WO2025224964A1 - Refrigeration cycle device - Google Patents
Refrigeration cycle deviceInfo
- Publication number
- WO2025224964A1 WO2025224964A1 PCT/JP2024/016396 JP2024016396W WO2025224964A1 WO 2025224964 A1 WO2025224964 A1 WO 2025224964A1 JP 2024016396 W JP2024016396 W JP 2024016396W WO 2025224964 A1 WO2025224964 A1 WO 2025224964A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- heat exchanger
- heat source
- side heat
- source side
- valve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B47/00—Arrangements for preventing or removing deposits or corrosion, not provided for in another subclass
- F25B47/02—Defrosting cycles
Definitions
- This disclosure relates to a refrigeration cycle device, and in particular to a refrigeration cycle device that performs defrosting operation.
- Patent Document 1 discloses a defrosting operation in which a four-way valve is switched to perform cooling operation using the air heat exchanger as a condenser, causing high-pressure refrigerant to flow through the air heat exchanger and melting the frost that has formed on the air heat exchanger.
- defrosting during cooling operation requires switching the four-way valve from heating operation, which lengthens the overall defrosting operation time.
- defrosting operation if there are multiple heat exchangers on the heat source side, all but the heat exchangers located on the outside will not come into contact with the low-temperature outside air, and it is possible that no frost will form.
- defrosting operation is performed simultaneously on all heat exchangers regardless of their placement, there is a possibility that defrosting will be ineffective.
- the water heat exchanger on the user side will remove heat from the water to warm the air heat exchanger, which will temporarily lower the water temperature on the user side.
- the purpose of this disclosure is to provide a refrigeration cycle device that can suppress a drop in water temperature while defrosting a heat exchanger that is prone to frost formation.
- the refrigeration cycle device disclosed herein comprises a main circuit in which a compressor, a four-way valve, a first heat source side heat exchanger, a first on-off valve, a second heat source side heat exchanger, a first expansion valve, and a load side heat exchanger are connected in this order by refrigerant piping, a first connection point on the discharge side of the compressor in the main circuit, and a second connection point between the first heat source side heat exchanger and the first on-off valve in the main circuit, and a first bypass circuit to which a second on-off valve is connected, a third connection point between the first heat source side heat exchanger and the first expansion valve in the main circuit, and a fourth connection point between the first on-off valve and the second heat source side heat exchanger in the main circuit, and a second expansion valve is connected.
- the first heat source side heat exchanger and the second heat source side heat exchanger are housed within the housing of the heat source side unit so that the first heat source side heat exchanger is positioned outside the second heat source side heat exchanger.
- a portion of the refrigerant compressed and discharged by the compressor flows into the load side heat exchanger via the four-way valve and circulates through the main circuit, while the other portion of the refrigerant compressed and discharged by the compressor flows through the first bypass circuit and the first heat source side heat exchanger, merges with the portion of the refrigerant in the second bypass circuit, passes through the second heat source side heat exchanger, and returns to the compressor, thereby performing simultaneous heating and defrosting operation.
- the first heat source side heat exchanger which is particularly prone to frost formation, functions as a condenser to defrost, while the user side heat exchanger functions as a condenser to prevent a drop in water temperature.
- FIG. 1 is a circuit configuration diagram of a refrigeration cycle device according to a first embodiment.
- 1 is a schematic configuration diagram of a heat source side unit of a refrigeration cycle device according to a first embodiment.
- 1 is a circuit configuration diagram of a refrigeration cycle device according to a first embodiment during cooling operation.
- FIG. 2 is a circuit configuration diagram of the refrigeration cycle device according to the first embodiment during heating operation.
- FIG. 3 is a circuit configuration diagram of the refrigeration cycle device according to the first embodiment during simultaneous heating and defrosting operations.
- FIG. 3 is a circuit configuration diagram of the refrigeration cycle device according to the first embodiment during defrosting operation.
- FIG. 4 is a flowchart illustrating processing by a control device of the refrigeration cycle device according to the first embodiment.
- FIG. 1 is a circuit configuration diagram of a refrigeration cycle apparatus 100 according to a first embodiment.
- FIG. 2 is a schematic configuration diagram of a heat source side unit 101 of the refrigeration cycle apparatus 100 according to the first embodiment.
- the refrigeration cycle apparatus 100 has a main circuit M, a first bypass circuit BP1, and a second bypass circuit BP2, and is, for example, a top-flow type modular chiller system.
- the refrigeration cycle apparatus 100 supplies hot water to the user side by removing heat from a medium serving as a heat source, and during cooling operation, supplies cold water to the user side by releasing heat to the medium serving as a heat source.
- the heat source medium is, for example, air.
- the refrigeration cycle device 100 includes a heat source unit 101, which is a heat pump type heat source machine, and a user unit 102.
- the refrigeration cycle device 100 may be configured with multiple heat source units 101 installed.
- the first heat source side heat exchanger 20 and the second heat source side heat exchanger 21 are arranged within the housing 101a of the heat source side unit 101, with the first heat source side heat exchanger 20 on the outside and the second heat source side heat exchanger 21 on the inside.
- the second heat source side heat exchanger 21 may be made up of multiple heat exchangers.
- a fan 30 is attached to the housing 101a of the heat source side unit 101. The fan 30 is provided, for example, on the top of the housing 101a.
- the user side unit 102 is, for example, a heat exchanger that cools or heats indoor air using cold water or hot water.
- the user side unit 102 may also be, for example, a radiator that heats by circulating hot water.
- each component is connected by a refrigerant pipe 100A to form a refrigerant circuit.
- the refrigerant circuit includes, as components, a compressor 10, a four-way valve 11, a first heat source side heat exchanger 20, a second heat source side heat exchanger 21, a first expansion valve 41, a user side heat exchanger 12, a first on-off valve 42, a second on-off valve 43, and a second expansion valve 44.
- the user side heat exchanger 12 is an example of a load side heat exchanger.
- the compressor 10, four-way valve 11, first heat source side heat exchanger 20, second heat source side heat exchanger 21, first on-off valve 42, second on-off valve 43, and second expansion valve 44 are housed in the heat source side unit 101.
- the user side heat exchanger 12, along with the first expansion valve 41, is housed in the user side unit 102.
- the user unit 102 may be provided with a pump and cushion tank (not shown).
- the pump may be built into the user unit 102, for example, or may be located externally.
- the cushion tank reduces the temperature change range by mixing the water supplied from the heat source unit 101 with the water in the tank, and is used when the water temperature fluctuates greatly.
- the cushion tank has the effect of suppressing a drop in water temperature, and is also expected to have the effect of making the cushion tank more compact.
- the compressor 10 draws in low-temperature, low-pressure refrigerant, compresses it, and discharges it as high-temperature, high-pressure refrigerant.
- the compressor 10 may be one whose capacity, i.e., the amount of refrigerant delivered per unit time, can be changed by, for example, arbitrarily changing the drive frequency using an inverter circuit (not shown) or the like.
- the first heat source side heat exchanger 20 and the second heat source side heat exchanger 21 are air heat exchangers that exchange heat between a refrigerant and air. When functioning as a condenser, the first heat source side heat exchanger 20 and the second heat source side heat exchanger 21 condense and liquefy the refrigerant and heat the air, and when functioning as an evaporator, they evaporate and vaporize the refrigerant and cool the air.
- the first heat source side heat exchanger 20 and the second heat source side heat exchanger 21 are, for example, fin-and-tube heat exchangers.
- the user-side heat exchanger 12 is a water heat exchanger that cools or heats water by exchanging heat between a refrigerant and water. When functioning as a condenser, the user-side heat exchanger 12 condenses and liquefies the refrigerant and heats the water, and when functioning as an evaporator, it evaporates and vaporizes the refrigerant and cools the water.
- the user-side heat exchanger 12 is, for example, a plate heat exchanger made of multiple stacked thin copper plates.
- the four-way valve 11 has a function of switching the flow direction of the refrigerant discharged from the compressor 10. For example, in the case of cooling operation, the four-way valve 11 causes the high-temperature, high-pressure refrigerant discharged from the compressor 10 to flow into the second heat source side heat exchanger 21, and in the case of heating operation, causes the high-temperature, high-pressure refrigerant discharged from the compressor 10 to flow into the user side heat exchanger 12.
- the first expansion valve 41 and the second expansion valve 44 adjust the pressure of the refrigerant by changing their opening degrees.
- the first expansion valve 41 and the second expansion valve 44 are, for example, electronic expansion valves whose opening degrees can be changed.
- the first expansion valve 41 and the second expansion valve 44 may also be temperature-sensitive expansion valves whose opening degrees change based on the temperature of the refrigerant.
- the opening degrees of the first expansion valve 41 and the second expansion valve 44 are adjusted by the control device 50. By adjusting the opening degrees of the first expansion valve 41 and the second expansion valve 44, the pressure of the refrigerant is adjusted, and for example, refrigerant in a liquid state is prevented from entering the compressor 10.
- the first on-off valve 42 and the second on-off valve 43 may be configured to be openable and closable, and may be, for example, electromagnetic valves.
- the main circuit M is composed of a compressor 10, a four-way valve 11, a first heat source side heat exchanger 20, a first on-off valve 42, a second heat source side heat exchanger 21, a first expansion valve 41, and a user side heat exchanger 12.
- the compressor 10, the four-way valve 11, the first heat source side heat exchanger 20, the first on-off valve 42, the second heat source side heat exchanger 21, the first expansion valve 41, and the user side heat exchanger 12 are connected in this order by refrigerant piping 100A.
- the first heat source side heat exchanger 20 and the second heat source side heat exchanger 21 are connected in series, and the first on-off valve 42 is disposed between the first heat source side heat exchanger 20 and the second heat source side heat exchanger 21.
- the first bypass circuit BP1 is configured by connecting a first connection point 1 and a second connection point 2 of the main circuit M by a refrigerant pipe 100A.
- the first connection point 1 is located on the discharge side of the compressor 10, and the second connection point 2 is located between the first heat source side heat exchanger 20 and the first on-off valve 42.
- a second on-off valve 43 is connected to the first bypass circuit BP1.
- the second bypass circuit BP2 is configured by connecting a third connection point 3 and a fourth connection point 4 of the main circuit M by a refrigerant pipe 100A.
- the third connection point 3 is located between the first heat source side heat exchanger 20 and the first expansion valve 41, and the fourth connection point 4 is located between the first on-off valve 42 and the second heat source side heat exchanger 21.
- a second expansion valve 44 is connected to the second bypass circuit BP2.
- the refrigeration cycle apparatus 100 has a control device 50.
- the control device 50 controls the operation of the refrigeration cycle apparatus 100 by controlling each component of the refrigeration cycle apparatus 100.
- sensors (not shown) provided in the refrigeration cycle apparatus 100 are connected to the control device 50.
- the control device 50 controls each component based on values of the various sensors.
- the control device 50 controls, for example, the drive frequency of the compressor 10 to control the amount of refrigerant discharged by the compressor 10 per unit time.
- the control device 50 controls, for example, the flow direction of the four-way valve 11 to switch between NO and OFF.
- the control device 50 controls, for example, the opening and closing operations of the first on-off valve 42 and the second on-off valve 43.
- the control device 50 controls, for example, changing the opening degrees of the first expansion valve 41 and the second expansion valve 44.
- the control device 50 controls, for example, the compressor 10, the first expansion valve 41, and the second expansion valve 44 so that the temperature of the refrigerant discharged from the compressor 10 reaches a target value.
- the control device 50 controls, for example, the compressor 10, the first expansion valve 41, and the second expansion valve 44 so that the degree of subcooling and the degree of superheating of the refrigerant flowing out of the first heat source side heat exchanger 20, the second heat source side heat exchanger 21, or the user side heat exchanger 12 reach their target values, respectively.
