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CN105018736A - Method for comprehensive recovery of magnesium, aluminum, chromium and iron in carbon ferrochrome smelting slag - Google Patents

Method for comprehensive recovery of magnesium, aluminum, chromium and iron in carbon ferrochrome smelting slag Download PDF

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CN105018736A
CN105018736A CN201410174557.7A CN201410174557A CN105018736A CN 105018736 A CN105018736 A CN 105018736A CN 201410174557 A CN201410174557 A CN 201410174557A CN 105018736 A CN105018736 A CN 105018736A
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magnesium
chromium
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ammonium sulfate
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CN105018736B (en
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张盈
冯强
崔雯雯
郑诗礼
王晓辉
张洋
张懿
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Institute of Process Engineering of CAS
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Abstract

本发明涉及一种碳素铬铁冶炼渣中镁、铝、铬、铁综合回收的方法,突破了传统的跳汰法单一回收铬铁合金的思路,大幅提高了有价金属镁、铝的回收率。该法运用硫酸铵活化焙烧技术,高效地将碳素铬铁冶炼渣中镁、铝、铬、铁等金属转化为其相应的易溶于水的硫酸金属铵盐,而后将焙烧产物进行浸出,并进一步结合硫酸金属铵盐的溶解度差异实现各主要金属组元的逐一分离,最终实现碳素铬铁冶炼渣中有价组分的高效综合回收。本发明工艺流程简单,镁、铝、铬、铁的回收率可分别达到88%以上、82%以上、90%以上、88%以上,其应用将为碳素铬铁冶炼渣的高值化利用提供一个有效的方法。

The invention relates to a comprehensive recovery method for magnesium, aluminum, chromium and iron in carbon ferrochrome smelting slag, which breaks through the traditional jigging method of single recovery of ferrochrome alloy, and greatly improves the recovery rate of valuable metals magnesium and aluminum . This method uses ammonium sulfate activation roasting technology to efficiently convert magnesium, aluminum, chromium, iron and other metals in carbon ferrochromium smelting slag into corresponding water-soluble metal ammonium sulfate salts, and then leaching the roasted products. And further combine the solubility difference of metal ammonium sulfate to realize the separation of each main metal component one by one, and finally realize the efficient and comprehensive recovery of valuable components in carbon ferrochrome smelting slag. The technological process of the present invention is simple, and the recovery rates of magnesium, aluminum, chromium, and iron can respectively reach over 88%, over 82%, over 90%, and over 88%, and its application will be high-value utilization of carbon ferrochromium smelting slag Provide an efficient method.

Description

一种碳素铬铁冶炼渣中镁、铝、铬、铁综合回收的方法A method for comprehensive recovery of magnesium, aluminum, chromium and iron in carbon ferrochrome smelting slag

技术领域technical field

本发明涉及一种碳素铬铁冶炼渣中镁、铝、铬、铁综合回收的方法,具体地说是涉及一种运用硫酸铵焙烧碳素铬铁冶炼渣后湿法浸出并分别分离提取镁、铝、铬、铁的方法。The invention relates to a comprehensive recovery method for magnesium, aluminum, chromium and iron in carbon ferrochrome smelting slag, in particular to a method for using ammonium sulfate to roast carbon ferrochrome smelting slag and then wet leaching and separately extracting magnesium , aluminum, chromium, iron method.

背景技术Background technique

铬是金属材料领域重要的合金元素,主要应用于冶金、化工和耐火材料生产中。近年来,我国不锈钢产业迅速增长,对铬铁的需求量越来越大。碳素铬铁系铬铁合金,除含铬、铁、碳外含有少量的硅、磷、硫等元素,铬元素能够显著提高钢的机械性能,使钢达到特殊的物理化学指标,因此铬铁是冶炼合金钢的重要合金剂;铬元素还能显著改善铸铁的耐磨性能,提高铸铁的硬度,使铸铁有良好的耐热性,因此铬铁可以作为生产铸铁的添加剂;另外,碳素铬铁也是无渣法生产硅铬合金的含含铬原料。碳素铬铁应用范围广、需求量大,是国家冶金工业的重要原料,2013年我国消费量达到580万吨。Chromium is an important alloying element in the field of metal materials, mainly used in metallurgy, chemical industry and refractory production. In recent years, my country's stainless steel industry has grown rapidly, and the demand for ferrochrome is increasing. Carbon chromium ferrochrome alloys contain a small amount of silicon, phosphorus, sulfur and other elements in addition to chromium, iron, and carbon. Chromium can significantly improve the mechanical properties of steel and make steel reach special physical and chemical indicators. Therefore, ferrochrome is An important alloying agent for smelting alloy steel; chromium can also significantly improve the wear resistance of cast iron, increase the hardness of cast iron, and make cast iron have good heat resistance, so ferrochrome can be used as an additive in the production of cast iron; in addition, ferrochrome carbon It is also a chromium-containing raw material for the production of silicon-chromium alloys by the slag-free method. Carbon ferrochromium has a wide range of applications and a large demand. It is an important raw material for the national metallurgical industry. In 2013, my country's consumption reached 5.8 million tons.

