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CN106673996A - Method for purifying long-chain dicarboxylic acid - Google Patents

Method for purifying long-chain dicarboxylic acid Download PDF

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Publication number
CN106673996A
CN106673996A CN201510751395.3A CN201510751395A CN106673996A CN 106673996 A CN106673996 A CN 106673996A CN 201510751395 A CN201510751395 A CN 201510751395A CN 106673996 A CN106673996 A CN 106673996A
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CN
China
Prior art keywords
dicarboxylic acid
acid
heating
acetone
activated carbon
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510751395.3A
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Chinese (zh)
Inventor
李晓姝
高大成
张霖
姚新武
樊亚超
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Petroleum and Chemical Corp
Sinopec Fushun Research Institute of Petroleum and Petrochemicals
Original Assignee
China Petroleum and Chemical Corp
Sinopec Fushun Research Institute of Petroleum and Petrochemicals
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Publication date
Application filed by China Petroleum and Chemical Corp, Sinopec Fushun Research Institute of Petroleum and Petrochemicals filed Critical China Petroleum and Chemical Corp
Priority to CN201510751395.3A priority Critical patent/CN106673996A/en
Publication of CN106673996A publication Critical patent/CN106673996A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/42Separation; Purification; Stabilisation; Use of additives

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

The invention discloses a method for purifying long-chain dicarboxylic acid. The method comprises the following steps: I, heating and demulsifying terminated fermented liquid, and separating unreacted alkane; II, removing solid impurities such as fungi residues to obtain fermented clear liquid; III, adding at least one of acetone and acetonitrile and activated carbon, oscillating, mixing and then filtering; IV, adding filtrate obtained in the step III and inorganic acid into heating and evaporating equipment for acidifying, separating an organic solvent from a fermented mother solution by using heating in an acidifying process, condensing distilled organic solvent and recovering; crystallizing dicarboxylic acid, separating out, cooling, filtering and drying to obtain a refined dicarboxylic acid product. The method disclosed by the invention adopts a method of precipitating the organic solvent, so that the contents of impurities such as protein in a dicarboxylic acid product are effectively reduced, and further a high-purity dicarboxylic acid product is obtained.