- the control device 50 is composed of, for example, a CPU (Central Processing Unit, also known as a central processing unit, processing device, arithmetic unit, microprocessor, microcomputer, processor, or DSP (Digital Signal Processor)).
- the control device 50 has memory configured from, for example, non-volatile or volatile semiconductor memory such as RAM (Random Access Memory), ROM (Read Only Memory), flash memory, EPROM (Erasable Programmable Read Only Memory), EEPROM (Electrically Erasable Programmable Read Only Memory), magnetic disk, flexible disk, optical disk, compact disk, mini disk, DVD (Digital Versatile Disk), etc.
- the control device 50 performs processing using programs stored in the memory.
- Fig. 3 is a circuit configuration diagram during cooling operation of the refrigeration cycle apparatus 100 according to Embodiment 1. As shown in Fig. 3, during cooling operation of the refrigeration cycle apparatus 100, the control device 50 configures the circuit so that high-temperature, high-pressure refrigerant discharged from the compressor 10 circulates through the main circuit M.
- the control device 50 controls each so that the first on-off valve 42 is open, the second on-off valve 43 is closed, the first expansion valve 41 is open, and the second expansion valve 44 is closed.
- the control device 50 switches the four-way valve 11 so that the second heat source side heat exchanger 21 is connected to the high-pressure side of the compressor 10.
- the orientation of the four-way valve 11 during cooling operation will be referred to as OFF in the following description.
- the high-temperature, high-pressure refrigerant discharged from the compressor 10 exchanges heat with air in the second heat source heat exchanger 21, passes through the first on-off valve 42, and further exchanges heat with air in the first heat source heat exchanger 20, condensing and flowing out of the first heat source heat exchanger 20.
- the refrigerant flowing out of the first heat source heat exchanger 20 is decompressed in the first expansion valve 41 to become a two-phase refrigerant, flows into the user-side heat exchanger 12, exchanges heat with water as the secondary medium, evaporates, and flows out as a low-temperature, low-pressure refrigerant.
- the refrigerant flowing out of the user-side heat exchanger 12 passes through the four-way valve 11 and returns to the compressor 10.
- the refrigerant absorbs heat from the water, cooling the water and producing chilled water.
- the fan 30 operates to promote heat exchange in the first heat source heat exchanger 20 and the second heat source heat exchanger 21.
- Fig. 4 is a circuit configuration diagram during heating operation of the refrigeration cycle apparatus 100 according to Embodiment 1. As shown in Fig. 4, during heating operation of the refrigeration cycle apparatus 100, the control device 50 configures the circuit so that high-temperature, high-pressure refrigerant discharged from the compressor 10 circulates through the main circuit M, similar to during cooling operation.
- the control device 50 controls each valve so that, as in cooling mode, the first on-off valve 42 is open, the second on-off valve 43 is closed, the first expansion valve 41 is open, and the second expansion valve 44 is closed.
- the control device 50 switches the four-way valve 11 so that the user-side heat exchanger 12 is connected to the high-pressure side of the compressor 10.
- the orientation of the four-way valve 11 during heating mode will be referred to as ON below.
- the high-temperature, high-pressure refrigerant discharged from the compressor 10 flows into the user-side heat exchanger 12, where it exchanges heat with water, condenses, and flows out of the user-side heat exchanger 12.
- the refrigerant releases heat to the water, heating the water and producing hot water.
- the refrigerant flowing out of the user-side heat exchanger 12 is decompressed in the first expansion valve 41, flows into the first heat source-side heat exchanger 20, passes through the first on-off valve 42, and flows into the second heat source-side heat exchanger 21.
- the refrigerant passes through the first heat source-side heat exchanger 20 and the second heat source-side heat exchanger 21, it exchanges heat with the air and evaporates, becoming low-temperature, low-pressure refrigerant.
- the low-temperature, low-pressure refrigerant flows out of the second heat source-side heat exchanger 21, passes through the four-way valve 11, and returns to the compressor 10. Even during heating operation, the fan 30 operates to promote heat exchange in the first heat source-side heat exchanger 20 and the second heat source-side heat exchanger 21.
- Fig. 5 is a circuit configuration diagram of the refrigeration cycle apparatus 100 according to Embodiment 1 during simultaneous heating and defrosting operation.
- the control device 50 configures the circuit so that high-temperature, high-pressure refrigerant discharged from the compressor 10 passes through the first bypass circuit BP1 and the second bypass circuit BP2.
- the simultaneous heating and defrosting operation is an operating mode in which defrosting is performed in the first heat source side heat exchanger 20 while heating operation in the user side heat exchanger 12 is continued.
- the control device 50 keeps the first on-off valve 42 closed, the second on-off valve 43 open, and the first expansion valve 41 open, and adjusts the opening degree of the second expansion valve 44.
- the control device 50 maintains the orientation of the four-way valve 11 in the ON state, which is the state during heating operation when the user-side heat exchanger 12 is connected to the high-pressure side of the compressor 10.
- the high-temperature, high-pressure refrigerant discharged from the compressor 10 is branched at the first connection point 1 before reaching the four-way valve 11, with one portion flowing through the main circuit M and the other portion flowing into the first bypass circuit BP1.
- the portion of the refrigerant flowing through the main circuit M reaches the user-side heat exchanger 12, where it exchanges heat, flows out of the user-side heat exchanger 12, passes through the open first expansion valve 41, and reaches the third connection point 3.
- Some of the refrigerant releases heat to water in the user-side heat exchanger 12, heating the water and contributing to the production of hot water.
- the other portion of refrigerant that flows into the first bypass circuit BP1 passes through the second on-off valve 43 and reaches the second connection point 2.
- the other portion of refrigerant flows into the first heat source side heat exchanger 20 via the second connection point 2, undergoes heat exchange in the first heat source side heat exchanger 20, and flows out.
- the other portion of refrigerant dissipates heat in the first heat source side heat exchanger 20, melting the frost that has adhered to the first heat source side heat exchanger 20.
- the other portion of refrigerant After flowing out of the first heat source side heat exchanger 20, the other portion of refrigerant reaches the third connection point 3 and merges with the portion of refrigerant that has passed through the first expansion valve 41 of the main circuit M.
- the refrigerant that joins at the third connection point 3 is decompressed in the second expansion valve 44 of the second bypass circuit BP2, becoming low-pressure refrigerant and passing through the fourth connection point 4 and returning to the main circuit M.
- the refrigerant that has returned to the main circuit M evaporates through heat exchange with air in the second heat source side heat exchanger 21, becoming low-temperature, low-pressure refrigerant, passing through the low-pressure side of the four-way valve 11 and returning to the compressor 10.
- the first heat source-side heat exchanger 20 is arranged in the first row on the upstream side of the airflow in the housing 101a, and receives air before it flows into the second heat source-side heat exchanger 21. Therefore, frost is more likely to form in the first heat source-side heat exchanger 20 than in the second heat source-side heat exchanger 21.
- the user-side heat exchanger 12 and the first heat source-side heat exchanger 20 function as condensers, while the second heat source-side heat exchanger 21 functions as an evaporator. Heat is extracted from the outdoor air using the second heat source-side heat exchanger 21, which is not frosted, and allocated to defrosting. Therefore, simultaneous heating and defrosting operation makes it possible to defrost the first heat source-side heat exchanger 20 while continuing heating operation using the user-side heat exchanger 12, thereby suppressing a drop in water temperature during defrosting.
- simultaneous heating and defrosting operation can be performed without changing the orientation of the four-way valve 11 during heating operation, which reduces the time required to switch the four-way valve 11, which does not contribute to defrosting, and therefore reduces the overall time required for defrosting. Furthermore, by performing the defrosting operation only on the first heat source side heat exchanger 20, which is particularly susceptible to frost formation, it is possible to prevent frost from forming throughout the heat source side unit 101.
- the fan 30 can be operated at a low speed.
- the control device 50 may, for example, control the opening of the second expansion valve 44 so that the degree of superheat of the refrigerant drawn into the compressor 10 is a target value that prevents liquid refrigerant from returning to the compressor 10.
- the control device 50 may also control the opening of the second expansion valve 44 to a value determined in advance through testing, for example.
- the opening of the second expansion valve 44 is reduced, the evaporation temperature of the refrigerant decreases and the dryness of the refrigerant flowing into the second heat source side heat exchanger 21 increases. By bringing the refrigerant flowing into the second heat source side heat exchanger 21 closer to a heated state, the amount of frost formation in the second heat source side heat exchanger 21 can be reduced.
- Fig. 6 is a circuit configuration diagram during defrosting operation of the refrigeration cycle apparatus 100 according to Embodiment 1. As shown in Fig. 6, during defrosting operation of the refrigeration cycle apparatus 100, the control device 50 configures the circuit so that high-temperature, high-pressure refrigerant discharged from the compressor 10 circulates through the main circuit M.
- the control device 50 controls each so that the first on-off valve 42 is open, the second on-off valve 43 is closed, the first expansion valve 41 is open, and the second expansion valve 44 is closed.
- the control device 50 switches the four-way valve 11 to the OFF state so that the second heat source side heat exchanger 21 is connected to the high-pressure side of the compressor 10.
- the circuit configuration during defrosting operation is the same as the circuit configuration during cooling operation, and reverse defrosting operation is performed.
- the high-temperature, high-pressure refrigerant discharged from the compressor 10 exchanges heat with air in the second heat source side heat exchanger 21, passes through the first on-off valve 42, and further exchanges heat with air in the first heat source side heat exchanger 20, condensing and flowing out of the first heat source side heat exchanger 20.
- the high-temperature refrigerant that flows into the second heat source side heat exchanger 21 and the first heat source side heat exchanger 20 melts the frost that has adhered to the second heat source side heat exchanger 21 and the first heat source side heat exchanger 20.
- the refrigerant flowing out of the first heat source side heat exchanger 20 is decompressed in the first expansion valve 41 to become a two-phase refrigerant, which passes through the user side heat exchanger 12 and returns to the compressor 10 via the four-way valve 11.
- Defrosting operation can melt frost that has adhered to the second heat source side heat exchanger 21. Furthermore, by performing defrosting operation, it is possible to defrost the first heat source side heat exchanger 20 even when the second heat source side heat exchanger 21 cannot extract enough heat to melt the frost that has adhered to the first heat source side heat exchanger 20.
- the fan 30 is slowed down or stopped, thereby suppressing heat exchange in the heat source side unit 101 and suppressing water cooling due to heat exchange in the user side heat exchanger 12.
- Fig. 7 is a flowchart illustrating processing by the control device 50 of the refrigeration cycle apparatus 100 according to Embodiment 1. As shown in Fig. 7, when frost has formed on the heat source side unit 101, the control device 50 determines whether to perform simultaneous heating and defrosting operation or reverse defrosting operation, and performs one of them.
- the control device 50 determines in step S1 whether the required defrosting capacity can be achieved by extracting heat from the air when processing begins. The required defrosting capacity and the amount of heat extracted from the air are calculated.
- step S1 determines in step S1 that this is feasible (YES in step S1), it proceeds to step S2.
- step S2 the control device 50 closes the first on-off valve 42, opens the second on-off valve 43, and keeps the four-way valve 11 in the ON state during heating operation, i.e., the high-pressure side of the compressor 10 connected to the user-side heat exchanger 12.
- step S4 performs simultaneous heating and cooling operation, and terminates the process after, for example, a predetermined time has elapsed.
- the first heat source side heat exchanger 20 is defrosted preferentially over the second heat source side heat exchanger 21.
- step S1 If the control device 50 determines in step S1 that the required defrosting capacity cannot be achieved by extracting heat from the air (NO in step S1), it proceeds to step S3.
