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CN104105585A - Interior trim part and manufacturing method, especially for vehicle interior space - Google Patents

Interior trim part and manufacturing method, especially for vehicle interior space Download PDF

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Publication number
CN104105585A
CN104105585A CN201280052921.1A CN201280052921A CN104105585A CN 104105585 A CN104105585 A CN 104105585A CN 201280052921 A CN201280052921 A CN 201280052921A CN 104105585 A CN104105585 A CN 104105585A
Authority
CN
China
Prior art keywords
multilayer film
layer
polypropylene
tpe
equal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201280052921.1A
Other languages
Chinese (zh)
Inventor
M·库克茨
F·阿赛多多米尼克
D·博库托
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Johnson Controls Interiors GmbH and Co KG
Nitto Advanced Film Gronau GmbH
Original Assignee
Johnson Controls Interiors GmbH and Co KG
Mondi Gronau GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Johnson Controls Interiors GmbH and Co KG, Mondi Gronau GmbH filed Critical Johnson Controls Interiors GmbH and Co KG
Priority to CN201710743624.6A priority Critical patent/CN108466462A/en
Publication of CN104105585A publication Critical patent/CN104105585A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02Physical, chemical or physicochemical properties
    • B32B7/022Mechanical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B29C44/12Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
    • B29C44/1257Joining a preformed part and a lining, e.g. around the edges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B29C44/12Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
    • B29C44/14Incorporating or moulding on preformed parts, e.g. inserts or reinforcements the preformed part being a lining
    • B29C44/145Incorporating or moulding on preformed parts, e.g. inserts or reinforcements the preformed part being a lining the lining being a laminate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B1/00Layered products having a non-planar shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/065Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/245Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R13/00Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
    • B60R13/02Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/30Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3005Body finishings
    • B29L2031/3041Trim panels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/10Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/26Polymeric coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02Composition of the impregnated, bonded or embedded layer
    • B32B2260/021Fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2270/00Resin or rubber layer containing a blend of at least two different polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2274/00Thermoplastic elastomer material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/402Coloured
    • B32B2307/4023Coloured on the layer surface, e.g. ink
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/408Matt, dull surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/51Elastic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/584Scratch resistance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/71Resistive to light or to UV
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/714Inert, i.e. inert to chemical degradation, corrosion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2605/00Vehicles
    • B32B2605/003Interior finishings

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

The invention relates to an interior trim part for the interior of a motor vehicle, comprising a substrate (1) and a multilayer foil (3, 4) connected thereto, to a method for producing an interior trim part for the interior of a motor vehicle, to a multilayer foil (3, 4) and to the use of a multilayer foil (3, 4), wherein the multilayer foil (3, 4) comprises polypropylene (PP) or a polypropylene copolymer, wherein a foamed intermediate layer (2) is arranged between the substrate (1) and the multilayer foil (3, 4), wherein the elasticity of the intermediate layer (2) is greater than the elasticity of the multilayer foil (3, 4).

Description

特别用于车辆内部空间的内饰件和制造方法Interior trim part and manufacturing method, especially for vehicle interior space

技术领域technical field

本发明涉及特别用于车辆的内部空间的内饰件、其制造方法及适合于此的工具。The invention relates to an interior trim part, in particular for the interior of a vehicle, a method for its production and a tool suitable therefor.

背景技术Background technique

汽车的内部内衬目前由大量成型体组成,所述成型体由基底组成或者具有基底,该基底负责成型体的相应的形状稳定性并且吸收产生的机械力。该基底经常用薄膜遮盖,用以在汽车的内部区域内提高视觉观感。过去该薄膜通常是较厚的“注塑表面装饰技术”(IMD)薄膜,然而它比较贵和/或不耐划和/或非常耀眼(具有根据VDA标准621-409大于例如10或大于20或大于30的耀眼度)。The interior linings of motor vehicles are currently composed of a large number of shaped bodies which consist of or have a base which is responsible for the corresponding dimensional stability of the shaped bodies and absorbs the mechanical forces that occur. The substrate is often covered with a film to enhance the visual appearance in the interior area of the vehicle. In the past the film was usually a thicker "Injection Molded Surface Decoration" (IMD) film, however it was relatively expensive and/or not scratch resistant and/or very shiny (with values greater than eg 10 or greater than 20 or greater according to VDA standard 621-409 30 brilliance).

发明内容Contents of the invention

本发明的目的是提供用于汽车内部空间的耐划的内饰件、特别是内衬件,其不具有现有技术的缺点,而具有舒适的手感并且能够合理地制造。The object of the present invention is to provide a scratch-resistant interior trim part, in particular an interior lining part, for the interior of a motor vehicle, which does not have the disadvantages of the prior art, but has a pleasant feel and can be manufactured rationally.

该目的根据本发明如下解决:所述内饰件具有硬质载体、至少部分地覆盖该载体的弹性中间层和至少部分地覆盖该中间层的薄膜,特别是多层薄膜。根据本发明所述中间层以发泡方式提供,并且优选通过发泡具有较大的弹性。This object is solved according to the invention in that the interior trim part has a rigid carrier, an elastic intermediate layer at least partially covering the carrier, and a film, in particular a multilayer film, at least partially covering the intermediate layer. According to the invention, the intermediate layer is foamed and preferably has greater elasticity through foaming.

所述载体例如可以由纤维加固的或填充的烯烃塑料组成并且通过注塑、挤压或类似方法制造。中间层尤其以物理方式或化学方式发泡并且有利地由热塑性弹性体例如TPE、TPE-E或TPE-S组成。另选可以有利地规定,发泡的中间层由聚氨酯泡沫组成,其尤其通过使用增附剂与所述薄膜或多层薄膜和/或载体以材料起作用的方式连接。该薄膜或多层薄膜具有尤其低于750μm、特别低于500μm和特别优选约400μm、更特别优选150μm至250μm的厚度。该薄膜或多层薄膜尤其由较厚的主层和较薄的覆盖层组成,后者在后来构成所述内饰件的装饰面。所述主层可以在它那一方面由一个或多个层组成,它们尤其由聚烯烃塑料组成并且通过共挤出制造。覆盖层有利地由漆组成,例如由聚氨酯组成,其给予内饰件关于耐划性、抗化学物质性或耀眼度的希望的特性。The carrier can consist, for example, of fiber-reinforced or filled olefinic plastic and can be produced by injection molding, extrusion or the like. The intermediate layer is in particular physically or chemically foamed and advantageously consists of a thermoplastic elastomer such as TPE, TPE-E or TPE-S. Alternatively, it can be advantageously provided that the foamed intermediate layer consists of polyurethane foam, which is materially bonded to the film or multilayer film and/or the carrier, in particular by using an adhesion promoter. The film or multilayer film has a thickness of especially less than 750 μm, especially less than 500 μm and particularly preferably about 400 μm, more particularly preferably 150 μm to 250 μm. The film or multilayer film consists in particular of a thicker main layer and a thinner cover layer, which later forms the decorative surface of the interior part. For its part, the main layer can consist of one or more layers which consist, in particular, of polyolefin plastic and which are produced by coextrusion. The cover layer advantageously consists of a lacquer, for example polyurethane, which imparts the desired properties to the interior part with regard to scratch resistance, chemical resistance or glare.

