WO2025220155A1 - Rotating electric machine - Google Patents
Rotating electric machineInfo
- Publication number
- WO2025220155A1 WO2025220155A1 PCT/JP2024/015290 JP2024015290W WO2025220155A1 WO 2025220155 A1 WO2025220155 A1 WO 2025220155A1 JP 2024015290 W JP2024015290 W JP 2024015290W WO 2025220155 A1 WO2025220155 A1 WO 2025220155A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- rotating electric
- stator
- rotor
- magnet
- auxiliary
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/27—Rotor cores with permanent magnets
- H02K1/2706—Inner rotors
- H02K1/272—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
- H02K1/274—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets
- H02K1/2753—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets the rotor consisting of magnets or groups of magnets arranged with alternating polarity
- H02K1/278—Surface mounted magnets; Inset magnets
- H02K1/2783—Surface mounted magnets; Inset magnets with magnets arranged in Halbach arrays
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/27—Rotor cores with permanent magnets
- H02K1/2786—Outer rotors
- H02K1/2787—Outer rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
- H02K1/2789—Outer rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets
- H02K1/2791—Surface mounted magnets; Inset magnets
- H02K1/2792—Surface mounted magnets; Inset magnets with magnets arranged in Halbach arrays
Definitions
- the present invention relates to a rotating electric machine.
- JP2022-161445A discloses a rotating electric machine equipped with an outer rotor in which permanent magnets consisting of main magnets and auxiliary magnets are arranged in a Halbach array.
- the rotating electric machine described in the above document has a configuration in which the main magnets and auxiliary magnets are fixed to the surface of the rotor with adhesive or the like. With this configuration, the permanent magnets are held in place by the adhesive, which limits how much holding strength can be increased, and there is a problem in that durability cannot be sufficiently increased.
- the present invention was made in consideration of these problems, and aims to provide a rotating electric machine that can improve durability by increasing the holding strength of permanent magnets.
- One aspect of the present invention provides a rotating electric machine comprising a stator having slots and windings, and a rotor having permanent magnets and a rotor core, with an air gap between it and the stator.
- the permanent magnets comprise main magnets arranged at the pole center with their magnetic poles oriented in the radial direction of the rotor, and auxiliary magnets adjacent to the main magnets with their magnetic poles oriented in the circumferential direction, with the main magnets and auxiliary magnets arranged alternately on the outer periphery of the rotor core in a Halbach array.
- the main magnets are formed in a trapezoidal shape with one side facing the stator being shorter than the other side on the opposite side from the stator.
- the rotor core has groove-shaped main magnet fixing portions formed on its surface facing the stator to correspond to the cross-sectional shape of the main magnets, and the main magnets are fitted and fixed into the main magnet fixing portions.
- FIG. 1 is a cross-sectional view of a rotating electrical machine according to an embodiment of the present invention.
- FIG. 2 is an enlarged view of a main part of the rotating electrical machine of the present invention.
- FIG. 3 is a cross-sectional view of a rotating electrical machine according to a modified example of the present invention.
- FIG. 4 is a cross-sectional view of a rotating electrical machine according to another modified example of the present invention.
- FIG. 5 is a cross-sectional view of a rotating electrical machine according to still another modified example of the present invention.
- FIG. 6 is a cross-sectional view of a rotating electrical machine according to still another modified example of the present invention.
- FIG. 7 is a cross-sectional view of a rotating electrical machine according to still another modified example of the present invention.
- FIG. 1 is a cross-sectional view of a rotating electrical machine according to an embodiment of the present invention.
- FIG. 2 is an enlarged view of a main part of the rotating electrical machine of the present invention.
- FIG. 8 is a cross-sectional view of a rotating electrical machine according to still another modified example of the present invention.
- FIG. 9 is a cross-sectional view of a rotating electric machine according to still another modified example of the present invention.
- FIG. 10 is a cross-sectional view of a rotating electric machine according to still another modified example of the present invention.
- FIG. 1 is a cross-sectional view perpendicular to the axial direction of a rotating electric machine 100 according to an embodiment of the present invention, showing a portion of the overall configuration. The remaining portions of the overall configuration are continuous repeats of the partial configuration shown in FIG. 1.
- the rotating electric machine 100 of this embodiment comprises a ring-shaped stator 1, a rotor 2 that is concentric with the stator 1 and is arranged on the outer periphery of the stator 1 with an air gap 13 between it and the rotor 2, and a permanent magnet 3 that is arranged on the inner periphery of the rotor 2, facing the air gap 13.
- the permanent magnet 3 consists of a main magnet 31 and an auxiliary magnet 32.
- the main magnets 31 and auxiliary magnets 32 are arranged alternately in the circumferential direction according to a Halbach array.
- the rotating electric machine 100 of this embodiment is mounted on an electric vehicle and functions as an electric motor that drives the wheels. It also functions as a generator that generates electricity (regeneratively) using the rotation of the wheels. It may also be used as a drive device for devices other than automobiles, such as various electrical appliances or industrial machinery.
- the stator 1 is composed of a ring-shaped stator core 11 and stator windings 10 wound around slots 9 formed in the stator core 11.
- the stator core 11 is formed with multiple teeth 8 that protrude toward the outer periphery (toward the rotor 2) and slots 9 that are the spaces between adjacent teeth 8.
- the stator core 11 is composed of laminated electromagnetic steel sheets.
- the rotor 2 has a rotor core 12.
- the rotor core 12 is constructed by laminating electromagnetic steel sheets.
- a main magnet 31 and an auxiliary magnet 32 are fixed to the inner circumferential surface (the surface facing the stator 1) of the rotor core 12.
- the rotor 2 is connected to the rotor shaft via a connecting part (not shown).
- the main magnets 31 and auxiliary magnets 32 are arranged alternately in the circumferential direction along the inner surface of the rotor core 12 in a Halbach array.
- the main magnets 31 are arranged so that their magnetic poles are in the radial direction of the rotor 2, and adjacent main magnets 31 are arranged so that their magnetic poles are opposite.
- the auxiliary magnets 32 are arranged so that their magnetic poles are in the circumferential direction of the rotor 2, i.e., so that their magnetic poles are perpendicular to those of the main magnets 31.
- the rotor 2 has magnetic poles formed by two circumferentially adjacent main magnets 31 and the auxiliary magnet 32 between them; in Figure 1, four main magnets 31 form four magnetic poles.
- the opposing stator 1 has three teeth 8 and three slots 9, with two magnetic poles facing each tooth 8.
- the rotating electric machine 100 is configured so that two magnetic poles face each other for one slot 9.
- S R ⁇ P
- S the number of slots
- R the number of pole pairs of the permanent magnets 3
- P the number of pole pairs of the stator winding 10 of the stator 1.
- the main magnet 31 is formed so that its radial cross-sectional shape is a trapezoid with long sides in the circumferential direction, and the length of one side (top side) 31d facing the stator 1 is shorter than the length of the other side (bottom side) 31a on the side opposite the stator 1.
- the auxiliary magnet 32 is disposed between the main magnets 31, and its radial cross-sectional shape is a rectangle with a circumferential long side shorter than that of the main magnet 31.
- the main magnet 31 is fitted and fixed in a main magnet fixing portion 21 formed on the inner circumferential surface of the rotor core 12.
- the main magnet fixing portion 21 is configured as a groove that opens toward the inner circumferential surface of the rotor core 12, and its radial cross section is configured as a trapezoidal groove that corresponds to the shape of the main magnet 31.
- the main magnet fixing portion 21 has circumferential side portions 21b, 21c that are tapered and inclined, increasing in diameter toward the outer periphery of the rotor core 12, and this inclination is configured to correspond to the side shape of the main magnet 31.
- the side surfaces 31b, 31c of the main magnet 31 abut and are supported by the side portions 21b, 21c of the main magnet fixing portion 21, so the main magnet 31 is firmly fixed to the rotor core 12 without shifting radially.
- This increases the holding strength of the main magnet 31 and enables the durability of the rotor 2 to be improved.
- the main magnet 31 is fitted and fixed in the groove-shaped main magnet fixing portion 21, the main magnet 31 can be positioned so that it is exposed on the surface of the rotor 2, and can be brought as close as possible to the surface of the stator 1 (the surface facing the tips of the teeth 8). In other words, the distance of the air gap 13 can be reduced. This increases the efficiency with which the magnetic flux of the rotor 2 acts on the stator 1, thereby improving the torque efficiency of the rotating electric machine 100.