- step S3 the control device 50 switches the four-way valve 11 to the OFF state during cooling operation, that is, the state in which the high-pressure side of the compressor 10 is connected to the second heat source side heat exchanger 21.
- step S5 performs defrosting operation using the circuit configuration used during cooling operation, i.e., reverse defrosting operation, and terminates the process after, for example, a predetermined time has elapsed.
- the required defrosting capacity can be calculated using, for example, machine learning, by incorporating the relationship between the decrease in capacity during defrosting and the amount of frost into the control device 50 as an equation in advance.
- the decrease in capacity during defrosting means that the density of the refrigerant drawn into the compressor 10 decreases. Therefore, if the pressure of the refrigerant decreases due to frost when the first heat source side heat exchanger 20 is functioning as an evaporator, the amount of frost can be calculated from the rate of pressure drop. Note that the calculation of the amount of frost based on the rate of pressure drop is based on experiments or empirical rules.
- the amount of frost formed in the first heat source side heat exchanger 20 and the second heat source side heat exchanger 21 can be calculated from the rate of pressure drop. If the amount of frost can be calculated, the capacity decrease during defrosting can be calculated, and the required defrosting capacity can be calculated. In addition, the defrosting capacity achieved by air heat extraction, which is heat extraction from the air, can be calculated based on, for example, the outside air temperature, the water temperature, and the frequency of the compressor 10 during defrosting operation.
- the refrigeration cycle apparatus 100 performs simultaneous heating and defrosting operation in which high-temperature and high-pressure refrigerant branches, condenses in the user-side heat exchanger 12 and the first heat-source-side heat exchanger 20, merges, evaporates in the second heat-source-side heat exchanger 21, and is drawn into the compressor 10.
- the high-temperature and high-pressure refrigerant discharged from the compressor 10 flows preferentially into the first heat-source-side heat exchanger 20, which is located outside the housing 101a of the heat-source-side unit 101 and is particularly prone to frosting, thereby enabling efficient defrosting.
- the user-side heat exchanger 12 continues to function as a condenser, thereby preventing a decrease in the water temperature in the user-side unit 102. Furthermore, because there is no need to switch the refrigerant flow direction using the four-way valve 11, the time spent on defrosting per life cycle is shortened, minimizing any loss of user comfort.
- the refrigeration cycle apparatus 100 is used as a water heater and is operated with a target water temperature of 45°C
- defrosting operation performed by switching the four-way valve 11, i.e., reverse defrosting operation may result in the water temperature dropping below the target water temperature.
- the target water temperature may be raised in advance, for example to 60°C or 70°C, but this is likely to increase the discharge pressure from the compressor 10. If the discharge pressure increases and deviates from the operating range allowed by the compressor 10, damage to the components may occur, and if the pressure exceeds the designed pressure, it may not be possible to configure the refrigeration cycle apparatus 100.
- the time for which defrosting operation is performed per life cycle can be shortened, and the possibility of being affected by an increase in discharge pressure can be reduced.
- control device 50 controls the first on-off valve 42, the second on-off valve 43, and the second expansion valve 44, thereby forming a refrigerant circuit that passes through the first bypass circuit BP1 and the second bypass circuit BP2.
- This allows high-temperature, high-pressure refrigerant to flow into the first heat source side heat exchanger 20 to perform defrosting, while high-temperature, high-pressure refrigerant to flow into the user side heat exchanger 12 to prevent a drop in water temperature.
- simultaneous cooling and defrosting operation is performed by the control device 50 when the amount of heat collected is greater than the required defrosting capacity, which prevents the amount of heat supplied to the first heat source side heat exchanger 20 from being insufficient and making defrosting impossible.
- control device 50 switches the four-way valve 11 to perform a defrosting operation in which the refrigerant discharged from the compressor 10 flows into the second heat source side heat exchanger 21.
- This makes it possible to defrost the second heat source side heat exchanger 21 if frost forms on the second heat source side heat exchanger 21.
- the defrosting operation makes it possible to defrost the first heat source side heat exchanger 20.
- control device 50 performs defrosting operation when the amount of heat collected is less than the required defrosting capacity. Therefore, even if the required defrosting capacity is less than the amount of heat collected by the second heat source side heat exchanger 21 and the amount of heat collected by the second heat source side heat exchanger 21 that can be used for defrosting is considered to be insufficient, performing defrosting operation makes it possible to defrost the first heat source side heat exchanger 20.
- User-side heat exchanger 20. First heat source-side heat exchanger, 21. Second heat source-side heat exchanger, 30. Fan, 41. First expansion valve, 42. First on-off valve, 43. Second on-off valve, 44. Second expansion valve, 50.
- Control device 100. Refrigeration cycle device, 100A. Refrigerant piping, 101. Heat source-side unit, 101a. Housing, 102. User-side unit.
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Abstract
Description
本開示は、冷凍サイクル装置に関し、特に、除霜運転を行う冷凍サイクル装置に関するものである。 This disclosure relates to a refrigeration cycle device, and in particular to a refrigeration cycle device that performs defrosting operation.
冷凍サイクル装置において、室外機として空気熱交換器が用いられている場合、外気の温度が低下すると、フィン及び冷媒の温度が低下することで空気中の水が凝固し、フィンに霜が付着することがある。フィンに付着した霜は、ファンの風路を閉塞し、圧損を増大させるため、フィンへの着霜により所望の暖房能力が得られなくなってしまう。そのため、例えば、特許文献1には、四方弁を切り替え、空気熱交換器を凝縮器とする冷房運転を行うことで、空気熱交換器に高圧の冷媒を流し、空気熱交換器に付着した霜を溶かす除霜運転が開示されている。 In a refrigeration cycle device using an air heat exchanger as the outdoor unit, a drop in the outdoor air temperature can cause the temperature of the fins and refrigerant to drop, causing water in the air to freeze and frost to form on the fins. The frost on the fins can block the fan's air passage and increase pressure loss, making it impossible to achieve the desired heating capacity. For this reason, Patent Document 1, for example, discloses a defrosting operation in which a four-way valve is switched to perform cooling operation using the air heat exchanger as a condenser, causing high-pressure refrigerant to flow through the air heat exchanger and melting the frost that has formed on the air heat exchanger.
特許文献1のように、冷房運転による除霜運転は、四方弁を暖房運転の状態から切り替えることが必要であるため、除霜運転全体に係る時間が長くなってしまう。除霜運転では、熱源側の熱交換器が複数ある場合、外側に配置された熱交換器以外は、低温の外気と触れることがなく、着霜がない場合も考えられるが、熱交換器の配置に関係なく、全て同時に除霜運転が行われるため、除霜動作に無駄が生じる可能性がある。また、冷房運転による除霜運転では、例えば、利用側の水熱交換器により水から熱を奪い、空気熱交換器を暖めることになるため、一時的に利用側の水温が低下してしまう。 As in Patent Document 1, defrosting during cooling operation requires switching the four-way valve from heating operation, which lengthens the overall defrosting operation time. During defrosting operation, if there are multiple heat exchangers on the heat source side, all but the heat exchangers located on the outside will not come into contact with the low-temperature outside air, and it is possible that no frost will form. However, since defrosting operation is performed simultaneously on all heat exchangers regardless of their placement, there is a possibility that defrosting will be ineffective. Furthermore, during defrosting operation during cooling operation, for example, the water heat exchanger on the user side will remove heat from the water to warm the air heat exchanger, which will temporarily lower the water temperature on the user side.
本開示は、着霜しやすい熱交換器を除霜しつつ、水温の低下を抑制できる冷凍サイクル装置を提供することを目的とする。 The purpose of this disclosure is to provide a refrigeration cycle device that can suppress a drop in water temperature while defrosting a heat exchanger that is prone to frost formation.
本開示に係る冷凍サイクル装置は、圧縮機、四方弁、第1熱源側熱交換器、第1開閉弁、第2熱源側熱交換器、第1膨張弁、及び、負荷側熱交換器が、冷媒配管によりこの順に接続された主回路と、前記主回路における前記圧縮機の吐出側の第1接続点と、前記主回路における前記第1熱源側熱交換器と前記第1開閉弁との間の第2接続点と、を接続しており、第2開閉弁が接続された第1バイパス回路と、前記主回路における前記第1熱源側熱交換器と前記第1膨張弁との間の第3接続点と、前記主回路における前記第1開閉弁と前記第2熱源側熱交換器との間の第4接続点と、を接続しており、第2膨張弁が接続された第2バイパス回路と、を備え、前記第1熱源側熱交換器と、前記第2熱源側熱交換器とは、前記第1熱源側熱交換器が前記第2熱源側熱交換器よりも外側に配置されるように、熱源側ユニットの筐体内に収容されており、前記圧縮機で圧縮され、吐出された冷媒の一部が、前記四方弁を介し、前記負荷側熱交換器に流入して前記主回路を循環し、前記圧縮機で圧縮され、吐出された前記冷媒の他部が、前記第1バイパス回路と、前記第1熱源側熱交換器と、を流れ、前記第2バイパス回路において前記一部の前記冷媒と合流し、前記第2熱源側熱交換器を経て前記圧縮機に戻る、暖房除霜同時運転が実施されるものである。 The refrigeration cycle device disclosed herein comprises a main circuit in which a compressor, a four-way valve, a first heat source side heat exchanger, a first on-off valve, a second heat source side heat exchanger, a first expansion valve, and a load side heat exchanger are connected in this order by refrigerant piping, a first connection point on the discharge side of the compressor in the main circuit, and a second connection point between the first heat source side heat exchanger and the first on-off valve in the main circuit, and a first bypass circuit to which a second on-off valve is connected, a third connection point between the first heat source side heat exchanger and the first expansion valve in the main circuit, and a fourth connection point between the first on-off valve and the second heat source side heat exchanger in the main circuit, and a second expansion valve is connected. and a second bypass circuit connected to the first heat source side heat exchanger. The first heat source side heat exchanger and the second heat source side heat exchanger are housed within the housing of the heat source side unit so that the first heat source side heat exchanger is positioned outside the second heat source side heat exchanger. A portion of the refrigerant compressed and discharged by the compressor flows into the load side heat exchanger via the four-way valve and circulates through the main circuit, while the other portion of the refrigerant compressed and discharged by the compressor flows through the first bypass circuit and the first heat source side heat exchanger, merges with the portion of the refrigerant in the second bypass circuit, passes through the second heat source side heat exchanger, and returns to the compressor, thereby performing simultaneous heating and defrosting operation.
本開示に係る冷凍サイクル装置によれば、暖房除霜同時運転において、特に霜が付きやすい第1熱源側熱交換器を凝縮器として機能させることで除霜しつつ、利用側熱交換器を凝縮器として機能させることで水温の低下を抑制することができる。 With the refrigeration cycle device disclosed herein, during simultaneous heating and defrosting operation, the first heat source side heat exchanger, which is particularly prone to frost formation, functions as a condenser to defrost, while the user side heat exchanger functions as a condenser to prevent a drop in water temperature.
