弧开始时的影像。6. The flat camera device includes the first camera and the flat protective cover. Since the flat protective cover has the characteristics of high temperature resistance, non-flammability, and heat insulation, it can protect the first camera, and the flat protective cover can transmit all light. It can clearly capture images before welding and when arc ignition starts.

7.滤光摄像装置包括第二摄像头和滤光保护罩,由于滤光保护罩具有耐高温、不易燃、隔热和过滤部分弧光的特征,其不仅能保护第二摄像头,且能有效阻截红外线、紫外线和降低可见光的透射比例,以能清晰拍摄电焊过程中的工况。7. The filter camera device includes a second camera and a filter protective cover. Since the filter protective cover has the characteristics of high temperature resistance, non-flammability, heat insulation and filtering part of the arc light, it can not only protect the second camera, but also effectively block infrared rays. , ultraviolet and reduce the transmission ratio of visible light to clearly photograph the working conditions during the welding process.

8.液晶显示屏位于平光摄像装置和滤光摄像装置之间且位于面罩主体的正中间,使得该面罩的结构更加紧凑,操作者佩戴该面罩时液晶显示屏刚好位于人眼正中间,符合人体的观察习惯。8. The LCD screen is located between the flat light camera device and the filter camera device and in the middle of the mask body, making the mask more compact. When the operator wears the mask, the LCD screen is just in the middle of the human eye, which conforms to the human body. observation habits.

9.控制按钮包括图像放大按钮、图像缩小按钮、图像切换按钮,可对图像进行实时放大、缩小或切换,以便更加清晰的观察工况,使用更加方便。电焊面罩还包括照明灯和以及控制照明灯亮灭的照明灯控制按钮,操作者可根据工作环境自由控制照明灯的开关,从而更好地进行作业。9. The control buttons include image enlargement button, image reduction button and image switching button, which can enlarge, reduce or switch the image in real time to observe the working conditions more clearly and make it more convenient to use. The welding mask also includes a light and a light control button that controls the light on and off. The operator can freely control the light on and off according to the working environment to better perform work.

附图说明Description of drawings

下面结合附图和实施例对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and examples.

图1绘示了一较佳实施例的电焊面罩的正视示意图。Figure 1 shows a schematic front view of a welding helmet according to a preferred embodiment.

图2绘示了图1的A-A剖视示意图。FIG. 2 illustrates a schematic cross-sectional view along line A-A in FIG. 1 .

图3绘示了一较佳实施例的电焊面罩的侧视示意图。Figure 3 shows a schematic side view of a welding helmet according to a preferred embodiment.

图4绘示了一较佳实施例的后视示意图。Figure 4 illustrates a schematic rear view of a preferred embodiment.

具体实施方式Detailed ways

请查阅图1至图4,自供电可换气带双摄像头电焊面罩的一较佳实施例,所述的自供电可换气带双摄像头电焊面罩,它包括面罩主体1、平光摄像装置4、滤光摄像装置5、液晶显示装置和自供电装置。Please refer to Figures 1 to 4 for a preferred embodiment of a self-powered ventilable welding mask with dual cameras. The self-powered ventilable welding mask with dual cameras includes a mask body 1, a flat camera device 4, Filter camera device 5, liquid crystal display device and self-powered device.

面罩主体1开设有第一通孔和第二通孔。面罩主体1采用对皮肤无害、透气性好、不易燃且能够有效隔热并能阻截电焊弧光透过的材质,以减少焊接释放的有害气体和灰尘等对人体造成伤害。The mask body 1 is provided with a first through hole and a second through hole. The main body 1 of the mask is made of a material that is harmless to the skin, has good breathability, is non-flammable, can effectively insulate heat, and can block the transmission of arc light from welding, so as to reduce the harm to the human body caused by harmful gases and dust released by welding.

本实施例中,所述面罩主体1设置有一装配腔体,所述第一通孔和第二通孔均开设在装配腔体之前侧面,装配腔体之后侧面开设有两个安装孔。In this embodiment, the mask body 1 is provided with an assembly cavity, the first through hole and the second through hole are both opened on the front side of the assembly cavity, and two installation holes are opened on the back side of the assembly cavity.

