CN106636653B - A kind of method of comprehensive utilization of spent acid, alkaline residue and dedusting ash - Google Patents
A kind of method of comprehensive utilization of spent acid, alkaline residue and dedusting ash Download PDFInfo
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- CN106636653B CN106636653B CN201611235415.2A CN201611235415A CN106636653B CN 106636653 B CN106636653 B CN 106636653B CN 201611235415 A CN201611235415 A CN 201611235415A CN 106636653 B CN106636653 B CN 106636653B
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- filtrate
- solid
- alkaline residue
- dedusting ash
- waste
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- 238000000034 method Methods 0.000 title claims abstract description 36
- 239000002253 acid Substances 0.000 title claims abstract description 33
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims abstract description 75
- 239000002699 waste material Substances 0.000 claims abstract description 36
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 35
- 239000007787 solid Substances 0.000 claims abstract description 29
- 239000000706 filtrate Substances 0.000 claims abstract description 25
- 238000003756 stirring Methods 0.000 claims abstract description 24
- 239000003153 chemical reaction reagent Substances 0.000 claims abstract description 19
- 239000007788 liquid Substances 0.000 claims abstract description 18
- 230000001376 precipitating effect Effects 0.000 claims abstract description 18
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 17
- 238000001914 filtration Methods 0.000 claims abstract description 12
- 238000001704 evaporation Methods 0.000 claims abstract description 11
- 230000008020 evaporation Effects 0.000 claims abstract description 11
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 46
- 229910052742 iron Inorganic materials 0.000 claims description 23
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 17
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 12
- 229910000831 Steel Inorganic materials 0.000 claims description 11
- 239000010959 steel Substances 0.000 claims description 11
- 239000000428 dust Substances 0.000 claims description 10
- 238000009621 Solvay process Methods 0.000 claims description 9
- 239000000292 calcium oxide Substances 0.000 claims description 8
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 8
- 235000017550 sodium carbonate Nutrition 0.000 claims description 8
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 8
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims description 7
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 6
- 238000000926 separation method Methods 0.000 claims description 6
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 claims description 4
- 239000000920 calcium hydroxide Substances 0.000 claims description 4
- 229910001861 calcium hydroxide Inorganic materials 0.000 claims description 4
- 239000011701 zinc Substances 0.000 abstract description 21
- 229910052725 zinc Inorganic materials 0.000 abstract description 19
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 abstract description 17
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 abstract description 13
- 229910052751 metal Inorganic materials 0.000 abstract description 7
- 239000002184 metal Substances 0.000 abstract description 7
- 238000004064 recycling Methods 0.000 abstract description 7
- 230000008901 benefit Effects 0.000 abstract description 5
- 238000012545 processing Methods 0.000 abstract description 5
- 239000002440 industrial waste Substances 0.000 abstract description 3
- 239000012320 chlorinating reagent Substances 0.000 abstract description 2
- 238000005406 washing Methods 0.000 abstract description 2
- 238000003912 environmental pollution Methods 0.000 abstract 1
- 230000010354 integration Effects 0.000 abstract 1
- 239000002912 waste gas Substances 0.000 abstract 1
- 239000002351 wastewater Substances 0.000 abstract 1
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 14
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 12
- SZVJSHCCFOBDDC-UHFFFAOYSA-N ferrosoferric oxide Chemical compound O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 description 12
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 10
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 9
- 229910052799 carbon Inorganic materials 0.000 description 9
- 239000011591 potassium Substances 0.000 description 9
- 229910052700 potassium Inorganic materials 0.000 description 9
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 8
- 239000011575 calcium Substances 0.000 description 8
- 229910052791 calcium Inorganic materials 0.000 description 8
- 239000010941 cobalt Substances 0.000 description 8
- 229910017052 cobalt Inorganic materials 0.000 description 8
- 238000011084 recovery Methods 0.000 description 8
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 7
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 7
- 239000001110 calcium chloride Substances 0.000 description 7
- 229910001628 calcium chloride Inorganic materials 0.000 description 7
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 7
- 239000011780 sodium chloride Substances 0.000 description 7
- 229940056319 ferrosoferric oxide Drugs 0.000 description 6
- 229910001629 magnesium chloride Inorganic materials 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000000047 product Substances 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 4