碳素铬铁的冶炼工艺为:在高温下,采用焦炭作还原剂,硅石或铝土矿作熔剂,用还原电炉冶炼铬铁矿即得,并同时产生大量的炉渣。一般来说,每生产一吨碳素铬铁大约要产生1.1~1.2吨碳素铬铁冶炼渣,其成分一般为MgO30~34%(wt),Al2O326~30%(wt),SiO227~33%(wt),Cr2O3<9.0%(wt)。可见,碳素铬铁冶炼渣中的主要有价组分为镁和铝。同时,在碳素铬铁的冶炼过程中,由于炉渣熔点高、粘度大,难以实现渣铁的彻底分离,因而碳素铬铁冶炼渣中不可避免的会夹带一定量的碳素铬铁。The smelting process of carbon ferrochrome is as follows: under high temperature, coke is used as reducing agent, silica or bauxite is used as flux, and chromite ore is smelted in reduction electric furnace, and a large amount of slag is produced at the same time. Generally speaking, about 1.1-1.2 tons of carbon ferrochrome smelting slag will be produced for every ton of carbon ferrochrome, and its composition is generally MgO30-34 % (wt), Al2O3 26-30% (wt), SiO 2 27-33% (wt), Cr 2 O 3 <9.0% (wt). It can be seen that the main valuable components in carbon ferrochromium smelting slag are magnesium and aluminum. At the same time, in the smelting process of carbon ferrochrome, due to the high melting point and high viscosity of the slag, it is difficult to completely separate the slag and iron, so a certain amount of carbon ferrochrome will inevitably be entrained in the carbon ferrochrome smelting slag.

虽碳素铬铁冶炼渣价值较高,但因其中的镁和铝以尖晶石、橄榄石等物相存在,结构稳定,提取难度大,尚未大规模的高值化利用,目前我国已累计堆存超过2000万吨。目前,对于碳素铬铁冶炼渣的处理工艺,目前开展的研究及应用工作主要包括回收渣中夹带的铬铁合金及铬精矿、碳素铬铁冶炼渣直接用于生产耐火材料等。Although the value of carbon ferrochromium smelting slag is relatively high, because the magnesium and aluminum in it exist in phases such as spinel and olivine, the structure is stable, and the extraction is difficult. Stockpiled more than 20 million tons. At present, for the treatment process of carbon ferrochromium smelting slag, the current research and application work mainly include the ferrochrome alloy and chromium concentrate entrained in the recovered slag, and the direct use of carbon ferrochrome smelting slag in the production of refractory materials.

碳素铬铁冶炼渣中铬铁合金及铬精矿的分选主要采用磁选、重选等方法。磁选工艺是根据碳素铬铁冶炼渣中未反应的铬铁矿具有弱磁性、铬铁合金具有强磁性的特点,控制磁选强度来回收渣中的铬铁合金和铬铁矿;此工艺只需将废渣破碎、筛分成不同粒度后进行磁选即可。我国吉林铁合金厂曾采用磁选工艺从碳素铬铁冶炼渣中回收磁性组分,当碳素铬铁冶炼渣经破碎并球磨至粒径小于0.9mm后,可回收碳素铬铁冶炼渣中90%以上的Cr2O3组分。针对碳素铬铁冶炼渣中的高值铬铁合金,经国内外多家铁合金厂的不断实践,证明可采用跳汰重力分选技术回收;本世纪初,南非研究机构Mintek成功开发出了从碳素铬铁冶炼渣中回收金属合金的AFS工艺,并在全球6家铬铁合金公司实现商业化生产,回收的合金仅含有不到2%的渣,可直接销售。The separation of ferrochrome alloy and chrome concentrate in carbon ferrochrome smelting slag mainly adopts methods such as magnetic separation and gravity separation. The magnetic separation process is based on the fact that the unreacted chromite in the carbon ferrochrome smelting slag has weak magnetism and the ferrochrome alloy has strong magnetism, and the magnetic separation intensity is controlled to recover the ferrochrome and chromite in the slag; this process only needs The waste slag is crushed and sieved into different particle sizes and then magnetically separated. China's Jilin Ferroalloy Factory has used magnetic separation technology to recover magnetic components from carbon ferrochrome smelting slag. After carbon ferrochrome smelting slag is crushed and ball milled to a particle size of less than 0.9mm, it can be recovered from carbon ferrochrome smelting slag. More than 90% Cr 2 O 3 component. Aiming at the high-value ferrochromium alloy in carbon ferrochrome smelting slag, the continuous practice of many ferroalloy factories at home and abroad proves that it can be recovered by jigging gravity separation technology; at the beginning of this century, Mintek, a South African research institution, successfully developed a carbon The AFS process for recovering metal alloys from plain ferrochrome smelting slag has been commercialized in six ferrochrome companies around the world. The recovered alloys contain less than 2% slag and can be sold directly.

碳素铬铁冶炼渣的利用还包括用于生产耐火材料(不烧镁铬砖和不烧镁砖)、微晶玻璃、堵眼镁砂的替代品、以及作水泥掺合料和铺路等。李志坚、窦叔菊等人以相图为理论依据,往碳素铬铁冶炼渣中加入烧结镁砂研制出碱性耐火材料,用于砌筑锰铁包衬,使用寿命是原镁砖内衬的两倍。王志强、马春等人利用30%~40%的碳素铬铁冶炼渣、30%~40%的硅锰渣、20%~30%的钠钙碎玻璃于1420℃下熔制1h,并在适当温度制度下热处理,可获得主晶相为透辉石的微晶玻璃。The utilization of carbon ferrochrome smelting slag also includes the production of refractory materials (non-burned magnesia chrome bricks and non-burned magnesia bricks), glass-ceramics, substitutes for plugging magnesia, cement admixtures and road paving, etc. Based on the phase diagram, Li Zhijian, Dou Shuju and others added sintered magnesia to carbon ferrochrome smelting slag to develop an alkaline refractory material, which is used for masonry ferromanganese lining. The service life is two times that of the original magnesia brick lining. times. Wang Zhiqiang, Ma Chun and others used 30% to 40% carbon ferrochromium smelting slag, 30% to 40% silicomanganese slag, and 20% to 30% sodium calcium cullet to melt at 1420 ° C for 1 hour, and Heat treatment under an appropriate temperature system can obtain glass-ceramics whose main crystal phase is diopside.