本发明的内饰件根据第一实施变体方案有利地如下制造:事先给薄膜或多层薄膜提供弹性的中间层,尤其在共挤出的过程中。由此在薄膜或多层薄膜和中间层之间实现特别好的附着。然而另外也可以设想例如遮盖或喷溅发泡的物质。然后给提供有中间层的薄膜或多层薄膜后来从中间层的侧面提供载体,例如通过用预制造的载体压或通过后注射。通过对模具的经过粒面处理的或其他结构化的表面压所述薄膜或多层薄膜,所述内饰件获得表面结构(模内皮纹成型)。The interior trim part according to the invention is advantageously produced according to a first embodiment variant by providing the film or multilayer film with an elastic intermediate layer beforehand, in particular during coextrusion. This achieves particularly good adhesion between the film or multilayer film and the intermediate layer. In addition, however, it is also conceivable, for example, to cover or spray foamed substances. The film or multilayer film provided with the intermediate layer is then subsequently provided with the support from the side of the intermediate layer, for example by pressing with a prefabricated support or by post-injection. By pressing the film or multilayer film against the grained or otherwise structured surface of a mould, the interior part acquires a surface structure (in-mold texturing).

本发明的内饰件根据第二实施变体方案有利地如下制造:在模具内在第一空腔内注塑成型载体,并且在第二空腔内设置薄膜或多层薄膜。所述薄膜或多层薄膜可以作为二维的半成品或已经三维成型地放入。所述模具有利地具有限定第一空腔的核,其在注塑载体后取出。随后可以把薄膜或多层薄膜放入隔开一定间隔的、具有在模具中保留的载体的面板内。在该间隔内随后有利地注射弹性的中间层,该中间层在那里冷却和/或起化学反应。通过从中间层产生的压力薄膜或多层薄膜被有利地压在第二空腔的经过粒面处理或其他结构化的表面上并且由此获得表面结构(模内皮纹成型)。The interior trim part according to the invention is advantageously produced according to a second embodiment variant by injection molding the carrier in the mold in the first cavity and arranging the film or multilayer film in the second cavity. The film or multilayer film can be inserted as a two-dimensional semi-finished product or already three-dimensionally formed. The mold advantageously has a core defining a first cavity, which is removed after injection molding of the carrier. The film or multilayer films can then be placed into spaced apart panels with the carrier retained in the mould. An elastic intermediate layer is then advantageously injected into this space, where it cools and/or reacts chemically. The pressure film or multilayer film produced from the intermediate layer is advantageously pressed onto the grained or otherwise structured surface of the second cavity and thus obtains a surface structure (in-mold texturing).

所述成型体或所述基底根据本发明至少在一面涂敷所述薄膜。这里作为薄膜或作为多层薄膜使用这样的薄膜,其具有最大750μm的厚度。尤其该薄膜的层厚度小于500μm,特别优选小于或约等于400μm,更特别优选小于或约等于300μm或在约300μm和约400μm之间的范围内。由此能够做到,通过为所述薄膜或多层薄膜使用极少的材料以及为所述薄膜使用更低成本的材料和/或制造方法,对于整体结构部件能够极大地节省成本。According to the invention, the shaped body or the substrate is coated with the film at least on one side. Foils are used here as films or as multilayer films which have a thickness of at most 750 μm. In particular, the film has a layer thickness of less than 500 μm, particularly preferably less than or approximately equal to 400 μm, very particularly preferably less than or approximately equal to 300 μm or in the range between approximately 300 μm and approximately 400 μm. This makes it possible to achieve considerable cost savings for the overall structural component by using very little material for the film or multilayer film and using lower-cost materials and/or production methods for the film.

根据本发明特别优选,薄膜在其背离基底的侧面(装饰面)上具有事先在该薄膜上涂敷的漆或事先在该薄膜上涂敷的漆层。由此由所述薄膜遮盖的侧面(装饰面)上的内衬件的外观能够有利地以特别简单的方式变化并且通过改变或调整所述漆或所述漆层调整。It is particularly preferred according to the invention for the film to have, on its side facing away from the substrate (decorative side), a varnish or a lacquer layer previously applied to the film. The appearance of the interior part on the side (decorative surface) covered by the film can thus advantageously be varied in a particularly simple manner and adjusted by changing or adjusting the lacquer or the lacquer layer.

此外根据本发明优选,所述漆层具有从约1μm至约30μm的层厚度,优选具有从约5μm至约20μm的层厚度,特别优选具有约10μm的层厚度或优选具有最大约10μm的层厚度。所述薄膜的其余的从优选接近300μm(在所述薄膜的总厚度例如为300μm的情况下)至约接近400μm(在所述薄膜的总厚度例如为400μm的情况下)的厚度优选通过多层薄膜结构构成,也就是说通过具有至少一个层和另一个层的薄膜结构构成。另外可选的方案是,也许还可以涉及形式为所谓的单膜的多层薄膜,也就是说该多层薄膜虽然仅包括一个层,但是由多种材料组成,或该多层薄膜包括多个层,但是其中这些层具有相同的材料组成。Furthermore, it is preferred according to the invention that the lacquer layer has a layer thickness of from about 1 μm to about 30 μm, preferably a layer thickness of from about 5 μm to about 20 μm, particularly preferably a layer thickness of about 10 μm or preferably a layer thickness of at most about 10 μm . The rest of the film preferably passes through multiple layers from a thickness of preferably approximately 300 μm (in the case of a total film thickness of, for example, 300 μm) to approximately approximately 400 μm (in the case of a total film thickness of, for example, 400 μm) A thin-film structure is formed, that is to say formed by a thin-film structure having at least one layer and a further layer. Alternatively, it may also be a multilayer film in the form of a so-called monofilm, that is to say a multilayer film comprising only one layer but consisting of several materials, or a multilayer film comprising several layers, but where the layers have the same material composition.

为制造完成的内饰件,特别是内衬件,特别是车辆内衬件,把包括漆的该薄膜与塑料载体或与基底连接,这里根据本发明在基底和多层薄膜之间设置发泡的中间层,其中该中间层的弹性大于多层薄膜的弹性。这里要么规定,把所述薄膜连同漆层和发泡的中间层一起以平面的形式亦即平正地放入用于制造内衬件的模具内,接着在唯一的制造步骤中通过注入用于基底的塑料材料既进行塑料载体的成型也进行包括漆层和发泡的中间层的薄膜的成型,其中在该成型步骤期间同时还在所述漆的装饰面上或在所述薄膜的装饰面上制造所谓的皮纹,并且其中这种皮纹通常和从约0μm至约300至400μm的内衬件的表面的装饰面有很大的不同。对于这种具有唯一的既用于薄膜的成型也用于塑料载体的成型的成型步骤的该制造过程,另外可选的方案是,根据本发明还可以在第一成型步骤中对薄膜连同漆和发泡的中间层成型而仅在第二成型步骤(在第二模具)中才与塑料载体的塑料材料联系。所述制造方法始终涉及所谓的模内皮纹成型方法(IMG方法),其中能够(但是不是必须)在漆层内或在内衬件的薄膜层内设置皮纹。该方法既可以涉及注塑方法(喷射模塑)也涉及压铸方法(传递模塑)。For the production of finished interior parts, in particular interior linings, especially vehicle interior linings, the film comprising the lacquer is connected to a plastic carrier or to a substrate, where according to the invention foaming is provided between the substrate and the multilayer film The intermediate layer, wherein the elasticity of the intermediate layer is greater than the elasticity of the multilayer film. It is either provided here that the film, together with the lacquer layer and the foamed intermediate layer, is placed in planar form, ie flat, into the mold for producing the inner lining, and then in a single production step by injection for the substrate The plastic material carries out the forming of the plastic carrier as well as the forming of the film comprising the lacquer layer and the foamed intermediate layer, wherein during this forming step at the same time also on the decorative side of the varnish or on the decorative side of the film So-called skin textures are produced, and these textures generally differ considerably from the finish of the surface of the lining part from about 0 μm to about 300 to 400 μm. For this production process with a single shaping step both for shaping the film and for shaping the plastic carrier, it is also alternatively possible according to the invention to process the film together with the varnish and the plastic carrier in the first shaping step. The foamed intermediate layer is shaped so as to come into contact with the plastic material of the plastic carrier only in a second shaping step (in the second mold). The production method is always a so-called in-mold texturing method (IMG method), in which a texturing can, but not necessarily, be provided in the paint layer or in the film layer of the inner lining. The method can relate to both injection molding methods (injection molding) and injection molding methods (transfer molding).

