WO2019042157A1 - Comprehensive resourceful treatment system for electronic waste and method therefor - Google Patents
Comprehensive resourceful treatment system for electronic waste and method therefor Download PDFInfo
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- WO2019042157A1 WO2019042157A1 PCT/CN2018/100982 CN2018100982W WO2019042157A1 WO 2019042157 A1 WO2019042157 A1 WO 2019042157A1 CN 2018100982 W CN2018100982 W CN 2018100982W WO 2019042157 A1 WO2019042157 A1 WO 2019042157A1
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/001—Dry processes
- C22B7/003—Dry processes only remelting, e.g. of chips, borings, turnings; apparatus used therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/30—Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
- B09B3/35—Shredding, crushing or cutting
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/005—Separation by a physical processing technique only, e.g. by mechanical breaking
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/02—Working-up flue dust
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/20—Waste processing or separation
Definitions
- the invention relates to the technical field of electronic waste disposal, in particular to an electronic waste comprehensive resource treatment system and a method thereof.
- E-waste commonly known as “e-waste” refers to the waste generated in the production process of electronic and electrical products and the electronic and electrical equipment that is discarded and is no longer used. It has a wide variety and complex composition, involving various fields of industrial production and residents' life. . With the rapid development of the electronic information industry and the continuous improvement of people's living standards, the speed of electronic product replacement has gradually accelerated. The annual global production of electronic waste is as high as 40-50 million tons, and still grows by 5-10% annually. The increase in the rate poses a huge threat to the global ecological environment. Due to different application functions, working principles, and manufacturing processes, the structure of electronic products varies greatly. The composition and content of metals, plastics, ceramics, etc. contained in them are also different. The efficient recycling of electronic waste has become One of the difficult problems to be solved.
- the common practice in industrial processing of electronic waste is to manually or semi-automatically disassemble plastic or metal casings, common parts, hazardous parts or materials, circuit boards, and the like.
- Some ordinary parts are directly downgraded after passing the test; the outer casing and the non-recyclable ordinary parts can be obtained by mechanical crushing and sorting to obtain plastic, metal, ceramic and other pellets, which are recycled and reused after simple recycling; mobile phone batteries, Harmful parts such as printer ink cartridges and hazardous materials such as phosphors and liquid refrigerants are disposed of by specialized processing companies.
- the circuit board with the highest recycling value does not currently have a wide range of applicable technologies, such as wide applicability, strong operation, and economical and environmentally friendly recycling technology. .
- the Chinese invention patent No. CN102284472A proposes a method for decontaminating a circuit board by pyrolysis combined with plasma discharge.
- the method realizes the separation of metal and non-metal in the circuit board and the discharge of pollutants, but the treatment of the organic components in the circuit board is limited to harmless, and the resources cannot be recycled.
- the Chinese invention patent No. CN106642159A proposes a rotary kiln and plasma gasification co-resource hazardous waste treatment system.
- the system utilizes the respective advantages of rotary kiln and plasma gasification technology to realize the harmless disposal of hazardous waste.
- the smooth operation of the system depends on the stable conversion and connection of materials and energy between the various equipments in the system, especially for the stability of raw materials.
- the Chinese invention patent with the authorization number CN1014238998B proposes a vacuum pyrolysis waste circuit board method, which obtains pyrolysis oil, cracking slag and pyrolysis gas, and the pyrolysis gas serves as a fuel to provide energy for the pyrolysis process, and the method realizes
- the organic component is fully utilized, but the pyrolysis temperature is low, and the pyrolysis gas is condensed after the temperature is lowered during the collection process, which is likely to cause blockage of the pipeline, and requires a vacuum environment, which requires high equipment.
- the object of the present invention is to provide an electronic waste comprehensive resource processing system with full utilization of resources and no secondary pollution, and also provides an electronic waste comprehensive resource processing method with economical environmental protection, short process and high efficiency. To achieve efficient recycling of organic matter and valuable metals in electronic waste.
- an integrated waste recycling method for electronic waste comprises the following steps:
- Step 2) Plasma gasification smelting: the agglomerate obtained in step 1) and coke are alternately put into a plasma gasification melting furnace, and the two are alternately arranged in layers, and the sintering gas generated in the step 1) is mixed with the oxygen-enriched air.
- the blasting port of the lower portion of the plasma gasification melting furnace is subjected to combustion treatment, and the generated smelting flue gas is discharged from the upper air outlet of the furnace body, and the obtained molten liquid is discharged from the liquid outlet of the furnace body bottom;
- step 3 smelting flue gas to make oil: the smelting flue gas obtained in step 2) is rapidly cooled to below 200 ° C, and the heat released during the quenching process is recovered by a waste heat boiler, and the cooled flue gas is separated by dust collecting treatment to separate the dust removing gas and Soot, the dedusting gas is sequentially processed into an oil product by alkali absorption, gas reforming, Fischer-Tropsch synthesis, and refining processing, and the soot is used for extracting and recovering volatile metals;
- Valuable metal recovery The molten metal obtained in the step 2) is thermally settled, and the slag and the molten metal liquid are separated under the action of gravity, and the slag is collected and used as a building material, and the molten metal liquid is passed through the ingot. After the electrolytic treatment, a cathode copper product and an anode slime are obtained, and the anode slime is used for extracting and recovering rare metal.
- the mass ratio of the electronic waste pellet, the slag forming agent, and the binder is 1:0.1 to 0.6:0.1 to 0.3.
- the mass ratio of the electronic waste pellets, the slag forming agent and the binder is 1:0.2 to 0.5:0.1 to 0.2.
- the mass ratio of the electronic waste pellet, the slag forming agent and the binder is 1:0.3 to 0.4:0.1 to 0.2.
- the particle size of the electronic waste pellets is 0.1 to 20 mm.
- the electronic waste pellets have a particle size of 2 to 10 mm.
- the electronic waste pellets have a particle size of 5 to 8 mm.
- the slagging agent is one or more of limestone, calcite, dolomite, quartz sand, magnesite, and serpentine.
- the binder is one or more of lime, paraffin, bentonite, clay, diatomaceous earth, and peat.
- the sintering treatment is performed by an N 2 -protected indirect heating sintering method, and the sintering temperature is 500 to 800 ° C.
- the sintering treatment adopts an N 2 -protected indirect heating sintering method, and the sintering temperature is 600 to 700 ° C.
- the mass ratio of the agglomerate to the coke is 1:0.5 to 1.5.
- the mass ratio of the agglomerate to the coke is 1:0.6 to 1.2.
- the mass ratio of the agglomerate to the coke is 1:1 to 1.1.
- the temperature of the melting zone in the plasma gasification melting furnace is 1400 to 1600 °C.
- the outlet temperature of the smelting flue gas is 800 to 1200 °C.
- the outlet temperature of the smelting flue gas is 900 to 1100 °C.
- the temperature of the heat preservation sedimentation process is maintained at 1000 to 1200 °C.
- the temperature of the heat preservation sedimentation process is maintained at 1100 to 1150 °C.
- the present invention also provides a system for implementing the above-described electronic waste comprehensive resource processing method, comprising a pretreatment device, a plasma gasification smelting device, a flue gas resource device, and a valuable metal extraction device;
- the gas outlet is connected to the air vent of the plasma gasification smelting device, and the discharge port of the pretreatment device is connected to the feed port of the plasma gasification smelting device; the flue gas outlet and the flue gas resource of the plasma gasification smelting device
- the inlet of the chemical unit is connected, and the melt outlet of the plasma gasification smelting unit is connected to the inlet of the valuable metal extraction unit.
- the pretreatment device comprises a raw material silo, a first conveyor, a shear crusher, a second conveyor, a slag forming agent silo, a third conveyor, a binder silo, a fourth conveyor, Mixer, fifth conveyor, closed sintering machine, sixth conveyor, sintering furnace heating furnace, sintering exhaust gas collector, sintering exhaust gas pipeline, oxygen plant, oxygen-rich pipeline, gas mixing tank, intake pipeline, coke Silo and seventh conveyor;
- the discharge port of the raw material silo, the first conveyor, the shear crusher and the second conveyor are connected in sequence, and the discharge port of the slag agent silo is connected with the feeding end of the third conveyor.
- the discharge port of the binder silo is connected to the feed end of the fourth conveyor, the discharge end of the second conveyor, the discharge end of the third conveyor, and the discharge end of the fourth conveyor are Connected to the feed port of the mixer;
- the mixing machine, the fifth conveyor, the closed sintering machine, and the sixth conveyor are sequentially connected, and an inlet of the sintering exhaust gas collector is connected to an air outlet of the closed sintering machine, and the sintering exhaust gas collector is
- the gas outlet is connected to the tail gas inlet of the gas mixing chamber through the sintering exhaust gas pipeline;
- the oxygen inlet of the oxygen generating station is connected to the air inlet of the gas mixing chamber through the oxygen-rich pipeline, and the discharge port and the seventh conveying of the coke silo
- the feeding end of the machine is connected; a first flow meter is arranged on the pipeline of the sintering exhaust gas pipeline; and a second flow meter is arranged on the pipeline of the oxygen-rich pipeline.
- the plasma gasification smelting apparatus includes a plasma furnace, a melt chute, and a flue gas duct;
- the plasma furnace is provided with a feed port, a blast port, a melt outlet, and a flue gas outlet; the discharge end of the sixth conveyor and the discharge end of the seventh conveyor are connected to the feed port of the plasma furnace
- the gas outlet of the gas mixing chamber is connected to the air outlet of the plasma furnace through an air inlet duct, and the melt outlet of the plasma furnace is connected to the liquid inlet of the melt chute, and the flue gas outlet and the flue gas of the plasma furnace
- the air inlets of the pipes are connected.
- the flue gas outlet is disposed at the top of the plasma furnace
- the melt outlet is disposed at the bottom of the plasma furnace
- the tuyere is disposed at a middle portion of the plasma furnace
- the feed port is located at the flue gas outlet and the tuyere
- the air vents are arranged in a single layer or a double layer along the longitudinal direction of the plasma furnace, and the number of each layer is 3 to 12; the number of the exhaust ports is 1 to 4, and is connected to the exhaust port.
- the front part of the exhaust pipe is provided with a 2-6 stage baffle; the lower part of the plasma furnace is provided with a plasma torch along a circumferential direction thereof, and the plasma torch is located between the air blowing port and the melt outlet, and the number is 3-12 support.
- the flue gas resourceizing device comprises a pure water tank, a quenching tower, a hot water pipeline, a filter, a waste heat boiler, a first gas pipeline, a cyclone dust collector, a second gas pipeline, a bag dust collector, and a third a gas pipeline, an alkali suction tower, a fourth gas pipeline, a water vapor reforming tower, a fifth gas pipeline, a Fischer-Tropsch synthesis tower, a gas circulation pipeline, a primary oil pipeline, a refined distillation tower, and a refined oil output pipeline;
- the water outlet of the pure water tank is connected to the cold water inlet of the upper part of the quenching tower, and the gas outlet of the flue gas duct is connected with the air inlet of the lower part of the quenching tower, and the hot water outlet of the bottom of the quenching tower passes through the hot water pipeline Connected to the filter and the waste heat boiler in sequence;
- the fifth gas pipeline, the Fischer-Tropsch synthesis tower, the primary oil pipeline, the refined distillation tower, and the refined oil output pipeline are connected in sequence; the gas outlet of the top of the Fischer-Tropsch synthesis tower is connected to the inlet of the steam reforming tower through the gas circulation pipeline .
- the flue gas resource utilization device further includes a sludge bin, a first-stage ash collection bin, and a second-stage ash collection bin, wherein the sludge bin is disposed at a bottom of the filter and disposed opposite to the sludge outlet;
- the level ash collection bin is arranged at the bottom of the cyclone dust collector and is arranged opposite to the ash outlet;
- the second ash collection bin is arranged at the bottom of the bag filter and directly arranged opposite to the ash outlet.
- the valuable metal extraction device comprises a holding furnace, an alloy chute, a disc ingot casting machine, a transfer device, an electrolysis tank, a slag chute, and a glass drawing machine;
- the liquid outlet of the melt chute is connected to the liquid inlet of the top of the holding furnace, and the alloy outlet at the bottom of the holding furnace is sequentially connected with the alloy chute and the disc ingot machine, and the transfer device is arranged in the disc casting machine.
- the slag outlet of the upper part of the holding furnace is connected to the slag chute and the glass drawing machine in sequence.
- the second conveyor, the third conveyor, the fourth conveyor, the sixth conveyor, and the seventh conveyor are all conveyors with weighing and weighing devices, and the closed sintering machine adopts N 2 A sintering machine for protecting indirect heating; a CO detecting device and an O 2 detecting device are disposed in the gas mixing chamber.
- the basic principle of the invention is:
- the organic materials used in electronic products are generally thermosetting, stable at temperatures below 200 ° C, and remelted at higher temperatures, and synergistic with special binders to slag-forming agents It is bonded to the e-waste pellets and cooled to obtain a blocky product of moderate hardness.
- the sintering process is carried out under a protective atmosphere of N 2 , and the material is heated to 500-800 ° C by indirect heating, avoiding the optimal temperature range of dioxins from 300 to 500 ° C, and avoiding the formation of harmful gas dioxins as much as possible. .
- the sintering exhaust gas may contain organic gas and is passed through a plasma gasification melting furnace for high temperature treatment to eliminate pollution.
- the sintering tail gas is mixed with air or oxygen-enriched air, it enters the furnace from the lower air blast port of the plasma gasification melting furnace, and reacts with the agglomerate and coke.
- the column of the agglomerate and the coke is gradually moved downward, and the coke acts as a fuel, a reducing agent, a column skeleton and a syngas carbon source in the smelting process.
- the temperature of the smelting zone is controlled at 1400-1600 ° C, the organic matter gasification rises, the upper column is preheated, and the inorganic components are remelted to form a molten liquid, which is collected at the bottom of the furnace body.
- the smelting flue gas is quenched to below 200 °C, avoiding the formation of harmful gas dioxin.
- the heat released by the quenching process is recovered by the waste heat boiler.
- the cooled flue gas is collected by the cyclone, and the bag is dusted, the ash is separated.
- the volatile metals contained in the mixture are comprehensively recovered, and the dust removal gas is absorbed by the alkali, and the synthesis gas having the main active components of H 2 and CO is purified, and the synthetic oil is further prepared through gas reforming, Fischer-Tropsch synthesis, and refining processing.