- 238000005097 cold rolling Methods 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-L sulfate group Chemical group S(=O)(=O)([O-])[O-] QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical group [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
- 239000003513 alkali Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000006386 neutralization reaction Methods 0.000 description 3
- NDLPOXTZKUMGOV-UHFFFAOYSA-N oxo(oxoferriooxy)iron hydrate Chemical compound O.O=[Fe]O[Fe]=O NDLPOXTZKUMGOV-UHFFFAOYSA-N 0.000 description 3
- 239000001103 potassium chloride Substances 0.000 description 3
- 235000011164 potassium chloride Nutrition 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- 239000002689 soil Substances 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000006467 substitution reaction Methods 0.000 description 3
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 239000005864 Sulphur Substances 0.000 description 2
- 235000011941 Tilia x europaea Nutrition 0.000 description 2
- 239000003034 coal gas Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 239000011790 ferrous sulphate Substances 0.000 description 2
- 235000003891 ferrous sulphate Nutrition 0.000 description 2
- 239000003337 fertilizer Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 2
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 2
- 239000011133 lead Substances 0.000 description 2
- 239000004571 lime Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 241000370738 Chlorion Species 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 229940056218 acid gone Drugs 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 229910052925 anhydrite Inorganic materials 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
- 229910001429 cobalt ion Inorganic materials 0.000 description 1
- XLJKHNWPARRRJB-UHFFFAOYSA-N cobalt(2+) Chemical compound [Co+2] XLJKHNWPARRRJB-UHFFFAOYSA-N 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 239000003500 flue dust Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- FBAFATDZDUQKNH-UHFFFAOYSA-M iron chloride Chemical compound [Cl-].[Fe] FBAFATDZDUQKNH-UHFFFAOYSA-M 0.000 description 1
- -1 iron ions Chemical class 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- FBAFATDZDUQKNH-UHFFFAOYSA-N iron;hydrochloride Chemical compound Cl.[Fe] FBAFATDZDUQKNH-UHFFFAOYSA-N 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012452 mother liquor Substances 0.000 description 1
- 229910001453 nickel ion Inorganic materials 0.000 description 1
- 238000006396 nitration reaction Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 235000021110 pickles Nutrition 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000009853 pyrometallurgy Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/006—Wet processes
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01D—COMPOUNDS OF ALKALI METALS, i.e. LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CAESIUM, OR FRANCIUM
- C01D3/00—Halides of sodium, potassium or alkali metals in general
- C01D3/04—Chlorides
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01F—COMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
- C01F11/00—Compounds of calcium, strontium, or barium
- C01F11/20—Halides
- C01F11/24—Chlorides
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01F—COMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
- C01F5/00—Compounds of magnesium
- C01F5/02—Magnesia
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B19/00—Obtaining zinc or zinc oxide
- C22B19/30—Obtaining zinc or zinc oxide from metallic residues or scraps
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B23/00—Obtaining nickel or cobalt
- C22B23/04—Obtaining nickel or cobalt by wet processes
- C22B23/0453—Treatment or purification of solutions, e.g. obtained by leaching
- C22B23/0461—Treatment or purification of solutions, e.g. obtained by leaching by chemical methods
- C22B23/0469—Treatment or purification of solutions, e.g. obtained by leaching by chemical methods by chemical substitution, e.g. by cementation
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/02—Working-up flue dust
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Geology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Metallurgy (AREA)
- Inorganic Chemistry (AREA)
- Environmental & Geological Engineering (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Processing Of Solid Wastes (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
The invention discloses the method for comprehensive utilization of a kind of spent acid, alkaline residue and dedusting ash, include the following steps:(1) dedusting ash and waste hydrochloric acid are mixed, at 40~80 DEG C, stirring;(2) alkaline residue is added in step (1) in the liquid of gained, stirs simultaneously control ph, be separated by filtration, obtain the first solid and the first filtrate;(3) precipitating reagent is added in the first filtrate, stirs, be separated by filtration, obtain the second solid (containing zinc, nickel, cobalt powder) and the second filtrate, the second filtrate obtains the 3rd solid through evaporation and concentration.The method of the present invention is by waste water acid-washing waste acid, waste residue alkaline residue and the abundant recycling of waste gas dedusting ash, there is provided the collaboration chloridising roasting that valuable metal therein and polymetallic ore have been recycled after three industrial wastes fully integration processing to chlorinating agent, economic benefit is created solving problem of environmental pollution at the same time.
