WO2025239079A1 - Alicyclic diamine and alicyclic-diamine composition - Google Patents
Alicyclic diamine and alicyclic-diamine compositionInfo
- Publication number
- WO2025239079A1 WO2025239079A1 PCT/JP2025/014480 JP2025014480W WO2025239079A1 WO 2025239079 A1 WO2025239079 A1 WO 2025239079A1 JP 2025014480 W JP2025014480 W JP 2025014480W WO 2025239079 A1 WO2025239079 A1 WO 2025239079A1
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- WO
- WIPO (PCT)
- Prior art keywords
- alicyclic diamine
- formula
- represented
- alicyclic
- epoxy resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D493/00—Heterocyclic compounds containing oxygen atoms as the only ring hetero atoms in the condensed system
- C07D493/12—Heterocyclic compounds containing oxygen atoms as the only ring hetero atoms in the condensed system in which the condensed system contains three hetero rings
- C07D493/18—Bridged systems
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/50—Amines
Definitions
- Diamines having a cyclic structure made of saturated hydrocarbons are used as raw materials for synthetic resins, intermediates in organic synthetic chemistry, and curing agents for epoxy resins.
- Patent Document 1 lists diaminomethylnorbornane as an example of a raw material for obtaining a novel bisamide compound that serves as a raw material for a resin having good transparency.
- Diamine compounds are also known as a type of epoxy resin curing agent.
- Epoxy resin compositions using diamine compounds as epoxy resin curing agents are used in the coating field, such as anticorrosion coatings for ships, bridges, and land and sea steel structures, and in the civil engineering and construction fields, such as linings, reinforcing, and repair materials for concrete structures, flooring materials for buildings, linings for water supply and sewerage systems, paving materials, and adhesives.
- it is important for epoxy resin compositions for coatings that the resulting coating film has good appearance, water resistance, chemical resistance, coating film properties, etc.
- bis(aminomethyl)cyclohexane is fast-curing when used as an epoxy resin curing agent, and the coating film obtained by curing an epoxy resin composition containing this epoxy resin curing agent at room temperature has the characteristic of being excellent in weather resistance.
- an object of the present invention is to provide a novel alicyclic diamine that can form a coating film having excellent water resistance, particularly when used as an epoxy resin curing agent, and further to provide an alicyclic diamine that can be produced using raw materials derived from biomass.
- alicyclic diamines and alicyclic diamine compositions having specific structures can solve the above-mentioned problems, leading to the completion of the present invention.
- an alicyclic diamine represented by the following general formula (1) (In formula (1), —CH 2 NH 2 is bonded to a or b.)
- the epoxy resin curing agent according to [5] having a biomass content of 30% by mass or more.
- a method for producing an alicyclic diamine comprising hydrogenating a dinitrile represented by the following general formula (4) or a dinitrile represented by the following general formula (5) to obtain an alicyclic diamine represented by the following general formula (1): (In formulas (4) and (5), —CN bonds to a or b. In formula (1), —CH 2 NH 2 bonds to a or b.) [8] The method for producing an alicyclic diamine according to [7], wherein the alicyclic dinitrile represented by the general formula (4) or the dinitrile represented by the general formula (5) is an alicyclic dinitrile obtained using furfural or furfuryl alcohol as a raw material.
- the present invention provides a novel alicyclic diamine that can form a coating film with excellent water resistance, particularly when used as an epoxy resin curing agent. Furthermore, it also provides an alicyclic diamine that can be produced using raw materials derived from biomass.
- XX-YY means "XX or more and YY or less.”
- the alicyclic diamine of the present invention is an alicyclic diamine represented by the following general formula (1). (In formula (1), —CH 2 NH 2 is bonded to a or b.)
- a and b represent the carbon atom of the hydrocarbon ring and the position of that carbon atom.
- -CH 2 NH 2 is bonded to a or b, but when -CH 2 NH 2 is bonded to b, the alicyclic diamine represented by formula (1) is an alicyclic diamine represented by formula (2) below, and when -CH 2 NH 2 is bonded to a, the alicyclic diamine represented by formula (1) is an alicyclic diamine represented by formula (3) below. Therefore, the alicyclic diamine represented by formula (1) is an alicyclic diamine represented by formula (2) or an alicyclic diamine represented by formula (3).
- the alicyclic diamine represented by formula (2) and the alicyclic diamine represented by formula (3) each include two stereoisomers (exo, endo), and the alicyclic diamine of the present invention may be either one of the stereoisomers or a mixture of the two stereoisomers.
- the alicyclic diamine represented by formula (2) is 3-((3-(aminomethyl)-7-oxabicyclo[2.2.1]heptan-1-yl)methoxy)propan-1-amine
- the alicyclic diamine represented by formula (3) is 3-((2-(aminomethyl)-7-oxabicyclo[2.2.1]heptan-1-yl)methoxy)propan-1-amine.
- the alicyclic diamine of the present invention preferably has a biomass degree of 30% by mass or more, more preferably 50% by mass or more, even more preferably 70% by mass or more, and even more preferably 90% by mass or more. There is no upper limit, but it is preferably 100% by mass or less, and even more preferably 100% by mass.
- the alicyclic diamine can be obtained using biomass-derived furfural or furfuryl alcohol as a raw material, and the biomass degree can be adjusted to the above range by using biomass-derived raw materials, including these.
- the biomass degree is the mass proportion of biomass raw materials among the raw materials that contribute to the structure of the resulting alicyclic diamine.
- the alicyclic diamine composition of the present invention is an alicyclic diamine composition containing an alicyclic diamine represented by the following formula (2) and an alicyclic diamine represented by the following formula (3):
- the alicyclic diamine composition of the present invention can also be said to be a mixture of the alicyclic diamine represented by formula (2) and the alicyclic diamine represented by formula (3), which are the alicyclic diamines.
- the alicyclic diamine represented by formula (2) and the alicyclic diamine represented by formula (3) each contain two stereoisomers (exo, endo), and the alicyclic diamine represented by formula (2) and the alicyclic diamine represented by formula (3) contained in the alicyclic diamine composition of the present invention may be either one stereoisomer or a mixture of two stereoisomers.
- the alicyclic diamine represented by formula (2) is 3-((3-(aminomethyl)-7-oxabicyclo[2.2.1]heptan-1-yl)methoxy)propan-1-amine
- the alicyclic diamine represented by formula (3) is 3-((2-(aminomethyl)-7-oxabicyclo[2.2.1]heptan-1-yl)methoxy)propan-1-amine.
- the alicyclic diamine composition of the present invention preferably has a biomass degree of 30% by mass or more, more preferably 50% by mass or more, even more preferably 70% by mass or more, and even more preferably 90% by mass or more. There is no upper limit, but it is preferably 100% by mass or less, and even more preferably 100% by mass.
- the alicyclic diamine composition can be obtained using biomass-derived furfural or furfuryl alcohol as a raw material, and the biomass degree can be adjusted to fall within the above range by using biomass-derived raw materials, including these.
- the biomass degree is the mass proportion of biomass raw materials among the raw materials that contribute to the structure of the resulting alicyclic diamine.
- the mass ratio [(2)/(3)] of the alicyclic diamine represented by formula (2) to the alicyclic diamine represented by formula (3) is preferably 10/90 to 90/10, more preferably 10/90 to 70/30, even more preferably 20/80 to 50/50, still more preferably 20/80 to 45/55, and even more preferably 25/75 to 40/60.
- a preferred method for producing an alicyclic diamine is a method for producing an alicyclic diamine, which comprises hydrogenating a dinitrile represented by the following general formula (4) or a dinitrile represented by the following general formula (5) to obtain an alicyclic diamine represented by the following general formula (1):
- the starting material for this production method is either the dinitrile represented by formula (4) alone or the dinitrile represented by formula (5) alone, but a mixture of these may also be used as the starting material.
- formula (1) —CH 2 NH 2 bonds to a or b.
- This step is a step of hydrogenating a dinitrile represented by formula (4) or a dinitrile represented by formula (5) to obtain an alicyclic diamine represented by the following general formula (1).
- the reaction in this step is shown in the following formula: (In formulas (4) and (5), —CN bonds to a or b. In formula (1), —CH 2 NH 2 bonds to a or b.) The reaction in this step will be explained in more detail below.
- a and b represent the carbon atoms and the positions of the carbon atoms in the hydrocarbon ring.
- -CN is bonded to a or b
- the dinitrile represented by formula (4) is a dinitrile represented by the following formula (4b)
- the dinitrile represented by formula (4) is a dinitrile represented by the following formula (4a). Therefore, the dinitrile represented by formula (4) is a dinitrile represented by formula (4b) or a dinitrile represented by formula (4a).
- the dinitrile represented by formula (4b) and the dinitrile represented by formula (4a) each include two stereoisomers (exo, endo), and the dinitrile may be either one of the stereoisomers or a mixture of the two stereoisomers.
- the dinitrile represented by formula (4b) is 4-((2-cyanoethoxy)methyl)-7-oxabicyclo[2.2.1]heptane-2-carbonitrile
- the dinitrile represented by formula (4a) is 1-((2-cyanoethoxy)methyl)-7-oxabicyclo[2.2.1]heptane-2-carbonitrile.
- the dinitrile represented by formula (4b) can be hydrogenated to obtain the alicyclic diamine represented by formula (2), and the dinitrile represented by formula (4a) can be hydrogenated to obtain the alicyclic diamine represented by formula (3).
- the alicyclic diamine represented by formula (2) and the alicyclic diamine represented by formula (3) may be synthesized separately by the above reaction and then mixed in a desired ratio to obtain the alicyclic diamine composition, or a dinitrile mixture containing the dinitrile represented by formula (4b) and the dinitrile represented by formula (4a) may be used as a raw material to obtain the alicyclic diamine represented by formula (2) and the alicyclic diamine represented by formula (3) by the above reaction.
- the alicyclic diamine composition can be obtained efficiently in a single reaction, it is preferred to use a dinitrile mixture containing the dinitrile represented by formula (4b) and the dinitrile represented by formula (4a) as a raw material to obtain the alicyclic diamine represented by formula (2) and the alicyclic diamine represented by formula (3) by the above reaction.
- a and b represent the carbon atoms and the positions of the carbon atoms in the hydrocarbon ring.
- -CN is bonded to a or b
- the dinitrile represented by formula (5) is a dinitrile represented by the following formula (5b)
- the dinitrile represented by formula (5) is a dinitrile represented by the following formula (5a)
- the dinitrile represented by formula (5) is a dinitrile represented by formula (5b) or a dinitrile represented by formula (5a).
- the dinitrile represented by formula (5b) and the dinitrile represented by formula (5a) each include two stereoisomers (exo, endo), and the dinitrile may be either one of the stereoisomers or a mixture of the two stereoisomers.
- the dinitrile represented by formula (5b) is 4-((2-cyanoethoxy)methyl)-7-oxabicyclo[2.2.1]hept-5-ene-2-carbonitrile
- the dinitrile represented by formula (5a) is 1-((2-cyanoethoxy)methyl)-7-oxabicyclo[2.2.1]hept-5-ene-2-carbonitrile.
- the dinitrile represented by formula (5b) can be hydrogenated to obtain the alicyclic diamine represented by formula (2), and the dinitrile represented by formula (5a) can be hydrogenated to obtain the alicyclic diamine represented by formula (3).
- the alicyclic diamine represented by formula (2) and the alicyclic diamine represented by formula (3) may be synthesized separately by the above reaction and then mixed in a desired ratio to obtain the alicyclic diamine composition, or a dinitrile mixture containing the dinitrile represented by formula (5b) and the dinitrile represented by formula (5a) may be used as a raw material to obtain the alicyclic diamine represented by formula (2) and the alicyclic diamine represented by formula (3) by the above reaction.
- the alicyclic diamine composition can be obtained efficiently in a single reaction, it is preferred to use a dinitrile mixture containing the dinitrile represented by formula (5b) and the dinitrile represented by formula (5a) as a raw material to obtain the alicyclic diamine represented by formula (2) and the alicyclic diamine represented by formula (3) by the above reaction.
- the type of hydrogenation reaction in this step is not particularly limited, and may be any of batch, semi-continuous, continuous, etc.
- the reaction temperature of the hydrogenation reaction is preferably 80 to 180°C, more preferably 100 to 140°C from the viewpoint of reaction rate, and even more preferably 110 to 130°C from the viewpoints of selectivity and reaction rate.
- the pressure during the hydrogenation reaction is preferably 1 to 20 MPa, more preferably 5 to 10 MPa.
- the hydrogenation reaction can be carried out without a solvent, but a solvent may also be used.
- Examples of the solvent used in the hydrogenation reaction include water; aromatic compounds such as benzene, o-dichlorobenzene, toluene, and xylene; hydrocarbons such as hexane, heptane, and cyclohexane; alcohols such as methanol, ethanol, isopropyl alcohol, t-butyl alcohol, ethylene glycol, and diethylene glycol; ethers such as dioxane, tetrahydrofuran, dimethoxyethane, and diglyme; and mixtures thereof.
- aromatic compounds such as benzene, o-dichlorobenzene, toluene, and xylene
- hydrocarbons such as hexane, heptane, and cyclohexane
- alcohols such as methanol, ethanol, isopropyl alcohol, t-butyl alcohol, ethylene glycol, and diethylene glycol
- ethers such as diox
- the amount of the solvent used in the hydrogenation reaction is preferably 0 to 30 times by mass, more preferably 0 to 20 times by mass, relative to the amount of the dinitrile represented by formula (4) or the dinitrile represented by formula (5).
- the catalyst used in the hydrogenation reaction is not particularly limited as long as it is a catalyst that is commonly used in the hydrogenation of nitrile compounds, but a catalyst containing at least one metal selected from Groups 8 to 11 of the periodic table is preferred. Specific examples include hydrogenation catalysts containing at least one metal selected from iron, cobalt, nickel, copper, ruthenium, rhodium, palladium, silver, osmium, iridium, platinum, and gold.
- the hydrogenation catalyst may be a solid catalyst or a homogeneous catalyst, but a solid catalyst is preferred from the viewpoint of separability from the reactants.
- solid catalysts include unsupported metal catalysts and supported metal catalysts.
- sponge metal catalysts such as sponge nickel, sponge cobalt, and sponge copper, or oxides or colloidal catalysts of platinum, palladium, rhodium, ruthenium, and the like are preferred.
- supported metal catalysts include those in which at least one of iron, cobalt, nickel, copper, ruthenium, rhodium, palladium, silver, osmium, iridium, platinum, and gold is supported on a carrier such as magnesia, zirconia, ceria, diatomaceous earth, activated carbon, alumina, silica, zeolite, or titania.
- supported copper catalysts such as copper-chromium catalysts (Adkins catalysts), copper-zinc catalysts, and copper-iron, supported platinum catalysts such as Pt/C and Pt/alumina, supported palladium catalysts such as Pd/C and Pd/alumina, supported ruthenium catalysts such as Ru/C and Ru/alumina, and supported rhodium catalysts such as Rh/C and Rh/alumina.
- a catalyst containing at least one selected from nickel, cobalt and ruthenium is more preferred in terms of reaction activity.
- the amount of the hydrogenation catalyst used may be appropriately changed depending on the type of catalyst, but is preferably 0.1 to 100% by mass, more preferably 1 to 20% by mass, based on the total amount of the dinitrile represented by the formula (4) and the dinitrile represented by the formula (5), which are raw materials.
- the alicyclic diamine thus obtained is preferably purified by distillation, and the distillation conditions may be appropriately adjusted by adjusting the pressure and temperature during distillation.
- a more preferred method for producing an alicyclic diamine is a method for producing an alicyclic diamine in which the dinitrile represented by the general formula (4) or the dinitrile represented by the general formula (5) is a dinitrile obtained using furfural or furfuryl alcohol as a raw material.
- the dinitrile obtained here can be used as an intermediate raw material and subjected to the hydrogenation step to obtain the target alicyclic diamine.
- furfural or furfuryl alcohol as a raw material is preferred because it can increase the biomass content of the resulting alicyclic diamine.
- the present production method is a method for producing an alicyclic diamine in which the dinitrile represented by formula (4) is a dinitrile obtained using furfural or furfuryl alcohol as a raw material.
- this production method is a method for producing an alicyclic diamine in which the dinitrile represented by formula (5) is a dinitrile obtained using furfural or furfuryl alcohol as a raw material.
- the method for producing an alicyclic diamine is one in which both the dinitrile represented by the formula (4) and the dinitrile represented by the formula (5) are dinitriles obtained using furfural or furfuryl alcohol as raw materials.
- the method for obtaining the dinitrile represented by formula (4) or the dinitrile represented by formula (5) from furfural or furfuryl alcohol as a raw material as long as it is a method that ultimately gives the dinitrile represented by formula (4) or the dinitrile represented by formula (5).
- preferred methods are described in detail below.
- furfural a biomass-derived raw material
- furfuryl alcohol a biomass-derived raw material
- Diels-Alder reaction step a Diels-Alder reaction step
- the olefin moiety of the nitrile represented by formula (6) is hydrogenated to obtain a nitrile represented by formula (7) below (olefin moiety hydrogenation step).
- acrylonitrile is added to the nitrile represented by formula (7) to obtain a dinitrile represented by formula (4) below (acrylonitrile addition step).
- formula (4), formula (6), and formula (7) —CN is bonded to a or b.
- furfural a biomass-derived raw material
- furfuryl alcohol a biomass-derived raw material
- a Diels-Alder reaction is carried out using furfuryl alcohol and acrylonitrile to obtain a nitrile represented by the following formula (6) (Diels-Alder reaction step).
- acrylonitrile is added to the nitrile represented by formula (6) to obtain an alicyclic nitrile represented by formula (5) below (acrylonitrile addition step).
- formula (5) and formula (6) —CN is bonded to a or b.
- Diels-Alder reaction step In this step, a nitrile represented by formula (6) is obtained by Diels-Alder reaction using furfuryl alcohol and acrylonitrile.
- the type of Diels-Alder reaction is not particularly limited, and may be any of batch, semi-continuous, continuous, etc.
- the reaction temperature for the Diels-Alder reaction is preferably 20 to 120°C, more preferably 40 to 80°C.
- the reaction pressure is not particularly limited as long as it allows the reaction to proceed favorably, but is preferably 0 to 5 MPa, more preferably 0 to 1 MPa.
- the molar ratio of furfuryl alcohol to acrylonitrile is preferably 1:1 to 1:20, more preferably 1:3 to 1:10.
- the Diels-Alder reaction is preferably carried out without a solvent, but a solvent may be used.
- solvents that can be used in the Diels-Alder reaction include water; aromatic compounds such as benzene, o-dichlorobenzene, toluene, and xylene; hydrocarbons such as hexane, heptane, and cyclohexane; alcohols such as methanol, ethanol, isopropyl alcohol, t-butyl alcohol, ethylene glycol, and diethylene glycol; ethers such as dioxane, tetrahydrofuran, dimethoxyethane, and diglyme; and mixtures thereof.
- the Diels-Alder reaction is preferably carried out without a catalyst, but may be carried out in the presence of a catalyst.
- the catalyst include Lewis acids, silica gel, zeolites, alumina, etc.
- Specific examples of Lewis acids used as catalysts include ZnCl 2 , ZnI 2 , AlCl 3 , and FeCl 3 .
- the amount of the catalyst is preferably 0.001 to 1 mole, more preferably 0.01 to 0.2 mole, relative to the amount of furfuryl alcohol.
- a and b represent the carbon atoms and the positions of the carbon atoms in the hydrocarbon ring.
- -CN is bonded to a or b
- the nitrile represented by formula (6) is 4-(hydroxymethyl)-7-oxabicyclo[2.2.1]hept-5-ene-2-carbonitrile
- the nitrile represented by formula (6) is 1-(hydroxymethyl)-7-oxabicyclo[2.2.1]hept-5-ene-2-carbonitrile.
- Each of the nitriles includes two stereoisomers (exo and endo), and the nitrile may be either one of the stereoisomers or a mixture of the two stereoisomers.
- the Diels-Alder reaction produces two types of nitriles, one in which a -CN (cyano group) is bonded to a and the other in which a -CN (cyano group) is bonded to b, as described above. This mixture may be used as a raw material for the next step.
- Using the mixture ultimately produces an alicyclic diamine composition containing an alicyclic diamine represented by formula (2) and an alicyclic diamine represented by formula (3).
- the desired product is an alicyclic diamine composition
- the two types of nitriles may be separated and used individually as raw materials for the next step, or the ratio of the two types of nitriles may be adjusted and used as a raw material for the next step.
- the olefin moiety of the nitrile represented by formula (6) is hydrogenated to obtain a nitrile represented by formula (7).
- the type of hydrogenation reaction of the olefin portion is not particularly limited, and any method such as a batch method, a semi-continuous method, or a continuous method may be used.
- the reaction temperature of the hydrogenation reaction is preferably 0 to 100° C., more preferably 20 to 60° C.
- the pressure during the hydrogenation reaction is preferably 0.1 to 20 MPa, more preferably 0.5 to 3 MPa.
- the hydrogenation reaction can be carried out without a solvent, but a solvent may be used.
- solvents that can be used in the hydrogenation reaction include water; aromatic compounds such as benzene, o-dichlorobenzene, toluene, and xylene; hydrocarbons such as hexane, heptane, and cyclohexane; alcohols such as methanol, ethanol, isopropyl alcohol, t-butyl alcohol, ethylene glycol, and diethylene glycol; ethers such as dioxane, tetrahydrofuran, dimethoxyethane, and diglyme; and mixtures thereof.
- the amount of the solvent used in the hydrogenation reaction is preferably 0 to 30 times by mass, more preferably 0 to 20 times by mass, relative to the amount of the nitrile represented by formula (6) which is the raw material in this step.
- the catalyst used in the hydrogenation reaction is not particularly limited as long as it is a catalyst commonly used in the hydrogenation of olefins, but a catalyst containing at least one metal selected from Groups 8 to 11 of the periodic table is preferred. Specific examples include hydrogenation catalysts containing at least one selected from iron, cobalt, nickel, copper, ruthenium, rhodium, palladium, silver, osmium, iridium, platinum and gold.
- the hydrogenation catalyst may be a solid catalyst or a homogeneous catalyst, but a solid catalyst is preferred from the viewpoint of separability from the reactants. Examples of solid catalysts include unsupported metal catalysts and supported metal catalysts.
- sponge metal catalysts such as sponge nickel, sponge cobalt, and sponge copper, or oxides or colloidal catalysts of platinum, palladium, rhodium, ruthenium, and the like are preferred.
- supported metal catalysts include those in which at least one of iron, cobalt, nickel, copper, ruthenium, rhodium, palladium, silver, osmium, iridium, platinum, and gold is supported on a carrier such as magnesia, zirconia, ceria, diatomaceous earth, activated carbon, alumina, silica, zeolite, or titania.
- supported copper catalysts such as copper-chromium catalysts (Adkins catalysts), copper-zinc catalysts, and copper-iron, supported platinum catalysts such as Pt/C and Pt/alumina, supported palladium catalysts such as Pd/C and Pd/alumina, supported ruthenium catalysts such as Ru/C and Ru/alumina, and supported rhodium catalysts such as Rh/C and Rh/alumina.
- a catalyst containing at least one selected from palladium and nickel is more preferred in terms of reaction activity.
- the amount of the hydrogenation catalyst used varies depending on the type of catalyst, but is preferably 0.1 to 100% by mass, more preferably 0.1 to 5% by mass, based on the nitrile represented by formula (7) which is the raw material in this step.
- a and b represent the carbon atoms and the positions of the carbon atoms in the hydrocarbon ring.
- -CN is bonded to a or b
- the nitrile represented by formula (7) is 4-(hydroxymethyl)-7-oxabicyclo[2.2.1]heptane-2-carbonitrile
- the nitrile represented by formula (7) is 1-(hydroxymethyl)-7-oxabicyclo[2.2.1]heptane-2-carbonitrile.
- Each of the nitriles includes two stereoisomers (exo and endo), and the nitrile may be either one of the stereoisomers or a mixture of the two stereoisomers.
- the nitrile represented by formula (6) which is the raw material of this step
- a mixture of two types of nitriles represented by formula (7) is obtained in this step, and this mixture may be used as is as the raw material for the next step.
- an alicyclic diamine composition containing an alicyclic diamine represented by formula (2) and an alicyclic diamine represented by formula (3) is finally obtained.
- an alicyclic diamine composition is the target product, it is preferable to use the mixture as the raw material for the next step for simplicity.
- the two types of nitriles may be separated and used individually as the raw material for the next step, or the ratio of the two types of nitriles may be adjusted and used as the raw material for the next step.
- acrylonitrile addition step In this step, acrylonitrile is added to the nitrile represented by formula (7) or the nitrile represented by formula (6) to obtain the dinitrile represented by formula (4) or the dinitrile represented by formula (5).
- the type of acrylonitrile addition reaction is not particularly limited, and may be any of batch, semi-continuous, continuous, etc.
- the reaction temperature of the acrylonitrile addition reaction is preferably 0° C. to 100° C., more preferably 10° C. to 40° C.
- the reaction pressure of the acrylonitrile addition reaction is not limited as long as it allows the reaction to proceed favorably, but is preferably 0 to 5 MPa, more preferably 0 to 1 MPa.
- the base catalyst used in the acrylonitrile addition reaction is preferably an inorganic base or an organic base, more preferably an inorganic base.
- the inorganic base is preferably at least one selected from the group consisting of LiOH, NaOH, KOH , LiHCO3, NaHO3 , KHO3 , Li2CO3 , Na2CO3 , K2CO3 , Cs2CO3 , Mg(OH) 2 , Ca(OH) 2 , Li3PO4 , Na3PO4 , K3PO4 , t-BuONa, t- BuOK , and NaH , and more preferably at least one selected from the group consisting of NaOH and KOH.
- the amount of the base catalyst is preferably 0.01 to 1 mole, more preferably 0.01 to 0.1 mole, relative to the nitrile represented by formula (7) or the nitrile represented by formula (6).
- the base catalyst can be used in an amount exceeding 1 mole relative to the substrate, but this is not preferred because the amount of base generated as waste increases.
- the acrylonitrile addition step may be carried out without a solvent or in the presence of a solvent, such as water, aromatic compounds such as benzene, o-dichlorobenzene, toluene, and xylene; hydrocarbons such as hexane, heptane, and cyclohexane; alcohols such as methanol, ethanol, isopropyl alcohol, t-butyl alcohol, ethylene glycol, and diethylene glycol; ethers such as dioxane, tetrahydrofuran, dimethoxyethane, and diglyme; or mixtures thereof.
- a solvent such as water, aromatic compounds such as benzene, o-dichlorobenzene, toluene, and xylene; hydrocarbons such as hexane, heptane, and cyclohexane; alcohols such as methanol, ethanol, isopropyl alcohol, t-butyl alcohol
- the amount of the solvent used in the acrylonitrile addition step is preferably 0 to 30 times by mass, more preferably 0 to 10 times by mass, relative to the nitrile represented by formula (6) which is the raw material in this step.
- the amount of acrylonitrile used in the acrylonitrile addition step is expressed as a molar ratio [acrylonitrile/((7) or (6))] relative to the nitrile represented by formula (7) or formula (6), which is the raw material of this step, of preferably 1 to 20, more preferably 1 to 2.
- a and b represent the carbon atoms and the positions of the carbon atoms in the hydrocarbon ring.
- -CN is bonded to a or b.
- the dinitrile represented by formula (4) is 4-((2-cyanoethoxy)methyl)-7-oxabicyclo[2.2.1]heptane-2-carbonitrile
- the nitrile represented by formula (6) is 1-((2-cyanoethoxy)methyl)-7-oxabicyclo[2.2.1]heptane-2-carbonitrile.
- Each of the nitriles includes two stereoisomers (exo, endo), and the nitrile may be either one of the stereoisomers or a mixture of the two stereoisomers.