- the amount of additives such as slag-forming agent and binder is not fixed, and the relative content of the metal phase and the slag phase in the melt obtained after the smelting changes greatly, which is to reduce the stability of the process.
- Sexual requirements reduce the difficulty of furnace design, set the thermal insulation and sedimentation process after the smelting process, and use the large density difference between the slag and the molten metal to fully separate the two under gravity and reduce the subsequent metal recovery.
- the amount of waste slag generated in the process increases the metal recovery rate.
- the slag can be used as a building material, and the molten copper ingot is electrolyzed to obtain a cathode copper product and an anode slime, and the anode slime is used for recovery and extraction of rare precious metals.
- the present invention has the following advantages:
- the electronic waste can be crushed by the whole machine or only the parts to be recycled are crushed, the granularity of the pellets is required to be low, the energy consumption of the crushing process can be greatly saved, the dust pollution of the crushing process is reduced, and the pellets need not be divided. selected.
- the invention fully utilizes various non-metal materials in the electronic waste, wherein the organic material can replace some special binders, and ceramics, glass, glass fiber and the like can replace part of the slag forming agent, thereby greatly reducing the flux consumption. Quantity, reducing costs.
- the medium ion gasification smelting temperature of the invention is high, and the organic matter can be fully cracked, and at the same time, the components of ceramics, glass, glass fiber and the like in the electronic waste are melted, and the composition requirements of the electronic waste are low.
- the present invention provides a process of harmlessness of sintering gas, waste heat recovery and harmlessness of smelting flue gas, exhaust gas resource utilization, and comprehensive metal recovery in a short process flow, thereby realizing the complete detoxification of electronic waste. , reduction, resource utilization, this method can be applied to the field of resource recycling of solid waste mixed with similar organic and metal materials.
- 1 is a process flow diagram of an integrated method for recycling electronic waste
- FIG. 2 is a schematic diagram of a connection structure of an electronic waste recycling system
- Figure 3 is a schematic enlarged view of the pretreatment apparatus of Figure 2;
- Figure 4 is a schematic enlarged plan view of the plasma furnace of the medium ion gasification smelting apparatus of Figure 2;
- Figure 5 is a schematic enlarged view of the flue gas resource utilization device of Figure 2;
- Figure 6 is a schematic enlarged view of the valuable metal extraction device of Figure 2;
- the pretreatment apparatus 1 includes a raw material silo 101, a first conveyor 102, a shear crusher 103, a second conveyor 104, a slag forming agent silo 105, a third conveyor 106, a binder silo 107, and a Four conveyors 108, a mixer 109, a fifth conveyor 110, a closed sintering machine 111, a sixth conveyor 112, a sintering furnace heating furnace 113, a sintering exhaust gas collector 114, a sintering exhaust gas line 115, and a first flow meter 116
- the plasma gasification smelting apparatus 2 includes a plasma furnace 201 (in which: a feed port a, a blast port b, a plasma torch c, a melt outlet d, a flue gas outlet e), a melt chute 202, and a flue gas duct 203.
- a plasma furnace 201 in which: a feed port a, a blast port b, a plasma torch c, a melt outlet d, a flue gas outlet e), a melt chute 202, and a flue gas duct 203.
- the flue gas resource generating device 3 includes a pure water tank 301, a quenching tower 302, a hot water pipe 303, a filter 304, a waste heat boiler 305, a sludge bin 306, a first gas pipe 307, a cyclone dust collector 308, and a primary ash.
- the valuable metal extraction device 4 includes a holding furnace 401, an alloy chute 402, a disk ingot casting machine 403, a transfer device 404, an electrolytic cell 405, a slag chute 406, and a glass drawing machine 407.
- Embodiment 1 A method for comprehensively recycling electronic waste includes the following steps:
- Plasma gasification smelting the agglomerates obtained in the step 1) and the coke are alternately introduced into the plasma gasification melting furnace at a mass ratio of 1:0.7, so that the two are longitudinally arranged in layers, and the steps 1) are simultaneously produced.
- the sinter gas is collected, it is mixed with oxygen-enriched air and then passed into the blast port of the lower part of the plasma gasification smelting furnace for combustion treatment.
- the smelting zone temperature is controlled at 1450-1500 ° C, and the generated smelting flue gas is discharged from the upper gas outlet of the furnace body, and exhausted.
- the temperature of the mouth smelting flue gas is 920 ° C, and the obtained melt is discharged from the liquid outlet of the bottom of the furnace body;
- step 3 Melting flue gas to oil: the smelting flue gas obtained in step 2) is rapidly cooled to below 200 ° C, and the heat released during the quenching process is recovered by the waste heat boiler. After the cooled flue gas is collected by the cyclone, the bag is dusted and treated. The dust removal gas and soot are separated, and the dust removal gas is subjected to alkali absorption, and the volume ratio of H 2 to CO is adjusted to 1.7:1. At 200 ° C and 2.0 MPa, a cobalt-based catalyst is added for Fischer-Tropsch synthesis, and the product is further refined. Processed into oil products, used to extract and recover volatile metals;
- Valuable metal recovery The molten metal obtained in step 2) is thermally settled under the condition of temperature of 1000 ° C, and the molten slag and molten metal liquid are separated under gravity, and the molten slag is collected and used as a building material, and the molten metal is used.
- the liquid is subjected to ingot casting and electrolytic treatment to obtain cathode copper product and anode slime.
- the anode mud is used for extracting and recovering rare metal.
- the recovery rate of Cu is 99.28%
- the Au recovery rate is 99.98%
- the Ag recovery rate is 99.87%.
- Platinum The metal group recovery rate was 99.65%.
- Embodiment 2 An electronic waste comprehensive resource processing method includes the following steps:
- Plasma gasification smelting the agglomerate obtained by the step 1) and the coke are alternately introduced into the plasma gasification melting furnace at a mass ratio of 1:0.6, so that the two are longitudinally arranged in layers, and the steps 1) are simultaneously produced.
- the sinter gas is collected, it is mixed with oxygen-enriched air and then passed into the blast port of the lower part of the plasma gasification smelting furnace for combustion treatment.
- the temperature of the smelting zone is controlled at 1500 to 1550 ° C, and the generated smelting flue gas is discharged from the upper gas outlet of the furnace body, and exhausted.
- the temperature of the mouth smelting flue gas is 890 ° C, and the obtained melt is discharged from the liquid outlet of the bottom of the furnace body;
- step 3 Melting flue gas to oil: the smelting flue gas obtained in step 2) is rapidly cooled to below 200 ° C, and the heat released during the quenching process is recovered by the waste heat boiler. After the cooled flue gas is collected by the cyclone, the bag is dusted and treated. The dust removal gas and soot are separated, and the dust removal gas is subjected to alkali absorption, and the volume ratio of H 2 to CO is adjusted to 1.6:1. At 270 ° C and 2.0 MPa, an iron-based catalyst is added for Fischer-Tropsch synthesis, and the product is further refined. Processed into oil products, used to extract and recover volatile metals;
- Valuable metal recovery The molten metal obtained in step 2) is thermally settled under the condition of temperature of 1030 ° C, and the slag and molten metal liquid are separated under gravity, and the slag is collected and used as a building material, and the molten metal is used.
- the liquid is subjected to ingot casting and electrolytic treatment to obtain a cathode copper product and an anode slime.
- the anode mud is used for extracting and recovering rare precious metals.
- the recovery rate of Cu is 98.46%
- the Au recovery rate is 99.86%
- the Ag recovery rate is 98.43%.
- Embodiment 3 A method for comprehensively recycling electronic waste includes the following steps:
- Sintering of pellets Firstly, the discarded mobile phone is cut into pieces of electronic waste pellets with a particle size of 0.1 to 3 mm, and then the mass ratio of the electronic waste pellets to the slagging agent and binder is 1:0.5:0.1. After uniform mixing, the N 2 -protected indirect heating sintering method is used to carry out sintering treatment at a temperature of 780 ° C to obtain a sintered block, and at the same time, a sintering gas is formed; wherein the slag forming agent is a mixture of limestone and quartz sand at a mass ratio of 2:3.
- the binder is clay;
- Plasma gasification smelting the agglomerate obtained by the step 1) and the coke are alternately introduced into the plasma gasification melting furnace at a mass ratio of 1:1, so that the two are longitudinally arranged in layers, and the steps 1) are simultaneously produced.
- the sinter gas is collected, it is mixed with oxygen-enriched air and then passed into the blast port of the lower part of the plasma gasification smelting furnace for combustion treatment.
- the temperature of the smelting zone is controlled at 1520 to 1570 ° C, and the generated smelting flue gas is discharged from the upper gas outlet of the furnace body, and exhausted.
- the temperature of the mouth smelting flue gas is 1020 ° C, and the obtained melt is discharged from the liquid outlet of the bottom of the furnace body;
- step 3 Melting flue gas to oil: the smelting flue gas obtained in step 2) is rapidly cooled to below 200 ° C, and the heat released during the quenching process is recovered by the waste heat boiler. After the cooled flue gas is collected by the cyclone, the bag is dusted and treated. The dust removal gas and soot are separated, and the dust removal gas is subjected to alkali absorption, and the volume ratio of H 2 to CO is adjusted to 1.8:1. At 230 ° C and 2.0 MPa, a cobalt-based catalyst is added for Fischer-Tropsch synthesis, and the product is further refined. Processed into oil products, used to extract and recover volatile metals;
- Valuable metal recovery The molten metal obtained in step 2) is thermally settled under the condition of temperature of 1100 ° C, and the slag and molten metal liquid are separated under gravity, and the slag is collected and used as a building material, and the molten metal is used.
- the liquid is subjected to ingot casting and electrolytic treatment to obtain cathode copper product and anode slime.
- the anode mud is used for extracting and recovering rare metal.
- the recovery rate of Cu is 99.46%
- the Au recovery rate is 99.93%
- the Ag recovery rate is 99.76%.
- Platinum The metal group recovery rate was 99.30%.
- Embodiment 4 A method for comprehensively recycling electronic waste includes the following steps:
- Plasma gasification smelting the agglomerates obtained in the step 1) and the coke are alternately introduced into the plasma gasification melting furnace at a mass ratio of 1:0.5, so that the two are longitudinally arranged in layers, and the steps 1) are simultaneously produced.
- the sinter gas is collected, it is mixed with oxygen-enriched air and then passed into the blast port of the lower part of the plasma gasification smelting furnace for combustion treatment.
- the temperature of the smelting zone is controlled at 1400 to 1450 ° C, and the generated smelting flue gas is discharged from the upper gas outlet of the furnace body, and exhausted.
- the temperature of the mouth smelting flue gas is 800 ° C, and the obtained melt is discharged from the liquid outlet of the bottom of the furnace body;
- step 3 Melting flue gas to oil: the smelting flue gas obtained in step 2) is rapidly cooled to below 200 ° C, and the heat released during the quenching process is recovered by the waste heat boiler. After the cooled flue gas is collected by the cyclone, the bag is dusted and treated. The dust removal gas and soot are separated, and the dust removal gas is subjected to alkali absorption, and the volume ratio of H 2 to CO is adjusted to 1.6:1. At 250 ° C and 2.0 MPa, a cobalt-based catalyst is added to carry out Fischer-Tropsch synthesis, and the product is further refined. Processed into oil products, used to extract and recover volatile metals;
- Valuable metal recovery The molten metal obtained in step 2) is thermally settled under the condition of temperature of 1200 ° C, and the slag and molten metal liquid are separated under gravity, and the slag is collected and used as a building material, and the molten metal is used.
- the liquid is subjected to ingot casting and electrolytic treatment to obtain cathode copper product and anode slime.
- the anode mud is used for extracting and recovering rare metal.
- the recovery rate of Cu is 99.56%
- the Au recovery rate is 99.94%
- the Ag recovery rate is 99.77%.
- Platinum The metal group recovery rate was 99.35%.
- Embodiment 5 A method for comprehensively recycling electronic waste includes the following steps:
- Plasma gasification smelting the agglomerates obtained in the step 1) and the coke are alternately introduced into the plasma gasification melting furnace at a mass ratio of 1:1.5, so that the two are longitudinally arranged in layers, and the steps 1) are simultaneously produced.
- the sinter gas is collected, it is mixed with oxygen-enriched air and then passed into the blast port of the lower part of the plasma gasification smelting furnace for combustion treatment.
- the temperature of the smelting zone is controlled at 1550 to 1600 ° C, and the generated smelting flue gas is discharged from the upper gas outlet of the furnace body, and exhausted.
- the temperature of the mouth smelting flue gas is 1200 ° C, and the obtained melt is discharged from the liquid outlet of the bottom of the furnace body;
- step 3 Melting flue gas to oil: the smelting flue gas obtained in step 2) is rapidly cooled to below 200 ° C, and the heat released during the quenching process is recovered by the waste heat boiler. After the cooled flue gas is collected by the cyclone, the bag is dusted and treated. The dust removal gas and soot are separated, and the dust removal gas is subjected to alkali absorption, and the volume ratio of H 2 to CO is adjusted to 1.8:1. At 250 ° C and 2.0 MPa, an iron-based catalyst is added for Fischer-Tropsch synthesis, and the product is further refined. Processed into oil products, used to extract and recover volatile metals;
- Valuable metal recovery The molten metal obtained in step 2) is thermally settled under the condition of temperature of 1000 ° C, and the molten slag and molten metal liquid are separated under gravity, and the molten slag is collected and used as a building material, and the molten metal is used.
- the liquid is subjected to ingot casting and electrolytic treatment to obtain cathode copper product and anode slime.
- the anode mud is used for extracting and recovering rare metal.
- the recovery rate of Cu is 99.61%
- the Au recovery rate is 99.95%
- the Ag recovery rate is 99.79%.
- Platinum The metal group recovery rate was 99.45%.
- Embodiment 6 A method for comprehensively recycling electronic waste includes the following steps:
- Plasma gasification smelting the agglomerate obtained in step 1) and coke are alternately put into a plasma gasification melting furnace at a mass ratio of 1:1.2, so that the two are alternately arranged in a layered manner, and the steps 1) are simultaneously produced.
- the sinter gas is collected, it is mixed with oxygen-enriched air and then passed into the blast port of the lower part of the plasma gasification smelting furnace for combustion treatment.
- the temperature of the smelting zone is controlled at 1550 to 1600 ° C, and the generated smelting flue gas is discharged from the upper gas outlet of the furnace body, and exhausted.