Description

A kind of method of purification long chain dicarboxylic acid
Technical field
The present invention relates to a kind of method of purification long chain dicarboxylic acid, the method that high purity long chain dicarboxylic acids is particularly obtained from microbial fermentation solution.
Background technology
Long chain dicarboxylic acid general molecular formula is CnH2n-2O4, wherein n is 10-18, is microorganism metabolite obtained from the fermentation such as liquid wax.Its zymotic fluid is complicated heterogeneous system, secretion wherein containing unreacted carbon source, microbial cell and fragment, the culture medium not utilized and metabolite and microorganism etc., especially wherein grade impurity containing a large amount of protein, pigment and ash, purity and the application of product are had a strong impact on, and the extraction to the species dicarboxylic acids brings difficulty with refined.
The method for extracting long chain dicarboxylic acid at present is generally divided into solvent method and Aqueous phase.Although solvent method can solve the above problems, because solvent method is present, investment is big, and equipment corrosion is serious, and the problems such as solvent and alkane and production security and environmental pollution is remained in product, and the use of the method is greatly limited.Although traditional water phase method of purification overcomes the defect of solvent method, but its product purity and yield can not be reached compared with high target.
In long chain dicarboxylic acid process for purification disclosed in CN01142806.6, with long chain dicarboxylic acid dry powder as raw material, using acetone, methyl alcohol and ethanol as solvent refining long-chain dicarboxylic acids.Dicarboxylic acids elder generation in method zymotic fluid first is Jing after charcoal absorption, then acidizing crystal, filters, washes and be dried dicarboxylic acid crystallizates filter cake and obtain long chain dicarboxylic acid dry powder, is then refined using organic solvent.The refined raw material of the method is that aqueous filter cake obtains after drying dicarboxylic acids dry powder, and the restriction to feed moisture content reduces the operating flexibility of the method, increased the equipment that thick acid is dried, and causes this technological process longer, increased production cost.And the method is in the aqueous solution for obtaining the alkaline dicarboxylic acids sodium salt before dicarboxylic acid crystallizates filter cake and in solvent refining processes, the process of charcoal absorption twice has been carried out altogether, those skilled in the relevant art know about, increase an activated carbon processing procedure, equipment investment and production cost can be increased, and activated carbon dosage is directly proportional to the loss of product, and activated carbon dosage is bigger, the yield of product is lower.And in the refined dicarboxylic acids of organic solvent, can typically reach the requirement of decolouring using adsorbent, but still more difficult removing small molecular protein therein, make total nitrogen content undesirable.
CN1255483A discloses a kind of method that Aqueous phase separates dicarboxylic acids:Zymotic fluid heating will be terminated and remove unreacted alkane, then add diatom filtration sterilization;Filtrate Jing adjusts pH value to obtain sour cake and filtrate;Filtrate adds activated carbon decolorizing again, then filters;The sour cake obtained dissolved with the filtrate after decolouring again before, acidifying;Crystallization is finally obtained, drying obtains dicarboxylic acid product.The method complex operation step, running cost is high, and dicarboxylic acid product yield is too low, and purity is not also high, and the alkane rate of recovery is low.
The content of the invention
For the deficiencies in the prior art, the invention provides a kind of method of purification long chain dicarboxylic acid.The inventive method effectively reduces the content of the impurity such as albumen in dicarboxylic acid product, so as to obtain highly purified dicarboxylic acid product using the method for organic solvent deposit.
A kind of method of purification long chain dicarboxylic acid of the present invention, including herein below:
I, zymotic fluid heating demulsification type will be terminated, separate unreacted alkane;
The solid impurities such as II, removing bacteria residue, obtain fermentation clear liquid;
III, at least one and activated carbon in fermentation clear liquid in addition acetone, acetonitrile, are filtered after concussion mixing;
IV, inorganic acid is added to be acidified in heating evaporation equipment the filtrate obtained by III, can realize that organic solvent is separated with fermentation mother liquor using heating in acidization, reclaim after the organic solvent condensate for distilling out, dicarboxylic acid crystallizates are separated out, and cooled down, are filtered, being dried to obtain refined dicarboxylic acid product.
In the inventive method, it is microorganism metabolite obtained from liquid wax fermentation that zymotic fluid is terminated described in step I, wherein the dicarboxylic acid molecule formula for containing is CnH2n-2O4, wherein n is 10-18, and dicarboxylic acids can be a kind of single dicarboxylic acids, or mixed dicarboxylic acid.
In the inventive method, step II can adopt the conventional methods such as centrifugation or membrane filtration and equipment to carry out removing the operation of the impurity such as thalline.
In the inventive method, preferably it is initially charged activated carbon in fermentation clear liquid and is adsorbed, absorption adds at least one in acetone, acetonitrile after terminating, filtered after concussion mixing.The preferred Powdered Activated Carbon of described activated carbon, addition is the 1% ~ 10% of zymotic fluid theory acid content, and adsorption time is 30 ~ 60min.Addition in acetone and/or acetonitrile is the 5% ~ 40% of fermentation clear liquid volume.Concussion 20 ~ 60min of incorporation time.
In the inventive method, step III can also add appropriate picric acid, preferably add simultaneously with least one in acetone, acetonitrile, and addition is 2 ~ 5 wt% of the theoretical acid content of zymotic fluid.Picric acid, acetone and/or acetonitrile, activated carbon collective effect, improve the contamination precipitation effects such as albumen.
In the inventive method, the preferred ultrafiltration of filtration or nanofiltration equipment described in step III is separated.
In the inventive method, the pH value being acidified described in step IV is 2.0 ~ 4.0, and heating-up temperature is 80 ~ 95 DEG C, atmospheric operation condition.The organic solvent that condensation is reclaimed can be reused.Acid used by the above-mentioned acidifying of the present invention can be the H of any concentration2SO4、HNO3, HCl or H3PO4