以下、本開示の実施の形態を、図面を参照して説明する。本開示は、以下の実施の形態に限定されるものではなく、本開示の主旨を逸脱しない範囲で種々に変形することが可能である。また、本開示は、以下の各実施の形態に示す構成のうち、組み合わせ可能な構成のあらゆる組み合わせを含むものである。特に構成要素の組み合わせは、各実施の形態における組み合わせのみに限定するものではなく、一の実施の形態に記載した構成要素を別の実施の形態に適用することができる。また、図面に示す構成は、本開示の構成の一例を示すものであり、図面に示された構成によって本開示が限定されるものではない。また、以下の説明において、理解を容易にするために方向を表す用語(例えば「上」、「下」、「右」、「左」、「前」、「後」など)を適宜用いるが、これらは説明のためのものであって、本開示を限定するものではない。また、各図において、同一の符号を付したものは、同一のまたはこれに相当するものであり、これは明細書の全文において共通している。なお、各図面では、各構成部材の相対的な寸法関係または形状等が実際のものとは異なる場合がある。 Embodiments of the present disclosure will be described below with reference to the drawings. The present disclosure is not limited to the following embodiments and can be modified in various ways without departing from the spirit and scope of the present disclosure. Furthermore, the present disclosure includes all possible combinations of the configurations shown in the following embodiments. In particular, the combinations of components are not limited to those in each embodiment; components described in one embodiment can be applied to another embodiment. The configurations shown in the drawings are merely examples of the configurations of the present disclosure, and the present disclosure is not limited to the configurations shown in the drawings. In the following description, directional terms (e.g., "up," "down," "right," "left," "front," "rear," etc.) are used as appropriate to facilitate understanding, but these are for explanatory purposes and do not limit the present disclosure. In addition, parts with the same reference numerals in the various drawings are identical or equivalent, and this applies throughout the entire specification. The relative dimensions or shapes of the components in the various drawings may differ from those in the actual product.
実施の形態1.
<冷凍サイクル装置100の構成>
図1は、実施の形態1に係る冷凍サイクル装置100の回路構成図である。図2は、実施の形態1に係る冷凍サイクル装置100の熱源側ユニット101の概略構成図である。図1及び図2に示すように、冷凍サイクル装置100は、主回路Mと、第1バイパス回路BP1と、第2バイパス回路BP2とを有し、例えば、トップフロー型のモジュールチラーシステムである。冷凍サイクル装置100は、暖房運転時には、熱源となる媒体から熱を奪うことで利用側に温水を供給し、冷房運転時には、熱源となる媒体へ熱を放出することで利用側に冷水を供給する。熱源となる媒体は、例えば、空気である。
Embodiment 1.
<Configuration of refrigeration cycle device 100>
FIG. 1 is a circuit configuration diagram of a refrigeration cycle apparatus 100 according to a first embodiment. FIG. 2 is a schematic configuration diagram of a heat source side unit 101 of the refrigeration cycle apparatus 100 according to the first embodiment. As shown in FIGS. 1 and 2 , the refrigeration cycle apparatus 100 has a main circuit M, a first bypass circuit BP1, and a second bypass circuit BP2, and is, for example, a top-flow type modular chiller system. During heating operation, the refrigeration cycle apparatus 100 supplies hot water to the user side by removing heat from a medium serving as a heat source, and during cooling operation, supplies cold water to the user side by releasing heat to the medium serving as a heat source. The heat source medium is, for example, air.
冷凍サイクル装置100は、ヒートポンプ式の熱源機である熱源側ユニット101と、利用側ユニット102とを含む。冷凍サイクル装置100は、熱源側ユニット101が複数台設置された構成であってもよい。 The refrigeration cycle device 100 includes a heat source unit 101, which is a heat pump type heat source machine, and a user unit 102. The refrigeration cycle device 100 may be configured with multiple heat source units 101 installed.
熱源側ユニット101の筐体101a内には、第1熱源側熱交換器20及び第2熱源側熱交換器21が、第1熱源側熱交換器20が外側に、第2熱源側熱交換器21が内側になるように配置されている。なお、第2熱源側熱交換器21は、複数の熱交換器により構成されていてもよい。熱源側ユニット101の筐体101aには、ファン30が取り付けられている。ファン30は、例えば、筐体101aの上部に設けられている。利用側ユニット102は、例えば、冷水又は温水を利用して室内の空気を冷暖房する熱交換器である。利用側ユニット102は、例えば、温水を流して暖房をするラジエータであってもよい。 The first heat source side heat exchanger 20 and the second heat source side heat exchanger 21 are arranged within the housing 101a of the heat source side unit 101, with the first heat source side heat exchanger 20 on the outside and the second heat source side heat exchanger 21 on the inside. The second heat source side heat exchanger 21 may be made up of multiple heat exchangers. A fan 30 is attached to the housing 101a of the heat source side unit 101. The fan 30 is provided, for example, on the top of the housing 101a. The user side unit 102 is, for example, a heat exchanger that cools or heats indoor air using cold water or hot water. The user side unit 102 may also be, for example, a radiator that heats by circulating hot water.
<冷媒回路の構成>
冷凍サイクル装置100には、冷媒配管100Aにより各構成要素が接続されて冷媒回路が構成されている。冷媒回路は、構成要素として、圧縮機10と、四方弁11と、第1熱源側熱交換器20と、第2熱源側熱交換器21と、第1膨張弁41と、利用側熱交換器12と、第1開閉弁42と、第2開閉弁43と、第2膨張弁44と、を有する。利用側熱交換器12は、負荷側熱交換器の一例である。
<Configuration of refrigerant circuit>
In the refrigeration cycle apparatus 100, each component is connected by a refrigerant pipe 100A to form a refrigerant circuit. The refrigerant circuit includes, as components, a compressor 10, a four-way valve 11, a first heat source side heat exchanger 20, a second heat source side heat exchanger 21, a first expansion valve 41, a user side heat exchanger 12, a first on-off valve 42, a second on-off valve 43, and a second expansion valve 44. The user side heat exchanger 12 is an example of a load side heat exchanger.
冷媒回路の構成要素のうち、例えば、圧縮機10と、四方弁11と、第1熱源側熱交換器20と、第2熱源側熱交換器21と、第1開閉弁42と、第2開閉弁43と、第2膨張弁44とは、熱源側ユニット101に収容されている。利用側熱交換器12は、第1膨張弁41とともに利用側ユニット102に収容されている。 Among the components of the refrigerant circuit, for example, the compressor 10, four-way valve 11, first heat source side heat exchanger 20, second heat source side heat exchanger 21, first on-off valve 42, second on-off valve 43, and second expansion valve 44 are housed in the heat source side unit 101. The user side heat exchanger 12, along with the first expansion valve 41, is housed in the user side unit 102.
利用側ユニット102には、図示しないポンプ及びクッションタンクが設けられていてもよい。ポンプは、例えば、利用側ユニット102に内蔵されていてもよく、外部に配置されていてもよい。クッションタンクは、熱源側ユニット101から供給される水と、タンク内の水とを混合することで、温度変化幅を縮小するものであり、水温の変動が大きい場合に用いられる。クッションタンクは、水温の低下を抑制する効果があり、クッションタンクの小型化の効果も期待できる。 The user unit 102 may be provided with a pump and cushion tank (not shown). The pump may be built into the user unit 102, for example, or may be located externally. The cushion tank reduces the temperature change range by mixing the water supplied from the heat source unit 101 with the water in the tank, and is used when the water temperature fluctuates greatly. The cushion tank has the effect of suppressing a drop in water temperature, and is also expected to have the effect of making the cushion tank more compact.
<圧縮機10>
圧縮機10は、低温及び低圧の冷媒を吸入し、圧縮して高温及び高圧の冷媒として吐出するものである。圧縮機10は、例えば、図示しないインバータ回路等により駆動周波数を任意に変化させることにより、圧縮機10の容量、つまり、単位時間当たりに送り出される冷媒の量が変化できるものでよい。
<Compressor 10>
The compressor 10 draws in low-temperature, low-pressure refrigerant, compresses it, and discharges it as high-temperature, high-pressure refrigerant. The compressor 10 may be one whose capacity, i.e., the amount of refrigerant delivered per unit time, can be changed by, for example, arbitrarily changing the drive frequency using an inverter circuit (not shown) or the like.
<第1熱源側熱交換器20及び第2熱源側熱交換器21>
第1熱源側熱交換器20及び第2熱源側熱交換器21は、冷媒と、空気との熱交換を行う空気熱交換器である。第1熱源側熱交換器20及び第2熱源側熱交換器21は、凝縮器として機能する場合、冷媒を凝縮して液化させるとともに、空気を加熱し、蒸発器として機能する場合、冷媒を蒸発させ気化させるとともに、空気を冷却する。第1熱源側熱交換器20及び第2熱源側熱交換器21は、例えば、フィン&チューブ熱交換器である。
<First Heat Source Side Heat Exchanger 20 and Second Heat Source Side Heat Exchanger 21>
The first heat source side heat exchanger 20 and the second heat source side heat exchanger 21 are air heat exchangers that exchange heat between a refrigerant and air. When functioning as a condenser, the first heat source side heat exchanger 20 and the second heat source side heat exchanger 21 condense and liquefy the refrigerant and heat the air, and when functioning as an evaporator, they evaporate and vaporize the refrigerant and cool the air. The first heat source side heat exchanger 20 and the second heat source side heat exchanger 21 are, for example, fin-and-tube heat exchangers.
<利用側熱交換器12>
利用側熱交換器12は、冷媒と水との間で熱交換を行うことにより、水の冷却又は加熱を行う水熱交換器である。利用側熱交換器12は、凝縮器として機能する場合、冷媒を凝縮させて液化するとともに水を加熱し、蒸発器として機能する場合、冷媒を蒸発させ気化させるとともに、水を冷却する。利用側熱交換器12には、例えば、薄い銅板が複数積層されたプレート熱交換器が用いられる。
<User side heat exchanger 12>
The user-side heat exchanger 12 is a water heat exchanger that cools or heats water by exchanging heat between a refrigerant and water. When functioning as a condenser, the user-side heat exchanger 12 condenses and liquefies the refrigerant and heats the water, and when functioning as an evaporator, it evaporates and vaporizes the refrigerant and cools the water. The user-side heat exchanger 12 is, for example, a plate heat exchanger made of multiple stacked thin copper plates.
<四方弁11>
四方弁11は、圧縮機10から吐出された冷媒が流れる方向を切り替える機能を有する。四方弁11は、例えば、冷房運転の場合、圧縮機10から吐出された高温及び高圧の冷媒を第2熱源側熱交換器21に流入させ、暖房運転の場合、圧縮機10から吐出された高温及び高圧の冷媒を利用側熱交換器12に流入させる。
<Four-way valve 11>
The four-way valve 11 has a function of switching the flow direction of the refrigerant discharged from the compressor 10. For example, in the case of cooling operation, the four-way valve 11 causes the high-temperature, high-pressure refrigerant discharged from the compressor 10 to flow into the second heat source side heat exchanger 21, and in the case of heating operation, causes the high-temperature, high-pressure refrigerant discharged from the compressor 10 to flow into the user side heat exchanger 12.
<第1膨張弁41及び第2膨張弁44>
第1膨張弁41及び第2膨張弁44は、開度を変化させることで、冷媒の圧力を調整する。第1膨張弁41及び第2膨張弁44は、例えば、開度を変化させることができる電子式膨張弁である。第1膨張弁41及び第2膨張弁44は、冷媒の温度に基づいて開度が変化する感温式膨張弁であってもよい。第1膨張弁41及び第2膨張弁44は、制御装置50により、開度が調整される。第1膨張弁41及び第2膨張弁44の開度が調整されることで、冷媒の圧力が調整され、例えば、冷媒が液の状態のままの冷媒が圧縮機10に入らないようにされている。
<First Expansion Valve 41 and Second Expansion Valve 44>
The first expansion valve 41 and the second expansion valve 44 adjust the pressure of the refrigerant by changing their opening degrees. The first expansion valve 41 and the second expansion valve 44 are, for example, electronic expansion valves whose opening degrees can be changed. The first expansion valve 41 and the second expansion valve 44 may also be temperature-sensitive expansion valves whose opening degrees change based on the temperature of the refrigerant. The opening degrees of the first expansion valve 41 and the second expansion valve 44 are adjusted by the control device 50. By adjusting the opening degrees of the first expansion valve 41 and the second expansion valve 44, the pressure of the refrigerant is adjusted, and for example, refrigerant in a liquid state is prevented from entering the compressor 10.