- the temperature of the mouth smelting flue gas is 1000 ° C, and the obtained melt is discharged from the liquid outlet of the bottom of the furnace body;
- step 3 Melting flue gas to oil: the smelting flue gas obtained in step 2) is rapidly cooled to below 200 ° C, and the heat released during the quenching process is recovered by the waste heat boiler. After the cooled flue gas is collected by the cyclone, the bag is dusted and treated. The dust removal gas and soot are separated, and the dust removal gas is subjected to alkali absorption, and the volume ratio of H 2 to CO is adjusted to 1.8:1. At 250 ° C and 2.0 MPa, an iron-based catalyst is added for Fischer-Tropsch synthesis, and the product is further refined. Processed into oil products, used to extract and recover volatile metals;
- Valuable metal recovery The molten material obtained in step 2) is kept warm and sedimented at a temperature of 1150 ° C, and the slag and molten metal liquid are separated under gravity, and the slag is collected and used as a building material, and the molten metal is used.
- the liquid is subjected to ingot casting and electrolytic treatment to obtain cathode copper product and anode slime.
- the anode mud is used for extracting and recovering rare metal.
- the recovery rate of Cu is 99.61%, the Au recovery rate is 99.95%, and the Ag recovery rate is 99.79%. Platinum The metal group recovery rate was 99.45%.
- Embodiment 7 A method for comprehensively recycling electronic wastes, comprising the following steps:
- Plasma gasification smelting the agglomerate obtained by the step 1) and the coke are alternately introduced into the plasma gasification melting furnace at a mass ratio of 1:0.6, so that the two are longitudinally arranged in layers, and the steps 1) are simultaneously produced.
- the sinter gas is collected, it is mixed with oxygen-enriched air and then passed into the blast port of the lower part of the plasma gasification smelting furnace for combustion treatment.
- the temperature of the smelting zone is controlled at 1550 to 1600 ° C, and the generated smelting flue gas is discharged from the upper gas outlet of the furnace body, and exhausted.
- the temperature of the mouth smelting flue gas is 1000 ° C, and the obtained melt is discharged from the liquid outlet of the bottom of the furnace body;
- step 3 Melting flue gas to oil: the smelting flue gas obtained in step 2) is rapidly cooled to below 200 ° C, and the heat released during the quenching process is recovered by the waste heat boiler. After the cooled flue gas is collected by the cyclone, the bag is dusted and treated. The dust removal gas and soot are separated, and the dust removal gas is subjected to alkali absorption, and the volume ratio of H 2 to CO is adjusted to 1.8:1. At 250 ° C and 2.0 MPa, an iron-based catalyst is added for Fischer-Tropsch synthesis, and the product is further refined. Processed into oil products, used to extract and recover volatile metals;
- Valuable metal recovery The molten material obtained in step 2) is kept warm and sedimented at a temperature of 1150 ° C, and the slag and molten metal liquid are separated under gravity, and the slag is collected and used as a building material, and the molten metal is used.
- the liquid is subjected to ingot casting and electrolytic treatment to obtain cathode copper product and anode slime.
- the anode mud is used for extracting and recovering rare metal.
- the recovery rate of Cu is 99.75%
- the Au recovery rate is 99.96%
- the Ag recovery rate is 99.81%.
- Platinum The metal group recovery rate was 99.51%.
- Embodiment 8 A method for comprehensively recycling electronic wastes, comprising the following steps:
- Plasma gasification smelting the agglomerate obtained by the step 1) and the coke are alternately introduced into the plasma gasification melting furnace at a mass ratio of 1:1.1, so that the two are alternately arranged in a layered manner, and the steps 1) are simultaneously produced.
- the sinter gas is collected, it is mixed with oxygen-enriched air and then passed into the blast port of the lower part of the plasma gasification smelting furnace for combustion treatment.
- the temperature of the smelting zone is controlled at 1500 to 1550 ° C, and the generated smelting flue gas is discharged from the upper gas outlet of the furnace body, and exhausted.
- the temperature of the mouth smelting flue gas is 900 ° C, and the obtained melt is discharged from the liquid outlet of the bottom of the furnace body;
- step 3 Melting flue gas to oil: the smelting flue gas obtained in step 2) is rapidly cooled to below 200 ° C, and the heat released during the quenching process is recovered by the waste heat boiler. After the cooled flue gas is collected by the cyclone, the bag is dusted and treated. The dust removal gas and soot are separated, and the dust removal gas is subjected to alkali absorption, and the volume ratio of H 2 to CO is adjusted to 1.8:1. At 250 ° C and 2.0 MPa, an iron-based catalyst is added for Fischer-Tropsch synthesis, and the product is further refined. Processed into oil products, used to extract and recover volatile metals;
- Valuable metal recovery The molten material obtained in step 2) is kept warm and sedimented at a temperature of 1150 ° C, and the slag and molten metal liquid are separated under gravity, and the slag is collected and used as a building material, and the molten metal is used.
- the liquid is subjected to ingot casting and electrolytic treatment to obtain cathode copper product and anode slime.
- the anode mud is used for extracting and recovering rare precious metals.
- the recovery rate of Cu is 99.62%
- the Au recovery rate is 99.96%
- the Ag recovery rate is 99.82%.
- the metal group recovery rate was 99.49%.
- a system for realizing the above-mentioned electronic waste comprehensive resource processing method comprising a pretreatment device 1, a plasma gasification smelting device 2, a flue gas resource device 3, and a valuable metal extraction device 4;
- the gas outlet is connected to the air vent of the plasma gasification smelting device 2, and the discharge port of the pretreatment device 1 is connected to the feed port of the plasma gasification smelting device 2; the flue gas outlet of the plasma gasification smelting device 2 and the flue gas resource
- the gas inlets of the apparatus 3 are connected, and the melt outlet of the plasma gasification smelting apparatus 2 is connected to the liquid inlet of the valuable metal extraction apparatus 4.
- the pretreatment apparatus 1 includes a raw material silo 101, a first conveyor 102, a shear crusher 103, a second conveyor 104, a slag forming agent silo 105, a third conveyor 106, an adhesive silo 107, and a fourth Conveyor 108, mixer 109, fifth conveyor 110, closed sintering machine 111, sixth conveyor 112, sintering furnace heating furnace 113, sintering exhaust gas collector 114, sintering exhaust gas pipeline 115, oxygen generating station 117, rich An oxygen conduit 118, a gas mixing chamber 120, an intake duct 121, a coke silo 122, and a seventh conveyor 123;
- the raw material silo 101, the first conveyor 102, the shearing crusher 103, and the second conveyor 104 are sequentially connected, and the discharge port of the slag forming agent silo 105 is connected to the feeding end of the third conveyor 106, and the binder
- the discharge port of the silo 107 is connected to the feed end of the fourth conveyor 108, the discharge end of the second conveyor 104, the discharge end of the third conveyor 106, and the discharge end of the fourth conveyor 108 are
- the feed ports of the mixer 109 are connected; the second conveyor 104, the third conveyor 106, the fourth conveyor 108, the sixth conveyor 112, and the seventh conveyor 123 are all conveyors with weighing and weighing devices.
- the sealed sintering machine 111 is a sintering machine that uses N 2 protection indirect heating; the gas mixing chamber 120 is provided with a CO detecting device and an O 2 detecting device.
- the discharge port of the mixer 109, the fifth conveyor 110, the closed sintering machine 111, and the sixth conveyor 112 are sequentially connected, and the inlet of the sintering exhaust gas collector 114 is connected to the gas outlet of the closed sintering machine 111, and sintered.
- the gas outlet of the exhaust gas collector 114 is connected to the exhaust gas inlet of the gas mixing chamber 120 through the sintering exhaust gas pipe 115.
- the first flow meter 116 is disposed on the pipeline of the sintering exhaust gas pipe 115; the gas outlet of the oxygen generating station 117 passes through the oxygen-rich pipe 118.
- the oxygen inlet of the gas mixing tank 120 is connected, and the second flow meter 119 is disposed on the pipeline of the oxygen-enriched pipeline 118; the discharge port of the coke silo 122 is connected to the feeding end of the seventh conveyor 123.
- the plasma gasification smelting device 2 includes a plasma furnace 201, a melt chute 202, and a flue gas duct 203; the plasma furnace 201 is provided with a feed port a, a blast port b, a melt outlet d, and a flue gas outlet. e; the discharge end of the sixth conveyor 112 and the discharge end of the seventh conveyor 123 are connected to the feed port a of the plasma furnace 201, and the gas outlet of the gas mixing chamber 120 passes through the intake pipe 121 and the plasma furnace 201.
- the air blast opening b is connected, and the melt outlet d of the plasma furnace 201 is connected to the liquid inlet of the melt chute 202, and the flue gas outlet e of the plasma furnace 201 is connected to the air inlet of the flue gas duct 203.
- the flue gas outlet e is disposed at the top of the plasma furnace 201
- the melt outlet d is disposed at the bottom of the plasma furnace 201
- the tuyere b is disposed at the middle of the plasma furnace 201
- the feed port a is located at the flue gas outlet e and Between the tuyere b; the tuyere b is arranged in a single layer or a double layer along the longitudinal direction of the plasma furnace 201, the number of each layer is 3 to 12; the number of the exhaust ports e is 1 to 4, and the exhaust port There are 2 to 6 baffles in the front section of the e-connected exhaust pipe.
- the lower portion of the plasma furnace 201 is provided with a plasma torch c along its circumferential direction, and the plasma torch c is located between the air blowing port b and the melt outlet d, and the number is 3 to 12.
- the flue gas resourceizing device 3 includes a pure water tank 301, a quenching tower 302, a hot water pipe 303, a filter 304, a waste heat boiler 305, a first gas pipe 307, a cyclone dust collector 308, and a second gas pipe.
- the flue gas recycling device 3 further includes a sludge bin 306, a first-stage ash collecting bin 309, and a second-stage ash collecting bin 312, and the sludge bin 306 is disposed at the bottom of the filter machine 304 and is disposed opposite to the sludge outlet;
- the magazine 309 is disposed at the bottom of the cyclone dust collector 308 and disposed opposite to the ash outlet;
- the second ash collection chamber 312 is disposed at the bottom of the bag filter 311 and disposed opposite to the ash outlet.
- the valuable metal extraction device 4 includes a holding furnace 401, an alloy chute 402, a disc ingot casting machine 403, a transfer device 404, an electrolysis tank 405, a slag chute 406, a glass drawing machine 407, and a melt chute 202.
- the liquid outlet is connected to the liquid inlet of the top of the holding furnace 401, and the alloy outlet at the bottom of the holding furnace 401 is sequentially connected with the alloy chute 402 and the disc ingot casting machine 403, and the transfer device 404 is disposed in the disc casting machine 403 and the electrolytic bath 405.
- the anode plate produced by the disc casting machine 403 is transported to the electrolytic cell 405 through the transfer device 404, and the slag opening in the upper portion of the holding furnace 401 is sequentially connected to the slag chute 406 and the glass drawing machine 407.
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Abstract
Description
本发明涉及电子废弃物处理的技术领域,具体地指一种电子废弃物综合资源化处理系统及其方法。The invention relates to the technical field of electronic waste disposal, in particular to an electronic waste comprehensive resource treatment system and a method thereof.
电子废弃物,俗称“电子垃圾”,是指电子电器产品生产过程中产生的废弃物以及被废弃不再使用的电子电器设备,其种类繁多、成分结构复杂,涉及工业生产和居民生活的各个领域。随着电子信息产业的快速发展和人们生活水平的不断提升,电子产品的更新换代速度逐渐加快,全球每年的电子废弃物产生量高达4000~5000万吨,并仍以5~10%的年增长率增加,给全球的生态环境造成了巨大的威胁。由于应用功能、工作原理、制造工艺的不同,电子产品结构差别很大,其中所蕴含的金属、塑料、陶瓷等材料的组成及含量差异也较大,电子废弃物的高效资源化回收利用已成为亟待解决的难题之一。E-waste, commonly known as “e-waste”, refers to the waste generated in the production process of electronic and electrical products and the electronic and electrical equipment that is discarded and is no longer used. It has a wide variety and complex composition, involving various fields of industrial production and residents' life. . With the rapid development of the electronic information industry and the continuous improvement of people's living standards, the speed of electronic product replacement has gradually accelerated. The annual global production of electronic waste is as high as 40-50 million tons, and still grows by 5-10% annually. The increase in the rate poses a huge threat to the global ecological environment. Due to different application functions, working principles, and manufacturing processes, the structure of electronic products varies greatly. The composition and content of metals, plastics, ceramics, etc. contained in them are also different. The efficient recycling of electronic waste has become One of the difficult problems to be solved.
目前,工业上处理电子废弃物的通用做法是将其进行手工或半自动化拆解得到塑料或金属外壳、普通零部件、有害零部件或材料、电路板等。部分普通零部件经检测合格后,直接降级使用;外壳及不可回用的普通零部件通过机械破碎、分选可得塑料、金属、陶瓷等粒料,经过简单的再生处理回收利用;手机电池、打印机墨盒等有害零部件和荧光粉、液态冷媒等有害材料交由专门的处理企业进行处置;而回收价值最高的电路板目前还没有一套适用性广、操作性强、经济环保的回收利用技术。比利时Umicore、加拿大Xstrata、瑞典Boliden等公司分别研究开发了高温熔炼技术处理电子废弃物及其它含贵金属的固体废弃物,根据熔炼装备设计的不同,原料配伍方案、熔炼条件、渣型选择及产物组成、烟气后处理系统设计等差别显著,但其基本原理类似,利用重金属对贵金属的捕集作用实现贵金属的高效回收,电子废弃物中的有机材料在高温条件中燃烧,为熔炼过程提供热量和还原性气氛。高温熔炼技术虽然已有较为成功的工业化实施范例,但其投资成本巨大,且受限于传统火法冶金熔炉的温度要求,对原料成分有严格限制。At present, the common practice in industrial processing of electronic waste is to manually or semi-automatically disassemble plastic or metal casings, common parts, hazardous parts or materials, circuit boards, and the like. Some ordinary parts are directly downgraded after passing the test; the outer casing and the non-recyclable ordinary parts can be obtained by mechanical crushing and sorting to obtain plastic, metal, ceramic and other pellets, which are recycled and reused after simple recycling; mobile phone batteries, Harmful parts such as printer ink cartridges and hazardous materials such as phosphors and liquid refrigerants are disposed of by specialized processing companies. The circuit board with the highest recycling value does not currently have a wide range of applicable technologies, such as wide applicability, strong operation, and economical and environmentally friendly recycling technology. . Companies such as Umicore in Belgium, Xstrata in Canada, and Boliden in Sweden have developed high-temperature smelting technology to treat electronic waste and other solid wastes containing precious metals. According to the design of smelting equipment, raw material compatibility scheme, smelting conditions, slag type selection and product composition The design of flue gas aftertreatment system is quite different, but its basic principle is similar. The use of heavy metals to capture precious metals achieves efficient recovery of precious metals. The organic materials in electronic waste are burned in high temperature conditions to provide heat for the smelting process. Reducing atmosphere. Although the high-temperature melting technology has a relatively successful industrial implementation example, its investment cost is huge, and it is limited by the temperature requirements of the traditional pyrometallurgical furnace, and has strict restrictions on the raw material composition.