上述各种碳素铬铁冶炼渣利用工艺,虽有其明显的特点和优势,但碳素铬铁冶炼渣中主要的镁和铝有价组分未能得到高值化利用,造成了资源浪费。Although the various carbon ferrochrome slag utilization processes mentioned above have their obvious characteristics and advantages, the main valuable components of magnesium and aluminum in the carbon ferrochrome slag have not been utilized at high value, resulting in waste of resources .

发明内容Contents of the invention

本发明的目的是为克服现有碳素铬铁冶炼渣处理方法中镁、铝等有价金属得不到有效利用,提供一种技术可行、经济合理的硫酸铵焙烧法综合回收碳素铬铁冶炼渣中镁、铝、铬、铁等有价金属的新方法。The purpose of the present invention is to provide a technically feasible, economical and reasonable ammonium sulfate roasting method for the comprehensive recovery of carbon ferrochrome in order to overcome the ineffective use of valuable metals such as magnesium and aluminum in the existing carbon ferrochrome smelting slag treatment method A new method for valuable metals such as magnesium, aluminum, chromium and iron in smelting slag.

本发明的目的是通过以下技术方案实现的。The purpose of the present invention is achieved through the following technical solutions.

一种碳素铬铁冶炼渣中镁、铝、铬、铁综合回收的方法,是运用硫酸铵焙烧活化与焙烧产物浸出-多金属分离的方法实现镁、铝、铬、铁等有价金属高效提取与回收的方法,硫酸铵焙烧过程将碳素铬铁冶炼渣中的镁、铝、铬、铁等金属转化为相应的易溶于水的硫酸金属铵盐焙烧产物,焙烧产物经水溶液浸出后,根据硫酸金属铵盐的溶解度差异实现浸出液中主要金属组分的逐一分离。其特征在于该方法的操作过程包括:A method for the comprehensive recovery of magnesium, aluminum, chromium and iron in carbon ferrochrome smelting slag, which uses ammonium sulfate roasting activation and roasting product leaching-multi-metal separation to achieve high efficiency of valuable metals such as magnesium, aluminum, chromium and iron. The method of extraction and recovery, the ammonium sulfate roasting process converts the magnesium, aluminum, chromium, iron and other metals in the carbon ferrochromium smelting slag into corresponding roasted products of metal ammonium sulfate salts that are easily soluble in water, and the roasted products are leached by aqueous solution According to the solubility difference of metal ammonium sulfate, the main metal components in the leachate can be separated one by one. It is characterized in that the operation process of the method comprises:

(a)将碳素铬铁冶炼渣磨细至80%以上的颗粒小于74μm后,将硫酸铵与碳素铬铁冶炼渣按照一定的质量比混合均匀;(a) After grinding the carbon ferrochrome slag until more than 80% of the particles are less than 74 μm, mix the ammonium sulfate and carbon ferrochrome slag evenly according to a certain mass ratio;

(b)步骤(a)结束后,将硫酸铵与碳素铬铁冶炼渣的混合料置于回转窑中于一定温度下焙烧一定时间,并将焙烧尾气用水进行吸收;(b) After step (a), the mixture of ammonium sulfate and carbon ferrochrome smelting slag is placed in a rotary kiln for roasting at a certain temperature for a certain period of time, and the roasting tail gas is absorbed with water;

(c)步骤(b)结束后,将焙烧料用水溶液在一定体积质量比及一定温度下浸出一定时间,浸出结束后液固分离,固相为残余硅渣,液相为镁、铝、铬、铁的硫酸金属铵盐的浸出液;(c) After step (b), leaching the calcined material with an aqueous solution at a certain volume-to-mass ratio and a certain temperature for a certain period of time, after the leaching ends, the liquid and solid are separated, the solid phase is residual silicon slag, and the liquid phase is magnesium, aluminum, chromium , The leaching solution of metal ammonium sulfate salt of iron;

(d)步骤(c)结束后,将硫酸金属铵盐的浸出液冷却至一定温度并搅拌一定时间,后经液固分离,获得十二水合硫酸铝铵产品,液相为除铝后液;(d) After the step (c) is finished, the leaching solution of the metal ammonium sulfate salt is cooled to a certain temperature and stirred for a certain period of time, and then separated from the liquid and solid to obtain the ammonium aluminum sulfate dodecahydrate product, and the liquid phase is the liquid after aluminum removal;

(e)步骤(d)结束后,用步骤(b)获得的尾气吸收液或者氨水在一定温度下中和除铝后液至近中性,控制pH值在6~8,后液固分离,固相为氢氧化铬和氢氧化铁的混合物,煅烧即成为铬黑,液相为富镁液;(e) After step (d), use the tail gas absorption liquid or ammonia water obtained in step (b) to neutralize the liquid after aluminum removal to near neutrality at a certain temperature, control the pH value at 6-8, and then separate the liquid and solid, and the solid The phase is a mixture of chromium hydroxide and iron hydroxide, which will become chrome black when calcined, and the liquid phase is magnesium-rich liquid;

(f)步骤(e)结束后,向富镁液中添加一定量的硫酸铵固体并搅拌一段时间,后液固分离,固相为六水合硫酸镁铵晶体,液相为硫酸铵溶液;(f) After step (e), add a certain amount of ammonium sulfate solid to the magnesium-enriched liquid and stir for a period of time, then separate the liquid and solid, the solid phase is magnesium ammonium sulfate hexahydrate crystals, and the liquid phase is ammonium sulfate solution;

