CN107695396A - For producing the Five-axis NC Machining Center of aluminium section bar - Google Patents
For producing the Five-axis NC Machining Center of aluminium section bar Download PDFInfo
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- CN107695396A CN107695396A CN201710488291.7A CN201710488291A CN107695396A CN 107695396 A CN107695396 A CN 107695396A CN 201710488291 A CN201710488291 A CN 201710488291A CN 107695396 A CN107695396 A CN 107695396A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
- B23Q1/44—Movable or adjustable work or tool supports using particular mechanisms
- B23Q1/56—Movable or adjustable work or tool supports using particular mechanisms with sliding pairs only, the sliding pairs being the first two elements of the mechanism
- B23Q1/60—Movable or adjustable work or tool supports using particular mechanisms with sliding pairs only, the sliding pairs being the first two elements of the mechanism two sliding pairs only, the sliding pairs being the first two elements of the mechanism
- B23Q1/62—Movable or adjustable work or tool supports using particular mechanisms with sliding pairs only, the sliding pairs being the first two elements of the mechanism two sliding pairs only, the sliding pairs being the first two elements of the mechanism with perpendicular axes, e.g. cross-slides
- B23Q1/621—Movable or adjustable work or tool supports using particular mechanisms with sliding pairs only, the sliding pairs being the first two elements of the mechanism two sliding pairs only, the sliding pairs being the first two elements of the mechanism with perpendicular axes, e.g. cross-slides a single sliding pair followed perpendicularly by a single sliding pair
- B23Q1/626—Movable or adjustable work or tool supports using particular mechanisms with sliding pairs only, the sliding pairs being the first two elements of the mechanism two sliding pairs only, the sliding pairs being the first two elements of the mechanism with perpendicular axes, e.g. cross-slides a single sliding pair followed perpendicularly by a single sliding pair followed perpendicularly by a single sliding pair
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q2703/00—Work clamping
- B23Q2703/02—Work clamping means
- B23Q2703/04—Work clamping means using fluid means or a vacuum
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Jigs For Machine Tools (AREA)
Abstract
Description
技术领域technical field
本发明涉及铝型材加工行业技术领域,特别涉及用于生产铝型材的五轴加工中心。The invention relates to the technical field of the aluminum profile processing industry, in particular to a five-axis machining center for producing aluminum profiles.
背景技术Background technique
目前,铝型材门窗加工行业中,对于铝型材的铣削加工以单次单根型材加工为主要加工形式,对于复杂型材,需要加工多个端面的,加工以定设备动型材为主要加工理念,型材每加工一个空间位置的端面就需要从加工设备中取出,重新定位调整定位加工角度,再次加工,加工操作复杂,加工效率低下。另外,现有的治具通常是由固定块和移动块组成夹紧机构,移动块与螺母连接,螺母与丝杆成螺纹连接,通过旋转丝杆便可以让螺母和移动块进行移动,从而实现夹紧或松开的动作;这种治具虽然结构简单;但是难于实现型材的快速夹紧,比如加工完宽度大的型材,然后再加工宽度小的型材,在这种情况下通常需要耗费大量的时间才能夹紧型材。At present, in the aluminum profile door and window processing industry, the milling of aluminum profiles is based on a single profile processing as the main processing form. For complex profiles, multiple end faces need to be processed, and the processing is based on fixed equipment and dynamic profiles. Every time the end face of a spatial position is processed, it needs to be taken out from the processing equipment, repositioned to adjust the positioning processing angle, and processed again. The processing operation is complicated and the processing efficiency is low. In addition, the existing jig usually consists of a fixed block and a moving block to form a clamping mechanism. The moving block is connected to the nut, and the nut is threadedly connected to the screw rod. By rotating the screw rod, the nut and the moving block can be moved, thereby realizing The action of clamping or loosening; although the structure of this fixture is simple; it is difficult to achieve fast clamping of the profile, such as processing a profile with a large width, and then processing a profile with a small width. In this case, it usually takes a lot of money The time to clamp the profile.
因此,故有必要提供用于生产铝型材的五轴加工中心,以便减少因再次装夹定位而引起的误差,同时提高加工效率。Therefore, it is necessary to provide a five-axis machining center for producing aluminum profiles, so as to reduce errors caused by re-clamping and positioning, and at the same time improve processing efficiency.
发明内容Contents of the invention
本发明的目的在于针对现有技术的缺陷和不足,提供一种用于生产铝型材的五轴加工中心。The object of the present invention is to provide a five-axis machining center for producing aluminum profiles in view of the defects and deficiencies of the prior art.
为实现上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:
本发明所述的用于生产铝型材的五轴加工中心,包括有机床床身和铝型材装夹治具,所述机床床身沿长度方向设置有龙门加工装置,所述龙门加工装置的两个立柱均通过X轴移动机构与机床床身相连接,X轴移动机构驱动着龙门加工装置沿机床床身的长度方向进行移动;The five-axis machining center for producing aluminum profiles according to the present invention includes an organic machine bed and aluminum profile clamping fixtures, the machine bed is provided with a gantry processing device along the length direction, and the two gantry processing devices Each column is connected with the machine bed through the X-axis moving mechanism, and the X-axis moving mechanism drives the gantry processing device to move along the length direction of the machine bed;
所述龙门加工装置包括有龙门机架、刀库、Y轴滑板、Z轴滑板和五轴头,所述龙门机架的两侧立柱通过X轴移动机构与机床床身相连接,龙门机架的横梁通过Y轴移动机构与Y轴滑板相连接,Y轴滑板通过Z轴移动机构与Z轴滑板相连接,五轴头一端固定在Z轴滑板上;所述铝型材装夹治具通过治具锁紧件固定在机床床身的表面上;所述机床床身一端还固定设置有用于限制型材在X轴方向移动的型材X轴限位机构。The gantry processing device includes a gantry frame, a tool magazine, a Y-axis slide plate, a Z-axis slide plate, and a five-axis head. The columns on both sides of the gantry frame are connected with the machine bed through an X-axis moving mechanism, and the gantry frame The beam is connected to the Y-axis slide plate through the Y-axis moving mechanism, the Y-axis slide plate is connected to the Z-axis slide plate through the Z-axis moving mechanism, and one end of the five-axis head is fixed on the Z-axis slide plate; The locking part is fixed on the surface of the machine bed; one end of the machine bed is also fixedly provided with a profile X-axis limiting mechanism for limiting the profile to move in the X-axis direction.
