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WO2025223234A1 - Condenser - Google Patents

Condenser

Info

Publication number
WO2025223234A1
WO2025223234A1 PCT/CN2025/088732 CN2025088732W WO2025223234A1 WO 2025223234 A1 WO2025223234 A1 WO 2025223234A1 CN 2025088732 W CN2025088732 W CN 2025088732W WO 2025223234 A1 WO2025223234 A1 WO 2025223234A1
Authority
WO
WIPO (PCT)
Prior art keywords
condenser
plate
opening
baffle
separation chamber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/CN2025/088732
Other languages
French (fr)
Chinese (zh)
Inventor
梅露
林坤
马小魁
王利
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tyco Fire and Security GmbH
York Wuxi Air Conditioning and Refrigeration Co Ltd
Original Assignee
Tyco Fire and Security GmbH
York Wuxi Air Conditioning and Refrigeration Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tyco Fire and Security GmbH, York Wuxi Air Conditioning and Refrigeration Co Ltd filed Critical Tyco Fire and Security GmbH
Publication of WO2025223234A1 publication Critical patent/WO2025223234A1/en
Pending legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B39/00Evaporators; Condensers
    • F25B39/04Condensers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B43/00Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat
    • F25B43/02Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat for separating lubricants from the refrigerant

Definitions

  • This application relates to a condenser, and more particularly to a condenser having an oil separator.
  • Traditional refrigeration systems consist of an evaporator, condenser, throttling device, and compressor.
  • the condenser When the condenser is operating, the high-temperature refrigerant gas discharged from the compressor enters the condenser through the refrigerant inlet, exchanges heat with the cooling medium flowing through the heat exchange tubes, and condenses on the surface of the heat exchange tubes.
  • the condensate falls layer by layer from the upper heat exchange tubes to the bottom and enters the subcooler for subcooling before being discharged from the refrigerant outlet.
  • the heat exchange efficiency of the condenser is affected by many factors.
  • Some condensers integrate an oil separator to separate oil from the refrigerant during condensation.
  • This application relates to a condenser having a length direction and a height direction, characterized in that the condenser includes: a shell and a partition plate, the shell having a shell cavity; the partition plate is disposed in the shell cavity and divides the shell cavity into a condensation cavity and a separation cavity, the partition plate having at least one opening communicating between the condensation cavity and the separation cavity; wherein the opening is located at the middle of the condenser in the height direction.
  • the condenser as described above further includes: at least one fluid inlet and at least one guide plate, the fluid inlet communicating with the separation chamber; the guide plate disposed in the separation chamber, forming a flow port between the guide plate and the housing, wherein fluid entering from the fluid inlet can pass through the flow port into the opening; wherein, in the height direction, at least a portion of the flow port is higher than the opening.
  • the condenser has at least two heat exchange tube assemblies in the condensation chamber, with a gap between the at least two heat exchange tube assemblies to form a partition, and the opening is aligned with the partition in the height direction and extends along the length direction.
  • the condenser includes a vertical portion and a horizontal portion.
  • the vertical portion extends along the height direction of the housing, and the horizontal portion is connected to the top of the vertical portion and extends along the length direction.
  • the flow port is formed between the distal end of the horizontal portion and the housing. In the length direction, the flow port is located between the fluid inlet and the vertical portion.
  • the condenser as described above further includes a filter device disposed in the separation chamber and configured such that fluid flowing out of the flow port passes through the filter device and enters the opening of the partition.
  • the filter device is disposed between the transverse portion and the housing to cover the flow port.
  • the condenser as described above further includes a baffle connected to the partition and extending in a direction away from the separation chamber, the baffle being located above the opening; in the length direction, both ends of the baffle extend beyond both ends of the opening.
  • the baffle extends obliquely upward from the partition, and the oblique angle of the baffle relative to the horizontal plane ranges from 10° to 60°.
  • the height of the baffle does not exceed the top of the vertical portion of the guide plate.
  • At least one end of the baffle is provided with an oil return port, and the baffle includes an inclined section extending obliquely from the oil return port.
  • the condenser as described above further includes a pair of lips that extend from the upper and lower edges of the opening toward the separation chamber, respectively, and the pair of lips are used to guide the direction of fluid entering the separation chamber through the opening.
  • the condenser described above further includes an end plate and a slotted plate.
  • the end plate is arranged side by side with the guide plate, the fluid inlet faces the end plate, and the slotted plate is located below the fluid inlet and above the oil storage layer.
  • the two ends of the slotted plate are respectively connected to the vertical portion of the guide plate and the end plate.
  • the height of the flow port is not less than 1/5 of the height of the separation chamber, and the length of the transverse portion of the guide plate is not less than 1/25 of the length of the separation chamber.
  • the condenser as described above includes a slotted plate, and the at least one guide plate includes a pair of guide plates.
  • the slotted plate In the length direction of the condenser, the slotted plate is located between the vertical portions of the respective pair of guide plates. In the height direction of the condenser, the slotted plate is located between the oil reservoir and the fluid inlet, and the fluid inlet is arranged toward the slotted plate.
  • the oil separator is divided into a separation chamber and a condensation chamber by a partition.
  • the separation chamber is used to separate oil from the fluid
  • the condensation chamber is used for heat exchange.
  • An opening is provided on the partition to connect the separation chamber and the condensation chamber. The opening is located in the middle of the condenser's height, which helps to make efficient use of the space in the separation chamber and reduce the size of the condenser.
  • the separation chamber in this application is equipped with a pair of guide plates and a baffle located above the opening, which can guide the flow direction of the fluid, ensuring that the oil in the fluid is fully separated in the separation chamber.
  • Figure 1A is a perspective view of the first embodiment of the condenser in this application.
  • Figure 1B is a side view of the condenser in Figure 1A from one direction;
  • Figure 1C is a side view of the condenser in Figure 1A from another direction;
  • Figure 2 is a schematic diagram of the condenser in Figure 1B cut along line A-A and viewed in the direction of the arrow;
  • Figure 3 is a three-dimensional schematic diagram of the shell in Figure 1B cut along line B-B;
  • Figure 4 is a cross-sectional view of the condenser in Figure 1A along line B-B;
  • Figure 5 is a cross-sectional view of the condenser in Figure 1C along line C-C;
  • Figure 6A is a schematic diagram of the fluid flow direction in the separation chamber
  • Figure 6B is another schematic diagram of the fluid flow direction in the condenser
  • Figure 7 is a cross-sectional schematic diagram of a second embodiment of the condenser in this application.
  • Figure 8 is a cross-sectional schematic diagram of the third embodiment of the condenser in this application.
  • Figure 1A is a perspective view of the condenser in this application
  • Figure 1B is a side view of the condenser in Figure 1A from one direction
  • Figure 1C is a side view of the condenser in Figure 1A from another direction.
  • the condenser 100 has a length direction L, a height direction H, and a width direction W, with both the width direction W and the length direction L parallel to the horizontal plane.
  • the condenser 100 includes a shell 101, which is generally cylindrical and is closed at both ends in the length direction by tube sheets 102 and 103.
  • the shell 101 is provided with a first refrigerant inlet pipe 121, a second refrigerant inlet pipe 122, an oil outlet 123, and a refrigerant outlet 124.
  • the first refrigerant inlet pipe 121 and the second refrigerant inlet pipe 122 are located on the upper part of the shell 101 and are respectively located near the two ends in the length direction of the shell 101.
  • the oil outlet 123 and the refrigerant outlet 124 are located at the lower part of the shell 101 in the height direction of the condenser and at the middle part of the shell 101 in the length direction of the condenser.
  • the first refrigerant inlet pipe 121, the second refrigerant inlet pipe 122, the oil outlet 123, and the refrigerant outlet 124 of the condenser can be arranged in different positions.
  • FIG 2 is a schematic diagram of the condenser in Figure 1B, cut along line A-A and viewed in the direction of the arrow, illustrating the internal structure of the condenser.
  • the shell 101, tube sheet 102, and tube sheet 103 of the condenser form a shell cavity 210.
  • the condenser includes a partition 230 located in the shell cavity 210 and extending along the length and height directions of the shell 101 to divide the shell cavity 210 into a condensing cavity 202 and a separation cavity 201.
  • the separation cavity 201 is connected to the first refrigerant inlet pipe 121, the second refrigerant inlet pipe 122, and the oil outlet 123, while the refrigerant outlet 124 is connected to the condensing cavity 202.
  • the condensing cavity 202 contains multiple heat exchange tubes, each extending along the length L of the condenser 100 and arranged in rows.
  • the heat exchange tubes include a first heat exchange tube group 211 and a second heat exchange tube group 212.
  • the heat exchange tubes in the first heat exchange tube group 211 are arranged uniformly in rows at a certain density
  • the heat exchange tubes in the second heat exchange tube group 212 are also arranged uniformly in rows at a certain density.
  • a subcooler 215 is also provided in the condensing chamber 202, located below the second heat exchange tube group 212, that is, at the bottom of the condenser 100.
  • the condenser 100 includes a first guide plate 308 and a second guide plate 309, a first end plate 313 and a second end plate 314, a first slot plate 303 and a second slot plate 304, and a first filter device 391 and a second filter device 392.
  • the first guide plate 308, the first end plate 313, the first slot plate 303, and the first filter device 391 are approximately symmetrical with respect to the second guide plate 309, the second end plate 314, the second slot plate 304, and the second filter device 392 about the center of gravity along the length L of the condenser.
  • the first end plate 313 and the second end plate 314 are located at opposite ends of the separation chamber 201, close to the tube sheets 102 and 103.
  • the first guide plate 308 and the second guide plate 309 are spaced apart from the first end plate 313 and the second end plate 314, respectively.
  • the first slot plate 303 extends along the length of the condenser and is positioned between the first end plate 313 and the first guide plate 308; the first slot plate 303 is used to prevent a large amount of refrigerant gas from passing through.
  • the first slot plate 303 has a small gap with the inner wall of the housing 101, allowing oil to pass through.
  • the second slot plate 304 extends along the length of the condenser and is disposed between the second end plate 314 and the second guide plate 309.
  • the second slot plate 304 also has a small gap with the inner wall of the housing 101, allowing oil to pass through. Both the first slot plate 303 and the second slot plate 304 are located near the bottom of the condenser 100.
  • a first drainage space 350 is formed between the first end plate 313, the first groove plate 303, and the first drainage plate 308; a second drainage space 360 is formed between the second end plate 314, the second groove plate 304, and the second drainage plate 309.
  • a third drainage space 370 is formed between the first drainage plate 308 and the second drainage plate 309.
  • a first filter device 391 is disposed between the first drainage space 350 and the third drainage space 370, and a second filter device 392 is disposed between the second drainage space 360 and the third drainage space 370.
  • An opening 366 is provided on the partition plate 230, extending along the length direction to connect the separation chamber 201 and the condensing chamber 202. The opening 366 is located at the third drainage space 370 along the length direction of the condenser, that is, between the first drainage plate 308 and the second drainage plate 309.
  • the first refrigerant inlet pipe 121 and the second refrigerant inlet pipe 122 are respectively connected to the first drainage space 350 and the second drainage space 360.
  • the fluid entering the condenser 100 from the first refrigerant inlet pipe 121 and the second refrigerant inlet pipe 122 first passes through the first drainage space 350 and the second drainage space 360, then passes through the first filter device 391 and the second filter device 392 and merges in the third drainage space 370, and then enters the condensing chamber 202 through the opening 366 for condensation.
  • first end plate 313 and the second end plate 314 are no longer provided, and the drainage function of the first end plate 313 and the second end plate 314 is completed by the tube plates 102 and 103.
  • Figure 4 is a cross-sectional view of the condenser in Figure 1B taken along line B-B.
  • Figure 4 is a cross-sectional view taken along line B-B and viewed in the direction of the arrow, illustrating the structure of the separation chamber.
  • the first refrigerant inlet pipe 121 includes an outer section 441 and an inner section 442.
  • the outer section 441 is located outside the housing 101, and the inner section 442 extends from the outer section 441 into the interior of the housing 101 and is located within the first drainage space 350.
  • the inner section 442 has a fluid inlet 405, which is located on the sidewall of the inner section 442 and faces the first end plate 313.
  • the second refrigerant inlet pipe 122 includes an outer section 443 and an inner section 444.
  • the outer section 443 is located outside the housing 101, and the inner section 444 extends from the outer section 443 into the housing 101 and is located within the second drainage space 360.
  • the inner section 444 has a fluid inlet 406 located on the sidewall of the inner section 444 and facing the second end plate 314. Fluid entering the second refrigerant inlet pipe 122 enters the second drainage space 360 through the fluid inlet 406.
  • the first end plate 313 and the second end plate 314 face the fluid inlets 405 and 406 respectively, and the fluid can be blocked by the first end plate 313 and the second end plate 314 to change the flow direction.
  • the first guide plate 308 includes a vertical portion 418 and a horizontal portion 419.
  • the vertical portion 418 extends along the height direction of the condenser 100, with both ends of it having a gap between them and the inner wall of the housing 101.