- the auxiliary magnets 32 are fixed to the rotor core 12 by being inserted into auxiliary magnet fixing portions 22, which serve as magnet fixing holes (through holes) formed axially through the rotor core 12.
- the auxiliary magnet fixing portions 22 are formed between adjacent main magnet fixing portions 21 on the rotor core 12. This allows the auxiliary magnets 32 to be firmly fixed to the rotor core 12.
- the shapes of the main magnet 31 and main magnet fixing portion 21 may vary due to manufacturing tolerances. If these tolerances cause the inclination of the side portions 21b, 21c of the main magnet fixing portion 21 and the inclination of the side surfaces 31b, 31c of the main magnet 31 to deviate from the design values, the main magnet 31 may protrude more than necessary from the surface of the rotor 2.
- ⁇ 1 is set to 80 degrees and ⁇ 2 is set to 85 degrees.
- the rotating electric machine 100 of this embodiment comprises a stator 1 having slots 9 and stator windings 10, and a rotor 2 having permanent magnets 3 and a rotor core 12 and arranged with an air gap 13 between it and the stator 1.
- the permanent magnets 3 comprise main magnets 31 arranged at the magnetic pole center with their magnetic poles oriented in the radial direction of the rotor 2, and auxiliary magnets 32 adjacent to the main magnets 31 with their magnetic poles oriented in the circumferential direction, with the main magnets 31 and auxiliary magnets 32 arranged alternately on the surface of the rotor core 12 in a Halbach array.
- the main magnets 31 are formed in a trapezoidal shape with the length of one side 31d facing the stator 1 being shorter than the length of the other side 31a located opposite the stator 1.
- the rotor core 12 has main magnet fixing portions 21 formed to correspond to the cross-sectional shape of the main magnets 31 on its surface facing the stator 1, and the main magnets 31 are fitted into the main magnet fixing portions 21.
- the main magnet 31 is firmly fixed to the rotor core 12, increasing the holding strength of the main magnet 31 and making it possible to increase the durability of the rotor 2. Furthermore, because the main magnet 31 can be positioned so that it is exposed on the surface of the rotor 2, the main magnet 31 can be placed as close as possible to the surface of the stator 1 (the surface facing the tips of the teeth 8).
- the rotating electric machine 100 of this embodiment realizes an outer rotor in which the rotor 2 is positioned on the outer diameter side of the stator 1.
- Figure 3 is a cross-sectional view perpendicular to the axial direction of a rotating electric machine 100 according to a modified example of this embodiment, showing part of the overall configuration.
- the configuration shown in Figure 3 differs in that the auxiliary magnets 32 are fixed to the inner surface of the rotor core 12 and are arranged so that they are exposed on the surface of the rotor 2.
- the auxiliary magnet 32 is located between adjacent main magnets 31, with the surface on the side opposite the stator 1 abutting against the auxiliary magnet fixing portion 22 of the rotor core 12 and fixed in place with adhesive.
- the main magnets 31 are fixed by being fitted into groove-shaped main magnet fixing portions 21 formed in the rotor core 12.
- the groove depth of the main magnet fixing portions 21 is shorter in the radial direction compared to the configuration shown in Figure 1.
- the auxiliary magnets 32 can be positioned so that they are exposed on the surface of the rotor 2, thereby increasing the effect of deflecting the magnetic flux of the main magnets 31 toward the stator 1 by the auxiliary magnets 32.
- Figure 4 is a cross-sectional view perpendicular to the axial direction of a rotating electric machine 100 according to another modified example of this embodiment, showing part of the overall configuration.
- the configuration shown in Figure 4 differs in that both circumferential side surfaces of the auxiliary magnet 32 abut against both circumferential side surfaces of the main magnet 31.
- the auxiliary magnet 32 is formed in a trapezoidal shape, with one side facing the stator 1 being longer than the other side located opposite the stator 1. Both side surfaces of this trapezoid are formed with an inclination that follows the side surfaces of the main magnet 31.
- the main magnet 31 is fitted into and fixed in the groove-shaped main magnet fixing portion 21.
- the radial groove depth of the main magnet fixing portion 21 is configured to be short in the radial direction, similar to the configuration shown in Figure 3.
- Both side surfaces of the main magnet 31 are fitted into the main magnet fixing portion 21 near the other side (bottom side) located opposite the stator 1, and the area closer to the stator 1 than that is not in contact with the rotor core 12.
- the auxiliary magnets 32 are arranged between the main magnets 31, and are configured so that both side surfaces of the main magnets 31 that do not contact the rotor core 12 abut against both side surfaces of the auxiliary magnets 32.
- the main magnet 31 and auxiliary magnet 32 can be arranged without any gaps, which further enhances the effect of deflecting the magnetic flux of the main magnet 31 toward the stator 1 by the auxiliary magnet 32.
- Figure 5 is a cross-sectional view perpendicular to the axial direction of a rotating electric machine 100 according to yet another modification of this embodiment, showing part of the overall configuration.
- FIG. 5 The configuration shown in Figure 5 is similar to that shown in Figure 4, but differs in that the auxiliary magnet 32 has an anchor portion 34 that protrudes radially outward from the rotor 2.
- the auxiliary magnet 32 is formed in a trapezoidal shape in a radial cross section of the rotor 2, with the length of one side facing the stator 1 being longer than the length of the other side located opposite the stator 1. Also, similar to the configuration described in Figure 4, the auxiliary magnet 32 is positioned so that both side surfaces abut against both side surfaces of the main magnet 31.
- the auxiliary magnet 32 has an anchor portion 34 that protrudes radially outward from the other side located opposite the stator 1.
- the anchor portion 34 has a tapered shape that widens in diameter as it moves away from the stator 1. In other words, the anchor portion 34 is formed so that its width increases toward its tip.
- the rotor core 12 has a groove-shaped anchor groove 44 that is recessed from the auxiliary magnet 32 on the side opposite the stator 1.
- the anchor portion 34 of the auxiliary magnet 32 When the anchor portion 34 of the auxiliary magnet 32 is fitted into the anchor groove 44 of the rotor core 12, the anchor portion 34 is supported on the inclined surface of the anchor groove 44, and the auxiliary magnet 32 is firmly fixed to the rotor core 12. This increases the holding strength of the auxiliary magnet 32 while positioning it so that it is exposed on the surface of the rotor 2.
- Figure 6 is a cross-sectional view perpendicular to the axial direction of the rotating electric machine 100 of yet another modified example of this embodiment, showing part of the overall configuration.
- the inner circumferential surface of the rotor core 12 is formed with a main magnet fixing portion 21 that fixes the main magnet 31, and an auxiliary magnet fixing portion 22 that fixes the auxiliary magnet 32.
- the main magnet fixing portion 21 is configured as a groove that opens toward the inner circumferential surface of the rotor core 12, and its radial cross section is configured as a trapezoidal groove that corresponds to the shape of the main magnet 31.
- the auxiliary magnet fixing portion 22 is similarly configured as a groove that opens toward the inner circumferential surface of the rotor core 12, and its radial cross section is configured as a trapezoidal groove that corresponds to the shape of the auxiliary magnet 32 and is oriented in the opposite direction to the main magnet fixing portion 21.
- a wall-like portion 211 is formed between the main magnet fixing portion 21 and the auxiliary magnet fixing portion 22, protruding toward the stator 1 to separate them.
- One circumferential side of the wall-like portion 211 is inclined to follow the side of the main magnet 31, and the other side is inclined to follow the side of the auxiliary magnet 32. These one and other sides are parallel to each other.
- the auxiliary magnet 32 is fitted into the auxiliary magnet fixing portion 22, which is formed in a groove on the inner periphery of the rotor core 12, and fixed in place with adhesive or the like.
- the auxiliary magnets 32 are configured to be fixed to the groove-shaped auxiliary magnet fixing portions 22, which allows the auxiliary magnets 32 to be positioned so that they are exposed on the surface of the rotor 2, while increasing the holding strength of the auxiliary magnets 32.
- Figure 7 is a cross-sectional view perpendicular to the axial direction of a rotating electric machine 100 according to yet another modification of this embodiment, showing part of the overall configuration.
- Figure 8 is an enlarged view of part A in Figure 7.
- FIG. 7 The configuration shown in Figure 7 is similar to that shown in Figure 6, but differs in that the rotor core 12 is configured with claw portions 45 on the inner surface of the auxiliary magnets 32 that hold the auxiliary magnets 32 in the radial direction.