针对电子废弃物的资源化回收利用,各国学者开展了广泛的研究,研究重点主要集中在废弃电路板中贵金属及铜的回收方面,所采用的方法包括机械物理处理技术、火法 冶金技术、湿法冶金技术、生物处理技术等。此外,越来越多的研究者开始注意到废弃电路板中树脂等有机材料的回收处理,并开发出热裂解技术及超临界流体法、等离子体法、离子液体法等新型技术。In response to the recycling of e-waste, scholars from various countries have carried out extensive research. The research focuses on the recovery of precious metals and copper in waste circuit boards. The methods used include mechanical physical treatment technology, pyrometallurgical technology, and wet Metallurgical technology, biological treatment technology, etc. In addition, more and more researchers have begun to pay attention to the recycling of organic materials such as resins in waste circuit boards, and developed new technologies such as thermal cracking technology and supercritical fluid method, plasma method and ionic liquid method.
现有技术中,公布号为CN102284472A的中国发明专利提出了一种热解结合等离子体放电无害化处理电路板的方法。该方法实现了电路板中金属和非金属的分离、污染物的达标排放,但对电路板中有机组分的处理仅限于无害化,而未能将其资源化回收利用。公布号为CN106642159A的中国发明专利提出了一种回转窑与等离子气化协同资源化危废处理系统,该系统利用回转窑和等离子气化技术的各自优势,实现了危废的无害化处置,但该系统的顺利运行有赖于系统内各装备间物料、能量的稳定转化与衔接,尤其对原料稳定性要求较高。授权公告号为CN1014238998B的中国发明专利提出了一种真空热解废弃电路板的方法,得到热解油、裂解渣和热解气体,热解气体作为燃料为热解工艺提供能量,该方法实现了有机组分的充分利用,但热解温度较低,热解气体在收集过程中降温后凝结易造成管道堵塞,且要求真空环境,对设备要求较高。In the prior art, the Chinese invention patent No. CN102284472A proposes a method for decontaminating a circuit board by pyrolysis combined with plasma discharge. The method realizes the separation of metal and non-metal in the circuit board and the discharge of pollutants, but the treatment of the organic components in the circuit board is limited to harmless, and the resources cannot be recycled. The Chinese invention patent No. CN106642159A proposes a rotary kiln and plasma gasification co-resource hazardous waste treatment system. The system utilizes the respective advantages of rotary kiln and plasma gasification technology to realize the harmless disposal of hazardous waste. However, the smooth operation of the system depends on the stable conversion and connection of materials and energy between the various equipments in the system, especially for the stability of raw materials. The Chinese invention patent with the authorization number CN1014238998B proposes a vacuum pyrolysis waste circuit board method, which obtains pyrolysis oil, cracking slag and pyrolysis gas, and the pyrolysis gas serves as a fuel to provide energy for the pyrolysis process, and the method realizes The organic component is fully utilized, but the pyrolysis temperature is low, and the pyrolysis gas is condensed after the temperature is lowered during the collection process, which is likely to cause blockage of the pipeline, and requires a vacuum environment, which requires high equipment.
综上所述,各电子废弃物的回收方法仍面临各种问题,以低成本、短流程、高效率实现电子废弃物资源化、无害化处理仍是资源回收领域的研究重点。In summary, the recycling methods of various electronic wastes still face various problems, and the realization of e-waste resources and harmless treatment with low cost, short process and high efficiency is still the research focus in the field of resource recycling.
发明内容Summary of the invention
本发明的目的就是要提供一种资源充分利用、无二次污染的电子废弃物综合资源化处理系统,还提供了一种经济环保、流程短、效率高的电子废弃物综合资源化处理方法,以实现电子废弃物中有机质及有价金属的高效回收利用。The object of the present invention is to provide an electronic waste comprehensive resource processing system with full utilization of resources and no secondary pollution, and also provides an electronic waste comprehensive resource processing method with economical environmental protection, short process and high efficiency. To achieve efficient recycling of organic matter and valuable metals in electronic waste.
为实现上述目的,本发明所提供的一种电子废弃物综合资源化处理方法,包括如下步骤:To achieve the above object, an integrated waste recycling method for electronic waste provided by the present invention comprises the following steps:
1)粒料烧结:先将电子废弃物切割破碎成电子废弃物粒料,然后将电子废弃物粒料与造渣剂、粘结剂均匀混合,再进行烧结处理得到烧结块,同时生成烧结气;1) Sintering of pellets: firstly cutting and breaking electronic waste into e-waste pellets, then uniformly mixing the e-waste pellets with slag-forming agent and binder, and then sintering to obtain agglomerates, and simultaneously generating sintering gas ;
2)等离子气化熔炼:将步骤1)所得的烧结块与焦炭交替投入等离子气化熔炼炉内,使二者呈层状交替排布,同时将步骤1)生成的烧结气与富氧空气混合后,通入等离子气化熔炼炉下部的鼓风口进行燃烧处理,生成的熔炼烟气自炉体上部出气口排出,得到的熔液从炉体底部出液口排出;2) Plasma gasification smelting: the agglomerate obtained in step 1) and coke are alternately put into a plasma gasification melting furnace, and the two are alternately arranged in layers, and the sintering gas generated in the step 1) is mixed with the oxygen-enriched air. After that, the blasting port of the lower portion of the plasma gasification melting furnace is subjected to combustion treatment, and the generated smelting flue gas is discharged from the upper air outlet of the furnace body, and the obtained molten liquid is discharged from the liquid outlet of the furnace body bottom;
3)熔炼烟气制油:将步骤2)所得的熔炼烟气急速冷却至200℃以下,急冷过程释放的热量采用余热锅炉进行回收,冷却后的烟气经收尘处理后分离出除尘气和烟灰,所述除尘气依次经过碱吸收、气体重整、费托合成、精制加工处理制成油制品,所述烟灰用于提取回收挥发性金属;3) smelting flue gas to make oil: the smelting flue gas obtained in step 2) is rapidly cooled to below 200 ° C, and the heat released during the quenching process is recovered by a waste heat boiler, and the cooled flue gas is separated by dust collecting treatment to separate the dust removing gas and Soot, the dedusting gas is sequentially processed into an oil product by alkali absorption, gas reforming, Fischer-Tropsch synthesis, and refining processing, and the soot is used for extracting and recovering volatile metals;
4)有价金属回收:将步骤2)所得的熔液保温沉降,在重力作用下分离出熔渣和熔融金属液,所述熔渣收集后作为建筑材料使用,所述熔融金属液经过铸锭、电解处理后得到阴极铜产品和阳极泥,所述阳极泥用于提取回收稀贵金属。4) Valuable metal recovery: The molten metal obtained in the step 2) is thermally settled, and the slag and the molten metal liquid are separated under the action of gravity, and the slag is collected and used as a building material, and the molten metal liquid is passed through the ingot. After the electrolytic treatment, a cathode copper product and an anode slime are obtained, and the anode slime is used for extracting and recovering rare metal.
进一步地,所述步骤1)中,电子废弃物粒料、造渣剂、粘结剂的质量比为1∶0.1~0.6∶0.1~0.3。Further, in the step 1), the mass ratio of the electronic waste pellet, the slag forming agent, and the binder is 1:0.1 to 0.6:0.1 to 0.3.
优选地,所述步骤1)中,电子废弃物粒料、造渣剂、粘结剂的质量比为1∶0.2~0.5∶0.1~0.2。Preferably, in the step 1), the mass ratio of the electronic waste pellets, the slag forming agent and the binder is 1:0.2 to 0.5:0.1 to 0.2.
最佳地,所述步骤1)中,电子废弃物粒料、造渣剂、粘结剂的质量比为1∶0.3~0.4∶0.1~0.2。Preferably, in the step 1), the mass ratio of the electronic waste pellet, the slag forming agent and the binder is 1:0.3 to 0.4:0.1 to 0.2.
进一步地,所述步骤1)中,电子废弃物粒料的粒度为0.1~20mm。Further, in the step 1), the particle size of the electronic waste pellets is 0.1 to 20 mm.
优选地,所述步骤1)中,电子废弃物粒料的粒度为2~10mm。Preferably, in the step 1), the electronic waste pellets have a particle size of 2 to 10 mm.
最佳地,所述步骤1)中,电子废弃物粒料的粒度为5~8mm。Most preferably, in the step 1), the electronic waste pellets have a particle size of 5 to 8 mm.
进一步地,所述步骤1)中,造渣剂为石灰石、方解石、白云石、石英砂、菱镁石、蛇纹石中的一种或几种。Further, in the step 1), the slagging agent is one or more of limestone, calcite, dolomite, quartz sand, magnesite, and serpentine.
进一步地,所述步骤1)中,粘结剂为石灰、石蜡、皂土、黏土、硅藻土、泥煤中的一种或几种。Further, in the step 1), the binder is one or more of lime, paraffin, bentonite, clay, diatomaceous earth, and peat.
进一步地,所述步骤1)中,烧结处理采用N 2保护的间接加热烧结方式,烧结温度为500~800℃。 Further, in the step 1), the sintering treatment is performed by an N 2 -protected indirect heating sintering method, and the sintering temperature is 500 to 800 ° C.
优选地,所述步骤1)中,烧结处理采用N 2保护的间接加热烧结方式,烧结温度为600~700℃。 Preferably, in the step 1), the sintering treatment adopts an N 2 -protected indirect heating sintering method, and the sintering temperature is 600 to 700 ° C.
进一步地,所述步骤2)中,烧结块与焦炭的质量比1∶0.5~1.5。Further, in the step 2), the mass ratio of the agglomerate to the coke is 1:0.5 to 1.5.
优选地,所述步骤2)中,烧结块与焦炭的质量比1∶0.6~1.2。Preferably, in the step 2), the mass ratio of the agglomerate to the coke is 1:0.6 to 1.2.
最佳地,所述步骤2)中,烧结块与焦炭的质量比1∶1~1.1。Most preferably, in the step 2), the mass ratio of the agglomerate to the coke is 1:1 to 1.1.
进一步地,所述步骤2)中,等离子气化熔炼炉内熔炼带的温度为1400~1600℃。Further, in the step 2), the temperature of the melting zone in the plasma gasification melting furnace is 1400 to 1600 °C.
再进一步地,所述步骤2)中,熔炼烟气的出口温度为800~1200℃。Further, in the step 2), the outlet temperature of the smelting flue gas is 800 to 1200 °C.
优选地,所述步骤2)中,熔炼烟气的出口温度为900~1100℃。Preferably, in the step 2), the outlet temperature of the smelting flue gas is 900 to 1100 °C.
更进一步地,所述步骤4)中,保温沉降过程的温度保持在1000~1200℃。Further, in the step 4), the temperature of the heat preservation sedimentation process is maintained at 1000 to 1200 °C.
优选地,所述步骤4)中,保温沉降过程的温度保持在1100~1150℃。Preferably, in the step 4), the temperature of the heat preservation sedimentation process is maintained at 1100 to 1150 °C.
本发明还提供一种用于实现上述电子废弃物综合资源化处理方法的系统,包括预处理装置、等离子气化熔炼装置、烟气资源化装置、以及有价金属提取装置;所述预处理装置的出气口与等离子气化熔炼装置的鼓风口相连,所述预处理装置的出料口与等离子气化熔炼装置的进料口相连;所述等离子气化熔炼装置的烟气出口与烟气资源化装置的进气口相连,所述等离子气化熔炼装置的熔液出口与有价金属提取装置的进液口相连。The present invention also provides a system for implementing the above-described electronic waste comprehensive resource processing method, comprising a pretreatment device, a plasma gasification smelting device, a flue gas resource device, and a valuable metal extraction device; The gas outlet is connected to the air vent of the plasma gasification smelting device, and the discharge port of the pretreatment device is connected to the feed port of the plasma gasification smelting device; the flue gas outlet and the flue gas resource of the plasma gasification smelting device The inlet of the chemical unit is connected, and the melt outlet of the plasma gasification smelting unit is connected to the inlet of the valuable metal extraction unit.
进一步地,所述预处理装置包括原料料仓、第一输送机、剪切破碎机、第二输送机、造渣剂料仓、第三输送机、粘结剂料仓、第四输送机、混料机、第五输送机、密闭式烧结机、第六输送机、烧结机加热炉、烧结尾气收集器,烧结尾气管道、制氧站、富氧管道、气体混合仓、进气管道、焦炭料仓、以及第七输送机;Further, the pretreatment device comprises a raw material silo, a first conveyor, a shear crusher, a second conveyor, a slag forming agent silo, a third conveyor, a binder silo, a fourth conveyor, Mixer, fifth conveyor, closed sintering machine, sixth conveyor, sintering furnace heating furnace, sintering exhaust gas collector, sintering exhaust gas pipeline, oxygen plant, oxygen-rich pipeline, gas mixing tank, intake pipeline, coke Silo and seventh conveyor;
所述原料料仓的出料口、第一输送机、剪切破碎机、第二输送机依次相连,所述造渣剂料仓的出料口与第三输送机的进料端相连,所述粘结剂料仓的出料口与第四输送机的进料端相连,所述第二输送机的出料端、第三输送机的出料端、第四输送机的出料端均与混料机的进料口相连;The discharge port of the raw material silo, the first conveyor, the shear crusher and the second conveyor are connected in sequence, and the discharge port of the slag agent silo is connected with the feeding end of the third conveyor. The discharge port of the binder silo is connected to the feed end of the fourth conveyor, the discharge end of the second conveyor, the discharge end of the third conveyor, and the discharge end of the fourth conveyor are Connected to the feed port of the mixer;
所述混料机、第五输送机、密闭式烧结机、第六输送机依次相连,所述烧结尾气收集器的进气口与密闭式烧结机的出气口相连,所述烧结尾气收集器的出气口通过烧结尾气管道与气体混合仓的尾气进口相连;所述制氧站的氧气进口通过富氧管道与气体混合仓的进气口相连,所述焦炭料仓的出料口与第七输送机的进料端相连;所述烧结尾气管道的管路上设置有第一流量计;所述富氧管道的管路上设置有第二流量计。The mixing machine, the fifth conveyor, the closed sintering machine, and the sixth conveyor are sequentially connected, and an inlet of the sintering exhaust gas collector is connected to an air outlet of the closed sintering machine, and the sintering exhaust gas collector is The gas outlet is connected to the tail gas inlet of the gas mixing chamber through the sintering exhaust gas pipeline; the oxygen inlet of the oxygen generating station is connected to the air inlet of the gas mixing chamber through the oxygen-rich pipeline, and the discharge port and the seventh conveying of the coke silo The feeding end of the machine is connected; a first flow meter is arranged on the pipeline of the sintering exhaust gas pipeline; and a second flow meter is arranged on the pipeline of the oxygen-rich pipeline.