  • the horizontal portion 419 connects to the top 451 of the vertical portion 418 and extends along the length direction L of the condenser 100 toward the first end plate 313, forming an L-shaped configuration with the vertical portion 418.
  • a first flow port 480 is formed between the distal end 453 of the horizontal portion 419 and the inner wall of the housing 101, and the first flow port 480 can connect the first guide space 350 and the third guide space 370.
  • a first filter device 391 is provided between the transverse portion 419 of the first flow guide plate 308 and the housing 101.
  • the first filter device 391 covers the first flow port 480, so that the fluid flowing from the first flow space 350 to the third flow space 370 through the first flow port 480 is filtered by the first filter device 391 and then enters the third flow space 370.
  • oil in the refrigerant accumulates at the bottom of the separation chamber 201 and has a certain liquid level.
  • the oil can be discharged from the outside of the condenser 100 through the oil outlet 123.
  • a gap exists between the bottom 455 of the vertical portion 418 of the first guide plate 308 and the bottom 456 of the vertical portion 428 of the second guide plate 309 and the bottom of the housing 101, allowing oil to flow between the respective sides of the first guide plate 308 and the second guide plate 309.
  • the two ends of the first channel plate 303 are connected to the first end plate 313 and the vertical portion 418 of the first guide plate 308, and are higher than the bottom of the vertical portion 418 and the oil level in the height direction of the condenser 100.
  • the first channel plate 303 prevents fluid in the third guide space 370 from entering the first guide space 350 through the bottom of the vertical portion 418.
  • the second groove plate 304 is configured in the same way as the first groove plate 303, except that the position is different.
  • the second groove plate 304 can prevent the fluid in the third drainage space 370 from entering the second drainage space 360 through the bottom of the vertical part 418.
  • first end plate 313, the first guide plate 308, the second end plate 314, and the second guide plate 309 guide the flow of fluid in the first guide space 350 and the second guide space 360, respectively, which is beneficial to separating oil and gas in the refrigerant fluid.
  • the height of each of the first flow port 480 and the second flow port 490 is not less than 1/5 of the height of the separation chamber 201. In one embodiment, the height of each of the first flow port 480 and the second flow port 490 is not less than 1/4 of the height of the separation chamber 201. In another embodiment, the height of each of the first flow port 480 and the second flow port 490 is not less than 1/3 of the height of the separation chamber 201.
  • the length of the lateral portion 419 of the first drainage plate 308 and the lateral portion 429 of the second drainage plate 309 is not less than 1/25 of the length of the separation chamber 201, so that the direction of the fluid flowing towards the first drainage plate 308 can be sufficiently changed.
  • the length of the lateral portion 419 of the first drainage plate 308 and the lateral portion 429 of the second drainage plate 309 is not less than 1/20 of the length of the separation chamber 201. In one embodiment of this application, the length of the lateral portion 419 of the first drainage plate 308 and the lateral portion 429 of the second drainage plate 309 is not less than 1/15 of the length of the separation cavity 201.
  • the opening 366 is approximately located in the middle of the height direction of the condenser 100, and its height is lower than the top 451 of the vertical portion 418 of the first guide plate 308 and lower than the top 452 of the vertical portion 428 of the second guide plate 309.
  • the lateral portions 419 of the first guide plate 308 and 429 of the second guide plate 309 extend horizontally, and the heights of the first flow port 480 and the second flow port 490 are higher than the height of the opening 366.
  • the lateral portions 419 of the first guide plate 308 and 429 of the second guide plate 309 extend obliquely downward from their respective vertical portions, and at least a portion of the heights of the first flow port 480 and the second flow port 490 are higher than the height of the opening 366.
  • the two ends of the opening 366 in the length direction are spaced apart from the vertical portions 418 and 428, respectively.
  • the condenser also includes a baffle 425, which is connected to the partition 230 and extends obliquely away from the partition 230.
  • the oblique angle of the baffle 425 relative to the horizontal plane ranges from 10° to 60°. In one embodiment of this application, the oblique angle of the baffle 425 relative to the horizontal plane ranges from 20° to 40°.
  • the baffle 425 In the height direction of the condenser 100, the baffle 425 is located above the opening 366, and in the length direction L of the condenser, the length of the baffle 425 is greater than the length of the opening 366, that is, it extends beyond both ends of the opening 366.
  • the height of the baffle 425 is lower than the top 451 of the vertical portion 418 of the first guide plate 308 and lower than the top 452 of the vertical portion 428 of the second guide plate 309. Airflow entering the third guide space 370 from the first guide space 350 and the second guide space 360 is first guided by the baffle 425 before entering the opening 366.
  • the lateral portion 419 of the first guide plate 308 and the lateral portion 429 of the second guide plate 309 extend substantially horizontally, thus the height of the baffle 425 is lower than the height of the first flow port 480 and the second flow port 490.
  • a gap exists between one end of the baffle 425 and the vertical portion 428, thereby forming an oil return port to facilitate the flow of oil on the baffle 425 along the partition 230.
  • the oil return port 435 extends beyond the opening 366 in the length direction of the condenser 100, preventing oil on the baffle 425 from entering the opening 366.
  • gaps exist between both ends of the baffle 425 and the vertical portions 418 and 428, respectively, thereby forming two oil return ports.
  • the baffle 425 includes an inclined section near the oil return port, the inclined section sloping upward from the oil return port to guide oil smoothly to the oil return port.
  • the height of the baffle 425 is lower near the oil return port.
  • the condenser has two oil return ports, located at both ends of the baffle 425, which is triangular, trapezoidal, or arched with a higher middle and lower ends.
  • FIG. 5 is a cross-sectional view of the condenser in Figure 1C along line C-C.
  • Figure 5 illustrates the structure near opening 366.
  • baffle 425 extends obliquely upward from partition 230 toward the inner wall of housing 101 to guide fluid upward flow. Opening 366 is aligned with the partition 213 between the first heat exchange tube assembly 211 and the second heat exchange tube assembly 212, thus being located approximately in the middle of the condenser in the height direction.
  • the condenser 100 also includes a pair of lips 426 and 427, which extend from both ends of opening 366 in the height direction toward separation chamber 201. Lips 426 and 427 are approximately the same length as opening 366 in the length direction of the condenser.
  • the refrigerant fluid entering the separation chamber 201 through opening 366 is aligned with the partition 213.
  • the fluid then passes through the partition 213 before entering the first heat exchange tube group 211 and the second heat exchange tube group 212. This prevents the fluid from directly impacting the heat exchange tubes, thus avoiding significant impact.
  • the lips 426 and 427 have a certain length in the width direction to guide the fluid flow towards the partition 213, preventing the fluid that has just entered the condensation chamber 202 from directly entering the space between the heat exchange tubes and the partition 230. This also reduces the impact of the fluid on the portion of the heat exchange tubes near opening 366.
  • a certain space is typically reserved at the fluid inlet as an inlet space. No heat exchange tubes are installed there; the fluid passes through this inlet space before entering the heat exchange tubes, which helps reduce the impact force on the tubes.
  • the inlet space and opening are usually located at the top of the condenser, allowing the fluid to flow from top to bottom.
  • a condenser typically has at least two heat exchange tube groups, with a gap between adjacent groups.
  • the opening 366 utilizes the partition between the first heat exchange tube group 211 and the second heat exchange tube group 212 as the inlet space, eliminating the need for a separate inlet space. This allows for a reduction in condenser volume with the same number of heat exchange tubes, or an increase in the number of heat exchange tubes within the same condenser volume, thereby improving condensation efficiency.
  • Figure 6A is a schematic diagram of the fluid flow in the separation chamber
  • Figure 6B is another schematic diagram of the fluid flow in the condenser.
  • the structure of the separation chamber shown in Figure 6A is from the perspective of the cross-sectional view in Figure 4, and the structure of the separation chamber shown in Figure 6B is from the perspective of the cross-sectional view in Figure 5.
  • the fluid entering the condenser 100 from the first refrigerant inlet pipe 121 passes sequentially through the outer section 441 and the inner section 442 of the first refrigerant inlet pipe 121.
  • the bottom of the inner section 442 is sealed.
  • the fluid flows from the fluid inlet 405 on the side wall of the inner section 442 to the first end plate 313, and then turns back at the first end plate 313.
  • the fluid Guided by the inner wall of the housing 101 and the first groove plate 303, it flows to the vertical portion 418 of the first guide plate 308. Then, the fluid turns back from the vertical portion 418 and flows towards the flow port 480, and enters the third guide space 370 through the first filter device 391.
  • the fluid In the separation chamber 201, the fluid is guided by the fluid inlet 405, the first end plate 313, the first groove plate 303, and the first guide plate 308, flowing in the first flow space.
  • the flow direction constantly changes, which is beneficial for separating the oil in the fluid.
  • the separated oil flows from the gap between the first groove plate 303 and the shell to the oil storage layer of the condenser.
  • the fluid is guided by the baffle 425, flowing upward at an angle until it turns back at the inner wall of the shell 101, flowing towards the opening 366.
  • the flow direction of the fluid constantly changes, which is beneficial for separating the oil in the fluid.
  • the separated oil flows from the oil return port at one end of the baffle 425 and the inner wall of the shell 101 to the oil storage layer.
  • Fluid entering the separation chamber 201 from opening 366 is guided by lips 426 and 427 into the partition section 213.
  • the fluid in the partition section 213 flows to the first heat exchange tube group 211 and the second heat exchange tube group 212 for heat exchange. After heat exchange, the refrigerant flows out from the refrigerant outlet 124. Oil in the oil storage layer can flow out through the oil outlet 123.
  • the flow pattern of the fluid entering the condenser 100 from the second refrigerant inlet pipe 122 is similar to that of the fluid entering the condenser 100 from the first refrigerant inlet pipe 121, and will not be described again.
  • the fluids from the first refrigerant inlet pipe 121 and the second refrigerant inlet pipe 122 mix, which can further change the direction of the fluid.
  • the opening 366 on the partition 230 is located in the middle of the condenser height direction, which facilitates the rational use of the space in the separation chamber and makes the arrangement of the heat exchange tubes more compact.
  • the condenser in this application does not need to reserve additional space at the position aligned with the opening, thereby reducing the size of the separation chamber, that is, reducing the size of the condenser.
  • the separation chamber 201 in this application by setting the first guide plate 308 and the second guide plate 309, as well as the baffle 425, can guide the flow direction of the fluid, so that the fluid can fully separate the oil from the refrigerant in the separation chamber.
  • Figure 7 is a cross-sectional schematic diagram of a second embodiment of the condenser of this application, and its cross-section is the same as that shown in Figure 4.
  • Figure 7 is similar to the embodiment shown in Figure 4, except that the number of refrigerant inlet pipes, openings, baffles, and slots differs from the embodiment shown in Figure 4.
  • the condenser 700 includes a refrigerant inlet pipe 721, which is located approximately at the middle of the condenser's length direction L.
  • the refrigerant inlet pipe 721 includes an internal segment 442 located within the condenser 700, and the distal end of the internal segment 442 has a fluid inlet 705, which is arranged towards the bottom of the condenser 700.
  • the condenser 700 includes a first guide plate 708 and a second guide plate 709, located on opposite sides of the fluid inlet 705 along the length of the condenser 700.
  • the first guide plate 708 includes a vertical portion 718 and a horizontal portion 719
  • the second guide plate 709 includes a vertical portion 728 and a horizontal portion 729.
  • the horizontal portions 719 and 729 extend along the length of their respective vertical portions in a direction away from each other.
  • Flow ports 780 and 790 are formed between the distal ends of the horizontal portions 719 and 729 and the housing.
  • a first filter device 791 and a second filter device 792 are provided between the horizontal portions 719 and 729 and the housing.
  • the fluid flows from the fluid inlet 705 of the refrigerant inlet pipe 721 to the trough plate 704, and changes direction at the trough plate 704, splitting into two paths that flow toward the first filter device 791 and the second filter device 792, respectively.
  • the two fluid paths After passing through the first filter device 791 and the second filter device 792, the two fluid paths are guided by baffles 725 and 726, respectively, and then enter the condensing chamber through openings 766 and 767.
  • Figure 8 is a cross-sectional schematic diagram of the third embodiment of the condenser of this application, and its cross-section position is the same as that shown in Figure 4.
  • Figure 8 is similar to the embodiment shown in Figure 7, except that the extension directions of the lateral portions of the first guide plate 808 and the second guide plate 809 are different.
  • the first guide plate 808 includes a vertical portion 818 and a lateral portion 819
  • the second guide plate 809 includes a vertical portion 828 and a lateral portion 829.
  • the lateral portions 819 and 829 extend from the top of their respective vertical portions along their length direction towards each other.
  • a first filter device 891 is disposed between the lateral portion 819 and the housing 801, and a second filter device 892 is disposed between the lateral portion 829 and the housing 801.
  • a first filter device 891 is disposed between the lateral portion 819 and the housing 801
  • a second filter device 892 is disposed between the lateral portion 829 and the housing 801.
  • the transverse portions 819 and 829 extend toward each other, the flow direction of the fluid may be altered by the transverse portions 819 and 829 before it enters the first filter device 891 and the second filter device 892, which facilitates the separation of oil from the fluid.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Power Engineering (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
  • Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)

