CN106416555A - Variable-rate fertilizing device capable of achieving variable-proportion mixed discharge - Google Patents
Variable-rate fertilizing device capable of achieving variable-proportion mixed discharge Download PDFInfo
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- 239000003337 fertilizer Substances 0.000 claims abstract description 93
- 230000003068 static effect Effects 0.000 claims abstract description 13
- 230000008859 change Effects 0.000 claims abstract description 10
- 230000033228 biological regulation Effects 0.000 claims description 2
- 230000009977 dual effect Effects 0.000 claims 4
- 230000001360 synchronised effect Effects 0.000 claims 1
- 230000004720 fertilization Effects 0.000 abstract description 20
- 230000005540 biological transmission Effects 0.000 abstract description 11
- 238000010586 diagram Methods 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000036316 preload Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000008602 contraction Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01C—PLANTING; SOWING; FERTILISING
- A01C15/00—Fertiliser distributors
- A01C15/16—Fertiliser distributors with means for pushing out the fertiliser, e.g. by a roller
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01C—PLANTING; SOWING; FERTILISING
- A01C19/00—Arrangements for driving working parts of fertilisers or seeders
- A01C19/02—Arrangements for driving working parts of fertilisers or seeders by a motor
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Abstract
本发明提出一种变配比混合排放的变量施肥装置,采用一个动力源变传动比方式实现肥料的不同配比混合,通过静态混合器进行快速混合,实现了肥料配比即时变化,快速变量施肥的目的,结构简单,性能可靠。装置主要由肥箱1、肥箱2、肥箱3、机架、排肥槽轮、静态混合器、电机、主动带轮、从动带轮、张紧轮1和张紧轮2组成,电机带动主动带轮旋转,通过带传动将动力传递给从动带轮,进而驱动排肥槽轮旋转,实现排肥作业,分别控制张紧轮1和张紧轮2,使带传动张紧力产生变化,改变从动带轮的当量直径,排肥槽轮在一定范围内可无级调速,排肥量变化,实现精准变配比排肥作业,从动带轮采用分体式设计,左部和右部形成交叉的V型槽。
The present invention proposes a variable ratio fertilization device with variable ratio mixed discharge, which adopts a power source variable transmission ratio to realize different ratio mixing of fertilizers, and quickly mixes fertilizers through a static mixer to realize instant changes in fertilizer ratios and rapid variable fertilization purpose, simple structure and reliable performance. The device is mainly composed of fertilizer box 1, fertilizer box 2, fertilizer box 3, frame, fertilizer sheave, static mixer, motor, driving pulley, driven pulley, tension pulley 1 and tension pulley 2, and the motor Drive the driving pulley to rotate, transmit the power to the driven pulley through the belt drive, and then drive the fertilizer discharge sheave to rotate to realize the fertilizer discharge operation, respectively control the tension pulley 1 and the tension pulley 2, so that the tension force of the belt drive can be generated Change, changing the equivalent diameter of the driven pulley, the fertilizer discharge sheave can be adjusted steplessly within a certain range, and the fertilizer discharge volume can be changed to achieve precise variable ratio fertilizer discharge operations. The driven pulley adopts a split design, the left part And the right part forms a cross V-shaped groove.
Description
技术领域technical field
本发明涉及农业机械技术领域,尤其涉及一种变配比混合排放的变量施肥装置。The invention relates to the technical field of agricultural machinery, in particular to a variable ratio fertilization device with variable ratio and mixed discharge.
背景技术Background technique
变量施肥以其智能化,高效节肥的特点,越来越受到研究者的重视,在智能控制和变量施肥装置方面都多有建树,多种肥料混合后施排是变量施肥的一个研究方向,其特点是能够根据需求将不同配比的肥料混合后施放,能够显著地提高肥料的利用效率,目前采用多动力源或者手动调节是实现肥料变配比施排的主要手段,但是多动力源结构复杂,控制难度较大,可靠性差,手动调节结构简单,但是无法实现即时的变量调节,本发明提出一种变配比混合排放的变量施肥装置,采用一个动力源变传动比方式实现肥料的不同配比混合,通过静态混合器进行快速混合,实现了肥料配比即时变化,快速变量施肥的目的,结构简单,性能可靠。Variable fertilization has attracted more and more attention from researchers because of its intelligent, efficient and fertilizer-saving features. It has made many achievements in intelligent control and variable fertilization devices. The application of multiple fertilizers after mixing is a research direction of variable fertilization. Its characteristic is that fertilizers of different proportions can be mixed and applied according to the demand, which can significantly improve the utilization efficiency of fertilizers. At present, the use of multiple power sources or manual adjustment is the main means to realize the application of fertilizers with variable proportions, but the multi-power source structure Complex, difficult to control, poor reliability, simple manual adjustment structure, but can not achieve real-time variable adjustment, the present invention proposes a variable ratio mixed discharge variable fertilization device, using a power source variable transmission ratio way to achieve different fertilizers Ratio mixing, fast mixing by static mixer, realizes instant change of fertilizer ratio, fast variable fertilization, simple structure and reliable performance.