- the rotor core 12 is formed with a main magnet fixing portion 21 that fixes the main magnet 31 and an auxiliary magnet fixing portion 22 that fixes the auxiliary magnet 32.
- a pair of claws 45 (45a, 45b) are formed on the surface side of the auxiliary magnet fixing portion 22, protruding circumferentially from both ends of the auxiliary magnet 32 to hold the auxiliary magnet 32 in the radial direction.
- Claws 45a and 45b are spaced apart, and the auxiliary magnet 32 is exposed to the stator 1 side between these claws 45a and 45b.
- the auxiliary magnet fixing portion 22 has claw portions 45 that extend from the circumferential direction toward the circumferential center of the auxiliary magnet 32. This allows the auxiliary magnet 32 to be held by the claw portions 45 of the auxiliary magnet fixing portion 22, and the auxiliary magnet 32 can be positioned so that it is exposed on the surface of the rotor 2, further increasing the holding strength of the auxiliary magnet 32.
- the auxiliary magnet 32 is configured to be radially spaced away from the air gap 13 compared to the main magnet 31 due to the claw portion 45. This configuration prevents the magnetic flux of the auxiliary magnet 32 from acting on the stator 1 and causing iron loss in the stator 1. By reducing iron loss in the stator 1, it is possible to improve the torque efficiency of the rotating electric machine 100.
- Figure 9 shows yet another variation of this embodiment, and is an enlarged view of the area corresponding to part A in Figure 7.
- the auxiliary magnets 32 are fixed to the rotor core 12 by being inserted into auxiliary magnet fixing portions 22 formed to penetrate the rotor core 12 in the axial direction.
- the outer peripheral side of the auxiliary magnet fixing portions 22 (the surface facing the tips of the teeth 8) of the stator 1 is configured with curved portions 46 that curve in an arc from both ends of the auxiliary magnet 32 to the center toward the opposite side from the stator 1.
- the curved portion 46 which is part of the rotor core 12 located between the auxiliary magnet 32 and the air gap 13 in the auxiliary magnet fixing portion 22 of the rotor core 12, is formed so as to curve toward the center of the auxiliary magnet 32.
- the cross-sectional area of the rotor core 12 located between the auxiliary magnet 32 and the air gap 13 decreases as the curved portion 46 approaches the center. This prevents the magnetic flux of the auxiliary magnet 32 from acting on the rotor core 12 and causing iron loss, while further increasing the holding strength of the auxiliary magnet 32 compared to the configurations shown in Figures 7 and 8 described above.
- Figure 10 is a cross-sectional view perpendicular to the axial direction of a rotating electric machine 100 according to yet another modification of this embodiment.
- the configuration shown in Figure 10 is an inner rotor type rotating electric machine 100 in which the rotor 2 is arranged on the outer periphery of the stator 1.
- the rotating electric machine 100 comprises a circular stator 1 and a rotor 2 that is concentric with the stator 1 and is positioned on the inner periphery of the stator 1 with an air gap 13 between them.
- the inner periphery of the rotor 2 comprises a shaft hole 14 to which a rotor shaft 15 is fixed.
- the main magnet 31 has a cross-sectional shape along its radial direction that is similar to that described in Figure 1, with long sides in the circumferential direction, and is formed into a trapezoid shape with the length of one side facing the stator 1 being shorter than the length of the other side located on the opposite side from the stator 1.
- the main magnet 31 is fixed to a main magnet fixing portion 21 formed to correspond to the shape of the main magnet 31 on the outer peripheral surface side of the rotor core 12.
- the auxiliary magnets 32 are positioned between the main magnets 31 and have a rectangular cross-sectional shape along the radial direction.
- the auxiliary magnets 32 are fixed to the rotor core 12 by being inserted into the auxiliary magnet fixing portions 22 formed through the rotor core 12.
- the rotor 2 is configured as an inner rotor placed inside the stator 1.
- the main magnet 31 is supported on the inclined surface of the main magnet fixing portion 21, so the main magnet 31 is firmly fixed to the rotor core 12. This increases the holding strength of the main magnet 31, making it possible to increase the durability of the rotor 2.
- the upper surface facing the stator 1 may be formed in an arc shape to correspond to the shape of the outer peripheral surface of the stator 1 (the tip surfaces of the teeth 8).
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Permanent Field Magnets Of Synchronous Machinery (AREA)
Abstract
Description
本発明は、回転電機に関する。 The present invention relates to a rotating electric machine.
JP2022-161445Aには、主磁石及び補助磁石からなる永久磁石がハルバッハ配列に従って配置されたアウターロータを備える回転電機が開示されている。 JP2022-161445A discloses a rotating electric machine equipped with an outer rotor in which permanent magnets consisting of main magnets and auxiliary magnets are arranged in a Halbach array.
上記文献に記載の回転電機は、主磁石と補助磁石とを接着剤等でロータの表面に固定する構成である。このような構成では、永久磁石の保持が接着剤に依存するため保持強度を高くすることに限界があり、耐久性を十分に高められないという問題があった。 The rotating electric machine described in the above document has a configuration in which the main magnets and auxiliary magnets are fixed to the surface of the rotor with adhesive or the like. With this configuration, the permanent magnets are held in place by the adhesive, which limits how much holding strength can be increased, and there is a problem in that durability cannot be sufficiently increased.
本発明はこのような問題に鑑みてなされたものであり、永久磁石の保持強度を高くすることで耐久性を高められる回転電機を提供することを目的とする。 The present invention was made in consideration of these problems, and aims to provide a rotating electric machine that can improve durability by increasing the holding strength of permanent magnets.
本発明のある態様によれば、スロット及び巻き線を有するステータと、永久磁石及びロータコアを有し、ステータとの間にエアギャップを介して配置されるロータと、を備える回転電機が提供される。永久磁石は、磁極中心に配置されて磁極がロータの径方向に配向する主磁石と、主磁石に隣接して磁極が周方向に配向する補助磁石と、を備え、主磁石及び補助磁石が、ハルバッハ配列に従ってロータコアの外周側に交互に配置される。主磁石は、ロータの径方向断面において、ステータに対向する一辺の長さが、ステータとは反対側に位置する側の他辺の長さよりも短い台形形状に形成される。ロータコアは、ステータ側の表面に、主磁石の断面形状に対応して形成された溝状の主磁石固定部を有し、主磁石は、主磁石固定部にはめ込まれて固定される。 One aspect of the present invention provides a rotating electric machine comprising a stator having slots and windings, and a rotor having permanent magnets and a rotor core, with an air gap between it and the stator. The permanent magnets comprise main magnets arranged at the pole center with their magnetic poles oriented in the radial direction of the rotor, and auxiliary magnets adjacent to the main magnets with their magnetic poles oriented in the circumferential direction, with the main magnets and auxiliary magnets arranged alternately on the outer periphery of the rotor core in a Halbach array. In a radial cross section of the rotor, the main magnets are formed in a trapezoidal shape with one side facing the stator being shorter than the other side on the opposite side from the stator. The rotor core has groove-shaped main magnet fixing portions formed on its surface facing the stator to correspond to the cross-sectional shape of the main magnets, and the main magnets are fitted and fixed into the main magnet fixing portions.
以下、図面等を参照して、本発明の実施形態について説明する。 Embodiments of the present invention will be described below with reference to the drawings.
図1は、本発明の実施形態の回転電機100の軸方向に垂直な断面図であって、構成全体の一部を示す図である。全体構成の残りの部分は、図1で示す部分構成が連続的に繰り返される。 FIG. 1 is a cross-sectional view perpendicular to the axial direction of a rotating electric machine 100 according to an embodiment of the present invention, showing a portion of the overall configuration. The remaining portions of the overall configuration are continuous repeats of the partial configuration shown in FIG. 1.
本実施形態の回転電機100は、円環形状のステータ1と、ステータ1と同心円状で、ステータ1との間にエアギャップ13を有してステータ1の外周に配置されるロータ2と、ロータ2の内周側で、エアギャップ13に面して配置される永久磁石3とを備える。永久磁石3は、主磁石31と補助磁石32とからなる。主磁石31と補助磁石32とは、ハルバッハ配列に従って周方向に交互に配置される。 The rotating electric machine 100 of this embodiment comprises a ring-shaped stator 1, a rotor 2 that is concentric with the stator 1 and is arranged on the outer periphery of the stator 1 with an air gap 13 between it and the rotor 2, and a permanent magnet 3 that is arranged on the inner periphery of the rotor 2, facing the air gap 13. The permanent magnet 3 consists of a main magnet 31 and an auxiliary magnet 32. The main magnets 31 and auxiliary magnets 32 are arranged alternately in the circumferential direction according to a Halbach array.