所述平光摄像装置4用于拍摄电焊前焊条定位和引弧时的影像,该平光摄像装置4安装在第一通孔处。The flat camera device 4 is used to capture images of the welding rod positioning and arc ignition before welding. The flat camera device 4 is installed at the first through hole.

本实施例中,所述平光摄像装置4包括第一摄像头42以及能透过所有光线的平光保护罩41,平光保护罩41嵌合在第一通孔内,第一摄像头42固定连接在平光保护罩41内侧面且将实时影像传输至液晶显示装置。In this embodiment, the flat camera device 4 includes a first camera 42 and a flat protective cover 41 that can transmit all light. The flat protective cover 41 is fitted in the first through hole, and the first camera 42 is fixedly connected to the flat protective cover. The inner side of the cover 41 transmits the real-time image to the liquid crystal display device.

所述滤光摄像装置5用于拍摄电焊过程中实际工况,该滤光摄像装置5安装在第二通孔处。The filter camera device 5 is used to capture actual working conditions during the welding process, and the filter camera device 5 is installed at the second through hole.

本实施例中,所述滤光摄像装置5包括第二摄像头52以及能阻挡红外线、紫外线和降低可见光透射比例的滤光保护罩51,滤光保护罩51嵌合在第二通孔内,第二摄像头52固定连接在滤光保护罩51内侧面且将实时影像传输至液晶显示装置。In this embodiment, the filter camera device 5 includes a second camera 52 and a filter protective cover 51 that can block infrared rays, ultraviolet rays and reduce the transmission ratio of visible light. The filter protective cover 51 is fitted in the second through hole. The two cameras 52 are fixedly connected to the inner side of the filter protective cover 51 and transmit real-time images to the liquid crystal display device.

所述液晶显示装置能单独或同时显示平光摄像装置4和滤光摄像装置5实时拍摄影像,该液晶显示装置包括液晶显示屏8,液晶显示屏8安装在面罩主体1内侧面且电性连接平光摄像装置4和滤光摄像装置5。The liquid crystal display device can display the real-time captured images of the flat light camera device 4 and the filter camera device 5 individually or simultaneously. The liquid crystal display device includes a liquid crystal display 8. The liquid crystal display 8 is installed on the inner side of the mask body 1 and is electrically connected to the flat light camera. Camera device 4 and filter camera device 5.

本实施例中,所述液晶显示屏8位于平光摄像装置4和滤光摄像装置5之间且位于面罩主体1的中间。液晶显示屏8位于平光摄像装置4和滤光摄像装置5之间且位于面罩主体1的正中间,使得该面罩的结构更加紧凑,操作者佩戴该面罩时液晶显示屏8刚好位于人眼正中间,符合人体的观察习惯。In this embodiment, the liquid crystal display screen 8 is located between the flat light camera device 4 and the filter camera device 5 and in the middle of the mask body 1 . The liquid crystal display screen 8 is located between the flat light camera device 4 and the filter camera device 5 and in the middle of the mask body 1, making the mask more compact. When the operator wears the mask, the liquid crystal display screen 8 is just in the middle of the human eye. , in line with human observation habits.

本实施例中,所述液晶显示装置还包括影像管理器,影像管理器安装在装配腔体内且电性连接液晶显示屏8。In this embodiment, the liquid crystal display device further includes an image manager, which is installed in the assembly cavity and electrically connected to the liquid crystal display 8 .

该电焊面罩还包括若干控制按钮7,控制按钮7均安装在面罩主体1外侧面,控制按钮7包括图像切换按钮71、图像放大按钮72、图像缩小按钮73,图像切换按钮71、图像放大按钮72、图像缩小按钮73均与影像管理器电性连接。The welding mask also includes a number of control buttons 7, which are installed on the outer side of the mask body 1. The control buttons 7 include an image switching button 71, an image enlarging button 72, and an image reducing button 73. The image switching button 71 and the image enlarging button 72 , image reduction button 73 are electrically connected with the image manager.