发明内容Contents of the invention
本发明的目的是提供一种变配比混合排放的变量施肥装置,将不同配比混合的肥料即时排放,实现变量施肥。The purpose of the present invention is to provide a variable ratio fertilization device for mixed discharge, which discharges fertilizers mixed with different ratios in real time to realize variable fertilization.
为了达到本发明的目的所采用的技术方案包括:一种变配比混合排放的变量施肥装置主要由肥箱1、肥箱2、肥箱3、机架、排肥槽轮、静态混合器、电机、主动带轮、从动带轮、张紧轮1和张紧轮2组成,其特征在于,所述肥箱1、肥箱2和肥箱3相互独立,固定安装在机架上,所述排肥槽轮分别安装在肥箱底部,并与从动带轮同轴同步运动,所述主动带轮由电机驱动,所述张紧轮1和张紧轮2与机架铰接,通过液压油缸进行张紧和松弛作业,所述静态混合器在排肥槽轮下方,将肥料混合后排放。In order to achieve the purpose of the present invention, the technical solution adopted includes: a variable fertilization device with variable ratio mixed discharge mainly consists of fertilizer box 1, fertilizer box 2, fertilizer box 3, frame, fertilizer sheave, static mixer, Composed of a motor, a driving pulley, a driven pulley, a tensioning pulley 1 and a tensioning pulley 2, it is characterized in that the fertilizer box 1, the fertilizer box 2 and the fertilizer box 3 are independent of each other and are fixedly installed on the frame. The above-mentioned fertilizer discharge sheaves are respectively installed at the bottom of the fertilizer tank, and coaxially and synchronously move with the driven pulley, the driving pulley is driven by a motor, the tension pulley 1 and tension pulley 2 are hinged with the frame, The oil cylinder performs tension and relaxation operations, and the static mixer is under the fertilizer discharge sheave, and the fertilizer is mixed and then discharged.
上述变配比混合排放的变量施肥装置中,所述电机带动主动带轮旋转,通过带传动将动力传递给从动带轮,进而驱动排肥槽轮旋转,实现排肥作业,分别控制张紧轮1和张紧轮2,使带传动张紧力产生变化,改变从动带轮的当量直径,排肥槽轮在一定范围内可无级调速,排肥量变化,实现精准变配比排肥作业。In the above-mentioned variable ratio fertilization device with variable ratio and mixed discharge, the motor drives the driving pulley to rotate, and the power is transmitted to the driven pulley through the belt transmission, and then drives the fertilizer discharge sheave to rotate to realize the fertilizer discharge operation and separately control the tension Pulley 1 and tension pulley 2 change the tension of the belt drive and change the equivalent diameter of the driven pulley. The fertilizer discharge groove wheel can be steplessly adjusted in a certain range, and the fertilizer discharge volume can be changed to achieve precise variable ratio. Fertilizer operation.
上述变配比混合排放的变量施肥装置中,所述从动带轮由左部、右部、销轴和预紧弹簧组成,左部和右部形成交叉的V型槽,三角带在V型槽内传递动力,右部在销轴轴向方向上能够自由滑动,预紧弹簧两端分别与从动带轮右部和销轴连接,通过调整销轴另一端螺栓令预紧弹簧张紧。In the above variable fertilization device with variable ratio and mixed discharge, the driven pulley is composed of a left part, a right part, a pin shaft and a preload spring, and the left part and the right part form crossed V-shaped grooves, and the V-shaped belt is in the V-shaped The power is transmitted in the groove, and the right part can slide freely in the axial direction of the pin shaft. The two ends of the pre-tension spring are respectively connected with the right part of the driven pulley and the pin shaft.
上述变配比混合排放的变量施肥装置中,所述静态混合器将通过排肥槽轮排出的肥箱1、肥箱2、肥箱3内的肥料快速混合后施入地里。In the variable fertilization device with variable ratio mixed discharge, the static mixer quickly mixes the fertilizers in the fertilizer bin 1, fertilizer bin 2, and fertilizer bin 3 discharged by the fertilizer sheave and then applies them to the ground.
上述方案仅是本发明的一个优选技术方案,具有如下优点:The above-mentioned scheme is only a preferred technical scheme of the present invention, and has the following advantages:
肥箱1、肥箱2和肥箱3互不联通,分别加入不同肥料,通过改变肥箱1和肥箱3下部排肥槽轮转速,实现肥料的不同配比排放,采用一个动力源变传动比传动,使传动系统结构简单,性能可靠。Fertilizer box 1, fertilizer box 2 and fertilizer box 3 are not connected to each other, and different fertilizers are added respectively. By changing the speed of the fertilizer discharge sheave at the bottom of fertilizer box 1 and fertilizer box 3, different ratios of fertilizers are discharged, and a power source is used to change the transmission. Ratio transmission makes the transmission system simple in structure and reliable in performance.