本実施形態の回転電機100は、電動自動車に搭載され、車輪を駆動する電動機として機能する。また、車輪の回転を受けて発電(回生)を行なう発電機として機能する。なお自動車以外の装置、例えば各種電気機器又は産業機械の駆動装置として用いられてもよい。 The rotating electric machine 100 of this embodiment is mounted on an electric vehicle and functions as an electric motor that drives the wheels. It also functions as a generator that generates electricity (regeneratively) using the rotation of the wheels. It may also be used as a drive device for devices other than automobiles, such as various electrical appliances or industrial machinery.
ステータ1は、リング状のステータコア11と、ステータコア11に形成されるスロット9に巻き回される固定子巻線10とから構成される。ステータコア11は、外周側(ロータ2側)に向けて突出する複数のティース8と、隣接するティース8間の空間であるスロット9とが形成される。ステータコア11は、電磁鋼板が積層されて構成される。 The stator 1 is composed of a ring-shaped stator core 11 and stator windings 10 wound around slots 9 formed in the stator core 11. The stator core 11 is formed with multiple teeth 8 that protrude toward the outer periphery (toward the rotor 2) and slots 9 that are the spaces between adjacent teeth 8. The stator core 11 is composed of laminated electromagnetic steel sheets.
ロータ2は、ロータコア12を有する。ロータコア12は、電磁鋼板が積層されて構成される。ロータコア12の内周面(ステータ1側の表面)には、主磁石31及び補助磁石32が固定される。ロータ2は、図示しない連結部を介してロータシャフトに接続される。 The rotor 2 has a rotor core 12. The rotor core 12 is constructed by laminating electromagnetic steel sheets. A main magnet 31 and an auxiliary magnet 32 are fixed to the inner circumferential surface (the surface facing the stator 1) of the rotor core 12. The rotor 2 is connected to the rotor shaft via a connecting part (not shown).
本実施形態のロータ2は、主磁石31と補助磁石32とが、ハルバッハ配列に従ってロータコア12の内周面に沿って周方向に交互に配置される。主磁石31は、その磁極がロータ2の径方向となるように配置されており、隣り合う主磁石31同士の磁極は逆となるように配置される。補助磁石32は、その磁極がロータ2の周方向となるように、すなわち主磁石31に対して磁極が直交するように配置される。このような構成により、磁極中心となる主磁石31の磁束が補助磁石32によりステータ1側へと偏向させ、ステータ1に鎖交する磁束を大きくできるので、回転電機100のトルク効率を改善することができる。 In the rotor 2 of this embodiment, the main magnets 31 and auxiliary magnets 32 are arranged alternately in the circumferential direction along the inner surface of the rotor core 12 in a Halbach array. The main magnets 31 are arranged so that their magnetic poles are in the radial direction of the rotor 2, and adjacent main magnets 31 are arranged so that their magnetic poles are opposite. The auxiliary magnets 32 are arranged so that their magnetic poles are in the circumferential direction of the rotor 2, i.e., so that their magnetic poles are perpendicular to those of the main magnets 31. With this configuration, the magnetic flux of the main magnet 31, which is the magnetic pole center, is deflected by the auxiliary magnets 32 toward the stator 1, increasing the magnetic flux linking with the stator 1, thereby improving the torque efficiency of the rotating electric machine 100.
また、ロータ2は、周方向に隣り合う二つの主磁石31とこれらの間の補助磁石32とにより磁極が構成され、図1において四つの主磁石31により四つの磁極が構成される。これに対向するステータ1は、三つのティース8及び三つのスロット9が配置され、一つのティース8に対して二つの磁極が対向する。 Furthermore, the rotor 2 has magnetic poles formed by two circumferentially adjacent main magnets 31 and the auxiliary magnet 32 between them; in Figure 1, four main magnets 31 form four magnetic poles. The opposing stator 1 has three teeth 8 and three slots 9, with two magnetic poles facing each tooth 8.
このように、回転電機100は、一つのスロット9に対して二つの磁極が対向するように構成される。これらの関係は、スロット数S、永久磁石3の極対数R、ステータ1の固定子巻線10の極対数Pとしたときに、S=R±Pの関係が成立する。本実施形態では、回転電機100をこのように構成することにより、ロータ2が回転するときステータ1に変調した鎖交磁束が発生し、変調した鎖交磁束に同期してステータ1に磁界が発生する。これにより、ステータ1の磁界による電気角の進角が発生するので、ロータ2の磁束にこの作用が加わることにより、回転電機100のトルクを増大させることができる。 In this way, the rotating electric machine 100 is configured so that two magnetic poles face each other for one slot 9. The relationship between these is S = R ± P, where S is the number of slots, R is the number of pole pairs of the permanent magnets 3, and P is the number of pole pairs of the stator winding 10 of the stator 1. In this embodiment, by configuring the rotating electric machine 100 in this way, modulated flux linkage is generated in the stator 1 when the rotor 2 rotates, and a magnetic field is generated in the stator 1 in synchronization with the modulated flux linkage. As a result, the magnetic field of the stator 1 advances the electrical angle, and this effect is added to the magnetic flux of the rotor 2, thereby increasing the torque of the rotating electric machine 100.
次に、このように構成されたロータ2における永久磁石3の固定について説明する。 Next, we will explain how to fix the permanent magnets 3 in the rotor 2 configured in this way.
図2に示すように、主磁石31は、その径方向に沿った断面形状が、周方向に長辺を有すると共に、ステータ1に対向する側の一辺(上辺)31dの長さが、ステータ1とは反対側に位置する側の他辺(底辺)31aの長さよりも短い台形形状となるように形成される。補助磁石32は、主磁石31と主磁石31との間に配置され、その径方向に沿った断面形状は、主磁石31よりも周方向の長辺が短い長方形形状に形成される。 As shown in Figure 2, the main magnet 31 is formed so that its radial cross-sectional shape is a trapezoid with long sides in the circumferential direction, and the length of one side (top side) 31d facing the stator 1 is shorter than the length of the other side (bottom side) 31a on the side opposite the stator 1. The auxiliary magnet 32 is disposed between the main magnets 31, and its radial cross-sectional shape is a rectangle with a circumferential long side shorter than that of the main magnet 31.
主磁石31は、ロータコア12の内周面に形成された主磁石固定部21にはめ込まれて固定される。主磁石固定部21は、ロータコア12の内周面に向かって開口するように溝状に構成され、その径方向断面は、主磁石31の形状に対応して台形形状の溝として構成される。主磁石固定部21は、その周方向の側部21b、21cが、ロータコア12の外周側に向かうにつれて拡径するテーパ状の傾斜として形成され、この傾斜は、主磁石31の側面形状に対応して構成される。主磁石31が主磁石固定部21にはめ込まれた状態で、主磁石31の側面31b、31cが、主磁石固定部21の側部21b、21cに当接して支持されるので、主磁石31はロータコア12に対して径方向にずれることなくしっかりと固定されることになる。これにより、主磁石31の保持強度が高くなり、ロータ2の耐久性を高めることが可能になる。 The main magnet 31 is fitted and fixed in a main magnet fixing portion 21 formed on the inner circumferential surface of the rotor core 12. The main magnet fixing portion 21 is configured as a groove that opens toward the inner circumferential surface of the rotor core 12, and its radial cross section is configured as a trapezoidal groove that corresponds to the shape of the main magnet 31. The main magnet fixing portion 21 has circumferential side portions 21b, 21c that are tapered and inclined, increasing in diameter toward the outer periphery of the rotor core 12, and this inclination is configured to correspond to the side shape of the main magnet 31. When the main magnet 31 is fitted in the main magnet fixing portion 21, the side surfaces 31b, 31c of the main magnet 31 abut and are supported by the side portions 21b, 21c of the main magnet fixing portion 21, so the main magnet 31 is firmly fixed to the rotor core 12 without shifting radially. This increases the holding strength of the main magnet 31 and enables the durability of the rotor 2 to be improved.
