WO2025218154A1 - Polyisobutylene-based copolymer and preparation method therefor - Google Patents
Polyisobutylene-based copolymer and preparation method thereforInfo
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- WO2025218154A1 WO2025218154A1 PCT/CN2024/131448 CN2024131448W WO2025218154A1 WO 2025218154 A1 WO2025218154 A1 WO 2025218154A1 CN 2024131448 W CN2024131448 W CN 2024131448W WO 2025218154 A1 WO2025218154 A1 WO 2025218154A1
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- monomer
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- polyisobutylene
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- initiator
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F293/00—Macromolecular compounds obtained by polymerisation on to a macromolecule having groups capable of inducing the formation of new polymer chains bound exclusively at one or both ends of the starting macromolecule
- C08F293/005—Macromolecular compounds obtained by polymerisation on to a macromolecule having groups capable of inducing the formation of new polymer chains bound exclusively at one or both ends of the starting macromolecule using free radical "living" or "controlled" polymerisation, e.g. using a complexing agent
Definitions
- the invention belongs to the field of polymer compounds, and in particular relates to a linear or star-shaped polyisobutylene-based block copolymer with a regular structure and capable of thermal cross-linking, and a preparation method thereof.
- IB is a cationically polymerizable monomer, and currently, polyisobutylene (PIB) can only be prepared through cationic polymerization.
- PIB has extensive commercial applications, and its alternating secondary and quaternary carbon structure in the backbone imparts excellent thermal and chemical stability, as well as unparalleled biocompatibility.
- ultrahigh molecular weight PIB PIB is generally a weak, liquid polymer. The advent of living cationic polymerization technology has made it possible to prepare PIB-based copolymers.
- SIBS Poly(styrene-b-polyisobutylene-b-polystyrene)
- PS polystyrene
- PIB polystyrene
- the incompatibility of the two phases forms a microphase-separated structure, resulting in essential mechanical properties. Adjusting the ratio of the hard and soft segments allows for a wide range of tunable physical properties.
- SIBS also exhibits excellent biocompatibility and has achieved significant success in biomedical applications.
- Tg glass transition temperature
- Patent CN101918461B reports a monomer with a fused ring, 4-vinylbenzocyclobutene (4VBCB).
- This monomer which also serves as a crosslinking agent, can be copolymerized with IB as a second monomer to form a PIB-co-4VBCB thermosetting random copolymer with two randomly distributed monomer units.
- This copolymer has similar properties to PIB before crosslinking, and can be directly chemically crosslinked by heating.
- the crosslinked copolymer has even better chemical stability, thermal stability, oxidation resistance, and creep resistance, effectively overcoming the performance deficiencies of SIBS.
- this random copolymerization method inevitably leads to various complex side reactions during the polymerization process, making the molecular weight of the final product uncontrollable, and the mass content of the second monomer uncontrollable. Furthermore, due to the difference in the activity of the two monomers, the copolymerized product often has a low molecular weight, a low crosslinking agent content, and a low yield, thus limiting the application of this copolymer.
- the present invention provides a structurally regular thermosetting elastomer polyisobutylene-based copolymer and a method for preparing the same.
- This method utilizes living/controllable cationic polymerization and can produce linear diblock copolymers (PIB-b-P4VBCB (polyisobutylene-b-polytetravinylphenylpropylcyclobutene), triblock copolymers (P4VBCB-b-PIB-b-P4VBCB (poly-4-vinylbenzocyclobutene-b-polyisobutylene-b-polytetravinylphenylpropylcyclobutene), or radial block copolymers with regular structural sequences, controllable molecular weight, and a controlled, narrowly distributed second monomer content.
- PIB-b-P4VBCB polyisobutylene-b-polytetravinylphenylpropylcyclo
- polyisobutylene-based copolymer thermosetting elastomers with various mechanical properties can be obtained.
- High-temperature crosslinking of the polyisobutylene-based copolymer thermosetting elastomer yields an elastomer with a stable chemically crosslinked structure.