(g)步骤(f)结束后,将硫酸铵溶液进行蒸发结晶,结晶获得的固体返回至步骤(a)及步骤(f),结晶母液返回至步骤(c)中的浸出过程;(g) After step (f) is finished, the ammonium sulfate solution is evaporated and crystallized, the solid obtained by crystallization is returned to step (a) and step (f), and the crystallization mother liquor is returned to the leaching process in step (c);

(h)步骤(f)结束后,用一定浓度的氨水溶液在一定温度及液固比(体积质量比)下处理六水合硫酸镁铵晶体一定时间,后液固分离,液相为硫酸铵溶液并返回至步骤(g),与步骤(f)获得的硫酸铵溶液合并进入蒸发结晶工序,固相为氢氧化镁产品。(h) After step (f) ends, process ammonium magnesium sulfate hexahydrate crystals for a certain period of time at a certain temperature and a liquid-solid ratio (volume to mass ratio) with a certain concentration of ammonia solution, after liquid-solid separation, the liquid phase is an ammonium sulfate solution And return to step (g), merge with the ammonium sulfate solution that step (f) obtains and enter the evaporative crystallization process, the solid phase is the magnesium hydroxide product.

本发明的方法,其特征在于:步骤(a)中硫酸铵与碳素铬铁冶炼渣混合的质量比为2:1~10:1。The method of the present invention is characterized in that the mass ratio of ammonium sulfate to carbon ferrochrome smelting slag in step (a) is 2:1-10:1.

本发明的方法,其特征在于:步骤(b)中焙烧温度为300~550℃,焙烧时间为2~8h。The method of the present invention is characterized in that: in step (b), the calcination temperature is 300-550° C., and the calcination time is 2-8 hours.

本发明的方法,其特征在于:步骤(c)中焙烧料浸出时的体积质量比为2:1~10:1,浸出温度为25℃~130℃,浸出时间为0.5~5h。The method of the present invention is characterized in that: in step (c), the volume-to-mass ratio during leaching of the calcined material is 2:1-10:1, the leaching temperature is 25°C-130°C, and the leaching time is 0.5-5h.

本发明的方法,其特征在于:步骤(d)中浸出液冷却结晶的温度为20℃~40℃,冷却结晶时间为0.5~5h。The method of the present invention is characterized in that: in the step (d), the cooling crystallization temperature of the leaching solution is 20° C. to 40° C., and the cooling crystallization time is 0.5 to 5 hours.

本发明的方法,其特征在于:步骤(e)中中和除铁的温度为25℃~90℃。The method of the present invention is characterized in that the temperature for neutralizing and removing iron in step (e) is 25°C to 90°C.

本发明的方法,其特征在于:步骤(f)中硫酸铵固体的添加量为控制富镁液中硫酸铵的质量浓度为10%~40%,搅拌结晶出六水合硫酸镁铵的时间为0.5~3h。The method of the present invention is characterized in that: the addition amount of ammonium sulfate solid in the step (f) is to control the mass concentration of ammonium sulfate in the magnesium-rich liquid to be 10% to 40%, and the time for stirring and crystallizing out ammonium magnesium sulfate hexahydrate is 0.5 ~3h.

本发明的方法,其特征在于:步骤(h)中氨水溶液的浓度为5%~25%,处理六水合硫酸镁铵晶体的温度为25℃~100℃,液固比为2:1~10:1,处理时间为0.5~5h。The method of the present invention is characterized in that: the concentration of the ammonia solution in step (h) is 5% to 25%, the temperature for processing magnesium ammonium sulfate hexahydrate crystals is 25°C to 100°C, and the liquid-solid ratio is 2:1 to 10 :1, the processing time is 0.5~5h.

一种碳素铬铁冶炼渣中镁、铝、铬、铁综合回收的方法,突破了传统的跳汰法单一回收铬铁合金的思路,大幅提高了有价金属镁、铝的回收率。该法运用硫酸铵活化焙烧技术,高效地将碳素铬铁冶炼渣中镁、铝、铬、铁等金属转化为其相应的易溶于水的硫酸金属铵盐,而后将焙烧产物进行浸出,并进一步结合硫酸金属铵盐的溶解度差异实现各主要金属组元的逐一分离,最终实现碳素铬铁冶炼渣中有价组分的高效综合回收。本发明工艺流程简单,镁、铝、铬、铁回收率高,其应用将为碳素铬铁冶炼渣的高值化利用提供一个有效的方法。A method for comprehensive recovery of magnesium, aluminum, chromium and iron in carbon ferrochrome smelting slag breaks through the traditional jigging method of single recovery of ferrochrome alloy, and greatly improves the recovery rate of valuable metals magnesium and aluminum. This method uses ammonium sulfate activation roasting technology to efficiently convert magnesium, aluminum, chromium, iron and other metals in carbon ferrochromium smelting slag into corresponding water-soluble metal ammonium sulfate salts, and then leaching the roasted products. And further combine the solubility difference of metal ammonium sulfate to realize the separation of each main metal component one by one, and finally realize the efficient and comprehensive recovery of valuable components in carbon ferrochrome smelting slag. The invention has simple technological process and high recovery rate of magnesium, aluminum, chromium and iron, and its application will provide an effective method for high-value utilization of carbon ferrochrome smelting slag.

附图说明Description of drawings

图1为本发明可适用的工艺流程图。Fig. 1 is the applicable process flow chart of the present invention.