对于薄膜(或多层薄膜)和发泡的中间层在平正的状态下加工并且直接形成最终的形状的情况可以规定,在成型步骤前把薄膜加热,使得它容易成型。本发明的一个重要的优点是,在聚集薄膜(和发泡的中间层)的材料与基底的材料时不导致薄膜的任何损坏。尽管如此薄膜仍然必须轻微地成型,使得它也匹配模具结构的精细度。特别重要的是,由于薄膜的微小的厚度避免在注塑时为载体设置或试射(液体的和例如加热至约270℃的)塑料材料的期间损坏薄膜。对于在第一步骤内深拉薄膜亦即成型薄膜并且仅在第二成型步骤内才和载体的塑料材料一起形成最终的形状的情况,通常在第二成型步骤前不提供薄膜和发泡的中间层的加热。尽管如此在这里特别在与载体的(特别热的并处于压力下的)材料聚集的情况下也要注意带有发泡的中间层的薄膜的足够的稳定性。在第一方法步骤的深拉过程中通常执行最终成型的约95%的成型。When the film (or multi-layer film) and the foamed intermediate layer are processed in the flat state and directly formed into the final shape, it can be provided that the film is heated before the shaping step, so that it can be shaped easily. An important advantage of the present invention is that the gathering of the material of the film (and the foamed intermediate layer) with the material of the substrate does not result in any damage to the film. Nevertheless the film still has to be shaped slightly so that it also matches the finesse of the mold structure. It is particularly important to avoid damage to the film due to the small thickness of the film during the setting or injection of the (liquid and heated, for example, to about 270° C.) plastic material for the carrier during injection molding. In the case of a deep-drawn film, that is to say a formed film, in the first step and forming it into the final shape together with the plastic material of the carrier only in the second forming step, usually no intermediary between film and foam is provided before the second forming step. layer heating. In this case, however, a sufficient stability of the film with the foamed intermediate layer must be ensured, especially in the case of agglomeration of the (particularly hot and under pressure) material with the carrier. About 95% of the final shape is generally formed during the deep drawing of the first method step.

为薄膜(带有发泡的中间层)的单级成型的切边或边缘加工通常在成型步骤之后进行。这里在所述成型步骤后既可以进行薄膜的切割步骤也可以进行薄膜的包装。在两级的制造方法(在第一方法步骤中薄膜被深拉)中根据本发明可以在第一和第二成型步骤之间进行薄膜的冲裁步骤或切割步骤。在这种情况下不需要接着第二成型步骤进行结构部件的任何后加工。但是也可以规定切割步骤或冲裁步骤仅在第二成型步骤之后进行。Trimming or edge processing for single-stage forming of the film (with foamed intermediate layer) usually follows the forming step. Here, both the cutting step of the film and the packaging of the film can be carried out after the shaping step. In a two-stage production method (deep-drawing of the film in the first method step) according to the invention, a punching or cutting step of the film can be carried out between the first and the second forming step. In this case it is not necessary to carry out any post-processing of the structural part following the second forming step. However, it can also be provided that the cutting or punching step is carried out only after the second forming step.

完成的、在其装饰面上具有连接的薄膜的内衬件的脱模在所有成型步骤中按照已知的工艺进行。The demoulding of the finished inner lining part with the attached film on its decorative surface takes place in all forming steps according to known techniques.

根据本发明许多材料系或材料系的组合适合内衬件或车辆内衬件。第一种材料组合规定,漆或在薄膜的装饰面上提供的漆层涉及聚氨酯漆,多层薄膜涉及聚丙烯共聚物多层薄膜以及塑料载体涉及聚丙烯塑料载体,必要时具有填料或加固材料如纤维或类似材料,其中塑料载体也可以是发泡的材料。在车辆内衬件的另一种材料组合的情况下,漆层涉及聚氨酯漆层,薄膜同样涉及具有专门的增附剂的聚丙烯共聚物多层薄膜以及塑料载体的塑料材料涉及ABS和或PC材料(ABS=丙烯腈丁二烯苯乙烯,PC=聚碳酸酯)。这里无论是聚丙烯塑料的载体材料还是ABS或PC塑料的载体材料都涉及商业上通用的塑料材料,给其例如提供直至30%的玻璃纤维和或直至30%的滑石粉,其中两种附加材料理论上可以添加至50%和其中真正的塑料成分(也就是说在聚丙烯基的塑料载体的情况下聚丙烯成分或为ABS和/或PC基的塑料载体的ABS/PC成分)在任何情况下都至少有50%。According to the invention many material systems or combinations of material systems are suitable for the interior lining or vehicle interior lining. The first combination of materials provides that the lacquer or lacquer layer provided on the decorative side of the film is a polyurethane lacquer, the multilayer film is a polypropylene copolymer multilayer film and the plastic carrier is a polypropylene plastic carrier, if necessary with fillers or reinforcements Such as fibers or similar materials, wherein the plastic carrier can also be a foamed material. In the case of another material combination for vehicle interior linings, the paint layer is a polyurethane paint layer, the film is likewise a polypropylene copolymer multilayer film with special adhesion promoters and the plastic material of the carrier is ABS and/or PC Materials (ABS=acrylonitrile butadiene styrene, PC=polycarbonate). Both the carrier material of polypropylene plastic and the carrier material of ABS or PC plastic are commercially available plastic materials to which, for example, up to 30% of glass fibers and or up to 30% of talcum powder are provided, wherein the two additional materials It is theoretically possible to add up to 50% and therein the real plastic component (that is to say the polypropylene component in the case of a polypropylene-based plastic carrier or the ABS/PC component for an ABS and/or PC-based plastic carrier) in any case All down are at least 50%.

