WO2025234349A1 - Adhesive sheet - Google Patents
Adhesive sheetInfo
- Publication number
- WO2025234349A1 WO2025234349A1 PCT/JP2025/016101 JP2025016101W WO2025234349A1 WO 2025234349 A1 WO2025234349 A1 WO 2025234349A1 JP 2025016101 W JP2025016101 W JP 2025016101W WO 2025234349 A1 WO2025234349 A1 WO 2025234349A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- region
- pressure
- sensitive adhesive
- adhesive sheet
- adhesive layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J201/00—Adhesives based on unspecified macromolecular compounds
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/10—Adhesives in the form of films or foils without carriers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
Definitions
- the present invention relates to an adhesive sheet.
- optical devices such as displays, thin, flexible displays, typified by OLEDs, are constructed by laminating multiple optical films and thin-layer devices.
- devices that require flexibility such as pressure-sensitive sensors, are constructed by laminating a pressure-sensitive member and a substrate (Patent Document 1).
- Liquid curing resins, pressure-sensitive adhesives, and adhesives are selected as interlayer fillers in these laminates, with pressure-sensitive adhesives and adhesives (such as pressure-sensitive adhesives) being preferred from the standpoints of improving workability, preventing warping due to curing shrinkage, and improving flexibility through stress dispersion.
- the above-mentioned adhesives particularly in flexible materials, have the function of dispersing and mitigating stresses generated by bending and folding, and this function is said to be more efficiently exerted the more flexible the adhesive is (Patent Document 2), so flexible adhesives are used.
- JP 2012-159463 A Japanese Patent Application Laid-Open No. 2020-109177
- the adhesive layer is unable to withstand the bending stress of the adherends when the laminate is bent, causing the folded portion of the laminate to become indented and leaving crazes.
- the present invention is designed to solve these problems, and its purpose is to provide an adhesive sheet that, when attached to an adherend and folded, is less likely to leave creases at the folded portion.
- the present invention provides a pressure-sensitive adhesive layer having, in the same plane, a first region which is a single linear region and a second region which is a single linear region parallel to the first region,
- the pressure-sensitive adhesive sheet has different physical properties between the first region and the second region.
- the above physical property is preferably hardness.
- the above hardness is preferably one or more selected from the group consisting of tensile strength, modulus of elasticity, Young's modulus, elongation at break, stress at break, surface hardness, swelling degree, gel fraction, hardness measured by nanoindentation, and residual stress.
- first region and the second region each be a single straight line.
- the first regions and the second regions are preferably arranged alternately in one direction of the pressure-sensitive adhesive layer.
- first region and the second region extend from one end to the other end in a direction perpendicular to the thickness direction of the adhesive layer.
- the pressure-sensitive adhesive sheet may be used by being attached to a foldable adherend, the first region being included in an area corresponding to the fold of the adherend, the second region being adjacent to both sides of the first region, and the hardness of the first region being greater than the hardness of the second region.
- the pressure-sensitive adhesive sheet has a hardness of the first region greater than a hardness of the second region
- the pressure-sensitive adhesive sheet may be one in which the first region and the second region are alternately adjacent to each other in one direction of the pressure-sensitive adhesive layer, and the first region is located within a range of ⁇ 1 mm from the center in the one direction.
- the above-mentioned adhesive sheet is preferably used by adhering it to an optical component.
- the above-mentioned pressure-sensitive adhesive sheet is preferably used by adhering it to a foldable adherend.
- FIG. 1 shows a schematic cross-sectional view of a pressure-sensitive adhesive sheet according to one embodiment of the present invention.
- 1 shows a plan view of a pressure-sensitive adhesive sheet according to one embodiment of the present invention.
- 3 is a cross-sectional view showing the pressure-sensitive adhesive sheet shown in FIG. 2 in a folded state.
- FIG. 2 is a plan view of a pressure-sensitive adhesive sheet according to another embodiment of the present invention.
- FIG. 5 is a cross-sectional view showing the adhesive sheet shown in FIG. 4 in a folded state.
- FIG. 2 is a plan view showing an embodiment of a pressure-sensitive adhesive sheet in which the first region and the second region are curved.
- FIG. 2 shows a plan view of a pressure-sensitive adhesive composition in an example.
- 1 is a graph showing nanoindentation hardness measured in the vicinity of a first region and a second region in an example.
- adheresion refers to the property of two surfaces adhering to each other in response to external pressure (e.g., minute pressure) based on the cohesive force of the chemical structure of the composition, and allowing separation as needed.
- external pressure e.g., minute pressure
- adheresion refers to the property of two surfaces being firmly joined together by a chemical reaction (curing) of the composition to produce a cured product, without the intention of separation.
- the form of the "adhesive” is not particularly limited, and it may be liquid at room temperature (for example, a solid (paste) with fluidity, an adhesive composition, etc.), or it may be solid at room temperature.
- the form of the "adhesive” is not particularly limited, and it may be in sheet form.
- an "adhesive layer” is a sheet-like (layer-like) adhesive layer with no fluidity.
- the pressure-sensitive adhesive sheet of the present invention comprises at least a pressure-sensitive adhesive layer having, in the same plane, a first region that is a single line and a second region that is parallel to the first region and is also a single line.
- the first region and the second region have different physical properties.
- the pressure-sensitive adhesive layer may be referred to as the "pressure-sensitive adhesive layer of the present invention.”
- a single line refers to a line that has no branch points.
- the pressure-sensitive adhesive sheet of the present invention may be a so-called "substrate-less type” pressure-sensitive adhesive sheet that does not have a substrate (substrate layer), or may be a type of pressure-sensitive adhesive sheet that has a substrate.
- a "substrate-less type” pressure-sensitive adhesive sheet may be referred to as a "substrate-less pressure-sensitive adhesive sheet”
- a type of pressure-sensitive adhesive sheet that has a substrate may be referred to as a "substrate-attached pressure-sensitive adhesive sheet.”
- the substrate-less pressure-sensitive adhesive sheet include a double-sided pressure-sensitive adhesive sheet consisting only of the pressure-sensitive adhesive layer of the present invention, and a double-sided pressure-sensitive adhesive sheet consisting of the pressure-sensitive adhesive layer of the present invention and another pressure-sensitive adhesive layer (a pressure-sensitive adhesive layer other than the pressure-sensitive adhesive layer of the present invention).
- the substrate-attached pressure-sensitive adhesive sheet examples include a single-sided pressure-sensitive adhesive sheet having the pressure-sensitive adhesive layer of the present invention on one side of the substrate, a double-sided pressure-sensitive adhesive sheet having the pressure-sensitive adhesive layer of the present invention on both sides of the substrate, and a double-sided pressure-sensitive adhesive sheet having the pressure-sensitive adhesive layer of the present invention on one side of the substrate and another pressure-sensitive adhesive layer on the other side.
- the "substrate (substrate layer)" refers to a support, and is the part that is attached to the adherend together with the pressure-sensitive adhesive layer when the pressure-sensitive adhesive sheet of the present invention is used (attached) to an adherend.
- the release liner that is peeled off when the adhesive sheet is used (applied) is not included in the above substrate.
- the pressure-sensitive adhesive sheet of the present invention will be described below with reference to the drawings.
- the pressure-sensitive adhesive sheet of the present invention is not limited to the embodiments shown in the drawings.
- Figure 1 is a cross-sectional view showing a pressure-sensitive adhesive sheet according to one embodiment of the present invention.
- the pressure-sensitive adhesive layer 1 shown in Figure 1 is laminated onto the release-treated surface of a release liner 2, forming a pressure-sensitive adhesive sheet 10 with a release liner.
- Fig. 2 shows a plan view of a pressure-sensitive adhesive sheet (first embodiment) according to one embodiment of the present invention.
- the pressure-sensitive adhesive layer 1 shown in Fig. 2 has a single linear first region 11 and a single linear second region 12 extending in a direction (first direction D1) perpendicular to the thickness direction of the pressure-sensitive adhesive layer 1.
- the pressure-sensitive adhesive layer 1 has, in the same plane, the first region 11, the second region 12, the first region 11, the second region 12, and the first region 11, in this order, extending in a second direction D2 perpendicular to the first direction D1.
- the first region 11 and the second region 12 are alternately formed in one direction (second direction D2) from the first edge E1 of the pressure-sensitive adhesive layer 1 toward the second edge E2 opposite the first edge E1.
- the first region 11 and the second region 12 are each continuously formed so as to extend from one end side (third edge E3) of the pressure-sensitive adhesive layer 1 to the other end side (fourth edge E4 opposite the third edge E3).
- the boundary between the first region 11 and the second region 12 is depicted by a solid line, but in reality, the boundary does not need to be observed visually.
- the three first regions 11 and two second regions 12 extend in the first direction D1 and are parallel to each other. Note that in Figure 2, all of the first regions 11 and second regions 12 are parallel to each other; however, in the pressure-sensitive adhesive layer of the present invention, since it can be folded and used, it is sufficient that at least one first region 11 and at least one second region 12 are parallel to each other.
- the first region 11 and the second region 12 have different physical properties.
- the hardness of the first region 11 is greater than the hardness of the second region 12.
- the first region 11 may be a hard portion that is relatively harder (than the second region 12)
- the second region 12 may be a soft portion that is relatively softer (than the first region 11).
- the first region 11 and the second region 12 may have the same or different widths. Also, in Figure 2, the widths of the two second regions 12 are the same, but they may be different. Also, in Figure 2, the widths of the two first regions 11 located at both ends are the same, and the width of the first region 11 located in the middle is shorter than the widths of the other two first regions 11, but it may be longer or the same. The widths of all the first regions and all the second regions may be the same or different.
- the first region 11 is located in the center of one direction (first direction D1) of the adhesive layer 1, and two second regions 12 are adjacent to both sides of the central first region 11.
- the total area of the first regions 11 is larger than the total area of the second regions 12. Also, in the adhesive layer 1 shown in Figure 2, the total line width length of the first regions 11 is longer than the total line width length of the second regions 12. When the hardness of the first regions 11 is greater than the hardness of the second regions 12, the strength of the adhesive layer and adhesive sheet in such a configuration is increased. Note that the total area of the first regions 11 may be smaller than the total area of the second regions 12, and the total line width length of the first regions 11 may be shorter than the total line width length of the second regions 12.
- An adhesive sheet having an adhesive layer such as that shown in Figure 2 has a first region and a second region with different physical properties, so that when bending stress is applied to one of the first region and the second region, the other can absorb the bending stress, thereby preventing the formation of creases when folded.
- Figure 3 shows an example of the folded state of the adhesive sheet shown in Figure 2.
- the first region 11, which is a hard region is located in the middle of the folded portion B
- the second region 12, which is a soft region is located on both sides of it
- the folded portion B includes the second region 12/first region 11/second region 12.
- the folded portion B includes both the first region 11 and the second region 12.
- Second Embodiment Figure 4 shows a plan view of a pressure-sensitive adhesive sheet according to another embodiment of the present invention (second embodiment).
- the pressure-sensitive adhesive layer 1 shown in Figure 4 has a single linear first region 11 and a single linear second region 12 extending in a first direction D1.
- the pressure-sensitive adhesive layer 1 shown in Figure 4 is similar to the pressure-sensitive adhesive layer 1 shown in Figure 2 except that the number and widths of the first regions 11 and second regions 12 are different.
- the first regions 11 and second regions 12 are formed in a striped pattern.
- an adhesive sheet having an adhesive layer in which first and second regions are adjacent to each other in one direction and formed in alternating stripes has alternating physical properties, so when stress is applied to one region, the stress is easily distributed to the other adjacent region, resulting in superior strength and impact resistance overall for the adhesive sheet and for the adherend to which the adhesive sheet is bonded.
- the widths of the first region 11 and the second region 12 are not particularly limited, but can each be selected, for example, within the range of 0.001 to 50 mm. Furthermore, the ratio of the width of the first region 11 (the width of one region) to the width of the second region 12 (the width of one region) [first region/second region] is not particularly limited, but is, for example, 0.01 to 100.
- the boundary between the first region 11 and the second region 12 may or may not be clearly defined.
- the area near the boundary between the first region 11 and the second region 12 may be a boundary region where the physical properties change gradually.
- the boundary region has a gradient of physical properties, and gradually changes from the physical properties of the first region 11 to the physical properties of the second region 12 along the second direction D2 from the center of the first region 11 to the center of the second region 12. Therefore, the boundary region is the region from the point where the gradient of physical properties starts to the point where the gradient ends.
- the physical properties of the first region 11 and the physical properties of the second region 12 are the physical properties of the portions other than the boundary region (for example, the center portion in the second direction D2).
- the hardness of the first region 11 is greater than the hardness of the second region 12. Furthermore, in the adhesive layer 1, the first region 11 and the second region 12 are positioned adjacent to each other alternately in one direction (second direction D2) of the adhesive layer 1. In Figure 2, the center of the second direction D2 is the first region 11. Furthermore, in Figure 4, the first region is located within a range of ⁇ 1 mm from the center of the second direction D2. With this configuration, when the bending portion is near the center of the second direction D2, the first region 11 will be subjected to the greatest bending stress when folded. However, the shape of the adhesive layer is more easily maintained, and the bending stress can be alleviated in the adjacent second region 12, thereby particularly suppressing the occurrence of creases when folded.
- FIG. 5 shows an example of the folded state of the adhesive sheet shown in FIG. 4.
- the first region 11 which is a hard portion, and the second regions 12 on either side of it are located near the center of the folded portion B (within a range of ⁇ 1 mm from the center), and the folded portion B includes the second region 12/first region 11/second region 12/first region 11/second region 12/first region 11/second region 12.
- the folded portion B also includes both the first region 11 and the second region 12.
- the first region 11 and the second region 12 are both narrower than those in the adhesive sheet shown in FIG. 2. Therefore, when folded as shown in FIG.
- the pressure-sensitive adhesive sheet shown in Figure 4 can also be rolled by folding at least a portion of it. Therefore, the pressure-sensitive adhesive layer 1 shown in Figure 4 can be rolled up to fit the adherend, even when it is attached to a rollable adherend so that the position corresponding to the center of the folded portion is the region including the second region 12.
- the center of the pressure-sensitive adhesive layer 1 in the second direction D2 does not have to be the first region 11.
- the first region 11 is included in a region corresponding to the folding portion of a foldable adherend, the occurrence of fold marks when folding can be particularly suppressed.
- the first region 11 and the second region 12 are both formed in a straight line, but the first region 11 and the second region 12 may also be linear, with at least a portion of the line curved, within the range in which the adhesive sheet can be bent. Furthermore, the first region 11 and the second region 12 may have a line width that varies at least partially along the length, within the range in which the adhesive layer can be bent.
- the maximum value of the radius of curvature of the curve is not particularly limited, but is, for example, R1000 mm or less (e.g., R greater than 0 mm and R1000 mm or less).
- the first region 11 and/or the second region 12 includes a curve
- the first region 11 and the second region 12 are formed in a curved shape, and a straight line L1 can be drawn within the first region 11 without contacting adjacent second regions.
- both the first region 11 and the second region 12 extend continuously from the third edge E3 to the fourth edge E4.
- at least one of the first region 11 and the second region 12 may extend discontinuously.
- at least one of the first region 11 and the second region 12 may be represented by a dashed line. The length and/or spacing of each region in the dashed lines may be the same or different. The spacing may be regular or irregular. At least one of the first region 11 and the second region 12 may not extend from the third edge E3 to the fourth edge E4.
- it may extend from a region away from the third edge E3 to the fourth edge E4, or it may extend from the third edge E3 in the direction of the fourth edge E4 but not reach the fourth edge E4, or it may extend from a region away from the third edge E3 in the direction of the fourth edge E4 but not reach the fourth edge E4.
- first regions 11 and second regions 12 in the second direction D2 are not particularly limited.
- first regions 11 and second regions 12 are alternately formed adjacent to one another in the second direction D2
- the greater the total number the stronger the adhesive layer and adhesive sheet will tend to be.
- the frequency corresponding to the first regions 11 will be higher, making it less likely that creases will occur when folded.
- first regions 11 or second regions 12 are indicated by dashed lines, a group of regions extending from the third edge E3 toward the fourth edge E4 will be considered one region.
- the adhesive layer 1 shown in Figures 2 and 4 is symmetrical in one direction (first direction D1 and/or second direction D2).
- first direction D1 and/or second direction D2 the first region 11 and the second region 12 are positioned symmetrically in one direction (second direction D2).
- second direction D2 the adhesive layer may also be asymmetrical in one direction.
- the adhesive layer 1 shown in Figures 2 and 4 has first regions 11 at both ends in one direction (second direction D2). If the hardness of the first regions 11 is greater than the hardness of the second regions 12, the strength of the adhesive layer and adhesive sheet will be higher in this configuration. Note that both ends in one direction (second direction D2) do not have to be first regions 11.
- the first region 11 and the second region 12 may each extend over the entire thickness of the adhesive layer, or may only cover a portion including the surface.
- the thicknesses of the first region 11 and the second region 12 in the adhesive layer 1 are not particularly limited, but can each be selected, for example, from within the range of 0.1 to 300 ⁇ m.
- the ratio of the thickness (average thickness) of the first region 11 to the thickness (average thickness) of the second region 12 [first region/second region] is not particularly limited, but is, for example, 0.1 to 10.
- the thicknesses of all the first regions and all the second regions may be the same or different.
- the first region 11 and the second region 12 may have different optical properties.
- the adhesive sheet 10 when the adhesive sheet 10 is used to attach to an optical component in an image display device, the adhesive sheet located on the display side is required to have high transparency, and in this case, it is preferable that the first region 11 and the second region 12 have high transparency.
- the transparency of the first region 11 and the second region 12 when the adhesive sheet 10 is used to attach to an optical component in an image display device and is used on the back side of the image display device, the transparency of the first region 11 and the second region 12 may be low.
- the adhesive layer 1 may have regions other than the first region 11 and the second region 12. These regions can be arranged in any location and shape as long as the adhesive sheet can be folded.
- the first region 11 and the second region 12 are alternately formed in the adhesive layer 1, and in particular, the first region 11 and the second region 12 are alternately formed adjacent to each other.
- the adhesive layer 1 has a structure of [first region 11/second region 12/.../first region 11] along one direction (second direction D2).
- the adhesive layer may have a structure of [first region/second region/third region/first region/second region/third region/.../first region].
- the physical properties in which the first region 11 and the second region 12 differ include hardness and optical properties.