进一步地,所述等离子气化熔炼装置包括等离子炉、熔液溜槽、以及烟气管道;Further, the plasma gasification smelting apparatus includes a plasma furnace, a melt chute, and a flue gas duct;
所述等离子炉上设置有进料口、鼓风口、熔液出口、烟气出口;所述第六输送机的出料端、第七输送机的出料端均与等离子炉的进料口相连,所述气体混合仓的出气口通过进气管道与等离子炉的鼓风口相连,所述等离子炉的熔液出口与熔液溜槽的进液口相连,所述等离子炉的烟气出口与烟气管道的进气口相连。The plasma furnace is provided with a feed port, a blast port, a melt outlet, and a flue gas outlet; the discharge end of the sixth conveyor and the discharge end of the seventh conveyor are connected to the feed port of the plasma furnace The gas outlet of the gas mixing chamber is connected to the air outlet of the plasma furnace through an air inlet duct, and the melt outlet of the plasma furnace is connected to the liquid inlet of the melt chute, and the flue gas outlet and the flue gas of the plasma furnace The air inlets of the pipes are connected.
进一步地,所述烟气出口设置在等离子炉的顶部,所述熔液出口设置在等离子炉的底部,所述鼓风口设置在等离子炉的中部,所述进料口位于烟气出口与鼓风口之间;所述鼓风口沿等离子炉的纵向呈单层或双层排布,每层数量为3~12个;所述排气口的数量为1~4个,且与排气口相连的排气管前段设置有2~6级挡板;所述等离子炉的下部沿其周向设置有等离子体火炬,所述等离子体火炬位于鼓风口与熔液出口之间,且数量为3~12支。Further, the flue gas outlet is disposed at the top of the plasma furnace, the melt outlet is disposed at the bottom of the plasma furnace, the tuyere is disposed at a middle portion of the plasma furnace, and the feed port is located at the flue gas outlet and the tuyere The air vents are arranged in a single layer or a double layer along the longitudinal direction of the plasma furnace, and the number of each layer is 3 to 12; the number of the exhaust ports is 1 to 4, and is connected to the exhaust port. The front part of the exhaust pipe is provided with a 2-6 stage baffle; the lower part of the plasma furnace is provided with a plasma torch along a circumferential direction thereof, and the plasma torch is located between the air blowing port and the melt outlet, and the number is 3-12 support.
进一步地,所述烟气资源化装置包括纯水槽、骤冷塔、热水管道、过滤机、余热锅炉、第一气体管道、旋风收尘器、第二气体管道、布袋收尘器、第三气体管道、碱吸塔、第四气体管道、水汽重整塔、第五气体管道、费托合成塔、气体循环管道、初级油品管道、精制蒸馏塔、以及成品油输出管道;Further, the flue gas resourceizing device comprises a pure water tank, a quenching tower, a hot water pipeline, a filter, a waste heat boiler, a first gas pipeline, a cyclone dust collector, a second gas pipeline, a bag dust collector, and a third a gas pipeline, an alkali suction tower, a fourth gas pipeline, a water vapor reforming tower, a fifth gas pipeline, a Fischer-Tropsch synthesis tower, a gas circulation pipeline, a primary oil pipeline, a refined distillation tower, and a refined oil output pipeline;
所述纯水槽的出水口与骤冷塔上部的冷水入口相连,所述烟气管道的出气口与骤冷塔下部的进气口相连,所述骤冷塔底部的热水出口通过热水管道与过滤机、余热锅炉依次相连;The water outlet of the pure water tank is connected to the cold water inlet of the upper part of the quenching tower, and the gas outlet of the flue gas duct is connected with the air inlet of the lower part of the quenching tower, and the hot water outlet of the bottom of the quenching tower passes through the hot water pipeline Connected to the filter and the waste heat boiler in sequence;
所述骤冷塔顶部的排气口与第一气体管道、旋风收尘器、第二气体管道、布袋收尘器、第三气体管道、碱吸塔、第四气体管道、水汽重整塔、第五气体管道、费托合成塔、初级油品管道、精制蒸馏塔、成品油输出管道依次相连;所述费托合成塔顶部的出气口通过气体循环管道与水汽重整塔的进气口相连。The exhaust port at the top of the quenching tower and the first gas pipeline, the cyclone dust collector, the second gas pipeline, the bag filter, the third gas pipeline, the alkali suction tower, the fourth gas pipeline, the water vapor reforming tower, The fifth gas pipeline, the Fischer-Tropsch synthesis tower, the primary oil pipeline, the refined distillation tower, and the refined oil output pipeline are connected in sequence; the gas outlet of the top of the Fischer-Tropsch synthesis tower is connected to the inlet of the steam reforming tower through the gas circulation pipeline .
进一步地,所述烟气资源化装置还包括污泥仓、一级灰收集仓、以及二级灰收集仓,所述污泥仓设置在过滤机底部与其污泥出口正对布置;所述一级灰收集仓设置在旋风收尘器的底部与其出灰口正对布置;所述二级灰收集仓设置在布袋收尘器的底部与其出灰口正对布置。Further, the flue gas resource utilization device further includes a sludge bin, a first-stage ash collection bin, and a second-stage ash collection bin, wherein the sludge bin is disposed at a bottom of the filter and disposed opposite to the sludge outlet; The level ash collection bin is arranged at the bottom of the cyclone dust collector and is arranged opposite to the ash outlet; the second ash collection bin is arranged at the bottom of the bag filter and directly arranged opposite to the ash outlet.
再进一步地,所述有价金属提取装置包括保温炉、合金溜槽、圆盘铸锭机、转运装置、电解槽、熔渣溜槽、玻璃拉丝机;Further, the valuable metal extraction device comprises a holding furnace, an alloy chute, a disc ingot casting machine, a transfer device, an electrolysis tank, a slag chute, and a glass drawing machine;
所述熔液溜槽的出液口与保温炉顶部的进液口相连,所述保温炉底部的合金出口与合金溜槽、圆盘铸锭机依次相连,所述转运装置设置在圆盘铸锭机与电解槽之间;转运装置所述保温炉上部的出渣口与熔渣溜槽、玻璃拉丝机依次相连。The liquid outlet of the melt chute is connected to the liquid inlet of the top of the holding furnace, and the alloy outlet at the bottom of the holding furnace is sequentially connected with the alloy chute and the disc ingot machine, and the transfer device is arranged in the disc casting machine. Between the electrolysis tank and the electrolysis tank; the slag outlet of the upper part of the holding furnace is connected to the slag chute and the glass drawing machine in sequence.
更进一步地,所述第二输送机、第三输送机、第四输送机、第六输送机、第七输送机均为具有称重计量装置的输送机,所述密闭式烧结机为采用N 2保护间接加热的烧结机;所述气体混合仓内设置有CO检测装置和O 2检测装置。 Further, the second conveyor, the third conveyor, the fourth conveyor, the sixth conveyor, and the seventh conveyor are all conveyors with weighing and weighing devices, and the closed sintering machine adopts N 2 A sintering machine for protecting indirect heating; a CO detecting device and an O 2 detecting device are disposed in the gas mixing chamber.
本发明的基本原理为:The basic principle of the invention is:
电子产品中所用的有机材料一般为热固型,在低于200℃温度条件下保持稳定,而在较高温度条件下可发生软熔粘结,与专用粘结剂协同作用可以将造渣剂与电子废弃物粒料粘结在一起,冷却后可得到硬度适中的块状产物。烧结过程在N 2保护性气氛下进行,通过间接加热的方式将物料加热至500~800℃,避开300~500℃的二噁英生成最优温度区间,尽量避免有害气体二噁英的生成。 The organic materials used in electronic products are generally thermosetting, stable at temperatures below 200 ° C, and remelted at higher temperatures, and synergistic with special binders to slag-forming agents It is bonded to the e-waste pellets and cooled to obtain a blocky product of moderate hardness. The sintering process is carried out under a protective atmosphere of N 2 , and the material is heated to 500-800 ° C by indirect heating, avoiding the optimal temperature range of dioxins from 300 to 500 ° C, and avoiding the formation of harmful gas dioxins as much as possible. .
烧结尾气中可能含有有机气体,通入等离子气化熔炼炉中高温处理,消除污染。烧结尾气与空气或富氧空气混合后,从等离子气化熔炼炉下部鼓风口进入炉内,与烧结块、焦炭反应。烧结块与焦炭搭建的料柱逐渐向下运动,焦炭在熔炼过程中起到燃料、还原剂、料柱骨架及合成气碳源等作用。通过调节等离子体火炬输入功率,控制熔炼带温度在1400~1600℃,有机质气化上升,对上部料柱进行预热,无机组分软熔形成熔融液态,聚集于炉体底部。The sintering exhaust gas may contain organic gas and is passed through a plasma gasification melting furnace for high temperature treatment to eliminate pollution. After the sintering tail gas is mixed with air or oxygen-enriched air, it enters the furnace from the lower air blast port of the plasma gasification melting furnace, and reacts with the agglomerate and coke. The column of the agglomerate and the coke is gradually moved downward, and the coke acts as a fuel, a reducing agent, a column skeleton and a syngas carbon source in the smelting process. By adjusting the plasma torch input power, the temperature of the smelting zone is controlled at 1400-1600 ° C, the organic matter gasification rises, the upper column is preheated, and the inorganic components are remelted to form a molten liquid, which is collected at the bottom of the furnace body.
熔炼烟气急冷至200℃以下,避免了有害气体二噁英的生成,急冷过程释放的热量通过余热锅炉进行回收,冷却后的烟气经旋风收尘、布袋收尘后,对分离所得烟灰中所含挥发性金属进行综合回收,除尘气经碱吸收,净化后得到主要有效成分为H 2、CO的合成气,进一步经过气体重整、费托合成、精制加工等工序制备合成油。 The smelting flue gas is quenched to below 200 °C, avoiding the formation of harmful gas dioxin. The heat released by the quenching process is recovered by the waste heat boiler. After the cooled flue gas is collected by the cyclone, and the bag is dusted, the ash is separated. The volatile metals contained in the mixture are comprehensively recovered, and the dust removal gas is absorbed by the alkali, and the synthesis gas having the main active components of H 2 and CO is purified, and the synthetic oil is further prepared through gas reforming, Fischer-Tropsch synthesis, and refining processing.
由于电子废弃物成分组成波动较大,所需造渣剂、粘结剂等助剂用量不固定,熔炼后所得熔液中金属相与渣相的相对含量变化较大,为降低工艺对物料稳定性的要求、减小炉体设计难度,在熔炼工序后设置保温沉降工序,利用熔渣与熔融金属液之间较大的密度差异,使两者在重力作用下充分分离,减小后续金属回收过程中弃渣的产生量,提高金属回收率。熔渣可作为建筑材料使用,熔融金属铸锭后经电解得到阴极铜产品与阳极泥,阳极泥用于稀贵金属回收提取。Due to the large fluctuation of the composition of the electronic waste, the amount of additives such as slag-forming agent and binder is not fixed, and the relative content of the metal phase and the slag phase in the melt obtained after the smelting changes greatly, which is to reduce the stability of the process. Sexual requirements, reduce the difficulty of furnace design, set the thermal insulation and sedimentation process after the smelting process, and use the large density difference between the slag and the molten metal to fully separate the two under gravity and reduce the subsequent metal recovery. The amount of waste slag generated in the process increases the metal recovery rate. The slag can be used as a building material, and the molten copper ingot is electrolyzed to obtain a cathode copper product and an anode slime, and the anode slime is used for recovery and extraction of rare precious metals.
与现有技术相比,本发明具有如下优点:Compared with the prior art, the present invention has the following advantages:
其一,本发明中电子废弃物可整机破碎或仅对需回收的零部件进行破碎,粒料粒度要求较低,可大大节约破碎过程消耗能源,减少破碎过程粉尘污染,粒料无需进行分选。First, in the present invention, the electronic waste can be crushed by the whole machine or only the parts to be recycled are crushed, the granularity of the pellets is required to be low, the energy consumption of the crushing process can be greatly saved, the dust pollution of the crushing process is reduced, and the pellets need not be divided. selected.
其二,本发明充分利用了电子废弃物中各非金属材料,其中的有机质材料可取代部分专用粘结剂,陶瓷、玻璃、玻璃纤维等材料可取代部分造渣剂,大大减少了熔剂的消耗量,降低了成本。Secondly, the invention fully utilizes various non-metal materials in the electronic waste, wherein the organic material can replace some special binders, and ceramics, glass, glass fiber and the like can replace part of the slag forming agent, thereby greatly reducing the flux consumption. Quantity, reducing costs.
其三,本发明中等离子气化熔炼温度较高,可将有机质充分裂解,同时熔化电子废弃物中陶瓷、玻璃、玻璃纤维等组分,对电子废弃物成分组成要求较低。Third, the medium ion gasification smelting temperature of the invention is high, and the organic matter can be fully cracked, and at the same time, the components of ceramics, glass, glass fiber and the like in the electronic waste are melted, and the composition requirements of the electronic waste are low.
其四,本发明在较短的工艺流程内设置了烧结气无害化、熔炼烟气余热回收与无害化、尾气资源化、金属综合回收等工序,实现了电子废弃物的充分无害化、减量化、资源化利用,该方法可推广应用于类似的有机质与金属材料混合的固体废弃物的资源化回收领域。Fourthly, the present invention provides a process of harmlessness of sintering gas, waste heat recovery and harmlessness of smelting flue gas, exhaust gas resource utilization, and comprehensive metal recovery in a short process flow, thereby realizing the complete detoxification of electronic waste. , reduction, resource utilization, this method can be applied to the field of resource recycling of solid waste mixed with similar organic and metal materials.