本实施例中,该电焊面罩还包括换气装置3,换气装置3安装在面罩主体1外侧面,换气装置3包括基座31和能装拆地装接在基座31的过滤罩34,基座31与面罩主体1正面相连接且基座31与面罩主体1之间设有出气口。换气装置3设置有过滤罩34,使用者呼吸的气体可通过过滤罩34进行过滤,该过滤罩34能过滤电焊场所空气中大部分有害杂质,更有益于使用者的健康。In this embodiment, the welding mask also includes a ventilation device 3. The ventilation device 3 is installed on the outer side of the mask body 1. The ventilation device 3 includes a base 31 and a filter cover 34 detachably mounted on the base 31. , the base 31 is connected to the front of the mask main body 1 and an air outlet is provided between the base 31 and the mask main body 1 . The ventilation device 3 is provided with a filter cover 34, and the gas breathed by the user can be filtered through the filter cover 34. The filter cover 34 can filter most harmful impurities in the air of the welding site, which is more beneficial to the user's health.

本实施例中,所述换气装置3还包括固接在基座31的电机32和传动连接电机32的扇叶33,光伏电池板21和蓄电池222均与电机32电性连接。换气装置3还包括电机32和扇叶33,自供电装置2能对电机32进行供电,扇叶33在电机32的带动下转动以对使用者进行散热,提高使用者的舒适感。In this embodiment, the ventilation device 3 further includes a motor 32 fixed on the base 31 and a fan blade 33 that is transmission connected to the motor 32. The photovoltaic panel 21 and the battery 222 are both electrically connected to the motor 32. The ventilation device 3 also includes a motor 32 and a fan blade 33. The self-powered device 2 can supply power to the motor 32. The fan blade 33 rotates under the driving of the motor 32 to dissipate heat for the user and improve the user's comfort.

本实施例中,所述基座31位于面罩主体1正面的下方,且基座31倾斜布置。如图3所示,基座31为圆柱体,圆柱体之中心轴线与面罩主体1和基座31连接面之间的夹角为锐角,使得出气口朝向使用者的脸部,有利于吹进面罩主体1内的空气对使用者脸部进行散热,散热效果更好。In this embodiment, the base 31 is located below the front of the mask body 1, and the base 31 is arranged at an angle. As shown in Figure 3, the base 31 is a cylinder, and the angle between the central axis of the cylinder and the connecting surface of the mask body 1 and the base 31 is an acute angle, so that the air outlet faces the user's face, which is conducive to blowing in. The air in the mask body 1 radiates heat to the user's face, and the heat dissipation effect is better.

控制按钮还包括换气旋钮75,该换气旋钮75与电机32电性连接。换气旋钮75可控制进风量的大小,使得各种气候条件下使用者均能舒适工作,如天热可调大换气进风量,天冷可调低换气进风量。The control button also includes a ventilation knob 75 , which is electrically connected to the motor 32 . The ventilation knob 75 can control the air inlet volume, so that users can work comfortably under various climate conditions. For example, the ventilation knob 75 can increase the ventilation air volume when it is hot, and decrease the ventilation air volume when it is cold.

所述自供电装置包括能把电焊弧光中的紫外光至红外光的所有光能转换为电能的光伏电池板21和电力均衡供应模块22,光伏电池板21安装在面罩主体1外侧面,电力均衡供应模块22安装在面罩主体1且其包括取电接口221、蓄电池222、充放电控制电路板223和充电接口224,光伏电池板21与充放电控制电路板223、蓄电池222电性连接,取电接口221和充电接口224与充放电控制电路板223电性连接,光伏电池板21和蓄电池222均电性连接液晶显示屏8、平光摄像装置4和滤光摄像装置5。The self-powered device includes a photovoltaic panel 21 that can convert all light energy from ultraviolet to infrared light in the welding arc into electrical energy and a power balancing supply module 22. The photovoltaic panel 21 is installed on the outer side of the mask body 1, and the power is balanced. The supply module 22 is installed on the mask body 1 and includes a power interface 221, a battery 222, a charge and discharge control circuit board 223 and a charging interface 224. The photovoltaic panel 21 is electrically connected to the charge and discharge control circuit board 223 and the battery 222 to obtain power. The interface 221 and the charging interface 224 are electrically connected to the charge and discharge control circuit board 223 , and the photovoltaic panel 21 and the battery 222 are electrically connected to the liquid crystal display 8 , the planar camera 4 and the filter camera 5 .