<第1開閉弁42及び第2開閉弁43>
第1開閉弁42及び第2開閉弁43は、開閉が可能な構成であればよく、例えば、電磁弁である。
<First On-Off Valve 42 and Second On-Off Valve 43>
The first on-off valve 42 and the second on-off valve 43 may be configured to be openable and closable, and may be, for example, electromagnetic valves.
<主回路M>
主回路Mは、圧縮機10、四方弁11、第1熱源側熱交換器20、第1開閉弁42、第2熱源側熱交換器21、第1膨張弁41、及び、利用側熱交換器12により構成されている。主回路Mにおいて、圧縮機10、四方弁11、第1熱源側熱交換器20、第1開閉弁42、第2熱源側熱交換器21、第1膨張弁41、及び、利用側熱交換器12は、冷媒配管100Aによりこの順に接続されている。つまり、第1熱源側熱交換器20と第2熱源側熱交換器21とは、直列に接続されており、第1熱源側熱交換器20と第2熱源側熱交換器21との間に第1開閉弁42が配置されている。
<Main circuit M>
The main circuit M is composed of a compressor 10, a four-way valve 11, a first heat source side heat exchanger 20, a first on-off valve 42, a second heat source side heat exchanger 21, a first expansion valve 41, and a user side heat exchanger 12. In the main circuit M, the compressor 10, the four-way valve 11, the first heat source side heat exchanger 20, the first on-off valve 42, the second heat source side heat exchanger 21, the first expansion valve 41, and the user side heat exchanger 12 are connected in this order by refrigerant piping 100A. In other words, the first heat source side heat exchanger 20 and the second heat source side heat exchanger 21 are connected in series, and the first on-off valve 42 is disposed between the first heat source side heat exchanger 20 and the second heat source side heat exchanger 21.
<第1バイパス回路BP1>
第1バイパス回路BP1は、主回路Mの第1接続点1と第2接続点2とが、冷媒配管100Aにより接続されて構成されている。第1接続点1は、圧縮機10の吐出側に位置し、第2接続点2は、第1熱源側熱交換器20と第1開閉弁42との間に位置している。第1バイパス回路BP1には、第2開閉弁43が接続されている。
<First bypass circuit BP1>
The first bypass circuit BP1 is configured by connecting a first connection point 1 and a second connection point 2 of the main circuit M by a refrigerant pipe 100A. The first connection point 1 is located on the discharge side of the compressor 10, and the second connection point 2 is located between the first heat source side heat exchanger 20 and the first on-off valve 42. A second on-off valve 43 is connected to the first bypass circuit BP1.
<第2バイパス回路BP2>
第2バイパス回路BP2は、主回路Mの第3接続点3と第4接続点4とが、冷媒配管100Aにより接続されて構成されている。第3接続点3は、第1熱源側熱交換器20と第1膨張弁41との間に位置し、第4接続点4は、第1開閉弁42と第2熱源側熱交換器21との間に位置している。第2バイパス回路BP2には、第2膨張弁44が接続されている。
<Second bypass circuit BP2>
The second bypass circuit BP2 is configured by connecting a third connection point 3 and a fourth connection point 4 of the main circuit M by a refrigerant pipe 100A. The third connection point 3 is located between the first heat source side heat exchanger 20 and the first expansion valve 41, and the fourth connection point 4 is located between the first on-off valve 42 and the second heat source side heat exchanger 21. A second expansion valve 44 is connected to the second bypass circuit BP2.
<制御装置50>
冷凍サイクル装置100は、制御装置50を有する。制御装置50は、冷凍サイクル装置100の各構成要素を制御することで、冷凍サイクル装置100の運転を制御する。制御装置50には、例えば、冷凍サイクル装置100に備えられた図示しないセンサが接続されている。制御装置50は、各種センサの値に基づき、各構成要素を制御する。
<Control device 50>
The refrigeration cycle apparatus 100 has a control device 50. The control device 50 controls the operation of the refrigeration cycle apparatus 100 by controlling each component of the refrigeration cycle apparatus 100. For example, sensors (not shown) provided in the refrigeration cycle apparatus 100 are connected to the control device 50. The control device 50 controls each component based on values of the various sensors.
制御装置50は、例えば、圧縮機10の駆動周波数を制御して、圧縮機10が単位時間当たりに吐出する冷媒の量を制御する。制御装置50は、例えば、四方弁11の流れ方向をNO及びOFFに切り替える制御を行う。制御装置50は、例えば、第1開閉弁42及び第2開閉弁43の開閉動作を制御する。制御装置50は、例えば、第1膨張弁41及び第2膨張弁44の開度を変化させる制御を行う。制御装置50は、例えば、圧縮機10から吐出される冷媒の温度が、目標値となるように圧縮機10、第1膨張弁41、及び、第2膨張弁44を制御する。制御装置50は、例えば、第1熱源側熱交換器20、第2熱源側熱交換器21、又は、利用側熱交換器12から流出する冷媒の過冷却度及び過熱度が、それぞれ、目標値となるように圧縮機10、第1膨張弁41、及び、第2膨張弁44を制御する。 The control device 50 controls, for example, the drive frequency of the compressor 10 to control the amount of refrigerant discharged by the compressor 10 per unit time. The control device 50 controls, for example, the flow direction of the four-way valve 11 to switch between NO and OFF. The control device 50 controls, for example, the opening and closing operations of the first on-off valve 42 and the second on-off valve 43. The control device 50 controls, for example, changing the opening degrees of the first expansion valve 41 and the second expansion valve 44. The control device 50 controls, for example, the compressor 10, the first expansion valve 41, and the second expansion valve 44 so that the temperature of the refrigerant discharged from the compressor 10 reaches a target value. The control device 50 controls, for example, the compressor 10, the first expansion valve 41, and the second expansion valve 44 so that the degree of subcooling and the degree of superheating of the refrigerant flowing out of the first heat source side heat exchanger 20, the second heat source side heat exchanger 21, or the user side heat exchanger 12 reach their target values, respectively.
制御装置50は、例えば、CPU(Central Processing Unit、中央処理装置、処理装置、演算装置、マイクロプロセッサ、マイクロコンピュータ、プロセッサ、DSP(Digital Signal Processor)ともいう)により構成されている。制御装置50は、例えば、RAM(Random Access Memory)、ROM(Read Only Memory)、フラッシュメモリー、EPROM(Erasable Programmable Read Only Memory)、EEPROM(Electrically Erasable Programmable Read Only Memory)等の、不揮発性又は揮発性の半導体メモリ、磁気ディスク、フレキシブルディスク、光ディスク、コンパクトディスク、ミニディスク、DVD(Digital Versatile Disk)等により構成されたメモリを有している。制御装置50は、メモリ格納されたプログラムにより処理を実現する。 The control device 50 is composed of, for example, a CPU (Central Processing Unit, also known as a central processing unit, processing device, arithmetic unit, microprocessor, microcomputer, processor, or DSP (Digital Signal Processor)). The control device 50 has memory configured from, for example, non-volatile or volatile semiconductor memory such as RAM (Random Access Memory), ROM (Read Only Memory), flash memory, EPROM (Erasable Programmable Read Only Memory), EEPROM (Electrically Erasable Programmable Read Only Memory), magnetic disk, flexible disk, optical disk, compact disk, mini disk, DVD (Digital Versatile Disk), etc. The control device 50 performs processing using programs stored in the memory.
<冷房運転>
図3は、実施の形態1に係る冷凍サイクル装置100の冷房運転時の回路構成図である。図3に示すように、冷凍サイクル装置100の冷房運転では、制御装置50により、圧縮機10から吐出された高温及び高圧の冷媒が、主回路Mを循環するように回路が構成されている。
<Cooling operation>
Fig. 3 is a circuit configuration diagram during cooling operation of the refrigeration cycle apparatus 100 according to Embodiment 1. As shown in Fig. 3, during cooling operation of the refrigeration cycle apparatus 100, the control device 50 configures the circuit so that high-temperature, high-pressure refrigerant discharged from the compressor 10 circulates through the main circuit M.
制御装置50は、第1開閉弁42が開放され、第2開閉弁43が閉塞され、第1膨張弁41が開いた状態であり、第2膨張弁44は閉塞した状態となるように各々を制御している。制御装置50は、圧縮機10の高圧側に、第2熱源側熱交換器21が接続されるように四方弁11を切り替える。以下では、冷房運転時における四方弁11の向きを、便宜上、OFFと称して説明する。 The control device 50 controls each so that the first on-off valve 42 is open, the second on-off valve 43 is closed, the first expansion valve 41 is open, and the second expansion valve 44 is closed. The control device 50 switches the four-way valve 11 so that the second heat source side heat exchanger 21 is connected to the high-pressure side of the compressor 10. For convenience, the orientation of the four-way valve 11 during cooling operation will be referred to as OFF in the following description.
圧縮機10から吐出された高温及び高圧の冷媒は、第2熱源側熱交換器21において空気と熱交換し、第1開閉弁42を通過して第1熱源側熱交換器20において、更に空気と熱交換して凝縮し、第1熱源側熱交換器20から流出する。第1熱源側熱交換器20から流出した冷媒は、第1膨張弁41において減圧され二相冷媒となって、利用側熱交換器12に流入し、二次側の媒体である水と熱交換して蒸発し、低温及び低圧の冷媒となって流出する。利用側熱交換器12から流出した冷媒は、四方弁11を通り、圧縮機10に戻る。利用側熱交換器12において、冷媒が水から吸熱することで、水が冷却されて冷水が生成される。冷房運転では、ファン30が動作し、第1熱源側熱交換器20及び第2熱源側熱交換器21における熱交換が促進される。 The high-temperature, high-pressure refrigerant discharged from the compressor 10 exchanges heat with air in the second heat source heat exchanger 21, passes through the first on-off valve 42, and further exchanges heat with air in the first heat source heat exchanger 20, condensing and flowing out of the first heat source heat exchanger 20. The refrigerant flowing out of the first heat source heat exchanger 20 is decompressed in the first expansion valve 41 to become a two-phase refrigerant, flows into the user-side heat exchanger 12, exchanges heat with water as the secondary medium, evaporates, and flows out as a low-temperature, low-pressure refrigerant. The refrigerant flowing out of the user-side heat exchanger 12 passes through the four-way valve 11 and returns to the compressor 10. In the user-side heat exchanger 12, the refrigerant absorbs heat from the water, cooling the water and producing chilled water. During cooling operation, the fan 30 operates to promote heat exchange in the first heat source heat exchanger 20 and the second heat source heat exchanger 21.
<暖房運転>
図4は、実施の形態1に係る冷凍サイクル装置100の暖房運転時の回路構成図である。図4に示すように、冷凍サイクル装置100の暖房運転では、冷房時と同様、制御装置50により、圧縮機10から吐出された高温及び高圧の冷媒が、主回路Mを循環するように回路が構成されている。
<Heating operation>
Fig. 4 is a circuit configuration diagram during heating operation of the refrigeration cycle apparatus 100 according to Embodiment 1. As shown in Fig. 4, during heating operation of the refrigeration cycle apparatus 100, the control device 50 configures the circuit so that high-temperature, high-pressure refrigerant discharged from the compressor 10 circulates through the main circuit M, similar to during cooling operation.
制御装置50は、冷房時と同様、第1開閉弁42が開放され、第2開閉弁43が閉塞され、第1膨張弁41が開いた状態であり、第2膨張弁44は閉塞した状態となるように各々を制御している。制御装置50は、圧縮機10の高圧側に、利用側熱交換器12が接続されるように四方弁11を切り替える。以下では、暖房運転時における四方弁11の向きを、便宜上、ONと称して説明する。 The control device 50 controls each valve so that, as in cooling mode, the first on-off valve 42 is open, the second on-off valve 43 is closed, the first expansion valve 41 is open, and the second expansion valve 44 is closed. The control device 50 switches the four-way valve 11 so that the user-side heat exchanger 12 is connected to the high-pressure side of the compressor 10. For convenience, the orientation of the four-way valve 11 during heating mode will be referred to as ON below.