- the nitrile represented by formula (7) which is the raw material of this step
- a mixture of two types of dinitriles represented by formula (4) is obtained in this step, and this mixture may be used as is as the raw material for the next step.
- an alicyclic diamine composition containing an alicyclic diamine represented by formula (2) and an alicyclic diamine represented by formula (3) is finally obtained.
- an alicyclic diamine composition is the target product, it is preferable to use the mixture as the raw material for the next step for convenience.
- the two types of nitriles may be separated and used individually as the raw material for the next step, or the ratio of the two types of nitriles may be adjusted and used as the raw material for the next step.
- a and b represent the carbon atoms and the positions of the carbon atoms in the hydrocarbon ring.
- -CN is bonded to a or b.
- the dinitrile represented by formula (5) is 4-((2-cyanoethoxy)methyl)-7-oxabicyclo[2.2.1]hept-5-ene-2-carbonitrile
- the nitrile represented by formula (5) is 1-((2-cyanoethoxy)methyl)-7-oxabicyclo[2.2.1]hept-5-ene-2-carbonitrile.
- Each of the nitriles includes two stereoisomers (exo, endo), and the nitrile may be either one of the stereoisomers or a mixture of the two stereoisomers.
- the nitrile represented by formula (6) which is the raw material in this step
- a mixture of two types of dinitriles represented by formula (5) is obtained in this step, and this mixture may be used as is as the raw material in the next step.
- an alicyclic diamine composition containing an alicyclic diamine represented by formula (2) and an alicyclic diamine represented by formula (3) is finally obtained.
- an alicyclic diamine composition is the target product, it is preferable to use the mixture as the raw material in the next step for convenience.
- the two types of nitriles may be separated and used individually as the raw material in the next step, or the ratio of the two types of nitriles may be adjusted and used as the raw material in the next step.
- Epoxy resin curing agent The alicyclic diamine and the alicyclic diamine composition can be suitably used as an epoxy resin curing agent, and when used as an epoxy resin curing agent, the resulting coating film of the epoxy resin composition can have excellent water resistance. Furthermore, a reaction product obtained by reacting the alicyclic diamine or the alicyclic diamine composition with an epoxy compound can also be suitably used as an epoxy resin curing agent. When used as an epoxy resin curing agent, the resulting coating film of the epoxy resin composition can have excellent water resistance.
- modified products obtained by the Mannich reaction of the alicyclic diamine or alicyclic diamine composition with a phenolic compound and an aldehyde compound modified products obtained by the reaction of the alicyclic diamine or alicyclic diamine composition with a compound having a carboxy group, and modified products obtained by the Michael reaction of the alicyclic diamine or alicyclic diamine composition with an acrylic compound can also be suitably used as epoxy resin curing agents.
- the resulting coating film of the epoxy resin composition can have excellent water resistance.
- the epoxy resin curing agent of the present invention is preferably a curing agent selected from the group consisting of the alicyclic diamine, the alicyclic diamine composition, a reaction product of an epoxy compound having at least one epoxy group with the alicyclic diamine, a reaction product of an epoxy compound having at least one epoxy group with the alicyclic diamine composition, a modified product obtained by the Mannich reaction of the alicyclic diamine with a phenolic compound and an aldehyde compound, a modified product obtained by the reaction of the alicyclic diamine with a compound having a carboxy group, a modified product obtained by the Michael reaction of the alicyclic diamine with an acrylic compound, a modified product obtained by the reaction of the alicyclic diamine with a phenolic compound and an aldehyde compound, and a curing agent selected from the group consisting of the alicyclic diamine composition with a phenolic compound and an aldehyde compound.
- a modified product obtained by a Mannich reaction between the alicyclic diamine composition and a compound having a carboxy group, and a modified product obtained by a Michael reaction between the alicyclic diamine composition and an acrylic compound and more preferably, an epoxy resin curing agent containing at least one selected from the group consisting of the alicyclic diamine, the alicyclic diamine composition, a reaction product between an epoxy compound having at least one epoxy group and the alicyclic diamine, and a reaction product between an epoxy compound having at least one epoxy group and the alicyclic diamine composition.
- the epoxy resin curing agent of the present invention typically contains any one of the following: the alicyclic diamine, the alicyclic diamine composition, a reaction product of the epoxy compound and the alicyclic diamine, a reaction product of the epoxy compound and the alicyclic diamine composition, a modified product obtained by the Mannich reaction of the alicyclic diamine with a phenolic compound and an aldehyde compound, a modified product obtained by the reaction of the alicyclic diamine with a compound having a carboxy group, a modified product obtained by the Michael reaction of the alicyclic diamine with an acrylic compound, a modified product obtained by the Mannich reaction of the alicyclic diamine composition with a phenolic compound and an aldehyde compound, a modified product obtained by the reaction of the alicyclic diamine composition with a compound having a carboxy group, and a modified product obtained by the Michael reaction of the alicyclic diamine composition with an acrylic compound, but may contain two or more of these.
- the epoxy resin curing agent of the present invention may further contain a known non-reactive diluent or the like within the range that does not impair the effects of the present invention.
- non-reactive diluents include benzyl alcohol, furfuryl alcohol, tetrafurfuryl alcohol, aromatic hydrocarbon formaldehyde resins, and the like, and one or more of these can be used.
- Aromatic hydrocarbon formaldehyde resins are resins obtained by reacting aromatic hydrocarbons with formaldehyde, and examples thereof include toluene formaldehyde resins obtained by reacting toluene with formaldehyde, xylene formaldehyde resins obtained by reacting xylene with formaldehyde, mesitylene formaldehyde resins obtained by reacting mesitylene with formaldehyde, and pseudocumene formaldehyde resins obtained by reacting pseudocumene with formaldehyde.
- aromatic hydrocarbon formaldehyde resins include, for example, xylene formaldehyde resins manufactured by Fudow Co., Ltd., such as "Nikanol Y-50,”"NikanolY-100,””NikanolY-300,””NikanolY-1000,”"NikanolL,””NikanolLL,””NikanolLLL,””NikanolG,””NikanolH,” and “Nikanol H-80.”
- xylene formaldehyde resins manufactured by Fudow Co., Ltd., such as "Nikanol Y-50,”"NikanolY-100,”"NikanolY-300,””NikanolY-1000,”"NikanolL,”"NikanolLL,””NikanolLLL,””NikanolG,””NikanolH,” and “Nikanol H-80.”
- the content of the non-reactive diluent is preferably 1 to 99 mass%, more preferably 10 to 90 mass%, even more preferably 20 to 70 mass%, even more preferably 30 to 60 mass%, and even more preferably 35 to 50 mass%, based on the total amount of epoxy resin curing agent.
- the total content of the alicyclic diamine, alicyclic diamine composition, reaction product of the epoxy compound and the alicyclic diamine, and reaction product of the epoxy compound and the alicyclic diamine composition used in the epoxy resin curing agent of the present invention is not particularly limited as long as it is 100% by mass or less, but is preferably 1 to 99% by mass, more preferably 10 to 90% by mass, even more preferably 30 to 80% by mass, still more preferably 40 to 70% by mass, and even more preferably 50 to 65% by mass, based on the total amount of the epoxy resin curing agent.
- the method for preparing the epoxy resin curing agent of the present invention can be selected appropriately depending on the form of use, the equipment used, the types and blending ratios of the ingredients, etc.
- it can be prepared by blending and mixing the alicyclic diamine, the alicyclic diamine composition, the reaction product of the epoxy compound and the alicyclic diamine, or the reaction product of the epoxy compound and the alicyclic diamine composition, with other curing agent components, non-reactive diluents, etc., used as needed.
- the components contained in the epoxy resin curing agent may be mixed with the epoxy resin simultaneously when preparing the epoxy resin composition.
- the epoxy resin curing agent of the present invention contains a reaction product of an epoxy compound having at least one epoxy group with the alicyclic diamine, or a reaction product of an epoxy compound having at least one epoxy group with the alicyclic diamine composition
- the "epoxy compound having at least one epoxy group” may be a compound having at least one epoxy group, and more preferably a compound having two or more epoxy groups.
- the epoxy compound examples include epichlorohydrin, butyl diglycidyl ether, neopentyl glycol diglycidyl ether, 1,3-propanediol diglycidyl ether, 1,4-butanediol diglycidyl ether, 1,6-hexanediol diglycidyl ether, biphenol diglycidyl ether, dihydroxynaphthalene diglycidyl ether, dihydroxyanthracene diglycidyl ether, triglycidyl isocyanurate, tetraglycidyl glycoluril, a multifunctional epoxy resin having a glycidylamino group derived from metaxylylenediamine, and a glycidylamino group derived from 1,3-bis(aminomethyl)cyclohexane.
- the epoxy resin examples include polyfunctional epoxy resins having a glycidylamino group derived from diaminodiphenylmethane, polyfunctional epoxy resins having a glycidylamino group derived from paraaminophenol, polyfunctional epoxy resins having a glycidyloxy group derived from paraaminophenol, polyfunctional epoxy resins having a glycidyloxy group derived from bisphenol A, polyfunctional epoxy resins having a glycidyloxy group derived from bisphenol F, polyfunctional epoxy resins having a glycidyloxy group derived from phenol novolac, and polyfunctional epoxy resins having two or more glycidyloxy groups derived from resorcinol.
- the epoxy compound is more preferably a compound containing an aromatic ring or an alicyclic structure in the molecule, even more preferably a compound containing an aromatic ring in the molecule, and even more preferably a polyfunctional epoxy resin having a glycidyloxy group derived from bisphenol A.
- the reaction product of the epoxy compound and the alicyclic diamine or alicyclic diamine composition can be obtained by a ring-opening addition reaction using a known method.
- a reactor is charged with the alicyclic diamine or alicyclic diamine composition, and the epoxy compound is added all at once or in portions, such as by dropwise addition, and the mixture is heated to allow the reaction to occur.
- the addition reaction is preferably carried out in an inert atmosphere such as nitrogen gas.
- the temperature and reaction time during the addition reaction can be selected as appropriate, but from the perspective of reaction rate, productivity, and preventing decomposition of raw materials, the temperature during the addition reaction is preferably 50 to 150°C, more preferably 70 to 120°C.
- the reaction time is preferably 0.5 to 12 hours, more preferably 1 to 6 hours, after the addition of the epoxy compound is complete.
- the epoxy resin curing agent of the present invention preferably has a biomass content of 30% by mass or more, more preferably 50% by mass or more, even more preferably 70% by mass or more, and even more preferably 90% by mass or more. There is no upper limit, but it is preferably 100% by mass or less, and even more preferably 100% by mass.
- the alicyclic diamine and alicyclic diamine composition contained in the epoxy resin curing agent can be obtained using biomass-derived furfural or furfuryl alcohol as raw materials, and the biomass content can be adjusted to the above range by using biomass-derived raw materials, including these.
- the biomass content is the mass proportion of biomass raw materials among the raw materials that contribute to the structure of the resulting alicyclic diamine.
- the method for preparing the epoxy resin curing agent of the present invention can be selected appropriately depending on the form of use, the equipment used, the types and blending ratios of the ingredients, etc.
- it can be prepared by blending and mixing the alicyclic diamine or alicyclic diamine composition with other curing agent components, non-reactive diluents, etc., which are used as needed.
- the components contained in the epoxy resin curing agent and the epoxy resin may be mixed simultaneously.
- the modified product obtained by the Mannich reaction of the alicyclic diamine with a phenolic compound and an aldehyde compound includes the reaction product of the alicyclic diamine with a phenolic compound and an aldehyde compound.
- phenolic compounds used in the modification include phenol, cresol, butylphenol, and nonylphenol.
- aldehyde compounds include formaldehyde, acetaldehyde, and benzaldehyde, although an aqueous formaldehyde solution is generally used.
- the reaction ratio of the alicyclic diamine with the phenolic compound and the aldehyde compound during modification is not particularly limited, as long as gelation can be avoided and the resulting reaction product contains an amino group with active hydrogen.
- the modified product of the alicyclic diamine and the compound having a carboxy group can be a reaction product of the alicyclic diamine and the compound having a carboxy group.
- Examples of compounds having a carboxy group used for modification include polymerized fatty acids commonly known as dimer acids, dicarboxylic acids such as adipic acid and sebacic acid, and monocarboxylic acids such as tall oil fatty acids, oleic acid and stearic acid.
- the reaction ratio of the alicyclic diamine and the compound having a carboxy group during modification is not particularly limited, as long as gelation can be avoided and the resulting reaction product contains an amino group with active hydrogen.
- the modified product obtained by the Michael reaction of the alicyclic diamine and acrylic compound can be a reaction product of the alicyclic diamine and a compound having a carbon-carbon double bond adjacent to a nitrile group or a carbonyl group.
- acrylic compounds used for modification include acrylonitrile and methyl methacrylate.
- the reaction ratio of the alicyclic diamine and acrylic compound during modification is not particularly limited, as long as gelation can be avoided and the resulting reaction product contains an amino group with active hydrogen.
- the modified product obtained by the Mannich reaction of the alicyclic diamine composition with a phenolic compound and an aldehyde compound includes the reaction product of the alicyclic diamine composition with a phenolic compound and an aldehyde compound.
- phenolic compounds used in the modification include phenol, cresol, butylphenol, and nonylphenol.
- aldehyde compounds include formaldehyde, acetaldehyde, and benzaldehyde, although an aqueous formaldehyde solution is generally used.
- the reaction ratio of the alicyclic diamine composition with the phenolic compound and aldehyde compound during modification is not particularly limited, as long as gelation can be avoided and the resulting reaction product contains an amino group with active hydrogen.
- the modified product of the alicyclic diamine composition and a compound having a carboxy group can be a reaction product of the alicyclic diamine composition and a compound having a carboxy group.
- Examples of compounds having a carboxy group used for modification include polymerized fatty acids commonly known as dimer acids, dicarboxylic acids such as adipic acid and sebacic acid, and monocarboxylic acids such as tall oil fatty acids, oleic acid, and stearic acid.
- the reaction ratio of the alicyclic diamine composition and the compound having a carboxy group during modification is not particularly limited, as long as gelation can be avoided and the resulting reaction product contains an amino group with active hydrogen.
- the modified product obtained by the Michael reaction of the alicyclic diamine composition with an acrylic compound can be a reaction product of the alicyclic diamine composition with a compound having a carbon-carbon double bond adjacent to a nitrile group or a carbonyl group.
- acrylic compounds used for modification include acrylonitrile and methyl methacrylate.
- the reaction ratio of the alicyclic diamine composition and acrylic compound during modification is not particularly limited, as long as gelation can be avoided and the resulting reaction product contains an amino group with active hydrogen.
- an epoxy resin composition By mixing the epoxy resin curing agent of the present invention with an epoxy resin, an epoxy resin composition can be obtained, which serves as the raw material for the cured product.
- the epoxy resin may be any of a saturated or unsaturated aliphatic compound, an alicyclic compound, an aromatic compound, and a heterocyclic compound. From the viewpoint of obtaining a cured product with a high Tg, an epoxy resin containing an aromatic ring or an alicyclic structure in the molecule is preferred.
- the epoxy resin include at least one resin selected from the group consisting of epoxy resins having a glycidylamino group derived from meta-xylylenediamine, epoxy resins having a glycidylamino group derived from para-xylylenediamine, epoxy resins having a glycidylamino group derived from 1,3-bis(aminomethyl)cyclohexane, epoxy resins having a glycidylamino group derived from 1,4-bis(aminomethyl)cyclohexane, epoxy resins having a glycidylamino group derived from diaminodiphenylmethane, epoxy resins having a glycidylamino group and/or a glycidyloxy group derived from para-aminophenol, epoxy resins having a glycidyloxy group derived from bisphenol A, epoxy resins having a glycidyloxy group derived from bisphenol F, epoxy
- the epoxy resin is preferably one having as its main component at least one selected from the group consisting of epoxy resins having a glycidylamino group derived from meta-xylylenediamine, epoxy resins having a glycidylamino group derived from para-xylylenediamine, epoxy resins having a glycidyloxy group derived from bisphenol A, and epoxy resins having a glycidyloxy group derived from bisphenol F, and from the viewpoint of obtaining a cured product with a high Tg, availability, and economy, one having as its main component an epoxy resin having a glycidyloxy group derived from bisphenol A is more preferred.
- main component means that other components may be contained within a range that does not deviate from the spirit of the present invention, and preferably means 50 to 100% by mass, more preferably 70 to 100% by mass, and even more preferably 90 to 100% by mass of the total.
- the content of the epoxy resin curing agent in the epoxy resin composition is such that the ratio of the number of active hydrogens in the epoxy resin curing agent to the number of epoxy groups in the epoxy resin (number of active hydrogens in the epoxy resin curing agent/number of epoxy groups in the epoxy resin) is preferably 1/0.5 to 1/2, more preferably 1/0.75 to 1/1.5, and even more preferably 1/0.8 to 1/1.2.
- the epoxy resin composition may further contain other components such as modifying components such as fillers and plasticizers, flow adjusting components such as thixotropic agents, pigments, leveling agents, tackifiers, and elastomer fine particles depending on the intended use.
- the total amount of the epoxy resin and the epoxy resin curing agent in the epoxy resin composition is preferably 50% by mass or more, more preferably 70% by mass or more, even more preferably 80% by mass or more, and still more preferably 90% by mass or more, with the upper limit being 100% by mass.
- the method for preparing the epoxy resin composition there are no particular restrictions on the method for preparing the epoxy resin composition, and it can be produced by mixing the epoxy resin, epoxy resin curing agent, and, if necessary, other components using known methods and equipment. There are also no particular restrictions on the order in which the components contained in the epoxy resin composition are mixed; the epoxy resin curing agent may be prepared and then mixed with the epoxy resin, or the components that make up the epoxy resin curing agent may be mixed with the epoxy resin simultaneously to prepare the composition.
- the epoxy resin composition can be cured by a known method to obtain a cured epoxy resin product.
- the curing conditions for the epoxy resin composition can be appropriately selected depending on the application and form.
- the cured product obtained as described above has excellent water resistance and is therefore particularly suitable for use in coating materials. It can also be used in fields other than coating materials, such as flooring and lining, which come into contact with water.
- the epoxy resin composition has excellent drying properties, and the resulting cured product has excellent appearance.
- the alicyclic diamine and the alicyclic diamine composition are novel alicyclic diamines and novel alicyclic diamine compositions, and have excellent solvent solubility, and therefore can be used in a variety of applications. Furthermore, when used as a raw material for a resin, it is believed that the resulting resin can be provided with weather resistance and transparency. For example, it can be used as a raw material for polyamide, polyimide, polyurethane, polyurea, ligand, etc. Each use will now be described in detail.
- the alicyclic diamine and the alicyclic diamine composition are novel alicyclic diamines and novel alicyclic diamine compositions, and are characterized by excellent solvent solubility, and therefore can be suitably used as raw materials for polyamides. Furthermore, the alicyclic diamine and the alicyclic diamine composition are thought to be able to impart weather resistance and transparency to the resulting polyamides.
- the polyamide can be obtained by introducing the alicyclic diamine or the diamine containing the alicyclic diamine composition and the dicarboxylic acid into a reaction system and carrying out a polycondensation reaction.
- the dicarboxylic acid is not particularly limited, but is preferably at least one selected from an aliphatic dicarboxylic acid having 4 to 20 carbon atoms, terephthalic acid, and isophthalic acid, more preferably an aliphatic dicarboxylic acid having 4 to 20 carbon atoms, and even more preferably an aliphatic dicarboxylic acid having 4 to 12 carbon atoms.
- aliphatic dicarboxylic acids having 4 to 20 carbon atoms include succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, 1,10-decanedicarboxylic acid, 1,11-undecanedicarboxylic acid, 1,12-dodecanedicarboxylic acid, 1,14-tetradecanedicarboxylic acid, 1,16-hexadecanedicarboxylic acid, and 1,18-octadecanedicarboxylic acid, and among these, at least one selected from adipic acid and sebacic acid is preferably used from the viewpoints of crystallinity and high elasticity.
- dicarboxylic acids may be used alone or in combination of two or more.
- examples of other dicarboxylic acids include aliphatic dicarboxylic acids having 3 or less carbon atoms, such as oxalic acid and malonic acid; and aromatic dicarboxylic acids other than terephthalic acid and isophthalic acid, such as 2,6-naphthalenedicarboxylic acid.
- the molar ratio of diamine to dicarboxylic acid is preferably in the range of 0.9 to 1.1, more preferably in the range of 0.93 to 1.07, even more preferably in the range of 0.95 to 1.05, and still more preferably in the range of 0.97 to 1.02. When the molar ratio is within the above range, the polymerization of the polymer is facilitated.
- the alicyclic diamine and the alicyclic diamine composition are novel alicyclic diamines and novel alicyclic diamine compositions, and are characterized by excellent solvent solubility, and therefore can be suitably used as raw materials for polyimides. Furthermore, the alicyclic diamine and the alicyclic diamine composition are thought to be able to impart weather resistance and transparency to the resulting polyimides.
- the polyimide can be obtained by introducing the alicyclic diamine or the diamine containing the alicyclic diamine composition and the tetracarboxylic dianhydride into a reaction system, subjecting the polyamic acid to a ring-opening polyaddition reaction, and then imidizing the polyamic acid.
- the ring-opening polyaddition reaction and the imidization may be carried out simultaneously.
- the tetracarboxylic dianhydride is not particularly limited, but examples thereof include aromatic tetracarboxylic dianhydrides, alicyclic tetracarboxylic dianhydrides, and aliphatic tetracarboxylic dianhydrides.
- aromatic tetracarboxylic dianhydrides include biphenyltetracarboxylic dianhydride (BPDA), 9,9-bis(3,4-dicarboxyphenyl)fluorene dianhydride (BPAF), pyromellitic dianhydride, 3,3',4,4'-(hexafluoroisopropylidene)diphthalic anhydride, 3,3',4,4'-diphenylsulfonetetracarboxylic dianhydride, 3,3',4,4'-benzophenonetetracarboxylic dianhydride, and 2,2',3,3'-benzophenonetetracarboxylic dianhydride.
- BPDA biphenyltetracarboxylic dianhydride
- BPAF 9,9-bis(3,4-dicarboxyphenyl)fluorene dianhydride
- pyromellitic dianhydride 3,3',4,4'-(hexafluo
- Examples of alicyclic tetracarboxylic dianhydrides that provide structural units derived from alicyclic tetracarboxylic dianhydrides include 1,2,4,5-cyclohexanetetracarboxylic dianhydride, 1,2,3,4-cyclobutanetetracarboxylic dianhydride, norbornane-2-spiro- ⁇ -cyclopentanone- ⁇ '-spiro-2''-norbornane-5,5'',6,6''-tetracarboxylic dianhydride, bicyclo[2.2.2]oct-7-ene-2,3,5,6-tetracarboxylic dianhydride, dicyclohexyltetracarboxylic dianhydride, 5,5'-bis-2-norbornene-5,5',6,6'-tetracarboxylic-5,5',6,6'-dianhydride, and positional isomers thereof.
- aliphatic tetracarboxylic dianhydrides that provide structural units derived from aliphatic tetracarboxylic dianhydrides include 1,2,3,4-butanetetracarboxylic dianhydride, etc. These tetracarboxylic dianhydrides may be used alone or in combination of two or more.
- the alicyclic diamine and the alicyclic diamine composition are novel alicyclic diamines and novel alicyclic diamine compositions, and are characterized by excellent solvent solubility, and therefore can be suitably used as raw materials for polyurethane. Furthermore, the alicyclic diamine and the alicyclic diamine composition are thought to be able to impart weather resistance and transparency to the resulting polyurethane.
- the alicyclic diamine and the alicyclic diamine composition are first reacted with phosgene to obtain the corresponding isocyanate, and the obtained isocyanate is reacted with a polyol to obtain a polyurethane.
- the polyol is not particularly limited, and examples thereof include polyester polyols, polyether polyols, polycarbonate polyols, and polylactone polyols.
- polyester polyols include condensation polyester polyols such as polyethylene adipate glycol, polybutylene adipate glycol, polyhexamethylene adipate glycol, and polyethylene butylene adipate glycol.
- polyether polyols include aliphatic polyether polyols such as polytetramethylene glycol, polyethylene glycol, and polypropylene glycol.
- polycarbonate polyols examples include polyols obtained by dealcoholization reaction of low-molecular-weight polyols such as ethylene glycol, propylene glycol, butanediol, pentanediol, hexanediol, octanediol, nonanediol, and 1,4-cyclohexanedimethanol with carbonate compounds such as diethylene carbonate, dipropylene carbonate, and diphenyl carbonate.
- low-molecular-weight polyols such as ethylene glycol, propylene glycol, butanediol, pentanediol, hexanediol, octanediol, nonanediol, and 1,4-cyclohexanedimethanol
- carbonate compounds such as diethylene carbonate, dipropylene carbonate, and diphenyl carbonate.
- polylactone polyols examples include polylactone diols obtained by ring-opening polymerization of lactone using the above-mentioned low-molecular-weight polyols as initiators, lactone polyester diols such as polycaprolactone diol and polymethylvalerolactone diol.
- lactone polyester diols such as polycaprolactone diol and polymethylvalerolactone diol.
- the polyols can be used alone or in combination of two or more.
- the alicyclic diamine and the alicyclic diamine composition are novel alicyclic diamines and novel alicyclic diamine compositions, and are characterized by excellent solvent solubility, and therefore can be suitably used as raw materials for polyureas. Furthermore, the alicyclic diamine and the alicyclic diamine composition are thought to be able to impart weather resistance and transparency to the resulting polyureas. Polyurea can be obtained by reacting the alicyclic diamine or the alicyclic diamine composition with a polyisocyanate.
- the polyisocyanate is not particularly limited as long as it contains a compound having two or more isocyanate groups, and the polyisocyanate is preferably a diisocyanate having two or more isocyanate groups.
- diisocyanates having two isocyanate groups include aliphatic isocyanate compounds such as 1,6-hexamethylene diisocyanate (HDI), 2,2,4-trimethylhexamethylene diisocyanate, methylene diisocyanate, isopropylene diisocyanate, lysine diisocyanate methyl ester, and 1,5-octylene diisocyanate; 4,4'-dicyclohexylmethane diisocyanate, isophorone diisocyanate (IPDI), norbornene diisocyanate, hydrogenated tolylene diisocyanate, methylcyclohexane diisocyanate, and isopropylidene diisocyanate.
- HDI 1,6-hexam
- alicyclic isocyanate compounds such as 4-cyclohexyl isocyanate and dimer acid diisocyanate; and aromatic isocyanate compounds such as 2,4- or 2,6-tolylene diisocyanate (TDI), 4,4'-diphenylmethane diisocyanate (MDI), 1,5-naphthylene diisocyanate, p- or m-xylylene diisocyanate (XDI), tolidine diisocyanate, p-phenylene diisocyanate, diphenyl ether diisocyanate, diphenyl sulfone diisocyanate, dianisidine diisocyanate, and tetramethyl-m-xylylene diisocyanate.
- TDI 2,4- or 2,6-tolylene diisocyanate
- MDI 4,4'-diphenylmethane diisocyanate
- XDI 1,5-naphthylene diisocyanate
- polyisocyanates having three or more isocyanate groups include triphenylmethane triisocyanate, triisocyanate phenylthiophosphate, polymethylene polyphenylene polyisocyanate (polymeric MDI), isocyanurate-modified products and biuret-modified products which are trimers of HDI or TDI.
- the polyisocyanates may be used alone or in combination of two or more.
- the alicyclic diamine and the alicyclic diamine composition are novel alicyclic diamines and novel alicyclic diamine compositions, and are characterized by excellent solvent solubility, and therefore can be suitably used as ligands. It is believed that the use of the alicyclic diamine and the alicyclic diamine composition as ligands can be used for metal catalysts, etc., and also that they can be used as chelating agents for removing or separating metal ions.
- the metals used as the metal ions are preferably elements of Groups 3 to 11, more preferably transition metals, and even more preferably noble metals.