因此根据本发明优选所述漆层基于聚氨酯提供,并且优选包括热塑性的或反应性的双组份聚氨酯系统,或所述漆层具有高耐划性和/或高耐化学物质性和/或高耐UV性和/或高书写不灵敏性(Schreibunempfindlichkeit),或所述漆层具有视觉上无光泽的观感(在比较小的耀眼的意义上具有特殊的耀眼度的表面),另外具有手感柔软的握持印象(柔软的接触)。这里耀眼测量例如根据VDA621-409进行,其中根据本发明特别可以实现等于0.5或大于0.5的耀眼度,例如可以实现从约0.5至约1.5的耀眼度或从约0.5至约4.0的耀眼度或从约1.5至约4.0的耀眼度。耐划性这里例如使用所谓的Erichsen针确定,其中根据本发明的耐划性根据本发明可达到直至20N的负荷。另外可选的方案是,力强度用所谓的格栅测试执行,其中使用色度测量法测量所谓的5-L-值(在例如5N、10N和15N的负荷的情况下)。另外可选的方案是,耐划性使用所谓的五指测试(以从2N至25N的不同负荷的针)确定或根据制造标准BMW PA0015或PA0016确定。根据本发明在力强度的情况下可以,在施加直至7N或还直至15N的情况下实现无损伤性(通过表面的损伤无可见的力图)。写不灵敏性根据本发明根据制造标准GM9150P(通用汽车)或LP-463/PB-5401(克莱斯勒)确定。关于耐化学物质性,通常涉及按照不同制造标准的对于特别是汽油、异丙醇、甲醇和一系列市售的“汽车清洁剂”的通常的耐化学物质性。根据本发明,特别优选完成的内衬件的表面具有低于约1.5(例如根据VDA621-409)的耀眼度并且另外具有至少例如约10N(根据上述测试方法)的耐划性。It is therefore preferred according to the invention that the lacquer layer is provided on the basis of polyurethane and preferably comprises a thermoplastic or reactive two-component polyurethane system, or that the lacquer layer has a high scratch resistance and/or a high chemical resistance and/or a high UV resistance and/or high writing insensitivity (Schreibunempfindlichkeit), or the lacquer layer has a visually matte appearance (surface with special glare in the sense of a relatively small glare), and additionally has a soft-touch Grip impression (soft touch). The glare measurement here is carried out, for example, according to VDA621-409, wherein according to the invention in particular a glare equal to 0.5 or greater than 0.5 can be achieved, for example a glare of from about 0.5 to about 1.5 or from about 0.5 to about 4.0 or from A brilliance of about 1.5 to about 4.0. The scratch resistance is determined here, for example, using a so-called Erichsen needle, wherein the scratch resistance according to the invention can reach loads of up to 20 N according to the invention. Alternatively, the force strength is carried out with a so-called grid test, in which the so-called 5-L-value is measured using colorimetry (in the case of loads such as 5N, 10N and 15N). Alternatively, the scratch resistance is determined using the so-called five-finger test (needles with different loads from 2N to 25N) or according to the production standard BMW PA0015 or PA0016. According to the invention, it is possible to achieve atraumaticity (no visible force diagram due to damage to the surface) with an applied force of up to 7 N or even up to 15 N. Write insensitivity is determined according to the invention according to manufacturing standard GM9150P (General Motors) or LP-463/PB-5401 (Chrysler). With regard to chemical resistance, it is generally the usual chemical resistance according to different manufacturing standards to, inter alia, petrol, isopropanol, methanol and a series of commercially available "car cleaners". According to the invention, it is particularly preferred that the surface of the finished inner liner has a glare of less than about 1.5 (eg according to VDA621-409) and additionally has a scratch resistance of at least eg about 10N (according to the above test method).

所述薄膜通常涉及多层薄膜(也就是说该薄膜具有至少一个层和另一个(与其不同的)层,总共例如具有三个或五个层(不算外面的漆层)),其中至少一个层由聚丙烯组成。尤其另一个层或另外多个层涉及热塑性材料,特别优选涉及聚苯乙烯(PS)或PS共聚物、聚烯烃、聚烯烃共聚物或涉及热塑性弹性体(TPE)。优选热塑性弹性体是以苯乙烯共聚物成分(TEP-S)、乙烯/丙烯-三元共聚物(TPE-V)、共聚多酯(TPE-E)为基或以聚氨酯(TPE-U)为基的热塑性弹性体。更特别优选所述另一个层涉及上述热塑性材料和/或热塑性弹性体的至少两种的组合。The film is usually a multilayer film (that is to say the film has at least one layer and a further (different) layer, for example three or five layers in total (not counting the outer paint layer)), of which at least one The layers consist of polypropylene. In particular the further layer or layers are thermoplastic materials, particularly preferably polystyrene (PS) or PS copolymers, polyolefins, polyolefin copolymers or thermoplastic elastomers (TPE). Preferred thermoplastic elastomers are based on styrene copolymer component (TEP-S), ethylene/propylene-terpolymer (TPE-V), copolyester (TPE-E) or polyurethane (TPE-U) based thermoplastic elastomers. More particularly preferably, the further layer is a combination of at least two of the aforementioned thermoplastic materials and/or thermoplastic elastomers.

特别地,但并非必须地,所述薄膜具有由聚对苯二甲酸乙二酯(PET)、聚甲基丙烯酸甲酯(PMMA)或聚碳酸酯(PC)组成的或由这些成分的至少两种的混合物组成的层。In particular, but not necessarily, the film has a composition consisting of polyethylene terephthalate (PET), polymethylmethacrylate (PMMA) or polycarbonate (PC) or at least two of these components. A layer composed of a mixture of species.

所述薄膜的各层能够在共挤出的情况下通过适宜的增附剂层连接。代替这种方法它们可以用粘接材料一起遮盖。The individual layers of the film can be connected by suitable adhesion promoter layers in the case of coextrusion. Instead they can be covered together with an adhesive material.

尤其所述薄膜具有装饰层,其特别优选用印刷方法设置。In particular, the film has a decorative layer, which is particularly preferably applied by printing methods.

在薄膜的一个特别优选的实施方案中它包括聚丙烯,特别是PP-H(聚丙烯均聚物)或PP共聚物。为在后注射的情况下得到特别好的稳定性,至少在一个层或另外的层中使用具有小于1g/10min(230℃/2.16kg)的较低熔化指数(MFI,melt flow index)的聚丙烯嵌段共聚物(PP-BC)。此外包含小于30%的成分的弹性材料,由此实现薄膜的成型性和延展性。为此例如使用热塑性弹性体。此外所述薄膜可以具有微小成分(通常小于15%)的添加剂,例如颜色涂料、填料、加工辅助剂等。In a particularly preferred embodiment of the film it comprises polypropylene, especially PP-H (polypropylene homopolymer) or a PP copolymer. In order to obtain particularly good stability in the case of post-injection, at least in one layer or in another layer, a poly Propylene block copolymer (PP-BC). In addition, it contains less than 30% of the components of elastic material, thereby achieving formability and extensibility of the film. For this purpose thermoplastic elastomers are used, for example. In addition, the films may have minor constituents (generally less than 15%) of additives, such as color coatings, fillers, processing aids, and the like.

为制造所述薄膜特别使用所谓的套管方法用于平整所述薄膜。在这种情况下聚合物熔体在从宽口喷嘴喷出后被导入金属带和冷却辊之间,这样得到需要的A级表面。所述薄膜的表面基本决定要在该薄膜上设置的漆层关于它的光学特性的质量。此外以这种方式由于微小的定向和微小的结晶度而改进机械特性。特别深拉性和成型性以这种方式得以改进并且所述薄膜获得更大的韧性。For the production of the film, the so-called sleeve method is used in particular for smoothing the film. In this case the polymer melt is guided between the metal belt and the cooling roll after being sprayed from the wide-mouth nozzle, so that the required Class A surface is obtained. The surface of the film essentially determines the quality of the lacquer layer to be applied on it with regard to its optical properties. Furthermore, the mechanical properties are improved in this way due to the small orientation and low crystallinity. In particular the deep drawability and formability are improved in this way and the film acquires greater toughness.

本发明的成型体的基底尤其涉及成熔体状加工的(亦即以熔体的形式被加工的)或对此另选涉及垫子状的(亦即以垫子的形式被加工的)热塑性材料。The substrate of the shaped body according to the invention is in particular a melt-processed (ie processed in the form of a melt) or alternatively a mat-shaped (ie processed in the form of a mat) thermoplastic material.