圧縮機10から吐出された高温及び高圧の冷媒は、利用側熱交換器12に流入し、利用側熱交換器12において水と熱交換して凝縮して、利用側熱交換器12から流出する。利用側熱交換器12において、冷媒が水に放熱することで、水が加熱されて温水が生成される。 The high-temperature, high-pressure refrigerant discharged from the compressor 10 flows into the user-side heat exchanger 12, where it exchanges heat with water, condenses, and flows out of the user-side heat exchanger 12. In the user-side heat exchanger 12, the refrigerant releases heat to the water, heating the water and producing hot water.
利用側熱交換器12から流出した冷媒は、第1膨張弁41において減圧されて、第1熱源側熱交換器20に流入し、第1開閉弁42を通過して、第2熱源側熱交換器21に流入する。冷媒は、第1熱源側熱交換器20及び第2熱源側熱交換器21を通過する過程で空気と熱交換して蒸発し、低温及び低圧の冷媒となる。低温及び低圧の冷媒は、第2熱源側熱交換器21から流出し、四方弁11を通り、圧縮機10に戻る。暖房運転においても、第1熱源側熱交換器20及び第2熱源側熱交換器21における熱交換を促進させるため、ファン30が動作している。 The refrigerant flowing out of the user-side heat exchanger 12 is decompressed in the first expansion valve 41, flows into the first heat source-side heat exchanger 20, passes through the first on-off valve 42, and flows into the second heat source-side heat exchanger 21. As the refrigerant passes through the first heat source-side heat exchanger 20 and the second heat source-side heat exchanger 21, it exchanges heat with the air and evaporates, becoming low-temperature, low-pressure refrigerant. The low-temperature, low-pressure refrigerant flows out of the second heat source-side heat exchanger 21, passes through the four-way valve 11, and returns to the compressor 10. Even during heating operation, the fan 30 operates to promote heat exchange in the first heat source-side heat exchanger 20 and the second heat source-side heat exchanger 21.
<暖房除霜同時運転>
図5は、実施の形態1に係る冷凍サイクル装置100の暖房除霜同時運転時の回路構成図である。図5に示すように、冷凍サイクル装置100の暖房除霜同時運転では、制御装置50により、圧縮機10から吐出された高温及び高圧の冷媒が、第1バイパス回路BP1及び第2バイパス回路BP2を通るように回路が構成されている。暖房除霜同時運転は、利用側熱交換器12における暖房運転を継続しながら、第1熱源側熱交換器20における除霜を実施する運転態様である。
<Simultaneous heating and defrosting operation>
Fig. 5 is a circuit configuration diagram of the refrigeration cycle apparatus 100 according to Embodiment 1 during simultaneous heating and defrosting operation. As shown in Fig. 5, in the simultaneous heating and defrosting operation of the refrigeration cycle apparatus 100, the control device 50 configures the circuit so that high-temperature, high-pressure refrigerant discharged from the compressor 10 passes through the first bypass circuit BP1 and the second bypass circuit BP2. The simultaneous heating and defrosting operation is an operating mode in which defrosting is performed in the first heat source side heat exchanger 20 while heating operation in the user side heat exchanger 12 is continued.
制御装置50は、第1開閉弁42が閉塞され、第2開閉弁43が開放され、第1膨張弁41が開放された状態とするとともに、第2膨張弁44の開度を調整する。制御装置50は、四方弁11の向きを、圧縮機10の高圧側に利用側熱交換器12が接続された、暖房運転時、つまり、ONの状態に維持している。 The control device 50 keeps the first on-off valve 42 closed, the second on-off valve 43 open, and the first expansion valve 41 open, and adjusts the opening degree of the second expansion valve 44. The control device 50 maintains the orientation of the four-way valve 11 in the ON state, which is the state during heating operation when the user-side heat exchanger 12 is connected to the high-pressure side of the compressor 10.
暖房除霜同時運転時、圧縮機10から吐出された高温及び高圧の冷媒は、四方弁11に至る前に、第1接続点1において分岐され、一部が主回路Mを流れ、他部が第1バイパス回路BP1に流入する。主回路Mを流れる一部の冷媒は、暖房運転時と同様、利用側熱交換器12に至り、利用側熱交換器12において熱交換して利用側熱交換器12から流出し、開放された第1膨張弁41を通過して第3接続点3に至る。一部の冷媒は、利用側熱交換器12において水に放熱することで、水を加熱して温水の生成に寄与する。 During simultaneous heating and defrosting operation, the high-temperature, high-pressure refrigerant discharged from the compressor 10 is branched at the first connection point 1 before reaching the four-way valve 11, with one portion flowing through the main circuit M and the other portion flowing into the first bypass circuit BP1. As in heating operation, the portion of the refrigerant flowing through the main circuit M reaches the user-side heat exchanger 12, where it exchanges heat, flows out of the user-side heat exchanger 12, passes through the open first expansion valve 41, and reaches the third connection point 3. Some of the refrigerant releases heat to water in the user-side heat exchanger 12, heating the water and contributing to the production of hot water.
第1バイパス回路BP1に流入した他部の冷媒は、第2開閉弁43を通過して第2接続点2に至る。他部の冷媒は、第2接続点2を経て第1熱源側熱交換器20に流入し、第1熱源側熱交換器20において熱交換して流出する。他部の冷媒が、第1熱源側熱交換器20において放熱することで、第1熱源側熱交換器20に付着した霜が溶解する。他部の冷媒は、第1熱源側熱交換器20から流出すると、第3接続点3に至り、主回路Mの第1膨張弁41を通過した一部の冷媒と合流する。 The other portion of refrigerant that flows into the first bypass circuit BP1 passes through the second on-off valve 43 and reaches the second connection point 2. The other portion of refrigerant flows into the first heat source side heat exchanger 20 via the second connection point 2, undergoes heat exchange in the first heat source side heat exchanger 20, and flows out. The other portion of refrigerant dissipates heat in the first heat source side heat exchanger 20, melting the frost that has adhered to the first heat source side heat exchanger 20. After flowing out of the first heat source side heat exchanger 20, the other portion of refrigerant reaches the third connection point 3 and merges with the portion of refrigerant that has passed through the first expansion valve 41 of the main circuit M.
第3接続点3において合流した冷媒は、第2バイパス回路BP2の第2膨張弁44において減圧され、低圧の冷媒となって第4接続点4を通過し、主回路Mに戻る。主回路Mに戻った冷媒は、第2熱源側熱交換器21において空気と熱交換することで蒸発し、低温及び低圧の冷媒となって、四方弁11の低圧側を通り、圧縮機10に戻る。 The refrigerant that joins at the third connection point 3 is decompressed in the second expansion valve 44 of the second bypass circuit BP2, becoming low-pressure refrigerant and passing through the fourth connection point 4 and returning to the main circuit M. The refrigerant that has returned to the main circuit M evaporates through heat exchange with air in the second heat source side heat exchanger 21, becoming low-temperature, low-pressure refrigerant, passing through the low-pressure side of the four-way valve 11 and returning to the compressor 10.
第1熱源側熱交換器20は、筐体101aにおいて、空気流の上流側の一列目に配置されており、第2熱源側熱交換器21に流入する前の空気が流入する。そのため、第1熱源側熱交換器20には、第2熱源側熱交換器21よりも着霜が生じやすい。暖房除霜同時運転時には、利用側熱交換器12と、第1熱源側熱交換器20とが凝縮器として機能し、第2熱源側熱交換器21が蒸発器としての機能を担い、着霜が生じていない第2熱源側熱交換器21を用いて室外空気から採熱し、除霜に割り当てている。このため、暖房除霜同時運転を行うことで、利用側熱交換器12による暖房運転を継続しながら、第1熱源側熱交換器20の除霜を行うことが可能となり、除霜動作における水温の低下が抑制される。 The first heat source-side heat exchanger 20 is arranged in the first row on the upstream side of the airflow in the housing 101a, and receives air before it flows into the second heat source-side heat exchanger 21. Therefore, frost is more likely to form in the first heat source-side heat exchanger 20 than in the second heat source-side heat exchanger 21. During simultaneous heating and defrosting operation, the user-side heat exchanger 12 and the first heat source-side heat exchanger 20 function as condensers, while the second heat source-side heat exchanger 21 functions as an evaporator. Heat is extracted from the outdoor air using the second heat source-side heat exchanger 21, which is not frosted, and allocated to defrosting. Therefore, simultaneous heating and defrosting operation makes it possible to defrost the first heat source-side heat exchanger 20 while continuing heating operation using the user-side heat exchanger 12, thereby suppressing a drop in water temperature during defrosting.
また、暖房除霜同時運転は、暖房運転における四方弁11の向きを変更することなく実施することができるため、除霜に寄与しない四方弁11の切り替えに係る時間が削減できるため、除霜に係る全体の時間を短縮することができる。また、特に着霜が生じやすい第1熱源側熱交換器20に限定して除霜動作が実施されることで、熱源側ユニット101全体として着霜が生じることを抑制することができる。 Furthermore, simultaneous heating and defrosting operation can be performed without changing the orientation of the four-way valve 11 during heating operation, which reduces the time required to switch the four-way valve 11, which does not contribute to defrosting, and therefore reduces the overall time required for defrosting. Furthermore, by performing the defrosting operation only on the first heat source side heat exchanger 20, which is particularly susceptible to frost formation, it is possible to prevent frost from forming throughout the heat source side unit 101.
なお、第1バイパス回路BP1における他部の冷媒の流量を増大させると、第1熱源側熱交換器20における除霜能力が増大し、除霜が完了する時間を短縮することができる。また、第1バイパス回路BP1に流入させる他部の冷媒の流量が、主回路Mを流通する一部の冷媒の流量に比して少量であると、利用側熱交換器12における水温の低下を抑制することができる。また、暖房除霜同時運転では、ファン30は、低速で運転すればよい。 Furthermore, increasing the flow rate of the other refrigerant in the first bypass circuit BP1 increases the defrosting capacity of the first heat source side heat exchanger 20, shortening the time it takes to complete defrosting. Furthermore, if the flow rate of the other refrigerant flowing into the first bypass circuit BP1 is small compared to the flow rate of the portion of the refrigerant circulating in the main circuit M, it is possible to suppress a drop in the water temperature in the user side heat exchanger 12. Furthermore, during simultaneous heating and defrosting operation, the fan 30 can be operated at a low speed.
制御装置50は、例えば、第2膨張弁44の開度を、圧縮機10に吸入される冷媒の過熱度が、圧縮機10に液状態の冷媒が戻らないような目標値になるように制御すればよい。制御装置50は、第2膨張弁44の開度を、例えば、予め試験により決定した値に制御してもよい。第2膨張弁44の開度は、低減されると冷媒の蒸発温度が低下し、第2熱源側熱交換器21に流入する冷媒の乾き度が上昇する。第2熱源側熱交換器21に流入する冷媒を加熱状態に近づけることで、第2熱源側熱交換器21における着霜量が低減できる。 The control device 50 may, for example, control the opening of the second expansion valve 44 so that the degree of superheat of the refrigerant drawn into the compressor 10 is a target value that prevents liquid refrigerant from returning to the compressor 10. The control device 50 may also control the opening of the second expansion valve 44 to a value determined in advance through testing, for example. When the opening of the second expansion valve 44 is reduced, the evaporation temperature of the refrigerant decreases and the dryness of the refrigerant flowing into the second heat source side heat exchanger 21 increases. By bringing the refrigerant flowing into the second heat source side heat exchanger 21 closer to a heated state, the amount of frost formation in the second heat source side heat exchanger 21 can be reduced.