- the alicyclic diamine and alicyclic diamine composition of the present invention, and the polyamide resins, polyimide resins, polyurethane resins, polyurea resins, and the like using the alicyclic diamine or alicyclic diamine composition of the present invention can be used in a variety of applications, including various molded articles, various housings, paints, adhesives, composite materials, insulating materials, sealants, molding powders, liners, various coatings, water treatment agents, fiber treatment agents, dispersants, surfactants, bleaching agents, corrosion inhibitors, paper strength agents, connectors, CO2 absorbents, dielectric materials, various films, electronic substrate materials, fiber materials, switches, and the like.
- the uses of the alicyclic diamine and the alicyclic diamine composition of the present invention are not limited to the above uses.
- the present invention will be described in detail below using examples and comparative examples, but the present invention is not limited to the following examples.
- the alicyclic diamine composition was analyzed and evaluated using the following methods.
- the total amine value of the alicyclic diamine composition was measured by potentiometric titration in accordance with JIS-K-7237:1995 using an automatic potentiometric titrator "AT-710S" manufactured by Kyoto Electronics Manufacturing Co., Ltd. However, the sample solvent was changed from the o-nitrotoluene/acetic acid solution specified in JIS to acetic acid.
- AHEW active hydrogen equivalent weight
- a zinc phosphate-treated steel plate (SPCC-SD PB-N144, 0.8 mm x 70 mm x 150 mm, manufactured by Paltec Co., Ltd.) was used as the substrate.
- the epoxy resin composition was applied to the substrate using an applicator at 23°C and 50% RH to form a coating film (coating film thickness immediately after application: 200 ⁇ m).
- This coating film was stored at 23°C and 50% RH, and evaluated by touch after 1 day and 7 days according to the following criteria.
- Example 1 (Production of alicyclic diamine composition) (1) Diels-Alder reaction step (In formula (6), —CN is bonded to a or b.) A 1000 mL two-neck flask equipped with a condenser was charged with 150 g (1.53 mol) of furfuryl alcohol and 405 g (7.63 mol) of acrylonitrile, and the mixture was heated to 60°C in an oil bath under a nitrogen atmosphere and stirred to form a homogeneous solution. The reaction was carried out at 60°C for 48 hours with stirring.
- a concentrated liquid containing a nitrile composition represented by the formula (6) (containing a nitrile in which —CN is bonded to a and a nitrile in which —CN is bonded to b).
- the mixture was neutralized with 1 mol/L hydrochloric acid, and the tetrahydrofuran was removed using an evaporator. Thereafter, 100 mL of water was added, and the mixture was extracted with a mixture of ethyl acetate and methanol (127 mL/5 mL). The extract was washed with a saturated aqueous solution of sodium carbonate, dehydrated with magnesium sulfate, and the solvent was removed using an evaporator to obtain 180 g of a concentrate containing a dinitrile composition represented by formula (4) (including a dinitrile in which -CN is bonded to a and a dinitrile in which -CN is bonded to b).
- formula (4) including a dinitrile in which -CN is bonded to a and a dinitrile in which -CN is bonded to b).
- the total purity of 3-((3-(aminomethyl)-7-oxabicyclo[2.2.1]heptan-1-yl)methoxy)propan-1-amine (alicyclic diamine represented by formula (2)) and 3-((2-(aminomethyl)-7-oxabicyclo[2.2.1]heptan-1-yl)methoxy)propan-1-amine (alicyclic diamine represented by formula (3)) was 99.9% based on the peak area in gas chromatography.
- the molar ratio ((2)/(3)) of the alicyclic diamine represented by formula (2) to the alicyclic diamine represented by formula (3) was 35/65.
- the total amine value of the alicyclic diamine composition was 522 mg KOH/g.
- the theoretical value of the total amine value was 523.6 mg KOH/g, which was almost the same.
- the AHEW of the alicyclic diamine composition was 54 g/equivalent.
- 39.60 to 44.61 are derived from carbon atoms of [B]. 45.97 to 47.77 are derived from carbon atoms of [C]. 69.84 to 72.01 are derived from carbon atoms of [D]. 76.44 to 79.00 are derived from carbon atoms of [E]. 85.91 to 87.44 are derived from carbon atoms of [F].
- GC-MS analysis of the obtained alicyclic diamine composition showed a molecular weight of 214, compared to the molecular weight of each alicyclic diamine constituting the alicyclic diamine composition, which was 214.
- Example 2 Preparation of epoxy resin curing agent
- the alicyclic diamine composition was diluted with benzyl alcohol, a non-reactive diluent, in an amount of 40 mass % of the total, to obtain an epoxy resin curing agent with a concentration of the alicyclic diamine composition of 60 mass %.
- the active hydrogen equivalent (AHEW) derived from amino groups of the epoxy resin curing agent was 90 g/equivalent.
- Epoxy Resin Compositions As the epoxy resin, which is the main component, a liquid epoxy resin having a glycidyloxy group derived from bisphenol A ("jER828" manufactured by Mitsubishi Chemical Corporation, epoxy equivalent weight 186 g/equivalent) was used. The epoxy resin and the epoxy resin curing agent were blended in the amounts shown in Table 1 and stirred and mixed at 23°C to prepare epoxy resin compositions. The ratio of the number of active hydrogens in the epoxy resin curing agent to the number of epoxy groups in the main epoxy resin (number of active hydrogens in the epoxy resin curing agent/number of epoxy groups in the main epoxy resin) was set to 1/1. The epoxy resin compositions thus obtained were evaluated for drying property, water resistance and appearance by the methods described above. The results are shown in Table 1.
- jER828 manufactured by Mitsubishi Chemical Corporation, epoxy equivalent: 186 g/equivalent
- the temperature was raised to 80°C and the reaction was continued for 2 hours, yielding a reaction product of the epoxy compound and the alicyclic diamine composition.
- the mixture was diluted with benzyl alcohol, a non-reactive diluent, to 40% by mass of the total amount, yielding an epoxy resin curing agent with a concentration of 60% by mass.
- the active hydrogen equivalent weight (AHEW) of the epoxy resin curing agent (total amount including benzyl alcohol) was 134 g/equivalent.
- Epoxy resin As the epoxy resin, which is the main component, a liquid epoxy resin having a glycidyloxy group derived from bisphenol A ("jER828" manufactured by Mitsubishi Chemical Corporation, epoxy equivalent weight 186 g/equivalent) was used. Epoxy resins and epoxy resin curing agents were blended in the amounts shown in Table 1 and stirred and mixed at 23°C to prepare epoxy resin compositions. The ratio of the number of active hydrogens in the epoxy resin curing agent to the number of epoxy groups in the main epoxy resin (number of active hydrogens in the epoxy resin curing agent/number of epoxy groups in the main epoxy resin) was adjusted to 1/1. The epoxy resin compositions thus obtained were evaluated for drying property, water resistance and appearance by the methods described above. The results are shown in Table 1.
- the coating film of the epoxy resin composition using the epoxy resin curing agent containing the alicyclic diamine of the present invention has excellent water resistance. Furthermore, it can be seen that the epoxy resin composition using the epoxy resin curing agent containing the alicyclic diamine of the present invention has excellent drying properties, and the obtained cured product also has excellent appearance. It can be seen that the alicyclic diamine and alicyclic diamine composition of the present invention are particularly useful as epoxy resin curing agents. Therefore, the alicyclic diamine and alicyclic diamine composition of the present invention, and the epoxy resin curing agent and epoxy resin composition using them can be suitably used in coating applications. Furthermore, they can be suitably used in fields other than coating applications, such as flooring materials and linings, which come into contact with water.
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Abstract
Description
脂環式ジアミン及び脂環式ジアミン組成物に関する。 Related to alicyclic diamines and alicyclic diamine compositions.
飽和炭化水素からなる環状構造を有するジアミン(脂環式ジアミン)は、合成樹脂原料、有機合成化学の中間体や、エポキシ樹脂の硬化剤等の用途に使用されている。
たとえば、特許文献1には、透明性の良好な樹脂の原料となる新規なビスアミド化合物を得るための原料の一例として、ジアミノメチルノルボルナンが挙げられている。
Diamines having a cyclic structure made of saturated hydrocarbons (alicyclic diamines) are used as raw materials for synthetic resins, intermediates in organic synthetic chemistry, and curing agents for epoxy resins.
For example, Patent Document 1 lists diaminomethylnorbornane as an example of a raw material for obtaining a novel bisamide compound that serves as a raw material for a resin having good transparency.
また、ジアミン化合物は、エポキシ樹脂硬化剤の一種として知られている。ジアミン化合物をエポキシ樹脂硬化剤として用いたエポキシ樹脂組成物は、船舶・橋梁・陸海上鉄構築物用の防食塗料等の塗料分野、コンクリート構造物のライニング・補強・補修材、建築物の床材、上下水道のライニング、舗装材、接着剤等の土木・建築分野にも利用されている。
これらの中でも塗料用のエポキシ樹脂組成物は、得られる塗膜の外観、耐水性、耐薬品性、塗膜物性等が良好であることが重要である。
たとえば、ビス(アミノメチル)シクロヘキサンは、エポキシ樹脂硬化剤として用いると速硬化性であり、該エポキシ樹脂硬化剤を含むエポキシ樹脂組成物を室温硬化させて得られた塗膜は耐候性に優れるという特徴を有している。
Diamine compounds are also known as a type of epoxy resin curing agent. Epoxy resin compositions using diamine compounds as epoxy resin curing agents are used in the coating field, such as anticorrosion coatings for ships, bridges, and land and sea steel structures, and in the civil engineering and construction fields, such as linings, reinforcing, and repair materials for concrete structures, flooring materials for buildings, linings for water supply and sewerage systems, paving materials, and adhesives.
Of these, it is important for epoxy resin compositions for coatings that the resulting coating film has good appearance, water resistance, chemical resistance, coating film properties, etc.
For example, bis(aminomethyl)cyclohexane is fast-curing when used as an epoxy resin curing agent, and the coating film obtained by curing an epoxy resin composition containing this epoxy resin curing agent at room temperature has the characteristic of being excellent in weather resistance.
前記のビス(アミノメチル)シクロヘキサンなどをエポキシ樹脂硬化剤として用いると、得られる塗膜はアミンブラッシングにより表面がべたつき、耐水性の低下を引き起こすことが知られている。このような耐水性低下等を改善する方法として、ジアミンの変性物をエポキシ樹脂硬化剤として用いることも行われている。しかし、一般に、ジアミンの変性物は粘度が高く、得られる塗膜の耐水性向上についてもさらなる改善が望まれている。塗料以外の分野においても、床材やライニング等の水に接する用途で高い耐水性が望まれる。
また、近年の環境問題への対応から、バイオマスを由来とする樹脂の開発も行われている。したがって、その原料にもバイオマスを由来とするものが求められている。
そこで、本発明の課題は、特にエポキシ樹脂硬化剤として用いると耐水性に優れる塗膜を形成できる新規な脂環式ジアミンを提供することである。更にバイオマスを由来とする原料を用いて製造することができる脂環式ジアミンを提供することである。
It is known that when bis(aminomethyl)cyclohexane or the like is used as an epoxy resin curing agent, the resulting coating film becomes sticky on the surface due to amine brushing, resulting in a decrease in water resistance. To improve this decrease in water resistance, modified diamines have been used as epoxy resin curing agents. However, modified diamines generally have high viscosity, and further improvements are desired in improving the water resistance of the resulting coating film. High water resistance is also desired in fields other than paints, such as flooring materials and linings, which come into contact with water.
Furthermore, in response to recent environmental issues, biomass-derived resins are being developed, and therefore the raw materials for these resins are also required to be biomass-derived.
Therefore, an object of the present invention is to provide a novel alicyclic diamine that can form a coating film having excellent water resistance, particularly when used as an epoxy resin curing agent, and further to provide an alicyclic diamine that can be produced using raw materials derived from biomass.
本発明者らは、特定構造を有する脂環式ジアミン及び脂環式ジアミン組成物が前記の課題を解決できることを見出し、本発明を完成するに至った。 The inventors discovered that alicyclic diamines and alicyclic diamine compositions having specific structures can solve the above-mentioned problems, leading to the completion of the present invention.
すなわち、本発明は、以下のとおりである。
[1]下記一般式(1)で表される脂環式ジアミン。
(式(1)中、-CH2NH2はa又はbに結合する。)
[2]バイオマス度が30質量%以上である、前記[1]に記載の脂環式ジアミン。
[3]下記式(2)で表される脂環式ジアミン及び下記式(3)で表される脂環式ジアミンを含有する脂環式ジアミン組成物。
[4]バイオマス度が30質量%以上である、前記[3]に記載の脂環式ジアミン組成物。
[5]前記[1]又は[2]に記載の脂環式ジアミン、前記[3]又は[4]に記載の脂環式ジアミン組成物、少なくとも1つのエポキシ基を有するエポキシ化合物と、前記[1]又は[2]に記載の脂環式ジアミンとの反応物、及び、少なくとも1つのエポキシ基を有するエポキシ化合物と、前記[3]又は[4]に記載の脂環式ジアミン組成物との反応物からなる群より選ばれる少なくとも1つを含有するエポキシ樹脂硬化剤。
[6]バイオマス度が30質量%以上である、前記[5]に記載のエポキシ樹脂硬化剤。
[7]下記一般式(4)で表されるジニトリル又は下記一般式(5)で表されるジニトリルを水素化して下記一般式(1)で表される脂環式ジアミンを得る、脂環式ジアミンの製造方法。
(式(4)及び式(5)中、-CNはa又はbに結合する。式(1)中、-CH2NH2はa又はbに結合する。)
[8]前記一般式(4)で表される脂環式ジニトリル又は前記一般式(5)で表されるジニトリルが、フルフラール又はフルフリルアルコールを原料として得られる脂環式ジニトリルである、前記[7]に記載の脂環式ジアミンの製造方法。
That is, the present invention is as follows.
[1] An alicyclic diamine represented by the following general formula (1):
(In formula (1), —CH 2 NH 2 is bonded to a or b.)
[2] The alicyclic diamine according to [1] above, having a biomass content of 30% by mass or more.
[3] An alicyclic diamine composition containing an alicyclic diamine represented by the following formula (2) and an alicyclic diamine represented by the following formula (3):
[4] The alicyclic diamine composition according to [3] above, having a biomass content of 30% by mass or more.
[5] An epoxy resin curing agent containing at least one selected from the group consisting of the alicyclic diamine according to [1] or [2] above, the alicyclic diamine composition according to [3] or [4] above, a reaction product of an epoxy compound having at least one epoxy group with the alicyclic diamine according to [1] or [2] above, and a reaction product of an epoxy compound having at least one epoxy group with the alicyclic diamine composition according to [3] or [4] above.
[6] The epoxy resin curing agent according to [5], having a biomass content of 30% by mass or more.
[7] A method for producing an alicyclic diamine, comprising hydrogenating a dinitrile represented by the following general formula (4) or a dinitrile represented by the following general formula (5) to obtain an alicyclic diamine represented by the following general formula (1):
(In formulas (4) and (5), —CN bonds to a or b. In formula (1), —CH 2 NH 2 bonds to a or b.)
[8] The method for producing an alicyclic diamine according to [7], wherein the alicyclic dinitrile represented by the general formula (4) or the dinitrile represented by the general formula (5) is an alicyclic dinitrile obtained using furfural or furfuryl alcohol as a raw material.
本発明によれば、特にエポキシ樹脂硬化剤として用いると耐水性に優れる塗膜を形成できる新規な脂環式ジアミンを提供することができる。更にバイオマスを由来とする原料を用いて製造することができる脂環式ジアミンを提供することができる。 The present invention provides a novel alicyclic diamine that can form a coating film with excellent water resistance, particularly when used as an epoxy resin curing agent. Furthermore, it also provides an alicyclic diamine that can be produced using raw materials derived from biomass.
以下、本明細書において、「XX~YY」の記載は、「XX以上YY以下」を意味する。 Hereinafter, in this specification, the expression "XX-YY" means "XX or more and YY or less."
[脂環式ジアミン及び脂環式ジアミン組成物]
本発明の脂環式ジアミンは、下記一般式(1)で表される脂環式ジアミンである。
(式(1)中、-CH2NH2はa又はbに結合する。)
[Alicyclic diamine and alicyclic diamine composition]
The alicyclic diamine of the present invention is an alicyclic diamine represented by the following general formula (1).
(In formula (1), —CH 2 NH 2 is bonded to a or b.)
式(1)において、a及びbは、炭化水素環の炭素原子及びその炭素原子の位置を表す。
式(1)において、-CH2NH2はa又はbに結合するが、-CH2NH2がbに結合した場合には、式(1)で表される脂環式ジアミンは下記式(2)で表される脂環式ジアミンであり、-CH2NH2がaに結合した場合には、式(1)で表される脂環式ジアミンは下記式(3)で表される脂環式ジアミンである。したがって、式(1)で表される脂環式ジアミンは、式(2)で表される脂環式ジアミン又は式(3)で表される脂環式ジアミンである。
また、式(2)で表される脂環式ジアミン及び式(3)で表される脂環式ジアミンには、それぞれ2種類の立体異性体(exo、endo)が含まれ、本発明の脂環式ジアミンは、いずれか1種類の立体異性体であってもよく、2種類の立体異性体の混合物であってもよい。式(2)で表される脂環式ジアミンは、3-((3-(アミノメチル)-7-オキサビシクロ[2.2.1]ヘプタン-1-イル)メトキシ)プロパン-1-アミンであり、式(3)で表される脂環式ジアミンは、3-((2-(アミノメチル)-7-オキサビシクロ[2.2.1]ヘプタン-1-イル)メトキシ)プロパン-1-アミンである。
In formula (1), -CH 2 NH 2 is bonded to a or b, but when -CH 2 NH 2 is bonded to b, the alicyclic diamine represented by formula (1) is an alicyclic diamine represented by formula (2) below, and when -CH 2 NH 2 is bonded to a, the alicyclic diamine represented by formula (1) is an alicyclic diamine represented by formula (3) below. Therefore, the alicyclic diamine represented by formula (1) is an alicyclic diamine represented by formula (2) or an alicyclic diamine represented by formula (3).
The alicyclic diamine represented by formula (2) and the alicyclic diamine represented by formula (3) each include two stereoisomers (exo, endo), and the alicyclic diamine of the present invention may be either one of the stereoisomers or a mixture of the two stereoisomers. The alicyclic diamine represented by formula (2) is 3-((3-(aminomethyl)-7-oxabicyclo[2.2.1]heptan-1-yl)methoxy)propan-1-amine, and the alicyclic diamine represented by formula (3) is 3-((2-(aminomethyl)-7-oxabicyclo[2.2.1]heptan-1-yl)methoxy)propan-1-amine.
本発明の脂環式ジアミンは、好ましくはバイオマス度が30質量%以上であり、より好ましくは50質量%以上であり、更に好ましくは70質量%以上であり、より更に好ましくは90質量%以上である。上限には制限はないが、100質量%以下であり、100質量%であることがより更に好ましい。前記脂環式ジアミンは、後述の通り、バイオマス由来のフルフラール又はフルフリルアルコールを原料として得ることができ、これらを含め、バイオマス由来の原料を用いることでバイオマス度を上記範囲に調整することができる。なお、バイオマス度は、得られる脂環式ジアミンの構造に寄与する原料のうちのバイオマス原料の質量割合である。 The alicyclic diamine of the present invention preferably has a biomass degree of 30% by mass or more, more preferably 50% by mass or more, even more preferably 70% by mass or more, and even more preferably 90% by mass or more. There is no upper limit, but it is preferably 100% by mass or less, and even more preferably 100% by mass. As described below, the alicyclic diamine can be obtained using biomass-derived furfural or furfuryl alcohol as a raw material, and the biomass degree can be adjusted to the above range by using biomass-derived raw materials, including these. The biomass degree is the mass proportion of biomass raw materials among the raw materials that contribute to the structure of the resulting alicyclic diamine.
本発明の脂環式ジアミン組成物は、下記式(2)で表される脂環式ジアミン及び下記式(3)で表される脂環式ジアミンを含有する脂環式ジアミン組成物である。すなわち、本発明の脂環式ジアミン組成物は、前記脂環式ジアミンである式(2)で表される脂環式ジアミン及び式(3)で表される脂環式ジアミンの混合物であるともいえる。
また、式(2)で表される脂環式ジアミン及び式(3)で表される脂環式ジアミンには、それぞれ2種類の立体異性体(exo、endo)が含まれ、本発明の脂環式ジアミン組成物に含有される式(2)で表される脂環式ジアミン及び式(3)で表される脂環式ジアミンは、いずれか1種類の立体異性体であってもよく、2種類の立体異性体の混合物であってもよい。式(2)で表される脂環式ジアミンは、3-((3-(アミノメチル)-7-オキサビシクロ[2.2.1]ヘプタン-1-イル)メトキシ)プロパン-1-アミンであり、式(3)で表される脂環式ジアミンは、3-((2-(アミノメチル)-7-オキサビシクロ[2.2.1]ヘプタン-1-イル)メトキシ)プロパン-1-アミンである。
The alicyclic diamine represented by formula (2) and the alicyclic diamine represented by formula (3) each contain two stereoisomers (exo, endo), and the alicyclic diamine represented by formula (2) and the alicyclic diamine represented by formula (3) contained in the alicyclic diamine composition of the present invention may be either one stereoisomer or a mixture of two stereoisomers. The alicyclic diamine represented by formula (2) is 3-((3-(aminomethyl)-7-oxabicyclo[2.2.1]heptan-1-yl)methoxy)propan-1-amine, and the alicyclic diamine represented by formula (3) is 3-((2-(aminomethyl)-7-oxabicyclo[2.2.1]heptan-1-yl)methoxy)propan-1-amine.
本発明の脂環式ジアミン組成物は、好ましくはバイオマス度が30質量%以上であり、より好ましくは50質量%以上であり、更に好ましくは70質量%以上であり、より更に好ましくは90質量%以上である。上限には制限はないが、100質量%以下であり、100質量%であることがより更に好ましい。前記脂環式ジアミン組成物は、後述の通り、バイオマス由来のフルフラール又はフルフリルアルコールを原料として得ることができ、これらを含め、バイオマス由来の原料を用いることでバイオマス度を上記範囲に調整することができる。なお、バイオマス度は、得られる脂環式ジアミンの構造に寄与する原料のうちのバイオマス原料の質量割合である。 The alicyclic diamine composition of the present invention preferably has a biomass degree of 30% by mass or more, more preferably 50% by mass or more, even more preferably 70% by mass or more, and even more preferably 90% by mass or more. There is no upper limit, but it is preferably 100% by mass or less, and even more preferably 100% by mass. As described below, the alicyclic diamine composition can be obtained using biomass-derived furfural or furfuryl alcohol as a raw material, and the biomass degree can be adjusted to fall within the above range by using biomass-derived raw materials, including these. The biomass degree is the mass proportion of biomass raw materials among the raw materials that contribute to the structure of the resulting alicyclic diamine.
本発明の脂環式ジアミン組成物において、式(2)で表される脂環式ジアミンと式(3)で表される脂環式ジアミンの質量比[(2)/(3)]は、好ましくは10/90~90/10であり、より好ましくは10/90~70/30であり、更に好ましくは20/80~50/50であり、より更に好ましくは20/80~45/55であり、より更に好ましくは25/75~40/60である。 In the alicyclic diamine composition of the present invention, the mass ratio [(2)/(3)] of the alicyclic diamine represented by formula (2) to the alicyclic diamine represented by formula (3) is preferably 10/90 to 90/10, more preferably 10/90 to 70/30, even more preferably 20/80 to 50/50, still more preferably 20/80 to 45/55, and even more preferably 25/75 to 40/60.
[脂環式ジアミンの製造方法]
本発明の脂環式ジアミンの製造方法には制限がないが、次に示す製造方法によって得ることが好ましい。
すなわち、好ましい脂環式ジアミンの製造方法は、下記一般式(4)で表されるジニトリル又は下記一般式(5)で表されるジニトリルを水素化して下記一般式(1)で表される脂環式ジアミンを得る、脂環式ジアミンの製造方法である。
通常、本製造方法の原料としては、式(4)で表されるジニトリルのみ又は式(5)で表されるジニトリルのみを用いるが、これらの混合物を原料として用いてもよい。
(式(4)及び式(5)中、-CNはa又はbに結合する。式(1)中、-CH2NH2はa又はbに結合する。)
[Method for producing alicyclic diamine]
Although there is no limitation on the method for producing the alicyclic diamine of the present invention, it is preferable to obtain it by the following production method.
That is, a preferred method for producing an alicyclic diamine is a method for producing an alicyclic diamine, which comprises hydrogenating a dinitrile represented by the following general formula (4) or a dinitrile represented by the following general formula (5) to obtain an alicyclic diamine represented by the following general formula (1):
Generally, the starting material for this production method is either the dinitrile represented by formula (4) alone or the dinitrile represented by formula (5) alone, but a mixture of these may also be used as the starting material.
(In formulas (4) and (5), —CN bonds to a or b. In formula (1), —CH 2 NH 2 bonds to a or b.)
<ジニトリルの水素化工程>
本工程は、式(4)で表されるジニトリル又は式(5)で表されるジニトリルを水素化して下記一般式(1)で表される脂環式ジアミンを得る工程である。
本工程の反応は、次式で示される。
(式(4)及び式(5)中、-CNはa又はbに結合する。式(1)中、-CH2NH2はa又はbに結合する。)
以下に、より具体的に、本工程の反応を説明する。
<Dinitrile Hydrogenation Process>
This step is a step of hydrogenating a dinitrile represented by formula (4) or a dinitrile represented by formula (5) to obtain an alicyclic diamine represented by the following general formula (1).
The reaction in this step is shown in the following formula:
(In formulas (4) and (5), —CN bonds to a or b. In formula (1), —CH 2 NH 2 bonds to a or b.)
The reaction in this step will be explained in more detail below.
式(4)において、a及びbは、炭化水素環の炭素原子及び炭素原子の位置を表す。
式(4)において、-CNはa又はbに結合するが、-CNがbに結合した場合には、式(4)で表されるジニトリルは下記式(4b)で表されるジニトリルであり、-CNがaに結合した場合には、式(4)で表されるジニトリルは下記式(4a)で表されるジニトリルである。したがって、式(4)で表されるジニトリルは、式(4b)で表されるジニトリル又は式(4a)で表されるジニトリルである。
また、式(4b)で表されるジニトリル及び式(4a)で表されるジニトリルには、それぞれ2種類の立体異性体(exo、endo)が含まれ、前記ジニトリルは、いずれか1種類の立体異性体であってもよく、2種類の立体異性体の混合物であってもよい。式(4b)で表されるジニトリルは、4-((2-シアノエトキシ)メチル)-7-オキサビシクロ[2.2.1]ヘプタン-2-カルボニトリルであり、式(4a)で表されるジニトリルは、1-((2-シアノエトキシ)メチル)-7-オキサビシクロ[2.2.1]ヘプタン-2-カルボニトリルである。
In formula (4), -CN is bonded to a or b, and when -CN is bonded to b, the dinitrile represented by formula (4) is a dinitrile represented by the following formula (4b), and when -CN is bonded to a, the dinitrile represented by formula (4) is a dinitrile represented by the following formula (4a). Therefore, the dinitrile represented by formula (4) is a dinitrile represented by formula (4b) or a dinitrile represented by formula (4a).
The dinitrile represented by formula (4b) and the dinitrile represented by formula (4a) each include two stereoisomers (exo, endo), and the dinitrile may be either one of the stereoisomers or a mixture of the two stereoisomers. The dinitrile represented by formula (4b) is 4-((2-cyanoethoxy)methyl)-7-oxabicyclo[2.2.1]heptane-2-carbonitrile, and the dinitrile represented by formula (4a) is 1-((2-cyanoethoxy)methyl)-7-oxabicyclo[2.2.1]heptane-2-carbonitrile.