- hardness include tensile strength, modulus of elasticity, Young's modulus, elongation at break, stress at break, surface hardness, swelling, gel fraction, hardness measured by nanoindentation, and residual stress.
- measurements can be performed, for example, on the surface of the adhesive layer 1 or on the exposed surface of the adhesive layer 1 in a cross section.
- the hardness measured using the nanoindentation method is determined by continuously measuring the load and indentation depth applied to the indenter when the indenter is pressed into the target surface, both during loading and unloading, and then deriving the load-indentation depth curve.
- the hardness can be adjusted using known or conventional methods. Specifically, the hardness of each region of the adhesive layer can be controlled by adjusting the amount of curing agent, crosslinking agent, crosslinkable compound such as a polyfunctional monomer, or polymerization initiator used in preparing the resin that constitutes the adhesive layer 1.
- the different physical properties may be of only one type, or of two or more types.
- the tensile strength, Young's modulus, elongation at break, and stress at break can be measured specifically by the following measurement methods.
- Methods for measuring tensile strength, Young's modulus, elongation at break, and stress at break A cylindrical sample of the pressure-sensitive adhesive layer cut out from the region to be measured is rolled to 30 mm x 1 mm in diameter, chucked at the top and bottom 5 mm apart with a chuck distance of 10 mm, and pulled at a rate of 50 mm/min.
- the tensile strength is calculated from the maximum stress, the initial tensile modulus (Young's modulus) from the slope at 50% elongation, and the elongation at break and stress at break are calculated from the elongation and stress at break, respectively, from the stress-strain curve measured using a tensile tester (AUTOGRAPH AGS-X, manufactured by Shimadzu Corporation).
- Examples of the elastic modulus include the elastic modulus at -20°C, the elastic modulus at room temperature (25°C), and the elastic modulus at 80°C.
- Examples of the elastic modulus include the storage elastic modulus and the loss elastic modulus.
- the storage modulus of the first region 11 and the second region 12 at -20°C is not particularly limited, but can be selected, for example, from within the range of 10 kPa to 100 MPa.
- the storage modulus at 25°C of the first region 11 and the second region 12 is not particularly limited, but can be selected, for example, from within the range of 1 kPa to 100 MPa.
- the storage modulus at 80°C of the first region 11 and the second region 12 is not particularly limited, but can be selected, for example, from within the range of 10 kPa to 10 MPa.
- the storage modulus of the pressure-sensitive adhesive layer is a value measured by dynamic viscoelasticity.
- the storage modulus can be controlled by the type of base polymer of the pressure-sensitive adhesive that makes up the pressure-sensitive adhesive layer, the monomer composition, weight-average molecular weight, the amount of crosslinking agent used (added amount), and the type and content of other additives.
- the elastic modulus (storage modulus) can be measured by the following measurement method.
- a plurality of pressure-sensitive adhesive layer pieces cut from the region to be measured are laminated together to prepare a pressure-sensitive adhesive sheet approximately 1 mm thick, which is then punched out to obtain cylindrical pellets (9 mm in diameter) as measurement samples.
- the measurement samples are then fixed to a parallel plate jig with a diameter of 8 mm using a dynamic viscoelasticity measuring device (trade name "ARES-G2", manufactured by TA Instruments), and subjected to dynamic viscoelasticity measurement.
- the measurement mode is shear mode
- the measurement temperature range is -70°C to 150°C
- the heating rate is 5°C/min
- the frequency is 1 Hz.
- the storage moduli at -20°C, 25°C, and 80°C are then read from the measurement results.
- the surface hardness is an AFM hardness.
- the surface hardness can be measured by the following measurement method. ⁇ Surface hardness> The pressure-sensitive adhesive layer in the area to be measured is cut into a piece approximately 1 cm square, which is fixed to a support (a slide glass manufactured by Matsunami Glass Industry Co., Ltd.) to prepare a sample for AFM measurement. AFM measurement is performed under the following conditions to obtain a load-displacement curve.
- AFM measurement conditions Asylum Research Jupiter XR manufactured by Oxford Instruments Cantilever used: AC240TS (Si, spring constant equivalent to 1.7 N/m)
- Measurement mode AFM force curve mapping
- Measurement temperature room temperature
- Scan rate 2 Hz
- Measurement range The boundary area spanning the first and second areas was set as the center of the measurement, and an 80 ⁇ m x 20 ⁇ m range was scanned (128 x 16 pixels).
- Hardness The average value of the elastic modulus in a 10 ⁇ m ⁇ 20 ⁇ m area is calculated and used for each of the first and second regions.
- the gel fraction (proportion of solvent-insoluble components) of the first region 11 and the second region 12 is not particularly limited, but can be selected from within the range of, for example, 40% or more (e.g., 40 to 100%).
- the swelling degree of the first region 11 and the second region 12 is not particularly limited, but can be selected, for example, from within the range of 1 to 20 times.
- the above gel fraction and swelling degree are specifically values calculated, for example, by the "Method for measuring gel fraction and swelling degree" below.
- ⁇ Method for measuring gel fraction and swelling degree> Approximately 0.1 g was collected from the pressure-sensitive adhesive layer in the area to be measured, wrapped in a porous tetrafluoroethylene sheet (trade name "NTF1122", manufactured by Nitto Denko Corporation) with an average pore size of 0.2 ⁇ m, and then tied with kite string. The weight at this time was measured and this weight was designated as the pre-immersion weight X.
- the pre-immersion weight was the total weight of the pressure-sensitive adhesive layer (the pressure-sensitive adhesive layer collected above), the tetrafluoroethylene sheet, and the kite string. The total weight of the tetrafluoroethylene sheet and the kite string was also measured, and this weight was designated as the wrapping weight Y.
- the above gel fraction and swelling degree can be controlled, for example, by the type of base polymer and monomer composition of the adhesive constituting the adhesive layer, the weight average molecular weight, the type and amount (addition amount) of crosslinking agent, etc.
- optical properties mentioned above include transparency, visible light transmittance, total light transmittance, haze value, refractive index, etc.
- the transmittance (total light transmittance) of the first region 11 and the second region 12 is not particularly limited, but can be selected, for example, from within the range of 1 to 100%.
- the total light transmittance is a value measured in accordance with JIS K7361-1.
- the haze values of the first region 11 and the second region 12 are not particularly limited, but can each be selected, for example, from a range of 99% or less (e.g., 0 to 99%).
- the "haze value” refers to the ratio of diffuse transmitted light to total transmitted light when visible light is irradiated onto the object to be measured, and is also called the cloudiness value.
- the haze value can be adjusted, for example, by selecting the composition, thickness, etc. of the pressure-sensitive adhesive layer.
- the refractive indexes of the first region 11 and the second region 12 are not particularly limited, but can each be selected, for example, from within the range of 1.1 to 1.9.
- an adhesive layer of a predetermined size when measuring the various physical properties described in this specification, if it is difficult to cut out an adhesive layer of a predetermined size from the area to be measured, an adhesive layer of the same composition as the area to be measured may be prepared, and an adhesive layer of the predetermined size may be cut out from this adhesive layer to prepare a measurement sample.
- the pressure-sensitive adhesive layer having the first region and the second region can be produced by a known or conventional method.
- Examples of the method for producing the pressure-sensitive adhesive layer include methods 1 to 4.
- the first to fourth methods may be used alone or in combination of two or more.
- the first method is to use adhesive compositions with different compositions for forming the first region and the second region.
- different adhesive compositions include compositions that differ in the type of base polymer of the adhesive that makes up the adhesive layer, the monomer composition of the base polymer, the weight-average molecular weight of the base polymer, the type of crosslinking agent, the amount of crosslinking agent used (added amount), and the type and content of other additives. For example, if the amount of crosslinking agent used is different, the region using a larger amount of crosslinking agent will be a relatively hard region, and the region using a smaller amount of crosslinking agent will be a relatively soft region.
- the base polymer constituting the first region and the second region may be any known or commonly used polymer, such as an acrylic polymer, a urethane acrylate resin, a urethane resin, a rubber resin, an epoxy resin, an epoxy acrylate resin, an oxetane resin, a silicone resin, a silicone acrylic resin, a polyester resin, a polyether resin (such as polyvinyl ether), a polyamide resin, a fluorine-based resin, a vinyl acetate/vinyl chloride copolymer, or a polyolefin.
- an acrylic polymer such as an acrylic polymer, a urethane acrylate resin, a urethane resin, a rubber resin, an epoxy resin, an epoxy acrylate resin, an oxetane resin, a silicone resin, a silicone acrylic resin, a polyester resin, a polyether resin (such as polyvinyl ether), a polyamide resin, a fluorine-based resin, a vinyl
- crosslinking agent examples include isocyanate-based crosslinking agents, epoxy-based crosslinking agents, melamine-based crosslinking agents, peroxide-based crosslinking agents, urea-based crosslinking agents, metal alkoxide-based crosslinking agents, metal chelate-based crosslinking agents, metal salt-based crosslinking agents, carbodiimide-based crosslinking agents, oxazoline-based crosslinking agents, aziridine-based crosslinking agents, amine-based crosslinking agents, silicone-based crosslinking agents, silane-based crosslinking agents, and polyfunctional monomers such as polyfunctional (meth)acrylates.
- crosslinking agent refers to a compound capable of crosslinking resins, and may also be referred to as a "curing agent.”
- the other additives mentioned above include, for example, crosslinking accelerators, tackifying resins (rosin derivatives, polyterpene resins, petroleum resins, oil-soluble phenols, etc.), oligomers, antioxidants, fillers (metal powders, organic fillers, inorganic fillers, etc.), antioxidants, plasticizers, softeners, surfactants, antistatic agents, surface lubricants, leveling agents, light stabilizers, UV absorbers, polymerization inhibitors, granular materials, foil-like materials, and release adjusters.
- crosslinking accelerators tackifying resins (rosin derivatives, polyterpene resins, petroleum resins, oil-soluble phenols, etc.), oligomers, antioxidants, fillers (metal powders, organic fillers, inorganic fillers, etc.), antioxidants, plasticizers, softeners, surfactants, antistatic agents, surface lubricants, leveling agents, light stabilizers, UV absorbers, polymerization inhibitors, granular
- a pressure-sensitive adhesive composition that forms the first region and a pressure-sensitive adhesive composition that forms the second region are applied to the release-treated surface of the same release liner or substrate, respectively.
- the application of the pressure-sensitive adhesive composition that forms the first region and the pressure-sensitive adhesive composition that forms the second region may be performed simultaneously or sequentially.
- the pressure-sensitive adhesive composition layer is solidified by volatilizing and removing the solvent through heating or by polymerization through active energy ray irradiation to form a pressure-sensitive adhesive layer, thereby producing a pressure-sensitive adhesive layer having a first region and a second region.
- heating, drying, etc. may be performed in addition to the active energy ray irradiation.
- the second method is to use the same adhesive composition as the adhesive composition forming the first region and the adhesive composition forming the second region, add a modifier so that the blending amount differs between the region to be the first region and the region to be the second region, and then form an adhesive layer.
- an active energy ray-polymerizable adhesive composition can be used as the adhesive composition.
- the adhesive composition that will form the adhesive layer is applied to the release-treated surface of a release liner or to the substrate.
- a modifier is added to the region that will become the first region and/or the region that will become the second region.
- the addition can be carried out by application.
- the modifier may be added to only one of the region that will become the first region or the region that will become the second region, or it may be added to both. If added to both, the amounts added should be different.
- the modifier added may be the modifier itself, or it may be a solution or dispersion in which it is dissolved or dispersed in a solvent.
- the modifiers can be any additive commonly used in the field of adhesives. Examples include polymerization initiators, crosslinking agents, UV absorbers, rust inhibitors, antistatic agents, crosslinking accelerators, silane coupling agents, tackifying resins, antioxidants, colorants such as dyes, antioxidants, chain transfer agents, plasticizers, softeners, surfactants, and fillers. Regions containing a high amount of crosslinking agent will have a higher crosslink density of the base polymer when the adhesive layer is formed, resulting in relatively hard regions. Regions containing a high amount of plasticizer will be relatively soft regions.
- the adhesive composition layer can be solidified by volatilizing and removing the solvent through heating or by polymerization through active energy ray irradiation to form an adhesive layer having first and second regions.
- the third method is to use the same adhesive composition to form the first region and the second region, but to differentiate the degrees of polymerization.
- an active energy ray-polymerizable adhesive composition can be used as the adhesive composition.
- the adhesive composition that will form the adhesive layer is applied to the release-treated surface of a release liner or to a substrate.
- a photomask is placed over a portion of the adhesive composition layer, and the adhesive composition layer is irradiated with active energy rays. If necessary, heating, drying, etc. may be performed in addition to the active energy ray irradiation. In this way, the adhesive layer is formed by solidifying the adhesive composition layer through polymerization via active energy ray irradiation.
- the areas covered with the photomask are not irradiated with active energy rays or the amount of active energy ray irradiation is low, resulting in a relatively low degree of polymerization in those areas.
- the areas not covered with the photomask are irradiated with a high amount of active energy ray irradiation, resulting in a relatively high degree of polymerization in those areas.
- the two areas formed in this way have different physical properties, such as hardness, and can be referred to as the first region and the second region.
- the entire pressure-sensitive adhesive composition layer may be covered with a photomask having regions with different levels of transmittance for active energy rays, and then the pressure-sensitive adhesive composition layer may be irradiated with active energy rays. In this way, a pressure-sensitive adhesive layer having first and second regions with different levels of exposure to active energy rays can be produced.
- the fourth method is to form an adhesive layer using the same adhesive composition as the adhesive composition forming the first region and the adhesive composition forming the second region, and then impregnate the adhesive layer with the modifier so that the blending amount differs between the region to be designated as the first region and the region to be designated as the second region.
- an active energy ray-polymerizable adhesive composition can be used as the adhesive composition.
- the adhesive composition that will form the adhesive layer is applied to the release-treated surface of a release liner or to a substrate.
- the adhesive composition layer is solidified by volatilizing and removing the solvent through heating or by polymerization through exposure to active energy rays, thereby forming an adhesive layer.
- the region to be the first region and/or the region to be the second region is impregnated with a modifier. In this way, an adhesive layer having a first region and a second region can be produced.
- Impregnation can be carried out by application.
- the modifier may be impregnated into only one of the regions to be designated as the first region and the region to be designated as the second region, or both. If both are impregnated, the amounts added should be different.
- the modifier to be impregnated may be the modifier itself, or it may be a solution or dispersion in which it is dissolved or dispersed in a solvent.
- the substrate is not particularly limited, and examples thereof include various optical films such as plastic films, anti-reflection (AR) films, anti-glare (AG) films, polarizing plates, and retardation plates.
- the substrate include porous materials such as paper, cloth, and nonwoven fabrics, nets, foam sheets, and metal foils.
- polyester resins such as polyethylene terephthalate (PET), acrylic resins such as polymethyl methacrylate (PMMA), polycarbonate, triacetyl cellulose (TAC), polysulfone, polyarylate, polyimide, polyvinyl chloride, polyvinyl acetate, polyethylene, polypropylene, ethylene-propylene copolymers, and cyclic olefin polymers such as "ARTON” (a cyclic olefin polymer, manufactured by JSR Corporation) and "ZEONOR” (a cyclic olefin polymer, manufactured by Zeon Corporation). These plastic materials may be used alone or in combination of two or more.
- PET polyethylene terephthalate
- PMMA polymethyl methacrylate
- TAC triacetyl cellulose
- polysulfone polyarylate
- polyimide polyvinyl chloride
- polyvinyl acetate polyethylene
- polypropylene polypropylene
- the thickness of the substrate is not particularly limited, but is preferably 10 to 150 ⁇ m, more preferably 15 to 125 ⁇ m, and even more preferably 25 to 100 ⁇ m.
- the substrate may have either a single layer or multiple layers.
- the surface of the substrate may be appropriately subjected to a known, commonly used surface treatment, such as a physical treatment such as corona discharge treatment or plasma treatment, or a chemical treatment such as a primer treatment.
- the above-mentioned pressure-sensitive adhesive sheet may have a release liner provided on the surface (adhesive surface or adhesive surface) of the pressure-sensitive adhesive layer, etc., until use.
- each adhesive surface may be protected by two release liners, or it may be protected by a single release liner with release surfaces on both sides in a form wound into a roll (rolled body).
- the release liner is used as a protective material for the pressure-sensitive adhesive layer, and is peeled off when the sheet is attached to the adherend.
- the release liner also serves as a support for the pressure-sensitive adhesive layer. It is not necessary to provide a release liner.
- Examples of the configuration of the above-mentioned pressure-sensitive adhesive sheet include the configuration of pressure-sensitive adhesive sheet 10 shown in Figure 1: [adhesive layer/release liner], [release liner/adhesive layer/release liner], [substrate/adhesive layer/release liner], [release liner/adhesive layer/substrate/adhesive layer/release liner], or [substrate/adhesive layer/substrate/adhesive layer/release liner].
- At least one adhesive layer is the adhesive layer of the present invention, and from the viewpoint of being able to bend the adhesive sheet, it is preferable that both are the adhesive layer of the present invention.
- the arrangement shapes of the first region, second region, and other region in the two adhesive layers of the present invention may be the same or different.
- the adhesive sheet of the present invention is not particularly limited in its application, and can be used for a variety of purposes.
- the adhesive sheet of the present invention can be used, for example, for optical applications, i.e., for bonding to optical components.
- the adhesive sheet of the present invention is used, for example, when attaching (mounting) various members or components to predetermined locations (e.g., housings) in optical components of electrical and electronic devices.
- electrical and electronic devices refers to devices that fall into at least either electrical or electronic categories. Examples of such electrical and electronic devices include image display devices such as liquid crystal displays, electroluminescence displays, and plasma displays, as well as portable electronic devices. Examples of such image display devices include image display devices in the portable electronic devices, and displays (roll displays) inside and outside vehicles such as trains and buses.
- Examples of the portable electronic devices include mobile phones, smartphones, tablet computers, notebook computers, various wearable devices (for example, wristwear devices worn on the wrist like a wristwatch, modular devices worn on a part of the body with a clip or strap, eyewear devices including glasses (monocular and binocular, including head-mounted devices), clothing devices attached to shirts, socks, hats, etc. as accessories, earwear devices attached to the ears like earphones), digital cameras, digital video cameras, audio equipment (portable music players, IC recorders, etc.), calculators (calculators, etc.), portable game devices, electronic dictionaries, electronic organizers, e-books, in-car information devices, portable radios, portable televisions, portable printers, portable scanners, portable modems, and the like. Note that, in this specification, "portable” does not simply mean that the device is portable; it also means that the device has a level of portability that allows it to be carried relatively easily by an individual (average adult).