进一步地,X轴移动机构包括有X轴驱动装置和X轴移动导向装置,Further, the X-axis moving mechanism includes an X-axis driving device and an X-axis moving guide device,
所述X轴驱动装置包括有X轴电机固定座、X轴电机、X轴驱动齿轮和X轴齿条,The X-axis driving device includes an X-axis motor holder, an X-axis motor, an X-axis drive gear and an X-axis rack,
所述X轴电机固定座固定设置在龙门机架的立柱上,所述X轴电机固定在X轴电机固定座上,所述X轴电机的主轴与X轴驱动齿轮相固定连接,X轴齿条固定设置在机床床身一侧壁上,X轴驱动齿轮和X轴齿条相啮接;The X-axis motor fixing seat is fixedly arranged on the column of the gantry frame, the X-axis motor is fixed on the X-axis motor fixing seat, the main shaft of the X-axis motor is fixedly connected with the X-axis driving gear, and the X-axis gear The bar is fixed on the side wall of the machine bed, and the X-axis drive gear is meshed with the X-axis rack;
所述X轴移动导向装置包括有X轴移动滑块和X轴移动导轨,X轴移动滑块固定设置在机床床身的立柱底面上,两个X轴移动导轨相互平行设置在机床床身的表面上;X轴移动滑块和X轴移动导轨相扣接。The X-axis moving guiding device includes an X-axis moving slider and an X-axis moving guide rail, the X-axis moving slider is fixedly arranged on the bottom surface of the column of the machine bed, and the two X-axis moving guide rails are arranged parallel to each other on the bottom surface of the machine bed On the surface; the X-axis moving slide block is interlocked with the X-axis moving guide rail.
进一步地,所述铝型材装夹治具包括治具平台座、两个型材固定装置、夹紧动力装置、夹紧联动机构,第一型材固定装置设置在治具平台座的表面上,第二型材固定装置通过夹紧联动机构设置在治具平台座的表面上,两个型材固定装置呈相向对称设置;所述夹紧动力装置通过初级定位件固定设置在治具平台座的底面上,所述夹紧动力装置一端与夹紧联动机构一端相固定连接;夹紧动力装置驱动夹紧联动机构沿治具平台座的长度方向移动;Further, the aluminum profile clamping jig includes a jig platform base, two profile fixing devices, a clamping power device, and a clamping linkage mechanism. The first profile fixing device is arranged on the surface of the jig platform base, and the second The profile fixing device is arranged on the surface of the jig platform base through the clamping linkage mechanism, and the two profile fixing devices are arranged symmetrically; the clamping power device is fixed on the bottom surface of the jig platform base through the primary positioning piece, so One end of the clamping power device is fixedly connected to one end of the clamping linkage mechanism; the clamping power device drives the clamping linkage mechanism to move along the length direction of the fixture platform seat;
所述治具锁紧件的数量为两个,两个治具锁紧件分别对称设置在治具平台座的下表面上,治具锁紧件包括有治具定位气缸座和治具定位气缸,治具定位气缸座一端固定设置在治具平台座的下表面上,治具定位气缸固定在治具定位气缸座的一侧壁上,治具定位气缸的伸缩杆穿过治具定位气缸座后与治具定位块相固定连接;The number of said jig locking parts is two, and the two jig locking parts are arranged symmetrically on the lower surface of the jig platform seat respectively, and the jig locking parts include a jig positioning cylinder seat and a jig positioning cylinder One end of the jig positioning cylinder seat is fixedly arranged on the lower surface of the jig platform seat, the jig positioning cylinder is fixed on the side wall of the jig positioning cylinder base, and the telescopic rod of the jig positioning cylinder passes through the jig positioning cylinder base Finally, it is fixedly connected with the fixture positioning block;
所述治具平台座的下表面还设置有两个相互平行设置的治具X轴滑块,机床床身的表面设置有两条与治具X轴滑块相匹配的治具X轴导轨,治具X轴滑块与治具X轴导轨相扣接。The lower surface of the jig platform seat is also provided with two jig X-axis sliders arranged parallel to each other, and the surface of the machine bed is provided with two jig X-axis guide rails matching the jig X-axis sliders, The jig X-axis slider is fastened to the jig X-axis guide rail.
进一步地,所述型材固定装置包括有夹板固定座、夹板和支撑块,Further, the profile fixing device includes a splint fixing seat, a splint and a support block,
所述夹板一端固定设置在夹板固定座的夹持壁上,所述夹持壁沿高度方向设置有若干个定位块,所述支撑块一端面设置有与定位块相匹配的定位槽,定位块嵌设在定位槽中,螺丝穿过支撑块后与定位块的螺丝孔相螺纹连接。One end of the splint is fixedly arranged on the clamping wall of the splint holder, and the clamping wall is provided with several positioning blocks along the height direction, and one end surface of the support block is provided with a positioning groove matching the positioning block, and the positioning block Embedded in the positioning groove, the screw is threadedly connected with the screw hole of the positioning block after passing through the supporting block.