前記のように、本工程においては、式(4b)で表されるジニトリルを水素化して式(2)で表される脂環式ジアミンを得ることができ、式(4a)で表されるジニトリルを水素化して式(3)で表される脂環式ジアミンを得ることができる。
式(2)で表される脂環式ジアミン及び式(3)で表される脂環式ジアミンを含有する前記脂環式ジアミン組成物を得る場合、上記反応によって、式(2)で表される脂環式ジアミン及び式(3)で表される脂環式ジアミンを別々に合成して、その後目的とする比率で混合して脂環式ジアミン組成物を得てもよく、式(4b)で表されるジニトリル及び式(4a)で表されるジニトリルを含有するジニトリル混合物を原料として、上記反応によって、式(2)で表される脂環式ジアミン及び式(3)で表される脂環式ジアミンを得てもよい。1つの反応で効率的に脂環式ジアミン組成物が得られることから、式(4b)で表されるジニトリル及び式(4a)で表されるジニトリルを含有するジニトリル混合物を原料として、上記反応によって、式(2)で表される脂環式ジアミン及び式(3)で表される脂環式ジアミンを得ることが好ましい。
As described above, in this step, the dinitrile represented by formula (4b) can be hydrogenated to obtain the alicyclic diamine represented by formula (2), and the dinitrile represented by formula (4a) can be hydrogenated to obtain the alicyclic diamine represented by formula (3).
When obtaining the alicyclic diamine composition containing the alicyclic diamine represented by formula (2) and the alicyclic diamine represented by formula (3), the alicyclic diamine represented by formula (2) and the alicyclic diamine represented by formula (3) may be synthesized separately by the above reaction and then mixed in a desired ratio to obtain the alicyclic diamine composition, or a dinitrile mixture containing the dinitrile represented by formula (4b) and the dinitrile represented by formula (4a) may be used as a raw material to obtain the alicyclic diamine represented by formula (2) and the alicyclic diamine represented by formula (3) by the above reaction. Since the alicyclic diamine composition can be obtained efficiently in a single reaction, it is preferred to use a dinitrile mixture containing the dinitrile represented by formula (4b) and the dinitrile represented by formula (4a) as a raw material to obtain the alicyclic diamine represented by formula (2) and the alicyclic diamine represented by formula (3) by the above reaction.
式(5)において、a及びbは、炭化水素環の炭素原子及び炭素原子の位置を表す。
式(5)において、-CNはa又はbに結合するが、-CNがbに結合した場合には、式(5)で表されるジニトリルは下記式(5b)で表されるジニトリルであり、-CNがaに結合した場合には、式(5)で表されるジニトリルは下記式(5a)で表されるジニトリルである。したがって、式(5)で表されるジニトリルは、式(5b)で表されるジニトリル又は式(5a)で表されるジニトリルである。
また、式(5b)で表されるジニトリル及び式(5a)で表されるジニトリルには、それぞれ2種類の立体異性体(exo、endo)が含まれ、前記ジニトリルは、いずれか1種類の立体異性体であってもよく、2種類の立体異性体の混合物であってもよい。式(5b)で表されるジニトリルは、4-((2-シアノエトキシ)メチル)-7-オキサビシクロ[2.2.1]ヘプト-5-エン-2-カルボニトリルであり、式(5a)で表されるジニトリルは、1-((2-シアノエトキシ)メチル)-7-オキサビシクロ[2.2.1]ヘプト-5-エン-2-カルボニトリルである。
In formula (5), -CN is bonded to a or b, and when -CN is bonded to b, the dinitrile represented by formula (5) is a dinitrile represented by the following formula (5b), and when -CN is bonded to a, the dinitrile represented by formula (5) is a dinitrile represented by the following formula (5a). Therefore, the dinitrile represented by formula (5) is a dinitrile represented by formula (5b) or a dinitrile represented by formula (5a).
The dinitrile represented by formula (5b) and the dinitrile represented by formula (5a) each include two stereoisomers (exo, endo), and the dinitrile may be either one of the stereoisomers or a mixture of the two stereoisomers. The dinitrile represented by formula (5b) is 4-((2-cyanoethoxy)methyl)-7-oxabicyclo[2.2.1]hept-5-ene-2-carbonitrile, and the dinitrile represented by formula (5a) is 1-((2-cyanoethoxy)methyl)-7-oxabicyclo[2.2.1]hept-5-ene-2-carbonitrile.
前記のように、本工程においては、式(5b)で表されるジニトリルを水素化して式(2)で表される脂環式ジアミンを得ることができ、式(5a)で表されるジニトリルを水素化して式(3)で表される脂環式ジアミンを得ることができる。
式(2)で表される脂環式ジアミン及び式(3)で表される脂環式ジアミンを含有する前記脂環式ジアミン組成物を得る場合、上記反応によって、式(2)で表される脂環式ジアミン及び式(3)で表される脂環式ジアミンを別々に合成して、その後目的とする比率で混合して脂環式ジアミン組成物を得てもよく、式(5b)で表されるジニトリル及び式(5a)で表されるジニトリルを含有するジニトリル混合物を原料として、上記反応によって、式(2)で表される脂環式ジアミン及び式(3)で表される脂環式ジアミンを得てもよい。1つの反応で効率的に脂環式ジアミン組成物が得られることから、式(5b)で表されるジニトリル及び式(5a)で表されるジニトリルを含有するジニトリル混合物を原料として、上記反応によって、式(2)で表される脂環式ジアミン及び式(3)で表される脂環式ジアミンを得ることが好ましい。
As described above, in this step, the dinitrile represented by formula (5b) can be hydrogenated to obtain the alicyclic diamine represented by formula (2), and the dinitrile represented by formula (5a) can be hydrogenated to obtain the alicyclic diamine represented by formula (3).
When obtaining the alicyclic diamine composition containing the alicyclic diamine represented by formula (2) and the alicyclic diamine represented by formula (3), the alicyclic diamine represented by formula (2) and the alicyclic diamine represented by formula (3) may be synthesized separately by the above reaction and then mixed in a desired ratio to obtain the alicyclic diamine composition, or a dinitrile mixture containing the dinitrile represented by formula (5b) and the dinitrile represented by formula (5a) may be used as a raw material to obtain the alicyclic diamine represented by formula (2) and the alicyclic diamine represented by formula (3) by the above reaction. Since the alicyclic diamine composition can be obtained efficiently in a single reaction, it is preferred to use a dinitrile mixture containing the dinitrile represented by formula (5b) and the dinitrile represented by formula (5a) as a raw material to obtain the alicyclic diamine represented by formula (2) and the alicyclic diamine represented by formula (3) by the above reaction.
本工程における水素化反応の形式には特に制限なく、回分式、半連続式、連続式等の何れの方法でもよい。
水素化反応の反応温度は、好ましくは80~180℃であり、反応速度の観点から、より好ましくは100~140℃であり、選択性と反応速度の観点から、更に好ましくは110~130℃である。
水素化反応時の圧力は好ましくは1~20MPaであり、より好ましくは5~10MPaである。
水素化反応は無溶媒で行うことができるが、溶媒を使用してもよい。
水素化反応時の溶媒としては、水;ベンゼン、o-ジクロロベンゼン、トルエン、キシレン等の芳香族化合物類;ヘキサン、ヘプタン、シクロヘキサン等の炭化水素類;メタノール、エタノール、イソプロピルアルコール、t-ブチルアルコール、エチレングリコール、ジエチレングリコール等のアルコール類;ジオキサン、テトラヒドロフラン、ジメトキシエタン、ジグライム等のエーテル類;あるいはこれらの混合物が挙げられる。
水素化反応で使用される溶媒の量は、式(4)で表されるジニトリル又は式(5)で表されるジニトリルに対して、好ましくは0~30質量倍であり、より好ましくは0~20質量倍である。
水素化反応に用いられる触媒は、ニトリル化合物の水素化に通常用いられる触媒であれば特に限定されないが、周期表第8~11族金属から選ばれる少なくとも1種を含有する触媒が好ましい。
具体的には鉄、コバルト、ニッケル、銅、ルテニウム、ロジウム、パラジウム、銀、オスミウム、イリジウム、白金および金から選ばれる少なくとも1種を含有する水素化触媒が挙げられる。
水素化触媒は、固体触媒でも均一系触媒でもよいが、反応物との分離性の観点から固体触媒が好ましい。固体触媒としては、非担持型金属触媒や担持金属触媒などが例示される。
非担持型金属触媒としては、スポンジニッケル、スポンジコバルト、スポンジ銅などのスポンジメタル触媒、または、白金、パラジウム、ロジウム、ルテニウムなどの酸化物やコロイド触媒が好ましい。
担持金属触媒としては、マグネシア、ジルコニア、セリア、ケイソウ土、活性炭、アルミナ、シリカ、ゼオライト、またはチタニアなどの担体に鉄、コバルト、ニッケル、銅、ルテニウム、ロジウム、パラジウム、銀、オスミウム、イリジウム、白金、金のうち少なくとも1種を担持したものが例示され、銅-クロム触媒(Adkins触媒)、銅-亜鉛触媒又は銅-鉄等の担持銅触媒、Pt/CやPt/アルミナ等の担持白金触媒、Pd/CやPd/アルミナ等の担持パラジウム触媒、Ru/CやRu/アルミナ等の担持ルテニウム触媒、または、Rh/CやRh/アルミナ等の担持ロジウム触媒等が好ましい。
これらのうち、反応活性の点で、少なくともニッケル、コバルト、ルテニウムから選ばれる一種を含有する触媒がより好ましい。
水素化触媒の使用量は、触媒の種類によって適宜変更すればよいが、原料である前記式(4)で表されるジニトリル及び前記式(5)で表されるジニトリルの合計量に対して、好ましくは0.1~100質量%であり、より好ましくは1~20質量%である。
このようにして得られた脂環式ジアミンは蒸留によって精製することが好ましい。蒸留条件は蒸留時の圧力と温度によって適宜調整すればよい。
The type of hydrogenation reaction in this step is not particularly limited, and may be any of batch, semi-continuous, continuous, etc.
The reaction temperature of the hydrogenation reaction is preferably 80 to 180°C, more preferably 100 to 140°C from the viewpoint of reaction rate, and even more preferably 110 to 130°C from the viewpoints of selectivity and reaction rate.
The pressure during the hydrogenation reaction is preferably 1 to 20 MPa, more preferably 5 to 10 MPa.
The hydrogenation reaction can be carried out without a solvent, but a solvent may also be used.
Examples of the solvent used in the hydrogenation reaction include water; aromatic compounds such as benzene, o-dichlorobenzene, toluene, and xylene; hydrocarbons such as hexane, heptane, and cyclohexane; alcohols such as methanol, ethanol, isopropyl alcohol, t-butyl alcohol, ethylene glycol, and diethylene glycol; ethers such as dioxane, tetrahydrofuran, dimethoxyethane, and diglyme; and mixtures thereof.
The amount of the solvent used in the hydrogenation reaction is preferably 0 to 30 times by mass, more preferably 0 to 20 times by mass, relative to the amount of the dinitrile represented by formula (4) or the dinitrile represented by formula (5).
The catalyst used in the hydrogenation reaction is not particularly limited as long as it is a catalyst that is commonly used in the hydrogenation of nitrile compounds, but a catalyst containing at least one metal selected from Groups 8 to 11 of the periodic table is preferred.
Specific examples include hydrogenation catalysts containing at least one metal selected from iron, cobalt, nickel, copper, ruthenium, rhodium, palladium, silver, osmium, iridium, platinum, and gold.
The hydrogenation catalyst may be a solid catalyst or a homogeneous catalyst, but a solid catalyst is preferred from the viewpoint of separability from the reactants. Examples of solid catalysts include unsupported metal catalysts and supported metal catalysts.
As the non-supported metal catalyst, sponge metal catalysts such as sponge nickel, sponge cobalt, and sponge copper, or oxides or colloidal catalysts of platinum, palladium, rhodium, ruthenium, and the like are preferred.
Examples of supported metal catalysts include those in which at least one of iron, cobalt, nickel, copper, ruthenium, rhodium, palladium, silver, osmium, iridium, platinum, and gold is supported on a carrier such as magnesia, zirconia, ceria, diatomaceous earth, activated carbon, alumina, silica, zeolite, or titania. Preferred are supported copper catalysts such as copper-chromium catalysts (Adkins catalysts), copper-zinc catalysts, and copper-iron, supported platinum catalysts such as Pt/C and Pt/alumina, supported palladium catalysts such as Pd/C and Pd/alumina, supported ruthenium catalysts such as Ru/C and Ru/alumina, and supported rhodium catalysts such as Rh/C and Rh/alumina.
Among these, a catalyst containing at least one selected from nickel, cobalt and ruthenium is more preferred in terms of reaction activity.
The amount of the hydrogenation catalyst used may be appropriately changed depending on the type of catalyst, but is preferably 0.1 to 100% by mass, more preferably 1 to 20% by mass, based on the total amount of the dinitrile represented by the formula (4) and the dinitrile represented by the formula (5), which are raw materials.
The alicyclic diamine thus obtained is preferably purified by distillation, and the distillation conditions may be appropriately adjusted by adjusting the pressure and temperature during distillation.
<フルフラール又はフルフリルアルコールを原料とする製造方法>
脂環式ジアミンの更に好ましい製造方法は、前記一般式(4)で表されるジニトリル又は前記一般式(5)で表されるジニトリルが、フルフラール又はフルフリルアルコールを原料として得られるジニトリルである脂環式ジアミンの製造方法である。ここで得られたジニトリルを中間原料として、上記水素化工程を経て、目的とする脂環式ジアミンを得ることができる。フルフラール又はフルフリルアルコールを原料とすることによって、得られる脂環式ジアミンのバイオマス度を高めることができるため、好ましい。
得られるジニトリルが式(4)で表されるジニトリルである場合には、本製造方法は、式(4)で表されるジニトリルが、フルフラール又はフルフリルアルコールを原料として得られるジニトリルである脂環式ジアミンの製造方法である。
得られるジニトリルが式(5)で表されるジニトリルである場合には、本製造方法は、式(5)で表されるジニトリルが、フルフラール又はフルフリルアルコールを原料として得られるジニトリルである脂環式ジアミンの製造方法である。
更に前記水素化工程に対し、式(4)で表されるジニトリルと式(5)で表されるジニトリルの両方を原料として用いる場合、式(4)で表されるジニトリル及び式(5)で表されるジニトリルの両方が、フルフラール又はフルフリルアルコールを原料として得られるジニトリルである脂環式ジアミンの製造方法であることが好ましい。
フルフラール又はフルフリルアルコールを原料として、式(4)で表されるジニトリル又は式(5)で表されるジニトリルを得る方法には制限はなく、最終的に式(4)で表されるジニトリル又は式(5)で表されるジニトリルを得られる方法であればよい。そのなかでも好ましい方法について、以下に詳細に示す。
<Production method using furfural or furfuryl alcohol as raw material>
A more preferred method for producing an alicyclic diamine is a method for producing an alicyclic diamine in which the dinitrile represented by the general formula (4) or the dinitrile represented by the general formula (5) is a dinitrile obtained using furfural or furfuryl alcohol as a raw material. The dinitrile obtained here can be used as an intermediate raw material and subjected to the hydrogenation step to obtain the target alicyclic diamine. Using furfural or furfuryl alcohol as a raw material is preferred because it can increase the biomass content of the resulting alicyclic diamine.
When the dinitrile to be obtained is the dinitrile represented by formula (4), the present production method is a method for producing an alicyclic diamine in which the dinitrile represented by formula (4) is a dinitrile obtained using furfural or furfuryl alcohol as a raw material.
When the dinitrile to be obtained is the dinitrile represented by formula (5), this production method is a method for producing an alicyclic diamine in which the dinitrile represented by formula (5) is a dinitrile obtained using furfural or furfuryl alcohol as a raw material.
Furthermore, in the case where both the dinitrile represented by the formula (4) and the dinitrile represented by the formula (5) are used as raw materials in the hydrogenation step, it is preferable that the method for producing an alicyclic diamine is one in which both the dinitrile represented by the formula (4) and the dinitrile represented by the formula (5) are dinitriles obtained using furfural or furfuryl alcohol as raw materials.
There is no limitation on the method for obtaining the dinitrile represented by formula (4) or the dinitrile represented by formula (5) from furfural or furfuryl alcohol as a raw material, as long as it is a method that ultimately gives the dinitrile represented by formula (4) or the dinitrile represented by formula (5). Among them, preferred methods are described in detail below.
バイオマス由来の原料であるフルフラールを本製造方法の出発原料とする場合、まず、水素化してフルフリルアルコールを得る。
次に、下記式で示すように、フルフリルアルコールとアクリロニトリルを用いて、Diels-Alder反応をすることで、下記式(6)で表されるニトリルを得る(Diels-Alder反応工程)。
次に、下記式で示すように、式(6)で表されるニトリルのオレフィン部分を水素化して、下記式(7)で表されるニトリルを得る(オレフィン部分の水素化工程)。
次に、下記式で示すように、式(7)で表されるニトリルにアクリロニトリルを付加することにより、下記式(4)で表されるジニトリルを得る(アクリロニトリル付加工程)。
(式(4)、式(6)及び式(7)中、-CNはいずれもa又はbに結合する。)
When furfural, a biomass-derived raw material, is used as the starting material for this production method, it is first hydrogenated to obtain furfuryl alcohol.
Next, as shown in the following formula, a Diels-Alder reaction is carried out using furfuryl alcohol and acrylonitrile to obtain a nitrile represented by the following formula (6) (Diels-Alder reaction step).
Next, as shown in the following formula, the olefin moiety of the nitrile represented by formula (6) is hydrogenated to obtain a nitrile represented by formula (7) below (olefin moiety hydrogenation step).
Next, as shown in the following formula, acrylonitrile is added to the nitrile represented by formula (7) to obtain a dinitrile represented by formula (4) below (acrylonitrile addition step).
(In formula (4), formula (6), and formula (7), —CN is bonded to a or b.)
バイオマス由来の原料であるフルフラールを本製造方法の出発原料とする場合、まず、水素化してフルフリルアルコールを得る。
次に、下記式で示すように、フルフリルアルコールとアクリロニトリルを用いて、Diels-Alder反応をすることで、下記式(6)で表されるニトリルを得る(Diels-Alder反応工程)。
次に、下記式で示すように、式(6)で表されるニトリルにアクリロニトリルを付加することにより、下記式(5)で表される脂環式ニトリルを得る(アクリロニトリル付加工程)。
(式(5)及び式(6)中、-CNはいずれもa又はbに結合する。)
次に上記各工程について説明する。
When furfural, a biomass-derived raw material, is used as the starting material for this production method, it is first hydrogenated to obtain furfuryl alcohol.
Next, as shown in the following formula, a Diels-Alder reaction is carried out using furfuryl alcohol and acrylonitrile to obtain a nitrile represented by the following formula (6) (Diels-Alder reaction step).
Next, as shown in the following formula, acrylonitrile is added to the nitrile represented by formula (6) to obtain an alicyclic nitrile represented by formula (5) below (acrylonitrile addition step).
(In formula (5) and formula (6), —CN is bonded to a or b.)
Next, each of the above steps will be described.
(Diels-Alder反応工程)
本工程では、フルフリルアルコールとアクリロニトリルを用いて、Diels-Alder反応をすることで、式(6)で表されるニトリルを得る。
Diels-Alder反応の形式には特に制限なく、回分式、半連続式、連続式等のいずれの方法でもよい。
Diels-Alder反応の反応温度は、好ましくは20~120℃であり、より好ましくは40~80℃である。反応圧力は反応を好適に進行させるものであれば、特に制限はないが、好ましくは0~5MPaであり、より好ましくは0~1MPaである。フルフリルアルコールとアクリロニトリルのモル比(フルフリルアルコール:アクリロニトリル)は好ましくは1:1~1:20であり、より好ましくは1:3~1:10である。
(Diels-Alder reaction step)
In this step, a nitrile represented by formula (6) is obtained by Diels-Alder reaction using furfuryl alcohol and acrylonitrile.
The type of Diels-Alder reaction is not particularly limited, and may be any of batch, semi-continuous, continuous, etc.
The reaction temperature for the Diels-Alder reaction is preferably 20 to 120°C, more preferably 40 to 80°C. The reaction pressure is not particularly limited as long as it allows the reaction to proceed favorably, but is preferably 0 to 5 MPa, more preferably 0 to 1 MPa. The molar ratio of furfuryl alcohol to acrylonitrile (furfuryl alcohol:acrylonitrile) is preferably 1:1 to 1:20, more preferably 1:3 to 1:10.
Diels-Alder反応は無溶媒で行うことが好ましいが、溶媒を使用してもよい。Diels-Alder反応で使用できる溶媒としては、水;ベンゼン、o-ジクロロベンゼン、トルエン、キシレン等の芳香族化合物類;ヘキサン、ヘプタン、シクロヘキサン等の炭化水素類;メタノール、エタノール、イソプロピルアルコール、t-ブチルアルコール、エチレングリコール、ジエチレングリコールなどのアルコール類;ジオキサン、テトラヒドロフラン、ジメトキシエタン、ジグライム等のエーテル類;あるいはこれらの混合物が挙げられる。
Diels-Alder反応は無触媒で行うことが好ましいが、触媒を使用してもよい。
触媒としてはルイス酸、シリカゲル、ゼオライト、アルミナ等を挙げることができる。触媒として用いられるルイス酸の具体例としては、ZnCl2、ZnI2、AlCl3,FeCl3等が挙げられる。
触媒の量は、フルフリルアルコールに対して、0.001~1モル倍であることが好ましく、0.01~0.2モル倍であることがより好ましい。
The Diels-Alder reaction is preferably carried out without a solvent, but a solvent may be used. Examples of solvents that can be used in the Diels-Alder reaction include water; aromatic compounds such as benzene, o-dichlorobenzene, toluene, and xylene; hydrocarbons such as hexane, heptane, and cyclohexane; alcohols such as methanol, ethanol, isopropyl alcohol, t-butyl alcohol, ethylene glycol, and diethylene glycol; ethers such as dioxane, tetrahydrofuran, dimethoxyethane, and diglyme; and mixtures thereof.
The Diels-Alder reaction is preferably carried out without a catalyst, but may be carried out in the presence of a catalyst.
Examples of the catalyst include Lewis acids, silica gel, zeolites, alumina, etc. Specific examples of Lewis acids used as catalysts include ZnCl 2 , ZnI 2 , AlCl 3 , and FeCl 3 .
The amount of the catalyst is preferably 0.001 to 1 mole, more preferably 0.01 to 0.2 mole, relative to the amount of furfuryl alcohol.
式(6)において、a及びbは、炭化水素環の炭素原子及び炭素原子の位置を表す。
式(6)において、-CNはa又はbに結合するが、-CNがbに結合した場合には、式(6)で表されるニトリルは4-(ヒドロキシメチル)-7-オキサビシクロ[2.2.1]ヘプト-5-エン-2-カルボニトリルであり、-CNがaに結合した場合には、式(6)で表されるニトリルは1-(ヒドロキシメチル)-7-オキサビシクロ[2.2.1]ヘプト-5-エン-2-カルボニトリルである。また、前記各ニトリルには、それぞれ2種類の立体異性体(exo、endo)が含まれ、前記ニトリルは、いずれか1種類の立体異性体であってもよく、2種類の立体異性体の混合物であってもよい。
なお、通常、前記Diels-Alder反応によって、上記のように-CN(シアノ基)がaに結合したニトリルとbに結合したニトリルの2種類のニトリルが得られるが、この混合物をそのまま次の工程の原料に用いてもよい。混合物を用いることで、最終的に式(2)で表される脂環式ジアミン及び式(3)で表される脂環式ジアミンを含有する脂環式ジアミン組成物が得られるが、脂環式ジアミン組成物を目的の生成物とする場合には、簡便であるため、前記混合物を次工程の原料として用いることが好ましい。前記2種類のニトリルを分離して、単品を次工程の原料として用いてもよく、前記2種類のニトリルの比率を調整して次工程の原料として用いてもよい。
In formula (6), a and b represent the carbon atoms and the positions of the carbon atoms in the hydrocarbon ring.
In formula (6), -CN is bonded to a or b, and when -CN is bonded to b, the nitrile represented by formula (6) is 4-(hydroxymethyl)-7-oxabicyclo[2.2.1]hept-5-ene-2-carbonitrile, and when -CN is bonded to a, the nitrile represented by formula (6) is 1-(hydroxymethyl)-7-oxabicyclo[2.2.1]hept-5-ene-2-carbonitrile. Each of the nitriles includes two stereoisomers (exo and endo), and the nitrile may be either one of the stereoisomers or a mixture of the two stereoisomers.
Typically, the Diels-Alder reaction produces two types of nitriles, one in which a -CN (cyano group) is bonded to a and the other in which a -CN (cyano group) is bonded to b, as described above. This mixture may be used as a raw material for the next step. Using the mixture ultimately produces an alicyclic diamine composition containing an alicyclic diamine represented by formula (2) and an alicyclic diamine represented by formula (3). When the desired product is an alicyclic diamine composition, it is preferable to use the mixture as a raw material for the next step for simplicity. The two types of nitriles may be separated and used individually as raw materials for the next step, or the ratio of the two types of nitriles may be adjusted and used as a raw material for the next step.
(オレフィン部分の水素化工程)
本工程では、式(6)で表されるニトリルのオレフィン部分を水素化して、式(7)で表されるニトリルを得る。
オレフィン部分の水素化反応の形式には特に制限なく、回分式、半連続式、連続式等の何れの方法でもよい。
水素化反応の反応温度は、好ましくは0~100℃であり、より好ましくは20~60℃である。水素化反応の反応時の圧力は、好ましくは0.1~20MPaであり、より好ましくは0.5~3MPaである。水素化反応は無溶媒で行うことができるが、溶媒を使用してもよい。
水素化反応で使用できる溶媒としては、水;ベンゼン、o-ジクロロベンゼン、トルエン、キシレン等の芳香族化合物類;ヘキサン、ヘプタン、シクロヘキサン等の炭化水素類;メタノール、エタノール、イソプロピルアルコール、t-ブチルアルコール、エチレングリコール、ジエチレングリコールなどのアルコール類;ジオキサン、テトラヒドロフラン、ジメトキシエタン、ジグライム等のエーテル類;あるいはこれらの混合物が挙げられる。
水素化反応で使用する溶媒の量は、本工程の原料である式(6)で表されるニトリルに対して、好ましくは0~30質量倍であり、より好ましくは0~20質量倍である。
(Hydrogenation step of olefin portion)
In this step, the olefin moiety of the nitrile represented by formula (6) is hydrogenated to obtain a nitrile represented by formula (7).
The type of hydrogenation reaction of the olefin portion is not particularly limited, and any method such as a batch method, a semi-continuous method, or a continuous method may be used.
The reaction temperature of the hydrogenation reaction is preferably 0 to 100° C., more preferably 20 to 60° C. The pressure during the hydrogenation reaction is preferably 0.1 to 20 MPa, more preferably 0.5 to 3 MPa. The hydrogenation reaction can be carried out without a solvent, but a solvent may be used.
Examples of solvents that can be used in the hydrogenation reaction include water; aromatic compounds such as benzene, o-dichlorobenzene, toluene, and xylene; hydrocarbons such as hexane, heptane, and cyclohexane; alcohols such as methanol, ethanol, isopropyl alcohol, t-butyl alcohol, ethylene glycol, and diethylene glycol; ethers such as dioxane, tetrahydrofuran, dimethoxyethane, and diglyme; and mixtures thereof.
The amount of the solvent used in the hydrogenation reaction is preferably 0 to 30 times by mass, more preferably 0 to 20 times by mass, relative to the amount of the nitrile represented by formula (6) which is the raw material in this step.