具体实施方案specific implementation plan

下面通过结合附图和实施例进一步阐述本发明的实施过程与步骤。应该理解的是这些实施例仅仅用于进一步说明本发明的实验方案,而不是用于限定本发明。本发明实施例中所用的碳素铬铁冶炼渣的成分为:MgO38.42%、Al2O324.74%、SiO224.90%、Cr4.88%、Fe3.28%,碳素铬铁冶炼渣的组成也可为其它具体含量,这不能用于限制本发明的保护范围。The implementation process and steps of the present invention will be further described below in conjunction with the accompanying drawings and embodiments. It should be understood that these examples are only used to further illustrate the experimental scheme of the present invention, and are not used to limit the present invention. The composition of the carbon ferrochrome smelting slag used in the embodiment of the present invention is: MgO38.42%, Al2O324.74 %, SiO224.90 %, Cr4.88 %, Fe3.28%, carbon ferrochrome smelting slag The composition of can also be other specific content, which cannot be used to limit the protection scope of the present invention.

实施例1Example 1

取一定质量的碳素铬铁冶炼渣,并将其磨细至80%以上的颗粒小于74μm,将硫酸铵与碳素铬铁冶炼渣按照质量比4:1混合均匀;将混合料置于回转窑中于350℃焙烧6h,同时用水吸收焙烧过程产生的尾气形成碱性吸收液备用;焙烧反应结束后,将焙烧料在120℃下用水浸出0.5h,浸出时的体积质量比为3:1,浸出结束后进行液固分离,固相为残余硅渣,液相为含镁、铝、铬、铁的硫酸金属铵盐溶液;将硫酸金属铵盐溶液冷却至25℃,并搅拌0.5h,后液固分离,获得十二水硫酸铝铵产品及除铝后液;用碱性吸收液于60℃下中和除铝后液至pH值为7.0,而后液固分离,固相为氢氧化铬和氢氧化铁的混合物,留作焙烧制备铬黑,液相为富镁液;往富镁液中添加硫酸铵晶体,使得富镁液中硫酸铵的质量浓度为20%,并搅拌0.5h,再液固分离,获得六水合硫酸镁铵晶体及硫酸铵溶液;将六水合硫酸镁铵晶体用25%的氨水溶液于液固比3:1、温度60℃下处理2h,液固分离后获得氢氧化镁产品与硫酸铵溶液;将六水合硫酸镁铵晶体和氢氧化镁产品制备过程中产生的硫酸铵溶液混合,并蒸发结晶获得硫酸铵晶体,循环回用于新一批碳素铬铁冶炼渣的焙烧过程及六水合硫酸镁铵晶体的制备过程,硫酸铵蒸发母液回用于焙烧料的浸出过程。碳素铬铁冶炼渣经该流程处理后,渣中的Mg、Al、Cr、Fe的回收率分别为88.15%、82.68%、90.75%、88.73%。Take a certain quality of carbon ferrochrome smelting slag, and grind it until more than 80% of the particles are less than 74 μm, mix ammonium sulfate and carbon ferrochrome smelting slag evenly at a mass ratio of 4:1; place the mixture on a rotary Roast in the kiln at 350°C for 6 hours, and absorb the tail gas generated during the roasting process with water to form an alkaline absorption liquid for later use; after the roasting reaction is completed, the roasted material is leached with water at 120°C for 0.5h, and the volume-to-mass ratio during leaching is 3:1 After the leaching is finished, liquid-solid separation is carried out, the solid phase is residual silicon slag, and the liquid phase is a metal ammonium sulfate solution containing magnesium, aluminum, chromium and iron; the metal ammonium sulfate solution is cooled to 25°C and stirred for 0.5h, After liquid-solid separation, the ammonium aluminum sulfate dodecahydrate product and the liquid after aluminum removal are obtained; the liquid after aluminum removal is neutralized at 60°C with an alkaline absorption liquid to a pH value of 7.0, and then the liquid-solid separation is performed, and the solid phase is hydroxide The mixture of chromium and ferric hydroxide is reserved for roasting to prepare chrome black, and the liquid phase is magnesium-rich liquid; ammonium sulfate crystals are added to the magnesium-rich liquid so that the mass concentration of ammonium sulfate in the magnesium-rich liquid is 20%, and stirred for 0.5h , and then liquid-solid separation to obtain magnesium ammonium sulfate hexahydrate crystals and ammonium sulfate solution; the magnesium ammonium sulfate hexahydrate crystals were treated with 25% ammonia solution at a liquid-solid ratio of 3:1 and a temperature of 60°C for 2 hours, after liquid-solid separation Obtain magnesium hydroxide product and ammonium sulfate solution; mix magnesium ammonium sulfate hexahydrate crystals with ammonium sulfate solution produced during the preparation of magnesium hydroxide products, and evaporate and crystallize to obtain ammonium sulfate crystals, which are recycled for a new batch of chromium carbon The roasting process of iron smelting slag and the preparation process of magnesium ammonium sulfate hexahydrate crystals, and the leaching process of ammonium sulfate evaporated mother liquor used for roasting materials. After carbon ferrochrome smelting slag is processed by this process, the recoveries of Mg, Al, Cr and Fe in the slag are 88.15%, 82.68%, 90.75% and 88.73% respectively.