- the first technical problem to be solved by the present invention is to provide a method for preparing a polyisobutylene-based copolymer, comprising the following steps: firstly initiating polymerization of a first monomer (IB) through living/controllable cationic polymerization, then adding a capping agent to cap the first monomer to obtain a stable PIB+active center, then adding a regulator to adjust the Lewis acidity and reactivity of the system; then adding a second monomer (4-VBCB) to continue the polymerization reaction, terminating the reaction, and obtaining the polyisobutylene-based copolymer through post-treatment.
- a first monomer IB
- a capping agent to cap the first monomer to obtain a stable PIB+active center
- a regulator to adjust the Lewis acidity and reactivity of the system
- 4-VBCB second monomer
- the method for preparing a polyisobutylene-based copolymer according to the present invention comprises the following steps: polymerizing a proton scavenger, a primary initiator, a first portion of the first monomer IB, and a co-initiator in a solvent; then adding a second portion of the first monomer IB and continuing the polymerization reaction until the first monomer conversion rate reaches above 95%; then adding an end-capping agent to cap the reaction to obtain a stable PIB+ active center; then adding a regulator to adjust the Lewis acidity and reactivity of the system; then adding a second monomer, 4-VBCB, to continue the polymerization reaction; terminating the reaction, and post-processing to obtain the polyisobutylene-based copolymer.
- the end-capping agent is at least one of 1,1-diphenylethylene (DPF), 1,1-di-p-tolylethylene (DTE), 2-methylfuran, and 2-tert-butylfuran.
- DPF 1,1-diphenylethylene
- DTE 1,1-di-p-tolylethylene
- 2-methylfuran 2-methylfuran
- 2-tert-butylfuran Preferably, the end-capping agent is 1,1-diphenylethylene or 1,1-di-p-tolylethylene.
- the regulator is at least one of Ti(OR)4, SnBr4, SnCl4, n-Bu4NCl, and BCl3, wherein R is a C1-4 alkyl group.
- the regulator is titanium isopropoxide (Ti(OiPr)4) or Bu4NCl.
- the main initiator is or 2-chloro-2,4,4-trimethylpentane; wherein R1 is methyl, Cl or methoxy, and R2 and R3 are each independently Cl or methoxy.
- the coinitiator is at least one of titanium tetrachloride, ferric chloride, boron trifluoride, boron trichloride, gallium trichloride, aluminum chloride, and alkylaluminum chloride.
- the coinitiator is titanium tetrachloride.
- the alkylaluminum chloride is selected from diethylaluminum chloride, ethylaluminum sesquichloride, ethylaluminum dichloride, and the like.
- the proton scavenger is at least one of 2,6-di-tert-butylpyridine, 2,6-di-tert-butyl-4-methylpyridine, and 2,4,6-tri-tert-butylpyridine.
- the proton scavenger is 2,6-di-tert-butylpyridine.
- the solvent is a mixed solvent of solvent A and solvent B; wherein solvent A is at least one of chloromethane, dichloromethane, and chloroform, and solvent B is at least one of n-hexane, cyclohexane, and methylcyclohexane.
- the volume ratio B/A of the mixed solvent is 7:3, 6:4, or 5:5, preferably 6:4.
- the molar ratio of the first monomer to the second monomer is (60-99):(40-1).
- the molar ratio of the main initiator to the first monomer is 1:(50-1000).
- the molar ratio of the main initiator to the co-initiator is 1:(2-64).
- the molar ratio of the end-capping agent to the main initiator is 1:(1-10).
- the molar ratio of the regulator to the end-capping agent is (1-64):1.
- the molar ratio of the proton scavenger to the end-capping agent is 1:(1-10).
- the second monomer is mixed with solvent B and then added into the system. Furthermore, the volume ratio of the second monomer to solvent B is 1:(1-5).
- the first portion of the first monomer accounts for 5 to 30 wt% of the total amount of the first monomer
- the second portion of the first monomer accounts for 70 to 95 wt% of the total amount of the first monomer.
- the mass fraction of the total mass of the first monomer and the second monomer in the reaction system is 10 to 50%.
- each reaction is carried out in an anhydrous and oxygen-free atmosphere.
- each reaction is carried out in an inert atmosphere.
- each reaction temperature is -50 to -100°C, preferably -80°C.
- the solvent is pre-cooled at the reaction temperature for 5 to 20 minutes before the proton scavenger, the primary initiator, and the first portion of the first monomer are added.