Abstract

The present application relates to a condenser. The condenser has a lengthwise direction and a heightwise direction, and is characterized in that the condenser comprises a housing and a partition plate, wherein the housing has a housing accommodating cavity; the partition plate is arranged in the housing accommodating cavity, and divides the housing accommodating cavity into a condensation cavity and a separation cavity; and the partition plate is provided with at least one opening, the opening communicates the condensation cavity with the separation cavity, and the opening is provided in the middle of the condenser in the heightwise direction.

Description

冷凝器Condenser 技术领域Technical Field

本申请涉及一种冷凝器,尤其是涉及一种具有油分离器的冷凝器。This application relates to a condenser, and more particularly to a condenser having an oil separator.

背景技术Background Technology

传统的制冷系统具有蒸发器、冷凝器、节流装置和压缩机。冷凝器工作时,由压缩机排出的高温制冷剂气态经制冷剂入口进入冷凝器,与流经换热管内的冷却介质进行热量交换,在换热管表面进行冷凝,冷凝液由上部换热管逐层低落到底部,并进入过冷器进行过冷,然后由制冷剂出口排出。冷凝器的换热效率受到多方面因素影响。在一些冷凝器中集成了油分离器,用于在冷凝的同时分离制冷剂中的油。Traditional refrigeration systems consist of an evaporator, condenser, throttling device, and compressor. When the condenser is operating, the high-temperature refrigerant gas discharged from the compressor enters the condenser through the refrigerant inlet, exchanges heat with the cooling medium flowing through the heat exchange tubes, and condenses on the surface of the heat exchange tubes. The condensate falls layer by layer from the upper heat exchange tubes to the bottom and enters the subcooler for subcooling before being discharged from the refrigerant outlet. The heat exchange efficiency of the condenser is affected by many factors. Some condensers integrate an oil separator to separate oil from the refrigerant during condensation.

发明内容Summary of the Invention

本申请涉及一种冷凝器,所述冷凝器具有长度方向和高度方向,其特征在于所述冷凝器包括:壳体和隔板,所述壳体具有壳体容腔;所述隔板设置在所述壳体容腔中,并将所述壳体容腔分隔为冷凝腔和分离腔,所述隔板上设有至少一个开口,所述开口将所述冷凝腔和所述分离腔连通;其中,所述开口设置在所述冷凝器的高度方向上的中部。This application relates to a condenser having a length direction and a height direction, characterized in that the condenser includes: a shell and a partition plate, the shell having a shell cavity; the partition plate is disposed in the shell cavity and divides the shell cavity into a condensation cavity and a separation cavity, the partition plate having at least one opening communicating between the condensation cavity and the separation cavity; wherein the opening is located at the middle of the condenser in the height direction.

如上所述的冷凝器,所述冷凝器还包括:至少一个流体入口和至少一个引流板,所述流体入口与所述分离腔连通;所述引流板设置在所述分离腔中,所述引流板与所述壳体之间形成流通口,从所述流体入口进入的流体能够经过所述流通口进入所述开口;其中,在所述高度方向上,所述流通口的至少一部分高于所述开口。The condenser as described above further includes: at least one fluid inlet and at least one guide plate, the fluid inlet communicating with the separation chamber; the guide plate disposed in the separation chamber, forming a flow port between the guide plate and the housing, wherein fluid entering from the fluid inlet can pass through the flow port into the opening; wherein, in the height direction, at least a portion of the flow port is higher than the opening.

如上所述的冷凝器,所述冷凝腔中设有至少两个换热管组,所述至少两个换热管组之间具有间距从而形成分隔部,所述开口在所述高度方向上与所述分隔部对齐,并沿着所述长度方向延伸。As described above, the condenser has at least two heat exchange tube assemblies in the condensation chamber, with a gap between the at least two heat exchange tube assemblies to form a partition, and the opening is aligned with the partition in the height direction and extends along the length direction.

如上所述的冷凝器,所述引流板包括竖向部分和横向部分,所述竖向部分沿着所述壳体的高度方向延伸,所述横向部分与所述竖向部分的顶部连接,并沿着所述长度方向延伸,所述横向部分的远端与所述壳体之间形成所述流通口,在所述长度方向上,所述流通口位于所述流体入口与所述竖向部分之间。As described above, the condenser includes a vertical portion and a horizontal portion. The vertical portion extends along the height direction of the housing, and the horizontal portion is connected to the top of the vertical portion and extends along the length direction. The flow port is formed between the distal end of the horizontal portion and the housing. In the length direction, the flow port is located between the fluid inlet and the vertical portion.

如上所述的冷凝器,所述冷凝器还包括过滤装置,所述过滤装置设置在所述分离腔中,并被配置为使得从所述流通口流出的流体流经过滤装置进入所述隔板的所述开口。The condenser as described above further includes a filter device disposed in the separation chamber and configured such that fluid flowing out of the flow port passes through the filter device and enters the opening of the partition.

如上所述的冷凝器,所述过滤装置设置在所述横向部分与所述壳体之间,以覆盖所述流通口。In the condenser described above, the filter device is disposed between the transverse portion and the housing to cover the flow port.

如上所述的冷凝器,所述冷凝器还包括挡板,所述挡板与所述隔板连接并朝向远离所述分离腔的方向延伸,所述挡板位于所述开口的上方;在所述长度方向上,所述挡板的两端超过所述开口的两端。The condenser as described above further includes a baffle connected to the partition and extending in a direction away from the separation chamber, the baffle being located above the opening; in the length direction, both ends of the baffle extend beyond both ends of the opening.

如上所述的冷凝器,所述挡板从所述隔板处倾斜向上延伸,所述挡板相较于水平面的倾斜角度范围为10°-60°。In the condenser described above, the baffle extends obliquely upward from the partition, and the oblique angle of the baffle relative to the horizontal plane ranges from 10° to 60°.

如上所述的冷凝器,在所述高度方向上,所述挡板的高度不超过所述引流板的竖向部分的顶端。In the condenser described above, in the height direction, the height of the baffle does not exceed the top of the vertical portion of the guide plate.

如上所述的冷凝器,所述挡板的至少一端设有回油口,所述挡板包括从所述回油口倾斜延伸的倾斜段。In the condenser described above, at least one end of the baffle is provided with an oil return port, and the baffle includes an inclined section extending obliquely from the oil return port.

如上所述的冷凝器,所述冷凝器还包括一对唇缘所述一对唇缘分别从所述开口的上边缘和下边缘朝向所述分离腔延伸,所述一对唇缘用于引导从而所开口进入所述分离腔的流体的方向。The condenser as described above further includes a pair of lips that extend from the upper and lower edges of the opening toward the separation chamber, respectively, and the pair of lips are used to guide the direction of fluid entering the separation chamber through the opening.

如上所述的冷凝器,所述冷凝器还包括端板和槽板,所述端板与所述引流板并排布置,所述流体入口朝向所述端板,所述槽板设置在所述流体入口的下方,并位于储油层上方,所述槽板的两端分别与所述引流板的竖向部分和所述端板连接。The condenser described above further includes an end plate and a slotted plate. The end plate is arranged side by side with the guide plate, the fluid inlet faces the end plate, and the slotted plate is located below the fluid inlet and above the oil storage layer. The two ends of the slotted plate are respectively connected to the vertical portion of the guide plate and the end plate.