实施例2Example 2

取一定质量的碳素铬铁冶炼渣,并将其磨细至80%以上的颗粒小于74μm,将硫酸铵与碳素铬铁冶炼渣按照质量比5:1混合均匀;将混合料置于回转窑中于400℃焙烧4h,同时用水吸收焙烧过程产生的尾气形成碱性吸收液备用;焙烧反应结束后,将焙烧料在90℃下用水浸出2h,浸出时的体积质量比为4:1,浸出结束后进行液固分离,固相为残余硅渣,液相为含镁、铝、铬、铁的硫酸金属铵盐溶液;将硫酸金属铵盐溶液冷却至35℃,并搅拌2h,后液固分离,获得十二水硫酸铝铵产品及除铝后液;用碱性吸收液于80℃下中和除铝后液至pH值为6.5,而后液固分离,固相为氢氧化铬和氢氧化铁的混合物,留作焙烧制备铬黑,液相为富镁液;往富镁液中添加硫酸铵晶体,使得富镁液中硫酸铵的质量浓度为30%,并搅拌1h,再液固分离,获得六水合硫酸镁铵晶体及硫酸铵溶液;将六水合硫酸镁铵晶体用15%的氨水溶液于液固比5:1、温度80℃下处理1h,液固分离后获得氢氧化镁产品与硫酸铵溶液;将六水合硫酸镁铵晶体和氢氧化镁产品制备过程中产生的硫酸铵溶液混合,并蒸发结晶获得硫酸铵晶体,循环回用于新一批碳素铬铁冶炼渣的焙烧过程及六水合硫酸镁铵晶体的制备过程,硫酸铵蒸发母液回用于焙烧料的浸出过程。碳素铬铁冶炼渣经该流程处理后,渣中的Mg、Al、Cr、Fe的回收率分别为90.23%、86.77%、93.38%、94.81%。Take a certain quality of carbon ferrochrome smelting slag, and grind it until more than 80% of the particles are less than 74 μm, mix ammonium sulfate and carbon ferrochrome smelting slag evenly at a mass ratio of 5:1; place the mixture on a rotary Roast in the kiln at 400°C for 4 hours, and absorb the tail gas generated during the roasting process with water to form an alkaline absorption liquid for later use; after the roasting reaction is completed, the roasted material is leached with water at 90°C for 2 hours, and the volume-to-mass ratio during leaching is 4:1. After leaching, carry out liquid-solid separation, the solid phase is the residual silicon slag, and the liquid phase is the metal ammonium sulfate solution containing magnesium, aluminum, chromium and iron; the metal ammonium sulfate solution is cooled to 35°C and stirred for 2 hours, and the liquid phase is Solid separation to obtain ammonium aluminum sulfate dodecahydrate product and aluminum-removed liquid; neutralize the aluminum-removed liquid at 80°C with alkaline absorption liquid to pH 6.5, then separate liquid-solid, and the solid phase is chromium hydroxide and The mixture of ferric hydroxide is reserved for roasting to prepare chrome black, and the liquid phase is magnesium-rich liquid; ammonium sulfate crystals are added to the magnesium-rich liquid so that the mass concentration of ammonium sulfate in the magnesium-rich liquid is 30%, and stirred for 1h, and then liquid Solid separation to obtain ammonium magnesium sulfate hexahydrate crystals and ammonium sulfate solution; treat ammonium magnesium sulfate hexahydrate crystals with 15% ammonia solution at a liquid-solid ratio of 5:1 and a temperature of 80°C for 1 hour, and obtain hydroxide after liquid-solid separation Magnesium products and ammonium sulfate solution; mix magnesium ammonium sulfate hexahydrate crystals with ammonium sulfate solution produced during the preparation of magnesium hydroxide products, and evaporate and crystallize to obtain ammonium sulfate crystals, which are recycled for a new batch of carbon ferrochrome smelting slag The roasting process and the preparation process of magnesium ammonium sulfate hexahydrate crystals, the ammonium sulfate evaporated mother liquor is used in the leaching process of the roasted material. After carbon ferrochrome smelting slag is processed by this process, the recoveries of Mg, Al, Cr and Fe in the slag are 90.23%, 86.77%, 93.38% and 94.81%, respectively.

实施例3Example 3

取一定质量的碳素铬铁冶炼渣,并将其磨细至80%以上的颗粒小于74μm,将硫酸铵与碳素铬铁冶炼渣按照质量比3:1混合均匀;将混合料置于回转窑中于450℃焙烧4h,同时用水吸收焙烧过程产生的尾气;焙烧反应结束后,将焙烧料在70℃下用水浸出1.5h,浸出时的体积质量比为4:1,浸出结束后进行液固分离,固相为残余硅渣,液相为含镁、铝、铬、铁的硫酸金属铵盐溶液;将硫酸金属铵盐溶液冷却至30℃,并搅拌1h,后液固分离,获得十二水硫酸铝铵产品及除铝后液;用氨水于60℃下中和除铝后液至pH值为8.0,而后液固分离,固相为氢氧化铬和氢氧化铁的混合物,留作焙烧制备铬黑,液相为富镁液;往富镁液中添加硫酸铵晶体,使得富镁液中硫酸铵的质量浓度为40%,并搅拌0.5h,再液固分离,获得六水合硫酸镁铵晶体及硫酸铵溶液;将六水合硫酸镁铵晶体用10%的氨水溶液于液固比8:1、温度50℃下处理3h,液固分离后获得氢氧化镁产品与硫酸铵溶液;将六水合硫酸镁铵晶体和氢氧化镁产品制备过程中产生的硫酸铵溶液混合,并蒸发结晶获得硫酸铵晶体,循环回用于新一批碳素铬铁冶炼渣的焙烧过程及六水合硫酸镁铵晶体的制备过程,硫酸铵蒸发母液回用于焙烧料的浸出过程。碳素铬铁冶炼渣经该流程处理后,渣中的Mg、Al、Cr、Fe的回收率分别为92.66%、84.57%、92.23%、91.36%。Take a certain quality of carbon ferrochrome smelting slag, and grind it until more than 80% of the particles are less than 74 μm, mix ammonium sulfate and carbon ferrochrome smelting slag evenly at a mass ratio of 3:1; place the mixture on a rotary Roast in the kiln at 450°C for 4 hours, and absorb the tail gas generated during the roasting process with water; after the roasting reaction is completed, the roasted material is leached with water at 70°C for 1.5 hours, the volume to mass ratio during leaching is 4:1, and liquid is carried out after leaching. Solid separation, the solid phase is residual silicon slag, and the liquid phase is metal ammonium sulfate solution containing magnesium, aluminum, chromium, and iron; the metal ammonium sulfate solution is cooled to 30°C and stirred for 1 hour, and then the liquid and solid are separated to obtain ten Aluminum ammonium sulfate dihydrate product and liquid after aluminum removal; use ammonia water to neutralize the liquid after aluminum removal at 60°C to a pH value of 8.0, and then separate the liquid and solid, and the solid phase is a mixture of chromium hydroxide and iron hydroxide, which is reserved as Roasting to prepare chrome black, the liquid phase is magnesium-enriched liquid; add ammonium sulfate crystals to the magnesium-enriched liquid, so that the mass concentration of ammonium sulfate in the magnesium-enriched liquid is 40%, and stir for 0.5h, then liquid-solid separation, to obtain hexahydrate sulfuric acid Magnesium ammonium crystals and ammonium sulfate solution; Magnesium ammonium sulfate hexahydrate crystals are treated with 10% ammonia solution at a liquid-solid ratio of 8:1 and a temperature of 50°C for 3 hours, and the liquid-solid separation is performed to obtain magnesium hydroxide product and ammonium sulfate solution; Mix ammonium sulfate hexahydrate crystals with ammonium sulfate solution produced during the preparation of magnesium hydroxide products, and evaporate and crystallize to obtain ammonium sulfate crystals, which are recycled for the roasting process of a new batch of carbon ferrochrome smelting slag and sulfuric acid hexahydrate In the preparation process of magnesium ammonium crystals, the ammonium sulfate evaporates the mother liquor and returns it to the leaching process of the roasted material. After carbon ferrochrome smelting slag is processed by this process, the recoveries of Mg, Al, Cr, and Fe in the slag are 92.66%, 84.57%, 92.23%, and 91.36%, respectively.