- the pressure-sensitive adhesive sheet of the present invention is preferably used for bonding components (particularly between components) in electrical and electronic devices that are used while being folded, such as electrical and electronic devices that have a foldable adherend, such as a foldable image display device (flexible display) (particularly a foldable image display device (foldable display)).
- a foldable image display device flexible display
- foldable image display device foldable display
- the pressure-sensitive adhesive sheet is also preferably used for, for example, bonding components or modules constituting a mobile electronic device together, or fastening components or modules constituting a mobile electronic device to a housing. More specifically, examples of such applications include bonding cover glass or lenses (especially glass lenses) to touch panels or touch sensor films (especially touch sensor films with metal wiring such as metal mesh films or silver nanowire films), bonding polarizing films to touch panels or touch sensors, bonding display panels to touch panels or touch sensor films, fixing cover glass or lenses (especially glass lenses) to housings, fixing display panels to housings, fixing input devices such as sheet keyboards and touch panels to housings, bonding protective panels for information display units to housings, bonding housings to housings, bonding housings to housings, bonding housings to decorative sheets, and fixing or bonding various components and modules constituting a mobile electronic device.
- bonding cover glass or lenses especially glass lenses
- touch panel or touch sensor films especially touch sensor films with metal wiring such as metal mesh films or silver nanowire films
- bonding polarizing films to touch
- a display panel refers to a structure composed of at least a lens (especially a glass lens) and a touch panel.
- lens especially a glass lens
- touch panel a structure composed of at least a lens (especially a glass lens) and a touch panel.
- lens is intended to encompass both transparent bodies that refract light and transparent bodies that do not.
- lenses in this specification also include window panels that do not have any refractive effect.
- the above-mentioned adhesive sheet can also be suitably used for transparent conductive films (metal mesh films, silver nanowire films) in which the metal wiring is metal mesh wiring or silver nanowires, particularly optical components (touch sensor films) that have metal mesh films.
- transparent conductive films metal mesh films, silver nanowire films
- optical components touch sensor films
- the low dielectric constant suppresses noise generation, while providing sufficient adhesive strength and excellent drop impact resistance.
- Example 1 (Preparation of Acrylic Prepolymer Solution)
- a reaction vessel equipped with a stirrer, a thermometer, a reflux condenser, and a nitrogen gas inlet tube 71 parts by mass of n-octyl acrylate (NOAA), 19 parts by mass of n-butyl acrylate (BA), 2 parts by mass of N-vinyl-2-pyrrolidone (NVP), 8 parts by mass of 4-hydroxybutyl acrylate (4HBA), 0.05 parts by mass of a photopolymerization initiator (trade name "Omnirad 819", manufactured by IGM Resins Italia Srl), and 0.05 parts by mass of a photopolymerization initiator (trade name "Omnirad 184", manufactured by IGM Resins Italia Srl) were added, and then nitrogen gas was flowed in and the atmosphere was replaced with nitrogen for about 20 minutes while stirring. Thereafter, polymerization was carried out by irradiating ultraviolet light at 5 mW
- ⁇ Preparation of Acrylic Oligomer Solution First, in a reaction vessel equipped with a stirrer, thermometer, reflux condenser, and nitrogen gas inlet tube, a mixture containing 60 parts by mass of dicyclopentanyl methacrylate (DCPMA), 40 parts by mass of methyl methacrylate (MMA), 3.5 parts by mass of ⁇ -thioglycerol as a chain transfer agent, and 100 parts by mass of toluene as a polymerization solvent was stirred at 70°C for 1 hour under a nitrogen atmosphere.
- DCPMA dicyclopentanyl methacrylate
- MMA methyl methacrylate
- ⁇ -thioglycerol 3.5 parts by mass of ⁇ -thioglycerol
- the applicator 3 was moved from edge E5 toward the other edge, thereby spreading pressure-sensitive adhesive composition 1 and pressure-sensitive adhesive composition 2 in one direction to form a pressure-sensitive adhesive composition layer (thickness 50 ⁇ m).
- the release-treated surface of a release liner (trade name "MRF38", manufactured by Mitsubishi Chemical Corporation) was then bonded to the pressure-sensitive adhesive composition layer.
- polymerization was carried out by irradiating ultraviolet light using a black light at an illuminance of 2.5 mW/ cm2 until the cumulative light dose reached 2400 mJ/ cm2 .
- a pressure-sensitive adhesive sheet 10 was produced, which included a relatively hard first region 11 containing 1 part by mass of crosslinking agent and a relatively soft second region containing 0.1 parts by mass of crosslinking agent.
- the widths of the first and second regions in the resulting pressure-sensitive adhesive sheet 10 were each 20 mm.
- Example 1 ⁇ Measurement of Hardness of Pressure-Sensitive Adhesive Layer by Nanoindentation Method>
- the pressure-sensitive adhesive layer obtained in Example 1 was cut into pieces of approximately 1 cm square, which were fixed to a support (a slide glass manufactured by Matsunami Glass Industry Co., Ltd.) to prepare a sample for nanoindentation measurement.
- Nanoindentation measurement was performed under the following conditions to obtain a load-displacement curve.
- Nanoindentation measurement conditions Apparatus: Triboindenter manufactured by Hysitron Inc. Indenter used: Conical (spherical: radius 10 ⁇ m) Measurement method: Single indentation measurement Measurement temperature: Room temperature Indentation depth: 5000 nm
- the hardness H was calculated from the load (maximum load P max ) applied when the indenter was pressed to the above-mentioned indentation depth and the contact area (contact projected area Ac) between the indenter and the sample at that time, using the following formula (1).
- H P max /Ac (1)
- Figure 8 shows a graph of the nanoindentation hardness near the first and second regions.
- an adhesive sheet having an adhesive layer with a first region, which is a relatively hard portion, and a second region, which is a relatively soft portion, in the same plane.
- Such an adhesive sheet can be folded for use, and when attached to an adherend and folded, creases are unlikely to occur at the folded portion.
- a pressure-sensitive adhesive layer having, in the same plane, a first region that is a single linear region and a second region that is parallel to the first region and is also a single linear region, The pressure-sensitive adhesive sheet has different physical properties from the first region and the second region.
- Appendix 2 The pressure-sensitive adhesive sheet according to Appendix 1, wherein the physical property is hardness.
- Appendix 3 The pressure-sensitive adhesive sheet described in Appendix 1 or 2, wherein the hardness is one or more selected from the group consisting of tensile strength, modulus of elasticity, Young's modulus, elongation at break, stress at break, surface hardness, swelling degree, gel fraction, hardness measured by nanoindentation, and residual stress.
- Appendix 4 The pressure-sensitive adhesive sheet according to any one of Appendices 1 to 3, wherein the first region and the second region are each a single straight line.
- Appendix 5 The pressure-sensitive adhesive sheet according to any one of Appendices 1 to 4, wherein the first regions and the second regions are alternately arranged in one direction of the pressure-sensitive adhesive layer.
- Appendix 6 The pressure-sensitive adhesive sheet according to any one of Appendices 1 to 5, wherein the first region and the second region extend from one end side to the other end side in a direction perpendicular to the thickness direction of the pressure-sensitive adhesive layer.
- Appendix 7 The pressure-sensitive adhesive sheet described in Appendix 2, which is used by being attached to a foldable adherend, the first region is included in an area corresponding to the fold of the adherend, the second region is adjacent to both sides of the first region, and the hardness of the first region is harder than the hardness of the second region.
- the hardness of the first region is higher than the hardness of the second region;
- the adhesive sheet described in Appendix 2 wherein in the adhesive layer, the first region and the second region are positioned alternately adjacent to each other in one direction of the adhesive layer, and the first region is located within a range of ⁇ 1 mm from the center in the one direction.
- Appendix 9 The pressure-sensitive adhesive sheet according to any one of Appendices 1 to 8, which is used by being attached to an optical member.
- Appendix 10 The pressure-sensitive adhesive sheet according to Appendix 9, which is used by being attached to a foldable adherend.
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Abstract
Description
本発明は、粘着シートに関する。 The present invention relates to an adhesive sheet.
ディスプレイ等の光学デバイスの中でも、OLEDに代表される薄型、可撓性ディスプレイは、複数の光学用フィルムや薄層デバイスが積層された状態で構成される。また、感圧センサなどの可撓性を要求されるデバイスは、感圧部材と基板が積層された状態で構成される(特許文献1)。これらの積層体における層間充填剤には、液状硬化樹脂や粘着剤、接着剤が選択され、作業性の向上、硬化収縮による反り、応力分散による可撓性の向上などの観点から、粘着剤や接着剤(粘着剤等)が好ましく用いられている。 Among optical devices such as displays, thin, flexible displays, typified by OLEDs, are constructed by laminating multiple optical films and thin-layer devices. Furthermore, devices that require flexibility, such as pressure-sensitive sensors, are constructed by laminating a pressure-sensitive member and a substrate (Patent Document 1). Liquid curing resins, pressure-sensitive adhesives, and adhesives are selected as interlayer fillers in these laminates, with pressure-sensitive adhesives and adhesives (such as pressure-sensitive adhesives) being preferred from the standpoints of improving workability, preventing warping due to curing shrinkage, and improving flexibility through stress dispersion.
上記粘着剤等は、特に可撓性部材において、折り曲げ・折り畳みで生じる応力を分散・緩和する機能を担い、該機能は粘着剤等が柔軟であるほど効率的に発現されるとされ(特許文献2)、柔軟な粘着剤等が使用される。 The above-mentioned adhesives, particularly in flexible materials, have the function of dispersing and mitigating stresses generated by bending and folding, and this function is said to be more efficiently exerted the more flexible the adhesive is (Patent Document 2), so flexible adhesives are used.
しかしながら、柔軟な粘着剤層を備える粘着シートを用いて被着体同士を貼り合わせた積層体は、折り曲げた際に、被着体の曲げ応力を粘着剤層が保持できず、積層体の折り曲げ部が凹み、折れ跡(クレーズ)が発生するという問題があった。 However, when laminates are made by bonding adherends together using an adhesive sheet with a flexible adhesive layer, the adhesive layer is unable to withstand the bending stress of the adherends when the laminate is bent, causing the folded portion of the laminate to become indented and leaving crazes.
本発明はこのような課題を解決するためのものであって、その目的は、被着体に貼り合わせて折り曲げた際、折り曲げ部に折れ跡が生じにくい粘着シートを提供することにある。 The present invention is designed to solve these problems, and its purpose is to provide an adhesive sheet that, when attached to an adherend and folded, is less likely to leave creases at the folded portion.
本発明者らは、上記課題を解決するため、鋭意努力した結果、特定の粘着シートによれば、被着体に貼り合わせて折り曲げた際、折り曲げ部に折れ跡が生じにくいことを見出した。本発明は、これらの知見に基づいて完成されたものである。 As a result of extensive efforts to solve the above problems, the inventors discovered that with a specific pressure-sensitive adhesive sheet, when attached to an adherend and folded, creases are less likely to form at the folded portion. The present invention was completed based on these findings.
すなわち、本発明は、同一面内に、一本の線状である第一領域と、上記第一領域に平行し且つ一本の線状である第二領域とを有する粘着剤層を備え、
上記第一領域と上記第二領域とは物性が異なる、粘着シートを提供する。
That is, the present invention provides a pressure-sensitive adhesive layer having, in the same plane, a first region which is a single linear region and a second region which is a single linear region parallel to the first region,
The pressure-sensitive adhesive sheet has different physical properties between the first region and the second region.
上記物性は硬さであることが好ましい。 The above physical property is preferably hardness.
上記硬さは、引張強さ、弾性率、ヤング率、破断点伸度、破断点応力、表面硬さ、膨潤度、ゲル分率、ナノインデンテーション法により測定される硬さ、および残存応力からなる群より選択される1以上であることが好ましい。 The above hardness is preferably one or more selected from the group consisting of tensile strength, modulus of elasticity, Young's modulus, elongation at break, stress at break, surface hardness, swelling degree, gel fraction, hardness measured by nanoindentation, and residual stress.
上記第一領域および上記第二領域は、それぞれ、一本の直線状であることが好ましい。 It is preferable that the first region and the second region each be a single straight line.
上記粘着剤層において、上記第一領域および上記第二領域は上記粘着剤層の一方向に交互に有することが好ましい。 In the pressure-sensitive adhesive layer, the first regions and the second regions are preferably arranged alternately in one direction of the pressure-sensitive adhesive layer.
上記第一領域および上記第二領域は、粘着剤層の厚さ方向に対して垂直方向の一端側から他端側に延びることが好ましい。 It is preferable that the first region and the second region extend from one end to the other end in a direction perpendicular to the thickness direction of the adhesive layer.
上記粘着シートは、折り曲げ可能な被着体に貼り合わせて使用され、上記第一領域が上記被着体の折り曲げ部に対応する領域に含まれ、上記第二領域が上記第一領域の両側に隣接し、上記第一領域の硬さが上記第二領域の硬さよりも硬い、粘着シートであってもよい。 The pressure-sensitive adhesive sheet may be used by being attached to a foldable adherend, the first region being included in an area corresponding to the fold of the adherend, the second region being adjacent to both sides of the first region, and the hardness of the first region being greater than the hardness of the second region.
上記粘着シートは、上記第一領域の硬さが上記第二領域の硬さよりも硬く、
上記粘着剤層において、上記第一領域および上記第二領域が上記粘着剤層の一方向に交互に隣接して位置し、上記一方向の中央から±1mmの範囲内に上記第一領域がある粘着シートであってもよい。
the pressure-sensitive adhesive sheet has a hardness of the first region greater than a hardness of the second region,
The pressure-sensitive adhesive sheet may be one in which the first region and the second region are alternately adjacent to each other in one direction of the pressure-sensitive adhesive layer, and the first region is located within a range of ±1 mm from the center in the one direction.
上記粘着シートは、光学部材に貼り合わせて使用されることが好ましい。 The above-mentioned adhesive sheet is preferably used by adhering it to an optical component.
上記粘着シートは、折り曲げ可能な被着体に貼り合わせて使用されることが好ましい。 The above-mentioned pressure-sensitive adhesive sheet is preferably used by adhering it to a foldable adherend.
本発明の粘着シートは、被着体に貼り合わせて折り曲げた際、折り曲げ部に折れ跡が生じにくい。 When the pressure-sensitive adhesive sheet of the present invention is attached to an adherend and folded, creases are unlikely to form at the folded portion.
[粘着シート]
本明細書において、「粘着」は、外部からの感圧(例えば微小な圧力)によって、組成物が有する化学構造に基づく凝集力に基づき、2つの面が密着し、必要により剥離できる性質に関することをいう。これに対して、「接着」は、組成物が化学反応(硬化)して、硬化物を生成し、剥離を予定しておらず、2つの面が強固に接合できる性質に関することをいう。
[Adhesive sheet]
In this specification, "adhesion" refers to the property of two surfaces adhering to each other in response to external pressure (e.g., minute pressure) based on the cohesive force of the chemical structure of the composition, and allowing separation as needed. In contrast, "adhesion" refers to the property of two surfaces being firmly joined together by a chemical reaction (curing) of the composition to produce a cured product, without the intention of separation.
また、本明細書において、「粘着剤」の形態は、特に限定されず、常温で液状(例えば流動性を有する固体(ペースト状)、粘着剤組成物など)であってもよく、常温で固体であってもよい。また、「粘着剤」の形態は特に限定されず、シート状であってもよい。本明細書において、「粘着剤層」は、流動性を有しないシート状(層状)の粘着剤層である。 In addition, in this specification, the form of the "adhesive" is not particularly limited, and it may be liquid at room temperature (for example, a solid (paste) with fluidity, an adhesive composition, etc.), or it may be solid at room temperature. In addition, the form of the "adhesive" is not particularly limited, and it may be in sheet form. In this specification, an "adhesive layer" is a sheet-like (layer-like) adhesive layer with no fluidity.
本発明の粘着シートは、同一面内に、一本の線状である第一領域と、上記第一領域に平行し且つ一本の線状である第二領域とを有する粘着剤層を少なくとも備える。上記第一領域と上記第二領域とは物性が異なる。なお、本明細書において、上記粘着剤層を「本発明の粘着剤層」と称する場合がある。また、「一本の線状」とは、分岐点を有しない線状をいう。 The pressure-sensitive adhesive sheet of the present invention comprises at least a pressure-sensitive adhesive layer having, in the same plane, a first region that is a single line and a second region that is parallel to the first region and is also a single line. The first region and the second region have different physical properties. In this specification, the pressure-sensitive adhesive layer may be referred to as the "pressure-sensitive adhesive layer of the present invention." Furthermore, "a single line" refers to a line that has no branch points.
本発明の粘着シートは、基材(基材層)を有しない、いわゆる「基材レスタイプ」の粘着シートであってもよいし、基材を有するタイプの粘着シートであってもよい。なお、本明細書において、「基材レスタイプ」の粘着シートを「基材レス粘着シート」と称する場合があり、基材を有するタイプの粘着シートを「基材付き粘着シート」と称する場合がある。上記基材レス粘着シートとしては、例えば、本発明の粘着剤層のみからなる両面粘着シートや、本発明の粘着剤層とその他の粘着剤層(本発明の粘着剤層以外の粘着剤層)からなる両面粘着シート等が挙げられる。また、上記基材付き粘着シートとしては、例えば、基材の片面側に本発明の粘着剤層を有する片面粘着シートや、基材の両面側に本発明の粘着剤層を有する両面粘着シートや、基材の一方の面側に本発明の粘着剤層を有し、他方の面側にその他の粘着剤層を有する両面粘着シートなどが挙げられる。なお、上記の「基材(基材層)」とは、支持体のことであり、本発明の粘着シートを被着体に使用(貼付)する際には、粘着剤層とともに被着体に貼付される部分である。粘着シートの使用(貼付)時に剥離されるはく離ライナーは、上記基材に含まれない。 The pressure-sensitive adhesive sheet of the present invention may be a so-called "substrate-less type" pressure-sensitive adhesive sheet that does not have a substrate (substrate layer), or may be a type of pressure-sensitive adhesive sheet that has a substrate. In this specification, a "substrate-less type" pressure-sensitive adhesive sheet may be referred to as a "substrate-less pressure-sensitive adhesive sheet," and a type of pressure-sensitive adhesive sheet that has a substrate may be referred to as a "substrate-attached pressure-sensitive adhesive sheet." Examples of the substrate-less pressure-sensitive adhesive sheet include a double-sided pressure-sensitive adhesive sheet consisting only of the pressure-sensitive adhesive layer of the present invention, and a double-sided pressure-sensitive adhesive sheet consisting of the pressure-sensitive adhesive layer of the present invention and another pressure-sensitive adhesive layer (a pressure-sensitive adhesive layer other than the pressure-sensitive adhesive layer of the present invention). Examples of the substrate-attached pressure-sensitive adhesive sheet include a single-sided pressure-sensitive adhesive sheet having the pressure-sensitive adhesive layer of the present invention on one side of the substrate, a double-sided pressure-sensitive adhesive sheet having the pressure-sensitive adhesive layer of the present invention on both sides of the substrate, and a double-sided pressure-sensitive adhesive sheet having the pressure-sensitive adhesive layer of the present invention on one side of the substrate and another pressure-sensitive adhesive layer on the other side. The "substrate (substrate layer)" refers to a support, and is the part that is attached to the adherend together with the pressure-sensitive adhesive layer when the pressure-sensitive adhesive sheet of the present invention is used (attached) to an adherend. The release liner that is peeled off when the adhesive sheet is used (applied) is not included in the above substrate.