Description
Technical field
The invention belongs to resource circulation utilization field, it is related to the method for comprehensive utilization of a kind of spent acid, alkaline residue and dedusting ash.
Background technology
Steel plate is the important raw and processed materials of auto industry, household electrical appliance, Container Transport and Welded tube production industry.Due to putting
The surface of steel plate put too long often forms one layer of iron scale, therefore is required for removing this layer through overpickling before cold-rolling of steel plate
Iron scale, will so consume substantial amounts of hydrochloric acid, so as to generate substantial amounts of waste hydrochloric acid.In general, cold rolling mill produces
The content of free hydrochloric acid is about 10wt% in the spent acid gone out, and the content of free iron is about 20~30wt%, while is also contained
A small amount of nickel ion and cobalt ions;By taking a middle-size and small-size cold rolling mill as an example, its daily up to tens of to up to a hundred ton of spent acid amount, and
The method of the spent acid of processing cold rolling mill output mainly has neutralisation, roasting method, evaporation and sulfate substitution method etc. at present.
Neutralisation is to be reacted using substantial amounts of lime with hydrochloric acid until reaching and can directly be discharged after discharge standard.This method exists
Consume large quantities of lime at the same time, also result in the waste of the hydrochloric acid and frerrous chloride in a large amount of spent acid.Fe2 contained in waste liquid after discharge
+ be oxidized to Fe3+ after water body is changed into brown, cause soil hardening, seriously affect ecological environment.Therefore, neutralisation is a kind of
The method of pollutant transfer, is only applicable to handle a small amount of pickle liquor.
Roasting method is by the hydrochloric acid in high-temperature roasting waste acid recovery, while generation such as iron chloride or ferric oxide particles.Should
Method mainly has spray roasting and fluosolids roasting method.Spray roasting is by the way that spent acid is sprayed by the nozzle of roast furnace top
Enter in stove, put the direct-fired mode of coal gas in burner, finally spray obtains hydrochloric acid of living again from tail gas, and furnace bottom obtains iron oxide
Particle.The calcination temperature of this method is generally at 600-800 DEG C.Fluosolids roasting method is that spent acid is sprayed into the flowing molten iron medium containing oxidation
In fluid bed, coal gas lights heating by bottom, finally obtains live again hydrochloric acid and ferric oxide particles.This method advantage is that hydrochloric acid returns
Yield is big, concentration is high, and the concentration of hydrochloric acid of recycling is 20% or so;Shortcoming is that investment is high, including is taken up a large area, equipment investment
High, operating cost height, civil engineering, complex structural designs, further include the supply of heat source, cooling water.Gained ferric oxide particles are miscellaneous at the same time
Quality is big, and purity is not high with causing price.Due to its so high input and energy consumption, it is merely capable of being used in large-scale acid at present
Among washing machine group.