水素化反応に用いられる触媒は、オレフィンの水素化に用いられる通常の触媒であれば特に限定されないが、周期表第8~11族金属から選ばれる少なくとも1種を含有する触媒が好ましい。
具体的には鉄、コバルト、ニッケル、銅、ルテニウム、ロジウム、パラジウム、銀、オスミウム、イリジウム、白金および金から選ばれる少なくとも1種を含有する水素化触媒が挙げられる。
水素化触媒は、固体触媒でも均一系触媒でもよいが、反応物との分離性の観点から固体触媒が好ましい。固体触媒としては、非担持型金属触媒や担持金属触媒等が例示される。
非担持型金属触媒としては、スポンジニッケル、スポンジコバルト、スポンジ銅などのスポンジメタル触媒、または、白金、パラジウム、ロジウム、ルテニウムなどの酸化物やコロイド触媒が好ましい。
担持金属触媒としては、マグネシア、ジルコニア、セリア、ケイソウ土、活性炭、アルミナ、シリカ、ゼオライト、またはチタニアなどの担体に鉄、コバルト、ニッケル、銅、ルテニウム、ロジウム、パラジウム、銀、オスミウム、イリジウム、白金、金のうち少なくとも1種を担持したものが例示され、銅-クロム触媒(Adkins触媒)、銅-亜鉛触媒又は銅-鉄等の担持銅触媒、Pt/CやPt/アルミナ等の担持白金触媒、Pd/CやPd/アルミナ等の担持パラジウム触媒、Ru/CやRu/アルミナ等の担持ルテニウム触媒、または、Rh/CやRh/アルミナ等の担持ロジウム触媒等が好ましい。
これらのうち、反応活性の点で、少なくともパラジウムおよびニッケルから選ばれる一種を含有する触媒がより好ましい。
水添触媒の使用量は触媒の種類によって異なるが、本工程の原料である式(7)で表されるニトリルに対して、好ましくは0.1~100質量%であり、より好ましくは0.1~5質量%ある。
The catalyst used in the hydrogenation reaction is not particularly limited as long as it is a catalyst commonly used in the hydrogenation of olefins, but a catalyst containing at least one metal selected from Groups 8 to 11 of the periodic table is preferred.
Specific examples include hydrogenation catalysts containing at least one selected from iron, cobalt, nickel, copper, ruthenium, rhodium, palladium, silver, osmium, iridium, platinum and gold.
The hydrogenation catalyst may be a solid catalyst or a homogeneous catalyst, but a solid catalyst is preferred from the viewpoint of separability from the reactants. Examples of solid catalysts include unsupported metal catalysts and supported metal catalysts.
As the non-supported metal catalyst, sponge metal catalysts such as sponge nickel, sponge cobalt, and sponge copper, or oxides or colloidal catalysts of platinum, palladium, rhodium, ruthenium, and the like are preferred.
Examples of supported metal catalysts include those in which at least one of iron, cobalt, nickel, copper, ruthenium, rhodium, palladium, silver, osmium, iridium, platinum, and gold is supported on a carrier such as magnesia, zirconia, ceria, diatomaceous earth, activated carbon, alumina, silica, zeolite, or titania. Preferred are supported copper catalysts such as copper-chromium catalysts (Adkins catalysts), copper-zinc catalysts, and copper-iron, supported platinum catalysts such as Pt/C and Pt/alumina, supported palladium catalysts such as Pd/C and Pd/alumina, supported ruthenium catalysts such as Ru/C and Ru/alumina, and supported rhodium catalysts such as Rh/C and Rh/alumina.
Among these, a catalyst containing at least one selected from palladium and nickel is more preferred in terms of reaction activity.
The amount of the hydrogenation catalyst used varies depending on the type of catalyst, but is preferably 0.1 to 100% by mass, more preferably 0.1 to 5% by mass, based on the nitrile represented by formula (7) which is the raw material in this step.
式(7)において、a及びbは、炭化水素環の炭素原子及び炭素原子の位置を表す。
式(7)において、-CNはa又はbに結合するが、-CNがbに結合した場合には、式(7)で表されるニトリルは4-(ヒドロキシメチル)-7-オキサビシクロ[2.2.1]ヘプタン-2-カルボニトリルであり、-CNがaに結合した場合には、式(7)で表されるニトリルは1-(ヒドロキシメチル)-7-オキサビシクロ[2.2.1]ヘプタン-2-カルボニトリルである。また、前記各ニトリルには、それぞれ2種類の立体異性体(exo、endo)が含まれ、前記ニトリルは、いずれか1種類の立体異性体であってもよく、2種類の立体異性体の混合物であってもよい。
なお、本工程の原料である式(6)で表されるニトリルとして、-CN(シアノ基)がaに結合したニトリルとbに結合したニトリルの2種類のニトリルの混合物を用いた場合、本工程においては、式(7)で表されるニトリルの2種類の混合物が得られるが、この混合物をそのまま次の工程の原料に用いてもよい。混合物を用いることで、最終的に式(2)で表される脂環式ジアミン及び式(3)で表される脂環式ジアミンを含有する脂環式ジアミン組成物が得られるが、脂環式ジアミン組成物を目的の生成物とする場合には、簡便であるため、前記混合物を次工程の原料として用いることが好ましい。前記2種類のニトリルを分離して、単品を次工程の原料として用いてもよく、前記2種類のニトリルの比率を調整して次工程の原料として用いてもよい。
In formula (7), a and b represent the carbon atoms and the positions of the carbon atoms in the hydrocarbon ring.
In formula (7), -CN is bonded to a or b, and when -CN is bonded to b, the nitrile represented by formula (7) is 4-(hydroxymethyl)-7-oxabicyclo[2.2.1]heptane-2-carbonitrile, and when -CN is bonded to a, the nitrile represented by formula (7) is 1-(hydroxymethyl)-7-oxabicyclo[2.2.1]heptane-2-carbonitrile. Each of the nitriles includes two stereoisomers (exo and endo), and the nitrile may be either one of the stereoisomers or a mixture of the two stereoisomers.
In addition, when a mixture of two types of nitriles, one in which a -CN (cyano group) is bonded to a and the other in which a -CN (cyano group) is bonded to b, is used as the nitrile represented by formula (6), which is the raw material of this step, a mixture of two types of nitriles represented by formula (7) is obtained in this step, and this mixture may be used as is as the raw material for the next step. By using the mixture, an alicyclic diamine composition containing an alicyclic diamine represented by formula (2) and an alicyclic diamine represented by formula (3) is finally obtained. However, when an alicyclic diamine composition is the target product, it is preferable to use the mixture as the raw material for the next step for simplicity. The two types of nitriles may be separated and used individually as the raw material for the next step, or the ratio of the two types of nitriles may be adjusted and used as the raw material for the next step.
(アクリロニトリル付加工程)
本工程では、式(7)で表されるニトリル又は式(6)で表されるニトリルにアクリロニトリルを付加することにより、式(4)で表されるジニトリル又は式(5)で表されるジニトリルを得る。
アクリロニトリル付加反応の形式には特に制限なく、回分式、半連続式、連続式等の何れの方法でもよい。
アクリロニトリル付加反応の反応温度は、好ましくは0℃~100℃であり、より好ましくは10℃~40℃である。アクリロニトリル付加反応の反応圧力は、反応を好適に進行させるものであれば制限はないが、0~5MPaが好ましく、0~1MPaがより好ましい。
アクリロニトリル付加反応に用いられる塩基触媒は、好ましくは無機塩基類又は有機塩基類であり、より好ましくは無機塩基類である。
前記無機塩基類としては、好ましくは、LiOH、NaOH、KOH、LiHCO3、NaHO3、KHO3、Li2CO3、Na2CO3、K2CO3、Cs2CO3、Mg(OH)2、Ca(OH)2、Li3PO4、Na3PO4、K3PO4、t-BuONa、t-BuOK、NaHからなる群より選ばれる少なくとも1つであり、より好ましくはNaOH及びKOHからなる群より選ばれる少なくとも1つである。
塩基触媒の量は、式(7)で表されるニトリル又は式(6)で表されるニトリルに対して、0.01~1モル倍であることが好ましく、0.01~0.1モル倍であることがより好ましい。塩基触媒は基質の1モル倍を超えて使用することもできるが、廃棄物としての塩基量が多くなるため好ましくない。
アクリロニトリル付加工程は無溶媒で行ってもよく、溶媒を使用してもよい。前記溶媒としては、水、ベンゼン、o-ジクロロベンゼン、トルエン、キシレン等の芳香族化合物類;ヘキサン、ヘプタン、シクロヘキサン等の炭化水素類;メタノール、エタノール、イソプロピルアルコール、t-ブチルアルコール、エチレングリコール、ジエチレングリコールなどのアルコール類;ジオキサン、テトラヒドロフラン、ジメトキシエタン、ジグライム等のエーテル類;あるいはこれらの混合物が挙げられる。
アクリロニトリル付加工程で使用する溶媒の量は、本工程の原料である式(6)で表されるニトリルに対して、好ましくは0~30質量倍であり、より好ましくは0~10質量倍である。
アクリロニトリル付加工程で使用するアクリロニトリルの量は、本工程の原料である式(7)で表されるニトリル又は式(6)で表されるニトリルに対するモル比[アクリロニトリル/((7)又は(6))]で、好ましくは1~20であり、より好ましくは1~2である。
(Acrylonitrile addition step)
In this step, acrylonitrile is added to the nitrile represented by formula (7) or the nitrile represented by formula (6) to obtain the dinitrile represented by formula (4) or the dinitrile represented by formula (5).
The type of acrylonitrile addition reaction is not particularly limited, and may be any of batch, semi-continuous, continuous, etc.
The reaction temperature of the acrylonitrile addition reaction is preferably 0° C. to 100° C., more preferably 10° C. to 40° C. The reaction pressure of the acrylonitrile addition reaction is not limited as long as it allows the reaction to proceed favorably, but is preferably 0 to 5 MPa, more preferably 0 to 1 MPa.
The base catalyst used in the acrylonitrile addition reaction is preferably an inorganic base or an organic base, more preferably an inorganic base.
The inorganic base is preferably at least one selected from the group consisting of LiOH, NaOH, KOH , LiHCO3, NaHO3 , KHO3 , Li2CO3 , Na2CO3 , K2CO3 , Cs2CO3 , Mg(OH) 2 , Ca(OH) 2 , Li3PO4 , Na3PO4 , K3PO4 , t-BuONa, t- BuOK , and NaH , and more preferably at least one selected from the group consisting of NaOH and KOH.
The amount of the base catalyst is preferably 0.01 to 1 mole, more preferably 0.01 to 0.1 mole, relative to the nitrile represented by formula (7) or the nitrile represented by formula (6). The base catalyst can be used in an amount exceeding 1 mole relative to the substrate, but this is not preferred because the amount of base generated as waste increases.
The acrylonitrile addition step may be carried out without a solvent or in the presence of a solvent, such as water, aromatic compounds such as benzene, o-dichlorobenzene, toluene, and xylene; hydrocarbons such as hexane, heptane, and cyclohexane; alcohols such as methanol, ethanol, isopropyl alcohol, t-butyl alcohol, ethylene glycol, and diethylene glycol; ethers such as dioxane, tetrahydrofuran, dimethoxyethane, and diglyme; or mixtures thereof.
The amount of the solvent used in the acrylonitrile addition step is preferably 0 to 30 times by mass, more preferably 0 to 10 times by mass, relative to the nitrile represented by formula (6) which is the raw material in this step.
The amount of acrylonitrile used in the acrylonitrile addition step is expressed as a molar ratio [acrylonitrile/((7) or (6))] relative to the nitrile represented by formula (7) or formula (6), which is the raw material of this step, of preferably 1 to 20, more preferably 1 to 2.
式(4)において、a及びbは、炭化水素環の炭素原子及び炭素原子の位置を表す。
式(4)において、-CNはa又はbに結合するが、-CNがbに結合した場合には、式(4)で表されるジニトリルは4-((2-シアノエトキシ)メチル)-7-オキサビシクロ[2.2.1]ヘプタン-2-カルボニトリルであり、-CNがaに結合した場合には、式(6)で表されるニトリルは1-((2-シアノエトキシ)メチル)-7-オキサビシクロ[2.2.1]ヘプタン-2-カルボニトリルである。また、前記各ニトリルには、それぞれ2種類の立体異性体(exo、endo)が含まれ、前記ニトリルは、いずれか1種類の立体異性体であってもよく、2種類の立体異性体の混合物であってもよい。
なお、本工程の原料である式(7)で表されるニトリルとして、-CN(シアノ基)がaに結合したニトリルとbに結合したニトリルの2種類のニトリルの混合物を用いた場合、本工程においては、式(4)で表されるジニトリルの2種類の混合物が得られるが、この混合物をそのまま次の工程の原料に用いてもよい。混合物を用いることで、最終的に式(2)で表される脂環式ジアミン及び式(3)で表される脂環式ジアミンを含有する脂環式ジアミン組成物が得られるが、脂環式ジアミン組成物を目的の生成物とする場合には、簡便であるため、前記混合物を次工程の原料として用いることが好ましい。前記2種類のニトリルを分離して、単品を次工程の原料として用いてもよく、前記2種類のニトリルの比率を調整して次工程の原料として用いてもよい。
In formula (4), a and b represent the carbon atoms and the positions of the carbon atoms in the hydrocarbon ring.
In formula (4), -CN is bonded to a or b. When -CN is bonded to b, the dinitrile represented by formula (4) is 4-((2-cyanoethoxy)methyl)-7-oxabicyclo[2.2.1]heptane-2-carbonitrile, and when -CN is bonded to a, the nitrile represented by formula (6) is 1-((2-cyanoethoxy)methyl)-7-oxabicyclo[2.2.1]heptane-2-carbonitrile. Each of the nitriles includes two stereoisomers (exo, endo), and the nitrile may be either one of the stereoisomers or a mixture of the two stereoisomers.
In addition, when a mixture of two types of nitriles, one in which a -CN (cyano group) is bonded to a and the other in which a -CN (cyano group) is bonded to b, is used as the nitrile represented by formula (7), which is the raw material of this step, a mixture of two types of dinitriles represented by formula (4) is obtained in this step, and this mixture may be used as is as the raw material for the next step. By using the mixture, an alicyclic diamine composition containing an alicyclic diamine represented by formula (2) and an alicyclic diamine represented by formula (3) is finally obtained. However, when an alicyclic diamine composition is the target product, it is preferable to use the mixture as the raw material for the next step for convenience. The two types of nitriles may be separated and used individually as the raw material for the next step, or the ratio of the two types of nitriles may be adjusted and used as the raw material for the next step.
式(5)において、a及びbは、炭化水素環の炭素原子及び炭素原子の位置を表す。
式(5)において、-CNはa又はbに結合するが、-CNがbに結合した場合には、式(5)で表されるジニトリルは4-((2-シアノエトキシ)メチル)-7-オキサビシクロ[2.2.1]ヘプト-5-エン-2-カルボニトリルであり、-CNがaに結合した場合には、式(5)で表されるニトリルは1-((2-シアノエトキシ)メチル)-7-オキサビシクロ[2.2.1]ヘプト-5-エン-2-カルボニトリルである。また、前記各ニトリルには、それぞれ2種類の立体異性体(exo、endo)が含まれ、前記ニトリルは、いずれか1種類の立体異性体であってもよく、2種類の立体異性体の混合物であってもよい。
なお、本工程の原料である式(6)で表されるニトリルとして、-CN(シアノ基)がaに結合したニトリルとbに結合したニトリルの2種類のニトリルの混合物を用いた場合、本工程においては、式(5)で表されるジニトリルの2種類の混合物が得られるが、この混合物をそのまま次の工程の原料に用いてもよい。混合物を用いることで、最終的に式(2)で表される脂環式ジアミン及び式(3)で表される脂環式ジアミンを含有する脂環式ジアミン組成物が得られるが、脂環式ジアミン組成物を目的の生成物とする場合には、簡便であるため、前記混合物を次工程の原料として用いることが好ましい。前記2種類のニトリルを分離して、単品を次工程の原料として用いてもよく、前記2種類のニトリルの比率を調整して次工程の原料として用いてもよい。
In formula (5), a and b represent the carbon atoms and the positions of the carbon atoms in the hydrocarbon ring.
In formula (5), -CN is bonded to a or b. When -CN is bonded to b, the dinitrile represented by formula (5) is 4-((2-cyanoethoxy)methyl)-7-oxabicyclo[2.2.1]hept-5-ene-2-carbonitrile, and when -CN is bonded to a, the nitrile represented by formula (5) is 1-((2-cyanoethoxy)methyl)-7-oxabicyclo[2.2.1]hept-5-ene-2-carbonitrile. Each of the nitriles includes two stereoisomers (exo, endo), and the nitrile may be either one of the stereoisomers or a mixture of the two stereoisomers.
In addition, when a mixture of two types of nitriles, one in which a -CN (cyano group) is bonded to a and the other in which a -CN (cyano group) is bonded to b, is used as the nitrile represented by formula (6), which is the raw material in this step, a mixture of two types of dinitriles represented by formula (5) is obtained in this step, and this mixture may be used as is as the raw material in the next step. By using the mixture, an alicyclic diamine composition containing an alicyclic diamine represented by formula (2) and an alicyclic diamine represented by formula (3) is finally obtained. However, when an alicyclic diamine composition is the target product, it is preferable to use the mixture as the raw material in the next step for convenience. The two types of nitriles may be separated and used individually as the raw material in the next step, or the ratio of the two types of nitriles may be adjusted and used as the raw material in the next step.
<脂環式ジアミンのその他の製造方法>
上述の脂環式ジアミンの製造方法以外にも、次のような方法によって、式(1)で表される脂環式ジアミンを製造することが好ましい。つまり、式(1)で表される脂環式ジアミンの製造方法としては、以下の(A)及び(B)に示す方法も好ましい。
<Other methods for producing alicyclic diamines>
In addition to the above-described methods for producing an alicyclic diamine, it is also preferable to produce an alicyclic diamine represented by formula (1) by the following methods. That is, as methods for producing an alicyclic diamine represented by formula (1), the following methods (A) and (B) are also preferable.
(A)フルフリルアルコールとアクリロニトリルを用いてアクリロニトリル付加反応を行い、フルフリルアルコールのアクリロニトリル付加体を得る。次に前記付加体とアクリロニトリルを用いてDiels-Alder反応をして、式(5)で表されるジニトリルを得る。次にオレフィン部分の水素化を行い、式(4)で表されるジニトリルを得る。そして、前述のようにして、式(4)で表されるジニトリルを水素化して、式(1)で表される脂環式ジアミンを得る。
(式(5)及び式(4)中、-CNはいずれもa又はbに結合する。)
(A) An acrylonitrile addition reaction is carried out using furfuryl alcohol and acrylonitrile to obtain an acrylonitrile adduct of furfuryl alcohol. Next, a Diels-Alder reaction is carried out using the adduct and acrylonitrile to obtain a dinitrile represented by formula (5). Next, the olefin moiety is hydrogenated to obtain a dinitrile represented by formula (4). Then, as described above, the dinitrile represented by formula (4) is hydrogenated to obtain an alicyclic diamine represented by formula (1).
(In formula (5) and formula (4), —CN is bonded to a or b.)
(B)フルフリルアルコールとアクリロニトリルを用いてアクリロニトリル付加反応を行い、フルフリルアルコールのアクリロニトリル付加体を得る。次に前記付加体とアクリロニトリルを用いてDiels-Alder反応をして、式(5)で表されるジニトリルを得る。そして、前述のようにして、式(1)で表される脂環式ジアミンを得る。
(式(5)中、-CNはa又はbに結合する。)
(B) An acrylonitrile addition reaction is carried out using furfuryl alcohol and acrylonitrile to obtain an acrylonitrile adduct of furfuryl alcohol. Next, a Diels-Alder reaction is carried out using the adduct and acrylonitrile to obtain a dinitrile represented by formula (5). Then, as described above, an alicyclic diamine represented by formula (1) is obtained.
(In formula (5), —CN is bonded to a or b.)
[エポキシ樹脂硬化剤]
前記脂環式ジアミン及び脂環式ジアミン組成物は、エポキシ樹脂硬化剤として好適に用いることができ、エポキシ樹脂硬化剤として用いた場合、得られるエポキシ樹脂組成物の塗膜は、耐水性に優れるものとすることができる。
また、前記脂環式ジアミン又は脂環式ジアミン組成物を、エポキシ化合物と反応させた反応物も、エポキシ樹脂硬化剤として好適に用いることができ、エポキシ樹脂硬化剤として用いた場合、得られるエポキシ樹脂組成物の塗膜は、耐水性に優れるものとすることができる。
更に、前記脂環式ジアミン又は脂環式ジアミン組成物とフェノール系化合物及びアルデヒド化合物とのマンニッヒ反応による変性物、前記脂環式ジアミン又は脂環式ジアミン組成物とカルボキシ基を有する化合物との反応による変性物、前記脂環式ジアミン又は脂環式ジアミン組成物とアクリル系化合物とのマイケル反応による変性物も、エポキシ樹脂硬化剤として好適に用いることができ、エポキシ樹脂硬化剤として用いた場合、得られるエポキシ樹脂組成物の塗膜は、耐水性に優れるものとすることができる。
したがって、本発明のエポキシ樹脂硬化剤は、好ましくは、前記脂環式ジアミン、前記脂環式ジアミン組成物、少なくとも1つのエポキシ基を有するエポキシ化合物と前記脂環式ジアミンとの反応物、少なくとも1つのエポキシ基を有するエポキシ化合物と前記脂環式ジアミン組成物との反応物、前記脂環式ジアミンとフェノール系化合物及びアルデヒド化合物とのマンニッヒ反応による変性物、前記脂環式ジアミンとカルボキシ基を有する化合物との反応による変性物、前記脂環式ジアミンとアクリル系化合物とのマイケル反応による変性物、前記脂環式ジアミン組成物とフェノール系化合物及びアルデヒド化合物とのマンニッヒ反応による変性物、前記脂環式ジアミン組成物とカルボキシ基を有する化合物との反応による変性物、及び前記脂環式ジアミン組成物とアクリル系化合物とのマイケル反応による変性物からなる群より選ばれる少なくとも1つを含有するエポキシ樹脂硬化剤であり、より好ましくは、前記脂環式ジアミン、前記脂環式ジアミン組成物、少なくとも1つのエポキシ基を有するエポキシ化合物と前記脂環式ジアミンとの反応物、及び少なくとも1つのエポキシ基を有するエポキシ化合物と前記脂環式ジアミン組成物との反応物からなる群より選ばれる少なくとも1つを含有するエポキシ樹脂硬化剤である。
[Epoxy resin curing agent]
The alicyclic diamine and the alicyclic diamine composition can be suitably used as an epoxy resin curing agent, and when used as an epoxy resin curing agent, the resulting coating film of the epoxy resin composition can have excellent water resistance.
Furthermore, a reaction product obtained by reacting the alicyclic diamine or the alicyclic diamine composition with an epoxy compound can also be suitably used as an epoxy resin curing agent. When used as an epoxy resin curing agent, the resulting coating film of the epoxy resin composition can have excellent water resistance.
Furthermore, modified products obtained by the Mannich reaction of the alicyclic diamine or alicyclic diamine composition with a phenolic compound and an aldehyde compound, modified products obtained by the reaction of the alicyclic diamine or alicyclic diamine composition with a compound having a carboxy group, and modified products obtained by the Michael reaction of the alicyclic diamine or alicyclic diamine composition with an acrylic compound can also be suitably used as epoxy resin curing agents. When used as an epoxy resin curing agent, the resulting coating film of the epoxy resin composition can have excellent water resistance.
Therefore, the epoxy resin curing agent of the present invention is preferably a curing agent selected from the group consisting of the alicyclic diamine, the alicyclic diamine composition, a reaction product of an epoxy compound having at least one epoxy group with the alicyclic diamine, a reaction product of an epoxy compound having at least one epoxy group with the alicyclic diamine composition, a modified product obtained by the Mannich reaction of the alicyclic diamine with a phenolic compound and an aldehyde compound, a modified product obtained by the reaction of the alicyclic diamine with a compound having a carboxy group, a modified product obtained by the Michael reaction of the alicyclic diamine with an acrylic compound, a modified product obtained by the reaction of the alicyclic diamine with a phenolic compound and an aldehyde compound, and a curing agent selected from the group consisting of the alicyclic diamine composition with a phenolic compound and an aldehyde compound. a modified product obtained by a Mannich reaction between the alicyclic diamine composition and a compound having a carboxy group, and a modified product obtained by a Michael reaction between the alicyclic diamine composition and an acrylic compound; and more preferably, an epoxy resin curing agent containing at least one selected from the group consisting of the alicyclic diamine, the alicyclic diamine composition, a reaction product between an epoxy compound having at least one epoxy group and the alicyclic diamine, and a reaction product between an epoxy compound having at least one epoxy group and the alicyclic diamine composition.
通常、本発明のエポキシ樹脂硬化剤には、前記脂環式ジアミン、前記脂環式ジアミン組成物、前記エポキシ化合物と前記脂環式ジアミンとの反応物、前記エポキシ化合物と前記脂環式ジアミン組成物との反応物、前記脂環式ジアミンとフェノール系化合物及びアルデヒド化合物とのマンニッヒ反応による変性物、前記脂環式ジアミンとカルボキシ基を有する化合物との反応による変性物、前記脂環式ジアミンとアクリル系化合物とのマイケル反応による変性物、前記脂環式ジアミン組成物とフェノール系化合物及びアルデヒド化合物とのマンニッヒ反応による変性物、前記脂環式ジアミン組成物とカルボキシ基を有する化合物との反応による変性物、及び前記脂環式ジアミン組成物とアクリル系化合物とのマイケル反応による変性物のいずれかを含有するが、2種以上を含有してもよい。 The epoxy resin curing agent of the present invention typically contains any one of the following: the alicyclic diamine, the alicyclic diamine composition, a reaction product of the epoxy compound and the alicyclic diamine, a reaction product of the epoxy compound and the alicyclic diamine composition, a modified product obtained by the Mannich reaction of the alicyclic diamine with a phenolic compound and an aldehyde compound, a modified product obtained by the reaction of the alicyclic diamine with a compound having a carboxy group, a modified product obtained by the Michael reaction of the alicyclic diamine with an acrylic compound, a modified product obtained by the Mannich reaction of the alicyclic diamine composition with a phenolic compound and an aldehyde compound, a modified product obtained by the reaction of the alicyclic diamine composition with a compound having a carboxy group, and a modified product obtained by the Michael reaction of the alicyclic diamine composition with an acrylic compound, but may contain two or more of these.
本発明のエポキシ樹脂硬化剤には、本発明の効果を損なわない範囲で、さらに公知の非反応性希釈剤等を配合してもよい。
非反応性希釈剤としては、ベンジルアルコール、フルフリルアルコール、テトラフルフリルアルコール、芳香族炭化水素ホルムアルデヒド樹脂等が挙げられ、これらのうち1種又は2種以上を用いることができる。
芳香族炭化水素ホルムアルデヒド樹脂は、芳香族炭化水素とホルムアルデヒドとを反応させることにより得られる樹脂であり、トルエンとホルムアルデヒドとを反応させることにより得られるトルエンホルムアルデヒド樹脂、キシレンとホルムアルデヒドとを反応させることにより得られるキシレンホルムアルデヒド樹脂、メシチレンとホルムアルデヒドとを反応させることにより得られるメシチレンホルムアルデヒド樹脂、及びプソイドキュメンとホルムアルデヒドとを反応させることにより得られるプソイドキュメンホルムアルデヒド樹脂が挙げられる。
芳香族炭化水素ホルムアルデヒド樹脂の市販品としては、例えば、フドー(株)製のキシレンホルムアルデヒド樹脂である「ニカノールY-50」、「ニカノールY-100」、「ニカノールY-300」、「ニカノールY-1000」、「ニカノールL」、「ニカノールLL」、「ニカノールLLL」、「ニカノールG」、「ニカノールH」、「ニカノールH-80」等が挙げられる。
上記の中でも、好ましくはベンジルアルコール及び芳香族炭化水素ホルムアルデヒド樹脂からなる群から選ばれる少なくとも1種であり、より好ましくはベンジルアルコール及びキシレンホルムアルデヒド樹脂からなる群から選ばれる少なくとも1種であり、さらに好ましくはベンジルアルコールを含み、よりさらに好ましくはベンジルアルコールである。
The epoxy resin curing agent of the present invention may further contain a known non-reactive diluent or the like within the range that does not impair the effects of the present invention.