如图1所示,光伏电池板21安装在面罩主体1之正面,电力均衡供应模块22安装在面罩主体1之顶部。As shown in FIG. 1 , the photovoltaic panel 21 is installed on the front of the mask body 1 , and the power balancing supply module 22 is installed on the top of the mask body 1 .

本实施例中,第一摄像头42与光伏电池板21和蓄电池222电性连接,第二摄像头52与光伏电池板21和蓄电池222电性连接,影像管理器与光伏电池板21和蓄电池222电性连接。In this embodiment, the first camera 42 is electrically connected to the photovoltaic panel 21 and the battery 222, the second camera 52 is electrically connected to the photovoltaic panel 21 and the battery 222, and the image manager is electrically connected to the photovoltaic panel 21 and the battery 222. connect.

电力均衡供应模块22的充放电控制电路板223可将光伏电池板21的发电量和所需供电部件的总耗电量进行对比,以实时调控光伏电池板21和蓄电池222的充放电,其中,所需供电部件包括但不限于平光摄像头42、滤光摄像头52、电机、液晶显示屏8:The charge and discharge control circuit board 223 of the power balancing supply module 22 can compare the power generation of the photovoltaic panel 21 with the total power consumption of the required power supply components to regulate the charge and discharge of the photovoltaic panel 21 and the battery 222 in real time, where, Required power supply components include but are not limited to flat camera 42, filter camera 52, motor, and LCD screen 8:

1).当光伏电池板21发电量大于所需供电部件的总耗电量时,充放电控制电路板板223控制光伏电池板21同时向所需供电部件和蓄电池222充电;1). When the power generated by the photovoltaic panel 21 is greater than the total power consumption of the required power supply components, the charge and discharge control circuit board 223 controls the photovoltaic panel 21 to simultaneously charge the required power supply components and the battery 222;

2).当光伏电池板21发电量小于所需供电部件的总耗电量时,充放电控制电路板板223控制光伏电池板21和蓄电池222同时向所需供电部件供电;2). When the power generated by the photovoltaic panel 21 is less than the total power consumption of the required power supply components, the charge and discharge control circuit board 223 controls the photovoltaic panel 21 and the battery 222 to simultaneously supply power to the required power supply components;

3).当光伏电池板21发电量等于所需供电部件的总耗电量时,充放电控制电路板板223控制光伏电池板21直接向所需供电部件供电;3). When the power generated by the photovoltaic panel 21 is equal to the total power consumption of the required power supply components, the charge and discharge control circuit board 223 controls the photovoltaic panel 21 to directly supply power to the required power supply components;

这样,可最大限度减少蓄电池222的充放电损失,并确保所需供电部件处于恒功率温度运行状态。In this way, the charge and discharge losses of the battery 222 can be minimized and the required power supply components can be ensured to be in a constant power temperature operating state.

电力均衡供应模块22设置有充电接口224和取电接口221,扩大了该电焊面罩的使用功能,在进行电焊作业之余,将该电焊面罩放置在太阳底下照晒发电,所发的电可用于手机、迷你风扇等电器使用,也可通过市电对蓄电池222进行充电,进而把该电焊面罩作为移动电源使用。The power balancing supply module 22 is provided with a charging interface 224 and a power extraction interface 221, which expands the use function of the welding mask. After performing welding operations, the welding mask is placed under the sun to generate electricity, and the generated electricity can be used for For use with mobile phones, mini fans and other electrical appliances, the battery 222 can also be charged through commercial power, and the welding mask can be used as a mobile power source.