Evaporation is to evaporate spent acid under subnormal ambient, and hydrochloric acid and water are evaporated from spent acid, is recycled by cooling
Hydrochloric acid.Gained concentrate crystallisation by cooling, finally obtains about 22% or so hydrochloric acid and frerrous chloride crystal after separation of solid and liquid.Should
Method advantage is:The investment of civil engineering and equipment is smaller, without very complicated structure.But its production cycle is longer, treating capacity is not
Greatly, and gained concentrated mother liquor is needed to return after separation of solid and liquid and distilled, and energy consumption (steam, electricity etc.) is higher, is suitable for steel wire, steel pipe
And the less small-sized pickling unit of the spent acid amount such as steel tower.
Sulfate substitution method is based on evaporation, and the concentration of hydrochloric acid obtained by evaporation is relatively low, is added in spent acid
Enter sulfuric acid, sulfuric acid and frerrous chloride occur displacement reaction, finally obtain ferrous sulfate and hydrochloric acid.Afterwards by negative pressure evaporation,
Separation of solid and liquid obtains the higher hydrochloric acid of concentration and errous sulfate crystal.Concentration of hydrochloric acid obtained by this method is higher, while obtains sulfuric acid
It is ferrous.But it is complete reaction between ions, therefore there are hydrochloric acid and sulphur at the same time in gained acid solution since the reaction is displacement reaction
Sour ferrous, separating difficulty is larger.Simultaneously because ferrous sulfate is soluble matter, its solubility is 66.67g, and therefore, separation has certain
Difficulty, cause gained hydrochloric acid concentration be less than theoretical concentration.If excess sulfuric acid, a certain amount of sulphur can be contained in recovery acid
Acid, i.e., usually obtain nitration mixture, severe corrosion equipment.Further, since adding sulfuric acid, cost is caused also accordingly to increase, also can shadow
Ring benefit
Large type chemical products based on soda ash, since being born at the end of the 19th century, the just progress tribute to world industry
Immense strength is offered.Between 2010~2014 years, China's soda ash production capacity is by 26,400,000 tons of enlargings in the end of the year 2010 by 2014
33000000 tons, average growth rate per annum about 5.2%, becomes the first in the world soda manufacture big country.It is but associated with " whole world eldest child " ring of light
Accompany, be alkaline residue discharge capacity first.Although China has been gradually reduced using the proportion of ammonia-soda process soda ash, yield accounting is still near
Five to sixty percent or so.According to this ratio, the soda ash that ammonia-soda process produces is 1400~17,000,000 tons or so.In the industry it is believed that
10 cubic metres of waste liquids, wherein solids content (butt) about 3% will be discharged by often producing 1 ton of soda ash.So, it is pure using ammonia-soda process
Alkali will produce 450~5,000,000 tons of alkaline residues.Contain a large amount of chlorions in alkaline residue, pH value is higher, the meeting again under the effect of the showers such as rainwater
Enter soil, polluted underground water with water.Alkaline residue is since the technique of invention ammonia-soda process alkaline, its caused environmental problem,
It is always century problem in global range.At present, the developed country such as America and Europe avoids alkali by way of eliminating ammonia-soda process
The pollution that slag is brought.But China is since the limitation of technology and resource, ammonia-soda process can not still be eliminated completely, therefore, to handle number
Amount so huge alkaline residue, needs professional equipment that acquisition price is high and puts into high operation and maintenance cost.In face of cost,
Each alkali factory to alkaline residue with regard to without any processing, directly by alkaline residue accumulation river bank by the sea, so will certainly land occupation, but also
Entail dangers to navigation channel, causes the different degrees of pollution in marine site, river and silts up, or even jeopardizes culture fishery.
Dedusting ash (also known as blast furnace dust, cigarette ash or flue dust) is as blast furnace gas carries out in blast furnace ironmaking process
Raw material dust and high-temperature region intense reaction and the particulate that produces through product obtained from dry dust removal, be the by-product of steel and iron industry
Product.Its main component is iron oxide and carbon, also there is the non-ferrous metal of recovery value containing a small amount of zinc, lead, indium, potassium, sodium and bismuth etc..