- the entire system is pre-cooled at the reaction temperature for 5 to 20 minutes before the coinitiator is added.
- the system is polymerized for 5 to 30 minutes before adding the second portion of the first monomer.
- the second portion of the first monomer is added and the polymerization reaction is continued for 60 to 120 minutes before adding the end-capping agent.
- the reaction is continued for 30 to 120 minutes before adding the regulating agent.
- the reaction is continued for 5 to 30 minutes before adding the second monomer.
- the reaction is continued for 5 to 120 minutes before terminating the reaction by adding methanol.
- the conversion rate of the first monomer is 95-100%.
- the conversion rate of the second monomer is 10-70%.
- the second technical problem to be solved by the present invention is to provide a polyisobutylene-based copolymer prepared by the above preparation method.
- the number average molecular weight of the copolymer is 1000 to 5 ⁇ 10 5 g/mol, and the molecular weight distribution is 1.01 to 1.30.
- the mass fraction of the second monomer is 1 to 50 wt %
- the conversion rate of the first monomer is 95 to 100%
- the conversion rate of the second monomer is 10 to 70%.
- the third technical problem to be solved by the present invention is to provide a polymer obtained by cross-linking the above polyisobutylene copolymer.
- the cross-linking conditions are heating at 150-300°C for 5-60 minutes.
- the present invention prepares a polyisobutylene-based block copolymer that is thermally crosslinkable, has a regular structural sequence, controllable block content, and controllable molecular weight through living/controllable cationic polymerization, wherein polyisobutylene (PIB) is a soft segment and poly-4-vinylbenzocyclobutene (P-4VBCB) is a hard segment.
- PIB polyisobutylene
- P-4VBCB poly-4-vinylbenzocyclobutene
- the method of the present invention can well control the molecular weight and soft and hard segment ratio of the polyisobutylene-based block copolymer, and the polymer molecular weight distribution is narrow.
- the method of the present invention has the advantages of high monomer conversion rate and yield.
- the copolymer prepared by the method of the present invention has a controllable molecular weight, crosslinker content, and ordered structure, which greatly improves the yield and mechanical properties. It can be widely used in biomedicine, tire inner tubes, medical packaging, wires, cables, tapes, hoses, various mechanical products, vibration isolation parts, waterproof sheets for construction, sealing and caulking materials, chewing gum, etc.
- FIG1 is a schematic diagram of the structure of the block copolymer prepared using three different initiators.
- Figure 2 is a H NMR spectrum of the final product, the triblock copolymer, of Example 2.
- the mass fraction of the second monomer in the polymer can be calculated using the integral values of the main characteristic peaks in this figure.
- the calculation method is as follows:
- the calculated mass fraction of the second monomer in the final product is 9.81%.
- FIG3 is a hydrogen NMR spectrum of the final product of the comparative example, and the mass fraction of the second monomer is also calculated to be 1.61%.
- Figure 4 shows the differential index (RI) spectra of the first monomer of the triblock copolymer described in Example 2 at various reaction times. All elution curves show a normal distribution with no tailing. Furthermore, the peak time shifts earlier with increasing reaction time, indicating a continuous increase in molecular weight. This clearly demonstrates a living/controlled polymerization.
- Figure 5 shows the differential index (RI) spectra of the second monomer of the triblock copolymer described in Example 2 at various reaction times. All elution curves show a normal distribution with no tailing. Furthermore, the peak time shifts earlier with increasing reaction time, indicating a continuous increase in molecular weight. This clearly demonstrates a living/controlled polymerization.
- Figure 6 is the SEC-MALS-UV-RI spectrum of the final triblock copolymer described in Example 2.
- the UV, differential, and laser peak times are completely consistent, demonstrating high block efficiency and a uniform block structure between the second monomer and the first monomer.
- Figure 7 compares the DSC spectra of the final products of Example 2 and the comparative example.
- the DSC spectra clearly show that the final product of the comparative example exhibits only a single glass transition temperature (Tg), while the final product of Example 2 exhibits two distinct Tgs, corresponding to the Tgs of the respective homopolymers of the two segments.
- Tg glass transition temperature
- the copolymer prepared according to the present invention possesses a well-defined block structure and combines the properties of both homopolymer segments.