また、主磁石31が、溝状の主磁石固定部21にはめ込まれて固定されるので、主磁石31をロータ2の表面に露出するように配置することができ、主磁石31をステータ1の表面(ティース8の先端に対向する面)に可能な限り近接させることができる。言い換えると、エアギャップ13の距離を小さくすることができる。これにより、ロータ2の磁束をステータ1に作用させる効率が高まるので、回転電機100のトルク効率を向上することができる。 Furthermore, because the main magnet 31 is fitted and fixed in the groove-shaped main magnet fixing portion 21, the main magnet 31 can be positioned so that it is exposed on the surface of the rotor 2, and can be brought as close as possible to the surface of the stator 1 (the surface facing the tips of the teeth 8). In other words, the distance of the air gap 13 can be reduced. This increases the efficiency with which the magnetic flux of the rotor 2 acts on the stator 1, thereby improving the torque efficiency of the rotating electric machine 100.
補助磁石32は、ロータコア12の軸方向に貫通して形成された磁石固定孔(貫通孔)としての補助磁石固定部22に挿入されて、ロータコア12に固定される。補助磁石固定部22は、ロータコア12において、隣り合う主磁石固定部21と主磁石固定部21との間に形成される。これにより、補助磁石32は、ロータコア12にしっかりと固定される。 The auxiliary magnets 32 are fixed to the rotor core 12 by being inserted into auxiliary magnet fixing portions 22, which serve as magnet fixing holes (through holes) formed axially through the rotor core 12. The auxiliary magnet fixing portions 22 are formed between adjacent main magnet fixing portions 21 on the rotor core 12. This allows the auxiliary magnets 32 to be firmly fixed to the rotor core 12.
なお、主磁石31及び主磁石固定部21は、製造時の公差によりその形状がばらつく場合がある。この公差により、主磁石固定部21の側部21b、21cの傾斜と、主磁石31の側面31b、31cの傾斜とが設計値からずれた場合に、主磁石31がロータ2の表面から必要以上に突出してしまう場合がある。 Note that the shapes of the main magnet 31 and main magnet fixing portion 21 may vary due to manufacturing tolerances. If these tolerances cause the inclination of the side portions 21b, 21c of the main magnet fixing portion 21 and the inclination of the side surfaces 31b, 31c of the main magnet 31 to deviate from the design values, the main magnet 31 may protrude more than necessary from the surface of the rotor 2.
このことを抑制するために、図2に示すように、主磁石31の他辺(底辺)31aと周方向の両端の側面31b、31cとがなす角度θ2よりも、主磁石固定部21の底部21aと周方向の両端の側部21b、21cとがなす角度θ1が、鋭角となるように、すなわちθ1<θ2となるように、形成しておくことが望ましい。一例として、θ1が80度に、θ2が85度に、それぞれ形成される。 To prevent this, as shown in Figure 2, it is desirable to make the angle θ1 formed between the bottom 21a of the main magnet fixing portion 21 and the side portions 21b, 21c at both ends in the circumferential direction more acute than the angle θ2 formed between the other side (bottom side) 31a of the main magnet 31 and the side surfaces 31b, 31c at both ends in the circumferential direction, i.e., θ1 < θ2. As an example, θ1 is set to 80 degrees and θ2 is set to 85 degrees.
このように構成することで、主磁石31及び主磁石固定部21の公差がある程度大きくなった場合にも、主磁石31の突出を抑制でき、エアギャップ13の距離を必要十分な程度に小さくすることができる。 By configuring it in this way, even if the tolerance between the main magnet 31 and the main magnet fixing portion 21 becomes relatively large, protrusion of the main magnet 31 can be suppressed, and the distance of the air gap 13 can be reduced to a necessary and sufficient extent.
このように、本実施形態の回転電機100は、スロット9及び固定子巻線10を有するステータ1と、永久磁石3及びロータコア12を有し、ステータ1との間にエアギャップ13を介して配置されるロータ2と、を備える。永久磁石3は、磁極中心に配置されて磁極がロータ2の径方向に配向する主磁石31と、主磁石31に隣接して磁極が周方向に配向する補助磁石32と、を備え、主磁石31及び補助磁石32が、ハルバッハ配列に従ってロータコア12の表面側に交互に配置される。主磁石31は、ロータ2の径方向断面において、ステータ1に対向する一辺31dの長さが、ステータ1とは反対側に位置する他辺31aの長さよりも短い台形形状に形成される。ロータコア12は、ステータ1側の表面に、主磁石31の断面形状に対応して形成された主磁石固定部21を有し、主磁石31が主磁石固定部21にはめ込まれる。 As such, the rotating electric machine 100 of this embodiment comprises a stator 1 having slots 9 and stator windings 10, and a rotor 2 having permanent magnets 3 and a rotor core 12 and arranged with an air gap 13 between it and the stator 1. The permanent magnets 3 comprise main magnets 31 arranged at the magnetic pole center with their magnetic poles oriented in the radial direction of the rotor 2, and auxiliary magnets 32 adjacent to the main magnets 31 with their magnetic poles oriented in the circumferential direction, with the main magnets 31 and auxiliary magnets 32 arranged alternately on the surface of the rotor core 12 in a Halbach array. In a radial cross section of the rotor 2, the main magnets 31 are formed in a trapezoidal shape with the length of one side 31d facing the stator 1 being shorter than the length of the other side 31a located opposite the stator 1. The rotor core 12 has main magnet fixing portions 21 formed to correspond to the cross-sectional shape of the main magnets 31 on its surface facing the stator 1, and the main magnets 31 are fitted into the main magnet fixing portions 21.
この構成では、主磁石31を台形形状に形成して、主磁石固定部21に固定することにより、主磁石31がロータコア12にしっかりと固定され、主磁石31の保持強度が高くなり、ロータ2の耐久性を高めることが可能になる。さらに、主磁石31をロータ2の表面に露出するように配置することができるので、主磁石31をステータ1の表面(ティース8の先端に対向する面)に可能な限り近接させることができる。 In this configuration, by forming the main magnet 31 into a trapezoidal shape and fixing it to the main magnet fixing portion 21, the main magnet 31 is firmly fixed to the rotor core 12, increasing the holding strength of the main magnet 31 and making it possible to increase the durability of the rotor 2. Furthermore, because the main magnet 31 can be positioned so that it is exposed on the surface of the rotor 2, the main magnet 31 can be placed as close as possible to the surface of the stator 1 (the surface facing the tips of the teeth 8).
そして、本実施形態の回転電機100は、ロータ2が、ステータ1の外径側に配置されるアウターロータが実現される。 The rotating electric machine 100 of this embodiment realizes an outer rotor in which the rotor 2 is positioned on the outer diameter side of the stator 1.
次に、本実施形態の変形例を説明する。 Next, we will explain a modified example of this embodiment.
図3は、本実施形態の変形例の回転電機100の軸方向に垂直な断面図であって、構成全体の一部を示す図である。 Figure 3 is a cross-sectional view perpendicular to the axial direction of a rotating electric machine 100 according to a modified example of this embodiment, showing part of the overall configuration.
図3に示す構成は、補助磁石32がロータコア12の内周面に固定され、補助磁石32がロータ2の表面に露出するように配置されている点で相違する。 The configuration shown in Figure 3 differs in that the auxiliary magnets 32 are fixed to the inner surface of the rotor core 12 and are arranged so that they are exposed on the surface of the rotor 2.
補助磁石32は、隣り合う主磁石31と主磁石31との間で、ステータ1とは反対側に位置する側の面がロータコア12の補助磁石固定部22に当接し、接着剤によって固定される。 The auxiliary magnet 32 is located between adjacent main magnets 31, with the surface on the side opposite the stator 1 abutting against the auxiliary magnet fixing portion 22 of the rotor core 12 and fixed in place with adhesive.
主磁石31は、ロータコア12に形成された溝状の主磁石固定部21はめ込まれて固定される。図3に示す構成は、図1に示す構成と比較して、主磁石固定部21の溝深さが径方向に短く構成されている。 The main magnets 31 are fixed by being fitted into groove-shaped main magnet fixing portions 21 formed in the rotor core 12. In the configuration shown in Figure 3, the groove depth of the main magnet fixing portions 21 is shorter in the radial direction compared to the configuration shown in Figure 1.
この変形例では、補助磁石32をロータ2の表面に露出するように配置することができるので、主磁石31の磁束を補助磁石32によりステータ1側へと偏向させる効果を大きくすることができる。 In this modified example, the auxiliary magnets 32 can be positioned so that they are exposed on the surface of the rotor 2, thereby increasing the effect of deflecting the magnetic flux of the main magnets 31 toward the stator 1 by the auxiliary magnets 32.