尤其成熔体状加工的材料由聚丙烯(PP)、丙烯腈/丁二烯/苯乙烯(ABS)、由ABS和聚碳酸酯(PC)组成的混合物、聚酰胺(PA)、热塑性弹性体(TPE)或以天然橡胶和/或聚丙烯(PP)为基的热塑性弹性体组成。此外成熔体状加工的材料尤其由这些材料的至少两种的混合物组成。Materials processed especially in the melt are polypropylene (PP), acrylonitrile/butadiene/styrene (ABS), mixtures of ABS and polycarbonate (PC), polyamide (PA), thermoplastic elastomers (TPE) or thermoplastic elastomer based on natural rubber and/or polypropylene (PP). Furthermore, the melt-processed material consists in particular of a mixture of at least two of these materials.

特别优选成熔体状加工的材料具有填料。例如填料是滑石粉、白垩以及硅灰石。此外成熔体状加工的材料可以具有加固材料,例如玻璃纤维、天然纤维、碳纤维或织物类型的加固物,例如玻璃纤维垫或天然纤维垫,以便提高它的机械稳定性。此外优选给成熔体状加工的材料掺合形成孔的例如物理的或化学的发泡剂或加载气体的弹性体球。Particular preference is given to materials processed in the melt having fillers. Examples of fillers are talc, chalk and wollastonite. Furthermore, the material processed in the melt can have reinforcements, for example glass fibres, natural fibres, carbon fibers or textile-type reinforcements, for example glass fiber mats or natural fiber mats, in order to increase its mechanical stability. Furthermore, preference is given to adding pore-forming, physical or chemical blowing agents or gas-loaded elastomer balls to the melt-processed material, for example.

垫子状的热塑性材料尤其具有纤维,例如天然纤维、玻璃纤维或碳纤维,和热塑性粘合剂,例如聚丙烯。热塑性粘合剂可以以纤维或粉末的形式混入其余的纤维。The mat-like thermoplastic material has in particular fibers, such as natural fibers, glass fibers or carbon fibers, and a thermoplastic binder, such as polypropylene. The thermoplastic binder can be mixed with the rest of the fibers in the form of fibers or powder.

本发明的内衬件或内饰件例如通过在薄膜后面注射、挤压或压铸热塑性材料制造。尤其所述后注射如在专利说明书DE 10 2005 039 600中所述进行,其由此作为参照引入,并且因此作为本公开的一部分有效。The interior lining or interior part of the invention is produced, for example, by injecting, extruding or die-casting thermoplastic material behind a film. In particular the post-injection is carried out as described in the patent specification DE 10 2005 039 600, which is hereby incorporated by reference and is therefore valid as part of the present disclosure.

垫子状基底在其与薄膜连接前尤其被预加热并且然后在成型模具内与所述薄膜被挤压或压铸。The mat-like substrate is in particular preheated before it is joined to the film and then extruded or die-cast with said film in a forming tool.

所述薄膜尤其作为2D薄膜在必要时预热或在先前成型该薄膜后例如深拉后放入成型模具,并且在那里与基底例如通过后注射、后挤压或后压铸连接。必要时所述薄膜在放入所述成型模具之前被切割成适宜的外形,例如通过冲裁。The film, in particular as a 2D film, is optionally preheated or placed in a forming tool after previous shaping of the film, for example after deep drawing, and joined there to the substrate, for example by post-injection, post-extrusion or post-die-casting. The film is optionally cut to a suitable shape, for example by punching, before being placed in the forming tool.

本发明的内衬件的表面结构能够通过成型模具的相应的表面构成。该模具既有抛光的也有经变形工艺处理的表面,使得能够制造具有平滑的或经过粒面处理的表面的内衬件。The surface structure of the lining part according to the invention can be formed by a corresponding surface of the forming tool. The mold has both polished and textured surfaces, enabling the manufacture of liners with smooth or grained surfaces.

附图说明Description of drawings

图1示范地和示意地表示本发明的实施方案。Figure 1 shows exemplarily and schematically an embodiment of the invention.

具体实施方式Detailed ways

图示内饰件由载体1、弹性的中间层2和薄膜组成,所述薄膜在它那一方面具有面向中间层2的主层3和覆盖层4。中间层2由发泡的、热塑性弹性体组成并且与所述薄膜事先,也就是说在与载体1连接之前连接,例如通过共挤出连接。代替为制造提供有发泡的中间层的薄膜或多层薄膜的这种共挤出,根据本发明还可以规定,把发泡的热塑性弹性体(亦即发泡的中间层)通过向在载体1和薄膜之间的间隙内注入与它们连接。The illustrated interior part consists of a carrier 1 , an elastic middle layer 2 and a film which on its side has a main layer 3 facing the middle layer 2 and a cover layer 4 . The intermediate layer 2 consists of a foamed thermoplastic elastomer and is joined to the film beforehand, that is to say before joining to the carrier 1 , for example by coextrusion. Instead of this coextrusion for the production of a film or multilayer film provided with a foamed intermediate layer, it can also be provided according to the invention that the foamed thermoplastic elastomer (i.e. the foamed intermediate layer) be passed through the 1 and the gaps between the membranes are injected to connect them.

根据本发明能够有利地实现所谓的浅层软特性,也就是说既具有IMG表面也具有同时软的手感(压入柔软性)。优选非常薄的薄膜(亦即所述薄膜)在在线方法(共挤出)中装备泡沫背部作为发泡的中间层,由此在层间产生非常好的附着以及避免为设置泡沫的附加的后处理。如此装备有发泡的中间层的薄膜在模内成型皮纹方法中获得皮纹。由此得到非常均匀的和简洁的表面结构,其中能够引入不同的结构或甚至笔法和符号。接着把该薄膜置于事先生产的尤其用热塑性塑料或由天然纤维或两者的组合制成的载体上或在直接方法中通过后注射提供载体。此外根据本发明能够实现所谓的深层软基特征。该变体方案的基础是,代替薄膜类的或类皮肤的装饰使用非常薄的软片或非常薄的膜(例如400μm厚)。该非常薄的软片或该非常薄的膜由在图1中表示的尤其共挤出的主层3和与之相比非常薄的覆盖层4(主层和覆盖层一起构成所述薄膜)组成。主层具有柔软性并且由一个或多个聚烯烃层组成;覆盖层由漆组成,其基本上负责非常好的表面特性,如耐划性、抗化学物质性或可调整的耀眼度。通过使用这种非常薄的软片或薄膜极大地减小重量。此外本发明的基础在于,图1中表示的软的部件2或发泡的中间层同样特别由聚烯烃材料组成,由此一方面对非常薄的软片的主层另一方面对同样是聚烯烃的载体1都得到非常好的附着力。软部件2(或发泡的中间层)可以由TPE、TPE-E或TPE-S组成,其尤其能够要么以化学方式要么以物理方式发泡;根据本发明另选还可以,软部件2(亦即发泡的中间层)作为PUR泡沫实现,其优选然而非强制通过增附剂在载体上和在非常薄的软片上附着。另外可以给所述非常薄的、事先未经过粒面处理的软片通过注射压力和软部件的高温在工具中模压皮纹,该皮纹在模具表面上设置。According to the invention, it is advantageously possible to achieve a so-called shallow soft behavior, that is to say both an IMG surface and a simultaneously soft feel (press-in softness). Preferably a very thin film (that is to say the film) is equipped with a foam back as a foamed middle layer in the in-line process (coextrusion), thereby producing very good adhesion between the layers and avoiding additional post-processing for setting the foam. deal with. Films thus provided with a foamed intermediate layer are textured in the in-mold texturing process. This results in a very uniform and clean surface structure, in which different structures or even strokes and symbols can be introduced. The film is then placed on a previously produced support, in particular from thermoplastics or from natural fibers or a combination of both, or the support is provided by post-injection in the direct process. Furthermore, so-called deep soft ground features can be realized according to the invention. This variant is based on the use of a very thin foil or a very thin film (for example 400 μm thick) instead of a film-like or skin-like decoration. The very thin film or the very thin film consists of the in particular coextruded main layer 3 represented in FIG. . The main layer is flexible and consists of one or more polyolefin layers; the cover layer consists of a lacquer, which is essentially responsible for very good surface properties, such as scratch resistance, chemical resistance or adjustable glare. The weight is greatly reduced by using this very thin film or film. Furthermore, the basis of the invention is that the soft part 2 or the foamed intermediate layer shown in FIG. Carrier 1 gave very good adhesion. The soft part 2 (or the foamed intermediate layer) can consist of TPE, TPE-E or TPE-S, which in particular can be foamed either chemically or physically; alternatively according to the invention, the soft part 2 ( That is to say the foamed middle layer) is realized as a PUR foam, which is preferably, but not necessarily, attached to the carrier and to the very thin foil by means of an adhesion promoter. Alternatively, the very thin, previously ungrained film can be embossed in a tool with a texture, which is provided on the mold surface, by means of the injection pressure and the high temperature of the soft part.