以下、本発明の粘着シートについて、図面を参照して説明する。但し、本発明の粘着シートは、各図面に示された態様には限定されない。 The pressure-sensitive adhesive sheet of the present invention will be described below with reference to the drawings. However, the pressure-sensitive adhesive sheet of the present invention is not limited to the embodiments shown in the drawings.
図1は、本発明の一実施形態に係る粘着シートを示す断面図である。図1に示す粘着剤層1は、はく離ライナー2の離型処理面に積層され、はく離ライナー付きの粘着シート10が形成されている。 Figure 1 is a cross-sectional view showing a pressure-sensitive adhesive sheet according to one embodiment of the present invention. The pressure-sensitive adhesive layer 1 shown in Figure 1 is laminated onto the release-treated surface of a release liner 2, forming a pressure-sensitive adhesive sheet 10 with a release liner.
<粘着剤層>
(第一実施形態)
図2に、本発明の一実施形態に係る粘着シート(第一実施形態)の平面図を示す。図2に示す粘着剤層1は、粘着剤層1の厚さ方向に対して垂直方向(第一方向D1)に延びる、一本の線状である第一領域11と、一本の線状である第二領域12とが形成されている。また、粘着剤層1は、同一面内に、第一方向D1に対して直行する第二方向D2に向かって、第一領域11、第二領域12、第一領域11、第二領域12、第一領域11をこの順に有し、第一領域11および第二領域12が粘着剤層1の第一端縁E1から、第一端縁E1に対向する第二端縁E2に向かって、一方向(第二方向D2)に交互に形成されている。第一領域11および第二領域12は、それぞれ、粘着剤層1の一端側(第三端縁E3)から他端側(第三端縁E3に対向する第四端縁E4)に延びるように連続して形成されている。なお、図2において、第一領域11と第二領域12との境界を実線で描画しているが、上記境界は、実際には、目視で観察されなくてもよい。
<Adhesive Layer>
(First embodiment)
Fig. 2 shows a plan view of a pressure-sensitive adhesive sheet (first embodiment) according to one embodiment of the present invention. The pressure-sensitive adhesive layer 1 shown in Fig. 2 has a single linear first region 11 and a single linear second region 12 extending in a direction (first direction D1) perpendicular to the thickness direction of the pressure-sensitive adhesive layer 1. Furthermore, the pressure-sensitive adhesive layer 1 has, in the same plane, the first region 11, the second region 12, the first region 11, the second region 12, and the first region 11, in this order, extending in a second direction D2 perpendicular to the first direction D1. The first region 11 and the second region 12 are alternately formed in one direction (second direction D2) from the first edge E1 of the pressure-sensitive adhesive layer 1 toward the second edge E2 opposite the first edge E1. The first region 11 and the second region 12 are each continuously formed so as to extend from one end side (third edge E3) of the pressure-sensitive adhesive layer 1 to the other end side (fourth edge E4 opposite the third edge E3). In FIG. 2, the boundary between the first region 11 and the second region 12 is depicted by a solid line, but in reality, the boundary does not need to be observed visually.
3つの第一領域11および2つの第二領域12は、第一方向D1に延び、且つ、平行である。なお、図2では、全ての第一領域11および第二領域12が平行であるが、本発明の粘着剤層では、折り曲げて使用することが可能である観点から、少なくとも1つの第一領域11と少なくとも1つの第二領域12とが平行であればよい。 The three first regions 11 and two second regions 12 extend in the first direction D1 and are parallel to each other. Note that in Figure 2, all of the first regions 11 and second regions 12 are parallel to each other; however, in the pressure-sensitive adhesive layer of the present invention, since it can be folded and used, it is sufficient that at least one first region 11 and at least one second region 12 are parallel to each other.
第一領域11および第二領域12は、互いに物性が異なる。例えば、第一領域11の硬さは第二領域12の硬さより硬い。すなわち、第一領域11は相対的に(第二領域12よりも)硬質である硬質部であり、第二領域12は相対的に(第一領域11よりも)軟質である軟質部であってもよい。 The first region 11 and the second region 12 have different physical properties. For example, the hardness of the first region 11 is greater than the hardness of the second region 12. In other words, the first region 11 may be a hard portion that is relatively harder (than the second region 12), and the second region 12 may be a soft portion that is relatively softer (than the first region 11).
第一領域11と第二領域12とは、幅の長さが同じであっても異なっていてもよい。また、図2では、2つの第二領域12の幅の長さは同じであるが、異なっていてもよい。また、図2では、両端に位置する2つの第一領域11の幅の長さは同じであり、中央に位置する第一領域11の幅の長さは、他の2つの第一領域11の幅の長さに対して短いが、長くてよく、同じであってもよい。なお、全ての第一領域の幅の長さおよび全ての第二領域の幅の長さは、それぞれ、同一であってもよく、異なっていてもよい。 The first region 11 and the second region 12 may have the same or different widths. Also, in Figure 2, the widths of the two second regions 12 are the same, but they may be different. Also, in Figure 2, the widths of the two first regions 11 located at both ends are the same, and the width of the first region 11 located in the middle is shorter than the widths of the other two first regions 11, but it may be longer or the same. The widths of all the first regions and all the second regions may be the same or different.
粘着剤層1の一方向(第一方向D1)の中央は第一領域11であり、2つの第二領域12は中央の第一領域11の両側に隣接する。 The first region 11 is located in the center of one direction (first direction D1) of the adhesive layer 1, and two second regions 12 are adjacent to both sides of the central first region 11.
図2に示す粘着剤層1では、第一領域11の総面積は第二領域12の総面積よりも大きい。また、図2に示す粘着剤層1では、第一領域11の線幅の長さの合計は第二領域12の線幅の長さの合計よりも長い。第一領域11の硬さが第二領域12の硬さよりも硬い場合、これらのような構成において粘着剤層および粘着シートの強度がより高くなる。なお、第一領域11の総面積が第二領域12の総面積よりも小さくてもよく、第一領域11の線幅の長さの合計は第二領域12の線幅の長さの合計よりも短くてもよい。 In the adhesive layer 1 shown in Figure 2, the total area of the first regions 11 is larger than the total area of the second regions 12. Also, in the adhesive layer 1 shown in Figure 2, the total line width length of the first regions 11 is longer than the total line width length of the second regions 12. When the hardness of the first regions 11 is greater than the hardness of the second regions 12, the strength of the adhesive layer and adhesive sheet in such a configuration is increased. Note that the total area of the first regions 11 may be smaller than the total area of the second regions 12, and the total line width length of the first regions 11 may be shorter than the total line width length of the second regions 12.
図2に示すような粘着剤層を備える粘着シートは、互いに物性が異なる第一領域および第二領域を有することにより、第一領域および第二領域の一方に曲げ応力がかかった際、他方が当該曲げ応力を緩和することができ、折り曲げ時の折れ跡(クレーズ)の発生を抑制することができる。 An adhesive sheet having an adhesive layer such as that shown in Figure 2 has a first region and a second region with different physical properties, so that when bending stress is applied to one of the first region and the second region, the other can absorb the bending stress, thereby preventing the formation of creases when folded.
図3に、図2に示す粘着シートを折り曲げた状態の一例を示す。図2に示す粘着剤層1からなる粘着シート10は、図3に示すように、中央を折り曲げた際、折り曲げ部Bの中央には硬質部である第一領域11が位置し、その両隣には軟質部である第二領域12が位置し、折り曲げ部Bは第二領域12/第一領域11/第二領域12を含む。このように折り曲げた場合、第一領域11に曲げ応力がかかった際は第二領域12が当該曲げ応力を緩和することができ、折り曲げ時の折れ跡が発生しにくい。また、折り曲げ部Bは第一領域11および第二領域12の両方を含むことが好ましい。 Figure 3 shows an example of the folded state of the adhesive sheet shown in Figure 2. When the adhesive sheet 10 made of the adhesive layer 1 shown in Figure 2 is folded in the middle, as shown in Figure 3, the first region 11, which is a hard region, is located in the middle of the folded portion B, and the second region 12, which is a soft region, is located on both sides of it, and the folded portion B includes the second region 12/first region 11/second region 12. When folded in this way, when bending stress is applied to the first region 11, the second region 12 can relieve the bending stress, making it less likely that a fold mark will be left when folded. It is also preferable that the folded portion B includes both the first region 11 and the second region 12.
(第二実施形態)
図4に、本発明の他の一実施形態に係る粘着シート(第二実施形態)の平面図を示す。図4に示す粘着剤層1は、第一方向D1に延びる、一本の線状である第一領域11と、一本の線状である第二領域12とが形成されている。図4に示す粘着剤層1は、第一領域11および第二領域12の数および幅の長さが異なること以外は図2に示す粘着剤層1と同様である。図4に示す粘着剤層1では、第一領域11および第二領域12が縞状に形成されている。
Second Embodiment
Figure 4 shows a plan view of a pressure-sensitive adhesive sheet according to another embodiment of the present invention (second embodiment). The pressure-sensitive adhesive layer 1 shown in Figure 4 has a single linear first region 11 and a single linear second region 12 extending in a first direction D1. The pressure-sensitive adhesive layer 1 shown in Figure 4 is similar to the pressure-sensitive adhesive layer 1 shown in Figure 2 except that the number and widths of the first regions 11 and second regions 12 are different. In the pressure-sensitive adhesive layer 1 shown in Figure 4, the first regions 11 and second regions 12 are formed in a striped pattern.
図3に示すような、第一領域および第二領域が一方向に向かって隣接して交互に縞状に形成された粘着剤層を備える粘着シートは、物性が交互に異なるため、一方の領域に応力が係った際は隣接する他方に領域に応力を分散しやすいため、全体として粘着シートおよび粘着シートが貼り合わせられた被着体の強度や耐衝撃性がより優れる。 As shown in Figure 3, an adhesive sheet having an adhesive layer in which first and second regions are adjacent to each other in one direction and formed in alternating stripes has alternating physical properties, so when stress is applied to one region, the stress is easily distributed to the other adjacent region, resulting in superior strength and impact resistance overall for the adhesive sheet and for the adherend to which the adhesive sheet is bonded.
第一領域11および第二領域12の幅の長さ(1つの領域の幅の長さ)は、特に限定されないが、例えば0.001~50mmの範囲内からそれぞれ選択することができる。また、第二領域12の幅の長さ(1つの領域の幅の長さ)に対する第一領域11の幅の長さ(1つの領域の幅の長さ)[第一領域/第二領域]は、特に限定されないが、例えば0.01~100である。 The widths of the first region 11 and the second region 12 (the width of one region) are not particularly limited, but can each be selected, for example, within the range of 0.001 to 50 mm. Furthermore, the ratio of the width of the first region 11 (the width of one region) to the width of the second region 12 (the width of one region) [first region/second region] is not particularly limited, but is, for example, 0.01 to 100.
第一領域11および第二領域12は、境界が明確に定まっていてもよいし、明確に定まっていなくてもよい。第一領域11および第二領域12の境界付近は、物性が漸次的に変化する境界領域であってもよい。上記境界領域では、物性の勾配を有し、第二方向D2に沿って、第一領域11の中央部から第二領域12の中央部にかけて徐々に、第一領域11の物性から第二領域12の物性に変化する。したがって、上記境界領域は、物性の勾配が開始する地点から勾配が終了する地点までの領域である。上記境界領域を有する場合、第一領域11の物性および第二領域12の物性は、それぞれ、上記境界領域以外の部分(例えば、第二方向D2の中央部分)の物性である。 The boundary between the first region 11 and the second region 12 may or may not be clearly defined. The area near the boundary between the first region 11 and the second region 12 may be a boundary region where the physical properties change gradually. The boundary region has a gradient of physical properties, and gradually changes from the physical properties of the first region 11 to the physical properties of the second region 12 along the second direction D2 from the center of the first region 11 to the center of the second region 12. Therefore, the boundary region is the region from the point where the gradient of physical properties starts to the point where the gradient ends. When the boundary region is present, the physical properties of the first region 11 and the physical properties of the second region 12 are the physical properties of the portions other than the boundary region (for example, the center portion in the second direction D2).
図2および図4において、第一領域11の硬さは第二領域12の硬さよりも硬い。そして、粘着剤層1において、第一領域11および第二領域12は粘着剤層1の一方向(第二方向D2)に交互に隣接して位置する。図2において、第二方向D2の中央は第一領域11である。また、図4において、第二方向D2の中央から±1mmの範囲内に第一領域がある。このような構成であることで、第二方向D2の中央付近が折り曲げ部となる場合、折り曲げた際に第一領域11に曲げ応力が最も加わることとなるが、粘着剤層の形状が保持されやすく、また隣接する第二領域12において上記曲げ応力を緩和することができ、折り曲げ時の折れ跡の発生を特に抑制することができる。 In Figures 2 and 4, the hardness of the first region 11 is greater than the hardness of the second region 12. Furthermore, in the adhesive layer 1, the first region 11 and the second region 12 are positioned adjacent to each other alternately in one direction (second direction D2) of the adhesive layer 1. In Figure 2, the center of the second direction D2 is the first region 11. Furthermore, in Figure 4, the first region is located within a range of ±1 mm from the center of the second direction D2. With this configuration, when the bending portion is near the center of the second direction D2, the first region 11 will be subjected to the greatest bending stress when folded. However, the shape of the adhesive layer is more easily maintained, and the bending stress can be alleviated in the adjacent second region 12, thereby particularly suppressing the occurrence of creases when folded.
図5に、図4に示す粘着シートを折り曲げた状態の一例を示す。図4に示す粘着剤層1からなる粘着シート10は、図5に示すように、中央を折り曲げた際、折り曲げ部Bの中央付近(中央から±1mmの範囲内)には硬質部である第一領域11およびその両隣にある第二領域12が位置し、折り曲げ部Bは第二領域12/第一領域11/第二領域12/第一領域11/第二領域12/第一領域11/第二領域12を含む。また、折り曲げ部Bは第一領域11および第二領域12の両方を含む。図4に示す粘着シート10では、第一領域11および第二領域12が共に図2に示す粘着シートにおけるものよりも幅狭となっている。このため、図5に示すように折り曲げた場合、第二方向D2の中央に第一領域11が位置しなくても、第一領域11に曲げ応力がかかった際は第二領域12が当該曲げ応力を緩和することができ、折り曲げ時の折れ跡が発生しにくい。また、図4に示す粘着シートは、少なくとも一部を折り曲げることで巻回させることもできる。このため、図4に示す粘着剤層1は、巻回可能な被着体に、折り曲げ部の中央に対応する位置が第二領域12を含む領域となるように貼り合わせる場合であっても被着体に追従して巻回させることができる。 5 shows an example of the folded state of the adhesive sheet shown in FIG. 4. When the adhesive sheet 10 made of the adhesive layer 1 shown in FIG. 4 is folded at the center, as shown in FIG. 5, the first region 11, which is a hard portion, and the second regions 12 on either side of it are located near the center of the folded portion B (within a range of ±1 mm from the center), and the folded portion B includes the second region 12/first region 11/second region 12/first region 11/second region 12/first region 11/second region 12. The folded portion B also includes both the first region 11 and the second region 12. In the adhesive sheet 10 shown in FIG. 4, the first region 11 and the second region 12 are both narrower than those in the adhesive sheet shown in FIG. 2. Therefore, when folded as shown in FIG. 5, even if the first region 11 is not located at the center in the second direction D2, when bending stress is applied to the first region 11, the second region 12 can relieve the bending stress, and fold marks are less likely to occur when folded. The pressure-sensitive adhesive sheet shown in Figure 4 can also be rolled by folding at least a portion of it. Therefore, the pressure-sensitive adhesive layer 1 shown in Figure 4 can be rolled up to fit the adherend, even when it is attached to a rollable adherend so that the position corresponding to the center of the folded portion is the region including the second region 12.
なお、第一領域11の硬さが第二領域12の硬さよりも硬い場合、粘着剤層1の第二方向D2の中央が第一領域11でなくてもよく、第一領域11が折り曲げ可能な被着体の折り曲げ部に対応する領域に含まれていれば、折り曲げ時の折れ跡の発生を特に抑制することができる。 In addition, if the hardness of the first region 11 is greater than the hardness of the second region 12, the center of the pressure-sensitive adhesive layer 1 in the second direction D2 does not have to be the first region 11. As long as the first region 11 is included in a region corresponding to the folding portion of a foldable adherend, the occurrence of fold marks when folding can be particularly suppressed.
図2および図4では、第一領域11および第二領域12は共に直線状に形成されているが、第一領域11および第二領域12は、粘着シートが折り曲げ可能な範囲内で、少なくとも一部に曲線を含む線状であってもよい。また、第一領域11および第二領域12は、粘着剤層を折り曲げ可能な範囲内で、線の幅が長さ方向に沿って少なくとも一部が変化していてもよい。上記曲線における曲率半径の最大値は、特に限定されないが、例えばR1000mm以下(例えばR0mm超R1000mm以下)である。 In Figures 2 and 4, the first region 11 and the second region 12 are both formed in a straight line, but the first region 11 and the second region 12 may also be linear, with at least a portion of the line curved, within the range in which the adhesive sheet can be bent. Furthermore, the first region 11 and the second region 12 may have a line width that varies at least partially along the length, within the range in which the adhesive layer can be bent. The maximum value of the radius of curvature of the curve is not particularly limited, but is, for example, R1000 mm or less (e.g., R greater than 0 mm and R1000 mm or less).