図4は、本実施形態の別の変形例の回転電機100の軸方向に垂直な断面図であって、構成全体の一部を示す図である。 Figure 4 is a cross-sectional view perpendicular to the axial direction of a rotating electric machine 100 according to another modified example of this embodiment, showing part of the overall configuration.
図4に示す構成は、補助磁石32の周方向の両側面が、主磁石31の周方向の両側面に当接している点で相違する。 The configuration shown in Figure 4 differs in that both circumferential side surfaces of the auxiliary magnet 32 abut against both circumferential side surfaces of the main magnet 31.
補助磁石32は、ロータ2の径方向断面において、ステータ1に対向する側の一辺の長さが、ステータ1とは反対側に位置する他辺の長さよりも長い台形形状に形成される。この台形形状の両側面は、主磁石31の両側面に沿うような傾斜となるように形成される。 In a radial cross section of the rotor 2, the auxiliary magnet 32 is formed in a trapezoidal shape, with one side facing the stator 1 being longer than the other side located opposite the stator 1. Both side surfaces of this trapezoid are formed with an inclination that follows the side surfaces of the main magnet 31.
主磁石31は、溝状の主磁石固定部21にはめ込まれて固定される。図4に示す構成では、主磁石固定部21の径方向の溝深さが、図3に示す構成と同様に、径方向に短く構成される。主磁石31の両側面は、ステータ1とは反対側に位置する他辺(底辺)付近で主磁石固定部21にはめ込まれ、それよりもステータ1側では、ロータコア12には接していない。 The main magnet 31 is fitted into and fixed in the groove-shaped main magnet fixing portion 21. In the configuration shown in Figure 4, the radial groove depth of the main magnet fixing portion 21 is configured to be short in the radial direction, similar to the configuration shown in Figure 3. Both side surfaces of the main magnet 31 are fitted into the main magnet fixing portion 21 near the other side (bottom side) located opposite the stator 1, and the area closer to the stator 1 than that is not in contact with the rotor core 12.
補助磁石32は、この主磁石31と主磁石31との間に配置され、ロータコア12に接しない主磁石31の両側面が、補助磁石32の両側面に当接するように構成される。 The auxiliary magnets 32 are arranged between the main magnets 31, and are configured so that both side surfaces of the main magnets 31 that do not contact the rotor core 12 abut against both side surfaces of the auxiliary magnets 32.
この変形例では、主磁石31と補助磁石32とを隙間なく配置することができるので、主磁石31の磁束を補助磁石32によるステータ1側へと偏向させる効果をより高めることができる。 In this modified example, the main magnet 31 and auxiliary magnet 32 can be arranged without any gaps, which further enhances the effect of deflecting the magnetic flux of the main magnet 31 toward the stator 1 by the auxiliary magnet 32.
図5は、本実施形態のさらに別の変形例の回転電機100の軸方向に垂直な断面図であって、構成全体の一部を示す図である。 Figure 5 is a cross-sectional view perpendicular to the axial direction of a rotating electric machine 100 according to yet another modification of this embodiment, showing part of the overall configuration.
図5に示す構成は、図4に類似しているが、補助磁石32が、ロータ2の径方向外側に突設するアンカー部34を有する点で相違する。 The configuration shown in Figure 5 is similar to that shown in Figure 4, but differs in that the auxiliary magnet 32 has an anchor portion 34 that protrudes radially outward from the rotor 2.
補助磁石32は、図4の構成と同様に、ロータ2の径方向断面において、ステータ1に対向する一辺の長さが、ステータ1とは反対側に位置する他辺の長さよりも長い台形形状に形成される。そして、図4で説明した構成と同様に、補助磁石32の両側面が、主磁石31の両側面に当接するように配置される。 Similar to the configuration shown in Figure 4, the auxiliary magnet 32 is formed in a trapezoidal shape in a radial cross section of the rotor 2, with the length of one side facing the stator 1 being longer than the length of the other side located opposite the stator 1. Also, similar to the configuration described in Figure 4, the auxiliary magnet 32 is positioned so that both side surfaces abut against both side surfaces of the main magnet 31.
さらに、補助磁石32は、ステータ1とは反対側に位置する他辺からロータ2の径方向外側向かって突設するアンカー部34を有する。アンカー部34は、ステータ1側から離れるにつれて拡径するようなテーパ形状を有する。つまり、アンカー部34は、先端に向かって幅が拡大するように形成されている。ロータコア12には、補助磁石32からステータ1とは反対側に凹設されて形成される溝状のアンカー溝44が形成されている。 Furthermore, the auxiliary magnet 32 has an anchor portion 34 that protrudes radially outward from the other side located opposite the stator 1. The anchor portion 34 has a tapered shape that widens in diameter as it moves away from the stator 1. In other words, the anchor portion 34 is formed so that its width increases toward its tip. The rotor core 12 has a groove-shaped anchor groove 44 that is recessed from the auxiliary magnet 32 on the side opposite the stator 1.
補助磁石32のアンカー部34が、ロータコア12のアンカー溝44にはめ込まれることで、アンカー部34がアンカー溝44の傾斜面に支持され、補助磁石32がロータコア12へとしっかりと固定される。これにより、補助磁石32をロータ2の表面に露出するように配置しながら、補助磁石32の保持強度を高めることができる。 When the anchor portion 34 of the auxiliary magnet 32 is fitted into the anchor groove 44 of the rotor core 12, the anchor portion 34 is supported on the inclined surface of the anchor groove 44, and the auxiliary magnet 32 is firmly fixed to the rotor core 12. This increases the holding strength of the auxiliary magnet 32 while positioning it so that it is exposed on the surface of the rotor 2.
図6は、本実施形態のさらに別の変形例の、回転電機100の軸方向に垂直な断面図であって、構成全体の一部を示す図である。 Figure 6 is a cross-sectional view perpendicular to the axial direction of the rotating electric machine 100 of yet another modified example of this embodiment, showing part of the overall configuration.
図6に示す構成は、補助磁石32の両側面が主磁石31に接することなく、ロータコア12に形成される補助磁石固定部22の内部にのみ接するように構成される点で相違する。 The configuration shown in Figure 6 differs in that both side surfaces of the auxiliary magnet 32 are not in contact with the main magnet 31, but are in contact only with the inside of the auxiliary magnet fixing portion 22 formed in the rotor core 12.
図6に示すように、ロータコア12の内周面には、主磁石31を固定する主磁石固定部21と、補助磁石32を固定する補助磁石固定部22とが形成されている。主磁石固定部21は、ロータコア12の内周面に向かって開口するように溝状に構成され、その径方向断面は、主磁石31の形状に対応して台形形状の溝として構成される。補助磁石固定部22も同様に、ロータコア12の内周面に向かって開口するように溝状に構成され、その径方向断面は、補助磁石32の形状に対応する形状であって主磁石固定部21とは逆向きの台形形状の溝として構成される。 As shown in FIG. 6, the inner circumferential surface of the rotor core 12 is formed with a main magnet fixing portion 21 that fixes the main magnet 31, and an auxiliary magnet fixing portion 22 that fixes the auxiliary magnet 32. The main magnet fixing portion 21 is configured as a groove that opens toward the inner circumferential surface of the rotor core 12, and its radial cross section is configured as a trapezoidal groove that corresponds to the shape of the main magnet 31. The auxiliary magnet fixing portion 22 is similarly configured as a groove that opens toward the inner circumferential surface of the rotor core 12, and its radial cross section is configured as a trapezoidal groove that corresponds to the shape of the auxiliary magnet 32 and is oriented in the opposite direction to the main magnet fixing portion 21.
主磁石固定部21と補助磁石固定部22との間は、これらを画成するようにステータ1側に突設する壁状部211が形成される。壁状部211は、その周方向の一方の側面が主磁石31の側面に沿うように傾斜し、他方の側面が補助磁石32の側面に沿うように傾斜している。これら一方の側面と他方の側面とは平行となっている。 A wall-like portion 211 is formed between the main magnet fixing portion 21 and the auxiliary magnet fixing portion 22, protruding toward the stator 1 to separate them. One circumferential side of the wall-like portion 211 is inclined to follow the side of the main magnet 31, and the other side is inclined to follow the side of the auxiliary magnet 32. These one and other sides are parallel to each other.
補助磁石32は、ロータコア12の内周側に溝状に形成された補助磁石固定部22に、はめ込まれて、接着剤等により固定される。 The auxiliary magnet 32 is fitted into the auxiliary magnet fixing portion 22, which is formed in a groove on the inner periphery of the rotor core 12, and fixed in place with adhesive or the like.