进一步地,所述夹紧动力装置包括有夹紧气缸座、中间连接架、夹紧气缸,所述夹紧气缸一端固定设置在夹紧气缸座的一侧壁上,所述夹紧气缸另一端与中间连接架相固定连接;所述初级定位件为夹紧气缸定位螺丝,所述治具平台座的表面设置有两个与夹紧气缸定位螺丝相匹配的Y方向夹紧调节槽,所述夹紧气缸定位螺丝一端穿过Y方向夹紧调节槽后与夹紧气缸座的螺孔相螺纹连接,夹紧气缸定位螺丝另一端的横截面直径大于Y方向夹紧调节槽的宽度。Further, the clamping power device includes a clamping cylinder base, an intermediate connecting frame, and a clamping cylinder, one end of the clamping cylinder is fixedly arranged on a side wall of the clamping cylinder base, and the other end of the clamping cylinder It is fixedly connected with the intermediate connecting frame; the primary positioning member is a clamping cylinder positioning screw, and the surface of the fixture platform seat is provided with two Y-direction clamping adjustment grooves that match the clamping cylinder positioning screws. One end of the positioning screw of the clamping cylinder passes through the clamping adjustment groove in the Y direction and is threadedly connected with the screw hole of the clamping cylinder seat, and the cross-sectional diameter of the other end of the positioning screw of the clamping cylinder is greater than the width of the clamping adjustment groove in the Y direction.
进一步地,所述夹紧联动机构包括有治具平台导轨、治具平台滑块和移动夹紧平台,治具平台导轨设置在治具平台座的表面上,Further, the clamping linkage mechanism includes a jig platform guide rail, a jig platform slider and a mobile clamping platform, the jig platform guide rail is arranged on the surface of the jig platform base,
所述移动夹紧平台的底面与治具平台滑块相固定连接,治具平台导轨与治具平台滑块相扣接。The bottom surface of the mobile clamping platform is fixedly connected with the slider of the jig platform, and the guide rail of the jig platform is buckled with the slider of the jig platform.
进一步地,所述治具平台座的表面设置有若干个固定插槽,所述第一型材固定装置的夹板固定座通过固定插槽固定在治具平台座的表面上;所述中间连接架一端穿过固定插槽后与移动夹紧平台相固定连接。Further, the surface of the jig platform base is provided with several fixing slots, and the splint fixing base of the first profile fixing device is fixed on the surface of the jig platform base through the fixing slots; one end of the intermediate connecting frame After passing through the fixing slot, it is fixedly connected with the mobile clamping platform.
进一步地,所述型材X轴限位机构包括有限位气缸座、限位气缸、限位板转轴和限位板,Further, the profile X-axis limiting mechanism includes a limiting cylinder seat, a limiting cylinder, a limiting plate shaft and a limiting plate,
所述限位板转轴两端通过限位轴承座固定在机床床身的表面上,所述限位板一表面固定在限位板转轴的一侧壁上,所述限位气缸座固定设置在机床床身的一侧壁上,所述限位气缸一端铰接在限位气缸座上,所述限位气缸另一端铰接在限位板上。The two ends of the rotating shaft of the limiting plate are fixed on the surface of the machine bed through the limiting bearing seat, one surface of the limiting plate is fixed on the side wall of the rotating shaft of the limiting plate, and the limiting cylinder seat is fixed on the On the side wall of the machine bed, one end of the limit cylinder is hinged on the limit cylinder seat, and the other end of the limit cylinder is hinged on the limit plate.
采用上述结构后,本发明有益效果为:本发明所述的用于生产铝型材的五轴加工中心,包括有机床床身和铝型材装夹治具,所述机床床身沿长度方向设置有龙门加工装置,所述龙门加工装置的两个立柱均通过X轴移动机构与机床床身相连接,X轴移动机构驱动着龙门加工装置沿机床床身的长度方向进行移动;所述龙门加工装置包括有龙门机架、刀库、Y轴滑板、Z轴滑板和五轴头,所述龙门机架的两侧立柱通过X轴移动机构与机床床身相连接,龙门机架的横梁通过Y轴移动机构与Y轴滑板相连接,Y轴滑板通过Z轴移动机构与Z轴滑板相连接,五轴头一端固定在Z轴滑板上;所述铝型材装夹治具通过治具锁紧件固定在机床床身的表面上;所述机床床身一端还固定设置有用于限制型材在X轴方向移动的型材X轴限位机构。在使用本发明时,通过铝型材装夹治具夹紧型材,通过Y轴移动机构、X轴移动机构和Z轴移动机构驱动着五轴头在Y、X、Z向加工位置的任意调整,通过五轴头实现第四轴向和第五轴向的任意调整,通过五轴头装夹铣切刀具,从而实现一次装夹型材就可以实现多个端面不同角度的任意加工,既提高了加工效率,又提高了加工精度;通过铝型材装夹治具来固定型材,通过治具锁紧件来调节铝型材装夹治具的位置,缩短夹紧行程,简化了夹持定位结构,极大地提高加工效率。After adopting the above structure, the beneficial effects of the present invention are: the five-axis machining center for producing aluminum profiles according to the present invention includes an organic machine bed and aluminum profile clamping fixtures, and the machine bed is provided with A gantry processing device, the two columns of the gantry processing device are connected to the machine bed through an X-axis moving mechanism, and the X-axis moving mechanism drives the gantry processing device to move along the length direction of the machine bed; the gantry processing device It includes a gantry frame, a tool magazine, a Y-axis slide plate, a Z-axis slide plate and a five-axis head. The columns on both sides of the gantry frame are connected to the machine bed through the X-axis moving mechanism, and the beam of the gantry frame passes through the Y-axis. The moving mechanism is connected with the Y-axis slide plate, and the Y-axis slide plate is connected with the Z-axis slide plate through the Z-axis moving mechanism, and one end of the five-axis head is fixed on the Z-axis slide plate; the aluminum profile clamping fixture is fixed through the fixture locking piece On the surface of the bed of the machine tool; one end of the bed of the machine tool is also fixedly provided with a profile X-axis limiting mechanism for limiting the movement of the profile in the X-axis direction. When using the present invention, the profile is clamped by the aluminum profile clamping fixture, and the arbitrary adjustment of the five-axis head in the Y, X, and Z directions of the processing position is driven by the Y-axis moving mechanism, the X-axis moving mechanism and the Z-axis moving mechanism. The arbitrary adjustment of the fourth axis and the fifth axis can be realized through the five-axis head, and the milling cutter can be clamped through the five-axis head, so that the arbitrary processing of multiple end faces at different angles can be realized by one clamping of the profile, which not only improves the processing efficiency, and improved processing accuracy; the profile is fixed by the aluminum profile clamping jig, and the position of the aluminum profile clamping jig is adjusted by the jig locking piece, the clamping stroke is shortened, the clamping and positioning structure is simplified, and the clamping and positioning structure is greatly improved. Improve processing efficiency.