- Figure 8 compares the mechanical properties of the products of Examples 1, 2, and 3 and the comparative example after thermal crosslinking. It is apparent from the figure that the maximum tensile strength and elongation at break of the products of the examples are significantly greater than those of the comparative example.
- the copolymers formed into films after thermal crosslinking were cut into dumbbell-shaped strips according to the ASDM D-412 test standard. Three strips were taken from each sample, and the results were averaged.
- the inventors have discovered that, through a living/controlled cationic polymerization method, polymerization of the first monomer (IB) is initiated. After the first monomer is largely converted, a capping agent is added to cap the end of the first monomer to obtain a stable PIB + active center. A modifier is then added to adjust the Lewis acidity and reactivity of the active center, thereby reducing the chain growth rate of the second monomer to less than the chain initiation rate. The second monomer is then added to react, achieving efficient block formation. Furthermore, by controlling the reaction time of the second monomer, the crosslinker content and molecular weight of the copolymer can be easily controlled. After terminating the reaction, a block copolymer with an orderly structure is obtained. This shows that the method of the present invention can introduce more second monomers, resulting in a higher crosslinker content in the product, and thus better mechanical properties of the resulting copolymer after crosslinking.
- the preparation method of the polyisobutylene-based copolymer of the present invention comprises the following steps: first, baking and exhausting glassware to remove water and oxygen, then placing it in an inert atmosphere glove box, cooling it to a reaction temperature of -50 to -100°C, sequentially adding solvent A and solvent B, thoroughly mixing and precooling for 5 to 20 minutes, continuously adding a proton scavenger, a main initiator, and the first portion of the first monomer IB, thoroughly mixing and precooling for 5 to 20 minutes, adding a co-initiator, polymerizing for 5 to 30 minutes, adding the second portion of the first monomer IB, continuing the polymerization for 60 to 120 minutes, adding a capping agent, adding a regulator after 30 to 120 minutes, adding a mixture of the second monomer 4VBCB and solvent B after 5 to 30 minutes, continuing the polymerization for 5 to 120 minutes, and then adding methanol to terminate the reaction, precipitating the product with isopropanol, dissolving it with
- the first monomer IB is added in two stages, with the first portion comprising 5-30% by weight of the total first monomer, and the second portion comprising 70-95% of the total first monomer. Initially adding a small amount of the first monomer to form a stable active center, followed by a larger amount of the first monomer to initiate chain growth, avoids concentrated heat release during initiation, which can lead to side reactions such as chain transfer.
- the combined mass fraction of the first and second monomers in the reaction system is preferably controlled to be 10-50%. Controlling the concentrations of the first and second monomers within this range can control the degree of heat release and facilitate polymerization.
- the reaction system is the total mass of the entire system. The first and second monomers can be added in amounts as they are added directly.
- the molecular weight of the copolymer can be controlled by the ratio of the monomer to the initiator; at the same time, the longer the polymerization time of the second monomer and the higher the second monomer content, the greater the molecular weight of the copolymer.
- the reaction temperature of the entire system is controlled at -50 to -100° C., preferably -80° C. Once the temperature is determined, it is preferably maintained at this temperature throughout the polymerization process, so each addition preferably includes a pre-cooling step.
- the obtained polyisobutylene-based copolymer is a three-arm star block copolymer, and all three arms are PIB-b-P4VBCB, and the structural schematic diagram is shown in Figure 1;
- the main initiator is 2-chloro-2,4,4-trimethylpentane (TMPCl)
- the obtained polyisobutylene-based copolymer is a diblock copolymer PIB-b-P4VBCB (polyisobutylene-b-polytetravinylphenylpropylcyclobutene), and the structural schematic diagram is shown in Figure 1.
- the first monomer conversion rate is preferably controlled to be 95-100%, that is, 95-100% of the added first monomer participates in the reaction and becomes part of the copolymer.
- the second monomer conversion rate is preferably controlled to be 10-70%, that is, 10-70% of the added second monomer participates in the reaction and becomes part of the copolymer.
- the polyisobutylene-based copolymer prepared by the method of the present invention has a number average molecular weight of 1000-5 ⁇ 10 5 g/mol and a molecular weight distribution of 1.01-1.30.