实施例4Example 4

取一定质量的碳素铬铁冶炼渣,并将其磨细至80%以上的颗粒小于74μm,将硫酸铵与碳素铬铁冶炼渣按照质量比6:1混合均匀;将混合料置于回转窑中于400℃焙烧3h,同时用水吸收焙烧过程产生的尾气;焙烧反应结束后,将焙烧料在50℃下用水浸出3h,浸出时的体积质量比为6:1,浸出结束后进行液固分离,固相为残余硅渣,液相为含镁、铝、铬、铁的硫酸金属铵盐溶液;将硫酸金属铵盐溶液冷却至25℃,并搅拌2h,后液固分离,获得十二水硫酸铝铵产品及除铝后液;用氨水于40℃下中和除铝后液至pH值为7.0,而后液固分离,固相为氢氧化铬和氢氧化铁的混合物,留作焙烧制备铬黑,液相为富镁液;往富镁液中添加硫酸铵晶体,使得富镁液中硫酸铵的质量浓度为15%,并搅拌3h,再液固分离,获得六水合硫酸镁铵晶体及硫酸铵溶液;将六水合硫酸镁铵晶体用25%的氨水溶液于液固比4:1、温度70℃下处理1.5h,液固分离后获得氢氧化镁产品与硫酸铵溶液;将六水合硫酸镁铵晶体和氢氧化镁产品制备过程中产生的硫酸铵溶液混合,并蒸发结晶获得硫酸铵晶体,循环回用于新一批碳素铬铁冶炼渣的焙烧过程及六水合硫酸镁铵晶体的制备过程,硫酸铵蒸发母液回用于焙烧料的浸出过程。碳素铬铁冶炼渣经该流程处理后,渣中的Mg、Al、Cr、Fe的回收率分别为91.25%、86.97%、91.09%、92.92%。Take a certain quality of carbon ferrochrome smelting slag, and grind it until more than 80% of the particles are less than 74 μm, mix ammonium sulfate and carbon ferrochrome smelting slag evenly at a mass ratio of 6:1; place the mixture on a rotary Roast at 400°C for 3 hours in the kiln, and absorb the tail gas generated during the roasting process with water; after the roasting reaction, leaching the roasted material with water at 50°C for 3 hours, the volume-to-mass ratio during leaching is 6:1, and liquid-solid Separation, the solid phase is residual silicon slag, and the liquid phase is a metal ammonium sulfate solution containing magnesium, aluminum, chromium, and iron; the metal ammonium sulfate solution is cooled to 25°C and stirred for 2 hours, and the liquid and solid are separated to obtain twelve Ammonium aluminum sulfate water product and liquid after aluminum removal; neutralize the liquid after aluminum removal with ammonia water at 40°C to a pH value of 7.0, then separate the liquid and solid, and the solid phase is a mixture of chromium hydroxide and iron hydroxide, which is reserved for roasting Prepare chrome black, the liquid phase is magnesium-enriched liquid; add ammonium sulfate crystals to the magnesium-enriched liquid, so that the mass concentration of ammonium sulfate in the magnesium-enriched liquid is 15%, and stir for 3 hours, then liquid-solid separation, to obtain ammonium magnesium sulfate hexahydrate Crystals and ammonium sulfate solution; Magnesium ammonium sulfate hexahydrate crystals were treated with 25% ammonia solution at a liquid-solid ratio of 4:1 and a temperature of 70°C for 1.5 hours, and the magnesium hydroxide product and ammonium sulfate solution were obtained after liquid-solid separation; Ammonium magnesium sulfate hexahydrate crystals are mixed with ammonium sulfate solution produced during the preparation of magnesium hydroxide products, and evaporated and crystallized to obtain ammonium sulfate crystals, which are recycled for the roasting process of a new batch of carbon ferrochrome smelting slag and magnesium sulfate hexahydrate In the preparation process of ammonium crystals, the ammonium sulfate evaporates the mother liquor and returns it to the leaching process of the roasted material. After the carbon ferrochrome smelting slag is processed by this process, the recoveries of Mg, Al, Cr and Fe in the slag are 91.25%, 86.97%, 91.09% and 92.92%, respectively.