本实施例中,该面罩还包括用于将液晶显示屏8的实时影像进行放大以在明视距离处形成清晰虚像的观察目镜9,该观察目镜9安装在面罩主体1且对应液晶显示装置。由于当操作者佩戴好电焊面罩后人眼距离面罩主体1的距离很短达不到可视距离,而通过观察目镜9能将液晶显示屏8的实像进行放大从而在明视距离处形成一个清晰的虚像,人眼通过观察目镜9能清晰观察到呈现于液晶显示屏8上的影像。In this embodiment, the mask also includes an observation eyepiece 9 for amplifying the real-time image on the LCD screen 8 to form a clear virtual image at a clear vision distance. The observation eyepiece 9 is installed on the mask body 1 and corresponds to the liquid crystal display device. Since when the operator wears the welding mask, the distance between the human eye and the mask body 1 is very short and cannot reach the visual distance, the real image of the LCD screen 8 can be amplified through the observation eyepiece 9 to form a clear image at the clear vision distance. The human eye can clearly observe the image presented on the LCD screen 8 through the eyepiece 9 .

本实施例中,所述观察目镜9个数设有两个且分别安装在两个安装孔,两个观察目镜9前端朝向液晶显示屏8。如图2所示,观察目镜9包括镜架和安装在镜架的两个镜片,两个镜片分别为起放大作用的目透镜和能使影响高度均匀的场透镜,目透镜与场透镜为间隔布置且场透镜更加靠近液晶显示屏。In this embodiment, two of the 9 observation eyepieces are provided and installed in two mounting holes respectively. The front ends of the two observation eyepieces 9 face the LCD screen 8 . As shown in Figure 2, the observation eyepiece 9 includes a frame and two lenses installed on the frame. The two lenses are an eye lens for magnification and a field lens that can make the influence highly uniform. The eye lens and the field lens are spaced apart. Place the field lens closer to the LCD screen.

该电焊面罩还包括照明灯6,该照明灯6安装在面罩主体1外侧面且位于液晶显示屏8正上方,照明灯6与光伏电池板21和蓄电池222电性连接;控制按钮还包括照明灯控制按钮74,照明灯控制按钮74电性连接照明灯6。The welding mask also includes an illuminating lamp 6, which is installed on the outer side of the mask body 1 and located directly above the LCD screen 8. The illuminating lamp 6 is electrically connected to the photovoltaic panel 21 and the battery 222; the control button also includes an illuminating lamp. The control button 74 and the lighting lamp control button 74 are electrically connected to the lighting lamp 6 .

本实施例中,该电焊面罩还包括铰链12和头箍13,铰链12连接头箍13和面罩主体1,使得面罩主体1能相对头箍13进行转动以方便使用者进行佩戴,相比手持式面罩,该电焊面罩能解放使用者的双手,以便双手配合、协调作业。In this embodiment, the welding mask also includes a hinge 12 and a headband 13. The hinge 12 connects the headband 13 and the mask body 1, so that the mask body 1 can rotate relative to the headband 13 to facilitate the user to wear it. Compared with the hand-held Mask, this welding mask can free the user's hands so that the hands can cooperate and coordinate the work.

本发明通过两个摄像装置将电焊前和电焊过程中的影像实时呈现在液晶显示屏上,无需人眼直接观察,从而避免人眼直视电弧而受到有害弧光的伤害,具体地:The present invention uses two camera devices to present the images before welding and during the welding process on the liquid crystal display screen in real time without the need for direct observation by human eyes, thereby preventing human eyes from looking directly at the arc and being harmed by harmful arc light. Specifically:

通过平光摄像装置4能清晰拍摄电焊前以及引弧时的影像,作业者通过该影像能及时查看焊点的位置,避免引弧操作时焊点的位置偏差;The flat camera device 4 can clearly capture images before welding and during arc ignition. The operator can use the images to check the position of the solder joint in time to avoid positional deviation of the solder joint during the arc ignition operation;

通过滤光摄像装置5能清晰观察到焊接作业时运条的速度、方向以及熔池的状态,以更好保证焊接质量;Through the filter camera device 5, the speed, direction and state of the molten pool during the welding operation can be clearly observed to better ensure the welding quality;

液晶显示屏8能实时呈现两个摄像装置所拍摄的影像,可实现双屏、单屏显示的自由切换;由于引弧过程时间短且会发出红外线、紫外线和高强度可见光,双屏显示时便于操作者操作引弧步骤,流畅过渡引弧与运条步骤;The LCD screen 8 can present the images captured by the two camera devices in real time, and can realize free switching between dual-screen and single-screen display; because the arc ignition process is short and emits infrared, ultraviolet and high-intensity visible light, dual-screen display is convenient The operator operates the arc ignition step and smoothly transitions between the arc ignition and bar transport steps;