如上所述的冷凝器,所述流通口的高度不小于所述分离腔的高度的1/5,所述引流板的横向部分的长度不小于所述分离腔的长度的1/25。In the condenser described above, the height of the flow port is not less than 1/5 of the height of the separation chamber, and the length of the transverse portion of the guide plate is not less than 1/25 of the length of the separation chamber.

如上所述的冷凝器,所述冷凝器包括槽板,所述至少一个引流板包括一对引流板,在所述冷凝器的长度方向上,所述槽板位于所述一对引流板各自的竖向部分之间,在所述冷凝器的高度方向上,所述槽板位于储油层和所述流体入口之间,所述流体入口朝向所述槽板布置。The condenser as described above includes a slotted plate, and the at least one guide plate includes a pair of guide plates. In the length direction of the condenser, the slotted plate is located between the vertical portions of the respective pair of guide plates. In the height direction of the condenser, the slotted plate is located between the oil reservoir and the fluid inlet, and the fluid inlet is arranged toward the slotted plate.

在本申请中,油分离器由隔板分隔为分离腔和冷凝腔,分离腔用于分离流体中的油,冷凝腔用于换热。隔板上设有开口,以将分离腔和冷凝腔连通。开口设置在冷凝器高度方向上的中部,有利于合理利于分离腔的空间,减小冷凝器的尺寸。本申请中的分离腔中设有一对引流板,以及位于开口上方的挡板,能够引导流体的流动方向,使得流体中的油在分离腔中能够充分地被分离。In this application, the oil separator is divided into a separation chamber and a condensation chamber by a partition. The separation chamber is used to separate oil from the fluid, and the condensation chamber is used for heat exchange. An opening is provided on the partition to connect the separation chamber and the condensation chamber. The opening is located in the middle of the condenser's height, which helps to make efficient use of the space in the separation chamber and reduce the size of the condenser. The separation chamber in this application is equipped with a pair of guide plates and a baffle located above the opening, which can guide the flow direction of the fluid, ensuring that the oil in the fluid is fully separated in the separation chamber.

附图说明Attached Figure Description

图1A是本申请中冷凝器的第一实施例立体示意图;Figure 1A is a perspective view of the first embodiment of the condenser in this application;

图1B是图1A中的冷凝器一个方向的侧视图;Figure 1B is a side view of the condenser in Figure 1A from one direction;

图1C是图1A中冷凝器另一个方向的侧视图;Figure 1C is a side view of the condenser in Figure 1A from another direction;

图2是图1B中的冷凝器沿着A-A线剖切并沿箭头方向看去的示意图;Figure 2 is a schematic diagram of the condenser in Figure 1B cut along line A-A and viewed in the direction of the arrow;

图3是图1B中的壳体沿着B-B线剖切的一个立体示意图;Figure 3 is a three-dimensional schematic diagram of the shell in Figure 1B cut along line B-B;

图4是图1A中冷凝器沿着B-B线剖切的剖视示意图;Figure 4 is a cross-sectional view of the condenser in Figure 1A along line B-B;

图5是图1C中的冷凝器沿着C-C线剖切的剖视示意图;Figure 5 is a cross-sectional view of the condenser in Figure 1C along line C-C;

图6A是分离腔中的流体流向一个示意图;Figure 6A is a schematic diagram of the fluid flow direction in the separation chamber;

图6B是冷凝器中流体流向的另一个示意图;Figure 6B is another schematic diagram of the fluid flow direction in the condenser;

图7是本申请中冷凝器的第二实施例的剖视示意图;Figure 7 is a cross-sectional schematic diagram of a second embodiment of the condenser in this application;

图8是本申请中冷凝器的第三实施例的剖视示意图。Figure 8 is a cross-sectional schematic diagram of the third embodiment of the condenser in this application.

具体实施方式Detailed Implementation

下面将参考构成本说明书一部分的附图对本申请的各种具体实施方式进行描述。应该理解的是,虽然在本申请中使用表示方向的术语,诸如“前”、“后”、“上”、“下”、“左”、“右”、“内”、“外”、“顶”、“底”、“正”、“反”、“近端”、“远端”、“横向”、“纵向”等描述本申请的各种示例结构部分和元件,但是在此使用这些术语只是为了方便说明的目的,这些术语是基于附图中显示的示例性方位而确定的。由于本申请所公开的实施例可以按照不同的方向设置,所以这些表示方向的术语只是作为说明而不应视作为限制。Various specific embodiments of this application will now be described with reference to the accompanying drawings, which form part of this specification. It should be understood that although terms indicating direction, such as "front," "rear," "upper," "lower," "left," "right," "inner," "outer," "top," "bottom," "positive," "negative," "proximal," "farthest," "lateral," and "longitudinal," are used herein to describe various exemplary structural parts and elements, these terms are used only for illustrative purposes and are determined based on the exemplary orientations shown in the accompanying drawings. Since the embodiments disclosed in this application can be arranged in different orientations, these terms indicating direction are illustrative only and should not be considered limiting.

图1A是本申请中冷凝器的立体示意图,图1B是图1A中的冷凝器一个方向的侧视图,图1C是图1A中冷凝器另一个方向的侧视图。如图1A-图1C所示,冷凝器100具有长度方向L,高度方向H和宽度方向W,宽度方向W和长度方向L均平行于水平面。冷凝器100包括壳体101,壳体101大致为圆筒状,其在长度方向上的两端由管板102和管板103封闭。壳体101上设有第一制冷剂入口管121、第二制冷剂入口管122、油出口123和制冷剂出口124。第一制冷剂入口管121和第二制冷剂入口管122位于壳体101上部并且分别靠近壳体101的长度方向上的两端设置。油出口123和制冷剂出口124在冷凝器的高度方向上位于壳体101下部,并在冷凝器的长度方向上位于壳体101的中部。Figure 1A is a perspective view of the condenser in this application, Figure 1B is a side view of the condenser in Figure 1A from one direction, and Figure 1C is a side view of the condenser in Figure 1A from another direction. As shown in Figures 1A-1C, the condenser 100 has a length direction L, a height direction H, and a width direction W, with both the width direction W and the length direction L parallel to the horizontal plane. The condenser 100 includes a shell 101, which is generally cylindrical and is closed at both ends in the length direction by tube sheets 102 and 103. The shell 101 is provided with a first refrigerant inlet pipe 121, a second refrigerant inlet pipe 122, an oil outlet 123, and a refrigerant outlet 124. The first refrigerant inlet pipe 121 and the second refrigerant inlet pipe 122 are located on the upper part of the shell 101 and are respectively located near the two ends in the length direction of the shell 101. The oil outlet 123 and the refrigerant outlet 124 are located at the lower part of the shell 101 in the height direction of the condenser and at the middle part of the shell 101 in the length direction of the condenser.

应该说明的是,根据不同的冷凝器的具体设置,冷凝器的第一制冷剂入口管121、第二制冷剂入口管122、油出口123和制冷剂出口124可以被布置在不同的位置。It should be noted that, depending on the specific configuration of different condensers, the first refrigerant inlet pipe 121, the second refrigerant inlet pipe 122, the oil outlet 123, and the refrigerant outlet 124 of the condenser can be arranged in different positions.

图2是图1B中的冷凝器沿着A-A线剖切并沿箭头方向看去的示意图,用于示出冷凝器的内部结构。如图2所示,冷凝器的壳体101、管板102和管板103围成壳体容腔210。冷凝器包括隔板230,隔板230位于壳体容腔210中,并沿着壳体101的长度方向和高度方向延伸,以将壳体容腔210分隔为冷凝腔202和分离腔201。其中,分离腔201与第一制冷剂入口管121、第二制冷剂入口管122和油出口123连通,制冷剂出口124与冷凝腔202连通。冷凝腔202中设有多个换热管,每个换热管沿着冷凝器100的长度方向L延伸,并且按行依次布置。多个换热管包括第一换热管组211和第二换热管组212,第一换热管组211中的多个换热管按照一定的密度均匀地按行排列,第二换热管组212中的多个换热管也按照一定的密度均匀地按行排列。沿着换热器的高度方向,第一换热管组211和第二换热管组212之间具有间隔,从而形成分隔部213。分隔部213中不设置换热管。冷凝腔202中还设有过冷器215,过冷器215设置在第二换热管组212的下方,也就是位于冷凝器100的底部。Figure 2 is a schematic diagram of the condenser in Figure 1B, cut along line A-A and viewed in the direction of the arrow, illustrating the internal structure of the condenser. As shown in Figure 2, the shell 101, tube sheet 102, and tube sheet 103 of the condenser form a shell cavity 210. The condenser includes a partition 230 located in the shell cavity 210 and extending along the length and height directions of the shell 101 to divide the shell cavity 210 into a condensing cavity 202 and a separation cavity 201. The separation cavity 201 is connected to the first refrigerant inlet pipe 121, the second refrigerant inlet pipe 122, and the oil outlet 123, while the refrigerant outlet 124 is connected to the condensing cavity 202. The condensing cavity 202 contains multiple heat exchange tubes, each extending along the length L of the condenser 100 and arranged in rows. The heat exchange tubes include a first heat exchange tube group 211 and a second heat exchange tube group 212. The heat exchange tubes in the first heat exchange tube group 211 are arranged uniformly in rows at a certain density, and the heat exchange tubes in the second heat exchange tube group 212 are also arranged uniformly in rows at a certain density. Along the height direction of the heat exchanger, there is a gap between the first heat exchange tube group 211 and the second heat exchange tube group 212, thus forming a partition 213. No heat exchange tubes are installed in the partition 213. A subcooler 215 is also provided in the condensing chamber 202, located below the second heat exchange tube group 212, that is, at the bottom of the condenser 100.

图3是图1B中的壳体沿着B-B线剖切的一个立体示意图。在图3中,对壳体101和管板102和管板103进行了剖切,壳体容腔210的内部结构未进行剖切。图3示出了分离腔201的内部结构。Figure 3 is a three-dimensional schematic diagram of the shell in Figure 1B cut along line B-B. In Figure 3, the shell 101, tube sheet 102, and tube sheet 103 are cut, but the internal structure of the shell cavity 210 is not cut. Figure 3 shows the internal structure of the separation cavity 201.