<除霜運転>
図6は、実施の形態1に係る冷凍サイクル装置100の除霜運転時の回路構成図である。図6に示すように、冷凍サイクル装置100の除霜運転では、制御装置50により、圧縮機10から吐出された高温及び高圧の冷媒が、主回路Mを循環するように回路が構成されている。
<Defrosting operation>
Fig. 6 is a circuit configuration diagram during defrosting operation of the refrigeration cycle apparatus 100 according to Embodiment 1. As shown in Fig. 6, during defrosting operation of the refrigeration cycle apparatus 100, the control device 50 configures the circuit so that high-temperature, high-pressure refrigerant discharged from the compressor 10 circulates through the main circuit M.
制御装置50は、第1開閉弁42が開放され、第2開閉弁43が閉塞され、第1膨張弁41が開いた状態であり、第2膨張弁44が閉塞した状態となるように各々を制御している。制御装置50は、圧縮機10の高圧側に、第2熱源側熱交換器21が接続されるように四方弁11をOFFの状態に切り替える。つまり、除霜運転時の回路構成は、冷房運転時の回路構成と同様とされ、リバース除霜運転が実施される。 The control device 50 controls each so that the first on-off valve 42 is open, the second on-off valve 43 is closed, the first expansion valve 41 is open, and the second expansion valve 44 is closed. The control device 50 switches the four-way valve 11 to the OFF state so that the second heat source side heat exchanger 21 is connected to the high-pressure side of the compressor 10. In other words, the circuit configuration during defrosting operation is the same as the circuit configuration during cooling operation, and reverse defrosting operation is performed.
圧縮機10から吐出された高温及び高圧の冷媒は、第2熱源側熱交換器21において空気と熱交換し、第1開閉弁42を通過して第1熱源側熱交換器20において、更に空気と熱交換して凝縮し、第1熱源側熱交換器20から流出する。第2熱源側熱交換器21と、第1熱源側熱交換器20とに流入した高温の冷媒により、第2熱源側熱交換器21及び第1熱源側熱交換器20に付着した霜が溶解する。 The high-temperature, high-pressure refrigerant discharged from the compressor 10 exchanges heat with air in the second heat source side heat exchanger 21, passes through the first on-off valve 42, and further exchanges heat with air in the first heat source side heat exchanger 20, condensing and flowing out of the first heat source side heat exchanger 20. The high-temperature refrigerant that flows into the second heat source side heat exchanger 21 and the first heat source side heat exchanger 20 melts the frost that has adhered to the second heat source side heat exchanger 21 and the first heat source side heat exchanger 20.
第1熱源側熱交換器20から流出した冷媒は、第1膨張弁41において減圧され二相冷媒となって、利用側熱交換器12を通過し、四方弁11を経て圧縮機10に戻る。除霜運転により、第2熱源側熱交換器21に付着した霜を溶解することができる。また、除霜運転を行うことで、第2熱源側熱交換器21で、第1熱源側熱交換器20に付着した霜を溶かし得る採熱量が得られない場合においても、第1熱源側熱交換器20の除霜が可能となる。なお、除霜運転時には、ファン30を低速又は停止することで、熱源側ユニット101における熱交換が抑制され、利用側熱交換器12での熱交換による水の冷却を抑制することができる。 The refrigerant flowing out of the first heat source side heat exchanger 20 is decompressed in the first expansion valve 41 to become a two-phase refrigerant, which passes through the user side heat exchanger 12 and returns to the compressor 10 via the four-way valve 11. Defrosting operation can melt frost that has adhered to the second heat source side heat exchanger 21. Furthermore, by performing defrosting operation, it is possible to defrost the first heat source side heat exchanger 20 even when the second heat source side heat exchanger 21 cannot extract enough heat to melt the frost that has adhered to the first heat source side heat exchanger 20. During defrosting operation, the fan 30 is slowed down or stopped, thereby suppressing heat exchange in the heat source side unit 101 and suppressing water cooling due to heat exchange in the user side heat exchanger 12.
<フローチャート>
図7は、実施の形態1に係る冷凍サイクル装置100の制御装置50による処理を説明するフローチャートである。図7に示すように、制御装置50は、熱源側ユニット101に着霜が生じている場合、暖房除霜同時運転を行うか、リバース除霜運転を行うかを判断し、いずれか一方を実施する。
<Flowchart>
Fig. 7 is a flowchart illustrating processing by the control device 50 of the refrigeration cycle apparatus 100 according to Embodiment 1. As shown in Fig. 7, when frost has formed on the heat source side unit 101, the control device 50 determines whether to perform simultaneous heating and defrosting operation or reverse defrosting operation, and performs one of them.
制御装置50は、熱源側ユニット101において除霜運転を実施する場合、処理が開始されると、ステップS1において、必要除霜能力が空気採熱により実現可能であるか否かを判断する。必要除霜能力と、空気採熱量と、は演算により算出される。 When defrosting operation is performed in the heat source unit 101, the control device 50 determines in step S1 whether the required defrosting capacity can be achieved by extracting heat from the air when processing begins. The required defrosting capacity and the amount of heat extracted from the air are calculated.
制御装置50は、ステップS1において、実現可能であると判断すると(ステップS1のYES)、ステップS2に移行する。ステップS2において、制御装置50は、第1開閉弁42を閉塞し、第2開閉弁43を開放し、四方弁11を暖房運転時のON状態、つまり、圧縮機10の高圧側が利用側熱交換器12に接続された状態に維持する。 If the control device 50 determines in step S1 that this is feasible (YES in step S1), it proceeds to step S2. In step S2, the control device 50 closes the first on-off valve 42, opens the second on-off valve 43, and keeps the four-way valve 11 in the ON state during heating operation, i.e., the high-pressure side of the compressor 10 connected to the user-side heat exchanger 12.
次いで、制御装置50は、ステップS4に移行し、暖房冷房同時運転を実施し、例えば、所定の時間が経過すると、処理を終了する。これにより、第1熱源側熱交換器20が第2熱源側熱交換器21に対し、優先的に除霜される。 The control device 50 then proceeds to step S4, performs simultaneous heating and cooling operation, and terminates the process after, for example, a predetermined time has elapsed. As a result, the first heat source side heat exchanger 20 is defrosted preferentially over the second heat source side heat exchanger 21.
制御装置50は、ステップS1において、必要除霜能力が空気採熱により実現可能でないと判断すると(ステップS1のNO)、ステップS3に移行する。ステップS3において、制御装置50は、四方弁11を冷房運転時のOFF状態、つまり、圧縮機10の高圧側が第2熱源側熱交換器21に接続された状態に切り替える。 If the control device 50 determines in step S1 that the required defrosting capacity cannot be achieved by extracting heat from the air (NO in step S1), it proceeds to step S3. In step S3, the control device 50 switches the four-way valve 11 to the OFF state during cooling operation, that is, the state in which the high-pressure side of the compressor 10 is connected to the second heat source side heat exchanger 21.
次いで、制御装置50は、ステップS5に移行し、冷房運転時の回路構成による除霜運転、つまり、リバース除霜運転を実施し、例えば、所定の時間が経過すると、処理を終了する。 The control device 50 then proceeds to step S5, performs defrosting operation using the circuit configuration used during cooling operation, i.e., reverse defrosting operation, and terminates the process after, for example, a predetermined time has elapsed.
ここで、必要な除霜能力は、除霜時の能力低下と、着霜量との関係を、演算式として、予め制御装置50に組み込んでおき、例えば、機械学習などを用いて演算することができる。除霜時の能力低下とは、すなわち、圧縮機10に吸入される冷媒の密度が下がることである。従って、第1熱源側熱交換器20が蒸発器として機能している場合における冷媒の圧力が着霜により低下している場合、圧力低下の割合から着霜量を演算することができる。なお、圧力低下の割合における着霜量の演算は、実験ベース又は経験則による。 The required defrosting capacity can be calculated using, for example, machine learning, by incorporating the relationship between the decrease in capacity during defrosting and the amount of frost into the control device 50 as an equation in advance. The decrease in capacity during defrosting means that the density of the refrigerant drawn into the compressor 10 decreases. Therefore, if the pressure of the refrigerant decreases due to frost when the first heat source side heat exchanger 20 is functioning as an evaporator, the amount of frost can be calculated from the rate of pressure drop. Note that the calculation of the amount of frost based on the rate of pressure drop is based on experiments or empirical rules.
第1熱源側熱交換器20及び第2熱源側熱交換器21の下流側における冷媒の圧力が検出できれば、圧力低下の割合から第1熱源側熱交換器20及び第2熱源側熱交換器21における着霜量を演算することができる。着霜量が算出できれば、除霜時の能力低下が算出でき、必要な除霜能力が演算される。また、空気からの採熱である空気採熱による除霜能力は、例えば、外気温度と、水温と、除霜運転時の圧縮機10の周波数と、に基づき演算することができる。 If the pressure of the refrigerant downstream of the first heat source side heat exchanger 20 and the second heat source side heat exchanger 21 can be detected, the amount of frost formed in the first heat source side heat exchanger 20 and the second heat source side heat exchanger 21 can be calculated from the rate of pressure drop. If the amount of frost can be calculated, the capacity decrease during defrosting can be calculated, and the required defrosting capacity can be calculated. In addition, the defrosting capacity achieved by air heat extraction, which is heat extraction from the air, can be calculated based on, for example, the outside air temperature, the water temperature, and the frequency of the compressor 10 during defrosting operation.
以上説明した、実施の形態1に係る冷凍サイクル装置100は、高温及び高圧の冷媒が分岐し、利用側熱交換器12と、第1熱源側熱交換器20とで凝縮して合流し、第2熱源側熱交換器21で蒸発して圧縮機10に吸入される暖房除霜同時運転を実施する。圧縮機10から吐出された高温及び高圧の冷媒が、熱源側ユニット101の筐体101aの外側に配置され、特に霜が付きやすい第1熱源側熱交換器20に優先的に流入することで、効率よく除霜を行うことができる。また、第1熱源側熱交換器20の除霜時においても、利用側熱交換器12による凝縮器としての機能が継続されるため、利用側ユニット102における水温の低下を抑制することができる。また、四方弁11による冷媒の流れ方向の切り替えが不要であるため、ライフサイクルあたりの除霜に費やされる時間が短縮され、ユーザの快適性を損なうことを抑制することができる。 As described above, the refrigeration cycle apparatus 100 according to the first embodiment performs simultaneous heating and defrosting operation in which high-temperature and high-pressure refrigerant branches, condenses in the user-side heat exchanger 12 and the first heat-source-side heat exchanger 20, merges, evaporates in the second heat-source-side heat exchanger 21, and is drawn into the compressor 10. The high-temperature and high-pressure refrigerant discharged from the compressor 10 flows preferentially into the first heat-source-side heat exchanger 20, which is located outside the housing 101a of the heat-source-side unit 101 and is particularly prone to frosting, thereby enabling efficient defrosting. Furthermore, even when the first heat-source-side heat exchanger 20 is defrosted, the user-side heat exchanger 12 continues to function as a condenser, thereby preventing a decrease in the water temperature in the user-side unit 102. Furthermore, because there is no need to switch the refrigerant flow direction using the four-way valve 11, the time spent on defrosting per life cycle is shortened, minimizing any loss of user comfort.
