A kind of recovery and treatment method of waste and old CRT monitor glass bulb
Technical field:
The invention provides a kind of recovery and treatment method of waste and old CRT monitor glass bulb, belong to field of solid waste resource utilization.
Technical background:
According to the relevent statistics, the social recoverable amount of China's televisor is more than 400,000,000, and wherein very major part is the product entering family late 1980s, has arrived and has scrapped the time limit.From 2003, China had the televisor of more than 5,000,000 to need to scrap every year.Along with country's striding forward to informationized society, have the robot calculator of more than 3,000 ten thousand to enter family at present every year, the display equipment of most computer be CRT monitor.
The glass bulb of CRT monitor is welded by low-melting point sealing glass primarily of tube panel glass, neck glass, pipe cone glass.Tube panel glass is containing 0-4% plumbous oxide, and pipe cone glass is containing 22-23% plumbous oxide, and neck glass is containing 32-35% plumbous oxide, and seal glass plumbous oxide content reaches 78%.Therefore, CRT monitor glass bulb has recovery value.Meanwhile, due to lead glass reutilization technology difficulty, being regarded as the potentially dangerous solid waste source of environmental pollution always, security landfill process can only being carried out by having the unit of qualification at present.
Containing a large amount of silica compositions in CRT monitor glass bulb lead glass, it is one of plumbous slag former raw material of refining, lead simultaneously in lead glass is the important plumbous source of one of refining leady raw materials, is undertaken processing will be had huge economic worth and environmental value by effective recovery method.
Summary of the invention
The object of the invention is under vacuum, the lead in waste and old CRT monitor glass bulb and sulfurated lime are reacted and generate more stable lead sulfide, calcium and silicate form Calucium Silicate powder.Lead sulfide is the important source material of refining lead, and the silico-calcium compounds such as Calucium Silicate powder are the main components of plumbous smelting slag making agent, thus realize high-valued recycling.
The present invention includes following steps:
(1) waste and old CRT monitor is disassembled, be separated and obtain CRT glass bulb;
(2) the CRT glass bulb obtained in step (1) is carried out crushing milled processed, isolate the materials such as steel mesh, obtain lead glass particulate matter;
(3) the lead glass particulate matter obtained in step (2) and sulfurated lime are carried out compound abrasive, in the process of compound abrasive, lead glass particulate matter mass content is 70-75%, the mass content of sulfurated lime is 25-30%, both mass content sums are 100%, carry out classification after abrasive material and obtain compound, compound granularity is-100 orders;
(4) compound obtained in step (3) is placed in vacuum heat treatment system to process, system pressure is 20kpa, Heating temperature is 600 DEG C-720 DEG C, heat treatment time is 30-50min, waste gas through vacuum pump extraction enters special waste gas pollution control and treatment system and disposes, and obtains vacuum heat treatment material;
(5) the vacuum heat treatment material obtained in step (4) is carried out broken classification to obtain refining plumbous auxiliary material, refine plumbous auxiliary material granularity for-100 orders.
(6) by plumbous for the refining obtained in step (5) auxiliary material and refining leady raw materials, smelts solvent and carries out mix, add in lead-smelting furnace and carry out lead and smelt, obtain lead bullion and refine lead skim.
Principle and advantage:
1, by under vacuum, the flint glass in CRT glass bulb and sulfurated lime are reacted, generate the plumbous auxiliary material of the refining such as lead sulfide and Calucium Silicate powder, realize high-efficiency comprehensive utilization;
2, under vacuum condition by the reaction such as plumbous oxide, silicon-dioxide in sulfurated lime and flint glass, speed of response improves greatly, the reaction times shorten, temperature of reaction reduce, reaction efficiency is higher.
3, whole process and simple to operate, tail gas carries out special disposal, realizes whole process non-secondary pollution.
Accompanying drawing explanation
Fig. 1 is a kind of process flow sheet of recovery and treatment method of waste and old CRT monitor glass bulb
Embodiment:
Embodiment 1
Waste and old CRT monitor is disassembled, is separated and obtains CRT glass bulb; Then CRT glass bulb is carried out crushing milled processed, isolate the materials such as steel mesh, obtain lead glass particulate matter; The lead glass particulate matter obtained and sulfurated lime are carried out compound abrasive, and in the process of compound abrasive, lead glass particulate matter mass content is 75%, and the mass content of sulfurated lime is 25%, carry out classification after abrasive material and obtain compound, compound granularity is-100 orders; The compound obtained is placed in vacuum heat treatment system process, system pressure is 20kpa, and Heating temperature is 720 DEG C, and heat treatment time is 50min, and the waste gas through vacuum pump extraction enters special waste gas pollution control and treatment system and disposes, and obtains vacuum heat treatment material; Vacuum heat treatment material is carried out broken classification to obtain refining plumbous auxiliary material, refine plumbous auxiliary material granularity for-100 orders.By plumbous for the refining obtained auxiliary material and refining leady raw materials, smelts solvent and carry out mix, add in lead-smelting furnace and carry out lead and smelt, obtain lead bullion and refine lead skim.
Embodiment 2
Waste and old CRT monitor is disassembled, is separated and obtains CRT glass bulb; Then CRT glass bulb is carried out crushing milled processed, isolate the materials such as steel mesh, obtain lead glass particulate matter; The lead glass particulate matter obtained and sulfurated lime are carried out compound abrasive, and in the process of compound abrasive, lead glass particulate matter mass content is 70%, and the mass content of sulfurated lime is 30%, carries out classification and obtain compound after abrasive material, and compound granularity is-100 orders; The compound obtained is placed in vacuum heat treatment system process, system pressure is 20kpa, and Heating temperature is 600 DEG C, and heat treatment time is 30min, and the waste gas through vacuum pump extraction enters special waste gas pollution control and treatment system and disposes, and obtains vacuum heat treatment material; Vacuum heat treatment material is carried out broken classification to obtain refining plumbous auxiliary material, refine plumbous auxiliary material granularity for-100 orders.By plumbous for the refining obtained auxiliary material and refining leady raw materials, smelts solvent and carry out mix, add in lead-smelting furnace and carry out lead and smelt, obtain lead bullion and refine lead skim.
Embodiment 3
Waste and old CRT monitor is disassembled, is separated and obtains CRT glass bulb; Then CRT glass bulb is carried out crushing milled processed, isolate the materials such as steel mesh, obtain lead glass particulate matter; The lead glass particulate matter obtained and sulfurated lime are carried out compound abrasive, and in the process of compound abrasive, lead glass particulate matter mass content is 73%, and the mass content of sulfurated lime is 27%, carries out classification and obtain compound after abrasive material, and compound granularity is-100 orders; The compound obtained is placed in vacuum heat treatment system process, system pressure is 20kpa, and Heating temperature is 650 DEG C, and heat treatment time is 40min, and the waste gas through vacuum pump extraction enters special waste gas pollution control and treatment system and disposes, and obtains vacuum heat treatment material; Vacuum heat treatment material is carried out broken classification to obtain refining plumbous auxiliary material, refine plumbous auxiliary material granularity for-100 orders.By plumbous for the refining obtained auxiliary material and refining leady raw materials, smelts solvent and carry out mix, add in lead-smelting furnace and carry out lead and smelt, obtain lead bullion and refine lead skim.