图1为一种电子废弃物综合资源化处理方法的工艺流程图;1 is a process flow diagram of an integrated method for recycling electronic waste;
图2为一种电子废弃物资源化回收系统的连接结构示意图;2 is a schematic diagram of a connection structure of an electronic waste recycling system;
图3为图2中预处理装置的放大结构示意图;Figure 3 is a schematic enlarged view of the pretreatment apparatus of Figure 2;
图4为图2中等离子气化熔炼装置的等离子炉的放大结构示意图;Figure 4 is a schematic enlarged plan view of the plasma furnace of the medium ion gasification smelting apparatus of Figure 2;
图5为图2中烟气资源化装置的放大结构示意图;Figure 5 is a schematic enlarged view of the flue gas resource utilization device of Figure 2;
图6为图2中有价金属提取装置的放大结构示意图;Figure 6 is a schematic enlarged view of the valuable metal extraction device of Figure 2;
图中各装置或部件标号如下:The devices or components in the figure are labeled as follows:
预处理装置1,包括原料料仓101、第一输送机102、剪切破碎机103、第二输送机104、造渣剂料仓105、第三输送机106、粘结剂料仓107、第四输送机108、混料机109、第五输送机110、密闭式烧结机111、第六输送机112、烧结机加热炉113、烧结尾气收集器114,烧结尾气管道115、第一流量计116、制氧站117、富氧管道118、第二流量计119、气体混合仓120、进气管道121、焦炭料仓122、第七输送机123。The
等离子气化熔炼装置2,包括等离子炉201(其中:进料口a、鼓风口b、等离子体火炬c、熔液出口d、烟气出口e)、熔液溜槽202、烟气管道203。The plasma
烟气资源化装置3,包括纯水槽301、骤冷塔302、热水管道303、过滤机304、余热锅炉305、污泥仓306、第一气体管道307、旋风收尘器308、一级灰收集仓309、第二气体管道310、布袋收尘器311、二级灰收集仓312、第三气体管道313、碱吸塔314、 第四气体管道315、水汽重整塔316、第五气体管道317、费托合成塔318、气体循环管道319、初级油品管道320、精制蒸馏塔321、成品油输出管道322。The flue gas
有价金属提取装置4,包括保温炉401、合金溜槽402、圆盘铸锭机403、转运装置404、电解槽405、熔渣溜槽406、玻璃拉丝机407。The valuable
下面结合附图和具体实施例对本发明作进一步的详细说明。The invention will be further described in detail below with reference to the drawings and specific embodiments.
实施例1:一种电子废弃物综合资源化处理方法,包括如下步骤:Embodiment 1: A method for comprehensively recycling electronic waste includes the following steps:
1)粒料烧结:先将废弃电脑主机切割破碎成粒径为5~10mm的电子废弃物粒料,再将电子废弃物粒料与造渣剂、粘结剂按照质量比为1∶0.5∶0.1均匀混合后采用N 2保护的间接加热烧结方式在温度为600℃条件下进行烧结处理得到烧结块,同时生成烧结气;其中,造渣剂为石灰石、石英砂按照质量比2∶3混合而成,粘结剂为皂土; 1) Sintering of pellets: firstly, the waste computer mainframe is cut into pieces of e-waste pellets with a particle size of 5-10 mm, and then the mass ratio of e-waste pellets to slagging agent and binder is 1:0.5: After uniformly mixing, the N 2 -protected indirect heating sintering method is used to carry out sintering treatment at a temperature of 600 ° C to obtain a sintered mass, and at the same time, a sintering gas is formed; wherein the slag forming agent is limestone and quartz sand mixed at a mass ratio of 2:3. The binder is bentonite;
2)等离子气化熔炼:将步骤1)所得的烧结块与焦炭按质量比1∶0.7交替投入等离子气化熔炼炉内,使二者纵向呈层状交替排布,同时将步骤1)生成的烧结气收集后与富氧空气混合后通入等离子气化熔炼炉下部的鼓风口进行燃烧处理,熔炼带温度控制在1450~1500℃,生成的熔炼烟气自炉体上部出气口排出,排气口熔炼烟气的温度为920℃,得到的熔液从炉体底部出液口排出;2) Plasma gasification smelting: the agglomerates obtained in the step 1) and the coke are alternately introduced into the plasma gasification melting furnace at a mass ratio of 1:0.7, so that the two are longitudinally arranged in layers, and the steps 1) are simultaneously produced. After the sinter gas is collected, it is mixed with oxygen-enriched air and then passed into the blast port of the lower part of the plasma gasification smelting furnace for combustion treatment. The smelting zone temperature is controlled at 1450-1500 ° C, and the generated smelting flue gas is discharged from the upper gas outlet of the furnace body, and exhausted. The temperature of the mouth smelting flue gas is 920 ° C, and the obtained melt is discharged from the liquid outlet of the bottom of the furnace body;
3)熔炼烟气制油:将步骤2)所得的熔炼烟气急速冷却至200℃以下,急冷过程释放的热量采用余热锅炉进行回收,冷却后的烟气经旋风收尘、布袋收尘处理后分离出除尘气和烟灰,除尘气经碱吸收后,重整其中H 2与CO体积比至1.7∶1,在200℃、2.0Mpa的条件下,加入钴基催化剂进行费托合成,产物进一步精制加工为油制品,对烟灰用于提取回收挥发性金属; 3) Melting flue gas to oil: the smelting flue gas obtained in step 2) is rapidly cooled to below 200 ° C, and the heat released during the quenching process is recovered by the waste heat boiler. After the cooled flue gas is collected by the cyclone, the bag is dusted and treated. The dust removal gas and soot are separated, and the dust removal gas is subjected to alkali absorption, and the volume ratio of H 2 to CO is adjusted to 1.7:1. At 200 ° C and 2.0 MPa, a cobalt-based catalyst is added for Fischer-Tropsch synthesis, and the product is further refined. Processed into oil products, used to extract and recover volatile metals;
4)有价金属回收:将步骤2)所得的熔液在温度为1000℃的条件下保温沉降,在重力作用下分离出熔渣和熔融金属液,熔渣收集后作为建筑材料使用,熔融金属液经过铸锭、电解处理后得到阴极铜产品和阳极泥,对阳极泥用于提取回收稀贵金属,经检测Cu回收率为99.28%,Au回收率为99.98%,Ag回收率为99.87%,铂族金属回收率为99.65%。4) Valuable metal recovery: The molten metal obtained in step 2) is thermally settled under the condition of temperature of 1000 ° C, and the molten slag and molten metal liquid are separated under gravity, and the molten slag is collected and used as a building material, and the molten metal is used. The liquid is subjected to ingot casting and electrolytic treatment to obtain cathode copper product and anode slime. The anode mud is used for extracting and recovering rare metal. The recovery rate of Cu is 99.28%, the Au recovery rate is 99.98%, and the Ag recovery rate is 99.87%. Platinum The metal group recovery rate was 99.65%.
实施例2:一种电子废弃物综合资源化处理方法,包括如下步骤:Embodiment 2: An electronic waste comprehensive resource processing method includes the following steps:
1)粒料烧结:先将废弃CRT电视机主板切割破碎成粒径为10~15mm的电子废弃物 粒料,再将电子废弃物粒料与造渣剂、粘结剂按照质量比为1∶0.4∶0.1均匀混合后采用N 2保护的间接加热烧结方式在温度为600℃条件下进行烧结处理得到烧结块,同时生成烧结气;其中,造渣剂为石灰石、白云石、石英砂按照质量比2∶1∶1混合而成,粘结剂为泥煤; 1) Sintering of pellets: Firstly, the board of the discarded CRT TV is cut into pieces of electronic waste pellets with a particle size of 10-15 mm, and then the mass ratio of the e-waste pellets to the slagging agent and binder is 1: After 0.4:0.1 uniform mixing, the N 2 -protected indirect heating sintering method is used to carry out sintering treatment at a temperature of 600 ° C to obtain a sintered block, and at the same time, a sintering gas is formed; wherein the slag forming agent is limestone, dolomite and quartz sand according to mass ratio 2:1:1 mixed, the binder is peat;
2)等离子气化熔炼:将步骤1)所得的烧结块与焦炭按质量比1∶0.6交替投入等离子气化熔炼炉内,使二者纵向呈层状交替排布,同时将步骤1)生成的烧结气收集后与富氧空气混合后通入等离子气化熔炼炉下部的鼓风口进行燃烧处理,熔炼带温度控制在1500~1550℃,生成的熔炼烟气自炉体上部出气口排出,排气口熔炼烟气的温度为890℃,得到的熔液从炉体底部出液口排出;2) Plasma gasification smelting: the agglomerate obtained by the step 1) and the coke are alternately introduced into the plasma gasification melting furnace at a mass ratio of 1:0.6, so that the two are longitudinally arranged in layers, and the steps 1) are simultaneously produced. After the sinter gas is collected, it is mixed with oxygen-enriched air and then passed into the blast port of the lower part of the plasma gasification smelting furnace for combustion treatment. The temperature of the smelting zone is controlled at 1500 to 1550 ° C, and the generated smelting flue gas is discharged from the upper gas outlet of the furnace body, and exhausted. The temperature of the mouth smelting flue gas is 890 ° C, and the obtained melt is discharged from the liquid outlet of the bottom of the furnace body;
3)熔炼烟气制油:将步骤2)所得的熔炼烟气急速冷却至200℃以下,急冷过程释放的热量采用余热锅炉进行回收,冷却后的烟气经旋风收尘、布袋收尘处理后分离出除尘气和烟灰,除尘气经碱吸收后,重整其中H 2与CO体积比至1.6∶1,在270℃、2.0Mpa的条件下,加入铁基催化剂进行费托合成,产物进一步精制加工为油制品,对烟灰用于提取回收挥发性金属; 3) Melting flue gas to oil: the smelting flue gas obtained in step 2) is rapidly cooled to below 200 ° C, and the heat released during the quenching process is recovered by the waste heat boiler. After the cooled flue gas is collected by the cyclone, the bag is dusted and treated. The dust removal gas and soot are separated, and the dust removal gas is subjected to alkali absorption, and the volume ratio of H 2 to CO is adjusted to 1.6:1. At 270 ° C and 2.0 MPa, an iron-based catalyst is added for Fischer-Tropsch synthesis, and the product is further refined. Processed into oil products, used to extract and recover volatile metals;
4)有价金属回收:将步骤2)所得的熔液在温度为1030℃的条件下保温沉降,在重力作用下分离出熔渣和熔融金属液,熔渣收集后作为建筑材料使用,熔融金属液经过铸锭、电解处理后得到阴极铜产品和阳极泥,对阳极泥用于提取回收稀贵金属,经检测Cu回收率为98.46%,Au回收率为99.86%,Ag回收率为98.43%。4) Valuable metal recovery: The molten metal obtained in step 2) is thermally settled under the condition of temperature of 1030 ° C, and the slag and molten metal liquid are separated under gravity, and the slag is collected and used as a building material, and the molten metal is used. The liquid is subjected to ingot casting and electrolytic treatment to obtain a cathode copper product and an anode slime. The anode mud is used for extracting and recovering rare precious metals. The recovery rate of Cu is 98.46%, the Au recovery rate is 99.86%, and the Ag recovery rate is 98.43%.
实施例3:一种电子废弃物综合资源化处理方法,包括如下步骤:Embodiment 3: A method for comprehensively recycling electronic waste includes the following steps:
1)粒料烧结:先将废弃手机切割破碎成粒径为0.1~3mm的电子废弃物粒料,再将电子废弃物粒料与造渣剂、粘结剂按照质量比为1∶0.5∶0.1均匀混合后采用N 2保护的间接加热烧结方式在温度为780℃条件下进行烧结处理得到烧结块,同时生成烧结气;其中,造渣剂为石灰石、石英砂按照质量比2∶3混合而成,粘结剂为黏土; 1) Sintering of pellets: Firstly, the discarded mobile phone is cut into pieces of electronic waste pellets with a particle size of 0.1 to 3 mm, and then the mass ratio of the electronic waste pellets to the slagging agent and binder is 1:0.5:0.1. After uniform mixing, the N 2 -protected indirect heating sintering method is used to carry out sintering treatment at a temperature of 780 ° C to obtain a sintered block, and at the same time, a sintering gas is formed; wherein the slag forming agent is a mixture of limestone and quartz sand at a mass ratio of 2:3. The binder is clay;
2)等离子气化熔炼:将步骤1)所得的烧结块与焦炭按质量比1∶1交替投入等离子气化熔炼炉内,使二者纵向呈层状交替排布,同时将步骤1)生成的烧结气收集后与富氧空气混合后通入等离子气化熔炼炉下部的鼓风口进行燃烧处理,熔炼带温度控制在1520~1570℃,生成的熔炼烟气自炉体上部出气口排出,排气口熔炼烟气的温度为1020℃,得到的熔液从炉体底部出液口排出;2) Plasma gasification smelting: the agglomerate obtained by the step 1) and the coke are alternately introduced into the plasma gasification melting furnace at a mass ratio of 1:1, so that the two are longitudinally arranged in layers, and the steps 1) are simultaneously produced. After the sinter gas is collected, it is mixed with oxygen-enriched air and then passed into the blast port of the lower part of the plasma gasification smelting furnace for combustion treatment. The temperature of the smelting zone is controlled at 1520 to 1570 ° C, and the generated smelting flue gas is discharged from the upper gas outlet of the furnace body, and exhausted. The temperature of the mouth smelting flue gas is 1020 ° C, and the obtained melt is discharged from the liquid outlet of the bottom of the furnace body;
3)熔炼烟气制油:将步骤2)所得的熔炼烟气急速冷却至200℃以下,急冷过程释放的热量采用余热锅炉进行回收,冷却后的烟气经旋风收尘、布袋收尘处理后分离出除尘气和烟灰,除尘气经碱吸收后,重整其中H 2与CO体积比至1.8∶1,在230℃、2.0Mpa的条件下,加入钴基催化剂进行费托合成,产物进一步精制加工为油制品,对烟灰用于提取回收挥发性金属; 3) Melting flue gas to oil: the smelting flue gas obtained in step 2) is rapidly cooled to below 200 ° C, and the heat released during the quenching process is recovered by the waste heat boiler. After the cooled flue gas is collected by the cyclone, the bag is dusted and treated. The dust removal gas and soot are separated, and the dust removal gas is subjected to alkali absorption, and the volume ratio of H 2 to CO is adjusted to 1.8:1. At 230 ° C and 2.0 MPa, a cobalt-based catalyst is added for Fischer-Tropsch synthesis, and the product is further refined. Processed into oil products, used to extract and recover volatile metals;
4)有价金属回收:将步骤2)所得的熔液在温度为1100℃的条件下保温沉降,在重力作用下分离出熔渣和熔融金属液,熔渣收集后作为建筑材料使用,熔融金属液经过铸锭、电解处理后得到阴极铜产品和阳极泥,对阳极泥用于提取回收稀贵金属,经检测Cu回收率为99.46%,Au回收率为99.93%,Ag回收率为99.76%,铂族金属回收率为99.30%。4) Valuable metal recovery: The molten metal obtained in step 2) is thermally settled under the condition of temperature of 1100 ° C, and the slag and molten metal liquid are separated under gravity, and the slag is collected and used as a building material, and the molten metal is used. The liquid is subjected to ingot casting and electrolytic treatment to obtain cathode copper product and anode slime. The anode mud is used for extracting and recovering rare metal. The recovery rate of Cu is 99.46%, the Au recovery rate is 99.93%, and the Ag recovery rate is 99.76%. Platinum The metal group recovery rate was 99.30%.