如图3所示,冷凝器100包括第一引流板308和第二引流板309,第一端板313和第二端板314,第一槽板303和第二槽板304,以及第一过滤装置391和第二过滤装置392。其中,第一引流板308、第一端板313、第一槽板303和第一过滤装置391与第二引流板309、第二端板314、第二槽板304和第二过滤装置392大致相对于冷凝器长度方向L上的中心对称。第一端板313和第二端板314分别位于分离腔201的两端,并靠近管板102和103。第一引流板308和第二引流板309分别与第一端板313和第二端板314之间具有间距。第一槽板303沿着冷凝器的长度方向延伸,并设置在第一端板313和第一引流板308之间,第一槽板303用于阻止大量的制冷剂气体通过。第一槽板303与壳体101的内壁之间具有较小间隙,能够允许油通过。第二槽板304沿着冷凝器的长度方向延伸,并设置在第二端板314和第二引流板309之间,第二槽板304与壳体101的内壁之间具有较小间隙,能够允许油通过。第一槽板303和第二槽板304均靠近冷凝器100的底部。As shown in Figure 3, the condenser 100 includes a first guide plate 308 and a second guide plate 309, a first end plate 313 and a second end plate 314, a first slot plate 303 and a second slot plate 304, and a first filter device 391 and a second filter device 392. The first guide plate 308, the first end plate 313, the first slot plate 303, and the first filter device 391 are approximately symmetrical with respect to the second guide plate 309, the second end plate 314, the second slot plate 304, and the second filter device 392 about the center of gravity along the length L of the condenser. The first end plate 313 and the second end plate 314 are located at opposite ends of the separation chamber 201, close to the tube sheets 102 and 103. The first guide plate 308 and the second guide plate 309 are spaced apart from the first end plate 313 and the second end plate 314, respectively. The first slot plate 303 extends along the length of the condenser and is positioned between the first end plate 313 and the first guide plate 308; the first slot plate 303 is used to prevent a large amount of refrigerant gas from passing through. The first slot plate 303 has a small gap with the inner wall of the housing 101, allowing oil to pass through. The second slot plate 304 extends along the length of the condenser and is disposed between the second end plate 314 and the second guide plate 309. The second slot plate 304 also has a small gap with the inner wall of the housing 101, allowing oil to pass through. Both the first slot plate 303 and the second slot plate 304 are located near the bottom of the condenser 100.

沿着冷凝器的长度方向L,第一端板313、第一槽板303和第一引流板308之间形成第一引流空间350,第二端板314、第二槽板304和第二引流板309之间形成第二引流空间360。第一引流板308和第二引流板309之间形成第三引流空间370。第一过滤装置391设置在第一引流空间350和第三引流空间370之间,第二过滤装置392设置在第二引流空间360和第三引流空间370之间。隔板230上设有开口366,开口366沿着长度方向延伸,能够将分离腔201和冷凝腔202连通。开口366在冷凝器的长度方向上位于第三引流空间370处,也就是说位于第一引流板308和第二引流板309之间。Along the length L of the condenser, a first drainage space 350 is formed between the first end plate 313, the first groove plate 303, and the first drainage plate 308; a second drainage space 360 is formed between the second end plate 314, the second groove plate 304, and the second drainage plate 309. A third drainage space 370 is formed between the first drainage plate 308 and the second drainage plate 309. A first filter device 391 is disposed between the first drainage space 350 and the third drainage space 370, and a second filter device 392 is disposed between the second drainage space 360 and the third drainage space 370. An opening 366 is provided on the partition plate 230, extending along the length direction to connect the separation chamber 201 and the condensing chamber 202. The opening 366 is located at the third drainage space 370 along the length direction of the condenser, that is, between the first drainage plate 308 and the second drainage plate 309.

第一制冷剂入口管121和第二制冷剂入口管122分别与第一引流空间350和第二引流空间360连通,从第一制冷剂入口管121和第二制冷剂入口管122进入冷凝器100的流体先经过第一引流空间350和第二引流空间360,接着穿过第一过滤装置391和第二过滤装置392在第三引流空间370内汇合,并接着通过开口366进入冷凝腔202进行冷凝。The first refrigerant inlet pipe 121 and the second refrigerant inlet pipe 122 are respectively connected to the first drainage space 350 and the second drainage space 360. The fluid entering the condenser 100 from the first refrigerant inlet pipe 121 and the second refrigerant inlet pipe 122 first passes through the first drainage space 350 and the second drainage space 360, then passes through the first filter device 391 and the second filter device 392 and merges in the third drainage space 370, and then enters the condensing chamber 202 through the opening 366 for condensation.

在本申请的另一个实施例中,不再设置第一端板313和第二端板314,第一端板313和第二端板314的引流功能由管板102和103完成。In another embodiment of this application, the first end plate 313 and the second end plate 314 are no longer provided, and the drainage function of the first end plate 313 and the second end plate 314 is completed by the tube plates 102 and 103.

图4是图1B中冷凝器沿着B-B线剖切的剖视示意图。图4是沿着B-B线剖切并沿箭头方向看去的剖视图,用于示出分离腔的结构。如图4所示,第一制冷剂入口管121包括外部分段441和内部分段442,外部分段441位于壳体101的外部,内部分段442从外部分段441延伸至壳体101的内部,并位于第一引流空间350内。内部分段442具有流体入口405,流体入口405位于内部分段442的侧壁上,并朝向第一端板313。进入第一制冷剂入口管121的流体从流体入口405进入第一引流空间350。类似地,第二制冷剂入口管122包括外部分段443和内部分段444,外部分段443位于壳体101的外部,内部分段444从外部分段443延伸至壳体101的内部,并位于第二引流空间360内。内部分段444具有流体入口406,流体入口406位于内部分段444的侧壁上,并朝向第二端板314。进入第二制冷剂入口管122的流体从流体入口406进入第二引流空间360。Figure 4 is a cross-sectional view of the condenser in Figure 1B taken along line B-B. Figure 4 is a cross-sectional view taken along line B-B and viewed in the direction of the arrow, illustrating the structure of the separation chamber. As shown in Figure 4, the first refrigerant inlet pipe 121 includes an outer section 441 and an inner section 442. The outer section 441 is located outside the housing 101, and the inner section 442 extends from the outer section 441 into the interior of the housing 101 and is located within the first drainage space 350. The inner section 442 has a fluid inlet 405, which is located on the sidewall of the inner section 442 and faces the first end plate 313. Fluid entering the first refrigerant inlet pipe 121 enters the first drainage space 350 through the fluid inlet 405. Similarly, the second refrigerant inlet pipe 122 includes an outer section 443 and an inner section 444. The outer section 443 is located outside the housing 101, and the inner section 444 extends from the outer section 443 into the housing 101 and is located within the second drainage space 360. The inner section 444 has a fluid inlet 406 located on the sidewall of the inner section 444 and facing the second end plate 314. Fluid entering the second refrigerant inlet pipe 122 enters the second drainage space 360 through the fluid inlet 406.

第一端板313和第二端板314分别朝向流体入口405和406,流体能够被第一端板313和第二端板314阻挡而改变流动方向。The first end plate 313 and the second end plate 314 face the fluid inlets 405 and 406 respectively, and the fluid can be blocked by the first end plate 313 and the second end plate 314 to change the flow direction.

第一引流板308包括竖向部分418和横向部分419。竖向部分418沿着冷凝器100的高度方向延伸,其高度方向上的两端均与壳体101的内壁之间具有间距。横向部分419与竖向部分418的顶部451连接,并沿着冷凝器100的长度方向L朝向第一端板313延伸,横向部分419与竖向部分418形成类似“L”形的形状。横向部分419的远端453与壳体101的内壁之间形成第一流通口480,第一流通口480能够连通第一引流空间350和第三引流空间370。第一引流板308的横向部分419与壳体101之间设有第一过滤装置391,第一过滤装置391覆盖第一流通口480,使得通过第一流通口480从第一引流空间350向第三引流空间370流动的流体经第一过滤装置391过滤后进入第三引流空间370。The first guide plate 308 includes a vertical portion 418 and a horizontal portion 419. The vertical portion 418 extends along the height direction of the condenser 100, with both ends of it having a gap between them and the inner wall of the housing 101. The horizontal portion 419 connects to the top 451 of the vertical portion 418 and extends along the length direction L of the condenser 100 toward the first end plate 313, forming an L-shaped configuration with the vertical portion 418. A first flow port 480 is formed between the distal end 453 of the horizontal portion 419 and the inner wall of the housing 101, and the first flow port 480 can connect the first guide space 350 and the third guide space 370. A first filter device 391 is provided between the transverse portion 419 of the first flow guide plate 308 and the housing 101. The first filter device 391 covers the first flow port 480, so that the fluid flowing from the first flow space 350 to the third flow space 370 through the first flow port 480 is filtered by the first filter device 391 and then enters the third flow space 370.

类似地,第二引流板309包括竖向部分428和横向部分429。竖向部分428沿着冷凝器100的高度方向延伸,其高度方向上的两端均与壳体101的内壁之间具有间距。横向部分429与竖向部分428的顶部452连接,并沿着冷凝器100的长度方向L朝向第二端板314延伸,横向部分429与竖向部分428形成类似“L”形的形状。横向部分429的远端459与壳体101的内壁之间形成第二流通口490,第二流通口490能够连通第二引流空间360和第三引流空间370。第二引流板309的横向部分429与壳体101之间设有第二过滤装置392,第二过滤装置392覆盖第二流通口490,使得通过第二流通口490从第二引流空间360向第三引流空间370流动的流体经第二过滤装置392过滤后进入第三引流空间370。Similarly, the second drain plate 309 includes a vertical portion 428 and a horizontal portion 429. The vertical portion 428 extends along the height direction of the condenser 100, with both ends of it having a gap between them and the inner wall of the housing 101. The horizontal portion 429 connects to the top 452 of the vertical portion 428 and extends along the length direction L of the condenser 100 toward the second end plate 314, forming an L-shaped configuration with the vertical portion 428. A second flow port 490 is formed between the distal end 459 of the horizontal portion 429 and the inner wall of the housing 101, and the second flow port 490 connects the second drain space 360 and the third drain space 370. A second filter device 392 is provided between the transverse portion 429 of the second flow plate 309 and the housing 101. The second filter device 392 covers the second flow port 490, so that the fluid flowing from the second flow space 360 to the third flow space 370 through the second flow port 490 is filtered by the second filter device 392 and then enters the third flow space 370.

在本申请,制冷剂中的油聚集在分离腔201的底部,并具有一定的液面高度。油能够从油出口123排出冷凝器100的外部。其中第一引流板308的竖向部分418的底部455和第二引流板309的竖向部分428的底部456与壳体101的底部之间具有间距,从而油能够在第一引流板308和第二引流板309的各自的两侧之间流动。第一槽板303的两端与第一端板313以及第一引流板308的竖向部分418连接,并在冷凝器100的高度方向上高于竖向部分418的底部,并高于油的液面。第一槽板303能够阻止第三引流空间370中的流体经过竖向部分418的底部进入第一引流空间350。第二槽板304的设置与第一槽板303的设置相同,只是位置不同,第二槽板304能够阻止第三引流空间370中的流体经过竖向部分418的底部进入第二引流空间360。In this application, oil in the refrigerant accumulates at the bottom of the separation chamber 201 and has a certain liquid level. The oil can be discharged from the outside of the condenser 100 through the oil outlet 123. A gap exists between the bottom 455 of the vertical portion 418 of the first guide plate 308 and the bottom 456 of the vertical portion 428 of the second guide plate 309 and the bottom of the housing 101, allowing oil to flow between the respective sides of the first guide plate 308 and the second guide plate 309. The two ends of the first channel plate 303 are connected to the first end plate 313 and the vertical portion 418 of the first guide plate 308, and are higher than the bottom of the vertical portion 418 and the oil level in the height direction of the condenser 100. The first channel plate 303 prevents fluid in the third guide space 370 from entering the first guide space 350 through the bottom of the vertical portion 418. The second groove plate 304 is configured in the same way as the first groove plate 303, except that the position is different. The second groove plate 304 can prevent the fluid in the third drainage space 370 from entering the second drainage space 360 through the bottom of the vertical part 418.