- the mass fraction of the second monomer is 1 to 50 wt%, that is, the content of the second monomer block in the final polyisobutylene-based copolymer is 1 to 50 wt%.
- the polyisobutylene-based copolymer prepared by the method of the present invention has excellent mechanical properties and other effects after being heated at 150-300° C. for 5-60 minutes and thermally cross-linked in a flat-plate vulcanizer.
- the cooling liquid was injected into the cold trap of the anhydrous and oxygen-free glove box and cooled to -80 °C.
- a dried polymerization bottle that had been baked and evacuated was placed in it, and 1 L of a 60/40 volume ratio of methylcyclohexane/chloromethane mixed solvent was added. After mixing evenly, the mixture was precooled for 10 min. 0.143 mL of a proton scavenger 2,6-di-tert-butylpyridine, 0.64 mL of a main initiator 2-chloro-2,4,4-trimethylpentane (TMPCl), and 5.6 mL of IB 1 were added in sequence.
- TMPCl main initiator 2-chloro-2,4,4-trimethylpentane
- a co-initiator titanium tetrachloride was added. After 20 min of polymerization, 50 mL of IB 2 was added and the polymerization was continued for 80 min. 0.15 mL of a capping agent 1,1-di-p-tolylethylene (DTE) was added. After 60 min, a regulator titanium isopropoxide (Ti(OiPr) 4 ) was added. ) 5.4mL, and after 10 minutes, 25mL of the second monomer, 4-vinylbenzocyclobutene (4VBCB), was added. Polymerization continued for 30 minutes before methanol was added to terminate the reaction.
- DTE 1,1-di-p-tolylethylene
- the product was precipitated with isopropanol and then dissolved in cyclohexane, repeating this process three times before drying. 8g of the dried product was thermally crosslinked in a flat-plate vulcanizer at 200°C for 25 minutes to form a mold.
- the product was precipitated with isopropyl alcohol and then dissolved with cyclohexane, and the process was repeated three times before drying. 8 g of the dried product was placed in a flat plate vulcanizer at 240°C for 6 minutes for thermal cross-linking to form a film.
- a coolant was pumped into a cold trap in an anhydrous and oxygen-free glove box and cooled to -80°C.
- a dried, oven-dried polymerization flask was placed in it, followed by 1 L of a 60/40 (volume) mixture of methylcyclohexane and methyl chloride. Mixed thoroughly, the mixture was pre-cooled for 10 minutes. Then, 0.143 mL of the proton scavenger 2,6-di-tert-butylpyridine, 0.79 g of the primary initiator 5-tert-butyl-1,3-di(methylethylchloro)benzene, and 5.6 mL of IB 1 were added.
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Abstract
Description
本发明属于高分子化合物领域,具体涉及一种结构规整的可热交联的线形或星形的聚异丁烯基嵌段共聚物及其制备方法。The invention belongs to the field of polymer compounds, and in particular relates to a linear or star-shaped polyisobutylene-based block copolymer with a regular structure and capable of thermal cross-linking, and a preparation method thereof.
异丁烯(IB)是可阳离子聚合单体之一,且目前聚异丁烯(PIB)只能通过阳离子聚合制备。PIB广泛的商业应用场景已被大量报道,其主链上仲碳、季碳交替结构使其具有优异的热稳定性、化学稳定性、无与伦比的生物相容性等。但除了超高分子量的PIB外,PIB一般是没有强度的液态高分子,随着活性阳离子聚合技术的出现,制备基于PIB的共聚物成为可能。聚(苯乙烯-b聚异丁烯-b-聚苯乙烯)(SIBS)就是这种典型的共聚物,两端聚苯乙烯(PS)为硬段,作为物理交联点,中间PIB为软段;两相不相容形成微相分离结构,从而具有基本的机械性能,同时通过调节软硬段比例可以在很大范围内调节共聚物的物理性能。而且SIBS具有优异的生物相容性,在生物医疗应用上取得了巨大成功。然而,SIBS中的物理交联结构受限于苯乙烯的玻璃化转变温度(Tg),有较差的抗蠕变性能和耐热性能。Isobutylene (IB) is a cationically polymerizable monomer, and currently, polyisobutylene (PIB) can only be prepared through cationic polymerization. PIB has extensive commercial applications, and its alternating secondary and quaternary carbon structure in the backbone imparts excellent thermal and chemical stability, as well as unparalleled biocompatibility. However, with the exception of ultrahigh molecular weight PIB, PIB is generally a weak, liquid polymer. The advent of living cationic polymerization technology has made it possible to prepare PIB-based copolymers. Poly(styrene-b-polyisobutylene-b-polystyrene) (SIBS) is a typical example of such a copolymer. The polystyrene (PS) at each end serves as a hard segment, acting as a physical crosslink, while the PIB in the middle is a soft segment. The incompatibility of the two phases forms a microphase-separated structure, resulting in essential mechanical properties. Adjusting the ratio of the hard and soft segments allows for a wide range of tunable physical properties. SIBS also exhibits excellent biocompatibility and has achieved significant success in biomedical applications. However, the physical crosslinking structure in SIBS is limited by the glass transition temperature (Tg) of styrene, resulting in poor creep resistance and heat resistance.