According to statistics, about 20 kilograms of dedusting ash containing zinc 10%~20% will be produced by often producing l tons of iron, by China's Tangshan production steel in 2012
1.7 hundred million tons of calculating, the year quantum of output of Qian'an dedusting ash is estimated at 17,000,000 tons, converts into 680,000~1,360,000 tons of metal Zn content, about
Equivalent to the yield of 11,000,000~22,000,000 tons of zinc ores.Meanwhile China is the country of potassium resource famine again, therefore often
Year can also recycle 850,000~1,300,000 tons of sylvite and as the raw material of chemical fertilizer.
With China's rapid development of economy, the demand of metal material is constantly expanded, the consumption drastically expanded triggers
The serious problems of each side such as resource, the energy and environment, become an important factor for restricting Chinese society and sustainable economic development.
Therefore, metal secondary resource is carried out recycling research, develops the high efficient separation technology of secondary resource and recycle skill
Art, carries out the recycling to dedusting ash, the resource of preciousness is fully utilized, can also mitigate solid and give up
Expect the pollution to environment.If dedusting ash resource is not fully utilized, a large amount of soils can be not only taken, are also necessarily caused to environment
Detrimental effect;Secondly, rising steadily with iron ore and metallic zinc price, if recycled not from dedusting ash iron, zinc,
The valuable elements such as lead, potassium, sodium are taken in reduce ironmaking cost and increase, certainly will be a kind of huge wastes to dedusting ash.
It can be seen from the above that spent acid, alkaline residue and dedusting ash are all trade wastes, belong to three industrial wastes.If arbitrarily stack without
If rationally disposal or recycling, serious pollution will certainly be caused to surrounding environment, while can not recycle a variety of valuable
Metal.
The content of the invention
The purpose of the present invention is overcome the deficiencies of the prior art and provide the comprehensive profit of a kind of spent acid, alkaline residue and dedusting ash
Use method.
Technical scheme is summarized as follows:
The method of comprehensive utilization of a kind of spent acid, alkaline residue and dedusting ash, includes the following steps:
(1) it is 1g by solid-to-liquid ratio by dedusting ash and waste hydrochloric acid:The ratio mixing of 4~8mL, at 40~80 DEG C, in stirring speed
Rate stirs 60~90min for 100-180r/min;
(2) mass fraction for making alkaline residue in the liquid obtained by alkaline residue is added in step (1) is 80%~90%, stirring
And control ph is reacted 40~60min, is separated by filtration 7.5~8.5, the first solid (consolidating containing ferroso-ferric oxide and carbon is obtained
Body) and the first filtrate;
(3) precipitating reagent is added to make in the first filtrate precipitating reagent mass fraction be 2%~3%, stirring 60~
80min, is separated by filtration, obtain the second solid (containing zinc, nickel, cobalt powder) and the second filtrate, the second filtrate obtains through being concentrated by evaporation
3rd solid (chloride containing potassium, calcium chloride, mixed chlorinated dose of magnesium chloride and sodium chloride).
The dedusting ash is the dust collected in blast furnace ironmaking process through cleaner, and iron content exists in the dust
In the range of 40wt%~60wt% and Zn content is in the range of 1wt%~20wt%.
The waste hydrochloric acid is gained waste hydrochloric acid after steel surface HCl treatment, in the waste hydrochloric acid iron content 100~
In the range of 300g/L, nickel content is in the range of 2~5g/L.
The alkaline residue is the waste residue that ammonia-soda process soda ash produces, in the waste residue calcium carbonate content 40wt%~
In the range of 60wt%, preferably in the range of 45wt%~55wt%.
Preferably:Precipitating reagent is greater than or equal to 90% hydroxide for calcium oxide of the purity more than or equal to 90%, purity
One or more in the high calcium powder of calcium and calcium content more than or equal to 8%.