实施例4:一种电子废弃物综合资源化处理方法,包括如下步骤:Embodiment 4: A method for comprehensively recycling electronic waste includes the following steps:
1)粒料烧结:先将废弃手机切割破碎成粒径为15~20mm的电子废弃物粒料,再将电子废弃物粒料与造渣剂、粘结剂按照质量比为1∶0.1∶0.3均匀混合后采用N 2保护的间接加热烧结方式在温度为500℃条件下进行烧结处理得到烧结块,同时生成烧结气;其中,造渣剂为方解石、菱镁石按照质量比2∶3混合而成,粘结剂为石灰、石蜡按照质量比1∶1混合而成; 1) Sintering of pellets: firstly, the discarded mobile phone is cut into pieces of e-waste pellets with a particle size of 15-20 mm, and then the mass ratio of e-waste pellets to slagging agent and binder is 1:0.1:0.3. After uniformly mixing, the indirect heating sintering method using N 2 protection is performed at a temperature of 500 ° C to obtain a sintered block, and at the same time, a sintering gas is generated; wherein the slag forming agent is calcite and magnesite mixed at a mass ratio of 2:3. The binder is lime and paraffin mixed in a mass ratio of 1:1;
2)等离子气化熔炼:将步骤1)所得的烧结块与焦炭按质量比1∶0.5交替投入等离子气化熔炼炉内,使二者纵向呈层状交替排布,同时将步骤1)生成的烧结气收集后与富氧空气混合后通入等离子气化熔炼炉下部的鼓风口进行燃烧处理,熔炼带温度控制在1400~1450℃,生成的熔炼烟气自炉体上部出气口排出,排气口熔炼烟气的温度为800℃,得到的熔液从炉体底部出液口排出;2) Plasma gasification smelting: the agglomerates obtained in the step 1) and the coke are alternately introduced into the plasma gasification melting furnace at a mass ratio of 1:0.5, so that the two are longitudinally arranged in layers, and the steps 1) are simultaneously produced. After the sinter gas is collected, it is mixed with oxygen-enriched air and then passed into the blast port of the lower part of the plasma gasification smelting furnace for combustion treatment. The temperature of the smelting zone is controlled at 1400 to 1450 ° C, and the generated smelting flue gas is discharged from the upper gas outlet of the furnace body, and exhausted. The temperature of the mouth smelting flue gas is 800 ° C, and the obtained melt is discharged from the liquid outlet of the bottom of the furnace body;
3)熔炼烟气制油:将步骤2)所得的熔炼烟气急速冷却至200℃以下,急冷过程释放的热量采用余热锅炉进行回收,冷却后的烟气经旋风收尘、布袋收尘处理后分离出除尘气和烟灰,除尘气经碱吸收后,重整其中H 2与CO体积比至1.6∶1,在250℃、2.0Mpa的条件下,加入钴基催化剂进行费托合成,产物进一步精制加工为油制品,对烟灰用于提取回收挥发性金属; 3) Melting flue gas to oil: the smelting flue gas obtained in step 2) is rapidly cooled to below 200 ° C, and the heat released during the quenching process is recovered by the waste heat boiler. After the cooled flue gas is collected by the cyclone, the bag is dusted and treated. The dust removal gas and soot are separated, and the dust removal gas is subjected to alkali absorption, and the volume ratio of H 2 to CO is adjusted to 1.6:1. At 250 ° C and 2.0 MPa, a cobalt-based catalyst is added to carry out Fischer-Tropsch synthesis, and the product is further refined. Processed into oil products, used to extract and recover volatile metals;
4)有价金属回收:将步骤2)所得的熔液在温度为1200℃的条件下保温沉降,在重力作用下分离出熔渣和熔融金属液,熔渣收集后作为建筑材料使用,熔融金属液经过铸锭、电解处理后得到阴极铜产品和阳极泥,对阳极泥用于提取回收稀贵金属,经检测Cu 回收率为99.56%,Au回收率为99.94%,Ag回收率为99.77%,铂族金属回收率为99.35%。4) Valuable metal recovery: The molten metal obtained in step 2) is thermally settled under the condition of temperature of 1200 ° C, and the slag and molten metal liquid are separated under gravity, and the slag is collected and used as a building material, and the molten metal is used. The liquid is subjected to ingot casting and electrolytic treatment to obtain cathode copper product and anode slime. The anode mud is used for extracting and recovering rare metal. The recovery rate of Cu is 99.56%, the Au recovery rate is 99.94%, and the Ag recovery rate is 99.77%. Platinum The metal group recovery rate was 99.35%.
实施例5:一种电子废弃物综合资源化处理方法,包括如下步骤:Embodiment 5: A method for comprehensively recycling electronic waste includes the following steps:
1)粒料烧结:先将废弃电脑主板切割破碎成粒径为0.1~2mm的电子废弃物粒料,再将电子废弃物粒料与造渣剂、粘结剂按照质量比为1∶0.6∶0.1均匀混合后采用N 2保护的间接加热烧结方式在温度为800℃条件下进行烧结处理得到烧结块,同时生成烧结气;其中,造渣剂为石灰石、蛇纹石按照质量比2∶3混合而成,粘结剂为硅藻土; 1) Sintering of pellets: Firstly, the discarded computer main board is cut into pieces of electronic waste pellets with a particle size of 0.1 to 2 mm, and then the mass ratio of the electronic waste pellets to the slagging agent and the binder is 1:0.6: After uniformly mixing, the N 2 -protected indirect heating sintering method is used to carry out sintering treatment at a temperature of 800 ° C to obtain a sintered mass, and at the same time, a sintering gas is formed; wherein the slag forming agent is limestone and serpentine mixed at a mass ratio of 2:3. And the binder is diatomaceous earth;
2)等离子气化熔炼:将步骤1)所得的烧结块与焦炭按质量比1∶1.5交替投入等离子气化熔炼炉内,使二者纵向呈层状交替排布,同时将步骤1)生成的烧结气收集后与富氧空气混合后通入等离子气化熔炼炉下部的鼓风口进行燃烧处理,熔炼带温度控制在1550~1600℃,生成的熔炼烟气自炉体上部出气口排出,排气口熔炼烟气的温度为1200℃,得到的熔液从炉体底部出液口排出;2) Plasma gasification smelting: the agglomerates obtained in the step 1) and the coke are alternately introduced into the plasma gasification melting furnace at a mass ratio of 1:1.5, so that the two are longitudinally arranged in layers, and the steps 1) are simultaneously produced. After the sinter gas is collected, it is mixed with oxygen-enriched air and then passed into the blast port of the lower part of the plasma gasification smelting furnace for combustion treatment. The temperature of the smelting zone is controlled at 1550 to 1600 ° C, and the generated smelting flue gas is discharged from the upper gas outlet of the furnace body, and exhausted. The temperature of the mouth smelting flue gas is 1200 ° C, and the obtained melt is discharged from the liquid outlet of the bottom of the furnace body;
3)熔炼烟气制油:将步骤2)所得的熔炼烟气急速冷却至200℃以下,急冷过程释放的热量采用余热锅炉进行回收,冷却后的烟气经旋风收尘、布袋收尘处理后分离出除尘气和烟灰,除尘气经碱吸收后,重整其中H 2与CO体积比至1.8∶1,在250℃、2.0Mpa的条件下,加入铁基催化剂进行费托合成,产物进一步精制加工为油制品,对烟灰用于提取回收挥发性金属; 3) Melting flue gas to oil: the smelting flue gas obtained in step 2) is rapidly cooled to below 200 ° C, and the heat released during the quenching process is recovered by the waste heat boiler. After the cooled flue gas is collected by the cyclone, the bag is dusted and treated. The dust removal gas and soot are separated, and the dust removal gas is subjected to alkali absorption, and the volume ratio of H 2 to CO is adjusted to 1.8:1. At 250 ° C and 2.0 MPa, an iron-based catalyst is added for Fischer-Tropsch synthesis, and the product is further refined. Processed into oil products, used to extract and recover volatile metals;
4)有价金属回收:将步骤2)所得的熔液在温度为1000℃的条件下保温沉降,在重力作用下分离出熔渣和熔融金属液,熔渣收集后作为建筑材料使用,熔融金属液经过铸锭、电解处理后得到阴极铜产品和阳极泥,对阳极泥用于提取回收稀贵金属,经检测Cu回收率为99.61%,Au回收率为99.95%,Ag回收率为99.79%,铂族金属回收率为99.45%。4) Valuable metal recovery: The molten metal obtained in step 2) is thermally settled under the condition of temperature of 1000 ° C, and the molten slag and molten metal liquid are separated under gravity, and the molten slag is collected and used as a building material, and the molten metal is used. The liquid is subjected to ingot casting and electrolytic treatment to obtain cathode copper product and anode slime. The anode mud is used for extracting and recovering rare metal. The recovery rate of Cu is 99.61%, the Au recovery rate is 99.95%, and the Ag recovery rate is 99.79%. Platinum The metal group recovery rate was 99.45%.
实施例6:一种电子废弃物综合资源化处理方法,包括如下步骤:Embodiment 6: A method for comprehensively recycling electronic waste includes the following steps:
1)粒料烧结:先将废弃电脑主板切割破碎成粒径为0.1~2mm的电子废弃物粒料,再将电子废弃物粒料与造渣剂、粘结剂按照质量比为1∶0.3∶0.2均匀混合后采用N 2保护的间接加热烧结方式在温度为800℃条件下进行烧结处理得到烧结块,同时生成烧结气;其中,造渣剂为菱镁石、蛇纹石按照质量比2∶3混合而成,粘结剂为石蜡; 1) Sintering of pellets: Firstly, the discarded computer main board is cut into pieces of electronic waste pellets with a particle size of 0.1 to 2 mm, and then the mass ratio of e-waste pellets to slagging agent and binder is 1:0.3: After uniform mixing, the indirect heating sintering method using N 2 protection is performed at a temperature of 800 ° C to obtain a sintered block, and at the same time, a sintering gas is formed; wherein the slag forming agent is magnesite and serpentine according to a mass ratio of 2: 3 mixed, the binder is paraffin;
2)等离子气化熔炼:将步骤1)所得的烧结块与焦炭按质量比1∶1.2交替投入等离子气化熔炼炉内,使二者纵向呈层状交替排布,同时将步骤1)生成的烧结气收集后与富氧空气混合后通入等离子气化熔炼炉下部的鼓风口进行燃烧处理,熔炼带温度控制在 1550~1600℃,生成的熔炼烟气自炉体上部出气口排出,排气口熔炼烟气的温度为1000℃,得到的熔液从炉体底部出液口排出;2) Plasma gasification smelting: the agglomerate obtained in step 1) and coke are alternately put into a plasma gasification melting furnace at a mass ratio of 1:1.2, so that the two are alternately arranged in a layered manner, and the steps 1) are simultaneously produced. After the sinter gas is collected, it is mixed with oxygen-enriched air and then passed into the blast port of the lower part of the plasma gasification smelting furnace for combustion treatment. The temperature of the smelting zone is controlled at 1550 to 1600 ° C, and the generated smelting flue gas is discharged from the upper gas outlet of the furnace body, and exhausted. The temperature of the mouth smelting flue gas is 1000 ° C, and the obtained melt is discharged from the liquid outlet of the bottom of the furnace body;
3)熔炼烟气制油:将步骤2)所得的熔炼烟气急速冷却至200℃以下,急冷过程释放的热量采用余热锅炉进行回收,冷却后的烟气经旋风收尘、布袋收尘处理后分离出除尘气和烟灰,除尘气经碱吸收后,重整其中H 2与CO体积比至1.8∶1,在250℃、2.0Mpa的条件下,加入铁基催化剂进行费托合成,产物进一步精制加工为油制品,对烟灰用于提取回收挥发性金属; 3) Melting flue gas to oil: the smelting flue gas obtained in step 2) is rapidly cooled to below 200 ° C, and the heat released during the quenching process is recovered by the waste heat boiler. After the cooled flue gas is collected by the cyclone, the bag is dusted and treated. The dust removal gas and soot are separated, and the dust removal gas is subjected to alkali absorption, and the volume ratio of H 2 to CO is adjusted to 1.8:1. At 250 ° C and 2.0 MPa, an iron-based catalyst is added for Fischer-Tropsch synthesis, and the product is further refined. Processed into oil products, used to extract and recover volatile metals;
4)有价金属回收:将步骤2)所得的熔液在温度为1150℃的条件下保温沉降,在重力作用下分离出熔渣和熔融金属液,熔渣收集后作为建筑材料使用,熔融金属液经过铸锭、电解处理后得到阴极铜产品和阳极泥,对阳极泥用于提取回收稀贵金属,经检测Cu回收率为99.61%,Au回收率为99.95%,Ag回收率为99.79%,铂族金属回收率为99.45%。4) Valuable metal recovery: The molten material obtained in step 2) is kept warm and sedimented at a temperature of 1150 ° C, and the slag and molten metal liquid are separated under gravity, and the slag is collected and used as a building material, and the molten metal is used. The liquid is subjected to ingot casting and electrolytic treatment to obtain cathode copper product and anode slime. The anode mud is used for extracting and recovering rare metal. The recovery rate of Cu is 99.61%, the Au recovery rate is 99.95%, and the Ag recovery rate is 99.79%. Platinum The metal group recovery rate was 99.45%.