在本申请中,第一端板313、第一引流板308、第二端板314和第二引流板309分别在第一引流空间350和第二引流空间360中引导流体的流向,有利于将制冷剂流体中的油与气体分离。In this application, the first end plate 313, the first guide plate 308, the second end plate 314, and the second guide plate 309 guide the flow of fluid in the first guide space 350 and the second guide space 360, respectively, which is beneficial to separating oil and gas in the refrigerant fluid.

在本申请中第一流通口480和第二流通口490中的每一个的高度不小于分离腔201的高度的1/5,在一个实施例中,第一流通口480和第二流通口490中的每一个的高度不小于分离腔201的高度的1/4。在另一个实施例中第一流通口480和第二流通口490中的每一个的高度不小于分离腔201的高度的1/3。第一引流板308的横向部分419和第二引流板309的横向部分429的长度不小于分离腔201的长度的1/25,以使得流向第一引流板308流体的方向能够充分的改变。在本申请的一个实施例中,第一引流板308的横向部分419和第二引流板309的横向部分429的长度不小于分离腔201的长度的1/20。在本申请的一个实施例中,第一引流板308的横向部分419和第二引流板309的横向部分429的长度不小于分离腔201的长度的1/15。In this application, the height of each of the first flow port 480 and the second flow port 490 is not less than 1/5 of the height of the separation chamber 201. In one embodiment, the height of each of the first flow port 480 and the second flow port 490 is not less than 1/4 of the height of the separation chamber 201. In another embodiment, the height of each of the first flow port 480 and the second flow port 490 is not less than 1/3 of the height of the separation chamber 201. The length of the lateral portion 419 of the first drainage plate 308 and the lateral portion 429 of the second drainage plate 309 is not less than 1/25 of the length of the separation chamber 201, so that the direction of the fluid flowing towards the first drainage plate 308 can be sufficiently changed. In one embodiment of this application, the length of the lateral portion 419 of the first drainage plate 308 and the lateral portion 429 of the second drainage plate 309 is not less than 1/20 of the length of the separation chamber 201. In one embodiment of this application, the length of the lateral portion 419 of the first drainage plate 308 and the lateral portion 429 of the second drainage plate 309 is not less than 1/15 of the length of the separation cavity 201.

如图4所示,开口366大致位于冷凝器100的高度方向上的中部,其高度低于第一引流板308的竖向部分418的顶部451,以及低于第二引流板309的竖向部分428的顶部452。在本申请的一个实施例中,第一引流板308的横向部分419和第二引流板309的横向部分429沿着水平方向延伸,第一流通口480和第二流通口490的高度高于开口366的高度。在本申请的另一个实施例中,第一引流板308的横向部分419和第二引流板309的横向部分429从相应的竖向部分倾斜向下延伸,第一流通口480和第二流通口490的至少一部分的高度高于开口366的高度。开口366的长度方向上的两端分别与竖向部分418和竖向部分428具有间距。As shown in Figure 4, the opening 366 is approximately located in the middle of the height direction of the condenser 100, and its height is lower than the top 451 of the vertical portion 418 of the first guide plate 308 and lower than the top 452 of the vertical portion 428 of the second guide plate 309. In one embodiment of this application, the lateral portions 419 of the first guide plate 308 and 429 of the second guide plate 309 extend horizontally, and the heights of the first flow port 480 and the second flow port 490 are higher than the height of the opening 366. In another embodiment of this application, the lateral portions 419 of the first guide plate 308 and 429 of the second guide plate 309 extend obliquely downward from their respective vertical portions, and at least a portion of the heights of the first flow port 480 and the second flow port 490 are higher than the height of the opening 366. The two ends of the opening 366 in the length direction are spaced apart from the vertical portions 418 and 428, respectively.

冷凝器还包括挡板425,挡板425与隔板230连接,并沿着朝向远离隔板230的方向倾斜延伸。挡板425相较于水平面的倾斜角度范围为10°-60°。在本申请的一个实施例中,挡板425相较于水平面的倾斜角度范围为20°-40°。在冷凝器100的高度方向上,挡板425位于开口366的上部,在冷凝器的长度方向L上,挡板425的长度大于开口366的长度,也就是超过开口366的两端。The condenser also includes a baffle 425, which is connected to the partition 230 and extends obliquely away from the partition 230. The oblique angle of the baffle 425 relative to the horizontal plane ranges from 10° to 60°. In one embodiment of this application, the oblique angle of the baffle 425 relative to the horizontal plane ranges from 20° to 40°. In the height direction of the condenser 100, the baffle 425 is located above the opening 366, and in the length direction L of the condenser, the length of the baffle 425 is greater than the length of the opening 366, that is, it extends beyond both ends of the opening 366.

挡板425的高度低于第一引流板308的竖向部分418的顶部451,以及低于第二引流板309的竖向部分428的顶部452,从第一引流空间350和第二引流空间360进入第三引流空间370的气流先经挡板425引流后再进入开口366。在本申请中,第一引流板308的横向部分419和第二引流板309的横向部分429大致沿着水平方向延伸,从而挡板425的高度低于第一流通口480和第二流通口490的高度。The height of the baffle 425 is lower than the top 451 of the vertical portion 418 of the first guide plate 308 and lower than the top 452 of the vertical portion 428 of the second guide plate 309. Airflow entering the third guide space 370 from the first guide space 350 and the second guide space 360 is first guided by the baffle 425 before entering the opening 366. In this application, the lateral portion 419 of the first guide plate 308 and the lateral portion 429 of the second guide plate 309 extend substantially horizontally, thus the height of the baffle 425 is lower than the height of the first flow port 480 and the second flow port 490.

在本申请的一个实施例中,挡板425的一端与竖向部分428之间具有间距,从而形成回油口,以利于引导挡板425上的油沿着隔板230流动。回油口435在冷凝器100的长度方向上超过开口366,能够阻止挡板425上的油进入开口366。在本申请的另一个实施例中,挡板425的两端分别与竖向部分418和竖向部分428之间具有间距,从而形成两个回油口。在本申请的又一个实施中,挡板425包括靠近回油口的倾斜段,倾斜段从回油口向上倾斜,以引导油顺利地流向回油口。也就是说,在靠近回油口处,挡板425的高度较低。在本申请的一个实施例中,冷凝器具有两个回油口,分别位于挡板425的两端,挡板425为中间高两端低的三角形、梯形或拱形。In one embodiment of this application, a gap exists between one end of the baffle 425 and the vertical portion 428, thereby forming an oil return port to facilitate the flow of oil on the baffle 425 along the partition 230. The oil return port 435 extends beyond the opening 366 in the length direction of the condenser 100, preventing oil on the baffle 425 from entering the opening 366. In another embodiment of this application, gaps exist between both ends of the baffle 425 and the vertical portions 418 and 428, respectively, thereby forming two oil return ports. In yet another embodiment of this application, the baffle 425 includes an inclined section near the oil return port, the inclined section sloping upward from the oil return port to guide oil smoothly to the oil return port. That is, the height of the baffle 425 is lower near the oil return port. In one embodiment of this application, the condenser has two oil return ports, located at both ends of the baffle 425, which is triangular, trapezoidal, or arched with a higher middle and lower ends.

图5是图1C中的冷凝器沿着C-C线剖切的剖视示意图。图5用于示出开口366附近的结构。如图5所示,挡板425从隔板230朝向壳体101的内壁倾斜向上延伸,以引导流体向上流动。开口366与第一换热管组211和第二换热管组212之间的分隔部213对齐,从而大致位于冷凝器高度方向上的中部。冷凝器100还包括一对唇缘426和427,唇缘426和427分别从开口366的高度方向上的两端朝向分离腔201的方向延伸。唇缘426和427在冷凝器的长度方向上大致与开口366的长度相同。从开口366进入分离腔201的制冷剂流体与分隔部213对齐,流体经过分隔部213再进入第一换热管组211和第二换热管组212,能够避免流体直接与流向换热管,从而避免流体对换热管产生较大的冲击力。唇缘426和427在宽度方向上具有一定的长度,以引导流体朝向分隔部213流动,避免刚进入冷凝腔202的流体直接进入换热管与隔板230之间的空间,也可以减少流体对靠近开口366处的部分换热管的冲击。Figure 5 is a cross-sectional view of the condenser in Figure 1C along line C-C. Figure 5 illustrates the structure near opening 366. As shown in Figure 5, baffle 425 extends obliquely upward from partition 230 toward the inner wall of housing 101 to guide fluid upward flow. Opening 366 is aligned with the partition 213 between the first heat exchange tube assembly 211 and the second heat exchange tube assembly 212, thus being located approximately in the middle of the condenser in the height direction. The condenser 100 also includes a pair of lips 426 and 427, which extend from both ends of opening 366 in the height direction toward separation chamber 201. Lips 426 and 427 are approximately the same length as opening 366 in the length direction of the condenser. The refrigerant fluid entering the separation chamber 201 through opening 366 is aligned with the partition 213. The fluid then passes through the partition 213 before entering the first heat exchange tube group 211 and the second heat exchange tube group 212. This prevents the fluid from directly impacting the heat exchange tubes, thus avoiding significant impact. The lips 426 and 427 have a certain length in the width direction to guide the fluid flow towards the partition 213, preventing the fluid that has just entered the condensation chamber 202 from directly entering the space between the heat exchange tubes and the partition 230. This also reduces the impact of the fluid on the portion of the heat exchange tubes near opening 366.

在冷凝器的设计中,为了避免流体直接冲向换热管,通常需要在流体入口处预留一定的空间作为入口空间,不设置换热管,流体经过入口空间再进入换热管,有利于减轻对换热管的冲击力。入口空间和开口通常设置在冷凝器的顶部,使得流体自上而下流动。在冷凝器中,通常具有至少两个换热管组,相邻的换热管组之间具有间距。在本实施例中,开口366的位置设置利用了第一换热管组211和第二换热管组212之间的分隔部作为入口空间,不需要再另行设置入口空间,有利于在同样的换热管数量下,减小冷凝器的体积,或者是在同样的冷凝器体积下,增加换热管的数量,提高冷凝效率。In condenser design, to prevent fluid from directly impacting the heat exchange tubes, a certain space is typically reserved at the fluid inlet as an inlet space. No heat exchange tubes are installed there; the fluid passes through this inlet space before entering the heat exchange tubes, which helps reduce the impact force on the tubes. The inlet space and opening are usually located at the top of the condenser, allowing the fluid to flow from top to bottom. A condenser typically has at least two heat exchange tube groups, with a gap between adjacent groups. In this embodiment, the opening 366 utilizes the partition between the first heat exchange tube group 211 and the second heat exchange tube group 212 as the inlet space, eliminating the need for a separate inlet space. This allows for a reduction in condenser volume with the same number of heat exchange tubes, or an increase in the number of heat exchange tubes within the same condenser volume, thereby improving condensation efficiency.