The invention has the advantages that:
(1) present invention makes full use of industrial three kinds of wastes --- the valuable gold such as calcium in dedusting ash, waste hydrochloric acid and alkaline residue
Belong to, by trade waste recycling and be converted into high value-added product, iron, nickel, cobalt fully in recycling waste hydrochloric acid etc.
Calcium in valuable metal and zinc, potassium, sodium, iron and carbon and alkaline residue in hydrochloric acid, dedusting ash, while economic value is created
Resource circulation utilization is carried out to trade waste, it is avoided and environment is polluted, significantly reduce environmental pressure.
(2) present invention is calcium carbonate this feature using the main component of alkaline residue, as the additive of precipitation iron removaling,
It can also avoid causing the redissolution of precipitation of iron ions to react due to crossing basicity while avoiding adding other medicaments.
(3) product that the present invention finally obtains is containing zinc, nickel, the powder of cobalt and calcium chloride, magnesium chloride, sodium chloride, chlorine
Change potassium mixed chlorinated dose.Potassium chloride can be as the raw material of sylvite in chemical fertilizer, and calcium chloride, magnesium chloride and sodium chloride can
With directly as chlorinating agent, coordinate the first solid of gained carry out (containing ferroso-ferric oxide and carbon) polymetallic ore (sulfate slag or
Lateritic nickel ore etc.) collaboration chloridising roasting, handling three industrial wastes and recycle valuable metal while also provides for pyrometallurgy
Production raw material.
Brief description of the drawings
Fig. 1 is the process flow chart of the method for the present invention.
Embodiment
Embodiment of the present invention is described in detail below in conjunction with drawings and examples.Those skilled in the art will
It will be appreciated that following embodiments are merely a preferred embodiment of the present invention, in order to more fully understand the present invention, thus it is not construed as limiting
Determine the scope of the present invention.For those skilled in the art, the invention may be variously modified and varied, all in the present invention
Spirit and principle within, any modification, equivalent substitution or improvement for being made etc., should be included in protection scope of the present invention it
It is interior.
Experimental method in following embodiments, is conventional method unless otherwise specified;Experiment material used, such as nothing
Specified otherwise, is to be commercially available from routine biochemistry reagent manufacturer.
Embodiment 1
The method of comprehensive utilization of a kind of spent acid, alkaline residue and dedusting ash, is shown in Fig. 1, includes the following steps:
(1) it is 1g by solid-to-liquid ratio by dedusting ash and waste hydrochloric acid:The ratio mixing of 6mL, at 50 DEG C, is in stir speed (S.S.)
120r/min stirs 70min;
(2) mass fraction for making alkaline residue in the liquid obtained by alkaline residue is added in step (1) is 85%, stirs and controls
PH value reacts 50min, is separated by filtration, obtains the first solid (solid containing ferroso-ferric oxide and carbon) and the first filtrate 8;
(3) precipitating reagent is added to make in the first filtrate precipitating reagent mass fraction be 2.5%, stir 70min, filtering point
From, obtain the second solid (containing zinc, nickel, cobalt powder) and the second filtrate, the second filtrate be concentrated to give the 3rd solid through multiple-effect evaporation
(chloride containing potassium, calcium chloride, mixed chlorinated dose of magnesium chloride and sodium chloride).
Precipitating reagent is equal to 90% calcium oxide for purity.
The utilization rate of iron is 84.25% in final dedusting ash and spent acid, zinc, nickel, the rate of recovery of cobalt be respectively 92.77%,
84.04%th, 71.22%.
Embodiment 2
The method of comprehensive utilization of a kind of spent acid, alkaline residue and dedusting ash, includes the following steps:
(1) it is 1g by solid-to-liquid ratio by dedusting ash and waste hydrochloric acid:The ratio mixing of 4mL, at 80 DEG C, is in stir speed (S.S.)