Till crystallisation by cooling temperature generally makes dicarboxylic acids sufficient crystallising in step IV, temperature is generally 10 DEG C~30 DEG C.
The inventive method can obtain the dicarboxylic acid product of highly purified single kind, it is also possible to obtain mixed dicarboxylic acid product.
Compared with prior art, the present invention has advantages below:
The inventors discovered that, although terminating zymotic fluid during heat inactivation and breakdown of emulsion by the denaturation of the impurity such as Partial Protein to precipitate, and remove with preliminary filtration, but follow-up acidifying is separated out during dicarboxylic acids, due to the acute variation of pH value, remaining a large amount of water-solubility proteins still can the denaturation during acidifying, separate out in the lump with dicarboxylic acids, be embedded in crystal thus have a strong impact on product quality.
The present invention is using impurity such as unmodified albumen, nucleic acid in organic solvent and picric acid co-precipitation zymotic fluid, then precipitation is filtered to remove so that the impurity such as most albumen in zymotic fluid is removed;Water miscible picric acid can form compound and precipitate with the alkaline functional group of the biomolecule such as albumen, polysaccharide, nucleic acid, then be removed by filtration, will not introduce other impurity.Water-solubility protein denaturation remaining in zymotic fluid when avoiding follow-up acidifying is separated out, and affects product quality, so as to obtain highly purified dicarboxylic acids essence product.The characteristics of there is the inventive method process is simple to be easily achieved, product yield is high, under less material consumption energy consumption input, can obtain the polymer grade product that purity is high, total nitrogen content is low, is more suitable for industrialized production.
Specific embodiment
Further the inventive method is explained below by embodiment.
Embodiment 1
With n-dodecane hydrocarbon as substrate, using the carbon dicarboxylic acids of candida tropicalis fermenting and producing 12.Dicarboxyl acid concentration is 150g/L during fermentation ends, and pH is 7.2.Zymotic fluid 1000ml is taken, 80 DEG C are heated to, is stood to room temperature, divide the liquid wax for going solution to remain, be filtered to remove thalline, 1.5g Powdered Activated Carbons are added in fermentation clear liquid, stir decolouring 30min.Continue to add 80ml acetone in fermentation clear liquid, concussion mixing 60min, is 10 with membrane aperture-2μm membrane filtration, remove the precipitation such as activated carbon and albumen, adjust filtrate pH to 3 with the sulfuric acid of 6M, 85 DEG C are heated in heating and evaporating unit, distill acetone solvent, the acetone condensation for distilling out is reclaimed.Crystallizing at room temperature is at the uniform velocity down to 15 DEG C/h, dicarboxylic acids filter cake is filtered to obtain, neutrality is washed to, dry cake obtains product.Product quality is shown in Table 1.
Embodiment 2
With n-dodecane hydrocarbon as substrate, using the carbon dicarboxylic acids of candida tropicalis fermenting and producing 12.Dicarboxyl acid concentration is 158 g/L during fermentation ends, and pH is 7.3.Zymotic fluid 1000ml is taken, 90 DEG C are heated to, is stood to room temperature, divide the liquid wax for going solution to remain, be filtered to remove thalline, 2.5g Powdered Activated Carbons are added in fermentation clear liquid, stir decolouring 40min.Continue to add 200ml acetonitriles in fermentation clear liquid, concussion mixing 60min, is 10 with membrane aperture-2μm membrane filtration, remove the precipitation such as activated carbon and albumen, adjust filtrate pH to 4 with the sulfuric acid of 10M, 90 DEG C are heated in heating and evaporating unit, distill acetonitrile solvent, the acetonitrile condensation for distilling out is reclaimed.
Crystallizing at room temperature is at the uniform velocity down to 20 DEG C/h, dicarboxylic acids filter cake is filtered to obtain, neutrality is washed to, dry cake obtains product.Product quality is shown in Table 1.
Embodiment 3
With n-tridecane hydrocarbon as substrate, using the carbon dicarboxylic acids of candida tropicalis fermenting and producing 13.Dicarboxyl acid concentration is 154.3 g/L during fermentation ends, and pH is 7.5.Zymotic fluid 1000ml is taken, 85 DEG C are heated to, is stood to room temperature, divide the liquid wax for going solution to remain, be filtered to remove thalline, 5g Powdered Activated Carbons are added in fermentation clear liquid, stir decolouring 60min.Continue to add 300ml acetone and 3.2g picric acid in fermentation clear liquid, concussion mixing 60min, is 10 with membrane aperture-3μm membrane filtration, remove the precipitation such as activated carbon and albumen, adjust filtrate pH to 2 with the sulfuric acid of 8M, 95 DEG C are heated in heating and evaporating unit, distill acetone solvent, the acetone condensation for distilling out is reclaimed.Crystallizing at room temperature is at the uniform velocity down to 18 DEG C/h, dicarboxylic acids filter cake is filtered to obtain, neutrality is washed to, dry cake obtains product.Product quality is shown in Table 1.
Embodiment 4
With n-tridecane hydrocarbon as substrate, using the carbon dicarboxylic acids of candida tropicalis fermenting and producing 13.Dicarboxyl acid concentration is 163.0 g/L during fermentation ends, and pH is 7.1.Zymotic fluid 1000ml is taken, 90 DEG C are heated to, is stood to room temperature, divide the liquid wax for going solution to remain, be filtered to remove thalline, 15g Powdered Activated Carbons are added in fermentation clear liquid, stir decolouring 60min.Continue to add 350ml acetonitriles and 8g picric acid in fermentation clear liquid, concussion mixing 40min, is 10 with membrane aperture-3μm membrane filtration, remove the precipitation such as activated carbon and albumen, adjust filtrate pH to 3 with the sulfuric acid of 7M, 90 DEG C are heated in heating and evaporating unit, distill acetonitrile solvent, the acetonitrile condensation for distilling out is reclaimed.Crystallizing at room temperature is at the uniform velocity down to 15 DEG C/h, dicarboxylic acids filter cake is filtered to obtain, neutrality is washed to, dry cake obtains product.Product quality is shown in Table 1.
Comparative example 1
1.5g Powdered Activated Carbons are only added in fermentation clear liquid, and is added without acetone, remaining is with embodiment 1.Product quality is shown in Table 1.
The long chain dicarboxylic acid product quality of table 1