Examples of non-reactive diluents include benzyl alcohol, furfuryl alcohol, tetrafurfuryl alcohol, aromatic hydrocarbon formaldehyde resins, and the like, and one or more of these can be used.
Aromatic hydrocarbon formaldehyde resins are resins obtained by reacting aromatic hydrocarbons with formaldehyde, and examples thereof include toluene formaldehyde resins obtained by reacting toluene with formaldehyde, xylene formaldehyde resins obtained by reacting xylene with formaldehyde, mesitylene formaldehyde resins obtained by reacting mesitylene with formaldehyde, and pseudocumene formaldehyde resins obtained by reacting pseudocumene with formaldehyde.
Commercially available aromatic hydrocarbon formaldehyde resins include, for example, xylene formaldehyde resins manufactured by Fudow Co., Ltd., such as "Nikanol Y-50,""NikanolY-100,""NikanolY-300,""NikanolY-1000,""NikanolL,""NikanolLL,""NikanolLLL,""NikanolG,""NikanolH," and "Nikanol H-80."
Among the above, at least one selected from the group consisting of benzyl alcohol and aromatic hydrocarbon formaldehyde resin is preferred, at least one selected from the group consisting of benzyl alcohol and xylene formaldehyde resin is more preferred, benzyl alcohol is even more preferred, and benzyl alcohol is even more preferred.
非反応性希釈剤の含有量は、エポキシ樹脂硬化剤の全量に対して、好ましくは1~99質量%であり、より好ましくは10~90質量%であり、更に好ましくは20~70質量%であり、より更に好ましくは30~60質量%であり、より更に好ましくは35~50質量%である。 The content of the non-reactive diluent is preferably 1 to 99 mass%, more preferably 10 to 90 mass%, even more preferably 20 to 70 mass%, even more preferably 30 to 60 mass%, and even more preferably 35 to 50 mass%, based on the total amount of epoxy resin curing agent.
本発明のエポキシ樹脂硬化剤に用いる前記脂環式ジアミン、前記脂環式ジアミン組成物、前記エポキシ化合物と前記脂環式ジアミンとの反応物、及び前記エポキシ化合物と前記脂環式ジアミン組成物との反応物の合計含有量は、上限として100質量%以下であれば、特に制限はないが、エポキシ樹脂硬化剤の全量に対して、好ましくは1~99質量%であり、より好ましくは10~90質量%であり、更に好ましくは30~80質量%であり、より更に好ましくは40~70質量%であり、より更に好ましくは50~65質量%である。 The total content of the alicyclic diamine, alicyclic diamine composition, reaction product of the epoxy compound and the alicyclic diamine, and reaction product of the epoxy compound and the alicyclic diamine composition used in the epoxy resin curing agent of the present invention is not particularly limited as long as it is 100% by mass or less, but is preferably 1 to 99% by mass, more preferably 10 to 90% by mass, even more preferably 30 to 80% by mass, still more preferably 40 to 70% by mass, and even more preferably 50 to 65% by mass, based on the total amount of the epoxy resin curing agent.
本発明のエポキシ樹脂硬化剤の調製方法には特に制限はなく、使用形態や使用装置、配合成分の種類及び配合割合等に応じて適宜選択することができる。例えば、前記脂環式ジアミン、前記脂環式ジアミン組成物、前記エポキシ化合物と前記脂環式ジアミンとの反応物、又は前記エポキシ化合物と前記脂環式ジアミン組成物との反応物と、必要に応じ用いる他の硬化剤成分、非反応性希釈剤等を配合して混合することにより調製できる。また、エポキシ樹脂組成物の調製時に、エポキシ樹脂硬化剤に含まれる各成分とエポキシ樹脂とを同時に混合して調製してもよい。 There are no particular limitations on the method for preparing the epoxy resin curing agent of the present invention, and it can be selected appropriately depending on the form of use, the equipment used, the types and blending ratios of the ingredients, etc. For example, it can be prepared by blending and mixing the alicyclic diamine, the alicyclic diamine composition, the reaction product of the epoxy compound and the alicyclic diamine, or the reaction product of the epoxy compound and the alicyclic diamine composition, with other curing agent components, non-reactive diluents, etc., used as needed. Furthermore, the components contained in the epoxy resin curing agent may be mixed with the epoxy resin simultaneously when preparing the epoxy resin composition.
本発明のエポキシ樹脂硬化剤に、少なくとも1つのエポキシ基を有するエポキシ化合物と前記脂環式ジアミンとの反応物、又は少なくとも1つのエポキシ基を有するエポキシ化合物と前記脂環式ジアミン組成物との反応物が含有される場合の前記「少なくとも1つのエポキシ基を有するエポキシ化合物」は、エポキシ基を少なくとも1つ有する化合物であればよく、2つ以上有する化合物がより好ましい。
エポキシ化合物の具体例としては、エピクロロヒドリン、ブチルジグリシジルエーテル、ネオペンチルグリコールジグリシジルエーテル、1,3-プロパンジオールジグリシジルエーテル、1,4-ブタンジオールジグリシジルエーテル、1,6-ヘキサンジオールジグリシジルエーテル、ビフェノールジグリシジルエーテル、ジヒドロキシナフタレンジグリシジルエーテル、ジヒドロキシアントラセンジグリシジルエーテル、トリグリシジルイソシアヌレート、テトラグリシジルグリコールウリル、メタキシリレンジアミンから誘導されたグリシジルアミノ基を有する多官能エポキシ樹脂、1,3-ビス(アミノメチル)シクロヘキサンから誘導されたグリシジルアミノ基を有する多官能エポキシ樹脂、ジアミノジフェニルメタンから誘導されたグリシジルアミノ基を有する多官能エポキシ樹脂、パラアミノフェノールから誘導されたグリシジルアミノ基を有する多官能エポキシ樹脂、パラアミノフェノールから誘導されたグリシジルオキシ基を有する多官能エポキシ樹脂、ビスフェノールAから誘導されたグリシジルオキシ基を有する多官能エポキシ樹脂、ビスフェノールFから誘導されたグリシジルオキシ基を有する多官能エポキシ樹脂、フェノールノボラックから誘導されたグリシジルオキシ基を有する多官能エポキシ樹脂、及びレゾルシノールから誘導されたグリシジルオキシ基を2つ以上有する多官能エポキシ樹脂等が挙げられる。これらは1種を単独で、又は2種以上を組み合わせて用いることができる。
耐薬品性に優れるエポキシ樹脂硬化物を形成する観点、及び硬化性の観点からは、エポキシ化合物としては分子中に芳香環又は脂環式構造を含む化合物がより好ましく、分子中に芳香環を含む化合物がさらに好ましく、ビスフェノールAから誘導されたグリシジルオキシ基を有する多官能エポキシ樹脂がよりさらに好ましい。
When the epoxy resin curing agent of the present invention contains a reaction product of an epoxy compound having at least one epoxy group with the alicyclic diamine, or a reaction product of an epoxy compound having at least one epoxy group with the alicyclic diamine composition, the "epoxy compound having at least one epoxy group" may be a compound having at least one epoxy group, and more preferably a compound having two or more epoxy groups.
Specific examples of the epoxy compound include epichlorohydrin, butyl diglycidyl ether, neopentyl glycol diglycidyl ether, 1,3-propanediol diglycidyl ether, 1,4-butanediol diglycidyl ether, 1,6-hexanediol diglycidyl ether, biphenol diglycidyl ether, dihydroxynaphthalene diglycidyl ether, dihydroxyanthracene diglycidyl ether, triglycidyl isocyanurate, tetraglycidyl glycoluril, a multifunctional epoxy resin having a glycidylamino group derived from metaxylylenediamine, and a glycidylamino group derived from 1,3-bis(aminomethyl)cyclohexane. Examples of the epoxy resin include polyfunctional epoxy resins having a glycidylamino group derived from diaminodiphenylmethane, polyfunctional epoxy resins having a glycidylamino group derived from paraaminophenol, polyfunctional epoxy resins having a glycidyloxy group derived from paraaminophenol, polyfunctional epoxy resins having a glycidyloxy group derived from bisphenol A, polyfunctional epoxy resins having a glycidyloxy group derived from bisphenol F, polyfunctional epoxy resins having a glycidyloxy group derived from phenol novolac, and polyfunctional epoxy resins having two or more glycidyloxy groups derived from resorcinol. These may be used alone or in combination of two or more.
From the viewpoint of forming an epoxy resin cured product having excellent chemical resistance and from the viewpoint of curability, the epoxy compound is more preferably a compound containing an aromatic ring or an alicyclic structure in the molecule, even more preferably a compound containing an aromatic ring in the molecule, and even more preferably a polyfunctional epoxy resin having a glycidyloxy group derived from bisphenol A.
前記エポキシ化合物と、脂環式ジアミン又は脂環式ジアミン組成物との反応物は、公知の方法で開環付加反応させることにより得られる。例えば、反応器内に脂環式ジアミン又は脂環式ジアミン組成物を仕込み、ここに、エポキシ化合物を一括添加、又は滴下等により分割添加して加熱し、反応させる方法が挙げられる。該付加反応は窒素ガス等の不活性雰囲気下で行うことが好ましい。 The reaction product of the epoxy compound and the alicyclic diamine or alicyclic diamine composition can be obtained by a ring-opening addition reaction using a known method. For example, a reactor is charged with the alicyclic diamine or alicyclic diamine composition, and the epoxy compound is added all at once or in portions, such as by dropwise addition, and the mixture is heated to allow the reaction to occur. The addition reaction is preferably carried out in an inert atmosphere such as nitrogen gas.
脂環式ジアミン又は脂環式ジアミン組成物と、エポキシ化合物の使用量は、得られる反応物が活性水素を有するアミノ基を含有するような比率であれば特に制限されないが、得られる反応物がエポキシ樹脂硬化剤としての機能を発現する観点から、当該付加反応においては、エポキシ化合物のエポキシ当量に対して過剰量の脂環式ジアミン又は脂環式ジアミン組成物を用いることが好ましい。具体的には、好ましくは[D]/[G]=50/1~4/1、より好ましくは[D]/[G]=20/1~8/1(ここで、[D]は脂環式ジアミン又は脂環式ジアミン組成物中の活性水素数を表し、[G]はエポキシ化合物のエポキシ基数を表す)となるように脂環式ジアミン又は脂環式ジアミン組成物と、エポキシ化合物とを使用する。 There are no particular restrictions on the amounts of alicyclic diamine or alicyclic diamine composition and epoxy compound used, as long as the ratio is such that the resulting reaction product contains amino groups with active hydrogen. However, from the perspective of ensuring that the resulting reaction product functions as an epoxy resin curing agent, it is preferable to use an excess amount of alicyclic diamine or alicyclic diamine composition relative to the epoxy equivalent of the epoxy compound in the addition reaction. Specifically, the alicyclic diamine or alicyclic diamine composition and epoxy compound are preferably used so that [D]/[G] = 50/1 to 4/1, and more preferably [D]/[G] = 20/1 to 8/1 (where [D] represents the number of active hydrogens in the alicyclic diamine or alicyclic diamine composition, and [G] represents the number of epoxy groups in the epoxy compound).
付加反応時の温度及び反応時間は適宜選択できるが、反応速度及び生産性、並びに原料の分解等を防止する観点からは、付加反応時の温度は好ましくは50~150℃、より好ましくは70~120℃である。また反応時間は、エポキシ化合物の添加が終了してから、好ましくは0.5~12時間であり、より好ましくは1~6時間である。 The temperature and reaction time during the addition reaction can be selected as appropriate, but from the perspective of reaction rate, productivity, and preventing decomposition of raw materials, the temperature during the addition reaction is preferably 50 to 150°C, more preferably 70 to 120°C. The reaction time is preferably 0.5 to 12 hours, more preferably 1 to 6 hours, after the addition of the epoxy compound is complete.
本発明のエポキシ樹脂硬化剤は、好ましくはバイオマス度が30質量%以上であり、より好ましくは50質量%以上であり、更に好ましくは70質量%以上であり、より更に好ましくは90質量%以上である。上限には制限はないが、100質量%以下であり、100質量%であることがより更に好ましい。前記エポキシ樹脂硬化剤に含有される脂環式ジアミン及び脂環式ジアミン組成物は、前述の通り、バイオマス由来のフルフラール又はフルフリルアルコールを原料として得ることができ、これらを含め、バイオマス由来の原料を用いることでバイオマス度を上記範囲に調整することができる。なお、バイオマス度は、得られる脂環式ジアミンの構造に寄与する原料のうちのバイオマス原料の質量割合である。 The epoxy resin curing agent of the present invention preferably has a biomass content of 30% by mass or more, more preferably 50% by mass or more, even more preferably 70% by mass or more, and even more preferably 90% by mass or more. There is no upper limit, but it is preferably 100% by mass or less, and even more preferably 100% by mass. As mentioned above, the alicyclic diamine and alicyclic diamine composition contained in the epoxy resin curing agent can be obtained using biomass-derived furfural or furfuryl alcohol as raw materials, and the biomass content can be adjusted to the above range by using biomass-derived raw materials, including these. The biomass content is the mass proportion of biomass raw materials among the raw materials that contribute to the structure of the resulting alicyclic diamine.
本発明のエポキシ樹脂硬化剤の調製方法には特に制限はなく、使用形態や使用装置、配合成分の種類及び配合割合等に応じて適宜選択することができる。例えば、前記脂環式ジアミン又は脂環式ジアミン組成物と、必要に応じ用いる他の硬化剤成分、非反応性希釈剤等を配合して混合することにより調製できる。また、エポキシ樹脂組成物の調製時に、エポキシ樹脂硬化剤に含まれる各成分とエポキシ樹脂とを同時に混合して調製してもよい。 There are no particular limitations on the method for preparing the epoxy resin curing agent of the present invention, and it can be selected appropriately depending on the form of use, the equipment used, the types and blending ratios of the ingredients, etc. For example, it can be prepared by blending and mixing the alicyclic diamine or alicyclic diamine composition with other curing agent components, non-reactive diluents, etc., which are used as needed. Furthermore, when preparing the epoxy resin composition, the components contained in the epoxy resin curing agent and the epoxy resin may be mixed simultaneously.
前記脂環式ジアミンとフェノール系化合物及びアルデヒド化合物とのマンニッヒ反応による変性物としては、前記脂環式ジアミンとフェノール系化合物及びアルデヒド化合物との反応生成物が挙げられる。上記変性に用いられるフェノール系化合物として、フェノール、クレゾール、ブチルフェノール、ノニルフェノール等が例示できる。また、アルデヒド化合物として、ホルムアルデヒド、アセトアルデヒド、ベンズアルデヒド等が例示できるが、一般的にはホルムアルデヒド水溶液が用いられる。変性の際の前記脂環式ジアミンとフェノール系化合物及びアルデヒド化合物との反応比率は、ゲル化を回避でき、かつ得られる反応生成物が活性水素を持つアミノ基を含有する様な割合であれば特に限定はされない。 The modified product obtained by the Mannich reaction of the alicyclic diamine with a phenolic compound and an aldehyde compound includes the reaction product of the alicyclic diamine with a phenolic compound and an aldehyde compound. Examples of phenolic compounds used in the modification include phenol, cresol, butylphenol, and nonylphenol. Examples of aldehyde compounds include formaldehyde, acetaldehyde, and benzaldehyde, although an aqueous formaldehyde solution is generally used. The reaction ratio of the alicyclic diamine with the phenolic compound and the aldehyde compound during modification is not particularly limited, as long as gelation can be avoided and the resulting reaction product contains an amino group with active hydrogen.
前記脂環式ジアミンとカルボキシ基を有する化合物との変性物は、前記脂環式ジアミンとカルボキシ基を有する化合物との反応生成物が挙げられる。変性に用いられるカルボキシ基を有する化合物としては通常ダイマー酸と総称されている重合脂肪酸、アジピン酸、セバシン酸等のジカルボン酸、トール油脂肪酸、オレイン酸、ステアリン酸等のモノカルボン酸が例示できる。変性の際の前記脂環式ジアミンとカルボキシ基を有する化合物との反応比率は、ゲル化が回避でき、かつ得られる反応生成物が活性水素を持つアミノ基を含有する様な割合であれば特に限定はされない。 The modified product of the alicyclic diamine and the compound having a carboxy group can be a reaction product of the alicyclic diamine and the compound having a carboxy group. Examples of compounds having a carboxy group used for modification include polymerized fatty acids commonly known as dimer acids, dicarboxylic acids such as adipic acid and sebacic acid, and monocarboxylic acids such as tall oil fatty acids, oleic acid and stearic acid. The reaction ratio of the alicyclic diamine and the compound having a carboxy group during modification is not particularly limited, as long as gelation can be avoided and the resulting reaction product contains an amino group with active hydrogen.
前記脂環式ジアミンとアクリル系化合物とのマイケル反応による変性物は、前記脂環式ジアミンとニトリル基もしくはカルボニル基に隣接した炭素-炭素二重結合を有する化合物との反応生成物を挙げることができる。具体的に変性に用いられるアクリル系化合物の例として、アクリロニトリル、メタクリル酸メチル等が挙げられる。変性の際の前記脂環式ジアミンとアクリル系化合物との反応比率は、ゲル化が回避でき、かつ得られる反応生成物が活性水素を持つアミノ基を含有する様な割合であれば特に限定されない。 The modified product obtained by the Michael reaction of the alicyclic diamine and acrylic compound can be a reaction product of the alicyclic diamine and a compound having a carbon-carbon double bond adjacent to a nitrile group or a carbonyl group. Specific examples of acrylic compounds used for modification include acrylonitrile and methyl methacrylate. The reaction ratio of the alicyclic diamine and acrylic compound during modification is not particularly limited, as long as gelation can be avoided and the resulting reaction product contains an amino group with active hydrogen.
前記脂環式ジアミン組成物とフェノール系化合物及びアルデヒド化合物とのマンニッヒ反応による変性物としては、前記脂環式ジアミン組成物とフェノール系化合物及びアルデヒド化合物との反応生成物が挙げられる。上記変性に用いられるフェノール系化合物として、フェノール、クレゾール、ブチルフェノール、ノニルフェノール等が例示できる。また、アルデヒド化合物として、ホルムアルデヒド、アセトアルデヒド、ベンズアルデヒド等が例示できるが、一般的にはホルムアルデヒド水溶液が用いられる。変性の際の前記脂環式ジアミン組成物とフェノール系化合物及びアルデヒド化合物との反応比率は、ゲル化を回避でき、かつ得られる反応生成物が活性水素を持つアミノ基を含有する様な割合であれば特に限定はされない。 The modified product obtained by the Mannich reaction of the alicyclic diamine composition with a phenolic compound and an aldehyde compound includes the reaction product of the alicyclic diamine composition with a phenolic compound and an aldehyde compound. Examples of phenolic compounds used in the modification include phenol, cresol, butylphenol, and nonylphenol. Examples of aldehyde compounds include formaldehyde, acetaldehyde, and benzaldehyde, although an aqueous formaldehyde solution is generally used. The reaction ratio of the alicyclic diamine composition with the phenolic compound and aldehyde compound during modification is not particularly limited, as long as gelation can be avoided and the resulting reaction product contains an amino group with active hydrogen.
前記脂環式ジアミン組成物とカルボキシ基を有する化合物との変性物は、前記脂環式ジアミン組成物とカルボキシ基を有する化合物との反応生成物が挙げられる。変性に用いられるカルボキシ基を有する化合物としては通常ダイマー酸と総称されている重合脂肪酸、アジピン酸、セバシン酸等のジカルボン酸、トール油脂肪酸、オレイン酸、ステアリン酸等のモノカルボン酸が例示できる。変性の際の前記脂環式ジアミン組成物とカルボキシ基を有する化合物との反応比率は、ゲル化が回避でき、かつ得られる反応生成物が活性水素を持つアミノ基を含有する様な割合であれば特に限定はされない。 The modified product of the alicyclic diamine composition and a compound having a carboxy group can be a reaction product of the alicyclic diamine composition and a compound having a carboxy group. Examples of compounds having a carboxy group used for modification include polymerized fatty acids commonly known as dimer acids, dicarboxylic acids such as adipic acid and sebacic acid, and monocarboxylic acids such as tall oil fatty acids, oleic acid, and stearic acid. The reaction ratio of the alicyclic diamine composition and the compound having a carboxy group during modification is not particularly limited, as long as gelation can be avoided and the resulting reaction product contains an amino group with active hydrogen.
前記脂環式ジアミン組成物とアクリル系化合物とのマイケル反応による変性物は、前記脂環式ジアミン組成物とニトリル基もしくはカルボニル基に隣接した炭素-炭素二重結合を有する化合物との反応生成物を挙げることができる。具体的に変性に用いられるアクリル系化合物の例として、アクリロニトリル、メタクリル酸メチル等が挙げられる。変性の際の前記脂環式ジアミン組成物とアクリル系化合物との反応比率は、ゲル化が回避でき、かつ得られる反応生成物が活性水素を持つアミノ基を含有する様な割合であれば特に限定されない。 The modified product obtained by the Michael reaction of the alicyclic diamine composition with an acrylic compound can be a reaction product of the alicyclic diamine composition with a compound having a carbon-carbon double bond adjacent to a nitrile group or a carbonyl group. Specific examples of acrylic compounds used for modification include acrylonitrile and methyl methacrylate. The reaction ratio of the alicyclic diamine composition and acrylic compound during modification is not particularly limited, as long as gelation can be avoided and the resulting reaction product contains an amino group with active hydrogen.
本発明のエポキシ樹脂硬化剤は、エポキシ樹脂と混合することによって、硬化物の原料となるエポキシ樹脂組成物を得ることができる。 By mixing the epoxy resin curing agent of the present invention with an epoxy resin, an epoxy resin composition can be obtained, which serves as the raw material for the cured product.
前記エポキシ樹脂は、飽和又は不飽和の脂肪族化合物や脂環式化合物、芳香族化合物、複素環式化合物のいずれであってもよい。高Tgの硬化物を得る観点からは、芳香環又は脂環式構造を分子内に含むエポキシ樹脂が好ましい。
当該エポキシ樹脂の具体例としては、メタキシリレンジアミンから誘導されたグリシジルアミノ基を有するエポキシ樹脂、パラキシリレンジアミンから誘導されたグリシジルアミノ基を有するエポキシ樹脂、1,3-ビス(アミノメチル)シクロヘキサンから誘導されたグリシジルアミノ基を有するエポキシ樹脂、1,4-ビス(アミノメチル)シクロヘキサンから誘導されたグリシジルアミノ基を有するエポキシ樹脂、ジアミノジフェニルメタンから誘導されたグリシジルアミノ基を有するエポキシ樹脂、パラアミノフェノールから誘導されたグリシジルアミノ基及び/又はグリシジルオキシ基を有するエポキシ樹脂、ビスフェノールAから誘導されたグリシジルオキシ基を有するエポキシ樹脂、ビスフェノールFから誘導されたグリシジルオキシ基を有するエポキシ樹脂、フェノールノボラックから誘導されたグリシジルオキシ基を有するエポキシ樹脂及びレゾルシノールから誘導されたグリシジルオキシ基を有するエポキシ樹脂から選ばれる少なくとも1種の樹脂が挙げられる。上記のエポキシ樹脂は、2種以上混合して用いることもできる。
The epoxy resin may be any of a saturated or unsaturated aliphatic compound, an alicyclic compound, an aromatic compound, and a heterocyclic compound. From the viewpoint of obtaining a cured product with a high Tg, an epoxy resin containing an aromatic ring or an alicyclic structure in the molecule is preferred.
Specific examples of the epoxy resin include at least one resin selected from the group consisting of epoxy resins having a glycidylamino group derived from meta-xylylenediamine, epoxy resins having a glycidylamino group derived from para-xylylenediamine, epoxy resins having a glycidylamino group derived from 1,3-bis(aminomethyl)cyclohexane, epoxy resins having a glycidylamino group derived from 1,4-bis(aminomethyl)cyclohexane, epoxy resins having a glycidylamino group derived from diaminodiphenylmethane, epoxy resins having a glycidylamino group and/or a glycidyloxy group derived from para-aminophenol, epoxy resins having a glycidyloxy group derived from bisphenol A, epoxy resins having a glycidyloxy group derived from bisphenol F, epoxy resins having a glycidyloxy group derived from phenol novolac, and epoxy resins having a glycidyloxy group derived from resorcinol. Two or more of the above epoxy resins can also be used in combination.
上記の中でも、高Tgの硬化物を得る観点から、エポキシ樹脂としてはメタキシリレンジアミンから誘導されたグリシジルアミノ基を有するエポキシ樹脂、パラキシリレンジアミンから誘導されたグリシジルアミノ基を有するエポキシ樹脂、ビスフェノールAから誘導されたグリシジルオキシ基を有するエポキシ樹脂、及びビスフェノールFから誘導されたグリシジルオキシ基を有するエポキシ樹脂からなる群から選ばれる少なくとも1種を主成分とするものが好ましく、高Tgの硬化物を得る観点、入手性及び経済性の観点から、ビスフェノールAから誘導されたグリシジルオキシ基を有するエポキシ樹脂を主成分とするものがより好ましい。
なお、ここでいう「主成分」とは、本発明の趣旨を逸脱しない範囲で他の成分を含みうることを意味し、好ましくは全体の50~100質量%、より好ましくは70~100質量%、さらに好ましくは90~100質量%を意味する。
Among the above, from the viewpoint of obtaining a cured product with a high Tg, the epoxy resin is preferably one having as its main component at least one selected from the group consisting of epoxy resins having a glycidylamino group derived from meta-xylylenediamine, epoxy resins having a glycidylamino group derived from para-xylylenediamine, epoxy resins having a glycidyloxy group derived from bisphenol A, and epoxy resins having a glycidyloxy group derived from bisphenol F, and from the viewpoint of obtaining a cured product with a high Tg, availability, and economy, one having as its main component an epoxy resin having a glycidyloxy group derived from bisphenol A is more preferred.
The term "main component" as used herein means that other components may be contained within a range that does not deviate from the spirit of the present invention, and preferably means 50 to 100% by mass, more preferably 70 to 100% by mass, and even more preferably 90 to 100% by mass of the total.
前記エポキシ樹脂組成物中のエポキシ樹脂硬化剤の含有量は、エポキシ樹脂中のエポキシ基の数に対するエポキシ樹脂硬化剤中の活性水素数の比(エポキシ樹脂硬化剤中の活性水素数/エポキシ樹脂中のエポキシ基数)が、好ましくは1/0.5~1/2、より好ましくは1/0.75~1/1.5、さらに好ましくは1/0.8~1/1.2となる量である。 The content of the epoxy resin curing agent in the epoxy resin composition is such that the ratio of the number of active hydrogens in the epoxy resin curing agent to the number of epoxy groups in the epoxy resin (number of active hydrogens in the epoxy resin curing agent/number of epoxy groups in the epoxy resin) is preferably 1/0.5 to 1/2, more preferably 1/0.75 to 1/1.5, and even more preferably 1/0.8 to 1/1.2.
前記エポキシ樹脂組成物には、さらに、充填材、可塑剤などの改質成分、揺変剤などの流動調整成分、顔料、レベリング剤、粘着付与剤、エラストマー微粒子等のその他の成分を用途に応じて含有させてもよい。
エポキシ樹脂組成物中のエポキシ樹脂及びエポキシ樹脂硬化剤の合計量は、好ましくは50質量%以上、より好ましくは70質量%以上、さらに好ましくは80質量%以上、よりさらに好ましくは90質量%以上である。また、上限は100質量%である。
The epoxy resin composition may further contain other components such as modifying components such as fillers and plasticizers, flow adjusting components such as thixotropic agents, pigments, leveling agents, tackifiers, and elastomer fine particles depending on the intended use.