光伏电池板为一种半导体材料,其带隙较宽,可把电焊弧光中的紫外光至红外光的所有光能转换为电能;充放电控制电路板223可根据光伏电池板21的发电量和设备耗电量,实时调控光伏电池板21和蓄电池222的充放电。同时,在工作之余,将该电焊面罩放置在太阳底下照晒发电,所发的电可用于手机、迷你风扇等电器使用,也可通过市电对蓄电池222进行充电,进而把该电焊面罩作为移动电源使用。The photovoltaic panel is a semiconductor material with a wide band gap that can convert all the light energy from ultraviolet to infrared light in the welding arc into electrical energy; the charge and discharge control circuit board 223 can be used according to the power generation amount of the photovoltaic panel 21 and The power consumption of the equipment controls the charge and discharge of the photovoltaic panel 21 and the battery 222 in real time. At the same time, after work, the welding mask is placed under the sun to generate electricity. The electricity generated can be used for mobile phones, mini fans and other electrical appliances. The battery 222 can also be charged through the mains power, and the welding mask can be used as a Use mobile power.

以上所述,仅为本发明较佳实施例而已,故不能依此限定本发明实施的范围,即依本发明专利范围及说明书内容所作的等效变化与修饰,皆应仍属本发明涵盖的范围内。The above are only preferred embodiments of the present invention, and therefore cannot be used to limit the scope of the present invention. That is, equivalent changes and modifications made based on the patent scope of the present invention and the content of the specification should still be covered by the present invention. within the range.

Claims (8)