实施例7:一种电子废弃物综合资源化处理方法,包括如下步骤:Embodiment 7: A method for comprehensively recycling electronic wastes, comprising the following steps:
1)粒料烧结:先将废弃电脑主板切割破碎成粒径为2~10mm的电子废弃物粒料,再将电子废弃物粒料与造渣剂、粘结剂按照质量比为1∶0.2∶0.1均匀混合后采用N 2保护的间接加热烧结方式在温度为700℃条件下进行烧结处理得到烧结块,同时生成烧结气;其中,造渣剂为菱镁石、蛇纹石按照质量比2∶3混合而成,粘结剂为石蜡; 1) Sintering of pellets: Firstly, the discarded computer main board is cut into pieces of electronic waste pellets with a particle size of 2 to 10 mm, and then the mass ratio of electronic waste pellets to slagging agent and binder is 1:0.2: 0.1 is uniformly mixed and then subjected to sintering treatment at a temperature of 700 ° C to obtain a sintered agglomerate by an N 2 -protected indirect heating sintering method, and a sintering gas is formed at the same time; wherein the slag forming agent is magnesite and serpentine according to a mass ratio of 2: 3 mixed, the binder is paraffin;
2)等离子气化熔炼:将步骤1)所得的烧结块与焦炭按质量比1∶0.6交替投入等离子气化熔炼炉内,使二者纵向呈层状交替排布,同时将步骤1)生成的烧结气收集后与富氧空气混合后通入等离子气化熔炼炉下部的鼓风口进行燃烧处理,熔炼带温度控制在1550~1600℃,生成的熔炼烟气自炉体上部出气口排出,排气口熔炼烟气的温度为1000℃,得到的熔液从炉体底部出液口排出;2) Plasma gasification smelting: the agglomerate obtained by the step 1) and the coke are alternately introduced into the plasma gasification melting furnace at a mass ratio of 1:0.6, so that the two are longitudinally arranged in layers, and the steps 1) are simultaneously produced. After the sinter gas is collected, it is mixed with oxygen-enriched air and then passed into the blast port of the lower part of the plasma gasification smelting furnace for combustion treatment. The temperature of the smelting zone is controlled at 1550 to 1600 ° C, and the generated smelting flue gas is discharged from the upper gas outlet of the furnace body, and exhausted. The temperature of the mouth smelting flue gas is 1000 ° C, and the obtained melt is discharged from the liquid outlet of the bottom of the furnace body;
3)熔炼烟气制油:将步骤2)所得的熔炼烟气急速冷却至200℃以下,急冷过程释放的热量采用余热锅炉进行回收,冷却后的烟气经旋风收尘、布袋收尘处理后分离出除尘气和烟灰,除尘气经碱吸收后,重整其中H 2与CO体积比至1.8∶1,在250℃、2.0Mpa的条件下,加入铁基催化剂进行费托合成,产物进一步精制加工为油制品,对烟灰用于提取回收挥发性金属; 3) Melting flue gas to oil: the smelting flue gas obtained in step 2) is rapidly cooled to below 200 ° C, and the heat released during the quenching process is recovered by the waste heat boiler. After the cooled flue gas is collected by the cyclone, the bag is dusted and treated. The dust removal gas and soot are separated, and the dust removal gas is subjected to alkali absorption, and the volume ratio of H 2 to CO is adjusted to 1.8:1. At 250 ° C and 2.0 MPa, an iron-based catalyst is added for Fischer-Tropsch synthesis, and the product is further refined. Processed into oil products, used to extract and recover volatile metals;
4)有价金属回收:将步骤2)所得的熔液在温度为1150℃的条件下保温沉降,在重力作用下分离出熔渣和熔融金属液,熔渣收集后作为建筑材料使用,熔融金属液经过铸 锭、电解处理后得到阴极铜产品和阳极泥,对阳极泥用于提取回收稀贵金属,经检测Cu回收率为99.75%,Au回收率为99.96%,Ag回收率为99.81%,铂族金属回收率为99.51%。4) Valuable metal recovery: The molten material obtained in step 2) is kept warm and sedimented at a temperature of 1150 ° C, and the slag and molten metal liquid are separated under gravity, and the slag is collected and used as a building material, and the molten metal is used. The liquid is subjected to ingot casting and electrolytic treatment to obtain cathode copper product and anode slime. The anode mud is used for extracting and recovering rare metal. The recovery rate of Cu is 99.75%, the Au recovery rate is 99.96%, and the Ag recovery rate is 99.81%. Platinum The metal group recovery rate was 99.51%.
实施例8:一种电子废弃物综合资源化处理方法,包括如下步骤:Embodiment 8: A method for comprehensively recycling electronic wastes, comprising the following steps:
1)粒料烧结:先将废弃电脑主板切割破碎成粒径为5~8mm的电子废弃物粒料,再将电子废弃物粒料与造渣剂、粘结剂按照质量比为1∶0.2∶0.2均匀混合后采用N 2保护的间接加热烧结方式在温度为600℃条件下进行烧结处理得到烧结块,同时生成烧结气;其中,造渣剂为白云石、石英砂按照质量比2∶3混合而成,粘结剂为石蜡; 1) Sintering of pellets: Firstly, the discarded computer main board is cut into pieces of e-waste pellets with a particle size of 5-8 mm, and then the mass ratio of e-waste pellets to slagging agent and binder is 1:0.2: After uniform mixing, the indirect heating sintering method using N 2 protection is performed at a temperature of 600 ° C to obtain a sintered block, and at the same time, a sintering gas is generated; wherein the slag forming agent is dolomite and quartz sand mixed at a mass ratio of 2:3. Made of, the binder is paraffin;
2)等离子气化熔炼:将步骤1)所得的烧结块与焦炭按质量比1∶1.1交替投入等离子气化熔炼炉内,使二者纵向呈层状交替排布,同时将步骤1)生成的烧结气收集后与富氧空气混合后通入等离子气化熔炼炉下部的鼓风口进行燃烧处理,熔炼带温度控制在1500~1550℃,生成的熔炼烟气自炉体上部出气口排出,排气口熔炼烟气的温度为900℃,得到的熔液从炉体底部出液口排出;2) Plasma gasification smelting: the agglomerate obtained by the step 1) and the coke are alternately introduced into the plasma gasification melting furnace at a mass ratio of 1:1.1, so that the two are alternately arranged in a layered manner, and the steps 1) are simultaneously produced. After the sinter gas is collected, it is mixed with oxygen-enriched air and then passed into the blast port of the lower part of the plasma gasification smelting furnace for combustion treatment. The temperature of the smelting zone is controlled at 1500 to 1550 ° C, and the generated smelting flue gas is discharged from the upper gas outlet of the furnace body, and exhausted. The temperature of the mouth smelting flue gas is 900 ° C, and the obtained melt is discharged from the liquid outlet of the bottom of the furnace body;
3)熔炼烟气制油:将步骤2)所得的熔炼烟气急速冷却至200℃以下,急冷过程释放的热量采用余热锅炉进行回收,冷却后的烟气经旋风收尘、布袋收尘处理后分离出除尘气和烟灰,除尘气经碱吸收后,重整其中H 2与CO体积比至1.8∶1,在250℃、2.0Mpa的条件下,加入铁基催化剂进行费托合成,产物进一步精制加工为油制品,对烟灰用于提取回收挥发性金属; 3) Melting flue gas to oil: the smelting flue gas obtained in step 2) is rapidly cooled to below 200 ° C, and the heat released during the quenching process is recovered by the waste heat boiler. After the cooled flue gas is collected by the cyclone, the bag is dusted and treated. The dust removal gas and soot are separated, and the dust removal gas is subjected to alkali absorption, and the volume ratio of H 2 to CO is adjusted to 1.8:1. At 250 ° C and 2.0 MPa, an iron-based catalyst is added for Fischer-Tropsch synthesis, and the product is further refined. Processed into oil products, used to extract and recover volatile metals;
4)有价金属回收:将步骤2)所得的熔液在温度为1150℃的条件下保温沉降,在重力作用下分离出熔渣和熔融金属液,熔渣收集后作为建筑材料使用,熔融金属液经过铸锭、电解处理后得到阴极铜产品和阳极泥,对阳极泥用于提取回收稀贵金属,经检测Cu回收率为99.62%,Au回收率为99.96%,Ag回收率为99.82%,铂族金属回收率为99.49%。4) Valuable metal recovery: The molten material obtained in step 2) is kept warm and sedimented at a temperature of 1150 ° C, and the slag and molten metal liquid are separated under gravity, and the slag is collected and used as a building material, and the molten metal is used. The liquid is subjected to ingot casting and electrolytic treatment to obtain cathode copper product and anode slime. The anode mud is used for extracting and recovering rare precious metals. The recovery rate of Cu is 99.62%, the Au recovery rate is 99.96%, and the Ag recovery rate is 99.82%. The metal group recovery rate was 99.49%.
一种用于实现上述电子废弃物综合资源化处理方法的系统,包括预处理装置1、等离子气化熔炼装置2、烟气资源化装置3、以及有价金属提取装置4;预处理装置1的出气口与等离子气化熔炼装置2的鼓风口相连,预处理装置1的出料口与等离子气化熔炼装置2的进料口相连;等离子气化熔炼装置2的烟气出口与烟气资源化装置3的进气口相连,等离子气化熔炼装置2的熔液出口与有价金属提取装置4的进液口相连。A system for realizing the above-mentioned electronic waste comprehensive resource processing method, comprising a
预处理装置1包括原料料仓101、第一输送机102、剪切破碎机103、第二输送机104、造渣剂料仓105、第三输送机106、粘结剂料仓107、第四输送机108、混料机109、第 五输送机110、密闭式烧结机111、第六输送机112、烧结机加热炉113、烧结尾气收集器114,烧结尾气管道115、制氧站117、富氧管道118、气体混合仓120、进气管道121、焦炭料仓122、以及第七输送机123;The
原料料仓101、第一输送机102、剪切破碎机103、第二输送机104依次相连,造渣剂料仓105的出料口与第三输送机106的进料端相连,粘结剂料仓107的出料口与第四输送机108的进料端相连,第二输送机104的出料端、第三输送机106的出料端、第四输送机108的出料端均与混料机109的进料口相连;第二输送机104、第三输送机106、第四输送机108、第六输送机112、第七输送机123均为具有称重计量装置的输送机,密闭式烧结机111为采用N
2保护间接加热的烧结机;气体混合仓120内设置有CO检测装置和O
2检测装置。
The
混料机109的出料口、第五输送机110、密闭式烧结机111、第六输送机112依次相连,烧结尾气收集器114的进气口与密闭式烧结机111的出气口相连,烧结尾气收集器114的出气口通过烧结尾气管道115与气体混合仓120的尾气进口相连,烧结尾气管道115的管路上设置有第一流量计116;制氧站117的出气口通过富氧管道118与气体混合仓120的氧气进口相连,富氧管道118的管路上设置有第二流量计119;焦炭料仓122的出料口与第七输送机123的进料端相连。The discharge port of the
上述技术方案中,等离子气化熔炼装置2包括等离子炉201、熔液溜槽202、以及烟气管道203;等离子炉201上设置有进料口a、鼓风口b、熔液出口d、烟气出口e;第六输送机112的出料端、第七输送机123的出料端均与等离子炉201的进料口a相连,气体混合仓120的出气口通过进气管道121与等离子炉201的鼓风口b相连,等离子炉201的熔液出口d与熔液溜槽202的进液口相连,等离子炉201的烟气出口e与烟气管道203的进气口相连。In the above technical solution, the plasma
上述技术方案中,烟气出口e设置在等离子炉201的顶部,熔液出口d设置在等离子炉201的底部,鼓风口b设置在等离子炉201的中部,进料口a位于烟气出口e与鼓风口b之间;鼓风口b沿等离子炉201的纵向呈单层或双层排布,每层数量为3~12个;排气口e的数量为1~4个,且与排气口e相连的排气管前段设置有2~6级挡板。等离子炉201的下部沿其周向设置有等离子体火炬c,等离子体火炬c位于鼓风口b与熔液出口d之间,且数量为3~12支。In the above technical solution, the flue gas outlet e is disposed at the top of the
上述技术方案中,烟气资源化装置3包括纯水槽301、骤冷塔302、热水管道303、过滤机304、余热锅炉305、第一气体管道307、旋风收尘器308、第二气体管道310、布袋收尘器311、第三气体管道313、碱吸塔314、第四气体管道315、水汽重整塔316、第五气体管道317、费托合成塔318、气体循环管道319、初级油品管道320、精制蒸馏塔321、以及成品油输出管道322;纯水槽301的出水口与骤冷塔302上部的冷水入口相连,烟气管道203的出气口与骤冷塔302下部的进气口相连,骤冷塔302底部的热水出口通过热水管道303与过滤机304、余热锅炉305依次相连;骤冷塔302顶部的排气口与第一气体管道307、旋风收尘器308、第二气体管道310、布袋收尘器311、第三气体管道313、碱吸塔314、第四气体管道315、水汽重整塔316、第五气体管道317、费托合成塔318、初级油品管道320、精制蒸馏塔321、成品油输出管道322依次相连;费托合成塔318顶部的出气口通过气体循环管道319与水汽重整塔316的进气口相连。烟气资源化装置3还包括污泥仓306、一级灰收集仓309、以及二级灰收集仓312,污泥仓306设置在过滤机304底部与其污泥出口正对布置;一级灰收集仓309设置在旋风收尘器308的底部与其出灰口正对布置;二级灰收集仓312设置在布袋收尘器311的底部与其出灰口正对布置。In the above technical solution, the flue
上述技术方案中,有价金属提取装置4包括保温炉401、合金溜槽402、圆盘铸锭机403、转运装置404、电解槽405、熔渣溜槽406、玻璃拉丝机407;熔液溜槽202的出液口与保温炉401顶部的进液口相连,保温炉401底部的合金出口与合金溜槽402、圆盘铸锭机403依次相连,转运装置404设置在圆盘铸锭机403与电解槽405之间;圆盘铸锭机403所产的阳极板通过转运装置404运输至电解槽405,保温炉401上部的出渣口与熔渣溜槽406、玻璃拉丝机407依次相连。In the above technical solution, the valuable
以上所述,仅为本发明的具体实施方式,应当指出,任何熟悉本领域的技术人员在本发明所揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。The above is only the specific embodiment of the present invention, and it should be noted that any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention should be covered by the scope of the present invention. within.
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