The total amount of the epoxy resin and the epoxy resin curing agent in the epoxy resin composition is preferably 50% by mass or more, more preferably 70% by mass or more, even more preferably 80% by mass or more, and still more preferably 90% by mass or more, with the upper limit being 100% by mass.
前記エポキシ樹脂組成物の調製方法には特に制限はなく、エポキシ樹脂、エポキシ樹脂硬化剤、及び必要に応じ他の成分を公知の方法及び装置を用いて混合し、製造することができる。エポキシ樹脂組成物に含まれる各成分の混合順序にも特に制限はなく、前記エポキシ樹脂硬化剤を調製した後、これをエポキシ樹脂と混合してもよく、エポキシ樹脂硬化剤を構成する成分と、エポキシ樹脂とを同時に混合して調製してもよい。 There are no particular restrictions on the method for preparing the epoxy resin composition, and it can be produced by mixing the epoxy resin, epoxy resin curing agent, and, if necessary, other components using known methods and equipment. There are also no particular restrictions on the order in which the components contained in the epoxy resin composition are mixed; the epoxy resin curing agent may be prepared and then mixed with the epoxy resin, or the components that make up the epoxy resin curing agent may be mixed with the epoxy resin simultaneously to prepare the composition.
前記エポキシ樹脂組成物を公知の方法で硬化させることにより、エポキシ樹脂硬化物が得られる。エポキシ樹脂組成物の硬化条件は用途、形態に応じて適宜選択される。
以上のようにして得られた硬化物は、耐水性に優れるため、特に塗料用途に好適に使用できる。更に塗料以外の分野においても、床材やライニング等の水に接する用途で好適に用いることができる。また、前記エポキシ樹脂組成物は乾燥性に優れ、得られる硬化物は外観にも優れるものとなる。
The epoxy resin composition can be cured by a known method to obtain a cured epoxy resin product. The curing conditions for the epoxy resin composition can be appropriately selected depending on the application and form.
The cured product obtained as described above has excellent water resistance and is therefore particularly suitable for use in coating materials. It can also be used in fields other than coating materials, such as flooring and lining, which come into contact with water. Furthermore, the epoxy resin composition has excellent drying properties, and the resulting cured product has excellent appearance.
[脂環式ジアミン及び脂環式ジアミン組成物の用途]
前記脂環式ジアミン及び脂環式ジアミン組成物は、新規な脂環式ジアミン、新規な脂環式ジアミン組成物であり、溶媒溶解性に優れるという特徴を有するため、様々な用途に使用することができる。また、樹脂の原料として使用した場合には、得られる樹脂に耐候性、透明性を与えることができると考えられる。
たとえば、ポリアミドの原料、ポリイミドの原料、ポリウレタンの原料、ポリウレアの原料、配位子等に使用することができる。次に各用途について、詳細に説明する。
[Uses of alicyclic diamine and alicyclic diamine composition]
The alicyclic diamine and the alicyclic diamine composition are novel alicyclic diamines and novel alicyclic diamine compositions, and have excellent solvent solubility, and therefore can be used in a variety of applications. Furthermore, when used as a raw material for a resin, it is believed that the resulting resin can be provided with weather resistance and transparency.
For example, it can be used as a raw material for polyamide, polyimide, polyurethane, polyurea, ligand, etc. Each use will now be described in detail.
<ポリアミドの原料としての用途>
前記脂環式ジアミン及び脂環式ジアミン組成物は、新規な脂環式ジアミン、新規な脂環式ジアミン組成物であり、溶媒溶解性に優れるという特徴を有するため、ポリアミドの原料として好適に使用することができる。また、前記脂環式ジアミン及び脂環式ジアミン組成物は、得られるポリアミドに耐候性、透明性を与えることができると考えられる。
ポリアミドは、前記脂環式ジアミン又は脂環式ジアミン組成物を含有するジアミン及びジカルボン酸を反応系に導入し、重縮合反応を行うことで得ることができる。
ジカルボン酸は、特に制限されないが、炭素数4~20の脂肪族ジカルボン酸、テレフタル酸及びイソフタル酸から選ばれる少なくとも1種であることが好ましく、炭素数4~20の脂肪族ジカルボン酸であることがより好ましく、炭素数4~12の脂肪族ジカルボン酸であることが更に好ましい。
炭素数4~20の脂肪族ジカルボン酸としては、コハク酸、グルタル酸、アジピン酸、ピメリン酸、スベリン酸、アゼライン酸、セバシン酸、1,10-デカンジカルボン酸、1,11-ウンデカンジカルボン酸、1,12-ドデカンジカルボン酸、1,14-テトラデカンジカルボン酸、1,16-ヘキサデカンジカルボン酸、1,18-オクタデカンジカルボン酸等を例示できるが、これらの中でも結晶性、高弾性の観点からアジピン酸及びセバシン酸から選ばれる少なくとも1種が好ましく使用される。これらのジカルボン酸は、1種又は2種以上を組み合わせて用いてもよい。
その他のジカルボン酸としては、シュウ酸、マロン酸等の炭素数3以下の脂肪族ジカルボン酸;2,6-ナフタレンジカルボン酸等の、テレフタル酸及びイソフタル酸以外の芳香族ジカルボン酸が挙げられる。
ジアミンとジカルボン酸とのモル比(ジアミン/ジカルボン酸)は、好ましくは0.9~1.1の範囲、より好ましくは0.93~1.07の範囲、更に好ましくは0.95~1.05の範囲、更に好ましくは0.97~1.02の範囲である。モル比が上記範囲内であれば、高分子量化が進行しやすくなる。
<Use as a raw material for polyamide>
The alicyclic diamine and the alicyclic diamine composition are novel alicyclic diamines and novel alicyclic diamine compositions, and are characterized by excellent solvent solubility, and therefore can be suitably used as raw materials for polyamides. Furthermore, the alicyclic diamine and the alicyclic diamine composition are thought to be able to impart weather resistance and transparency to the resulting polyamides.
The polyamide can be obtained by introducing the alicyclic diamine or the diamine containing the alicyclic diamine composition and the dicarboxylic acid into a reaction system and carrying out a polycondensation reaction.
The dicarboxylic acid is not particularly limited, but is preferably at least one selected from an aliphatic dicarboxylic acid having 4 to 20 carbon atoms, terephthalic acid, and isophthalic acid, more preferably an aliphatic dicarboxylic acid having 4 to 20 carbon atoms, and even more preferably an aliphatic dicarboxylic acid having 4 to 12 carbon atoms.
Examples of aliphatic dicarboxylic acids having 4 to 20 carbon atoms include succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, 1,10-decanedicarboxylic acid, 1,11-undecanedicarboxylic acid, 1,12-dodecanedicarboxylic acid, 1,14-tetradecanedicarboxylic acid, 1,16-hexadecanedicarboxylic acid, and 1,18-octadecanedicarboxylic acid, and among these, at least one selected from adipic acid and sebacic acid is preferably used from the viewpoints of crystallinity and high elasticity. These dicarboxylic acids may be used alone or in combination of two or more.
Examples of other dicarboxylic acids include aliphatic dicarboxylic acids having 3 or less carbon atoms, such as oxalic acid and malonic acid; and aromatic dicarboxylic acids other than terephthalic acid and isophthalic acid, such as 2,6-naphthalenedicarboxylic acid.
The molar ratio of diamine to dicarboxylic acid (diamine/dicarboxylic acid) is preferably in the range of 0.9 to 1.1, more preferably in the range of 0.93 to 1.07, even more preferably in the range of 0.95 to 1.05, and still more preferably in the range of 0.97 to 1.02. When the molar ratio is within the above range, the polymerization of the polymer is facilitated.
<ポリイミドの原料としての用途>
前記脂環式ジアミン及び脂環式ジアミン組成物は、新規な脂環式ジアミン、新規な脂環式ジアミン組成物であり、溶媒溶解性に優れるという特徴を有するため、ポリイミドの原料として好適に使用することができる。また、前記脂環式ジアミン及び脂環式ジアミン組成物は、得られるポリイミドに耐候性、透明性を与えることができると考えられる。
ポリイミドは、前記脂環式ジアミン又は脂環式ジアミン組成物を含有するジアミン及びテトラカルボン酸二無水物を反応系に導入し、開環重付加反応により、ポリアミド酸を得、更にイミド化することで得ることができる。開環重付加反応とイミド化を一度に行ってもよい。
テトラカルボン酸二無水物は、特に制限されないが、芳香族テトラカルボン酸二無水物、脂環式テトラカルボン酸二無水物、及び脂肪族テトラカルボン酸二無水物が挙げられる。
芳香族テトラカルボン酸二無水物としては、ビフェニルテトラカルボン酸二無水物(BPDA)、9,9-ビス(3,4-ジカルボキシフェニル)フルオレン二無水物(BPAF)、ピロメリット酸二無水物、3,3’,4,4’-(ヘキサフルオロイソプロピリデン)ジフタル酸無水物、3,3’,4,4’-ジフェニルスルホンテトラカルボン酸二無水物、3,3’,4,4’-ベンゾフェノンテトラカルボン酸二無水物、2,2’,3,3’-ベンゾフェノンテトラカルボン酸二無水物等が挙げられる。
脂環式テトラカルボン酸二無水物に由来する構成単位を与える脂環式テトラカルボン酸二無水物としては、1,2,4,5-シクロヘキサンテトラカルボン酸二無水物、1,2,3,4-シクロブタンテトラカルボン酸二無水物、ノルボルナン-2-スピロ-α-シクロペンタノン-α’-スピロ-2’’-ノルボルナン-5,5’’,6,6’’-テトラカルボン酸二無水物、ビシクロ[2.2.2]オクタ-7-エン-2,3,5,6-テトラカルボン酸二無水物、ジシクロヘキシルテトラカルボン酸二無水物、5,5’-ビス-2-ノルボルネン-5,5’,6,6’-テトラカルボン酸-5,5’,6,6’-二無水物、又はこれらの位置異性体等が挙げられる。
脂肪族テトラカルボン酸二無水物に由来する構成単位を与える脂肪族テトラカルボン酸二無水物としては、1,2,3,4-ブタンテトラカルボン酸二無水物等が挙げられる。これらのテトラカルボン酸二無水物は、1種又は2種以上を組み合わせて用いてもよい。
<Use as a raw material for polyimide>
The alicyclic diamine and the alicyclic diamine composition are novel alicyclic diamines and novel alicyclic diamine compositions, and are characterized by excellent solvent solubility, and therefore can be suitably used as raw materials for polyimides. Furthermore, the alicyclic diamine and the alicyclic diamine composition are thought to be able to impart weather resistance and transparency to the resulting polyimides.
The polyimide can be obtained by introducing the alicyclic diamine or the diamine containing the alicyclic diamine composition and the tetracarboxylic dianhydride into a reaction system, subjecting the polyamic acid to a ring-opening polyaddition reaction, and then imidizing the polyamic acid. The ring-opening polyaddition reaction and the imidization may be carried out simultaneously.
The tetracarboxylic dianhydride is not particularly limited, but examples thereof include aromatic tetracarboxylic dianhydrides, alicyclic tetracarboxylic dianhydrides, and aliphatic tetracarboxylic dianhydrides.
Examples of aromatic tetracarboxylic dianhydrides include biphenyltetracarboxylic dianhydride (BPDA), 9,9-bis(3,4-dicarboxyphenyl)fluorene dianhydride (BPAF), pyromellitic dianhydride, 3,3',4,4'-(hexafluoroisopropylidene)diphthalic anhydride, 3,3',4,4'-diphenylsulfonetetracarboxylic dianhydride, 3,3',4,4'-benzophenonetetracarboxylic dianhydride, and 2,2',3,3'-benzophenonetetracarboxylic dianhydride.
Examples of alicyclic tetracarboxylic dianhydrides that provide structural units derived from alicyclic tetracarboxylic dianhydrides include 1,2,4,5-cyclohexanetetracarboxylic dianhydride, 1,2,3,4-cyclobutanetetracarboxylic dianhydride, norbornane-2-spiro-α-cyclopentanone-α'-spiro-2''-norbornane-5,5'',6,6''-tetracarboxylic dianhydride, bicyclo[2.2.2]oct-7-ene-2,3,5,6-tetracarboxylic dianhydride, dicyclohexyltetracarboxylic dianhydride, 5,5'-bis-2-norbornene-5,5',6,6'-tetracarboxylic-5,5',6,6'-dianhydride, and positional isomers thereof.
Examples of aliphatic tetracarboxylic dianhydrides that provide structural units derived from aliphatic tetracarboxylic dianhydrides include 1,2,3,4-butanetetracarboxylic dianhydride, etc. These tetracarboxylic dianhydrides may be used alone or in combination of two or more.
<ポリウレタンの原料としての用途>
前記脂環式ジアミン及び脂環式ジアミン組成物は、新規な脂環式ジアミン、新規な脂環式ジアミン組成物であり、溶媒溶解性に優れるという特徴を有するため、ポリウレタンの原料として好適に使用することができる。また、前記脂環式ジアミン及び脂環式ジアミン組成物は、得られるポリウレタンに耐候性、透明性を与えることができると考えられる。
前記脂環式ジアミン及び脂環式ジアミン組成物は、まず、ホスゲンと反応させ、対応するイソシアネートを得る。得られたイソシアネートとポリオールを反応させることでポリウレタンを得ることができる。
ポリオールとしては、特に限定されず、ポリエステル系ポリオール、ポリエーテル系ポリオール、ポリカーボネート系ポリオール、ポリラクトン系ポリオール等が挙げられる。
ポリエステル系ポリオールとしては、例えば、ポリエチレンアジペートグリコール、ポリブチレンアジペートグリコール、ポリヘキサメチレンアジペートグリコール、ポリエチレンブチレンアジペートグリコール等の縮合系ポリエステルポリオール等が挙げられる。
ポリエーテル系ポリオールとしては、例えば、ポリテトラメチレングリコール、ポリエチレングリコール、ポリプロピレングリコール等の脂肪族ポリエーテルポリオール等が挙げられる。
ポリカーボネート系ポリオールとしては、例えば、エチレングリコール、プロピレングリコール、ブタンジオール、ペンタンジオール、ヘキサンジオール、オクタンジオール、ノナンジオール、1,4-シクロヘキサンジメタノール等の低分子ポリオールと、ジエチレンカーボネート、ジプロピレンカーボネート、ジフェニルカーボネート等のカーボネート化合物との脱アルコール反応により得られるポリオール等が挙げられる。
ポリラクトン系ポリオールとしては、例えば、上記低分子ポリオール等を開始剤としてラクトンを開環重合させて得られるポリラクトンジオール、ポリカプロラクトンジオール、ポリメチルバレロラクトンジオール等のラクトン系ポリエステルジオール等が挙げられる。
ポリオールは、1種を単独で又は2種以上を組み合わせて用いることができる。
<Use as a raw material for polyurethane>
The alicyclic diamine and the alicyclic diamine composition are novel alicyclic diamines and novel alicyclic diamine compositions, and are characterized by excellent solvent solubility, and therefore can be suitably used as raw materials for polyurethane. Furthermore, the alicyclic diamine and the alicyclic diamine composition are thought to be able to impart weather resistance and transparency to the resulting polyurethane.
The alicyclic diamine and the alicyclic diamine composition are first reacted with phosgene to obtain the corresponding isocyanate, and the obtained isocyanate is reacted with a polyol to obtain a polyurethane.
The polyol is not particularly limited, and examples thereof include polyester polyols, polyether polyols, polycarbonate polyols, and polylactone polyols.
Examples of polyester polyols include condensation polyester polyols such as polyethylene adipate glycol, polybutylene adipate glycol, polyhexamethylene adipate glycol, and polyethylene butylene adipate glycol.
Examples of polyether polyols include aliphatic polyether polyols such as polytetramethylene glycol, polyethylene glycol, and polypropylene glycol.
Examples of polycarbonate polyols include polyols obtained by dealcoholization reaction of low-molecular-weight polyols such as ethylene glycol, propylene glycol, butanediol, pentanediol, hexanediol, octanediol, nonanediol, and 1,4-cyclohexanedimethanol with carbonate compounds such as diethylene carbonate, dipropylene carbonate, and diphenyl carbonate.
Examples of polylactone polyols include polylactone diols obtained by ring-opening polymerization of lactone using the above-mentioned low-molecular-weight polyols as initiators, lactone polyester diols such as polycaprolactone diol and polymethylvalerolactone diol.
The polyols can be used alone or in combination of two or more.
<ポリウレアの原料としての用途>
前記脂環式ジアミン及び脂環式ジアミン組成物は、新規な脂環式ジアミン、新規な脂環式ジアミン組成物であり、溶媒溶解性に優れるという特徴を有するため、ポリウレアの原料として好適に使用することができる。また、前記脂環式ジアミン及び脂環式ジアミン組成物は、得られるポリウレアに耐候性、透明性を与えることができると考えられる。
前記脂環式ジアミン及び脂環式ジアミン組成物とポリイソシアネートを反応させることでポリウレアを得ることができる。
ポリイソシアネートは、イソシアネート基を2つ以上有する化合物を含んでいれば、特に限定されない。ポリイソシアネートは、好ましくはイソシアネート基を2つ以上有するジイソシアネートである。
イソシアネート基を2個有するジイソシアネートとしては、1,6-ヘキサメチレンジイソシアネート(HDI)、2,2,4-トリメチルヘキサメチレンジイソシアネート、メチレンジイソシアネート、イソプロピレンジイソシアネート、リジンジイソシアネート、リジンジイソシアネートメチルエステル、1,5-オクチレンジイソシアネート等の脂肪族イソシアネート化合物;4,4’-ジシクロヘキシルメタンジイソシアネート、イソホロンジイソシアネート(IPDI)、ノルボルネンジイソシアネート、水添トリレンジイソシアネート、メチルシクロヘキサンジイソシアネート、イソプロピリデンビス(4-シクロヘキシルイソシアネート)、ダイマー酸ジイソシアネート等の脂環式イソシアネート化合物;2,4-もしくは2,6-トリレンジイソシアネート(TDI)、4,4’-ジフェニルメタンジイソシアネート(MDI)、1,5-ナフチレンジイソシアネート、p-もしくはm-キシリレンジイソシアネート(XDI)、トリジンジイソシアネート、p-フェニレンジイソシアネート、ジフェニルエーテルジイソシアネート、ジフェニルスルホンジイソシアネート、ジアニシジンジイソシアネート、テトラメチル-m-キシリレンジイソシアネート等の芳香族イソシアネート化合物等が挙げられる。
イソシアネート基を3個以上有するポリイソシアネートとしては、例えば、トリフェニルメタントリイソシアネート、トリイソシアネートフェニルチオフォスフェート、ポリメチレンポリフェニレンポリイソシアネート(ポリメリックMDI)、HDIやTDIのトリマーであるイソシアヌレート変性体、ビウレット変性体等が挙げられる。
ポリイソシアネートは、1種を単独で又は2種以上を組み合わせて用いることができる。
<Use as a raw material for polyurea>
The alicyclic diamine and the alicyclic diamine composition are novel alicyclic diamines and novel alicyclic diamine compositions, and are characterized by excellent solvent solubility, and therefore can be suitably used as raw materials for polyureas. Furthermore, the alicyclic diamine and the alicyclic diamine composition are thought to be able to impart weather resistance and transparency to the resulting polyureas.
Polyurea can be obtained by reacting the alicyclic diamine or the alicyclic diamine composition with a polyisocyanate.
The polyisocyanate is not particularly limited as long as it contains a compound having two or more isocyanate groups, and the polyisocyanate is preferably a diisocyanate having two or more isocyanate groups.
Examples of diisocyanates having two isocyanate groups include aliphatic isocyanate compounds such as 1,6-hexamethylene diisocyanate (HDI), 2,2,4-trimethylhexamethylene diisocyanate, methylene diisocyanate, isopropylene diisocyanate, lysine diisocyanate methyl ester, and 1,5-octylene diisocyanate; 4,4'-dicyclohexylmethane diisocyanate, isophorone diisocyanate (IPDI), norbornene diisocyanate, hydrogenated tolylene diisocyanate, methylcyclohexane diisocyanate, and isopropylidene diisocyanate. alicyclic isocyanate compounds such as 4-cyclohexyl isocyanate and dimer acid diisocyanate; and aromatic isocyanate compounds such as 2,4- or 2,6-tolylene diisocyanate (TDI), 4,4'-diphenylmethane diisocyanate (MDI), 1,5-naphthylene diisocyanate, p- or m-xylylene diisocyanate (XDI), tolidine diisocyanate, p-phenylene diisocyanate, diphenyl ether diisocyanate, diphenyl sulfone diisocyanate, dianisidine diisocyanate, and tetramethyl-m-xylylene diisocyanate.
Examples of polyisocyanates having three or more isocyanate groups include triphenylmethane triisocyanate, triisocyanate phenylthiophosphate, polymethylene polyphenylene polyisocyanate (polymeric MDI), isocyanurate-modified products and biuret-modified products which are trimers of HDI or TDI.
The polyisocyanates may be used alone or in combination of two or more.
<配位子としての用途>
前記脂環式ジアミン及び脂環式ジアミン組成物は、新規な脂環式ジアミン、新規な脂環式ジアミン組成物であり、溶媒溶解性に優れるという特徴を有するため、配位子として好適に使用することができる。前記脂環式ジアミン及び脂環式ジアミン組成物を配位子として用いることで、金属触媒などに使用することができると考えられる、また、キレート剤として金属イオンの除去や分離に使用することもできると考えられる。
上記金属、又は金属イオンとして用いられる金属としては、好ましくは3族~11族元素であり、より好ましくは遷移金属であり、更に好ましくは貴金属である。
<Use as a ligand>
The alicyclic diamine and the alicyclic diamine composition are novel alicyclic diamines and novel alicyclic diamine compositions, and are characterized by excellent solvent solubility, and therefore can be suitably used as ligands. It is believed that the use of the alicyclic diamine and the alicyclic diamine composition as ligands can be used for metal catalysts, etc., and also that they can be used as chelating agents for removing or separating metal ions.
The metals used as the metal ions are preferably elements of Groups 3 to 11, more preferably transition metals, and even more preferably noble metals.
<その他の用途>
本発明の脂環式ジアミン及び脂環式ジアミン組成物、並びに本発明の脂環式ジアミン又は脂環式ジアミン組成物を用いた上記ポリアミド樹脂、ポリイミド樹脂、ポリウレタン樹脂、ポリウレア樹脂等は、各種成形体、各種筐体、塗料、接着剤、複合材料、絶縁材料、封止材、成形粉、ライナー、各種コーティング、水処理剤、繊維処理剤、分散剤、界面活性剤、漂白剤、腐食防止剤、紙力増強剤、コネクタ、CO2吸収剤、誘電体材料、各種フィルム、電子基板材料、繊維材料、スイッチ類等に代表される各種用途に使用することができる。
ただし、本発明の脂環式ジアミンの用途及び脂環式ジアミン組成物の用途は上記用途に限定されない。
<Other uses>
The alicyclic diamine and alicyclic diamine composition of the present invention, and the polyamide resins, polyimide resins, polyurethane resins, polyurea resins, and the like using the alicyclic diamine or alicyclic diamine composition of the present invention can be used in a variety of applications, including various molded articles, various housings, paints, adhesives, composite materials, insulating materials, sealants, molding powders, liners, various coatings, water treatment agents, fiber treatment agents, dispersants, surfactants, bleaching agents, corrosion inhibitors, paper strength agents, connectors, CO2 absorbents, dielectric materials, various films, electronic substrate materials, fiber materials, switches, and the like.
However, the uses of the alicyclic diamine and the alicyclic diamine composition of the present invention are not limited to the above uses.
以下に実施例及び比較例を挙げて本発明を詳細に説明するが、本発明は下記実施例に限定されるものではない。なお、脂環式ジアミン組成物の分析及び評価は以下の方法により行った。 The present invention will be described in detail below using examples and comparative examples, but the present invention is not limited to the following examples. The alicyclic diamine composition was analyzed and evaluated using the following methods.
<ガスクロマトグラフィー>
使用機器:ガスクロマトグラフィー 8860GC(アジレント・テクノロジー株式会社製)
カラム:DB-1 (長さ30m、内径530μm、膜厚1.5μm)
検出器:FID(H2 40mL/分、Air 450mL/分)
キャリアガス:He
スプリット比:5:1
注入口温度:250℃
検出器温度:250℃
注入量:1.0μL
オーブン温度:60℃で6分保持後、60℃から280℃まで7℃/分で昇温し、280℃到達後、20分間保持した。
<Gas chromatography>
Equipment used: Gas chromatograph 8860GC (Agilent Technologies)
Column: DB-1 (length 30 m, inner diameter 530 μm, film thickness 1.5 μm)
Detector: FID (H 2 40 mL/min, Air 450 mL/min)
Carrier gas: He
Split ratio: 5:1
Inlet temperature: 250℃
Detector temperature: 250°C
Injection volume: 1.0μL
Oven temperature: After maintaining at 60°C for 6 minutes, the temperature was increased from 60°C to 280°C at a rate of 7°C/min, and after reaching 280°C, it was maintained for 20 minutes.
<GC-MS>
(GC側)
使用機器:ガスクロマトグラフィーGC2010 Plus(株式会社島津製作所製)
カラム:DB-1MS(長さ30m、内径0.25mm、膜厚0.25μm)
キャリアガス:He
スプリット比:5:1
気化室温度:250℃
注入量:1μL
オーブン温度:60℃で6分保持後、60℃から280℃まで7℃/分で昇温し、280℃到達後、20分間保持した。
(MS側)
使用機器:GCMS-QP2010 Ultra(株式会社島津製作所製)
フラグメント化方法:EI
イオン源温度:200℃
インターフェース温度:250℃
<GC-MS>
(GC side)
Equipment used: Gas chromatograph GC2010 Plus (Shimadzu Corporation)
Column: DB-1MS (length 30 m, inner diameter 0.25 mm, film thickness 0.25 μm)
Carrier gas: He
Split ratio: 5:1
Vaporization chamber temperature: 250°C
Injection volume: 1μL
Oven temperature: After maintaining at 60°C for 6 minutes, the temperature was increased from 60°C to 280°C at a rate of 7°C/min, and after reaching 280°C, it was maintained for 20 minutes.
(MS side)
Equipment used: GCMS-QP2010 Ultra (Shimadzu Corporation)
Fragmentation method: EI
Ion source temperature: 200°C
Interface temperature: 250°C
<全アミン価の測定>
脂環式ジアミン組成物の全アミン価は京都電子工業株式会社製の電位差自動滴定装置「AT-710S」を用いて、JIS-K-7237:1995に沿って電位差滴定法により測定を行った。ただし、試料溶媒はJISに記載のo-ニトロトルエン/酢酸溶液から酢酸に変更し実施した。
<Measurement of total amine value>
The total amine value of the alicyclic diamine composition was measured by potentiometric titration in accordance with JIS-K-7237:1995 using an automatic potentiometric titrator "AT-710S" manufactured by Kyoto Electronics Manufacturing Co., Ltd. However, the sample solvent was changed from the o-nitrotoluene/acetic acid solution specified in JIS to acetic acid.
<活性水素当量(AHEW)の測定>
脂環式ジアミン組成物及びエポキシ樹脂硬化剤のAHEWは、京都電子工業株式会社製の電位差自動滴定装置「AT-710S」を用いて全アミン価を求め、その結果からAHEWを算出した。全アミン価は0.1mol/L過塩素酸・酢酸溶液(関東化学(株)製)を用いて、測定した。
<Measurement of active hydrogen equivalent weight (AHEW)>
The AHEW of the alicyclic diamine composition and the epoxy resin curing agent was calculated from the total amine value determined using an automatic potentiometric titrator "AT-710S" manufactured by Kyoto Electronics Manufacturing Co., Ltd. The total amine value was measured using a 0.1 mol/L perchloric acid/acetic acid solution (manufactured by Kanto Chemical Co., Inc.).