专利CN101918461B中报道了一种带有稠环的单体4-乙烯基苯并环丁烯(4VBCB),其作为第二单体同时也作为交联剂与IB共聚后可以形成两种单体单元无规分布的PIB-co-4VBCB热固性无规共聚物,该共聚物交联前性能与PIB类似,可通过加热的方式直接形成化学交联,交联后的共聚物具有更加优异的化学稳定性、热稳定性、抗氧化性、抗蠕变性,很好弥补了SIBS的性能缺陷。然而,这种无规共聚的方式在聚合过程中,不可避免会发生各种复杂的副反应,使得最终产物的分子量不可控,第二单体质量含量不可控,而且由于两个单体的活性差异,共聚产物往往分子量低,交联剂含量低,产率低,因此限制了该共聚物的应用。Patent CN101918461B reports a monomer with a fused ring, 4-vinylbenzocyclobutene (4VBCB). This monomer, which also serves as a crosslinking agent, can be copolymerized with IB as a second monomer to form a PIB-co-4VBCB thermosetting random copolymer with two randomly distributed monomer units. This copolymer has similar properties to PIB before crosslinking, and can be directly chemically crosslinked by heating. The crosslinked copolymer has even better chemical stability, thermal stability, oxidation resistance, and creep resistance, effectively overcoming the performance deficiencies of SIBS. However, this random copolymerization method inevitably leads to various complex side reactions during the polymerization process, making the molecular weight of the final product uncontrollable, and the mass content of the second monomer uncontrollable. Furthermore, due to the difference in the activity of the two monomers, the copolymerized product often has a low molecular weight, a low crosslinking agent content, and a low yield, thus limiting the application of this copolymer.
发明内容Summary of the Invention
为了改善上述问题,本发明提供一种结构规整的热固性弹性体聚异丁烯基共聚物及其制备方法。该方法为活性/可控阳离子聚合,可以制备结构序列规整、分子量可控、第二单体质量含量可控、分布窄的线形两嵌段共聚物PIB-b-P4VBCB(聚异丁烯-b-聚四乙烯基苯丙环丁烯)、三嵌段共聚物P4VBCB-b-PIB-b-P4VBCB(聚4乙烯基苯并环丁烯-b-聚异丁烯-b-聚四乙烯基苯丙环丁烯)或星形嵌段共聚物。通过调控产物分子量或结构单元比例可得到具有各种不同力学性能的聚异丁烯基共聚物热固性弹性体。将该聚异丁烯基共聚物热固性弹性体高温交联后,可得到含有稳定化学交联结构的弹性体。To address these issues, the present invention provides a structurally regular thermosetting elastomer polyisobutylene-based copolymer and a method for preparing the same. This method utilizes living/controllable cationic polymerization and can produce linear diblock copolymers (PIB-b-P4VBCB (polyisobutylene-b-polytetravinylphenylpropylcyclobutene), triblock copolymers (P4VBCB-b-PIB-b-P4VBCB (poly-4-vinylbenzocyclobutene-b-polyisobutylene-b-polytetravinylphenylpropylcyclobutene), or radial block copolymers with regular structural sequences, controllable molecular weight, and a controlled, narrowly distributed second monomer content. By regulating the product molecular weight or structural unit ratio, polyisobutylene-based copolymer thermosetting elastomers with various mechanical properties can be obtained. High-temperature crosslinking of the polyisobutylene-based copolymer thermosetting elastomer yields an elastomer with a stable chemically crosslinked structure.