また、第一領域11および/または第二領域12が曲線を含む場合、第一領域11および/または第二領域12はその領域内において隣接する領域に接触しない1本の直線を引くことができる形状であることが好ましい。例えば、図6に示す粘着剤層1では、第一領域11および第二領域12が曲線状に形成されており、第一領域11内に、隣接する第二領域に接触しない直線L1を引くことができる。 Furthermore, when the first region 11 and/or the second region 12 includes a curve, it is preferable that the first region 11 and/or the second region 12 have a shape that allows a single straight line to be drawn within that region without contacting adjacent regions. For example, in the pressure-sensitive adhesive layer 1 shown in Figure 6, the first region 11 and the second region 12 are formed in a curved shape, and a straight line L1 can be drawn within the first region 11 without contacting adjacent second regions.
図2および図4では、第一領域11および第二領域12は共に、第三端縁E3から第四端縁E4まで連続的に延びている。但し、第一領域11および第二領域12は、少なくとも一方が、断続的に伸びていてもよい。例えば、第一領域11および第二領域12は、少なくとも一方が、破線であってもよい。また上記破線における各領域の長さおよび/また間隔は、同一であってもよく異なっていてもよい。上記間隔は、規則的であってもよく、不規則であってもよい。また、第一領域11および第二領域12は、少なくとも一方が、第三端縁E3から第四端縁E4まで延びていなくてもよく、例えば、第三端縁E3から離れた領域から第四端縁E4まで延びていてもよく、第三端縁E3から第四端縁E4方向に延びており且つ第四端縁E4まで到達していなくてもよく、第三端縁E3から離れた領域から第四端縁E4方向に延びており且つ第四端縁E4まで到達していなくてもよい。 2 and 4, both the first region 11 and the second region 12 extend continuously from the third edge E3 to the fourth edge E4. However, at least one of the first region 11 and the second region 12 may extend discontinuously. For example, at least one of the first region 11 and the second region 12 may be represented by a dashed line. The length and/or spacing of each region in the dashed lines may be the same or different. The spacing may be regular or irregular. At least one of the first region 11 and the second region 12 may not extend from the third edge E3 to the fourth edge E4. For example, it may extend from a region away from the third edge E3 to the fourth edge E4, or it may extend from the third edge E3 in the direction of the fourth edge E4 but not reach the fourth edge E4, or it may extend from a region away from the third edge E3 in the direction of the fourth edge E4 but not reach the fourth edge E4.
第二方向D2における第一領域11および第二領域12のそれぞれの数および総数は、特に限定されない。例えば、第一領域11および第二領域12が第二方向D2に互いに隣接して交互に形成されている場合、上記総数が多いほど粘着剤層および粘着シートの強度が高くなる傾向にあり、また被着体の折り曲げ部が多数の箇所にある場合であっても第一領域11に相当する頻度が高くなり、折り曲げ時の折れ跡がより発生しにくい。なお本明細書において、第一領域11または第二領域12が破線である場合、第三端縁E3から第四端縁E4方向に延びる一群の領域を1つの領域とする。 The respective numbers and total numbers of first regions 11 and second regions 12 in the second direction D2 are not particularly limited. For example, when first regions 11 and second regions 12 are alternately formed adjacent to one another in the second direction D2, the greater the total number, the stronger the adhesive layer and adhesive sheet will tend to be. Furthermore, even when the adherend has many folded portions, the frequency corresponding to the first regions 11 will be higher, making it less likely that creases will occur when folded. Note that in this specification, when first regions 11 or second regions 12 are indicated by dashed lines, a group of regions extending from the third edge E3 toward the fourth edge E4 will be considered one region.
図2および図4に示す粘着剤層1は、一方向(第一方向D1および/または第二方向D2)に対称である。例えば、図2および図4では、第一領域11および第二領域12は、一方向(第二方向D2)に対称に位置している。但し、粘着剤層は一方向に非対称であってもよい。 The adhesive layer 1 shown in Figures 2 and 4 is symmetrical in one direction (first direction D1 and/or second direction D2). For example, in Figures 2 and 4, the first region 11 and the second region 12 are positioned symmetrically in one direction (second direction D2). However, the adhesive layer may also be asymmetrical in one direction.
図2および図4に示す粘着剤層1は、一方向(第二方向D2)の両端が第一領域11である。第一領域11の硬さが第二領域12の硬さよりも硬い場合、このような構成において粘着剤層および粘着シートの強度がより高くなる。なお、一方向(第二方向D2)の両端は第一領域11でなくてもよい。 The adhesive layer 1 shown in Figures 2 and 4 has first regions 11 at both ends in one direction (second direction D2). If the hardness of the first regions 11 is greater than the hardness of the second regions 12, the strength of the adhesive layer and adhesive sheet will be higher in this configuration. Note that both ends in one direction (second direction D2) do not have to be first regions 11.
粘着剤層1において、第一領域11および第二領域12は、それぞれ、粘着剤層の厚さ方向の全域に亘っていてもよいし、表面を含む一部のみであってもよい。粘着剤層1における第一領域11および第二領域12の厚さは、特に限定されないが、例えば0.1~300μmの範囲内からそれぞれ選択することができる。また、第二領域12の厚さ(平均厚さ)に対する第一領域11の厚さ(平均厚さ)[第一領域/第二領域]は、特に限定されないが、例えば0.1~10である。全ての第一領域の厚さおよび全ての第二領域の厚さは、それぞれ、同一であってもよく、異なっていてもよい。 In the adhesive layer 1, the first region 11 and the second region 12 may each extend over the entire thickness of the adhesive layer, or may only cover a portion including the surface. The thicknesses of the first region 11 and the second region 12 in the adhesive layer 1 are not particularly limited, but can each be selected, for example, from within the range of 0.1 to 300 μm. Furthermore, the ratio of the thickness (average thickness) of the first region 11 to the thickness (average thickness) of the second region 12 [first region/second region] is not particularly limited, but is, for example, 0.1 to 10. The thicknesses of all the first regions and all the second regions may be the same or different.
第一領域11および第二領域12は、光学物性が異なっていてもよい。特に、粘着シート10が画像表示装置における光学部材に貼り合わせる用途に使用される場合、ディスプレイ側に位置する粘着シートには透明性が高いことが求められるところ、この場合は第一領域11および第二領域12の透明性が高いことが好ましい。一方、粘着シート10が画像表示装置における光学部材に貼り合わせる用途に使用される場合であって、画像表示装置の背面側に使用される場合には、第一領域11および第二領域12の透明性は低くてもよい。 The first region 11 and the second region 12 may have different optical properties. In particular, when the adhesive sheet 10 is used to attach to an optical component in an image display device, the adhesive sheet located on the display side is required to have high transparency, and in this case, it is preferable that the first region 11 and the second region 12 have high transparency. On the other hand, when the adhesive sheet 10 is used to attach to an optical component in an image display device and is used on the back side of the image display device, the transparency of the first region 11 and the second region 12 may be low.
粘着剤層1は、第一領域11および第二領域12以外のその他の領域を有していてもよい。上記その他の領域は、粘着シートを折り曲げ可能な範囲内で、任意の場所および形状で配置することができる。図2および図4では、粘着剤層1において、第一領域11および第二領域12は、交互に形成されており、特に、第一領域11および第二領域12は、交互に隣接して形成されている。具体的には、粘着剤層1は一方向(第二方向D2)に沿って[第一領域11/第二領域12/・・・/第一領域11]となっている。ここで、上記粘着剤層が第一領域11および第二領域12のいずれとも物性が異なるその他の領域としての第三領域を有する場合、上記粘着剤層は[第一領域/第二領域/第三領域/第一領域/第二領域/第三領域/・・・/第一領域]という構成が挙げられる。 The adhesive layer 1 may have regions other than the first region 11 and the second region 12. These regions can be arranged in any location and shape as long as the adhesive sheet can be folded. In Figures 2 and 4, the first region 11 and the second region 12 are alternately formed in the adhesive layer 1, and in particular, the first region 11 and the second region 12 are alternately formed adjacent to each other. Specifically, the adhesive layer 1 has a structure of [first region 11/second region 12/.../first region 11] along one direction (second direction D2). Here, if the adhesive layer has a third region as another region with physical properties different from both the first region 11 and the second region 12, the adhesive layer may have a structure of [first region/second region/third region/first region/second region/third region/.../first region].
第一領域11および第二領域12が相違する上記物性としては、硬さ、光学物性などが挙げられる。上記硬さとしては、引張強さ、弾性率、ヤング率、破断点伸度、破断点応力、表面硬さ、膨潤度、ゲル分率、ナノインデンテーション法により測定される硬さ、および残存応力などが挙げられる。上記ナノインデンテーション法では、例えば、粘着剤層1の表面や、断面における粘着剤層1の露出面について測定を行うことができる。上記ナノインデンテーション法による硬さは、圧子を対象表面に押し込んだときの、圧子への負荷荷重と押し込み深さとを、負荷時および除荷時に渡り連続的に測定し、得られた負荷荷重-押し込み深さ曲線から求められる。なお、上記硬さは、公知乃至慣用の方法により調整することができる。具体的には、例えば、粘着剤層1を構成する樹脂を作製する際の硬化剤や架橋剤、多官能性モノマー等の架橋性を有する化合物、あるいは重合開始剤の量などを調整することで粘着剤層の各領域の硬さを制御することができる。上記相違する物性は、一種のみであってもよいし、二種以上であってもよい。 The physical properties in which the first region 11 and the second region 12 differ include hardness and optical properties. Examples of hardness include tensile strength, modulus of elasticity, Young's modulus, elongation at break, stress at break, surface hardness, swelling, gel fraction, hardness measured by nanoindentation, and residual stress. Using the nanoindentation method, measurements can be performed, for example, on the surface of the adhesive layer 1 or on the exposed surface of the adhesive layer 1 in a cross section. The hardness measured using the nanoindentation method is determined by continuously measuring the load and indentation depth applied to the indenter when the indenter is pressed into the target surface, both during loading and unloading, and then deriving the load-indentation depth curve. The hardness can be adjusted using known or conventional methods. Specifically, the hardness of each region of the adhesive layer can be controlled by adjusting the amount of curing agent, crosslinking agent, crosslinkable compound such as a polyfunctional monomer, or polymerization initiator used in preparing the resin that constitutes the adhesive layer 1. The different physical properties may be of only one type, or of two or more types.
上記引張強さ、ヤング率、破断点伸度、および破断点応力は、具体的には下記の測定方法により測定することができる。
<引張強さ、ヤング率、破断点伸度、破断点応力の測定方法>
測定対象の領域から切り出した粘着剤層について、30mm×1mm直径になるように丸めた円柱のサンプルを用いて、上下5mmをチャックし、チャック間距離10mmとし、50mm/minの速度で引っ張った際の、最大応力から引張強さ、50%伸長時の傾きから初期引張弾性率(=ヤング率)、破断時の伸度および応力からそれぞれ破断点伸度と破断点応力を、引張試験機(AUTOGRAPH AGS-X、株式会社島津製作所製)を用いて測定した応力ひずみ曲線から算出する。
The tensile strength, Young's modulus, elongation at break, and stress at break can be measured specifically by the following measurement methods.
<Methods for measuring tensile strength, Young's modulus, elongation at break, and stress at break>
A cylindrical sample of the pressure-sensitive adhesive layer cut out from the region to be measured is rolled to 30 mm x 1 mm in diameter, chucked at the top and bottom 5 mm apart with a chuck distance of 10 mm, and pulled at a rate of 50 mm/min. The tensile strength is calculated from the maximum stress, the initial tensile modulus (Young's modulus) from the slope at 50% elongation, and the elongation at break and stress at break are calculated from the elongation and stress at break, respectively, from the stress-strain curve measured using a tensile tester (AUTOGRAPH AGS-X, manufactured by Shimadzu Corporation).
上記弾性率としては、例えば、-20℃における弾性率、常温(25℃)における弾性率、80℃における弾性率などが挙げられる。また、上記弾性率としては、貯蔵弾性率、損失弾性率などが挙げられる。 Examples of the elastic modulus include the elastic modulus at -20°C, the elastic modulus at room temperature (25°C), and the elastic modulus at 80°C. Examples of the elastic modulus include the storage elastic modulus and the loss elastic modulus.
第一領域11および第二領域12の-20℃における貯蔵弾性率は、特に限定されないが、例えば10kPa~100MPaの範囲内からそれぞれ選択することができる。 The storage modulus of the first region 11 and the second region 12 at -20°C is not particularly limited, but can be selected, for example, from within the range of 10 kPa to 100 MPa.
第一領域11および第二領域12の25℃における貯蔵弾性率は、特に限定されないが、例えば1kPa~100MPaの範囲内からそれぞれ選択することができる。 The storage modulus at 25°C of the first region 11 and the second region 12 is not particularly limited, but can be selected, for example, from within the range of 1 kPa to 100 MPa.
第一領域11および第二領域12の80℃における貯蔵弾性率は、特に限定されないが、例えば10kPa~10MPaの範囲内からそれぞれ選択することができる。 The storage modulus at 80°C of the first region 11 and the second region 12 is not particularly limited, but can be selected, for example, from within the range of 10 kPa to 10 MPa.
上記粘着剤層の貯蔵弾性率は、動的粘弾性により測定される値である。上記貯蔵弾性率は、粘着剤層を構成する粘着剤のベースポリマーの種類やモノマー組成、重量平均分子量、架橋剤の使用量(添加量)、その他の添加剤の種類や含有量などにより制御することができる。上記弾性率(貯蔵弾性率)は、具体的には下記の測定方法により測定することができる。 The storage modulus of the pressure-sensitive adhesive layer is a value measured by dynamic viscoelasticity. The storage modulus can be controlled by the type of base polymer of the pressure-sensitive adhesive that makes up the pressure-sensitive adhesive layer, the monomer composition, weight-average molecular weight, the amount of crosslinking agent used (added amount), and the type and content of other additives. Specifically, the elastic modulus (storage modulus) can be measured by the following measurement method.
<弾性率の測定方法>
測定対象の領域から切り出された複数の粘着剤層片を貼り合わせて約1mmの厚さの粘着剤シートを作製した後、当該シートを打抜いて、測定用サンプルである円柱状のペレット(直径9mm)を得る。そして、測定用サンプルについて、動的粘弾性測定装置(商品名「ARES-G2」,TA Instruments社製)を使用して、直径8mmのパラレルプレートの治具に固定した後に動的粘弾性測定を行う。本測定において、測定モードをせん断モードとし、測定温度範囲を-70℃~150℃とし、昇温速度を5℃/分とし、周波数を1Hzとする。そして、測定結果から、-20℃、25℃、80℃での貯蔵弾性率を読み取る。
<Method for measuring elastic modulus>
A plurality of pressure-sensitive adhesive layer pieces cut from the region to be measured are laminated together to prepare a pressure-sensitive adhesive sheet approximately 1 mm thick, which is then punched out to obtain cylindrical pellets (9 mm in diameter) as measurement samples. The measurement samples are then fixed to a parallel plate jig with a diameter of 8 mm using a dynamic viscoelasticity measuring device (trade name "ARES-G2", manufactured by TA Instruments), and subjected to dynamic viscoelasticity measurement. In this measurement, the measurement mode is shear mode, the measurement temperature range is -70°C to 150°C, the heating rate is 5°C/min, and the frequency is 1 Hz. The storage moduli at -20°C, 25°C, and 80°C are then read from the measurement results.
上記表面硬さはAFM硬さである。上記表面硬さは、具体的には下記の測定方法により測定することができる。
<表面硬さ>
測定対象の領域の粘着剤層について、1cm角程度に切り出したものを、支持体(松浪硝子工業株式会社製、スライドガラス)に固定して、AFM測定用試料とし、以下の条件でAFM測定を行い、負荷荷重-変位曲線を取得する。
・AFM測定条件
装置:オックスフォード・インストゥルメンツ社製のアサイラムリサーチJupiter XR
使用カンチレバー:AC240TS(Si製 ばね定数1.7N/m相当品)
測定モード:AFMフォースカーブマッピング
測定温度:室温
スキャン速度:2Hz
測定範囲:第一領域および第二領域をまたぐ境界領域を測定中央となるようにし、80μm×20μm範囲をスキャン(128×16ピクセル)
硬さ:第一領域および第二領域それぞれについて、10μm×20μm範囲の弾性率の平均値を算出し使用する。
The surface hardness is an AFM hardness. Specifically, the surface hardness can be measured by the following measurement method.
<Surface hardness>
The pressure-sensitive adhesive layer in the area to be measured is cut into a piece approximately 1 cm square, which is fixed to a support (a slide glass manufactured by Matsunami Glass Industry Co., Ltd.) to prepare a sample for AFM measurement. AFM measurement is performed under the following conditions to obtain a load-displacement curve.
AFM measurement conditions: Asylum Research Jupiter XR manufactured by Oxford Instruments
Cantilever used: AC240TS (Si, spring constant equivalent to 1.7 N/m)
Measurement mode: AFM force curve mapping Measurement temperature: room temperature Scan rate: 2 Hz
Measurement range: The boundary area spanning the first and second areas was set as the center of the measurement, and an 80 μm x 20 μm range was scanned (128 x 16 pixels).
Hardness: The average value of the elastic modulus in a 10 μm×20 μm area is calculated and used for each of the first and second regions.
第一領域11および第二領域12のゲル分率(溶剤不溶成分の割合)は、特に限定されないが、例えば40%以上(例えば40~100%)の範囲内からそれぞれ選択することができる。 The gel fraction (proportion of solvent-insoluble components) of the first region 11 and the second region 12 is not particularly limited, but can be selected from within the range of, for example, 40% or more (e.g., 40 to 100%).
第一領域11および第二領域12の膨潤度は、特に限定されないが、例えば1~20倍の範囲内からそれぞれ選択することができる。 The swelling degree of the first region 11 and the second region 12 is not particularly limited, but can be selected, for example, from within the range of 1 to 20 times.