附图说明Description of drawings
图1是本发明的立体图;Fig. 1 is a perspective view of the present invention;
图2是图1中F部位放大图;Fig. 2 is an enlarged view of part F in Fig. 1;
图3是图1中G部位放大图;Fig. 3 is an enlarged view of part G in Fig. 1;
图4是图1中J部位放大图;Fig. 4 is an enlarged view of J in Fig. 1;
图5是铝型材装夹治具与治具X轴滑块、治具定位气缸座、治具定位气缸和治具定位块相连接的立体图;Fig. 5 is a perspective view of the connection between the aluminum profile clamping fixture and the fixture X-axis slider, the fixture positioning cylinder seat, the fixture positioning cylinder and the fixture positioning block;
附图标记说明:Explanation of reference signs:
A、铝型材装夹治具;A. Aluminum profile clamping fixture;
A1、治具平台座;A1-1、Y方向夹紧调节槽;A1-2、固定插槽;A1, fixture platform seat; A1-1, clamping adjustment groove in Y direction; A1-2, fixed slot;
A21、治具平台导轨;A22、治具平台滑块;A3、移动夹紧平台;A21, fixture platform guide rail; A22, fixture platform slider; A3, mobile clamping platform;
A4、夹板固定座;A4-1、定位块;A5、夹板;A6、支撑块;A4, splint holder; A4-1, positioning block; A5, splint; A6, support block;
A7、夹紧气缸座;A8、中间连接架;A9、夹紧气缸;A7, clamping cylinder seat; A8, intermediate connecting frame; A9, clamping cylinder;
A10、夹紧气缸定位螺丝;A10. Clamp the positioning screw of the cylinder;
B、龙门加工装置;B. Longmen processing device;
B1、龙门机架;B2、刀库;B3、Y轴滑板;B31、Y轴主动轮;B1, gantry frame; B2, tool magazine; B3, Y-axis skateboard; B31, Y-axis drive wheel;
B32、Y轴同步轮;B4、Z轴滑板;B32, Y-axis synchronous wheel; B4, Z-axis skateboard;
B5、五轴头;B6、Y轴丝杆;B7、Y轴导轨;B8、Z轴电机;B5, five-axis head; B6, Y-axis screw; B7, Y-axis guide rail; B8, Z-axis motor;
B9、Z轴主动轮;B10、Z轴同步轮;B9, Z-axis drive wheel; B10, Z-axis synchronous wheel;
C、机床床身;C. Machine bed;
E、型材X轴限位机构;E. Profile X-axis limit mechanism;
E1、限位气缸座;E2、限位气缸;E3、限位板转轴;E4、限位轴承座;E1, limit cylinder seat; E2, limit cylinder; E3, limit plate shaft; E4, limit bearing seat;
E5、限位板;E5, limit plate;
H1、治具X轴滑块;H2、治具X轴导轨;H3、治具定位气缸座;H1, fixture X-axis slider; H2, fixture X-axis guide rail; H3, fixture positioning cylinder seat;
H4、治具定位气缸;H5、治具定位块。H4, jig positioning cylinder; H5, jig positioning block.
具体实施方式detailed description
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
如图1至图5所示,本发明所述的用于生产铝型材的五轴加工中心,包括有机床床身C和铝型材装夹治具A,所述机床床身C沿长度方向设置有龙门加工装置B,所述龙门加工装置B的两个立柱均通过X轴移动机构与机床床身C相连接,X轴移动机构驱动着龙门加工装置B沿机床床身C的长度方向进行移动;As shown in Figures 1 to 5, the five-axis machining center for producing aluminum profiles according to the present invention includes an organic machine bed C and an aluminum profile clamping fixture A, and the machine bed C is arranged along the length direction There is a gantry processing device B, the two columns of the gantry processing device B are connected to the machine bed C through the X-axis moving mechanism, and the X-axis moving mechanism drives the gantry processing device B to move along the length direction of the machine bed C ;
所述龙门加工装置B包括有龙门机架B1、刀库B2、Y轴滑板B3、Z轴滑板B4和五轴头B5,所述龙门机架B1的两侧立柱通过X轴移动机构与机床床身C相连接,龙门机架B1的横梁通过Y轴移动机构与Y轴滑板B3相连接,Y轴滑板B3通过Z轴移动机构与Z轴滑板B4相连接,五轴头B5一端固定在Z轴滑板B4上;The gantry processing device B includes a gantry frame B1, a tool magazine B2, a Y-axis slide plate B3, a Z-axis slide plate B4, and a five-axis head B5. The body C is connected, the beam of the gantry frame B1 is connected with the Y-axis skateboard B3 through the Y-axis moving mechanism, the Y-axis skateboard B3 is connected with the Z-axis skateboard B4 through the Z-axis moving mechanism, and one end of the five-axis head B5 is fixed on the Z-axis on skateboard B4;
所述铝型材装夹治具A通过治具锁紧件固定在机床床身C的表面上;所述机床床身C一端还固定设置有用于限制型材在X轴方向移动的型材X轴限位机构E。The aluminum profile clamping jig A is fixed on the surface of the machine bed C through the jig lock; one end of the machine bed C is also fixedly provided with a profile X-axis limiter for limiting the profile to move in the X-axis direction Institution E.