图6A是分离腔中的流体流向一个示意图,图6B是冷凝器中流体流向的另一个示意图。图6A所展示的分离腔的结构是图4中剖视图的视角,图6B所展示的分离腔的结构是图5中剖视图的视角。如图6A所示,从第一制冷剂入口管121进入冷凝器100的流体依次经过第一制冷剂入口管121的外部分段441和内部分段442,其中内部分段442的底部被封住,流体从内部分段442的侧壁的流体入口405流向第一端板313,然后在第一端板313处折返,经壳体101的内壁以及第一槽板303的引导,流向第一引流板308的竖向部分418;接着流体从竖向部分418处折返,朝向流通口480流动,通过第一过滤装置391进入第三引流空间370。在分离腔201中,流体被流体入口405、第一端板313以及第一槽板303以及第一引流板308引导,在第一流通空间中流动,流动方向不断改变,有利于将流体中的油分离,被分离的油从第一槽板303与壳体之间的间隙流向冷凝器的储油层。在第三引流空间370中,流体被挡板425引导,倾斜向上流动,直至在壳体101的内壁处折返,朝向开口366流动。在第三引流空间370中,流体的流动方向不断改变,有利于将流体中的油分离,被分离的油从挡板425一端的回油口以及壳体101的内壁流向储油层。从开口366进入分离腔201的流体被唇缘426和427引导,进入分隔部213,分隔部213中的流体分别流向第一换热管组211和第二换热管组212进行换热,经换热后的制冷剂从制冷剂出口124流出。储油层中的油能够通过油出口123流出。Figure 6A is a schematic diagram of the fluid flow in the separation chamber, and Figure 6B is another schematic diagram of the fluid flow in the condenser. The structure of the separation chamber shown in Figure 6A is from the perspective of the cross-sectional view in Figure 4, and the structure of the separation chamber shown in Figure 6B is from the perspective of the cross-sectional view in Figure 5. As shown in Figure 6A, the fluid entering the condenser 100 from the first refrigerant inlet pipe 121 passes sequentially through the outer section 441 and the inner section 442 of the first refrigerant inlet pipe 121. The bottom of the inner section 442 is sealed. The fluid flows from the fluid inlet 405 on the side wall of the inner section 442 to the first end plate 313, and then turns back at the first end plate 313. Guided by the inner wall of the housing 101 and the first groove plate 303, it flows to the vertical portion 418 of the first guide plate 308. Then, the fluid turns back from the vertical portion 418 and flows towards the flow port 480, and enters the third guide space 370 through the first filter device 391. In the separation chamber 201, the fluid is guided by the fluid inlet 405, the first end plate 313, the first groove plate 303, and the first guide plate 308, flowing in the first flow space. The flow direction constantly changes, which is beneficial for separating the oil in the fluid. The separated oil flows from the gap between the first groove plate 303 and the shell to the oil storage layer of the condenser. In the third guide space 370, the fluid is guided by the baffle 425, flowing upward at an angle until it turns back at the inner wall of the shell 101, flowing towards the opening 366. In the third guide space 370, the flow direction of the fluid constantly changes, which is beneficial for separating the oil in the fluid. The separated oil flows from the oil return port at one end of the baffle 425 and the inner wall of the shell 101 to the oil storage layer. Fluid entering the separation chamber 201 from opening 366 is guided by lips 426 and 427 into the partition section 213. The fluid in the partition section 213 flows to the first heat exchange tube group 211 and the second heat exchange tube group 212 for heat exchange. After heat exchange, the refrigerant flows out from the refrigerant outlet 124. Oil in the oil storage layer can flow out through the oil outlet 123.

从第二制冷剂入口管122进入冷凝器100的流体的流动情况与从第一制冷剂入口管121进入冷凝器100的流体的流动情况类似,不再重复描述。在第三引流空间370中,来自第一制冷剂入口管121和来自第二制冷剂入口管122混合,能够进一步改变流体的方向。The flow pattern of the fluid entering the condenser 100 from the second refrigerant inlet pipe 122 is similar to that of the fluid entering the condenser 100 from the first refrigerant inlet pipe 121, and will not be described again. In the third drainage space 370, the fluids from the first refrigerant inlet pipe 121 and the second refrigerant inlet pipe 122 mix, which can further change the direction of the fluid.

在图6-7中所示的箭头大致示出了流体的流动方向,该流动方向仅为流体的大致流动方向,流体在流动中,流动方向复杂,箭头仅为帮助理解,不代表实际所有流体的流动方向。The arrows shown in Figure 6-7 roughly indicate the direction of fluid flow. However, this direction is only approximate and the actual flow direction of fluid is complex. The arrows are only for illustrative purposes and do not represent the actual flow direction of all fluids.

在本申请中,用于隔板230上的开口366设置在冷凝器高度方向上的中部,有利于合理利于分离腔的空间,使得换热管组的布置更加紧凑。在分离腔中布置一定数目的换热管时,本申请中的冷凝器不需要再额外在与开口对齐的位置预留空间,从而能减小分离腔的尺寸,也就是减小冷凝器的尺寸。本申请中的分离腔201通过设置第一引流板308和第二引流板309,以及挡板425,能够引导流体的流动方向,使得流体在分离腔中能够充分地将油从制冷剂中分离。In this application, the opening 366 on the partition 230 is located in the middle of the condenser height direction, which facilitates the rational use of the space in the separation chamber and makes the arrangement of the heat exchange tubes more compact. When a certain number of heat exchange tubes are arranged in the separation chamber, the condenser in this application does not need to reserve additional space at the position aligned with the opening, thereby reducing the size of the separation chamber, that is, reducing the size of the condenser. The separation chamber 201 in this application, by setting the first guide plate 308 and the second guide plate 309, as well as the baffle 425, can guide the flow direction of the fluid, so that the fluid can fully separate the oil from the refrigerant in the separation chamber.

图7是本申请冷凝器的第二实施例的剖视示意图,其剖切位置与图4所示的剖切位置相同。图7与图4所示的实施例类似,所不同的是,制冷剂入口管的数量以及开口、挡板和槽板的数量与图4所示的实施例不同。如图7所示,冷凝器700包括一个制冷剂入口管721,制冷剂入口管721大致位于冷凝器长度方向L上的中部。制冷剂入口管721包括位于冷凝器700的内部分段442,内部分段442的远端具有流体入口705,流体入口705朝向冷凝器700的底部布置。Figure 7 is a cross-sectional schematic diagram of a second embodiment of the condenser of this application, and its cross-section is the same as that shown in Figure 4. Figure 7 is similar to the embodiment shown in Figure 4, except that the number of refrigerant inlet pipes, openings, baffles, and slots differs from the embodiment shown in Figure 4. As shown in Figure 7, the condenser 700 includes a refrigerant inlet pipe 721, which is located approximately at the middle of the condenser's length direction L. The refrigerant inlet pipe 721 includes an internal segment 442 located within the condenser 700, and the distal end of the internal segment 442 has a fluid inlet 705, which is arranged towards the bottom of the condenser 700.

冷凝器700包括第一引流板708和第二引流板709,在冷凝器700的长度方向上,第一引流板708和第二引流板709位于流体入口705的两侧。第一引流板708包括竖向部分718和横向部分719,第二引流板709包括竖向部分728和横向部分729。其中横向部分719和729分别从相应的竖向部分的顶端沿着长度方向沿远离彼此的方向延伸。横向部分719和729各自的远端与壳体之间形成流通口780和790。横向部分719和729与壳体之间设有第一过滤装置791和第二过滤装置792。The condenser 700 includes a first guide plate 708 and a second guide plate 709, located on opposite sides of the fluid inlet 705 along the length of the condenser 700. The first guide plate 708 includes a vertical portion 718 and a horizontal portion 719, and the second guide plate 709 includes a vertical portion 728 and a horizontal portion 729. The horizontal portions 719 and 729 extend along the length of their respective vertical portions in a direction away from each other. Flow ports 780 and 790 are formed between the distal ends of the horizontal portions 719 and 729 and the housing. A first filter device 791 and a second filter device 792 are provided between the horizontal portions 719 and 729 and the housing.

槽板704设置在第一引流板708和第二引流板709的竖向部分718和728之间,并在冷凝器的高度方向上位于储油层和流体入口705之间。第一引流板708和第一端板713之间设有开口766和挡板725。开口766和挡板725的位置设置与图4中实施例的开口和挡板的设置相似,并在冷凝器长度方向的上长度小于图4中的实施例。第二引流板709和第二端板714之间设有开口767和挡板726。开口766和挡板725的位置设置与图4中实施例的开口和挡板的设置相似,并在冷凝器长度方向的上长度小于图4中的实施例。A channel plate 704 is disposed between the vertical portions 718 and 728 of the first guide plate 708 and the second guide plate 709, and is located between the oil reservoir and the fluid inlet 705 in the height direction of the condenser. An opening 766 and a baffle 725 are provided between the first guide plate 708 and the first end plate 713. The positions of the opening 766 and the baffle 725 are similar to those of the opening and baffle in the embodiment of FIG. 4, but their length in the longitudinal direction of the condenser is less than that of the embodiment in FIG. 4. An opening 767 and a baffle 726 are provided between the second guide plate 709 and the second end plate 714. The positions of the opening 766 and the baffle 725 are similar to those of the opening and baffle in the embodiment of FIG. 4, but their length in the longitudinal direction of the condenser is less than that of the embodiment in FIG. 4.

在图7所示的实施例中,流体从制冷剂入口管721的流体入口705流向槽板704,并在槽板704处改变方向,分为两路,分别朝向第一过滤装置791和第二过滤装置792流动,两路流体分别经过第一过滤装置791和第二过滤装置792后再分别经挡板725和726引导后从开口766和767进入冷凝腔。In the embodiment shown in Figure 7, the fluid flows from the fluid inlet 705 of the refrigerant inlet pipe 721 to the trough plate 704, and changes direction at the trough plate 704, splitting into two paths that flow toward the first filter device 791 and the second filter device 792, respectively. After passing through the first filter device 791 and the second filter device 792, the two fluid paths are guided by baffles 725 and 726, respectively, and then enter the condensing chamber through openings 766 and 767.

在图7所示的实施例中,开口的数量为两个,开口在高度方向上的位置也设置在冷凝器高度方向上的中部,并与分离腔中两个换热管组之间的空间对齐。与图4所示的实施例类似,图7所示的实施例有利于合理利于分离腔的空间,使得分离腔中的换热管的分布更加合理,减小分离腔的尺寸,从而减小冷凝器的尺寸。In the embodiment shown in Figure 7, there are two openings, positioned in the middle of the condenser's height and aligned with the space between the two heat exchange tube groups in the separation chamber. Similar to the embodiment shown in Figure 4, the embodiment shown in Figure 7 optimizes the use of space in the separation chamber, resulting in a more rational distribution of heat exchange tubes, reducing the size of the separation chamber, and consequently, reducing the size of the condenser.