带张紧机构的从动带轮采用分体式设计,左部和右部相互交错,通过改变两部分距离实现带轮当量直径在较大范围内变化,采用带液压油缸的张紧轮机构一方面保障传动可靠,另一方面可以通过比例电磁阀准确控制液压油缸伸缩量,实现无级调速功能。The driven pulley with tensioning mechanism adopts split design, the left part and the right part are staggered with each other, and the equivalent diameter of the pulley can be changed in a large range by changing the distance between the two parts. The tensioning pulley mechanism with hydraulic cylinder is adopted on the one hand. To ensure reliable transmission, on the other hand, the proportional solenoid valve can accurately control the expansion and contraction of the hydraulic cylinder to realize the stepless speed regulation function.
三种肥料汇集到静态混合器后,发生无序碰撞,进行快速混合后排入地下,使肥料混合充分并能够实现接近即时混合排放的目的,为精准的变量施肥提供条件。After the three kinds of fertilizers are collected in the static mixer, they collide disorderly and are quickly mixed and then discharged into the ground, so that the fertilizers are fully mixed and can achieve the purpose of near-immediate mixed discharge, providing conditions for precise variable fertilization.
附图说明Description of drawings
图1为本发明的变配比混合排放的变量施肥装置结构示意图;Fig. 1 is the structural schematic diagram of the variable fertilization device of the variable ratio mixed discharge of the present invention;
图2为本发明的变配比混合排放的变量施肥装置变传动比机构示意图;Fig. 2 is the schematic diagram of the variable transmission ratio mechanism of the variable ratio fertilization device of the present invention;
图3为本发明的变配比混合排放的变量施肥装置从动带轮当量直径变化原理图;Fig. 3 is the change schematic diagram of the equivalent diameter of the driven pulley of the variable fertilization device of the variable ratio mixed discharge of the present invention;
图4为本发明的变配比混合排放的变量施肥装置传动系统示意图。Fig. 4 is a schematic diagram of the transmission system of the variable ratio fertilization device of the present invention.
具体实施方式detailed description
下面结合附图和实施例对本发明的结构作进一步说明。The structure of the present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1、2、3和4中,1是排肥槽轮,2是肥箱1,3是肥箱2,4是肥箱3,5是机架,6是张紧轮1,7是静态混合器,8是主动带轮,9是电机,10是张紧轮2,11是从动带轮,12是左部,13是右部,14是销轴,15是预紧弹簧。In Figures 1, 2, 3 and 4, 1 is the fertilizer sheave, 2 is the fertilizer box 1, 3 is the fertilizer box 2, 4 is the fertilizer box 3, 5 is the frame, 6 is the tension wheel 1, and 7 is the static Mixer, 8 is driving pulley, and 9 is motor, and 10 is tension pulley 2, and 11 is driven pulley, and 12 is left part, and 13 is right part, and 14 is bearing pin, and 15 is preload spring.
相互独立的肥箱1(2)、肥箱2(3)和肥箱3(4)固定在机架(5)上,底部均安装排肥槽轮(1),在电机(9)驱动下,主动带轮(8)分别将动力传递给与排肥槽轮(1)同轴的从动带轮,实现肥料的排放。Fertilizer box 1 (2), fertilizer box 2 (3) and fertilizer box 3 (4), which are independent of each other, are fixed on the frame (5), and fertilizer sheaves (1) are installed on the bottom, driven by the motor (9) , the driving pulley (8) respectively transmits power to the driven pulley coaxial with the fertilizer discharge sheave (1) to realize the discharge of fertilizer.