上記ゲル分率および上記膨潤度は、具体的には、例えば、以下の「ゲル分率・膨潤度の測定方法」により算出される値である。 The above gel fraction and swelling degree are specifically values calculated, for example, by the "Method for measuring gel fraction and swelling degree" below.
<ゲル分率・膨潤度の測定方法>
測定対象の領域の粘着剤層から約0.1gを採取し、平均孔径0.2μmの多孔質テトラフルオロエチレンシート(商品名「NTF1122」、日東電工株式会社製)に包んだ後、凧糸で縛り、その際の重量を測定し、該重量を浸漬前重量Xとする。なお、該浸漬前重量は、粘着剤層(上記で採取した粘着剤層)と、テトラフルオロエチレンシートと、凧糸との総重量である。また、テトラフルオロエチレンシートと凧糸との合計重量も測定しておき、該重量を包袋重量Yとする。次に、粘着剤層をテトラフルオロエチレンシートで包み凧糸で縛ったもの(「サンプル」と称する)を、酢酸エチルで満たした50ml容器に入れ、23℃にて7日間静置する。その後、容器からサンプル(酢酸エチル処理後)を取り出して、アルミニウム製カップに移し、このときのサンプルの重量をZ0とする。そして、130℃で2時間、乾燥機中で乾燥して酢酸エチルを除去した後、サンプルの重量を測定し、該重量を浸漬後重量Zとする。
そして、下記の式からゲル分率を算出する。
ゲル分率[%(重量%)]=(Z-Y)/(X-Y)×100
膨潤度[倍]=(Z0-Y)/(Z-Y)
<Method for measuring gel fraction and swelling degree>
Approximately 0.1 g was collected from the pressure-sensitive adhesive layer in the area to be measured, wrapped in a porous tetrafluoroethylene sheet (trade name "NTF1122", manufactured by Nitto Denko Corporation) with an average pore size of 0.2 μm, and then tied with kite string. The weight at this time was measured and this weight was designated as the pre-immersion weight X. The pre-immersion weight was the total weight of the pressure-sensitive adhesive layer (the pressure-sensitive adhesive layer collected above), the tetrafluoroethylene sheet, and the kite string. The total weight of the tetrafluoroethylene sheet and the kite string was also measured, and this weight was designated as the wrapping weight Y. Next, the pressure-sensitive adhesive layer wrapped in the tetrafluoroethylene sheet and tied with kite string (referred to as the "sample") was placed in a 50 ml container filled with ethyl acetate and allowed to stand at 23° C. for 7 days. Thereafter, the sample (after ethyl acetate treatment) was removed from the container and transferred to an aluminum cup, and the weight of the sample at this time was designated as Z0. Then, the sample is dried in a dryer at 130° C. for 2 hours to remove ethyl acetate, and then the weight of the sample is measured, and this weight is defined as the weight Z after immersion.
Then, the gel fraction is calculated using the following formula.
Gel fraction [% (wt%)] = (Z-Y) / (X-Y) × 100
Swelling ratio [times] = (Z0-Y)/(Z-Y)
上記ゲル分率および上記膨潤度は、例えば、粘着剤層を構成する粘着剤のベースポリマーの種類やモノマー組成、重量平均分子量、架橋剤の種類や使用量(添加量)等により制御することができる。 The above gel fraction and swelling degree can be controlled, for example, by the type of base polymer and monomer composition of the adhesive constituting the adhesive layer, the weight average molecular weight, the type and amount (addition amount) of crosslinking agent, etc.
上記光学物性としては、透明性、可視光透過率、全光線透過率、ヘイズ値、屈折率などが挙げられる。 The optical properties mentioned above include transparency, visible light transmittance, total light transmittance, haze value, refractive index, etc.
第一領域11および第二領域12の透過率(全光線透過率)は、特に限定されないが、例えば1~100%の範囲内からそれぞれ選択することができる。上記全光線透過率はJIS K7361-1に準じて測定される値である。 The transmittance (total light transmittance) of the first region 11 and the second region 12 is not particularly limited, but can be selected, for example, from within the range of 1 to 100%. The total light transmittance is a value measured in accordance with JIS K7361-1.
第一領域11および第二領域12のヘイズ値は、特に限定されないが、例えば99%以下(例えば0~99%)の範囲内からそれぞれ選択することができる。上記「ヘイズ値」とは、測定対象に可視光を照射したときの、全透過光に対する拡散透過光の割合をいい、くもり価ともいう。ヘイズ値は、以下の式で表すことができる。
Th(%)=Td/Tt×100
上記式において、Thはヘイズ値(%)であり、Tdは散乱光透過率、Ttは全光透過率である。上記ヘイズ値は、例えば、該粘着剤層の組成や厚さ等の選択によって調節することができる。
The haze values of the first region 11 and the second region 12 are not particularly limited, but can each be selected, for example, from a range of 99% or less (e.g., 0 to 99%). The "haze value" refers to the ratio of diffuse transmitted light to total transmitted light when visible light is irradiated onto the object to be measured, and is also called the cloudiness value. The haze value can be expressed by the following formula:
Th(%)=Td/Tt×100
In the above formula, Th is the haze value (%), Td is the scattered light transmittance, and Tt is the total light transmittance. The haze value can be adjusted, for example, by selecting the composition, thickness, etc. of the pressure-sensitive adhesive layer.
第一領域11および第二領域12の屈折率は、特に限定されないが、例えば1.1~1.9の範囲内からそれぞれ選択することができる。 The refractive indexes of the first region 11 and the second region 12 are not particularly limited, but can each be selected, for example, from within the range of 1.1 to 1.9.
なお、本明細書に記載の各種物性の測定において、測定対象の領域から所定の大きさの粘着剤層を切り出すことが困難である場合、測定対象の領域と同じ組成の粘着剤層を作製し、当該粘着剤層から上記所定の大きさの粘着剤層を切り出して測定サンプルを作製してもよい。 In addition, when measuring the various physical properties described in this specification, if it is difficult to cut out an adhesive layer of a predetermined size from the area to be measured, an adhesive layer of the same composition as the area to be measured may be prepared, and an adhesive layer of the predetermined size may be cut out from this adhesive layer to prepare a measurement sample.
(粘着剤層の製造方法)
上記第一領域および上記第二領域を有する粘着剤層は、公知乃至慣用の方法で作製することができる。上記粘着剤層の製造方法としては、例えば、第一の方法から第四の方法が挙げられる。第一~第四の方法は、単独で採用してもよいし、二種以上を組み合わせて採用してもよい。
(Method for producing pressure-sensitive adhesive layer)
The pressure-sensitive adhesive layer having the first region and the second region can be produced by a known or conventional method. Examples of the method for producing the pressure-sensitive adhesive layer include methods 1 to 4. The first to fourth methods may be used alone or in combination of two or more.
第一の方法は、第一領域を形成する粘着剤組成物および第二領域を形成する粘着剤組成物として組成の相違するものを使用する方法である。相違する粘着剤組成物としては、例えば、粘着剤層を構成する粘着剤のベースポリマーの種類、ベースポリマーのモノマー組成、ベースポリマーの重量平均分子量、架橋剤の種類、架橋剤の使用量(添加量)、その他の添加剤の種類や含有量などが相違する組成物が挙げられる。例えば、架橋剤の使用量を相違させた場合、より多量の架橋剤を使用した領域は相対的に硬質部である領域となり、より少量の架橋剤を使用した領域は相対的に軟質部である領域となる。 The first method is to use adhesive compositions with different compositions for forming the first region and the second region. Examples of different adhesive compositions include compositions that differ in the type of base polymer of the adhesive that makes up the adhesive layer, the monomer composition of the base polymer, the weight-average molecular weight of the base polymer, the type of crosslinking agent, the amount of crosslinking agent used (added amount), and the type and content of other additives. For example, if the amount of crosslinking agent used is different, the region using a larger amount of crosslinking agent will be a relatively hard region, and the region using a smaller amount of crosslinking agent will be a relatively soft region.
第一領域および第二領域を構成するベースポリマーとしては、公知乃至慣用のポリマーが挙げられ、例えば、アクリル系ポリマー、ウレタンアクリレート系樹脂、ウレタン系樹脂、ゴム系樹脂、エポキシ系樹脂、エポキシアクリレート系樹脂、オキセタン系樹脂、シリコーン樹脂、シリコーンアクリル系樹脂、ポリエステル系樹脂、ポリエーテル系樹脂(ポリビニルエーテル等)、ポリアミド系樹脂、フッ素系樹脂、酢酸ビニル/塩化ビニルコポリマー、ポリオレフィンなどが挙げられる。 The base polymer constituting the first region and the second region may be any known or commonly used polymer, such as an acrylic polymer, a urethane acrylate resin, a urethane resin, a rubber resin, an epoxy resin, an epoxy acrylate resin, an oxetane resin, a silicone resin, a silicone acrylic resin, a polyester resin, a polyether resin (such as polyvinyl ether), a polyamide resin, a fluorine-based resin, a vinyl acetate/vinyl chloride copolymer, or a polyolefin.
上記架橋剤としては、例えば、イソシアネート系架橋剤、エポキシ系架橋剤、メラミン系架橋剤、過酸化物系架橋剤、尿素系架橋剤、金属アルコキシド系架橋剤、金属キレート系架橋剤、金属塩系架橋剤、カルボジイミド系架橋剤、オキサゾリン系架橋剤、アジリジン系架橋剤、アミン系架橋剤、シリコーン系架橋剤、シラン系架橋剤や、多官能(メタ)アクリレート等の多官能性モノマーなどが挙げられる。なお、本明細書において、上記「架橋剤」は樹脂の架橋を形成し得る化合物をいい、「硬化剤」と称する場合がある。 Examples of the crosslinking agent include isocyanate-based crosslinking agents, epoxy-based crosslinking agents, melamine-based crosslinking agents, peroxide-based crosslinking agents, urea-based crosslinking agents, metal alkoxide-based crosslinking agents, metal chelate-based crosslinking agents, metal salt-based crosslinking agents, carbodiimide-based crosslinking agents, oxazoline-based crosslinking agents, aziridine-based crosslinking agents, amine-based crosslinking agents, silicone-based crosslinking agents, silane-based crosslinking agents, and polyfunctional monomers such as polyfunctional (meth)acrylates. In this specification, the term "crosslinking agent" refers to a compound capable of crosslinking resins, and may also be referred to as a "curing agent."
上記その他の添加剤としては、例えば、架橋促進剤、粘着付与樹脂(ロジン誘導体、ポリテルペン樹脂、石油樹脂、油溶性フェノール等)、オリゴマー、老化防止剤、充填剤(金属粉、有機充填剤、無機充填剤等)、酸化防止剤、可塑剤、軟化剤、界面活性剤、帯電防止剤、表面潤滑剤、レベリング剤、光安定剤、紫外線吸収剤、重合禁止剤、粒状物、箔状物、剥離調整剤などが挙げられる。 The other additives mentioned above include, for example, crosslinking accelerators, tackifying resins (rosin derivatives, polyterpene resins, petroleum resins, oil-soluble phenols, etc.), oligomers, antioxidants, fillers (metal powders, organic fillers, inorganic fillers, etc.), antioxidants, plasticizers, softeners, surfactants, antistatic agents, surface lubricants, leveling agents, light stabilizers, UV absorbers, polymerization inhibitors, granular materials, foil-like materials, and release adjusters.
第一の方法では、例えば、まず、第一領域を形成する粘着剤組成物および第二領域を形成する粘着剤組成物を、それぞれ、同一のはく離ライナーの剥離処理面や基材に塗布する。第一領域を形成する粘着剤組成物および第二領域を形成する粘着剤組成物の塗布は、同時に行ってもよいし、順次行ってもよい。上記粘着剤組成物をはく離ライナーの剥離処理面や基材に塗布して粘着剤組成物層を形成した後、加熱による溶媒の揮発・除去や活性エネルギー線照射による重合により、上記粘着剤組成物層を固化させることによって粘着剤層を形成し、第一領域および第二領域を有する粘着剤層を作製することができる。また、必要に応じて、上記活性エネルギー線の照射に加えて加熱、乾燥等を行ってもよい。 In the first method, for example, first, a pressure-sensitive adhesive composition that forms the first region and a pressure-sensitive adhesive composition that forms the second region are applied to the release-treated surface of the same release liner or substrate, respectively. The application of the pressure-sensitive adhesive composition that forms the first region and the pressure-sensitive adhesive composition that forms the second region may be performed simultaneously or sequentially. After the pressure-sensitive adhesive composition is applied to the release-treated surface of the release liner or the substrate to form a pressure-sensitive adhesive composition layer, the pressure-sensitive adhesive composition layer is solidified by volatilizing and removing the solvent through heating or by polymerization through active energy ray irradiation to form a pressure-sensitive adhesive layer, thereby producing a pressure-sensitive adhesive layer having a first region and a second region. Furthermore, if necessary, heating, drying, etc. may be performed in addition to the active energy ray irradiation.
第二の方法は、第一領域を形成する粘着剤組成物と第二領域を形成する粘着剤組成物として同一の粘着剤組成物を使用し、第一領域とする領域および第二領域とする領域における配合量が異なるように改質剤を添加し、次いで粘着剤層を形成する方法である。この場合、上記粘着剤組成物として活性エネルギー線重合性の粘着剤組成物を使用することができる。 The second method is to use the same adhesive composition as the adhesive composition forming the first region and the adhesive composition forming the second region, add a modifier so that the blending amount differs between the region to be the first region and the region to be the second region, and then form an adhesive layer. In this case, an active energy ray-polymerizable adhesive composition can be used as the adhesive composition.
第二の方法では、例えば、まず、粘着剤層を形成する粘着剤組成物をはく離ライナーの剥離処理面や基材に塗布する。上記粘着剤組成物をはく離ライナーの剥離処理面や基材に塗布して粘着剤組成物層を形成した後、第一領域とする領域および/または第二領域とする領域に改質剤を添加する。添加は塗布により行うことができる。第一領域とする領域および第二領域とする領域のうち、一方のみに改質剤を添加してもよいし、両方に添加してもよい。両方に添加する場合、その添加量を相違させる。添加する改質剤は、改質剤そのものであってもよいし、溶媒に溶解・分散させた溶液や分散液であってもよい。 In the second method, for example, first, the adhesive composition that will form the adhesive layer is applied to the release-treated surface of a release liner or to the substrate. After the adhesive composition is applied to the release-treated surface of the release liner or to the substrate to form the adhesive composition layer, a modifier is added to the region that will become the first region and/or the region that will become the second region. The addition can be carried out by application. The modifier may be added to only one of the region that will become the first region or the region that will become the second region, or it may be added to both. If added to both, the amounts added should be different. The modifier added may be the modifier itself, or it may be a solution or dispersion in which it is dissolved or dispersed in a solvent.
上記改質剤としては、特に制限なく使用することができ、粘着剤の分野で添加されるものが使用できる。例えば、重合開始剤、架橋剤、紫外線吸収剤、防錆剤、帯電防止剤、架橋促進剤、シランカップリング剤、粘着付与樹脂、老化防止剤、染料などの着色剤、酸化防止剤、連鎖移動剤、可塑剤、軟化剤、界面活性剤、充填剤などが挙げられる。架橋剤の添加量が多い領域は粘着剤層を形成した際にベースポリマーの架橋密度が高くなり、相対的に硬質部となる。可塑剤の添加量が多い領域は相対的に軟質部となる。改質剤の添加後、加熱による溶媒の揮発・除去や活性エネルギー線照射による重合により、上記粘着剤組成物層を固化させることによって粘着剤層を形成し、第一領域および第二領域を有する粘着剤層を作製することができる。 The modifiers can be any additive commonly used in the field of adhesives. Examples include polymerization initiators, crosslinking agents, UV absorbers, rust inhibitors, antistatic agents, crosslinking accelerators, silane coupling agents, tackifying resins, antioxidants, colorants such as dyes, antioxidants, chain transfer agents, plasticizers, softeners, surfactants, and fillers. Regions containing a high amount of crosslinking agent will have a higher crosslink density of the base polymer when the adhesive layer is formed, resulting in relatively hard regions. Regions containing a high amount of plasticizer will be relatively soft regions. After the modifier is added, the adhesive composition layer can be solidified by volatilizing and removing the solvent through heating or by polymerization through active energy ray irradiation to form an adhesive layer having first and second regions.
第三の方法は、第一領域を形成する粘着剤組成物と第二領域を形成する粘着剤組成物として同一の粘着剤組成物を使用し、重合度を相違させる方法である。この場合、上記粘着剤組成物として活性エネルギー線重合性の粘着剤組成物を使用することができる。 The third method is to use the same adhesive composition to form the first region and the second region, but to differentiate the degrees of polymerization. In this case, an active energy ray-polymerizable adhesive composition can be used as the adhesive composition.
第三の方法では、例えば、まず、粘着剤層を形成する粘着剤組成物をはく離ライナーの剥離処理面や基材に塗布する。上記粘着剤組成物をはく離ライナーの剥離処理面や基材に塗布して粘着剤組成物層を形成した後、一部の領域にフォトマスクを被せ、粘着剤組成物層に活性エネルギー線を照射する。また、必要に応じて、上記活性エネルギー線の照射に加えて加熱、乾燥等を行ってもよい。このようにして活性エネルギー線照射による重合により上記粘着剤組成物層を固化させることによって粘着剤層を形成する。フォトマスクが被せられた領域は活性エネルギー線が照射されず、あるいは活性エネルギー線の照射量が少なく、当該領域における重合度は相対的に小さくなる。一方でフォトマスクが被せられていない領域は活性エネルギー線の照射量が多く、当該領域における重合度は相対的に大きくなる。このようにして形成された2つの領域は、硬さ等の物性が異なり、第一領域および第二領域とすることができる。 In the third method, for example, first, the adhesive composition that will form the adhesive layer is applied to the release-treated surface of a release liner or to a substrate. After the adhesive composition is applied to the release-treated surface of a release liner or to a substrate to form the adhesive composition layer, a photomask is placed over a portion of the adhesive composition layer, and the adhesive composition layer is irradiated with active energy rays. If necessary, heating, drying, etc. may be performed in addition to the active energy ray irradiation. In this way, the adhesive layer is formed by solidifying the adhesive composition layer through polymerization via active energy ray irradiation. The areas covered with the photomask are not irradiated with active energy rays or the amount of active energy ray irradiation is low, resulting in a relatively low degree of polymerization in those areas. On the other hand, the areas not covered with the photomask are irradiated with a high amount of active energy ray irradiation, resulting in a relatively high degree of polymerization in those areas. The two areas formed in this way have different physical properties, such as hardness, and can be referred to as the first region and the second region.