Y轴移动机构包括有Y轴电机、Y轴丝杆B6、Y轴螺母、Y轴导轨B7和Y轴滑块,Y轴电机固定在龙门机架B1的横梁上,所述Y轴丝杆B6两端通过轴承座固定在龙门机架B1的横梁上,Y轴电机的主轴固定连接有Y轴主动轮B31,所述Y轴丝杆B6一端固定连接有Y轴同步轮B32,Y轴主动轮B31通过皮带轮与Y轴同步轮B32相连接;Y轴螺母与Y轴丝杆B6相螺纹连接,Y轴螺母一端与Y轴滑板B3相固定连接;Y轴丝杆B6和Y轴导轨B7相互平行设置;Y轴滑板B3通过Y轴滑块与Y轴导轨B7相连接。The Y-axis moving mechanism includes a Y-axis motor, a Y-axis screw rod B6, a Y-axis nut, a Y-axis guide rail B7, and a Y-axis slider. The Y-axis motor is fixed on the crossbeam of the gantry frame B1, and the Y-axis screw rod B6 The two ends are fixed on the beam of the gantry frame B1 through the bearing seat, the main shaft of the Y-axis motor is fixedly connected with the Y-axis driving wheel B31, and one end of the Y-axis screw rod B6 is fixedly connected with the Y-axis synchronous wheel B32, and the Y-axis driving wheel B31 is connected with the Y-axis synchronous wheel B32 through the pulley; the Y-axis nut is threadedly connected with the Y-axis screw B6, and one end of the Y-axis nut is fixedly connected with the Y-axis slide plate B3; the Y-axis screw B6 and the Y-axis guide rail B7 are parallel to each other Setting; the Y-axis slide plate B3 is connected with the Y-axis guide rail B7 through the Y-axis slider.
进一步地,X轴移动机构包括有X轴驱动装置和X轴移动导向装置,Further, the X-axis moving mechanism includes an X-axis driving device and an X-axis moving guide device,
所述X轴驱动装置包括有X轴电机固定座、X轴电机、X轴驱动齿轮和X轴齿条,The X-axis driving device includes an X-axis motor holder, an X-axis motor, an X-axis drive gear and an X-axis rack,
所述X轴电机固定座固定设置在龙门机架B1的立柱上,所述X轴电机固定在X轴电机固定座上,所述X轴电机的主轴与X轴驱动齿轮相固定连接,X轴齿条固定设置在机床床身C一侧壁上,X轴驱动齿轮和X轴齿条相啮接。The X-axis motor fixing seat is fixedly arranged on the column of the gantry frame B1, the X-axis motor is fixed on the X-axis motor fixing seat, the main shaft of the X-axis motor is fixedly connected with the X-axis driving gear, and the X-axis The rack is fixedly arranged on the side wall of the bed C of the machine tool, and the X-axis driving gear is meshed with the X-axis rack.
所述X轴移动导向装置包括有X轴移动滑块和X轴移动导轨,X轴移动滑块固定设置在机床床身C的立柱底面上,两个X轴移动导轨相互平行设置在机床床身C的表面上;X轴移动滑块和X轴移动导轨相扣接。The X-axis moving guiding device includes an X-axis moving slider and an X-axis moving guide rail, the X-axis moving slider is fixedly arranged on the bottom surface of the column of the machine bed C, and the two X-axis moving guide rails are arranged parallel to each other on the machine bed On the surface of C; the X-axis moving slider is interlocked with the X-axis moving guide rail.
Z轴移动机构包括有Z轴电机B8、Z轴主动轮B9、Z轴同步轮B10、Z轴丝杆和Z轴螺母,所述Z轴电机B8固定设置在Y轴滑板B3的正表面上,Z轴电机B8的主轴与Z轴主动轮B9相固定连接;The Z-axis moving mechanism includes a Z-axis motor B8, a Z-axis driving wheel B9, a Z-axis synchronous wheel B10, a Z-axis screw and a Z-axis nut. The Z-axis motor B8 is fixedly arranged on the front surface of the Y-axis slide plate B3, The main shaft of the Z-axis motor B8 is fixedly connected with the Z-axis driving wheel B9;
Z轴丝杆两端通过轴承座固定在Y轴滑板B3的背面上,Z轴同步轮B10与Z轴丝杆一端相固定连接,Z轴主动轮B9通过皮带与Z轴同步轮B10相连接;Z轴丝杆与Z轴螺母相螺纹连接,Z轴螺母一端Z轴滑板B4相连接。The two ends of the Z-axis screw rod are fixed on the back of the Y-axis slide plate B3 through the bearing seat, the Z-axis synchronous wheel B10 is fixedly connected with one end of the Z-axis screw rod, and the Z-axis driving wheel B9 is connected with the Z-axis synchronous wheel B10 through a belt; The Z-axis screw rod is threadedly connected with the Z-axis nut, and one end of the Z-axis nut is connected with the Z-axis slide plate B4.