张紧轮1(6)和张紧轮2(10)分别对肥箱1(2)和肥箱3(4)的带传动系统进行张紧,采用液压油缸可以控制张紧轮的位置,进而改变传动带的张紧力,从动带轮采用分体式设计,左部(12)和右部(13)形成交叉的V型槽,右部(13)在销轴(14)上自由滑动,通过预紧弹簧(15)调整滑动能力,当控制液压油缸伸长时,带传动张紧力增大,三角带挤压右部(13)沿着销轴(14)向右侧移动,同时压缩预紧弹簧(15),形成的效果是三角带到达V型槽下部,带轮当量直径变小,转速增加,排肥量增多,反之当控制液压油缸收缩时,带传动张紧力减小,预紧弹簧(15)恢复一定变形,迫使右部(13)沿着销轴(14)向左侧移动,实现带轮当量直径增加,转速降低,排肥量减少,实现了不同配比的排肥,分别控制张紧轮1和张紧轮2即可得到不同配比的三种肥料。Tensioning pulley 1 (6) and tensioning pulley 2 (10) respectively tension the belt drive system of fertilizer tank 1 (2) and fertilizer tank 3 (4). The position of the tensioning pulley can be controlled by using a hydraulic cylinder, and then To change the tension of the transmission belt, the driven pulley adopts a split design, the left part (12) and the right part (13) form a crossed V-shaped groove, and the right part (13) slides freely on the pin shaft (14). The pre-tightening spring (15) adjusts the sliding ability. When the hydraulic oil cylinder is extended, the tension of the belt drive increases, and the right part of the V-belt (13) moves to the right along the pin shaft (14). Tighten the spring (15), the result is that the triangular belt reaches the lower part of the V-shaped groove, the equivalent diameter of the pulley becomes smaller, the rotational speed increases, and the amount of fertilizer discharge increases. On the contrary, when the hydraulic cylinder is controlled to shrink, the tension of the belt transmission decreases, and the pre-set The tight spring (15) restores a certain deformation, forcing the right part (13) to move to the left along the pin shaft (14), realizing the increase of the equivalent diameter of the pulley, the reduction of the speed, and the reduction of the amount of fertilizer discharge, realizing the discharge of fertilizers with different ratios , respectively controlling the tensioning wheel 1 and the tensioning wheel 2 can obtain three kinds of fertilizers with different ratios.
静态混合器(7)常用于化工行业,进行物料混合,采用物料相互之间或者与器壁之间的无序碰撞,达到混合的目的,混合速度快,使用静态混合器(7)将三个肥箱内排出的肥料进行快速混合,之后即时排入土壤,实现较小延误的排肥控制,保证了精准的变量施肥。Static mixers (7) are often used in the chemical industry to mix materials. The purpose of mixing is to achieve the purpose of mixing by using random collisions between materials or between the walls of the container. The static mixer (7) is used to combine three The fertilizer discharged from the fertilizer tank is quickly mixed, and then discharged into the soil immediately, realizing the control of fertilizer discharge with less delay and ensuring accurate variable fertilization.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, some improvements and modifications can also be made. These improvements and modifications It should also be regarded as the protection scope of the present invention.
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Cited By (9)
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| CN106804173A (en) * | 2017-03-21 | 2017-06-09 | 贵州大学 | The mechanical transmission mechanism of dual material box fertilizer applicator |
| CN106817936A (en) * | 2017-03-21 | 2017-06-13 | 贵州大学 | The fertilizer apparatus of controllable compoiste fertilizer dose and Application Ratio |
| CN108055904A (en) * | 2017-12-11 | 2018-05-22 | 江苏哈工药机科技股份有限公司 | A kind of automatic fertilizer spreaders |
| CN109526349A (en) * | 2019-01-25 | 2019-03-29 | 莱芜职业技术学院 | A kind of liquid manure integral type irrigation equipment |
| CN110476571A (en) * | 2019-09-10 | 2019-11-22 | 华南农业大学 | A mechanical fertilizer ratio variable fertilizer discharger and its realization method |
| CN111630992A (en) * | 2020-06-11 | 2020-09-08 | 陈旭 | Agricultural is with fertilizer injection unit who evenly spreads fertilizer |
| CN114342631A (en) * | 2022-01-12 | 2022-04-15 | 新疆农业大学 | A device for adding water and nitrogen to desert |
| CN115997536A (en) * | 2022-12-10 | 2023-04-25 | 东北农业大学 | A ratio-adjustable UAV variable fertilizer discharge device |
| CN117957989A (en) * | 2023-11-28 | 2024-05-03 | 农业农村部南京农业机械化研究所 | Fertilizer applicator and intelligent fertilization method based on soil fertility distribution |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106804173A (en) * | 2017-03-21 | 2017-06-09 | 贵州大学 | The mechanical transmission mechanism of dual material box fertilizer applicator |
| CN106817936A (en) * | 2017-03-21 | 2017-06-13 | 贵州大学 | The fertilizer apparatus of controllable compoiste fertilizer dose and Application Ratio |
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| CN109526349A (en) * | 2019-01-25 | 2019-03-29 | 莱芜职业技术学院 | A kind of liquid manure integral type irrigation equipment |
| CN110476571A (en) * | 2019-09-10 | 2019-11-22 | 华南农业大学 | A mechanical fertilizer ratio variable fertilizer discharger and its realization method |
| CN111630992A (en) * | 2020-06-11 | 2020-09-08 | 陈旭 | Agricultural is with fertilizer injection unit who evenly spreads fertilizer |
| CN114342631A (en) * | 2022-01-12 | 2022-04-15 | 新疆农业大学 | A device for adding water and nitrogen to desert |
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