この変形例では、補助磁石32が溝状の補助磁石固定部22に固定されるように構成されるので、補助磁石32をロータ2の表面に露出するように配置しながら、補助磁石32の保持強度を高めることができる。 In this modified example, the auxiliary magnets 32 are configured to be fixed to the groove-shaped auxiliary magnet fixing portions 22, which allows the auxiliary magnets 32 to be positioned so that they are exposed on the surface of the rotor 2, while increasing the holding strength of the auxiliary magnets 32.
図7は、本実施形態のさらに別の変形例の回転電機100の軸方向に垂直な断面図であって、構成全体の一部を示す図である。図8は、図7のA部分の拡大図である。 Figure 7 is a cross-sectional view perpendicular to the axial direction of a rotating electric machine 100 according to yet another modification of this embodiment, showing part of the overall configuration. Figure 8 is an enlarged view of part A in Figure 7.
図7に示す構成は、図6に類似しているが、ロータコア12において、補助磁石32の内周面側に補助磁石32を径方向に保持する爪部45を備えるように構成される点で相違する。 The configuration shown in Figure 7 is similar to that shown in Figure 6, but differs in that the rotor core 12 is configured with claw portions 45 on the inner surface of the auxiliary magnets 32 that hold the auxiliary magnets 32 in the radial direction.
ロータコア12には、図6で説明したように、主磁石31を固定する主磁石固定部21と、補助磁石32を固定する補助磁石固定部22とが形成されている。 As described in Figure 6, the rotor core 12 is formed with a main magnet fixing portion 21 that fixes the main magnet 31 and an auxiliary magnet fixing portion 22 that fixes the auxiliary magnet 32.
そして、図8に示すように、補助磁石固定部22の表面側に、補助磁石32の両端側から周方向に突設して補助磁石32を径方向で保持する一組の爪部45(45a、45b)が形成される。爪部45aと爪部45bとは離間しており、これら爪部45a、45bの間で補助磁石32がステータ1側に露出する。 As shown in Figure 8, a pair of claws 45 (45a, 45b) are formed on the surface side of the auxiliary magnet fixing portion 22, protruding circumferentially from both ends of the auxiliary magnet 32 to hold the auxiliary magnet 32 in the radial direction. Claws 45a and 45b are spaced apart, and the auxiliary magnet 32 is exposed to the stator 1 side between these claws 45a and 45b.
この変形例では、補助磁石固定部22が、周方向から補助磁石32の周方向の中心部に向かって延設する爪部45を有することで、補助磁石32が補助磁石固定部22の爪部45に保持され、補助磁石32をロータ2の表面に露出するように配置しながら、補助磁石32の保持強度をさらに高めることができる。 In this modified example, the auxiliary magnet fixing portion 22 has claw portions 45 that extend from the circumferential direction toward the circumferential center of the auxiliary magnet 32. This allows the auxiliary magnet 32 to be held by the claw portions 45 of the auxiliary magnet fixing portion 22, and the auxiliary magnet 32 can be positioned so that it is exposed on the surface of the rotor 2, further increasing the holding strength of the auxiliary magnet 32.
また、図8に示す構成では、補助磁石32は、爪部45により、主磁石31と比較してエアギャップ13から径方向に離間した構成となる。この構成では、補助磁石32の磁束がステータ1に作用してステータ1に鉄損が発生することを抑制できる。ステータ1の鉄損が抑制されることで、回転電機100のトルク効率を改善することが可能になる。 Furthermore, in the configuration shown in FIG. 8, the auxiliary magnet 32 is configured to be radially spaced away from the air gap 13 compared to the main magnet 31 due to the claw portion 45. This configuration prevents the magnetic flux of the auxiliary magnet 32 from acting on the stator 1 and causing iron loss in the stator 1. By reducing iron loss in the stator 1, it is possible to improve the torque efficiency of the rotating electric machine 100.
図9は、本実施形態のさらに別の変形例であり、図7のA部分に対応する箇所の拡大図である。 Figure 9 shows yet another variation of this embodiment, and is an enlarged view of the area corresponding to part A in Figure 7.
図9に示す構成では、補助磁石32は、ロータコア12の軸方向に貫通して形成された補助磁石固定部22に挿入されることでロータコア12に固定される。補助磁石固定部22のステータ1の外周側(ティース8の先端に対向する面)は、補助磁石32の両端部から中心部にかけて、ステータ1と反対側に向かって円弧状に湾曲する湾曲部46を備えて構成されている。 In the configuration shown in Figure 9, the auxiliary magnets 32 are fixed to the rotor core 12 by being inserted into auxiliary magnet fixing portions 22 formed to penetrate the rotor core 12 in the axial direction. The outer peripheral side of the auxiliary magnet fixing portions 22 (the surface facing the tips of the teeth 8) of the stator 1 is configured with curved portions 46 that curve in an arc from both ends of the auxiliary magnet 32 to the center toward the opposite side from the stator 1.
この変形例では、ロータコア12の補助磁石固定部22において、補助磁石32とエアギャップ13との間に介在するロータコア12の一部である湾曲部46が、補助磁石32の中心部に向かって湾曲するように形成される。この構成により、湾曲部46において中心部に向かうにつれて補助磁石32とエアギャップ13との間に存在するロータコア12の断面積が小さくなる。これにより、補助磁石32の磁束がロータコア12に作用して鉄損となることを抑制しつつ、前述した図7及び図8に示す構成と比較して、補助磁石32の保持強度をさらに高めることができる。 In this modified example, the curved portion 46, which is part of the rotor core 12 located between the auxiliary magnet 32 and the air gap 13 in the auxiliary magnet fixing portion 22 of the rotor core 12, is formed so as to curve toward the center of the auxiliary magnet 32. With this configuration, the cross-sectional area of the rotor core 12 located between the auxiliary magnet 32 and the air gap 13 decreases as the curved portion 46 approaches the center. This prevents the magnetic flux of the auxiliary magnet 32 from acting on the rotor core 12 and causing iron loss, while further increasing the holding strength of the auxiliary magnet 32 compared to the configurations shown in Figures 7 and 8 described above.
図10は、本実施形態のさらに別の変形例の回転電機100の軸方向に垂直な断面図である。 Figure 10 is a cross-sectional view perpendicular to the axial direction of a rotating electric machine 100 according to yet another modification of this embodiment.
図10に示す構成は、ロータ2をステータ1の外周側に配置したインナーロータ型の回転電機100として構成される。 The configuration shown in Figure 10 is an inner rotor type rotating electric machine 100 in which the rotor 2 is arranged on the outer periphery of the stator 1.
より具体的には、図10に示すように、回転電機100は、円環形状のステータ1と、ステータ1と同心円状で、ステータ1との間にエアギャップ13を有してステータ1の内周側に配置されるロータ2とを備える。ロータ2の内周側には、ロータシャフト15が固定されるシャフト孔14を備える。 More specifically, as shown in FIG. 10, the rotating electric machine 100 comprises a circular stator 1 and a rotor 2 that is concentric with the stator 1 and is positioned on the inner periphery of the stator 1 with an air gap 13 between them. The inner periphery of the rotor 2 comprises a shaft hole 14 to which a rotor shaft 15 is fixed.
主磁石31は、その径方向に沿った断面形状が、図1で説明したのと同様に、周方向に長辺を有すると共に、ステータ1に対向する一辺の長さが、ステータ1とは反対側に位置する他辺の長さよりも短い台形形状に形成される。主磁石31は、ロータコア12の外周面側で主磁石31の形状に対応して形成された主磁石固定部21に固定される。 The main magnet 31 has a cross-sectional shape along its radial direction that is similar to that described in Figure 1, with long sides in the circumferential direction, and is formed into a trapezoid shape with the length of one side facing the stator 1 being shorter than the length of the other side located on the opposite side from the stator 1. The main magnet 31 is fixed to a main magnet fixing portion 21 formed to correspond to the shape of the main magnet 31 on the outer peripheral surface side of the rotor core 12.
補助磁石32は、主磁石31と主磁石31との間に配置され、その径方向に沿った断面形状が長方形形状に形成される。補助磁石32は、ロータコア12に貫通して形成された補助磁石固定部22に挿入されることで、ロータコア12に固定される。 The auxiliary magnets 32 are positioned between the main magnets 31 and have a rectangular cross-sectional shape along the radial direction. The auxiliary magnets 32 are fixed to the rotor core 12 by being inserted into the auxiliary magnet fixing portions 22 formed through the rotor core 12.