実施例で得られた脂環式ジアミン組成物中に含まれる各成分の構造同定は以下の条件で、NMR分析により行った。
(NMR分析)
使用機器:ブルカージャパン株式会社製 AVANCE NEO 400型 NMR装置
共鳴周波数:400MHz
モード:Proton(1H)、Carbon(13C)、HSQC(1H-13C)
測定温度:室温
溶媒:CDCl3(重クロロホルム)
ケミカルシフト基準物質:テトラメチルシラン
The structure of each component contained in the alicyclic diamine composition obtained in the examples was identified by NMR analysis under the following conditions.
(NMR analysis)
Equipment used: AVANCE NEO 400 NMR spectrometer manufactured by Bruker Japan Co., Ltd. Resonance frequency: 400 MHz
Mode: Proton ( 1 H), Carbon ( 13 C), HSQC ( 1 H- 13 C)
Measurement temperature: room temperature Solvent: CDCl 3 (deuterated chloroform)
Chemical shift reference substance: tetramethylsilane
<乾燥性の評価(指触乾燥)>
基材としてリン酸亜鉛処理鋼板(パルテック株式会社製;SPCC-SD PB-N144 0.8mm×70mm×150mm)を用いた。23℃、50%R.H.条件下で、基材上にエポキシ樹脂組成物をアプリケーターを用いて塗布し、塗膜を形成した(塗布直後の塗膜厚み:200μm)。この塗膜を23℃、50%R.H.条件下で保存し、1日及び7日経過後に指触により以下の基準で評価した。
Ex:優秀(約50Nの力で親指を押し付けた際も塗膜のべたつきがなく、指紋の残存もなし)
G:良好(約50Nの力で親指を押し付けた際に塗膜のべたつきはないが、指触後の指紋の残存あり)
F:可(約50Nの力で親指を押し付けた際に塗膜のべたつきあり)
P:不良(約5Nの力で親指を押し付けた際に塗膜のべたつきあり)
<Evaluation of dryness (dry to the touch)>
A zinc phosphate-treated steel plate (SPCC-SD PB-N144, 0.8 mm x 70 mm x 150 mm, manufactured by Paltec Co., Ltd.) was used as the substrate. The epoxy resin composition was applied to the substrate using an applicator at 23°C and 50% RH to form a coating film (coating film thickness immediately after application: 200 μm). This coating film was stored at 23°C and 50% RH, and evaluated by touch after 1 day and 7 days according to the following criteria.
Ex: Excellent (the coating film is not sticky even when pressed with a thumb with a force of approximately 50 N, and no fingerprints remain)
G: Good (the coating film is not sticky when pressed with a thumb with a force of about 50 N, but fingerprints remain after touching)
F: Fair (the coating is sticky when pressed with a thumb with a force of about 50 N)
P: Poor (the coating film is sticky when pressed with a thumb with a force of about 5 N)
<耐水性の評価(耐水スポット試験)>
前記と同様の方法で基材(リン酸亜鉛処理鋼板)上にエポキシ樹脂組成物を塗布して塗膜を形成した(塗布直後の厚み:200μm)。この塗膜を23℃、50%R.H.条件下で保存し、1日及び7日経過後に塗膜表面にスポイトで純水を2~3滴滴下し、その箇所を50mLスクリュー管瓶で蓋をした。24時間経過後に水を拭き取り、外観を目視観察して、以下の基準で評価した。結果を表1に示す。
Ex:優秀(外観変化なし)
G:良好(白濁及び表面荒れはないが、光沢減少が認められる)
F:可(やや白濁又は表面荒れがある)
P:不良(著しい白濁又は表面荒れがある)
<Water resistance evaluation (water resistance spot test)>
The epoxy resin composition was applied to a substrate (zinc phosphate-treated steel plate) in the same manner as above to form a coating film (thickness immediately after application: 200 μm). This coating film was stored under conditions of 23°C and 50% RH, and after 1 day and 7 days, 2 to 3 drops of pure water were applied to the coating surface using a dropper, and the applied area was then capped with a 50 mL screw cap bottle. After 24 hours, the water was wiped off, and the appearance was visually observed and evaluated according to the following criteria. The results are shown in Table 1.
Ex: Excellent (no change in appearance)
G: Good (no cloudiness or surface roughness, but gloss reduction observed)
F: Fair (slightly cloudy or rough surface)
P: Poor (significant cloudiness or surface roughness)
<外観>
前記と同様の方法で、基材(リン酸亜鉛処理鋼板)上にエポキシ樹脂組成物を塗布し、塗膜を形成した(塗布直後の厚み:200μm)。得られた塗膜の1日経過後の外観を目視観察して、透明性及び光沢を以下の基準で評価した。
(透明性)
Ex:優秀(白濁なし)
G:良好(わずかに白濁があるが、使用上問題なし)
F:可(やや白濁あり)
P:不良(白濁)
(光沢)
Ex:優秀(光沢あり)
G:良好(やや光沢が劣るが、使用上問題なし)
F:可(光沢が少ない)
P:不良(光沢なし)
<Appearance>
The epoxy resin composition was applied to a substrate (zinc phosphate-treated steel plate) in the same manner as above to form a coating film (thickness immediately after application: 200 μm). The appearance of the resulting coating film was visually observed after one day, and the transparency and gloss were evaluated according to the following criteria.
(transparency)
Ex: Excellent (no cloudiness)
G: Good (slight cloudiness, but no problems in use)
F: Fair (slightly cloudy)
P: Poor (cloudy)
(Gloss)
Ex: Excellent (glossy)
G: Good (slightly less glossy, but no problems in use)
F: Fair (low gloss)
P: Poor (no gloss)
実施例1
(脂環式ジアミン組成物の製造)
(1)Diels-Alder反応工程
(式(6)中、-CNはa又はbに結合する。)
冷却管を備えた1000mLの二つ口フラスコに、フルフリルアルコール150g(1.53mol)とアクリロニトリル405g(7.63mol)を仕込み、窒素雰囲気下で、オイルバスを用いて60℃に加熱し、撹拌して均一な溶液とした。撹拌しながら反応温度60℃で48時間反応を行った。
冷却後、エバポレーターにてアクリロニトリルを除去し、前記式(6)で表されるニトリル組成物(-CNがaに結合したニトリルと-CNがbに結合したニトリルを含む。)を含有する濃縮液210gを得た。
Example 1
(Production of alicyclic diamine composition)
(1) Diels-Alder reaction step
(In formula (6), —CN is bonded to a or b.)
A 1000 mL two-neck flask equipped with a condenser was charged with 150 g (1.53 mol) of furfuryl alcohol and 405 g (7.63 mol) of acrylonitrile, and the mixture was heated to 60°C in an oil bath under a nitrogen atmosphere and stirred to form a homogeneous solution. The reaction was carried out at 60°C for 48 hours with stirring.
After cooling, the acrylonitrile was removed using an evaporator to obtain 210 g of a concentrated liquid containing a nitrile composition represented by the formula (6) (containing a nitrile in which —CN is bonded to a and a nitrile in which —CN is bonded to b).
(2)オレフィン部分の水素化工程
(式(6)中、-CNはa又はbに結合する。式(7)中、-CNはa又はbに結合する。)
次に前記濃縮液210g、5質量%Pd/C触媒1.2g(含水率56.7%、ドライ質量0.52g)及び酢酸エチル27gを500mLのオートクレーブ内に仕込み、窒素及び水素で反応器内を置換した後、水素圧2.0MPaとなるように水素を導入し、撹拌しながら反応温度60℃で2時間反応を行った。
その後、冷却し、単蒸留にてフルフリルアルコール、酢酸エチルを除去し、前記式(7)で表されるニトリル組成物(-CNがaに結合したニトリルと-CNがbに結合したニトリルを含む。)を含有する濃縮液160gを得た。
(2) Hydrogenation of the olefin portion
(In formula (6), —CN is bonded to a or b. In formula (7), —CN is bonded to a or b.)
Next, 210 g of the concentrated liquid, 1.2 g of a 5 mass % Pd/C catalyst (water content: 56.7%, dry mass: 0.52 g), and 27 g of ethyl acetate were charged into a 500 mL autoclave, and after replacing the atmosphere inside the reactor with nitrogen and hydrogen, hydrogen was introduced so that the hydrogen pressure became 2.0 MPa. The reaction was carried out at a reaction temperature of 60°C for 2 hours while stirring.
Thereafter, the mixture was cooled, and furfuryl alcohol and ethyl acetate were removed by simple distillation to obtain 160 g of a concentrated liquid containing a nitrile composition represented by the formula (7) (containing a nitrile in which —CN is bonded to a and a nitrile in which —CN is bonded to b).
(3)アクリロニトリル付加工程
(式(7)中、-CNはa又はbに結合する。式(4)中、-CNはa又はbに結合する。)
次に、冷却管を備えた1000mLの二つ口フラスコに、前記濃縮液160g、テトラヒドロフラン160g、50質量%水酸化ナトリウム水溶液4.5g及びアクリロニトリル77gを仕込み、ウォーターバスを用いて25℃に加熱し、撹拌して均一な溶液とした。撹拌しながら反応温度25℃で6時間反応を行った。反応終了後、1mol/L塩酸で中和し、エバポレーターでテトラヒドロフランを除去した。その後、水100mL追加して、酢酸エチル/メタノール(127mL/5mL)の混合液で抽出した。抽出液を炭酸ナトリウム飽和水溶液で洗浄し、硫酸マグネシウムで脱水し、エバポレーターで溶媒を除去して前記式(4)で表されるジニトリル組成物(-CNがaに結合したジニトリルと-CNがbに結合したジニトリルを含む。)を含有する濃縮液180gを得た。
(3) Acrylonitrile addition step
(In formula (7), —CN bonds to a or b. In formula (4), —CN bonds to a or b.)
Next, 160 g of the concentrate, 160 g of tetrahydrofuran, 4.5 g of a 50% by mass aqueous solution of sodium hydroxide, and 77 g of acrylonitrile were charged into a 1000 mL two-neck flask equipped with a condenser, heated to 25°C using a water bath, and stirred to obtain a homogeneous solution. The reaction was carried out for 6 hours at a reaction temperature of 25°C while stirring. After completion of the reaction, the mixture was neutralized with 1 mol/L hydrochloric acid, and the tetrahydrofuran was removed using an evaporator. Thereafter, 100 mL of water was added, and the mixture was extracted with a mixture of ethyl acetate and methanol (127 mL/5 mL). The extract was washed with a saturated aqueous solution of sodium carbonate, dehydrated with magnesium sulfate, and the solvent was removed using an evaporator to obtain 180 g of a concentrate containing a dinitrile composition represented by formula (4) (including a dinitrile in which -CN is bonded to a and a dinitrile in which -CN is bonded to b).
(4)ジニトリルの水素化工程
(式(4)中、-CNはa又はbに結合する。式(1)中、-CH2NH2はa又はbに結合する。)
次に、式(4)で表されるジニトリル組成物を含有する前記濃縮液150g、スポンジコバルト触媒(RANEY2724、W.R.Grace社製)15g(含水率40.0%、ドライ質量9g)及びテトラヒドロフラン150gを500mLのオートクレーブ内に仕込み、窒素及び水素で反応器内を置換した後、水素圧8.0MPaとなるように水素を導入し、撹拌しながら反応温度120℃で2時間反応を行った。
冷却後、得られた反応混合物を濾過してスポンジコバルト触媒を除去し、エバポレーターにて濾液からテトラヒドロフランを除去し、濃縮液150gを得た。濃縮液を単蒸留し、式(1)で表される脂環式ジアミン組成物を得た。3-((3-(アミノメチル)-7-オキサビシクロ[2.2.1]ヘプタン-1-イル)メトキシ)プロパン-1-アミン(式(2)で表される脂環式ジアミン)及び3-((2-(アミノメチル)-7-オキサビシクロ[2.2.1]ヘプタン-1-イル)メトキシ)プロパン-1-アミン(式(3)で表される脂環式ジアミン)を合計した純度はガスクロマトグラフにおけるピーク面積で99.9%であった。
得られた脂環式ジアミン組成物中、式(2)で示される脂環式ジアミンと式(3)で示される脂環式ジアミンとのモル比((2)/(3))は35/65であった。前記脂環式ジアミン組成物の全アミン価は522mgKOH/gであった。全アミン価の理論値は523.6mgKOH/gであり、ほぼ一致した。また、前記脂環式ジアミン組成物のAHEWは54g/当量であった。
(4) Hydrogenation of dinitrile
(In formula (4), —CN bonds to a or b. In formula (1), —CH 2 NH 2 bonds to a or b.)
Next, 150 g of the concentrate containing the dinitrile composition represented by formula (4), 15 g (water content: 40.0%, dry mass: 9 g) of a sponge cobalt catalyst (RANEY2724, manufactured by W.R. Grace) and 150 g of tetrahydrofuran were charged into a 500 mL autoclave, and after the atmosphere inside the reactor was replaced with nitrogen and hydrogen, hydrogen was introduced so that the hydrogen pressure became 8.0 MPa, and the reaction was carried out at a reaction temperature of 120°C for 2 hours with stirring.
After cooling, the resulting reaction mixture was filtered to remove the sponge cobalt catalyst, and tetrahydrofuran was removed from the filtrate using an evaporator, yielding 150 g of a concentrated liquid. The concentrated liquid was subjected to simple distillation to obtain an alicyclic diamine composition represented by formula (1). The total purity of 3-((3-(aminomethyl)-7-oxabicyclo[2.2.1]heptan-1-yl)methoxy)propan-1-amine (alicyclic diamine represented by formula (2)) and 3-((2-(aminomethyl)-7-oxabicyclo[2.2.1]heptan-1-yl)methoxy)propan-1-amine (alicyclic diamine represented by formula (3)) was 99.9% based on the peak area in gas chromatography.
In the obtained alicyclic diamine composition, the molar ratio ((2)/(3)) of the alicyclic diamine represented by formula (2) to the alicyclic diamine represented by formula (3) was 35/65. The total amine value of the alicyclic diamine composition was 522 mg KOH/g. The theoretical value of the total amine value was 523.6 mg KOH/g, which was almost the same. The AHEW of the alicyclic diamine composition was 54 g/equivalent.
得られた脂環式ジアミン組成物のNMR分析結果を示す。なお、HSQC(1H-13C)により、1H-NMRスペクトルに見られた各ピークがいずれの炭素に結合した水素原子に由来するプロトンのシグナルであるか、窒素に結合した水素原子に由来するプロトンのシグナルであるかを確認し、13C-NMRスペクトルに見られた各ピークがいずれの炭素原子のシグナルであるかを確認した。
1H-NMR化学シフト:δ:1.12(s,4H,[b]),0.97-2.29(m,9H,[a]),1.85-2.85(m,4H,[c]),3.54-3.80(m,4H,[d]),4.33-4.52(m,1H,[e])
13C-NMR化学シフト:δ:24.97,26.40,30.51,30.95,31.26,31.28,32.03,33.30,33.53,33.57,36.85,36.94,37.07,37.42,39.60,39.62,39.63,39.69,44.17,44.31,44.61,45.97,46.29,47.74,47.77,69.84,69.91,70.01,70.71,71.75,71.85,72.01,76.44,76.65,78.94,79.00,85.91,85.98,86.37,87.44
24.97~37.42は[A]の炭素原子に由来する。39.60~44.61は[B]の炭素原子に由来する。45.97~47.77は[C]の炭素原子に由来する。69.84~72.01は[D]の炭素原子に由来する。76.44~79.00は[E]の炭素原子に由来する。85.91~87.44は[F]の炭素原子に由来する。
The results of NMR analysis of the obtained alicyclic diamine composition are shown below. HSQC ( 1 H- 13 C) was used to confirm whether each peak observed in the 1 H-NMR spectrum was a proton signal derived from a hydrogen atom bonded to a carbon or a proton signal derived from a hydrogen atom bonded to a nitrogen, and to confirm which carbon atom each peak observed in the 13 C-NMR spectrum was a signal derived from.
1 H-NMR chemical shift: δ: 1.12 (s, 4H, [b]), 0.97-2.29 (m, 9H, [a]), 1.85-2.85 (m, 4H, [c]), 3.54-3.80 (m, 4H, [d]), 4.33-4.52 (m, 1H, [e])
C -NMR chemical shifts: δ: 24.97, 26.40, 30.51, 30.95, 31.26, 31.28, 32.03, 33.30, 33.53, 33.57, 36.85, 36.94, 37.07, 37.42, 39.60, 39.62, 39.63, 39.69, 44.17 , 44.31, 44.61, 45.97, 46.29, 47.74, 47.77, 69.84, 69.91, 70.01, 70.71, 71.75, 71.85, 72.01, 76.44, 76.65, 78.94, 79.00, 85.91, 85.98, 86.37, 87.44
24.97 to 37.42 are derived from carbon atoms of [A]. 39.60 to 44.61 are derived from carbon atoms of [B]. 45.97 to 47.77 are derived from carbon atoms of [C]. 69.84 to 72.01 are derived from carbon atoms of [D]. 76.44 to 79.00 are derived from carbon atoms of [E]. 85.91 to 87.44 are derived from carbon atoms of [F].
また、得られた脂環式ジアミン組成物のGC-MS分析の結果、脂環式ジアミン組成物を構成する各脂環式ジアミンの分子量214に対して、214を示した。 Furthermore, GC-MS analysis of the obtained alicyclic diamine composition showed a molecular weight of 214, compared to the molecular weight of each alicyclic diamine constituting the alicyclic diamine composition, which was 214.
実施例2
(エポキシ樹脂硬化剤の調製)
前記脂環式ジアミン組成物に対し、非反応性希釈剤であるベンジルアルコールを、全体の40質量%となる量添加して希釈し、前記脂環式ジアミン組成物の濃度が60質量%のエポキシ樹脂硬化剤を得た。エポキシ樹脂硬化剤(ベンジルアルコールを含む全量)のアミノ基由来の活性水素当量(AHEW)は90g/当量であった。
Example 2
(Preparation of epoxy resin curing agent)
The alicyclic diamine composition was diluted with benzyl alcohol, a non-reactive diluent, in an amount of 40 mass % of the total, to obtain an epoxy resin curing agent with a concentration of the alicyclic diamine composition of 60 mass %. The active hydrogen equivalent (AHEW) derived from amino groups of the epoxy resin curing agent (total amount including benzyl alcohol) was 90 g/equivalent.
(エポキシ樹脂組成物の調製及び評価)
主剤であるエポキシ樹脂として、ビスフェノールAから誘導されたグリシジルオキシ基を有する液状エポキシ樹脂(三菱ケミカル株式会社製「jER828」、エポキシ当量186g/当量)を使用した。
エポキシ樹脂及び前記エポキシ樹脂硬化剤を表1に示す配合量となるよう配合して23℃にて撹拌、混合し、エポキシ樹脂組成物を調製した。主剤エポキシ樹脂中のエポキシ基数に対するエポキシ樹脂硬化剤中の活性水素数の比(エポキシ樹脂硬化剤中の活性水素数/主剤エポキシ樹脂中のエポキシ基数)は1/1となるようにした。
得られたエポキシ樹脂組成物を用いて、前述の方法で乾燥性、耐水性及び外観の評価を行った。結果を表1に示す。
(Preparation and Evaluation of Epoxy Resin Compositions)
As the epoxy resin, which is the main component, a liquid epoxy resin having a glycidyloxy group derived from bisphenol A ("jER828" manufactured by Mitsubishi Chemical Corporation, epoxy equivalent weight 186 g/equivalent) was used.
The epoxy resin and the epoxy resin curing agent were blended in the amounts shown in Table 1 and stirred and mixed at 23°C to prepare epoxy resin compositions. The ratio of the number of active hydrogens in the epoxy resin curing agent to the number of epoxy groups in the main epoxy resin (number of active hydrogens in the epoxy resin curing agent/number of epoxy groups in the main epoxy resin) was set to 1/1.
The epoxy resin compositions thus obtained were evaluated for drying property, water resistance and appearance by the methods described above. The results are shown in Table 1.
比較例1及び2
(エポキシ樹脂組成物の調製及び評価)
実施例1において、前記脂環式ジアミン組成物にかえて、1,3-BAC(1,3-ビス(アミノメチル)シクロヘキサン)、IPDA(イソホロンジアミン)を用いたこと以外は、実施例1と同様の方法でエポキシ樹脂組成物の調製及び評価を行った。結果を表1に示す。
Comparative Examples 1 and 2
(Preparation and Evaluation of Epoxy Resin Compositions)
Epoxy resin compositions were prepared and evaluated in the same manner as in Example 1, except that 1,3-BAC (1,3-bis(aminomethyl)cyclohexane) and IPDA (isophoronediamine) were used instead of the alicyclic diamine composition in Example 1. The results are shown in Table 1.
実施例3
(エポキシ樹脂硬化剤の調製)
撹拌装置、温度計、窒素導入管、滴下漏斗及び冷却管を備えた内容積300ミリリットルのセパラブルフラスコに、実施例1で得られた脂環式ジアミン組成物29gを仕込み、窒素気流下、撹拌しながら、エポキシ化合物として、ビスフェノールAから誘導されたグリシジルオキシ基を有する多官能エポキシ樹脂(三菱ケミカル株式会社製「jER828」、エポキシ当量:186g/当量)10g(前記脂環式ジアミン組成物中の活性水素数/エポキシ化合物中のエポキシ基数=10/1となる量)を2時間かけて滴下した。滴下終了後、80℃に昇温して2時間反応を行い、エポキシ化合物と脂環式ジアミン組成物の反応物を得た。ここに、非反応性希釈剤であるベンジルアルコールを、全体量の40質量%となるよう添加して希釈し、濃度60質量%のエポキシ樹脂硬化剤を得た。エポキシ樹脂硬化剤(ベンジルアルコールを含む全量)の活性水素当量(AHEW)は134g/当量であった。
Example 3
(Preparation of epoxy resin curing agent)
A 300 mL separable flask equipped with a stirrer, thermometer, nitrogen inlet tube, dropping funnel, and condenser was charged with 29 g of the alicyclic diamine composition obtained in Example 1. Under a nitrogen stream, 10 g of a multifunctional epoxy resin having glycidyloxy groups derived from bisphenol A ("jER828" manufactured by Mitsubishi Chemical Corporation, epoxy equivalent: 186 g/equivalent) was added dropwise over 2 hours (an amount such that the number of active hydrogens in the alicyclic diamine composition/the number of epoxy groups in the epoxy compound = 10/1). After the addition was completed, the temperature was raised to 80°C and the reaction was continued for 2 hours, yielding a reaction product of the epoxy compound and the alicyclic diamine composition. The mixture was diluted with benzyl alcohol, a non-reactive diluent, to 40% by mass of the total amount, yielding an epoxy resin curing agent with a concentration of 60% by mass. The active hydrogen equivalent weight (AHEW) of the epoxy resin curing agent (total amount including benzyl alcohol) was 134 g/equivalent.
(エポキシ樹脂組成物の調製及び評価)
主剤であるエポキシ樹脂として、ビスフェノールAから誘導されたグリシジルオキシ基を有する液状エポキシ樹脂(三菱ケミカル株式会社製「jER828」、エポキシ当量186g/当量)を使用した。
エポキシ樹脂及びエポキシ樹脂硬化剤を表1に示す配合量となるよう配合して23℃にて撹拌、混合し、エポキシ樹脂組成物を調製した。主剤エポキシ樹脂中のエポキシ基数に対するエポキシ樹脂硬化剤中の活性水素数の比(エポキシ樹脂硬化剤中の活性水素数/主剤エポキシ樹脂中のエポキシ基数)は1/1となるようにした。
得られたエポキシ樹脂組成物を用いて、前述の方法で乾燥性、耐水性及び外観の評価を行った。結果を表1に示す。
(Preparation and Evaluation of Epoxy Resin Compositions)
As the epoxy resin, which is the main component, a liquid epoxy resin having a glycidyloxy group derived from bisphenol A ("jER828" manufactured by Mitsubishi Chemical Corporation, epoxy equivalent weight 186 g/equivalent) was used.
Epoxy resins and epoxy resin curing agents were blended in the amounts shown in Table 1 and stirred and mixed at 23°C to prepare epoxy resin compositions. The ratio of the number of active hydrogens in the epoxy resin curing agent to the number of epoxy groups in the main epoxy resin (number of active hydrogens in the epoxy resin curing agent/number of epoxy groups in the main epoxy resin) was adjusted to 1/1.
The epoxy resin compositions thus obtained were evaluated for drying property, water resistance and appearance by the methods described above. The results are shown in Table 1.
比較例3及び4
(エポキシ樹脂組成物の調製及び評価)
実施例3において、前記脂環式ジアミン組成物にかえて、1,3-BAC(1,3-ビス(アミノメチル)シクロヘキサン)、IPDA(イソホロンジアミン)を用いたこと以外は、実施例3と同様の方法でエポキシ樹脂組成物の調製及び評価を行った。結果を表1に示す。
Comparative Examples 3 and 4
(Preparation and Evaluation of Epoxy Resin Compositions)
Epoxy resin compositions were prepared and evaluated in the same manner as in Example 3, except that 1,3-BAC (1,3-bis(aminomethyl)cyclohexane) and IPDA (isophoronediamine) were used instead of the alicyclic diamine composition in Example 3. The results are shown in Table 1.
表1より、本発明の脂環式ジアミンを含むエポキシ樹脂硬化剤を用いたエポキシ樹脂組成物の塗膜は、耐水性に優れることがわかる。更に本発明の脂環式ジアミンを含むエポキシ樹脂硬化剤を用いたエポキシ樹脂組成物は乾燥性に優れ、得られる硬化物は外観にも優れることがわかる。本発明の脂環式ジアミン及び脂環式ジアミン組成物は、特にエポキシ樹脂硬化剤として有用であることがわかる。
したがって、本発明の脂環式ジアミン及び脂環式ジアミン組成物、それらを使用したエポキシ樹脂硬化剤、エポキシ樹脂組成物は、塗料用途に好適に使用できる。更に塗料以外の分野においても、床材やライニング等の水に接する用途に好適に用いることができる。
From Table 1, it can be seen that the coating film of the epoxy resin composition using the epoxy resin curing agent containing the alicyclic diamine of the present invention has excellent water resistance. Furthermore, it can be seen that the epoxy resin composition using the epoxy resin curing agent containing the alicyclic diamine of the present invention has excellent drying properties, and the obtained cured product also has excellent appearance. It can be seen that the alicyclic diamine and alicyclic diamine composition of the present invention are particularly useful as epoxy resin curing agents.
Therefore, the alicyclic diamine and alicyclic diamine composition of the present invention, and the epoxy resin curing agent and epoxy resin composition using them can be suitably used in coating applications. Furthermore, they can be suitably used in fields other than coating applications, such as flooring materials and linings, which come into contact with water.
Claims (8)
(式(1)中、-CH2NH2はa又はbに結合する。) Alicyclic diamines represented by the following general formula (1):
(In formula (1), —CH 2 NH 2 is bonded to a or b.)
(式(4)及び式(5)中、-CNはa又はbに結合する。式(1)中、-CH2NH2はa又はbに結合する。) A method for producing an alicyclic diamine, comprising hydrogenating a dinitrile represented by the following general formula (4) or a dinitrile represented by the following general formula (5) to obtain an alicyclic diamine represented by the following general formula (1):
(In formulas (4) and (5), —CN bonds to a or b. In formula (1), —CH 2 NH 2 bonds to a or b.)
8. The method for producing an alicyclic diamine according to claim 7, wherein the dinitrile represented by the general formula (4) or the dinitrile represented by the general formula (5) is a dinitrile obtained using furfural or furfuryl alcohol as a raw material.
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| JP2024080163 | 2024-05-16 | ||
| JP2024-080163 | 2024-05-16 |
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| Country | Link |
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