附图标记reference sign

1 载体1 carrier

2 发泡的中间层2 Foamed middle layer

3 主层3 main floor

4 覆盖层4 Overlays

Claims (52)

1.用于汽车内部空间的内饰件,包括基底和与基底连接的多层薄膜,其中所述多层薄膜包括聚丙烯(PP)或聚丙烯共聚物,其特征在于,在基底与多层薄膜之间设置发泡的中间层,其中中间层的弹性大于多层薄膜的弹性。1. An interior part for an automobile interior space, comprising a substrate and a multilayer film connected to the substrate, wherein the multilayer film comprises polypropylene (PP) or a polypropylene copolymer, characterized in that the substrate and the multilayer A foamed intermediate layer is arranged between the films, wherein the elasticity of the intermediate layer is greater than that of the multilayer film. 2.根据权利要求1的内饰件,其特征在于,所述多层薄膜的层厚度小于或等于约750μm,优选小于或等于约500μm,特别优选小于或等于约400μm,或者在大于或等于约300μm且小于或等于约400μm的范围内。2. Interior part according to claim 1, characterized in that the layer thickness of the multilayer film is less than or equal to about 750 μm, preferably less than or equal to about 500 μm, particularly preferably less than or equal to about 400 μm, or greater than or equal to about 300 μm and less than or equal to about 400 μm. 3.根据前述权利要求之一的内饰件,其特征在于,所述多层薄膜在其背离基底和发泡的中间层的侧面具有漆层。3 . The interior part as claimed in claim 1 , characterized in that the multilayer film has a lacquer layer on its side facing away from the substrate and the foamed intermediate layer. 4 . 4.根据权利要求3的内饰件,其特征在于,所述漆层的层厚度为从约1μm至约30μm,优选为从约5μm至约20μm,特别优选为约10μm。4. Interior part according to claim 3, characterized in that the layer thickness of the paint layer is from approximately 1 μm to approximately 30 μm, preferably from approximately 5 μm to approximately 20 μm, particularly preferably approximately 10 μm. 5.根据权利要求3或4的内饰件,其特征在于,所述漆层基于聚氨酯提供,优选包含反应性的双组份聚氨酯系统。5. Interior part according to claim 3 or 4, characterized in that the paint layer is provided on the basis of polyurethane, preferably comprising a reactive two-component polyurethane system. 6.根据权利要求3、4或5的内饰件,其特征在于,所述漆层具有高耐划性和/或高耐化学物质性和/或高耐UV性和/或高书写不灵敏性。6. Interior part according to claim 3, 4 or 5, characterized in that the paint layer has high scratch resistance and/or high chemical resistance and/or high UV resistance and/or high writing insensitivity sex. 7.根据权利要求3至6之一的内饰件,其特征在于,所述漆层具有视觉上无光泽的观感,另外具有手感柔软的握持印象。7. The interior part as claimed in one of claims 3 to 6, characterized in that the varnish layer has a visually matte appearance and additionally has a soft-touch grip impression. 8.根据前述权利要求之一的内饰件,其特征在于,所述多层薄膜具有熔化指数(MFI,melt flow index)小于或等于1g/10min(230℃/2.16kg)的聚丙烯或聚丙烯共聚物,其中聚丙烯优选为聚丙烯嵌段共聚物(PP-BC)。8. Interior part according to one of the preceding claims, characterized in that the multilayer film has a melt flow index (MFI, melt flow index) of less than or equal to 1 g/10min (230 ° C / 2.16 kg) of polypropylene or polypropylene. Propylene copolymers, wherein the polypropylene is preferably a polypropylene block copolymer (PP-BC). 9.根据权利要求8的内饰件,其特征在于,所述聚丙烯或聚丙烯共聚物(PP-BC)与热塑性弹性体(TPE)混合,其中基于该混合物,所述热塑性弹性体(TPE)的含量优选小于或等于30%。9. Interior part according to claim 8, characterized in that the polypropylene or polypropylene copolymer (PP-BC) is mixed with a thermoplastic elastomer (TPE), wherein based on the mixture, the thermoplastic elastomer (TPE ) content is preferably less than or equal to 30%. 10.根据权利要求7或8的内饰件,其特征在于,所述另外的层是热塑性材料,尤其是PS或PS共聚物、聚烯烃、聚烯烃共聚物;或热塑性弹性体,尤其是TPE-S、TPE-V、TPE-E或TPE-U;或至少两种材料的组合。10. Interior part according to claim 7 or 8, characterized in that the further layer is a thermoplastic material, especially PS or PS copolymers, polyolefins, polyolefin copolymers; or a thermoplastic elastomer, especially TPE - S, TPE-V, TPE-E or TPE-U; or a combination of at least two materials. 11.根据权利要求7至10之一的内饰件,其特征在于,所述多层薄膜具有覆盖层,其中该覆盖层具有PET、PMMA或PC或它们的混合物。11. Interior part according to one of claims 7 to 10, characterized in that the multilayer film has a cover layer, wherein the cover layer comprises PET, PMMA or PC or mixtures thereof. 12.根据权利要求7至11之一的内饰件,其特征在于,所述层和所述另外的层通过增附剂彼此连接。12 . The interior trim part as claimed in claim 7 , characterized in that the layer and the further layer are connected to one another via an adhesion promoter. 13 . 13.根据前述权利要求之一的内饰件,其特征在于,所述多层薄膜具有在压制法中施加的装饰层。13. Interior part according to one of the preceding claims, characterized in that the multilayer film has a decorative layer applied in a pressing method. 14.根据前述权利要求之一的内饰件,其特征在于,所述基底是以熔体的形式加工的或以垫子的形式加工的热塑性材料。14. The interior part as claimed in claim 1, characterized in that the substrate is a thermoplastic material processed in the form of a melt or in the form of a mat. 15.根据权利要求14的内饰件,其特征在于,所述以熔体的形式加工的材料是PP、ABS、ABS和PC、PA、TPE、TPV或这些材料的至少两种的混合物。15. Interior part according to claim 14, characterized in that the material processed in the melt is PP, ABS, ABS and PC, PA, TPE, TPV or a mixture of at least two of these materials. 16.根据权利要求14或15的内饰件,其特征在于,所述以熔体的形式加工的材料具有填料。16. The interior part as claimed in claim 14 or 15, characterized in that the material processed in the melt has fillers. 17.根据权利要求14至16之一的内饰件,其特征在于,所述以垫子的形式加工的热塑性材料具有纤维和/或粘合剂。17. The interior part as claimed in claim 14, characterized in that the thermoplastic material processed in the form of a mat has fibers and/or a binder. 18.用于制造用于汽车内部空间的内饰件的方法,其中所述内饰件包括基底和与基底连接的多层薄膜,其中所述多层薄膜具有聚丙烯(PP)或聚丙烯共聚物,其特征在于,在所述基底与所述多层薄膜之间设置发泡的中间层,其中发泡的中间层的弹性大于多层薄膜的弹性,其中多层薄膜和发泡的中间层在共挤出步骤中制造。