180r/min stirs 60min;
(2) mass fraction for making alkaline residue in the liquid obtained by alkaline residue is added in step (1) is 80%, stirs and controls
PH value reacts 60min, is separated by filtration, obtains the first solid (solid containing ferroso-ferric oxide and carbon) and the first filtrate 7.5;
(3) precipitating reagent is added to make in the first filtrate precipitating reagent mass fraction be 2%, stir 80min, filtering point
From, obtain the second solid (containing zinc, nickel, cobalt powder) and the second filtrate, to obtain the 3rd solid (chloride through being concentrated by evaporation for the second filtrate
Change potassium, calcium chloride, magnesium chloride and sodium chloride mixed chlorinated dose).
Precipitating reagent is equal to 94% calcium hydroxide for purity.
The utilization rate of iron in final dedusting ash and spent acid, zinc, nickel, the rate of recovery of cobalt are respectively 91.27%, 85.06%,
70.72%.
Embodiment 3
The method of comprehensive utilization of a kind of spent acid, alkaline residue and dedusting ash, includes the following steps:
(1) it is 1g by solid-to-liquid ratio by dedusting ash and waste hydrochloric acid:The ratio mixing of 8mL, at 40 DEG C, is in stir speed (S.S.)
100r/min stirs 90min;
(2) mass fraction for making alkaline residue in the liquid obtained by alkaline residue is added in step (1) is 90%, stirs and controls
PH value reacts 40min, is separated by filtration, obtains the first solid (solid containing ferroso-ferric oxide and carbon) and the first filtrate 8.5;
(3) precipitating reagent is added to make in the first filtrate precipitating reagent mass fraction be 3%, stir 60min, filtering point
From, obtain the second solid (containing zinc, nickel, cobalt powder) and the second filtrate, to obtain the 3rd solid (chloride through being concentrated by evaporation for the second filtrate
Change potassium, calcium chloride, magnesium chloride and sodium chloride mixed chlorinated dose).
Precipitating reagent is that mass ratio is 1:1:The composition of 1 calcium oxide, calcium hydroxide and high calcium powder, wherein:Calcium oxide
Purity be equal to 90%;The purity of calcium hydroxide is equal to 94%;Calcium content is equal to 10%. in high calcium powder
The utilization rate 77.89% of iron in final dedusting ash and spent acid, zinc, nickel, the rate of recovery of cobalt be respectively 89.55%,
84.17%th, 69.52%.
Dedusting ash described in embodiment 1-3 is the dust collected in blast furnace ironmaking process through cleaner, specific in the dust
Component is shown in Table 1.
Table 1
| Element | Fe | Zn | Pb | Mg | Mn | Si |
| Content (%) | 48.62 | 16.81 | 1.46 | 0.97 | 0.17 | 3.75 |
It is demonstrated experimentally that in dust arbitrary value of the iron content in the range of 40wt%~60wt% and Zn content 1wt%~
Arbitrary value in the range of 20wt% may be used to the present invention.
Waste hydrochloric acid described in embodiment 1-3 is gained waste hydrochloric acid after steel surface HCl treatment, iron content in the waste hydrochloric acid
238g/L, nickel content 4.2g/L, cobalt content 0.4g/L.
It is demonstrated experimentally that iron content is in the range of 100~300g/L in waste hydrochloric acid, nickel content appointing in the range of 2~5g/L
Meaning value may be used to the present invention.
Alkaline residue described in embodiment 1-3 is the waste residue that ammonia-soda process soda ash produces, its specific component is shown in Table 2:
Table 2
| CaCO3 | CaO | Mg(OH)2 | CaCl2 | NaCl | CaSO4 | Fe2O3 | Al2O3 | SiO2 |
| 48.25 | 3.54 | 8~20 | 8~12 | 4~8 | 2~6 | 0.5~1.5 | 1~3 | 3~9 |
It is demonstrated experimentally that in waste residue calcium carbonate content in the range of 40wt%~60wt%, particularly 45wt%~
Arbitrary value in the range of 55wt% may be used to the present invention.