进一步地,所述铝型材装夹治具A包括治具平台座A1,所述治具锁紧件的数量为两个,两个治具锁紧件分别对称设置在治具平台座A1的下表面上,治具锁紧件包括有治具定位气缸座H3和治具定位气缸H4,治具定位气缸座H3一端固定设置在治具平台座A1的下表面上,治具定位气缸H4固定在治具定位气缸座H3的一侧壁上,治具定位气缸H4的伸缩杆穿过治具定位气缸座H3后与治具定位块H5相固定连接;Further, the aluminum profile clamping jig A includes a jig platform seat A1, the number of the jig locking parts is two, and the two jig locking parts are symmetrically arranged under the jig platform seat A1 respectively. On the surface, the jig locking part includes a jig positioning cylinder seat H3 and a jig positioning cylinder H4. One end of the jig positioning cylinder seat H3 is fixedly arranged on the lower surface of the jig platform seat A1, and the jig positioning cylinder H4 is fixed on the On the side wall of the jig positioning cylinder block H3, the telescopic rod of the jig positioning cylinder H4 passes through the jig positioning cylinder block H3 and is fixedly connected with the jig positioning block H5;
所述治具平台座A1的下表面还设置有两个相互平行设置的治具X轴滑块H1,机床床身C的表面设置有两条与治具X轴滑块H1相匹配的治具X轴导轨H2,治具X轴滑块H1与治具X轴导轨H2相扣接。The lower surface of the jig platform seat A1 is also provided with two jig X-axis sliders H1 arranged parallel to each other, and the surface of the machine bed C is provided with two jigs matching the jig X-axis slider H1. The X-axis guide rail H2, the jig X-axis slider H1 and the jig X-axis guide rail H2 are interlocked.
当治具定位气缸H4的伸缩杆伸展时,两个治具定位块H5便与机床床身C内侧壁相接触,通过两个治具定位块H5紧抵着机床床身C内侧壁而实现铝型材装夹治具A锁定在机床床身C上;反之,两个治具定位块H5与机床床身C内侧壁相离开,铝型材装夹治具A和机床床身C就脱离锁定;铝型材装夹治具A能够沿着治具X轴导轨H2方向进行移动。When the telescopic rod of the jig positioning cylinder H4 is stretched, the two jig positioning blocks H5 are in contact with the inner wall of the machine bed C, and the two jig positioning blocks H5 are pressed against the inner wall of the machine bed C to realize aluminum The profile clamping fixture A is locked on the machine bed C; otherwise, the two fixture positioning blocks H5 are separated from the inner wall of the machine bed C, and the aluminum profile clamping fixture A and the machine bed C are released from locking; The profile clamping fixture A can move along the direction of the fixture X-axis guide rail H2.
所述铝型材装夹治具A还包括两个型材固定装置、夹紧动力装置、夹紧联动机构,第一型材固定装置设置在治具平台座A1的表面上,第二型材固定装置通过夹紧联动机构设置在治具平台座A1的表面上,两个型材固定装置呈相向对称设置;所述夹紧动力装置固定设置在治具平台座A1的底面上,所述夹紧动力装置一端与夹紧联动机构一端相固定连接;夹紧动力装置驱动夹紧联动机构沿治具平台座A1的长度方向移动。The aluminum profile clamping fixture A also includes two profile fixing devices, a clamping power device, and a clamping linkage mechanism. The first profile fixing device is arranged on the surface of the fixture platform seat A1, and the second profile fixing device passes through the clamp The tight linkage mechanism is arranged on the surface of the jig platform seat A1, and the two profile fixing devices are arranged symmetrically; One end of the clamping linkage mechanism is fixedly connected; the clamping power device drives the clamping linkage mechanism to move along the length direction of the fixture platform seat A1.
进一步地,所述型材固定装置包括有夹板固定座A4、夹板A5和支撑块A6,所述夹板A5一端固定设置在夹板固定座A4的夹持壁上,所述夹持壁沿高度方向设置有若干个定位块A4-1,所述支撑块A6一端面设置有与定位块A4-1相匹配的定位槽,定位块A4-1嵌设在定位槽中,螺丝穿过支撑块A6后与定位块A4-1的螺丝孔相螺纹连接,从而将支撑块A6固定在定位块A4-1中;Further, the profile fixing device includes a splint fixing seat A4, a splint A5 and a support block A6, one end of the splint A5 is fixed on the clamping wall of the splint fixing seat A4, and the clamping wall is provided with A plurality of positioning blocks A4-1, one end of the support block A6 is provided with a positioning groove matching the positioning block A4-1, the positioning block A4-1 is embedded in the positioning groove, and the screw passes through the support block A6 and aligns with the positioning groove. The screw holes of the block A4-1 are threaded, so that the support block A6 is fixed in the positioning block A4-1;
当需要夹紧型材进行加工时,型材放置到两个对称设置的支撑块A6上,夹紧气缸座A7推动中间连接架A8、移动夹紧平台A3、第二夹板固定座A4和治具平台滑块A22沿着治具平台导轨A21的长度方向进行滑动,实现两个型材固定装置对型材的夹紧动作;此时,型材底面通过支撑块A6进行支撑,两个夹板A5夹持住型材侧壁;反之就是松开动作。When the profile needs to be clamped for processing, the profile is placed on two symmetrically arranged support blocks A6, and the clamping cylinder seat A7 pushes the intermediate connecting frame A8, the mobile clamping platform A3, the second splint fixing seat A4 and the jig platform sliding The block A22 slides along the length direction of the fixture platform guide rail A21 to realize the clamping action of the two profile fixtures on the profile; at this time, the bottom surface of the profile is supported by the support block A6, and the two splints A5 clamp the profile side wall ; On the contrary, it is the release action.