また、第三の方法では、活性エネルギー線の透過度が相違する領域を有するフォトマスクを粘着剤組成物層の全面に被せて活性エネルギー線を照射してもよい。このようにすることで、活性エネルギー線の照射量が相違する第一領域および第二領域を有する粘着剤層を作製することができる。 In a third method, the entire pressure-sensitive adhesive composition layer may be covered with a photomask having regions with different levels of transmittance for active energy rays, and then the pressure-sensitive adhesive composition layer may be irradiated with active energy rays. In this way, a pressure-sensitive adhesive layer having first and second regions with different levels of exposure to active energy rays can be produced.
第四の方法は、第一領域を形成する粘着剤組成物と第二領域を形成する粘着剤組成物として同一の粘着剤組成物を使用して粘着剤層を形成した後、第一領域とする領域および第二領域とする領域における配合量が異なるように上記改質剤を粘着剤層に含浸させる方法である。この場合、上記粘着剤組成物として活性エネルギー線重合性の粘着剤組成物を使用することができる。 The fourth method is to form an adhesive layer using the same adhesive composition as the adhesive composition forming the first region and the adhesive composition forming the second region, and then impregnate the adhesive layer with the modifier so that the blending amount differs between the region to be designated as the first region and the region to be designated as the second region. In this case, an active energy ray-polymerizable adhesive composition can be used as the adhesive composition.
第四の方法では、例えば、まず、粘着剤層を形成する粘着剤組成物をはく離ライナーの剥離処理面や基材に塗布する。上記粘着剤組成物をはく離ライナーの剥離処理面や基材に塗布して粘着剤組成物層を形成した後、加熱による溶媒の揮発・除去や活性エネルギー線照射による重合により、上記粘着剤組成物層を固化させることによって粘着剤層を形成する。その後、第一領域とする領域および/または第二領域とする領域に改質剤を含浸させる。このようにして、第一領域および第二領域を有する粘着剤層を作製することができる。 In the fourth method, for example, first, the adhesive composition that will form the adhesive layer is applied to the release-treated surface of a release liner or to a substrate. After applying the adhesive composition to the release-treated surface of a release liner or to a substrate to form an adhesive composition layer, the adhesive composition layer is solidified by volatilizing and removing the solvent through heating or by polymerization through exposure to active energy rays, thereby forming an adhesive layer. Then, the region to be the first region and/or the region to be the second region is impregnated with a modifier. In this way, an adhesive layer having a first region and a second region can be produced.
含浸は塗布により行うことができる。第一領域とする領域および第二領域とする領域のうち、一方のみに改質剤を含浸させてもよいし、両方に含浸させてもよい。両方に含浸させる場合、その添加量を相違させる。含浸させる改質剤は、改質剤そのものであってもよいし、溶媒に溶解・分散させた溶液や分散液であってもよい。 Impregnation can be carried out by application. The modifier may be impregnated into only one of the regions to be designated as the first region and the region to be designated as the second region, or both. If both are impregnated, the amounts added should be different. The modifier to be impregnated may be the modifier itself, or it may be a solution or dispersion in which it is dissolved or dispersed in a solvent.
(基材)
本発明の粘着シートが基材付き粘着シート等である場合の基材としては、特に限定されないが、例えば、プラスチックフィルム、反射防止(AR)フィルム、防眩(AG)フィルム、偏光板、位相差板などの各種光学フィルムが挙げられる。また、上記基材としては、紙、布、不織布等の多孔質材料、ネット、発泡シート、金属箔などが挙げられる。上記プラスチックフィルムなどの素材としては、例えば、ポリエチレンテレフタレート(PET)等のポリエステル系樹脂、ポリメチルメタクリレート(PMMA)等のアクリル系樹脂、ポリカーボネート、トリアセチルセルロース(TAC)、ポリサルフォン、ポリアリレート、ポリイミド、ポリ塩化ビニル、ポリ酢酸ビニル、ポリエチレン、ポリプロピレン、エチレン-プロピレン共重合体、商品名「アートン」(環状オレフィン系ポリマー、JSR株式会社製)、商品名「ゼオノア」(環状オレフィン系ポリマー、日本ゼオン株式会社製)等の環状オレフィン系ポリマーなどのプラスチック材料が挙げられる。なお、これらのプラスチック材料は、一種のみを用いてもよいし、二種以上を用いてもよい。
(Base material)
When the pressure-sensitive adhesive sheet of the present invention is a substrate-attached pressure-sensitive adhesive sheet or the like, the substrate is not particularly limited, and examples thereof include various optical films such as plastic films, anti-reflection (AR) films, anti-glare (AG) films, polarizing plates, and retardation plates. Examples of the substrate include porous materials such as paper, cloth, and nonwoven fabrics, nets, foam sheets, and metal foils. Examples of materials for the plastic film or the like include polyester resins such as polyethylene terephthalate (PET), acrylic resins such as polymethyl methacrylate (PMMA), polycarbonate, triacetyl cellulose (TAC), polysulfone, polyarylate, polyimide, polyvinyl chloride, polyvinyl acetate, polyethylene, polypropylene, ethylene-propylene copolymers, and cyclic olefin polymers such as "ARTON" (a cyclic olefin polymer, manufactured by JSR Corporation) and "ZEONOR" (a cyclic olefin polymer, manufactured by Zeon Corporation). These plastic materials may be used alone or in combination of two or more.
上記基材の厚さは、特に限定されないが、例えば、10~150μmが好ましく、より好ましくは15~125μm、さらに好ましくは25~100μmである。なお、上記基材は単層および複層のいずれの形態を有していてもよい。また、上記基材の表面には、例えば、コロナ放電処理、プラズマ処理等の物理的処理、下塗り処理等の化学的処理などの公知慣用の表面処理が適宜施されていてもよい。 The thickness of the substrate is not particularly limited, but is preferably 10 to 150 μm, more preferably 15 to 125 μm, and even more preferably 25 to 100 μm. The substrate may have either a single layer or multiple layers. The surface of the substrate may be appropriately subjected to a known, commonly used surface treatment, such as a physical treatment such as corona discharge treatment or plasma treatment, or a chemical treatment such as a primer treatment.
上記粘着シートは、使用時まで、粘着剤層等の表面(粘着面または接着面)にはく離ライナーが設けられていてもよい。なお、上記粘着シートが両面粘着シートである場合の各粘着面は、2枚のはく離ライナーによりそれぞれ保護されていてもよいし、両面が剥離面となっているはく離ライナー1枚により、ロール状に巻回される形態(巻回体)で保護されていてもよい。はく離ライナーは粘着剤層の保護材として用いられ、被着体に貼付する際に剥がされる。また、上記粘着シートが基材レス粘着シート等の場合、はく離ライナーは粘着剤層の支持体としての役割も担う。なお、剥離ライナーは必ずしも設けられなくてもよい。 The above-mentioned pressure-sensitive adhesive sheet may have a release liner provided on the surface (adhesive surface or adhesive surface) of the pressure-sensitive adhesive layer, etc., until use. When the above-mentioned pressure-sensitive adhesive sheet is a double-sided pressure-sensitive adhesive sheet, each adhesive surface may be protected by two release liners, or it may be protected by a single release liner with release surfaces on both sides in a form wound into a roll (rolled body). The release liner is used as a protective material for the pressure-sensitive adhesive layer, and is peeled off when the sheet is attached to the adherend. When the above-mentioned pressure-sensitive adhesive sheet is a substrate-less pressure-sensitive adhesive sheet, etc., the release liner also serves as a support for the pressure-sensitive adhesive layer. It is not necessary to provide a release liner.
上記粘着シートの構成としては、例えば、図1に示すような粘着シート10の構成[粘着剤層/はく離ライナー]や、[はく離ライナー/粘着剤層/はく離ライナー]、[基材/粘着剤層/はく離ライナー]、[はく離ライナー/粘着剤層/基材/粘着剤層/はく離ライナー]、[基材/粘着剤層/基材/粘着剤層/はく離ライナー]などが挙げられる。上記構成のうち2つの粘着剤層を備える構成では、少なくとも1つの粘着剤層が本発明の粘着剤層であるが、粘着シートが折り曲げ可能である観点から、いずれも本発明の粘着剤層であることが好ましい。また、2つの本発明の粘着剤層における第一領域、第二領域、およびその他の領域の配置形状は、同一であってもよく、異なっていてもよい。 Examples of the configuration of the above-mentioned pressure-sensitive adhesive sheet include the configuration of pressure-sensitive adhesive sheet 10 shown in Figure 1: [adhesive layer/release liner], [release liner/adhesive layer/release liner], [substrate/adhesive layer/release liner], [release liner/adhesive layer/substrate/adhesive layer/release liner], or [substrate/adhesive layer/substrate/adhesive layer/release liner]. Among the above configurations, in configurations having two adhesive layers, at least one adhesive layer is the adhesive layer of the present invention, and from the viewpoint of being able to bend the adhesive sheet, it is preferable that both are the adhesive layer of the present invention. Furthermore, the arrangement shapes of the first region, second region, and other region in the two adhesive layers of the present invention may be the same or different.
本発明の粘着シートの用途は特に限定されず、あらゆる用途に使用することができる。本発明の粘着シートは、例えば光学用途、すなわち光学部材に貼り合わせる用途に使用することができる。本発明の粘着シートは、例えば、電気電子機器等の光学部材において、各種部材または部品を所定の部位(例えば、筐体等)に取り付ける(装着する)際に用いられる。なお、「電気電子機器」とは、電気機器または電子機器の少なくともいずれかに該当する機器をいう。上記電気電子機器としては、例えば、液晶ディスプレイ、エレクトロルミネッセンスディスプレイ、プラズマディスプレイ等の画像表示装置や、携帯電子機器などが挙げられる。上記画像表示装置としては、上記携帯電子機器における画像表示装置や、電車やバスなどの車両内外のディスプレイ(ロールディスプレイ)などが挙げられる。 The adhesive sheet of the present invention is not particularly limited in its application, and can be used for a variety of purposes. The adhesive sheet of the present invention can be used, for example, for optical applications, i.e., for bonding to optical components. The adhesive sheet of the present invention is used, for example, when attaching (mounting) various members or components to predetermined locations (e.g., housings) in optical components of electrical and electronic devices. Note that "electrical and electronic devices" refers to devices that fall into at least either electrical or electronic categories. Examples of such electrical and electronic devices include image display devices such as liquid crystal displays, electroluminescence displays, and plasma displays, as well as portable electronic devices. Examples of such image display devices include image display devices in the portable electronic devices, and displays (roll displays) inside and outside vehicles such as trains and buses.
上記携帯電子機器としては、例えば、携帯電話、スマートフォン、タブレット型パソコン、ノート型パソコン、各種ウェアラブル機器(例えば、腕時計のように手首に装着するリストウェア型、クリップやストラップ等で体の一部に装着するモジュラー型、メガネ型(単眼型や両眼型。ヘッドマウント型も含む。)を包含するアイウェア型、シャツや靴下、帽子等に例えばアクセサリの形態で取り付ける衣服型、イヤホンのように耳に取り付けるイヤウェア型等)、デジタルカメラ、デジタルビデオカメラ、音響機器(携帯音楽プレーヤー、ICレコーダー等)、計算機(電卓等)、携帯ゲーム機器、電子辞書、電子手帳、電子書籍、車載用情報機器、携帯ラジオ、携帯テレビ、携帯プリンター、携帯スキャナ、携帯モデムなどが挙げられる。なお、本明細書において「携帯」とは、単に携帯することが可能であるだけでは充分ではなく、個人(標準的な成人)が相対的に容易に持ち運び可能なレベルの携帯性を有することを意味するものとする。 Examples of the portable electronic devices include mobile phones, smartphones, tablet computers, notebook computers, various wearable devices (for example, wristwear devices worn on the wrist like a wristwatch, modular devices worn on a part of the body with a clip or strap, eyewear devices including glasses (monocular and binocular, including head-mounted devices), clothing devices attached to shirts, socks, hats, etc. as accessories, earwear devices attached to the ears like earphones), digital cameras, digital video cameras, audio equipment (portable music players, IC recorders, etc.), calculators (calculators, etc.), portable game devices, electronic dictionaries, electronic organizers, e-books, in-car information devices, portable radios, portable televisions, portable printers, portable scanners, portable modems, and the like. Note that, in this specification, "portable" does not simply mean that the device is portable; it also means that the device has a level of portability that allows it to be carried relatively easily by an individual (average adult).
本発明の粘着シートは、被着体に貼り合わせて折り曲げた際、折り曲げ部に折れ跡が生じにくい。したがって、本発明の粘着シートは、折り曲げて使用される電気電子機器、例えば、折り曲げ可能な被着体、例えば折り曲げ可能な画像表示装置(フレキシブルディスプレイ)(特に、折り畳み可能な画像表示装置(フォルダブルディスプレイ))を有する電気電子機器における部材(特に、部材間)の貼り合わせに好ましく用いられる。 When the pressure-sensitive adhesive sheet of the present invention is attached to an adherend and then folded, creases are unlikely to form at the folded portion. Therefore, the pressure-sensitive adhesive sheet of the present invention is preferably used for bonding components (particularly between components) in electrical and electronic devices that are used while being folded, such as electrical and electronic devices that have a foldable adherend, such as a foldable image display device (flexible display) (particularly a foldable image display device (foldable display)).
また、上記粘着シートは、例えば、携帯電子機器を構成する部材やモジュール同士の貼り付けや、携帯電子機器を構成する部材やモジュールの筐体への固定等に好ましく用いられる。より具体的には、カバーガラスやレンズ(特にガラスレンズ)とタッチパネルやタッチセンサーフィルム(特に、金属メッシュフィルムや銀ナノワイヤーフィルム等の金属配線を有するタッチセンサーフィルム)との貼り合わせ、偏光フィルムとタッチパネルやタッチセンサーとの貼り合わせ、ディスプレイパネルとタッチパネルやタッチセンサーフィルムとの貼り合わせ、カバーガラスやレンズ(特にガラスレンズ)の筐体への固定、ディスプレイパネルの筐体への固定、シート状キーボードやタッチパネル等の入力装置の筐体への固定、情報表示部の保護パネルと筐体との貼り合わせ、筐体同士の貼り合わせ、筐体と装飾用シートとの貼り合わせ、携帯電子機器を構成する各種部材やモジュールの固定や貼り合わせ等が挙げられる。なお、本明細書において、ディスプレイパネルとは、レンズ(特にガラスレンズ)およびタッチパネルにより少なくとも構成される構造物をいう。また、本明細書におけるレンズは、光の屈折作用を示す透明体および光の屈折作用のない透明体の両方を含む概念である。つまり、本明細書におけるレンズには、屈折作用がない単なる窓パネルも含まれる。 The pressure-sensitive adhesive sheet is also preferably used for, for example, bonding components or modules constituting a mobile electronic device together, or fastening components or modules constituting a mobile electronic device to a housing. More specifically, examples of such applications include bonding cover glass or lenses (especially glass lenses) to touch panels or touch sensor films (especially touch sensor films with metal wiring such as metal mesh films or silver nanowire films), bonding polarizing films to touch panels or touch sensors, bonding display panels to touch panels or touch sensor films, fixing cover glass or lenses (especially glass lenses) to housings, fixing display panels to housings, fixing input devices such as sheet keyboards and touch panels to housings, bonding protective panels for information display units to housings, bonding housings to housings, bonding housings to housings, bonding housings to decorative sheets, and fixing or bonding various components and modules constituting a mobile electronic device. Note that, in this specification, a display panel refers to a structure composed of at least a lens (especially a glass lens) and a touch panel. Note that, in this specification, the term "lens" is intended to encompass both transparent bodies that refract light and transparent bodies that do not. In other words, lenses in this specification also include window panels that do not have any refractive effect.
また、上記粘着シートは、上記金属配線が金属メッシュ配線または銀ナノワイヤーである透明導電フィルム(金属メッシュフィルム、銀ナノワイヤーフィルム)、特に、金属メッシュフィルムを有する光学部材(タッチセンサーフィルム)に好適に使用することができる。金属メッシュフィルムや銀ナノワイヤーフィルムのような金属配線を有する光学部材を粘着シートを介して貼り合わせると、低誘電率によりノイズの発生を抑制しながら、充分な粘着力を有し、耐落下衝撃性に優れる。 The above-mentioned adhesive sheet can also be suitably used for transparent conductive films (metal mesh films, silver nanowire films) in which the metal wiring is metal mesh wiring or silver nanowires, particularly optical components (touch sensor films) that have metal mesh films. When optical components that have metal wiring, such as metal mesh films or silver nanowire films, are bonded via the adhesive sheet, the low dielectric constant suppresses noise generation, while providing sufficient adhesive strength and excellent drop impact resistance.
以上で説明した実施形態は、本発明の理解を容易にするために記載されたものであって、本発明を限定するために記載されたものではない。 The above-described embodiments have been described to facilitate understanding of the present invention and are not intended to limit the present invention.
以下に実施例を挙げて本発明をより詳細に説明するが、本発明はこれらの実施例により何ら限定されるものではない。 The present invention will be explained in more detail below using examples, but the present invention is not limited to these examples in any way.
実施例1
(アクリル系プレポリマー溶液の調製)
撹拌機、温度計、還流冷却器、および窒素ガス導入管を備える反応容器内で、n-オクチルアクリレート(NOAA)71質量部と、n-ブチルアクリレート(BA)19質量部と、N-ビニル-2-ピロリドン(NVP)2質量部と、4-ヒドロキシブチルアクリレート(4HBA)8質量部と、光重合開始剤(商品名「Omnirad 819」、IGM Resins Italia Srl社製)0.05質量部と、光重合開始剤(商品名「Omnirad 184」、IGM Resins Italia Srl社製)0.05質量部とを投入した後、窒素ガスを流し、撹拌しながら約20分間窒素置換を行った。その後、5mW/cm2で紫外線を照射し重合を行い、反応率が5~15%になるように調整して、アクリル系プレポリマー溶液を得た。
Example 1
(Preparation of Acrylic Prepolymer Solution)
In a reaction vessel equipped with a stirrer, a thermometer, a reflux condenser, and a nitrogen gas inlet tube, 71 parts by mass of n-octyl acrylate (NOAA), 19 parts by mass of n-butyl acrylate (BA), 2 parts by mass of N-vinyl-2-pyrrolidone (NVP), 8 parts by mass of 4-hydroxybutyl acrylate (4HBA), 0.05 parts by mass of a photopolymerization initiator (trade name "Omnirad 819", manufactured by IGM Resins Italia Srl), and 0.05 parts by mass of a photopolymerization initiator (trade name "Omnirad 184", manufactured by IGM Resins Italia Srl) were added, and then nitrogen gas was flowed in and the atmosphere was replaced with nitrogen for about 20 minutes while stirring. Thereafter, polymerization was carried out by irradiating ultraviolet light at 5 mW/cm 2 , and the reaction rate was adjusted to 5 to 15%, to obtain an acrylic prepolymer solution.