Claims (12)

1. it is a kind of purification long chain dicarboxylic acid method, it is characterised in that:Including herein below:
I, zymotic fluid heating demulsification type will be terminated, separate unreacted alkane;
II, removing bacteria residue solid impurity, obtain fermentation clear liquid;
III, at least one and activated carbon in fermentation clear liquid in addition acetone, acetonitrile, are filtered after concussion mixing;
IV, inorganic acid is added to be acidified in heating evaporation equipment the filtrate obtained by III, realize that organic solvent is separated with fermentation mother liquor using heating in acidization, reclaim after the organic solvent condensate for distilling out, dicarboxylic acid crystallizates are separated out, and Jing is cooled down, filtered, being dried to obtain refined dicarboxylic acid product.
2. method according to claim 1, it is characterised in that:It is microorganism metabolite obtained from liquid wax fermentation to terminate zymotic fluid described in step I, and the dicarboxylic acid molecule formula for containing is CnH2n-2O4, wherein n is 10-18, and dicarboxylic acids is single dicarboxylic acids or for mixed dicarboxylic acid.
3. method according to claim 1, it is characterised in that:Step II removes bacteria residue solid impurity using centrifugation or membrane filtration.
4. method according to claim 1, it is characterised in that:Activated carbon is added to be adsorbed in fermentation clear liquid in step III, absorption adds at least one in acetone, acetonitrile after terminating, filtered after concussion mixing.
5. method according to claim 4, it is characterised in that:Described activated carbon is Powdered Activated Carbon, and addition is the 1% ~ 10% of zymotic fluid theory acid content, and adsorption time is 30 ~ 60min.
6. method according to claim 4, it is characterised in that:The addition of acetone and/or acetonitrile is the 5% ~ 40% of fermentation clear liquid volume, shakes 20 ~ 60min of incorporation time.
7. method according to claim 1, it is characterised in that:Appropriate picric acid is added in step III, addition is 2 ~ 5 wt% of the theoretical acid content of zymotic fluid.
8. method according to claim 1, it is characterised in that:Picric acid is with least one addition simultaneously in acetone and/or acetonitrile.
9. method according to claim 1, it is characterised in that:Ultrafiltration or nanofiltration are filtered into described in step III.
10. method according to claim 1, it is characterised in that:The pH value being acidified described in step IV is 2.0 ~ 4.0, and heating-up temperature is 80 ~ 95 DEG C.
11. methods according to claim 1, it is characterised in that:It is H that acid used is acidified in step IV2SO4、HNO3、HCl、H3PO4In at least one.
12. methods according to claim 1, it is characterised in that:Crystallisation by cooling temperature is 10 DEG C~30 DEG C in step IV.
CN201510751395.3A 2015-11-09 2015-11-09 Method for purifying long-chain dicarboxylic acid Pending CN106673996A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114507129A (en) * 2020-10-28 2022-05-17 中国石油化工股份有限公司 Refining method of organic acid in fermentation liquor

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1147016A (en) * 1995-10-05 1997-04-09 中国石油化工总公司 Method for treatment of alpha, omega dibasic acid fermentation liquor
CN1326463A (en) * 1998-11-20 2001-12-12 雀巢制品公司 Method for continuously isolating active proteins
CN1388242A (en) * 2001-05-25 2003-01-01 广东省微生物研究所 Method of separating and collecting bacterial cell from fermented liquid
CN1460671A (en) * 2003-06-02 2003-12-10 大连理工大学 Method for extracting and separating 1,3-propylene glycol from microbial fermented liquor

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1147016A (en) * 1995-10-05 1997-04-09 中国石油化工总公司 Method for treatment of alpha, omega dibasic acid fermentation liquor
CN1326463A (en) * 1998-11-20 2001-12-12 雀巢制品公司 Method for continuously isolating active proteins
CN1388242A (en) * 2001-05-25 2003-01-01 广东省微生物研究所 Method of separating and collecting bacterial cell from fermented liquid
CN1460671A (en) * 2003-06-02 2003-12-10 大连理工大学 Method for extracting and separating 1,3-propylene glycol from microbial fermented liquor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114507129A (en) * 2020-10-28 2022-05-17 中国石油化工股份有限公司 Refining method of organic acid in fermentation liquor

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Application publication date: 20170517