本发明所要解决的第一个技术问题是提供一种聚异丁烯基共聚物的制备方法,包括以下步骤:通过活性/可控阳离子聚合首先引发第一单体IB聚合,然后加入封端剂封端得到稳定的PIB+活性中心,再加入调节剂调节体系路易斯酸度和反应活性;然后加入第二单体4-VBCB继续聚合反应,终止反应、经后处理即得所述聚异丁烯基共聚物。The first technical problem to be solved by the present invention is to provide a method for preparing a polyisobutylene-based copolymer, comprising the following steps: firstly initiating polymerization of a first monomer (IB) through living/controllable cationic polymerization, then adding a capping agent to cap the first monomer to obtain a stable PIB+active center, then adding a regulator to adjust the Lewis acidity and reactivity of the system; then adding a second monomer (4-VBCB) to continue the polymerization reaction, terminating the reaction, and obtaining the polyisobutylene-based copolymer through post-treatment.
具体的,本发明所述聚异丁烯基共聚物的制备方法,包括以下步骤:将质子捕捉剂、主引发剂、第一部分第一单体IB、共引发剂在溶剂中进行聚合反应,再加入第二部分第一单体IB继续聚合反应至第一单体转化率在95%以上;然后加入封端剂进行封端得到稳定的PIB+活性中心,再加入调节剂调节体系路易斯酸度和反应活性;然后加入第二单体4-VBCB继续聚合反应,终止反应、经后处理即得所述聚异丁烯基共聚物。具体的,上述制备方法中,所述封端剂为1,1-二苯基乙烯(DPF)、1,1-二对甲苯基乙烯(DTE)、2-甲基呋喃、2-叔丁基呋喃中至少一种。优选封端剂为1,1-二苯基乙烯或1,1-二对甲苯基乙烯。Specifically, the method for preparing a polyisobutylene-based copolymer according to the present invention comprises the following steps: polymerizing a proton scavenger, a primary initiator, a first portion of the first monomer IB, and a co-initiator in a solvent; then adding a second portion of the first monomer IB and continuing the polymerization reaction until the first monomer conversion rate reaches above 95%; then adding an end-capping agent to cap the reaction to obtain a stable PIB+ active center; then adding a regulator to adjust the Lewis acidity and reactivity of the system; then adding a second monomer, 4-VBCB, to continue the polymerization reaction; terminating the reaction, and post-processing to obtain the polyisobutylene-based copolymer. Specifically, in the above preparation method, the end-capping agent is at least one of 1,1-diphenylethylene (DPF), 1,1-di-p-tolylethylene (DTE), 2-methylfuran, and 2-tert-butylfuran. Preferably, the end-capping agent is 1,1-diphenylethylene or 1,1-di-p-tolylethylene.
具体的,上述制备方法中,所述调节剂为Ti(OR)4、SnBr4、SnCl4、n-Bu4NCl、BCl3中至少一种,其中R为C1-4烷基。优选调节剂为异丙醇钛(Ti(OiPr)4)或Bu4NCl。Specifically, in the above preparation method, the regulator is at least one of Ti(OR)4, SnBr4, SnCl4, n-Bu4NCl, and BCl3, wherein R is a C1-4 alkyl group. Preferably, the regulator is titanium isopropoxide (Ti(OiPr)4) or Bu4NCl.
具体的,上述制备方法中,所述主引发剂为或2-氯-2,4,4-三甲基戊烷;其中,R1为甲基、Cl或甲氧基,R2和R3各自独立地为Cl或甲氧基。Specifically, in the above preparation method, the main initiator is or 2-chloro-2,4,4-trimethylpentane; wherein R1 is methyl, Cl or methoxy, and R2 and R3 are each independently Cl or methoxy.