上述方法是本发明的实施方案之一,在不脱离本发明工艺原理的前提下,还可以作出改进,这些也应该视为本发明的保护范围,且这些不会影响本发明的实施效果和专利实用性。The above method is one of the embodiments of the present invention. Improvements can also be made without departing from the process principle of the present invention. These should also be regarded as the protection scope of the present invention, and these will not affect the implementation effect and patent of the present invention. practicality.

Claims (8)

1. the method for magnesium, aluminium, chromium, iron synthetical recovery in carbon ferrochrome metallurgical slag, is characterized in that the operating process of the method comprises:
A ammonium sulfate mixes according to certain mass ratio with carbon ferrochrome metallurgical slag after levigate for the carbon ferrochrome metallurgical slag particle to more than 80% is less than 74 μm by ();
B () step (a) terminates after, the compound of ammonium sulfate and carbon ferrochrome metallurgical slag is placed in rotary kiln roasting certain hour under certain temperature, and baking tail gases water is absorbed;
C () step (b) terminates after, the roasting material aqueous solution is leached certain hour under certain volume quality when certain temperature, leaching terminates rear solid-liquor separation, and solid phase is remaining white residue, and liquid phase is the leach liquor of sulfuric acid metal ammonium salt of magnesium, aluminium, chromium, iron;
D () step (c) terminates after, the leach liquor of sulfuric acid metal ammonium salt be cooled to certain temperature and stir certain hour, by solid-liquor separation, obtaining Monoaluminum monoammonium disulfate Dodecahydrate product, liquid phase is liquid after aluminium;
E () step (d) terminates after, the tail gas absorption liquid obtained by step (b) or ammoniacal liquor neutralize except liquid after aluminium is to weakly acidic pH at a certain temperature, control ph is 6 ~ 8, rear solid-liquor separation, solid phase is the mixture of chromium hydroxide and ironic hydroxide, namely calcining becomes chrome black, and liquid phase is rich magnesium liquid;
F () step (e) terminates after, add a certain amount of ammonium sulfate solids and stir for some time, rear solid-liquor separation in rich magnesium liquid, solid phase is six Magnesium sulfate heptahydrate ammonium crystal, and liquid phase is ammoniumsulphate soln;
G () step (f) terminates after, ammoniumsulphate soln is carried out evaporative crystallization, the solid that crystallization obtains is back to step (a) and step (f), and crystalline mother solution is back to the leaching process in step (c);
H () step (f) terminates after, under certain temperature and liquid-solid ratio (volume mass ratio), six Magnesium sulfate heptahydrate ammonium crystal certain hours are processed with certain density ammonia soln, rear solid-liquor separation, liquid phase is ammoniumsulphate soln and is back to step (g), the ammoniumsulphate soln obtained with step (f) merges and enters evaporative crystallization operation, and solid phase is magnesium hydroxide products.
2. the method for magnesium, aluminium, chromium, iron synthetical recovery in a kind of carbon ferrochrome metallurgical slag according to claim 1, is characterized in that: the mass ratio that in step (a), ammonium sulfate mixes with carbon ferrochrome metallurgical slag is 2:1 ~ 10:1.
3. the method for magnesium, aluminium, chromium, iron synthetical recovery in a kind of carbon ferrochrome metallurgical slag according to claim 1, is characterized in that: in step (b), maturing temperature is 300 ~ 550 DEG C, and roasting time is 2 ~ 8h.
4. the method for magnesium, aluminium, chromium, iron synthetical recovery in a kind of carbon ferrochrome metallurgical slag according to claim 1, it is characterized in that: volume mass when roasting material leaches in step (c) is than being 2:1 ~ 10:1, extraction temperature is 25 DEG C ~ 130 DEG C, and extraction time is 0.5 ~ 5h.
5. the method for magnesium, aluminium, chromium, iron synthetical recovery in a kind of carbon ferrochrome metallurgical slag according to claim 1, is characterized in that: in step (d), the temperature of leach liquor crystallisation by cooling is 20 DEG C ~ 40 DEG C, and the crystallisation by cooling time is 0.5 ~ 5h.
6. the method for magnesium, aluminium, chromium, iron synthetical recovery in a kind of carbon ferrochrome metallurgical slag according to claim 1, is characterized in that: in step (e) neutralization except the temperature of aluminium is 25 DEG C ~ 90 DEG C.
7. the method for magnesium, aluminium, chromium, iron synthetical recovery in a kind of carbon ferrochrome metallurgical slag according to claim 1, it is characterized in that: in step (f), the addition of ammonium sulfate solids is the mass concentration of ammonium sulfate in the rich magnesium liquid of control is 10% ~ 40%, and the time that stirred crystallization goes out six Magnesium sulfate heptahydrate ammoniums is 0.5 ~ 3h.
8. the method for magnesium, aluminium, chromium, iron synthetical recovery in a kind of carbon ferrochrome metallurgical slag according to claim 1, it is characterized in that: in step (h), the concentration of ammonia soln is 5% ~ 25%, the temperature processing six Magnesium sulfate heptahydrate ammonium crystal is 25 DEG C ~ 100 DEG C, liquid-solid ratio is 2:1 ~ 10:1, and the treatment time is 0.5 ~ 5h.
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CN108358246A (en) * 2018-01-09 2018-08-03 中南大学 A kind of preparation method and application of chromium sodium ferrite material
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