<アクリルオリゴマー溶液の調製>
まず、撹拌機、温度計、還流冷却器、および窒素ガス導入管を備える反応容器内で、メタクリル酸ジシクロペンタニル(DCPMA)60質量部と、メタクリル酸メチル(MMA)40質量部と、連鎖移動剤としてのα-チオグリセロール3.5質量部と、重合溶媒としてのトルエン100質量部とを含む混合物を、70℃で1時間、窒素雰囲気下にて撹拌した。次に、混合物に、熱重合開始剤としての2,2’-アゾビスイソブチロニトリル(AIBN)0.2質量部を加えて反応溶液を調製し、窒素雰囲気下において、70℃で2時間、および、その後に80℃で2時間、反応させた(重合反応)。次に、反応溶液を130℃で加熱することにより、トルエン、連鎖移動剤、および未反応モノマーを揮発させて除去した。これにより、アクリルオリゴマー(固形状)を得た。このアクリルオリゴマーの重量平均分子量は5100であった。このアクリルオリゴマーをBAに50質量%となるように溶解し、アクリルオリゴマー溶液を得た。
<Preparation of Acrylic Oligomer Solution>
First, in a reaction vessel equipped with a stirrer, thermometer, reflux condenser, and nitrogen gas inlet tube, a mixture containing 60 parts by mass of dicyclopentanyl methacrylate (DCPMA), 40 parts by mass of methyl methacrylate (MMA), 3.5 parts by mass of α-thioglycerol as a chain transfer agent, and 100 parts by mass of toluene as a polymerization solvent was stirred at 70°C for 1 hour under a nitrogen atmosphere. Next, 0.2 parts by mass of 2,2'-azobisisobutyronitrile (AIBN) as a thermal polymerization initiator was added to the mixture to prepare a reaction solution, which was then reacted under a nitrogen atmosphere at 70°C for 2 hours and then at 80°C for 2 hours (polymerization reaction). Next, the reaction solution was heated to 130°C to volatilize and remove the toluene, chain transfer agent, and unreacted monomer. This resulted in an acrylic oligomer (solid). The weight-average molecular weight of this acrylic oligomer was 5100. This acrylic oligomer was dissolved in BA to a concentration of 50% by mass to obtain an acrylic oligomer solution.
(粘着剤組成物1の調製)
上記アクリル系プレポリマー溶液に、架橋剤として1,9-ノナンジオールジアクリレート(NDDA)1質量部と、上記アクリルオリゴマー溶液1.5質量部と、シランカップリング剤としてγ-グリシジルオキシプロピルトリメトキシシラン0.5質量部と、光重合開始剤(商品名「Omnirad 819」、IGM Resins Italia Srl社製)0.02質量部を加えて撹拌し、粘着剤組成物1を調製した。
(Preparation of Pressure-Sensitive Adhesive Composition 1)
To the acrylic prepolymer solution, 1 part by mass of 1,9-nonanediol diacrylate (NDDA) as a crosslinking agent, 1.5 parts by mass of the acrylic oligomer solution, 0.5 parts by mass of γ-glycidyloxypropyltrimethoxysilane as a silane coupling agent, and 0.02 parts by mass of a photopolymerization initiator (product name "Omnirad 819", manufactured by IGM Resins Italia Srl) were added and stirred to prepare PSA composition 1.
(粘着剤組成物2の調製)
上記アクリル系プレポリマー溶液に、架橋剤として1,9-ノナンジオールジアクリレート(NDDA)0.1質量部と、上記アクリルオリゴマー溶液1.5質量部と、シランカップリング剤としてγ-グリシジルオキシプロピルトリメトキシシラン0.5質量部と、光重合開始剤(商品名「Omnirad 819」、IGM Resins Italia Srl社製)0.02質量部を加えて撹拌し、粘着剤組成物2を調製した。
(Preparation of Pressure-Sensitive Adhesive Composition 2)
To the acrylic prepolymer solution, 0.1 parts by mass of 1,9-nonanediol diacrylate (NDDA) as a crosslinking agent, 1.5 parts by mass of the acrylic oligomer solution, 0.5 parts by mass of γ-glycidyloxypropyltrimethoxysilane as a silane coupling agent, and 0.02 parts by mass of a photopolymerization initiator (product name "Omnirad 819", manufactured by IGM Resins Italia Srl) were added and stirred to prepare PSA composition 2.
(粘着シートの作製)
図7に示すように、上記粘着剤組成物1(21)と、上記粘着剤組成物2(22)とを、はく離ライナー2(商品名「MRE38」、三菱ケミカル株式会社製、ポリエチレンテレフタレートフィルムの片面に剥離処理が施されたもの、厚さ38μm)の剥離処理面上の端縁E5付近に、粘着剤組成物1(21)、粘着剤組成物2(22)、粘着剤組成物1(21)、粘着剤組成物2(22)、粘着剤組成物1(21)の順となるように配置した。その後、アプリケーター3を端縁E5から他方の端縁に向かって移動させることによって、粘着剤組成物1と、粘着剤組成物2とを一方向に塗り広げ、粘着剤組成物層(厚さ50μm)を形成した。その後、上記粘着剤組成物層上にはく離ライナー(商品名「MRF38」、三菱ケミカル株式会社製)の剥離処理面を貼り合わせた。次に、ブラックライトにより、2.5mW/cm2の照度の紫外線を、積算光量が2400mJ/cm2となるまで照射して重合を行った。このようにして、架橋剤を1質量部配合した相対的に硬質である第一領域11と、架橋剤を0.1質量部配合した相対的に軟質である第二領域とを備える粘着シート10を製造した。得られた粘着シート10における第一領域および第二領域の各幅の長さは20mmであった。
(Preparation of adhesive sheet)
As shown in Figure 7, the pressure-sensitive adhesive composition 1 (21) and the pressure-sensitive adhesive composition 2 (22) were arranged near edge E5 on the release-treated surface of a release liner 2 (trade name "MRE38", manufactured by Mitsubishi Chemical Corporation, a polyethylene terephthalate film with one side subjected to a release treatment, thickness 38 µm) in the following order: pressure-sensitive adhesive composition 1 (21), pressure-sensitive adhesive composition 2 (22), pressure-sensitive adhesive composition 1 (21), pressure-sensitive adhesive composition 2 (22), pressure-sensitive adhesive composition 1 (21). Thereafter, the applicator 3 was moved from edge E5 toward the other edge, thereby spreading pressure-sensitive adhesive composition 1 and pressure-sensitive adhesive composition 2 in one direction to form a pressure-sensitive adhesive composition layer (thickness 50 µm). The release-treated surface of a release liner (trade name "MRF38", manufactured by Mitsubishi Chemical Corporation) was then bonded to the pressure-sensitive adhesive composition layer. Next, polymerization was carried out by irradiating ultraviolet light using a black light at an illuminance of 2.5 mW/ cm² until the cumulative light dose reached 2400 mJ/ cm² . In this way, a pressure-sensitive adhesive sheet 10 was produced, which included a relatively hard first region 11 containing 1 part by mass of crosslinking agent and a relatively soft second region containing 0.1 parts by mass of crosslinking agent. The widths of the first and second regions in the resulting pressure-sensitive adhesive sheet 10 were each 20 mm.
<ナノインデンテーション法による粘着剤層の硬さの測定>
実施例1で得られた粘着剤層について、1cm角程度に切り出したものを、支持体(松浪硝子工業株式会社製、スライドガラス)に固定して、ナノインデンテーション測定用試料とし、以下の条件でナノインデンテーション測定を行い、負荷荷重-変位曲線を取得した。
・ナノインデンテーション測定条件
装置:Hysitron Inc.社製のTriboindenter
使用圧子:Conical(球形:半径10μm)
測定方法:単一押し込み測定
測定温度:室温
押し込み深さ:5000nm
<Measurement of Hardness of Pressure-Sensitive Adhesive Layer by Nanoindentation Method>
The pressure-sensitive adhesive layer obtained in Example 1 was cut into pieces of approximately 1 cm square, which were fixed to a support (a slide glass manufactured by Matsunami Glass Industry Co., Ltd.) to prepare a sample for nanoindentation measurement. Nanoindentation measurement was performed under the following conditions to obtain a load-displacement curve.
Nanoindentation measurement conditions: Apparatus: Triboindenter manufactured by Hysitron Inc.
Indenter used: Conical (spherical: radius 10 μm)
Measurement method: Single indentation measurement Measurement temperature: Room temperature Indentation depth: 5000 nm
硬さHは、上記押し込み深さまで圧子を押し込んだ際の負荷荷重(最大負荷Pmax)と、その際の圧子と試料の接触面積(接触投影面積Ac)より、以下の式(1)により算出した。
H=Pmax/Ac (1)
The hardness H was calculated from the load (maximum load P max ) applied when the indenter was pressed to the above-mentioned indentation depth and the contact area (contact projected area Ac) between the indenter and the sample at that time, using the following formula (1).
H=P max /Ac (1)
図8に、第一領域および第二領域近傍のナノインデンテーション硬さのグラフを示す。図8に示すように、ナノインデンテーション法により測定される硬さに関し、相対的に硬質部である第一領域と相対的に軟質部である第二領域とを同一面内に有する粘着剤層を備える粘着シートを作製することができた。このような粘着シートは、折り曲げて使用することができ、被着体に貼り合わせて折り曲げた際、折り曲げ部に折れ跡が生じにくい。 Figure 8 shows a graph of the nanoindentation hardness near the first and second regions. As shown in Figure 8, in terms of hardness measured by nanoindentation, it was possible to produce an adhesive sheet having an adhesive layer with a first region, which is a relatively hard portion, and a second region, which is a relatively soft portion, in the same plane. Such an adhesive sheet can be folded for use, and when attached to an adherend and folded, creases are unlikely to occur at the folded portion.
以下、本開示に係る発明のバリエーションを記載する。
[付記1]同一面内に、一本の線状である第一領域と、前記第一領域に平行し且つ一本の線状である第二領域とを有する粘着剤層を備え、
前記第一領域と前記第二領域とは物性が異なる、粘着シート。
[付記2]前記物性は硬さである付記1に記載の粘着シート。
[付記3]前記硬さは、引張強さ、弾性率、ヤング率、破断点伸度、破断点応力、表面硬さ、膨潤度、ゲル分率、ナノインデンテーション法により測定される硬さ、および残存応力からなる群より選択される1以上である、付記1または2に記載の粘着シート。
[付記4]前記第一領域および前記第二領域は、それぞれ、一本の直線状である、付記1~3のいずれか1つに記載の粘着シート。
[付記5]前記粘着剤層において、前記第一領域および前記第二領域は前記粘着剤層の一方向に交互に有する、付記1~4のいずれか1つに記載の粘着シート。
[付記6]前記第一領域および前記第二領域は、粘着剤層の厚さ方向に対して垂直方向の一端側から他端側に延びる、付記1~5のいずれか1つに記載の粘着シート。
[付記7]折り曲げ可能な被着体に貼り合わせて使用され、前記第一領域は前記被着体の折り曲げ部に対応する領域に含まれ、前記第二領域は前記第一領域の両側に隣接し、前記第一領域の硬さは前記第二領域の硬さよりも硬い、付記2に記載の粘着シート。
[付記8]前記第一領域の硬さは前記第二領域の硬さよりも硬く、
前記粘着剤層において、前記第一領域および前記第二領域は前記粘着剤層の一方向に交互に隣接して位置し、前記一方向の中央から±1mmの範囲内に前記第一領域がある、付記2に記載の粘着シート。
[付記9]光学部材に貼り合わせて使用される、付記1~8のいずれか1つに記載の粘着シート。
[付記10]折り曲げ可能な被着体に貼り合わせて使用される、付記9に記載の粘着シート。
Variations of the invention according to the present disclosure are described below.
[Supplementary Note 1] A pressure-sensitive adhesive layer having, in the same plane, a first region that is a single linear region and a second region that is parallel to the first region and is also a single linear region,
The pressure-sensitive adhesive sheet has different physical properties from the first region and the second region.
[Appendix 2] The pressure-sensitive adhesive sheet according to Appendix 1, wherein the physical property is hardness.
[Appendix 3] The pressure-sensitive adhesive sheet described in Appendix 1 or 2, wherein the hardness is one or more selected from the group consisting of tensile strength, modulus of elasticity, Young's modulus, elongation at break, stress at break, surface hardness, swelling degree, gel fraction, hardness measured by nanoindentation, and residual stress.
[Appendix 4] The pressure-sensitive adhesive sheet according to any one of Appendices 1 to 3, wherein the first region and the second region are each a single straight line.
[Appendix 5] The pressure-sensitive adhesive sheet according to any one of Appendices 1 to 4, wherein the first regions and the second regions are alternately arranged in one direction of the pressure-sensitive adhesive layer.
[Appendix 6] The pressure-sensitive adhesive sheet according to any one of Appendices 1 to 5, wherein the first region and the second region extend from one end side to the other end side in a direction perpendicular to the thickness direction of the pressure-sensitive adhesive layer.
[Appendix 7] The pressure-sensitive adhesive sheet described in Appendix 2, which is used by being attached to a foldable adherend, the first region is included in an area corresponding to the fold of the adherend, the second region is adjacent to both sides of the first region, and the hardness of the first region is harder than the hardness of the second region.
[Supplementary Note 8] The hardness of the first region is higher than the hardness of the second region;
The adhesive sheet described in Appendix 2, wherein in the adhesive layer, the first region and the second region are positioned alternately adjacent to each other in one direction of the adhesive layer, and the first region is located within a range of ±1 mm from the center in the one direction.
[Appendix 9] The pressure-sensitive adhesive sheet according to any one of Appendices 1 to 8, which is used by being attached to an optical member.
[Appendix 10] The pressure-sensitive adhesive sheet according to Appendix 9, which is used by being attached to a foldable adherend.
1 粘着剤層
2 はく離ライナー
3 アプリケーター
10 粘着シート
11 第一領域
12 第二領域
21 粘着剤組成物1
22 粘着剤組成物2
B 折り曲げ部
D1 第一方向
D2 第二方向
E1 第一端縁
E2 第二端縁
E3 第三端縁
E4 第四端縁
E5 第五端縁
REFERENCE SIGNS LIST 1 Pressure-sensitive adhesive layer 2 Release liner 3 Applicator 10 Pressure-sensitive adhesive sheet 11 First region 12 Second region 21 Pressure-sensitive adhesive composition 1
22 Pressure-sensitive adhesive composition 2
B Bend portion D1 First direction D2 Second direction E1 First edge E2 Second edge E3 Third edge E4 Fourth edge E5 Fifth edge
Claims (10)
前記第一領域と前記第二領域とは物性が異なる、粘着シート。 a pressure-sensitive adhesive layer having, in the same plane, a first region which is a single linear region and a second region which is a single linear region and is parallel to the first region;
The pressure-sensitive adhesive sheet has different physical properties from the first region and the second region.
前記粘着剤層において、前記第一領域および前記第二領域は前記粘着剤層の一方向に交互に隣接して位置し、前記一方向の中央から±1mmの範囲内に前記第一領域がある、請求項2に記載の粘着シート。 The hardness of the first region is greater than the hardness of the second region;
The pressure-sensitive adhesive sheet according to claim 2, wherein the first regions and the second regions are alternately adjacent to each other in one direction of the pressure-sensitive adhesive layer, and the first region is located within a range of ±1 mm from the center in the one direction.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2024076651A JP2025171380A (en) | 2024-05-09 | 2024-05-09 | adhesive sheet |
| JP2024-076651 | 2024-05-09 |
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| Publication Number | Publication Date |
|---|---|
| WO2025234349A1 true WO2025234349A1 (en) | 2025-11-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2025/016101 Pending WO2025234349A1 (en) | 2024-05-09 | 2025-04-25 | Adhesive sheet |
Country Status (2)
| Country | Link |
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| JP (1) | JP2025171380A (en) |
| WO (1) | WO2025234349A1 (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20150144913A1 (en) * | 2013-11-28 | 2015-05-28 | Samsung Display Co., Ltd. | Adhesive film and manufacturing method of the same, and display device including the adhesive film |
| US20160111678A1 (en) * | 2014-10-21 | 2016-04-21 | Samsung Display Co., Ltd. | Light-transmitting adhesive film and display device comprising the same |
| US20170166786A1 (en) * | 2015-12-11 | 2017-06-15 | Samsung Sdi Co., Ltd. | Adhesive sheet and optical display comprising the same |
| WO2021240428A1 (en) * | 2020-05-29 | 2021-12-02 | 3M Innovative Properties Company | Double-sided adhesive tape |
| JP2023503591A (en) * | 2019-12-10 | 2023-01-31 | エルジー・ケム・リミテッド | flexible device |
-
2024
- 2024-05-09 JP JP2024076651A patent/JP2025171380A/en active Pending
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2025
- 2025-04-25 WO PCT/JP2025/016101 patent/WO2025234349A1/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20150144913A1 (en) * | 2013-11-28 | 2015-05-28 | Samsung Display Co., Ltd. | Adhesive film and manufacturing method of the same, and display device including the adhesive film |
| US20160111678A1 (en) * | 2014-10-21 | 2016-04-21 | Samsung Display Co., Ltd. | Light-transmitting adhesive film and display device comprising the same |
| US20170166786A1 (en) * | 2015-12-11 | 2017-06-15 | Samsung Sdi Co., Ltd. | Adhesive sheet and optical display comprising the same |
| JP2023503591A (en) * | 2019-12-10 | 2023-01-31 | エルジー・ケム・リミテッド | flexible device |
| WO2021240428A1 (en) * | 2020-05-29 | 2021-12-02 | 3M Innovative Properties Company | Double-sided adhesive tape |
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| JP2025171380A (en) | 2025-11-20 |
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