18. A method for producing an interior trim for an automobile interior, wherein the interior trim comprises a substrate and a multilayer film connected to the substrate, wherein the multilayer film has polypropylene (PP) or a polypropylene copolymer It is characterized in that a foamed intermediate layer is arranged between the substrate and the multilayer film, wherein the elasticity of the foamed intermediate layer is greater than the elasticity of the multilayer film, wherein the multilayer film and the foamed intermediate layer Manufactured in a coextrusion step. 19.根据权利要求18的用于制造内饰件的方法,其特征在于,多层薄膜的层厚度小于或等于约750μm,优选小于或等于约500μm,特别优选小于或等于约400μm,或者在大于或等于约300μm且小于或等于约400μm的范围内。19. The method for producing interior trim parts according to claim 18, characterized in that the layer thickness of the multilayer film is less than or equal to about 750 μm, preferably less than or equal to about 500 μm, particularly preferably less than or equal to about 400 μm, or greater than or equal to or within a range equal to about 300 μm and less than or equal to about 400 μm. 20.根据权利要求18或19的用于制造内饰件的方法,其特征在于,多层薄膜在其背离基底和发泡的中间层的侧面具有漆层。20. The method for producing interior trim parts according to claim 18 or 19, characterized in that the multilayer film has a lacquer layer on its side facing away from the substrate and the foamed intermediate layer. 21.根据权利要求20的用于制造内饰件的方法,其特征在于,所述漆层的层厚度为从约1μm至约30μm,优选为从约5μm至约20μm,特别优选为约10μm。21. The method for producing interior trim parts according to claim 20, characterized in that the layer thickness of the paint layer is from approximately 1 μm to approximately 30 μm, preferably from approximately 5 μm to approximately 20 μm, particularly preferably approximately 10 μm. 22.根据权利要求20或21的用于制造内饰件的方法,其特征在于,所述漆层基于聚氨酯提供,优选包含反应性的双组份聚氨酯系统。22. The method for producing interior trim parts according to claim 20 or 21, characterized in that the paint layer is provided on the basis of polyurethane, preferably comprising a reactive two-component polyurethane system. 23.根据权利要求20、21或22的用于制造内饰件的方法,其特征在于,所述漆层具有高耐划性和/或高耐化学物质性和/或高耐UV性和/或高书写不灵敏性。23. The method for producing interior trim parts according to claim 20, 21 or 22, characterized in that the lacquer layer has high scratch resistance and/or high chemical resistance and/or high UV resistance and/or or high writing insensitivity. 24.根据权利要求20至23之一的用于制造内饰件的方法,其特征在于,所述漆层具有视觉上无光泽的观感,另外具有手感柔软的握持印象。24. The method for producing an interior trim part according to claim 20, characterized in that the lacquer layer has a visually matte appearance and additionally has a soft-touch grip impression. 25.根据权利要求18至24之一的用于制造内饰件的方法,其特征在于,所述多层薄膜具有熔化指数(MFI,melt flow index)小于或等于1g/10min(230℃/2.16kg)的聚丙烯或聚丙烯共聚物,其中聚丙烯优选为聚丙烯嵌段共聚物(PP-BC)。25. The method for producing interior trim parts according to one of claims 18 to 24, characterized in that the multilayer film has a melt flow index (MFI, melt flow index) less than or equal to 1 g/10min (230°C/2.16 kg) of polypropylene or polypropylene copolymer, wherein the polypropylene is preferably a polypropylene block copolymer (PP-BC). 26.根据权利要求25的用于制造内饰件的方法,其特征在于,所述聚丙烯或聚丙烯共聚物(PP-BC)与热塑性弹性体(TPE)混合,其中基于该混合物,所述热塑性弹性体(TPE)的含量优选小于或等于30%。26. The method for producing interior trim parts according to claim 25, characterized in that the polypropylene or polypropylene copolymer (PP-BC) is mixed with a thermoplastic elastomer (TPE), wherein based on the mixture, the The thermoplastic elastomer (TPE) content is preferably less than or equal to 30%. 27.根据权利要求24至26之一的用于制造内饰件的方法,其特征在于,所述另外的层是热塑性材料,尤其是PS或PS共聚物、聚烯烃、聚烯烃共聚物;或热塑性弹性体,尤其是TPE-S、TPE-V、TPE-E或TPE-U;或至少两种材料的组合。27. The method for producing interior trim parts according to one of claims 24 to 26, characterized in that the further layer is a thermoplastic material, especially PS or PS copolymers, polyolefins, polyolefin copolymers; or A thermoplastic elastomer, especially TPE-S, TPE-V, TPE-E or TPE-U; or a combination of at least two materials. 28.根据权利要求24至27之一的用于制造内饰件的方法,其特征在于,所述多层薄膜具有覆盖层,其中该覆盖层具有PET、PMMA或PC或它们的混合物。28. The method for producing interior trim parts according to claim 24, characterized in that the multilayer film has a cover layer, wherein the cover layer comprises PET, PMMA or PC or mixtures thereof. 29.根据权利要求24至28之一的用于制造内饰件的方法,其特征在于,所述层和所述另外的层通过增附剂彼此连接。29. The method for producing an interior trim part according to one of claims 24 to 28, characterized in that the layer and the further layer are connected to one another via an adhesion promoter. 30.根据权利要求18至29之一的用于制造内饰件的方法,其特征在于,所述多层薄膜具有在压制法中施加的装饰层。30. The method for producing an interior trim part as claimed in one of claims 18 to 29, characterized in that the multilayer film has a decorative layer applied in a pressing process. 31.根据权利要求18至30之一的用于制造内饰件的方法,其特征在于,所述基底是以熔体的形式加工的或以垫子的形式加工的热塑性材料。31. The method for producing an interior trim part according to claim 18, characterized in that the substrate is a thermoplastic material processed in the form of a melt or in the form of a mat. 32.根据权利要求31的用于制造内饰件的方法,其特征在于,所述以熔体的形式加工的材料是PP、ABS、ABS和PC、PA、TPE、TPV或这些材料的至少两种的混合物。32. The method for manufacturing interior trim parts according to claim 31, characterized in that the material processed in the form of a melt is PP, ABS, ABS and PC, PA, TPE, TPV or at least two of these materials mixture of species. 33.根据权利要求31或32的用于制造内饰件的方法,其特征在于,所述以熔体的形式加工的材料具有填料。33. The method for producing an interior trim part according to claim 31 or 32, characterized in that the material processed in the melt has fillers. 34.根据权利要求31至33之一的用于制造内饰件的方法,其特征在于,所述以垫子的形式加工的热塑性材料具有纤维和/或粘合剂。34. The method for producing interior trim parts according to one of claims 31 to 33, characterized in that the thermoplastic material processed in the form of a mat has fibers and/or binders. 