由于型材的高度不一样,为此设置多个定位块A4-1来连接支撑块A6,通过与不同的定位块A4-1与支撑块A6相连接,可以让夹板A5和支撑块A6之间的获得不一样的距离,从而能够适应或扩大对型材的适用范围。Because the height of the profiles is different, a plurality of positioning blocks A4-1 are set to connect the support block A6 for this purpose. By connecting different positioning blocks A4-1 with the support block A6, the splint A5 and the support block A6 can be connected. Obtain different distances, so as to be able to adapt or expand the scope of application of profiles.
进一步地,所述夹紧动力装置包括有夹紧气缸座A7、中间连接架A8、夹紧气缸A9,所述夹紧气缸A9一端固定设置在夹紧气缸座A7的一侧壁上,所述夹紧气缸A9另一端与中间连接架A8相固定连接;夹紧气缸A9的伸缩杆带动中间连接架A8进行移动;Further, the clamping power device includes a clamping cylinder base A7, an intermediate connecting frame A8, and a clamping cylinder A9. One end of the clamping cylinder A9 is fixedly arranged on a side wall of the clamping cylinder base A7. The other end of the clamping cylinder A9 is fixedly connected with the intermediate connecting frame A8; the telescopic rod of the clamping cylinder A9 drives the intermediate connecting frame A8 to move;
所述初级定位件为夹紧气缸定位螺丝A10,所述治具平台座A1的表面设置有两个与夹紧气缸定位螺丝A10相匹配的Y方向夹紧调节槽A1-1,所述夹紧气缸定位螺丝A10一端穿过Y方向夹紧调节槽A1-1后与夹紧气缸座A7的螺孔相螺纹连接,夹紧气缸定位螺丝A10另一端的横截面直径大于Y方向夹紧调节槽A1-1的宽度。The primary positioning member is the clamping cylinder positioning screw A10, and the surface of the jig platform seat A1 is provided with two Y-direction clamping adjustment grooves A1-1 that match the clamping cylinder positioning screw A10. One end of the positioning screw A10 of the cylinder passes through the clamping adjustment groove A1-1 in the Y direction and is threadedly connected with the screw hole of the clamping cylinder seat A7. The cross-sectional diameter of the other end of the positioning screw A10 of the clamping cylinder is larger than the clamping adjustment groove A1 in the Y direction -1 for the width.
进一步地,所述夹紧联动机构包括有治具平台导轨A21、治具平台滑块A22和移动夹紧平台A3,治具平台导轨A21设置在治具平台座A1的表面上,Further, the clamping linkage mechanism includes a jig platform guide rail A21, a jig platform slider A22 and a mobile clamping platform A3, the jig platform guide rail A21 is arranged on the surface of the jig platform seat A1,
所述移动夹紧平台A3的底面与治具平台滑块A22相固定连接,治具平台导轨A21与治具平台滑块A22相扣接,移动夹紧平台A3沿着治具平台导轨A21的长度方向进行滑行。The bottom surface of the mobile clamping platform A3 is fixedly connected with the jig platform slider A22, the jig platform guide rail A21 is buckled with the jig platform slider A22, and the mobile clamping platform A3 is along the length of the jig platform guide rail A21 direction to slide.
进一步地,所述治具平台座A1的表面设置有若干个固定插槽A1-2,所述第一型材固定装置的夹板固定座A4通过固定插槽A1-2固定在治具平台座A1的表面上;第一型材固定装置通过与不同的固定插槽A1-2来固定而获得不同的夹紧范围,即让两个型材固定装置获得不同的距离。所述中间连接架A8一端穿过固定插槽A1-2后与移动夹紧平台A3相固定连接。Further, the surface of the jig platform base A1 is provided with several fixing slots A1-2, and the splint fixing base A4 of the first profile fixing device is fixed on the jig platform base A1 through the fixing slots A1-2. On the surface, the first profile fixing device obtains different clamping ranges by being fixed with different fixing slots A1-2, that is, the two profile fixing devices obtain different distances. One end of the intermediate connecting frame A8 passes through the fixing slot A1-2 and is fixedly connected with the movable clamping platform A3.
铝型材装夹治具A的工作原理为:The working principle of the aluminum profile clamping fixture A is:
当夹紧气缸定位螺丝A10没有锁紧夹紧气缸座A7时,第二型材固定装置、移动夹紧平台A3、治具平台滑块A22、夹紧气缸座A7、中间连接架A8、夹紧气缸A9能够沿着治具平台导轨A21的长度方向进行滑动;When the clamping cylinder positioning screw A10 does not lock the clamping cylinder seat A7, the second profile fixing device, mobile clamping platform A3, fixture platform slider A22, clamping cylinder seat A7, intermediate connecting frame A8, clamping cylinder A9 can slide along the length direction of the fixture platform guide rail A21;
当夹紧气缸定位螺丝A10锁紧夹紧气缸座A7时,第二型材固定装置便实现的初步定位;然后通过夹紧气缸座A7来推动中间连接架A8、移动夹紧平台A3、第二型材固定装置和治具平台滑块A22沿着治具平台导轨A21的长度方向进行滑动,实现两个型材固定装置对型材的夹紧或松开动作。When the clamping cylinder positioning screw A10 locks and clamps the clamping cylinder seat A7, the preliminary positioning of the second profile fixing device is realized; then the intermediate connecting frame A8, the mobile clamping platform A3, and the second profile are pushed by clamping the cylinder seat A7 The fixing device and the jig platform slider A22 slide along the length direction of the jig platform guide rail A21 to realize the clamping or loosening of the profile by the two profile fixing devices.