このように、図10に示す変形例では、ロータ2がステータ1の内側に配置されるインナーロータとして構成される。この構成においても、主磁石31が主磁石固定部21の傾斜面に支持されるので、主磁石31がロータコア12にしっかりと固定される。これにより、主磁石31の保持強度が高くなり、ロータ2の耐久性を高めることが可能になる。 In this way, in the modified example shown in Figure 10, the rotor 2 is configured as an inner rotor placed inside the stator 1. Even in this configuration, the main magnet 31 is supported on the inclined surface of the main magnet fixing portion 21, so the main magnet 31 is firmly fixed to the rotor core 12. This increases the holding strength of the main magnet 31, making it possible to increase the durability of the rotor 2.
以上、本発明の実施形態について説明したが、上記実施形態は本発明の適用例の一部を示したに過ぎず、本発明の技術的範囲を上記実施形態の具体的構成に限定する趣旨ではない。 The above describes embodiments of the present invention, but these embodiments merely illustrate some of the application examples of the present invention, and are not intended to limit the technical scope of the present invention to the specific configurations of the above embodiments.
また、本実施形態の主磁石31は、四角形状であるとしたが、ステータ1に対向する上面を、ステータ1の外周面(ティース8の先端面)の形状に対応させて円弧状に形成してもよい。 Furthermore, although the main magnet 31 in this embodiment is rectangular, the upper surface facing the stator 1 may be formed in an arc shape to correspond to the shape of the outer peripheral surface of the stator 1 (the tip surfaces of the teeth 8).
また、図3から図9において説明した主磁石31及び補助磁石32の構成を、図10に示すようなインナーロータ型の回転電機100に適用することもできる。 Furthermore, the configurations of the main magnet 31 and auxiliary magnet 32 described in Figures 3 to 9 can also be applied to an inner rotor type rotating electric machine 100 as shown in Figure 10.
Claims (12)
前記永久磁石は、磁極中心に配置されて磁極が前記ロータの径方向に配向する主磁石と、前記主磁石に隣接して磁極が周方向に配向する補助磁石と、を備え、前記主磁石及び前記補助磁石が、ハルバッハ配列に従って前記ロータコアの外周側に交互に配置され、
前記主磁石は、前記ロータの径方向断面において、前記ステータに対向する一辺の長さが、前記ステータとは反対側に位置する他辺の長さよりも短い台形形状に形成され、
前記ロータコアは、前記ステータ側の表面に、前記主磁石の断面形状に対応して形成された溝状の主磁石固定部を有し、
前記主磁石は、前記主磁石固定部にはめ込まれて固定される、
回転電機。 A rotating electric machine comprising: a stator having slots and windings; and a rotor having a permanent magnet and a rotor core, the rotor being disposed between the stator and the rotor and an air gap being interposed therebetween,
The permanent magnets include main magnets arranged at the magnetic pole centers and having magnetic poles oriented in the radial direction of the rotor, and auxiliary magnets adjacent to the main magnets and having magnetic poles oriented in the circumferential direction, the main magnets and the auxiliary magnets being arranged alternately on the outer periphery of the rotor core in a Halbach array,
the main magnet is formed in a trapezoidal shape in a radial cross section of the rotor, with one side facing the stator being shorter than the other side positioned on the opposite side from the stator;
the rotor core has a groove-shaped main magnet fixing portion formed on the surface facing the stator in correspondence with the cross-sectional shape of the main magnet,
The main magnet is fitted into and fixed to the main magnet fixing portion.
Rotating electric motor.
前記補助磁石は、前記ロータの径方向断面において、前記ステータに対向する一辺の長さが、前記ステータとは反対側に位置する側の他辺の長さよりも長い台形形状に形成される、
回転電機。 2. The rotating electric machine according to claim 1,
The auxiliary magnet is formed in a trapezoidal shape in which the length of one side facing the stator is longer than the length of the other side located on the opposite side from the stator in a radial cross section of the rotor.
Rotating electric motor.
前記主磁石は、前記主磁石固定部から前記ステータ側に向かって突出するように配置され、
前記補助磁石は、その側面が、前記主磁石固定部から突出する前記主磁石の側面に当接する、
回転電機。 3. The rotating electric machine according to claim 2,
the main magnet is disposed so as to protrude from the main magnet fixing portion toward the stator side,
The auxiliary magnet has a side surface that abuts against a side surface of the main magnet that protrudes from the main magnet fixing portion.
Rotating electric motor.
前記補助磁石は、前記ステータと対向する面とは反対側の面から径方向に突出するアンカー部を備え、前記アンカー部は、先端に向かって幅が拡大するように形成され、
前記ロータコアは、前記アンカー部がはめ込まれるアンカー溝を有する、
回転電機。 2. The rotating electric machine according to claim 1,
the auxiliary magnet includes an anchor portion protruding in a radial direction from a surface opposite to a surface facing the stator, the anchor portion being formed so as to increase in width toward a tip thereof,
The rotor core has an anchor groove into which the anchor portion is fitted.
Rotating electric motor.
前記ロータコアは、前記ステータ側の表面に、前記補助磁石の断面形状に対応して形成された溝状の補助磁石固定部を備える、
回転電機。 2. The rotating electric machine according to claim 1,
The rotor core includes a groove-shaped auxiliary magnet fixing portion formed on a surface facing the stator in accordance with a cross-sectional shape of the auxiliary magnet.
Rotating electric motor.
前記補助磁石は、前記補助磁石固定部にはめ込まれて固定され、前記ステータ側の一辺が前記エアギャップに露出する、
回転電機。 6. The rotating electric machine according to claim 5,
The auxiliary magnet is fitted into the auxiliary magnet fixing portion and fixed thereto, and one side of the auxiliary magnet facing the stator is exposed to the air gap.
Rotating electric motor.
前記補助磁石固定部は、周方向から前記補助磁石の周方向の中心部に向かって延設する爪部を有する、
回転電機。 6. The rotating electric machine according to claim 5,
The auxiliary magnet fixing portion has a claw portion extending from the circumferential direction toward the center of the auxiliary magnet in the circumferential direction.
Rotating electric motor.
前記ロータコアは、貫通孔として形成された補助磁石固定部を備え、
前記補助磁石は、前記補助磁石固定部に埋設されて固定される、
回転電機。 2. The rotating electric machine according to claim 1,
the rotor core includes an auxiliary magnet fixing portion formed as a through hole,
The auxiliary magnet is embedded and fixed in the auxiliary magnet fixing portion.
Rotating electric motor.
前記補助磁石固定部の前記ステータに対向する面が、前記補助磁石に向かって円弧状に湾曲する、
回転電機。 8. The rotating electric machine according to claim 7,
a surface of the auxiliary magnet fixing portion facing the stator that is curved in an arc shape toward the auxiliary magnet;
Rotating electric motor.
前記主磁石の前記他辺と周方向の両端の側面とがそれぞれなす角度よりも、前記主磁石固定部の底部と周方向の両端の側部とがそれぞれなす角度が鋭角である、
回転電機。 2. The rotating electric machine according to claim 1,
the angles formed between the bottom of the main magnet fixing portion and the side portions at both ends in the circumferential direction are acuter than the angles formed between the other sides of the main magnet and the side surfaces at both ends in the circumferential direction,
Rotating electric motor.
前記ステータのスロット数をS、前記ロータの磁石極対数をR、前記ステータの極対数をPとしたときに、S=R±Pである、
回転電機。 2. The rotating electric machine according to claim 1,
When the number of slots of the stator is S, the number of magnet pole pairs of the rotor is R, and the number of pole pairs of the stator is P, S = R ± P.
Rotating electric motor.
前記ロータは、前記ステータの外径側に配置されるアウターロータとして構成される、
回転電機。 A rotating electric machine according to any one of claims 1 to 11,
The rotor is configured as an outer rotor disposed on the outer diameter side of the stator.
Rotating electric motor.
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| PCT/JP2024/015290 WO2025220155A1 (en) | 2024-04-17 | 2024-04-17 | Rotating electric machine |
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| PCT/JP2024/015290 WO2025220155A1 (en) | 2024-04-17 | 2024-04-17 | Rotating electric machine |
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| JPH05161287A (en) * | 1991-11-29 | 1993-06-25 | Fanuc Ltd | Rotor of synchronous apparatus |
| JP2012105447A (en) * | 2010-11-10 | 2012-05-31 | Mitsubishi Electric Corp | Permanent magnet rotor and manufacturing method thereof |
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