图8是本申请冷凝器的第三实施例的剖视示意图,其剖切位置与图4所示的剖切位置相同。图8与图7所示的实施例类似,所不同的是第一引流板808和第二引流板809的横向部分的延伸方向不同。如图8所示,第一引流板808包括竖向部分818和横向部分819,第二引流板809包括竖向部分828和横向部分829。其中横向部分819和829分别从相应的竖向部分的顶端沿着长度方向沿着朝向彼此的方向延伸。第一过滤装置891设置在横向部分819与壳体801之间,第二过滤装置892设置在横向部分829与壳体801之间。在图8所示的实施例中,当流体从流体入口805进入冷凝器后,经槽板804、第一引流板808和第二引流板809改变方向后向开口866和867所在的空间流动。与图7所示的实施例相比,由于横向部分819和829朝向彼此延伸,在流体进入第一过滤装置891和第二过滤装置892之前,可能被横向部分819和829改变流向,利于分离出流体中的油。但与图7所示的实施例相比,第一引流板808和第二引流板809之间需要更大的间距,也就是说图8中的冷凝器的长度更长。图8中的所示的冷凝器的实施例能够实现与图4中所示的冷凝器的实施例类似的技术效果。Figure 8 is a cross-sectional schematic diagram of the third embodiment of the condenser of this application, and its cross-section position is the same as that shown in Figure 4. Figure 8 is similar to the embodiment shown in Figure 7, except that the extension directions of the lateral portions of the first guide plate 808 and the second guide plate 809 are different. As shown in Figure 8, the first guide plate 808 includes a vertical portion 818 and a lateral portion 819, and the second guide plate 809 includes a vertical portion 828 and a lateral portion 829. The lateral portions 819 and 829 extend from the top of their respective vertical portions along their length direction towards each other. A first filter device 891 is disposed between the lateral portion 819 and the housing 801, and a second filter device 892 is disposed between the lateral portion 829 and the housing 801. In the embodiment shown in Figure 8, when fluid enters the condenser from the fluid inlet 805, it changes direction after passing through the slot plate 804, the first guide plate 808, and the second guide plate 809, and then flows towards the spaces where the openings 866 and 867 are located. Compared to the embodiment shown in Figure 7, since the transverse portions 819 and 829 extend toward each other, the flow direction of the fluid may be altered by the transverse portions 819 and 829 before it enters the first filter device 891 and the second filter device 892, which facilitates the separation of oil from the fluid. However, compared to the embodiment shown in Figure 7, a larger spacing is required between the first guide plate 808 and the second guide plate 809, meaning that the condenser in Figure 8 is longer. The embodiment of the condenser shown in Figure 8 can achieve similar technical effects to the embodiment of the condenser shown in Figure 4.

尽管已经结合以上概述的实施例的实例描述了本公开,但是对于本领域中至少具有普通技术的人员而言,各种替代方案、修改、变化、改进和/或基本等同方案,无论是已知的或是现在或可以不久预见的,都可能是显而易见的。另外,本说明书中所描述的技术效果和/或技术问题是示例性而不是限制性的;所以本说明书中的披露可能用于解决其他技术问题和具有其他技术效果。因此,如上陈述的本公开的实施例的实例旨在是说明性而不是限制性的。在不背离本公开的精神或范围的情况下,可以进行各种改变。因此,本公开旨在包括所有已知或较早开发的替代方案、修改、变化、改进和/或基本等同方案。Although this disclosure has been described in conjunction with examples of the embodiments outlined above, various alternatives, modifications, variations, improvements, and/or substantially equivalents, whether known or currently or soon to be foreseen, will likely be apparent to those skilled in the art. Furthermore, the technical effects and/or technical problems described herein are exemplary and not limiting; therefore, the disclosures herein may be used to solve other technical problems and achieve other technical effects. Accordingly, the examples of embodiments of this disclosure as set forth above are intended to be illustrative and not restrictive. Various changes may be made without departing from the spirit or scope of this disclosure. Therefore, this disclosure is intended to include all known or previously developed alternatives, modifications, variations, improvements, and/or substantially equivalents.

Claims (14)

一种冷凝器,所述冷凝器具有长度方向和高度方向,其特征在于所述冷凝器包括:A condenser having a length direction and a height direction, characterized in that the condenser comprises: 壳体,所述壳体具有壳体容腔;The housing has a housing cavity; 隔板,所述隔板设置在所述壳体容腔中,并将所述壳体容腔分隔为冷凝腔和分离腔,所述隔板上设有至少一个开口,所述开口将所述冷凝腔和所述分离腔连通;A partition is disposed in the housing cavity and divides the housing cavity into a condensation cavity and a separation cavity. The partition has at least one opening that connects the condensation cavity and the separation cavity. 其中,所述开口设置在所述冷凝器的高度方向上的中部。The opening is located at the middle of the height direction of the condenser. 如权利要求1所述的冷凝器,其特征在于还包括:The condenser as described in claim 1, characterized in that it further comprises: 至少一个流体入口,所述流体入口与所述分离腔连通;At least one fluid inlet, the fluid inlet being in communication with the separation chamber; 至少一个引流板,所述引流板设置在所述分离腔中,所述引流板与所述壳体之间形成流通口,从所述流体入口进入的流体能够经过所述流通口进入所述开口;At least one diversion plate is disposed in the separation chamber, and a flow port is formed between the diversion plate and the housing, so that fluid entering from the fluid inlet can pass through the flow port into the opening; 其中,在所述高度方向上,所述流通口的至少一部分高于所述开口。In the height direction, at least a portion of the flow port is higher than the opening. 如权利要求1所述的冷凝器,其特征在于:The condenser as described in claim 1, characterized in that: 所述冷凝腔中设有至少两个换热管组,所述至少两个换热管组之间具有间距从而形成分隔部,所述开口在所述高度方向上与所述分隔部对齐,并沿着所述长度方向延伸。The condensation chamber is provided with at least two heat exchange tube groups, and there is a gap between the at least two heat exchange tube groups to form a partition. The opening is aligned with the partition in the height direction and extends along the length direction. 如权利要求2所述的冷凝器,其特征在于:The condenser as described in claim 2, characterized in that: 所述引流板包括竖向部分和横向部分,所述竖向部分沿着所述壳体的高度方向延伸,所述横向部分与所述竖向部分的顶部连接,并沿着所述长度方向延伸,所述横向部分的远端与所述壳体之间形成所述流通口,在所述长度方向上,所述流通口位于所述流体入口与所述竖向部分之间。The drainage plate includes a vertical portion and a horizontal portion. The vertical portion extends along the height direction of the housing. The horizontal portion is connected to the top of the vertical portion and extends along the length direction. The flow port is formed between the distal end of the horizontal portion and the housing. In the length direction, the flow port is located between the fluid inlet and the vertical portion. 如权利要求4所述的冷凝器,其特征在于:The condenser as described in claim 4, characterized in that: 所述冷凝器还包括过滤装置,所述过滤装置设置在所述分离腔中,并被配置为使得从所述流通口流出的流体流经过滤装置后进入所述隔板的所述开口。The condenser also includes a filter device disposed in the separation chamber and configured such that fluid flowing out of the flow port passes through the filter device and then enters the opening of the partition. 如权利要求5所述的冷凝器,其特征在于:The condenser as described in claim 5, characterized in that: 所述过滤装置设置在所述横向部分与所述壳体之间,以覆盖所述流通口。The filter device is disposed between the transverse portion and the housing to cover the flow port. 如权利要求4所述的冷凝器,其特征在于:The condenser as described in claim 4, characterized in that: 所述冷凝器还包括挡板,所述挡板与所述隔板连接并朝向远离所述分离腔的方向延伸,所述挡板位于所述开口的上方;在所述长度方向上,所述挡板的两端超过所述开口的两端。The condenser also includes a baffle connected to the partition and extending in a direction away from the separation chamber, the baffle being located above the opening; in the length direction, both ends of the baffle extend beyond both ends of the opening. 如权利要求7所述的冷凝器,其特征在于:The condenser as described in claim 7, characterized in that: 所述挡板从所述隔板处倾斜向上延伸,所述挡板相较于水平面的倾斜角度范围为10°-60°。The baffle extends upward at an angle from the partition, and the angle of inclination of the baffle relative to the horizontal plane ranges from 10° to 60°. 如权利要求8所述的冷凝器,其特征在于:The condenser as described in claim 8, characterized in that: 在所述高度方向上,所述挡板的高度不超过所述引流板的竖向部分的顶端。In the height direction, the height of the baffle does not exceed the top of the vertical portion of the diversion plate. 如权利要求7所述的冷凝器,其特征在于:The condenser as described in claim 7, characterized in that: 所述挡板的至少一端设有回油口,所述挡板包括从所述回油口倾斜延伸的倾斜段。The baffle is provided with an oil return port at at least one end, and the baffle includes an inclined section extending obliquely from the oil return port. 如权利要求7所述的冷凝器,其特征在于:The condenser as described in claim 7, characterized in that: 所述冷凝器还包括一对唇缘所述一对唇缘分别从所述开口的上边缘和下边缘朝向所述分离腔延伸,所述一对唇缘用于引导从而所开口进入所述分离腔的流体的方向。The condenser also includes a pair of lips that extend from the upper and lower edges of the opening toward the separation chamber, respectively, and the pair of lips are used to guide the direction of fluid entering the separation chamber through the opening. 如权利要求4所述的冷凝器,其特征在于:The condenser as described in claim 4, characterized in that: 所述冷凝器还包括端板和槽板,所述端板与所述引流板并排布置,所述流体入口朝向所述端板,所述槽板设置在所述流体入口的下方,并位于储油层上方,所述槽板的两端分别与所述引流板的竖向部分和所述端板连接。The condenser also includes an end plate and a slotted plate. The end plate is arranged side by side with the guide plate. The fluid inlet faces the end plate. The slotted plate is located below the fluid inlet and above the oil storage layer. The two ends of the slotted plate are respectively connected to the vertical part of the guide plate and the end plate. 如权利要求4所述的冷凝器,其特征在于:The condenser as described in claim 4, characterized in that: 所述流通口的高度不小于所述分离腔的高度的1/5,所述引流板的横向部分的长度不小于所述分离腔的长度的1/25。The height of the flow port is not less than 1/5 of the height of the separation chamber, and the length of the transverse portion of the drainage plate is not less than 1/25 of the length of the separation chamber. 如权利要求4所述的冷凝器,其特征在于:The condenser as described in claim 4, characterized in that: 所述冷凝器包括槽板,所述至少一个引流板包括一对引流板,在所述冷凝器的长度方向上,所述槽板位于所述一对引流板各自的竖向部分之间,在所述冷凝器的高度方向上,所述槽板位于储油层和所述流体入口之间,所述流体入口朝向所述槽板布置。The condenser includes a slotted plate, and the at least one guide plate includes a pair of guide plates. In the length direction of the condenser, the slotted plate is located between the vertical portions of the pair of guide plates. In the height direction of the condenser, the slotted plate is located between the oil reservoir and the fluid inlet, and the fluid inlet is arranged toward the slotted plate.
PCT/CN2025/088732 2024-04-26 2025-04-14 Condenser Pending WO2025223234A1 (en)

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