また、例えば、冷凍サイクル装置100が給湯器として用いられ、45℃の水温を目標に運転している場合、四方弁11を切り替える方法による除霜運転、つまり、リバース除霜運転では、水温が目標の水温から低下してしまう可能性がある。そのため、目標の水温を、予め、例えば、60℃又は70℃まで上昇させることがあるが、圧縮機10からの吐出圧力が上昇しやすい。吐出圧力が上昇し、圧縮機10で許容されている運転範囲から逸脱してしまうと、構成機器がダメージを受ける可能性があり、耐圧設計の値を超えた場合には、冷凍サイクル装置100を構成することができない可能性もある。暖房除霜同時運転が実施可能であることで、ライフサイクル当たりの除霜運転が実施される時間が短縮され、吐出圧力の上昇による影響を受ける可能性を抑制することができる。 Furthermore, for example, if the refrigeration cycle apparatus 100 is used as a water heater and is operated with a target water temperature of 45°C, defrosting operation performed by switching the four-way valve 11, i.e., reverse defrosting operation, may result in the water temperature dropping below the target water temperature. For this reason, the target water temperature may be raised in advance, for example to 60°C or 70°C, but this is likely to increase the discharge pressure from the compressor 10. If the discharge pressure increases and deviates from the operating range allowed by the compressor 10, damage to the components may occur, and if the pressure exceeds the designed pressure, it may not be possible to configure the refrigeration cycle apparatus 100. By being able to perform simultaneous heating and defrosting operation, the time for which defrosting operation is performed per life cycle can be shortened, and the possibility of being affected by an increase in discharge pressure can be reduced.
また、制御装置50により、暖房除霜同時運転時に第1開閉弁42、第2開閉弁43、及び、第2膨張弁44が制御されることで、第1バイパス回路BP1及び第2バイパス回路BP2を経由する冷媒回路が構成される。これにより、第1熱源側熱交換器20に高温かつ高圧の冷媒を流入させて除霜をしつつ、利用側熱交換器12に高温かつ高圧の冷媒を流入させて水温の低下を抑制することができる。 Furthermore, during simultaneous heating and defrosting operation, the control device 50 controls the first on-off valve 42, the second on-off valve 43, and the second expansion valve 44, thereby forming a refrigerant circuit that passes through the first bypass circuit BP1 and the second bypass circuit BP2. This allows high-temperature, high-pressure refrigerant to flow into the first heat source side heat exchanger 20 to perform defrosting, while high-temperature, high-pressure refrigerant to flow into the user side heat exchanger 12 to prevent a drop in water temperature.
また、冷房除霜同時運転は、制御装置50により、採熱量が必要除霜能力よりも大きい場合に実施されるため、第1熱源側熱交換器20に供給される熱量が不足して除霜ができなくなることが抑制できる。 Furthermore, simultaneous cooling and defrosting operation is performed by the control device 50 when the amount of heat collected is greater than the required defrosting capacity, which prevents the amount of heat supplied to the first heat source side heat exchanger 20 from being insufficient and making defrosting impossible.
また、制御装置50は、四方弁11を切り替えることで、圧縮機10から吐出された冷媒を第2熱源側熱交換器21に流入させる除霜運転を実施する。これにより、第2熱源側熱交換器21に着霜が生じた場合に、第2熱源側熱交換器21を除霜することができる。また、第2熱源側熱交換器21による採熱量では第1熱源側熱交換器20の除霜ができない場合にも、除霜運転により、第1熱源側熱交換器20の除霜が可能になる。 In addition, the control device 50 switches the four-way valve 11 to perform a defrosting operation in which the refrigerant discharged from the compressor 10 flows into the second heat source side heat exchanger 21. This makes it possible to defrost the second heat source side heat exchanger 21 if frost forms on the second heat source side heat exchanger 21. Furthermore, even if the amount of heat collected by the second heat source side heat exchanger 21 is not enough to defrost the first heat source side heat exchanger 20, the defrosting operation makes it possible to defrost the first heat source side heat exchanger 20.
また、制御装置50は、採熱量が、必要除霜能力以下である場合に、除霜運転を実施する。このため、必要除霜能力が第2熱源側熱交換器21による採熱量以下であり、第2熱源側熱交換器21で回収した除霜に使用できる熱量が不足すると考えられる場合であっても、除霜運転を行うことで第1熱源側熱交換器20の除霜が可能になる。 Furthermore, the control device 50 performs defrosting operation when the amount of heat collected is less than the required defrosting capacity. Therefore, even if the required defrosting capacity is less than the amount of heat collected by the second heat source side heat exchanger 21 and the amount of heat collected by the second heat source side heat exchanger 21 that can be used for defrosting is considered to be insufficient, performing defrosting operation makes it possible to defrost the first heat source side heat exchanger 20.
1 第1接続点、2 第2接続点、3 第3接続点、4 第4接続点、10 圧縮機、11 四方弁、12 利用側熱交換器、20 第1熱源側熱交換器、21 第2熱源側熱交換器、30 ファン、41 第1膨張弁、42 第1開閉弁、43 第2開閉弁、44 第2膨張弁、50 制御装置、100 冷凍サイクル装置、100A 冷媒配管、101 熱源側ユニット、101a 筐体、102 利用側ユニット。 1. First connection point, 2. Second connection point, 3. Third connection point, 4. Fourth connection point, 10. Compressor, 11. Four-way valve, 12. User-side heat exchanger, 20. First heat source-side heat exchanger, 21. Second heat source-side heat exchanger, 30. Fan, 41. First expansion valve, 42. First on-off valve, 43. Second on-off valve, 44. Second expansion valve, 50. Control device, 100. Refrigeration cycle device, 100A. Refrigerant piping, 101. Heat source-side unit, 101a. Housing, 102. User-side unit.
Claims (5)
前記主回路における前記圧縮機の吐出側の第1接続点と、前記主回路における前記第1熱源側熱交換器と前記第1開閉弁との間の第2接続点と、を接続しており、第2開閉弁が接続された第1バイパス回路と、
前記主回路における前記第1熱源側熱交換器と前記第1膨張弁との間の第3接続点と、前記主回路における前記第1開閉弁と前記第2熱源側熱交換器との間の第4接続点と、を接続しており、第2膨張弁が接続された第2バイパス回路と、
を備え、
前記第1熱源側熱交換器と、前記第2熱源側熱交換器とは、
前記第1熱源側熱交換器が前記第2熱源側熱交換器よりも外側に配置されるように、熱源側ユニットの筐体内に収容されており、
前記圧縮機で圧縮され、吐出された冷媒の一部が、前記四方弁を介し、前記負荷側熱交換器に流入して前記主回路を循環し、
前記圧縮機で圧縮され、吐出された前記冷媒の他部が、前記第1バイパス回路と、前記第1熱源側熱交換器と、を流れ、前記第2バイパス回路において前記一部の前記冷媒と合流し、前記第2熱源側熱交換器を経て前記圧縮機に戻る、暖房除霜同時運転が実施される
冷凍サイクル装置。 a main circuit in which a compressor, a four-way valve, a first heat source side heat exchanger, a first on-off valve, a second heat source side heat exchanger, a first expansion valve, and a load side heat exchanger are connected in this order by refrigerant piping;
a first bypass circuit connecting a first connection point on the discharge side of the compressor in the main circuit and a second connection point in the main circuit between the first heat source side heat exchanger and the first on-off valve, and connected to a second on-off valve;
a second bypass circuit connecting a third connection point in the main circuit between the first heat source side heat exchanger and the first expansion valve and a fourth connection point in the main circuit between the first on-off valve and the second heat source side heat exchanger, and having a second expansion valve connected thereto;
Equipped with
The first heat source side heat exchanger and the second heat source side heat exchanger are
the first heat source side heat exchanger is accommodated in a housing of the heat source side unit so as to be positioned outside the second heat source side heat exchanger,
A portion of the refrigerant compressed and discharged by the compressor flows into the load-side heat exchanger via the four-way valve and circulates through the main circuit,
a refrigeration cycle apparatus in which a simultaneous heating and defrosting operation is performed, in which another portion of the refrigerant compressed by the compressor and discharged flows through the first bypass circuit and the first heat source side heat exchanger, joins with the other portion of the refrigerant in the second bypass circuit, passes through the second heat source side heat exchanger, and returns to the compressor.
前記制御装置は、
暖房除霜同時運転において、
前記第1開閉弁を閉塞し、前記第2開閉弁を開放し、且つ、前記第2膨張弁が開くように制御する
請求項1に記載の冷凍サイクル装置。 a control device that controls the first on-off valve, the second on-off valve, and the second expansion valve;
The control device
In simultaneous heating and defrosting operation,
The refrigeration cycle device according to claim 1 , wherein control is performed so that the first on-off valve is closed, the second on-off valve is opened, and the second expansion valve is opened.
必要除霜能力と、前記第2熱源側熱交換器による採熱量と、を演算し、
前記採熱量が、前記必要除霜能力よりも大きい場合に、暖房除霜同時運転を実施する
請求項2に記載の冷凍サイクル装置。 The control device
Calculating a required defrosting capacity and an amount of heat collected by the second heat source side heat exchanger,
The refrigeration cycle apparatus according to claim 2 , wherein a simultaneous heating and defrosting operation is performed when the amount of collected heat is greater than the required defrosting capacity.
前記四方弁を、前記圧縮機から吐出された前記冷媒が、前記第2熱源側熱交換器に流入する方向に切り替えることで、前記第2熱源側熱交換器から除霜する除霜運転を実施する
請求項2又は3に記載の冷凍サイクル装置。 The control device
4. The refrigeration cycle apparatus according to claim 2, wherein a defrosting operation is performed to defrost the second heat source side heat exchanger by switching the four-way valve so that the refrigerant discharged from the compressor flows into the second heat source side heat exchanger.
必要除霜能力と、前記第2熱源側熱交換器による採熱量と、を演算し、
前記採熱量が、前記必要除霜能力以下である場合に、前記除霜運転を実施する
請求項4に記載の冷凍サイクル装置。 The control device
Calculating a required defrosting capacity and an amount of heat collected by the second heat source side heat exchanger,
The refrigeration cycle apparatus according to claim 4, wherein the defrosting operation is performed when the amount of collected heat is equal to or less than the required defrosting capacity.
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| PCT/JP2024/016396 WO2025224964A1 (en) | 2024-04-26 | 2024-04-26 | Refrigeration cycle device |
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| PCT/JP2024/016396 WO2025224964A1 (en) | 2024-04-26 | 2024-04-26 | Refrigeration cycle device |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2024/016396 Pending WO2025224964A1 (en) | 2024-04-26 | 2024-04-26 | Refrigeration cycle device |
Country Status (1)
| Country | Link |
|---|---|
| WO (1) | WO2025224964A1 (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5634074A (en) * | 1979-08-27 | 1981-04-06 | Hitachi Ltd | Air conditioner with airrcooled heat pump |
| WO2014083867A1 (en) * | 2012-11-29 | 2014-06-05 | 三菱電機株式会社 | Air-conditioning device |
| WO2016189739A1 (en) * | 2015-05-28 | 2016-12-01 | 三菱電機株式会社 | Air conditioning device |
| WO2017199289A1 (en) * | 2016-05-16 | 2017-11-23 | 三菱電機株式会社 | Air conditioning device |
| WO2019146139A1 (en) * | 2018-01-26 | 2019-08-01 | 三菱電機株式会社 | Refrigeration cycle device |
-
2024
- 2024-04-26 WO PCT/JP2024/016396 patent/WO2025224964A1/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5634074A (en) * | 1979-08-27 | 1981-04-06 | Hitachi Ltd | Air conditioner with airrcooled heat pump |
| WO2014083867A1 (en) * | 2012-11-29 | 2014-06-05 | 三菱電機株式会社 | Air-conditioning device |
| WO2016189739A1 (en) * | 2015-05-28 | 2016-12-01 | 三菱電機株式会社 | Air conditioning device |
| WO2017199289A1 (en) * | 2016-05-16 | 2017-11-23 | 三菱電機株式会社 | Air conditioning device |
| WO2019146139A1 (en) * | 2018-01-26 | 2019-08-01 | 三菱電機株式会社 | Refrigeration cycle device |
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