35.多层薄膜,其中所述多层薄膜包括聚丙烯(PP)或聚丙烯共聚物,其特征在于,所述多层薄膜与发泡的中间层一起提供,其中所述中间层的弹性大于所述多层薄膜的弹性。35. Multilayer film, wherein said multilayer film comprises polypropylene (PP) or a polypropylene copolymer, characterized in that said multilayer film is provided with a foamed middle layer, wherein said middle layer has an elasticity greater than The elasticity of the multilayer film. 36.根据权利要求35的多层薄膜,其特征在于,所述多层薄膜的层厚度小于或等于约750μm,优选小于或等于约500μm,特别优选小于或等于约400μm,或者在大于或等于约300μm且小于或等于约400μm的范围内。36. The multilayer film according to claim 35, characterized in that the layer thickness of the multilayer film is less than or equal to about 750 μm, preferably less than or equal to about 500 μm, particularly preferably less than or equal to about 400 μm, or greater than or equal to about 300 μm and less than or equal to about 400 μm. 37.根据前述权利要求之一的多层薄膜,其特征在于,所述多层薄膜在其背离发泡的中间层的侧面具有漆层。37. The multilayer film as claimed in claim 1, characterized in that it has a lacquer layer on its side facing away from the foamed intermediate layer. 38.根据权利要求37的多层薄膜,其特征在于,所述漆层的层厚度为从约1μm至约30μm,优选为从约5μm至约20μm,特别优选为约10μm。38. The multilayer film according to claim 37, characterized in that the lacquer layer has a layer thickness of from about 1 μm to about 30 μm, preferably from about 5 μm to about 20 μm, particularly preferably about 10 μm. 39.根据权利要求37或38的多层薄膜,其特征在于,所述漆层基于聚氨酯提供,优选包含反应性的双组份聚氨酯系统。39. Multilayer film according to claim 37 or 38, characterized in that the lacquer layer is provided on the basis of polyurethane, preferably comprising a reactive two-component polyurethane system. 40.根据权利要求37、38或39的多层薄膜,其特征在于,所述漆层具有高耐划性和/或高耐化学物质性和/或高耐UV性和/或高书写不灵敏性。40. Multilayer film according to claim 37, 38 or 39, characterized in that the lacquer layer has high scratch resistance and/or high chemical resistance and/or high UV resistance and/or high writing insensitivity sex. 41.根据权利要求37至40之一的多层薄膜,其特征在于,所述漆层具有视觉上无光泽的观感,另外具有手感柔软的握持印象。41. Multilayer film according to one of claims 37 to 40, characterized in that the lacquer layer has a visually matte appearance and additionally has a soft-touch grip impression. 42.根据权利要求35至41之一的多层薄膜,其特征在于,所述多层薄膜具有熔化指数(MFI,melt flow index)小于或等于1g/10min(230℃/2.16kg)的聚丙烯或聚丙烯共聚物,其中聚丙烯优选为聚丙烯嵌段共聚物(PP-BC)。42. The multilayer film according to one of claims 35 to 41, characterized in that the multilayer film has a polypropylene with a melt index (MFI, melt flow index) less than or equal to 1 g/10min (230°C/2.16kg) Or a polypropylene copolymer, wherein the polypropylene is preferably a polypropylene block copolymer (PP-BC). 43.根据权利要求42的多层薄膜,其特征在于,所述聚丙烯或聚丙烯共聚物(PP-BC)与热塑性弹性体(TPE)混合,其中基于该混合物,所述热塑性弹性体(TPE)的含量优选小于或等于30%。43. Multilayer film according to claim 42, characterized in that the polypropylene or polypropylene copolymer (PP-BC) is mixed with a thermoplastic elastomer (TPE), wherein based on the mixture, the thermoplastic elastomer (TPE ) content is preferably less than or equal to 30%. 44.根据权利要求41或42的多层薄膜,其特征在于,所述另外的层是热塑性材料,尤其是PS或PS共聚物、聚烯烃、聚烯烃共聚物;或热塑性弹性体,尤其是TPE-S、TPE-V、TPE-E或TPE-U;或至少两种材料的组合。44. Multilayer film according to claim 41 or 42, characterized in that the additional layer is a thermoplastic material, especially PS or PS copolymers, polyolefins, polyolefin copolymers; or a thermoplastic elastomer, especially TPE - S, TPE-V, TPE-E or TPE-U; or a combination of at least two materials. 45.根据权利要求41至44之一的多层薄膜,其特征在于,所述多层薄膜具有覆盖层,其中该覆盖层具有PET、PMMA或PC或它们的混合物。45. The multilayer film as claimed in one of claims 41 to 44, characterized in that the multilayer film has a cover layer, wherein the cover layer comprises PET, PMMA or PC or mixtures thereof. 46.根据权利要求41至45之一的多层薄膜,其特征在于,所述层和所述另外的层通过增附剂彼此连接。46. Multilayer film according to one of claims 41 to 45, characterized in that the layer and the further layer are connected to one another via an adhesion promoter. 47.根据权利要求35至46之一的多层薄膜,其特征在于,所述多层薄膜具有在压制法中施加的装饰层。47. The multilayer film as claimed in one of claims 35 to 46, characterized in that it has a decorative layer applied in a pressing process. 48.根据权利要求35至47之一的多层薄膜,其特征在于,所述基底是以熔体的形式加工的或以垫子的形式加工的热塑性材料。48. Multilayer film according to one of claims 35 to 47, characterized in that the substrate is a thermoplastic material processed in the form of a melt or in the form of a mat. 49.根据权利要求48的多层薄膜,其特征在于,所述以熔体的形式加工的材料是PP、ABS、ABS和PC、PA、TPE、TPV或这些材料的至少两种的混合物。49. Multilayer film according to claim 48, characterized in that the material processed in the melt is PP, ABS, ABS and PC, PA, TPE, TPV or a mixture of at least two of these materials. 50.根据权利要求48或49的多层薄膜,其特征在于,所述以熔体的形式加工的材料具有填料。50. Multilayer film according to claim 48 or 49, characterized in that the material processed in the melt has fillers. 51.根据权利要求48至49之一的多层薄膜,其特征在于,所述以垫子的形式加工的热塑性材料具有纤维和/或粘合剂。51. The multilayer film as claimed in one of claims 48 to 49, characterized in that the thermoplastic material processed in the form of a mat has fibers and/or binders. 52.根据权利要求35至51之一的多层薄膜的用途,特别是用于制造用于汽车内部空间的内饰件,其中所述内饰件具有基底,其与所述多层薄膜连接,其中所述多层薄膜包括聚丙烯(PP)或聚丙烯共聚物,其特征在于,在所述基底与所述多层薄膜之间设置发泡的中间层。52. Use of the multilayer film according to one of claims 35 to 51, in particular for producing an interior part for the interior of a motor vehicle, wherein the interior part has a substrate, which is bonded to the multilayer film, Wherein the multilayer film comprises polypropylene (PP) or a polypropylene copolymer, it is characterized in that a foamed intermediate layer is arranged between the substrate and the multilayer film.
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