Comparative example 1:
(1) by dedusting ash and waste hydrochloric acid according to solid-to-liquid ratio 1g:The ratio mixing of 2mL, at 50 DEG C, is in stir speed (S.S.)
120r/min stirs 70min;
(2), (3) are the same as embodiment 1 (2), (3).
Precipitating reagent is equal to 90% calcium oxide for purity.
The utilization rate of iron is 65.21% in final dedusting ash and spent acid, zinc, nickel, the rate of recovery of cobalt be respectively 32.54%,
21.88%th, 15.24%.
Comparative example 2:
(1) with 1 step of embodiment (1);
(2) mass fraction for making alkaline residue in the liquid obtained by alkaline residue is added in step (1) is 25%, stirs and controls
PH value reacts 50min, is separated by filtration, obtains the first solid (solid containing ferroso-ferric oxide and carbon) and the first filtrate 8;
(3) with 1 step of embodiment (3).
Precipitating reagent is equal to 90% calcium oxide for purity.
The utilization rate of iron is 32.1% in final dedusting ash and spent acid, zinc, nickel, the rate of recovery of cobalt be respectively 28.51%,
18.74%th, 13.52%.
Applicant states that the present invention illustrates the process of the present invention, but not office of the invention by above-described embodiment
It is limited to above-mentioned processing step, that is, does not mean that the present invention has to rely on above-mentioned processing step and could implement.Technical field
Technical staff it will be clearly understood that any improvement in the present invention, equivalence replacement and auxiliary element to raw material selected by the present invention
Addition, selection of concrete mode etc., all fall within protection scope of the present invention and the open scope.
Claims (4)
- A kind of 1. method of comprehensive utilization of spent acid, alkaline residue and dedusting ash, it is characterized in that including the following steps:(1) it is 1g by solid-to-liquid ratio by dedusting ash and spent acid:The ratio mixing of 4~8mL, 60~90min is stirred at 40~80 DEG C;(2) mass fraction for making alkaline residue in the liquid obtained by alkaline residue is added in step (1) is 80%~90%, stirs and controls PH value processed reacts 40~60min, is separated by filtration, obtains the first solid and the first filtrate 7.5~8.5;(3) precipitating reagent is added to make in the first filtrate precipitating reagent mass fraction be 2%~3%, stir 60~80min, mistake Filter separation, obtains the second solid and the second filtrate, and the second filtrate obtains the 3rd solid through being concentrated by evaporation;The dedusting ash is the dust collected in blast furnace ironmaking process through cleaner;The spent acid is gained waste hydrochloric acid after steel surface HCl treatment;The alkaline residue is the waste residue that ammonia-soda process soda ash produces, and calcium carbonate content is in 40wt%~60wt% models in the waste residue In enclosing;The precipitating reagent is for calcium oxide of the purity more than or equal to 90% and purity in the calcium hydroxide more than or equal to 90% It is one or more of.
- 2. according to the method described in claim 1, it is characterized in that iron content is in 40wt%~60wt% scopes in the dust Interior and Zn content is in the range of 1wt%~20wt%.
- 3. according to the method described in claim 1, it is characterized in that iron content is in 100~300g/L scopes in the waste hydrochloric acid Interior, nickel content is in the range of 2~5g/L.
- 4. according to the method described in claim 1, it is characterized in that calcium carbonate content is in 45wt%~55wt% in the waste residue In the range of.
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| CN107555462B (en) * | 2017-08-21 | 2019-06-28 | 赵阳臣 | A kind of method of calcined soda waste residue comprehensive reutilization |
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| CN104313335A (en) * | 2014-09-23 | 2015-01-28 | 吉林市弗兰达科技股份有限公司 | Wet separation utilization method of ferroalloy manganese dust |
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