第一型材固定装置通过与不同的固定插槽A1-2相连接也可获得不同的夹紧范围,即实现第一型材固定装置的初步定位;通过夹紧气缸定位螺丝A10对锁紧夹紧气缸座A7进行锁紧,实现第二型材固定装置的初步定位;通过两个型材固定装置的初步定位,以便两个型材固定装置能够获得不同夹紧范围;进而缩短夹紧行程,既有利于提高生产效率,又有利于减少夹紧动力装置的投入。The first profile fixing device can also obtain different clamping ranges by connecting with different fixing slots A1-2, that is, to realize the preliminary positioning of the first profile fixing device; lock the clamping cylinder through the clamping cylinder positioning screw A10 Lock the seat A7 to realize the preliminary positioning of the second profile fixing device; through the preliminary positioning of the two profile fixing devices, so that the two profile fixing devices can obtain different clamping ranges; further shorten the clamping stroke, which is conducive to improving production Efficiency is also beneficial to reduce the investment of clamping power device.
在使用铝型材装夹治具A时,将两个型材固定装置进行初步定位,极大地缩短了两个型材固定装置之间的距离,缩短夹紧行程,既有利于提高生产效率,又有利于减少夹紧动力装置的投入;通过夹紧动力装置推动夹紧联动机构沿治具平台座的长度方向移动,第二型材固定装置跟随着夹紧联动机构进行移动,从而使得两个型材固定装置能够夹紧型材。When using the aluminum profile clamping fixture A, the two profile fixing devices are initially positioned, which greatly shortens the distance between the two profile fixing devices and shortens the clamping stroke, which is beneficial to both improving production efficiency and Reduce the investment of the clamping power device; push the clamping linkage mechanism to move along the length direction of the jig platform seat through the clamping power device, and the second profile fixing device moves with the clamping linkage mechanism, so that the two profile fixing devices can Clamping profiles.
进一步地,所述型材X轴限位机构E包括有限位气缸座E1、限位气缸E2、限位板转轴E3和限位板E5,Further, the profile X-axis limiting mechanism E includes a limiting cylinder seat E1, a limiting cylinder E2, a limiting plate rotating shaft E3 and a limiting plate E5,
所述限位板转轴E3两端通过限位轴承座E4固定在机床床身C的表面上,所述限位板E5一表面固定在限位板转轴E3的一侧壁上,所述限位气缸座E1固定设置在机床床身C的一侧壁上,所述限位气缸E2一端铰接在限位气缸座E1上,所述限位气缸E2另一端铰接在限位板E5上。当限位气缸E2的伸缩杆伸出时,伸缩杆将限位板E5顶至与机床床身C表面相互垂直,限位板E5起到在X轴方向的限位作用;当限位气缸E2的伸缩杆回缩后,伸缩杆将限位板E5顶至与机床床身C表面相互平行,限位板E5起到支撑型材的作用,起平衡作用。The two ends of the limiting plate rotating shaft E3 are fixed on the surface of the machine bed C through the limiting bearing seat E4, and one surface of the limiting plate E5 is fixed on the side wall of the limiting plate rotating shaft E3. The cylinder seat E1 is fixedly arranged on the side wall of the machine bed C, one end of the limit cylinder E2 is hinged on the limit cylinder seat E1, and the other end of the limit cylinder E2 is hinged on the limit plate E5. When the telescopic rod of the limit cylinder E2 is stretched out, the telescopic rod pushes the limit plate E5 to be perpendicular to the surface of the machine bed C, and the limit plate E5 acts as a limit in the X-axis direction; when the limit cylinder E2 After the telescopic rod retracts, the telescopic rod pushes the limit plate E5 to be parallel to the surface of the machine bed C, and the limit plate E5 plays the role of supporting the profile and plays a balancing role.
在使用本发明时,通过铝型材装夹治具夹紧型材,通过Y轴移动机构、X轴移动机构和Z轴移动机构驱动着五轴头在Y、X、Z向加工位置的任意调整,通过五轴头实现第四轴向和第五轴向的任意调整,通过五轴头装夹铣切刀具,从而实现一次装夹型材就可以实现多个端面不同角度的任意加工,既提高了加工效率,又提高了加工精度;通过铝型材装夹治具来固定型材,通过治具锁紧件来调节铝型材装夹治具的位置,缩短夹紧行程,简化了夹持定位结构,极大地提高加工效率。When using the present invention, the profile is clamped by the aluminum profile clamping fixture, and the arbitrary adjustment of the five-axis head in the Y, X, and Z directions of the processing position is driven by the Y-axis moving mechanism, the X-axis moving mechanism and the Z-axis moving mechanism. The arbitrary adjustment of the fourth axis and the fifth axis can be realized through the five-axis head, and the milling cutter can be clamped through the five-axis head, so that the arbitrary processing of multiple end faces at different angles can be realized by one clamping of the profile, which not only improves the processing efficiency, and improved processing accuracy; the profile is fixed by the aluminum profile clamping jig, and the position of the aluminum profile clamping jig is adjusted by the jig locking piece, the clamping stroke is shortened, the clamping and positioning structure is simplified, and the clamping and positioning structure is greatly improved. Improve processing efficiency.
以上所述仅是本发明的较佳实施方式,故凡依本发明专利申请范围所述的构造、特征及原理所做的等效变化或修饰,均包括于本发明专利申请范围内。The above is only a preferred embodiment of the present invention, so all equivalent changes or modifications made according to the structure, features and principles described in the scope of the patent application of the present invention are included in the scope of the patent application of the present invention.
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Application publication date: 20180216 |