1. Self-powered breathable electric welding mask with double cameras, and is characterized in that: it comprises the following steps:
the mask body is provided with a first through hole and a second through hole; the mask body is further provided with an assembly cavity, and the first through hole and the second through hole are formed in the front side face of the assembly cavity;
the flat shooting device is used for shooting images of welding rod positioning and arc striking before electric welding and is arranged at the first through hole;
the filtering camera device is used for shooting the actual working condition in the electric welding process and is arranged at the second through hole;
the liquid crystal display device can independently or simultaneously display the real-time shooting images of the flat-light shooting device and the light filtering shooting device, and comprises a liquid crystal display screen, wherein the liquid crystal display screen is arranged on the inner side surface of the mask main body and is electrically connected with the flat-light shooting device and the light filtering shooting device;
the self-powered device comprises a photovoltaic cell panel and an electric power balance supply module, wherein the photovoltaic cell panel and the electric power balance supply module can convert all light energy from ultraviolet light to infrared light in electric welding arc light into electric energy, the photovoltaic cell panel is arranged on the outer side surface of a mask main body, the electric power balance supply module is arranged on the mask main body and comprises an electricity taking interface, a storage battery, a charge-discharge control circuit board and a charging interface, the photovoltaic cell panel is electrically connected with the charge-discharge control circuit board and the storage battery, the electricity taking interface and the charging interface are electrically connected with the charge-discharge control circuit board, and the photovoltaic cell panel and the storage battery are electrically connected with a liquid crystal display, a flat light camera device and a light filtering camera device;
the air-exchanging device is arranged on the outer side surface of the mask body and comprises a base and a filter cover which can be detachably connected to the base, the base is connected with the front surface of the mask body, an air outlet is arranged between the base and the mask body, the air-exchanging device further comprises a motor fixedly connected to the base and fan blades connected with the motor in a transmission way, and the photovoltaic cell panel and the storage battery are electrically connected with the motor;
the charge-discharge control circuit board can compare the generated energy of the photovoltaic cell panel with the total electric consumption of the liquid crystal display, the flat light camera device, the light filtering camera device and the motor so as to regulate and control the charge and discharge of the photovoltaic cell panel and the storage battery in real time:
1) When the generating capacity of the photovoltaic cell panel is larger than the total power consumption of the liquid crystal display screen, the flat light camera device, the light filtering camera device and the motor, the charge-discharge control circuit board controls the photovoltaic cell panel to charge the required power supply component and the storage battery at the same time;
2) When the generating capacity of the photovoltaic cell panel is smaller than the total power consumption of the liquid crystal display, the flat light camera device, the light filtering camera device and the motor, the charge-discharge control circuit board controls the photovoltaic cell panel and the storage battery to supply power to the required power supply component at the same time;
3) When the generating capacity of the photovoltaic cell panel is equal to the total power consumption of the liquid crystal display screen, the flat light camera device, the light filtering camera device and the motor, the charge-discharge control circuit board controls the photovoltaic cell panel to directly supply power to a required power supply component;
the liquid crystal display device also comprises an image manager, wherein the image manager is arranged in the assembly cavity and is electrically connected with the liquid crystal display screen, the photovoltaic cell panel and the storage battery; the electric welding mask also comprises a plurality of control buttons, wherein the control buttons are arranged on the outer side face of the mask body, each control button comprises an image switching button, an image amplifying button and an image shrinking button, and the image switching button, the image amplifying button and the image shrinking button are electrically connected with the image manager.
2. The self-powered inflatable strap dual-camera welding helmet of claim 1, wherein: the base is positioned below the front face of the mask body, and the base is obliquely arranged.
3. The self-powered inflatable strap dual-camera welding helmet of claim 1, wherein: the mask further includes an observation eyepiece for magnifying a real-time image of the liquid crystal display to form a clear virtual image at a clear viewing distance, the observation eyepiece being mounted to the mask body and corresponding to the liquid crystal display device.
4. The self-powered inflatable strap dual-camera welding helmet of claim 1, wherein: the flat shooting device comprises a first camera and a flat protection cover capable of transmitting all light rays, the flat protection cover is embedded in the first through hole, the first camera is fixedly connected to the inner side surface of the flat protection cover and transmits real-time images to the liquid crystal display device, and the first camera is electrically connected with the photovoltaic cell panel and the storage battery.
5. The self-powered inflatable strap dual-camera welding helmet of claim 1, wherein: the optical filtering camera device comprises a second camera and an optical filtering protective cover which can block infrared rays and ultraviolet rays and reduce visible light transmittance, the optical filtering protective cover is embedded in the second through hole, the second camera is fixedly connected to the inner side face of the optical filtering protective cover and transmits real-time images to the liquid crystal display device, and the second camera is electrically connected with the photovoltaic cell panel and the storage battery.
6. The self-powered inflatable strap dual-camera welding helmet of claim 1, wherein: the liquid crystal display screen is positioned between the flat light camera device and the light filtering camera device and positioned in the middle of the mask body.
7. A self-powered inflatable strap twin camera welding helmet as defined in claim 3, wherein: two mounting holes are formed in the rear side face of the assembly cavity, two observation eyepieces are arranged in number and are respectively arranged in the two mounting holes, and the front ends of the two observation eyepieces face the liquid crystal display.
8. The self-powered inflatable strap dual-camera welding helmet of claim 1, wherein: the electric welding mask also comprises an illuminating lamp, wherein the illuminating lamp is arranged on the outer side surface of the mask main body and is positioned right above the liquid crystal display screen, and the illuminating lamp is electrically connected with the photovoltaic cell panel and the storage battery; the control button further comprises an illumination lamp control button and a ventilation knob, wherein the illumination lamp control button is electrically connected with the illumination lamp, and the ventilation knob is electrically connected with the motor.
CN201811245191.2A 2018-10-24 2018-10-24 Self-powered ventilable welding mask with dual cameras Active CN109276368B (en)

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CN109846602B (en) * 2019-03-26 2023-10-31 华侨大学 Self-assembled modularized multifunctional electric welding mask
CN109870814A (en) * 2019-03-28 2019-06-11 华侨大学 Welding mask with electrochromic camera and circuit structure and working method thereof
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CN111586392A (en) * 2020-05-09 2020-08-25 凌昆 Multi-image-sensor AR acquisition display device
CN112690947A (en) * 2020-12-24 2021-04-23 宁波吉欧光电科技有限公司 Welding mask
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