具体的,上述制备方法中,所述共引发剂为四氯化钛、氯化铁、三氟化硼、三氯化硼、三氯化镓、氯化铝、烷基氯化铝中至少一种。优选共引发剂为四氯化钛。所述烷基氯化铝选自二乙基氯化铝、乙基倍半氯化铝、乙基二氯化铝等。Specifically, in the above preparation method, the coinitiator is at least one of titanium tetrachloride, ferric chloride, boron trifluoride, boron trichloride, gallium trichloride, aluminum chloride, and alkylaluminum chloride. Preferably, the coinitiator is titanium tetrachloride. The alkylaluminum chloride is selected from diethylaluminum chloride, ethylaluminum sesquichloride, ethylaluminum dichloride, and the like.
具体的,上述制备方法中,所述质子捕捉剂为2,6-二叔丁基吡啶、2,6-二叔丁基-4-甲基吡啶、2,4,6-三叔丁基吡啶中至少一种。优选质子捕捉剂为2,6-二叔丁基吡啶。Specifically, in the above preparation method, the proton scavenger is at least one of 2,6-di-tert-butylpyridine, 2,6-di-tert-butyl-4-methylpyridine, and 2,4,6-tri-tert-butylpyridine. Preferably, the proton scavenger is 2,6-di-tert-butylpyridine.
具体的,上述制备方法中,所述溶剂为溶剂A和溶剂B的混合溶剂;其中,溶剂A为氯甲烷、二氯甲烷、三氯甲烷中的至少一种,溶剂B为正己烷、环己烷、甲基环己烷中的至少一种。Specifically, in the above preparation method, the solvent is a mixed solvent of solvent A and solvent B; wherein solvent A is at least one of chloromethane, dichloromethane, and chloroform, and solvent B is at least one of n-hexane, cyclohexane, and methylcyclohexane.
进一步的,上述制备方法中,所述混合溶剂体积比B/A为7﹕3、6﹕4、5﹕5。优选为6﹕4。Furthermore, in the above preparation method, the volume ratio B/A of the mixed solvent is 7:3, 6:4, or 5:5, preferably 6:4.
进一步的,上述制备方法中,所述第一单体与第二单体摩尔比为(60~99)﹕(40~1)。 Furthermore, in the above preparation method, the molar ratio of the first monomer to the second monomer is (60-99):(40-1).
进一步的,上述制备方法中,所述主引发剂与第一单体的摩尔比为1﹕(50~1000)。Furthermore, in the above preparation method, the molar ratio of the main initiator to the first monomer is 1:(50-1000).
进一步的,上述制备方法中,所述主引发剂与共引发剂摩尔比为1﹕(2~64)。Furthermore, in the above preparation method, the molar ratio of the main initiator to the co-initiator is 1:(2-64).
进一步的,上述制备方法中,所述封端剂与主引发剂摩尔比为1﹕(1~10)。Furthermore, in the above preparation method, the molar ratio of the end-capping agent to the main initiator is 1:(1-10).
进一步的,上述制备方法中,所述调节剂与封端剂摩尔比为(1~64)﹕1。Furthermore, in the above preparation method, the molar ratio of the regulator to the end-capping agent is (1-64):1.
进一步的,上述制备方法中,所述质子捕捉剂与封端剂摩尔比为1﹕(1~10)。Furthermore, in the above preparation method, the molar ratio of the proton scavenger to the end-capping agent is 1:(1-10).
进一步的,上述制备方法中,所述第二单体与溶剂B混合后加入体系。更进一步的,第二单体与溶剂B体积比为1﹕(1~5)。Furthermore, in the above preparation method, the second monomer is mixed with solvent B and then added into the system. Furthermore, the volume ratio of the second monomer to solvent B is 1:(1-5).
进一步的,上述制备方法中,所述第一部分第一单体占第一单体总量的5~30wt%,第二部分第一单体占第一单体总量的70~95wt%。Furthermore, in the above preparation method, the first portion of the first monomer accounts for 5 to 30 wt% of the total amount of the first monomer, and the second portion of the first monomer accounts for 70 to 95 wt% of the total amount of the first monomer.
进一步的,上述制备方法中,所述第一单体和第二单体总质量在反应体系中的质量分数为10~50%。Furthermore, in the above preparation method, the mass fraction of the total mass of the first monomer and the second monomer in the reaction system is 10 to 50%.
具体的,上述制备方法中,各反应均在无水无氧的氛围中进行。优选各反应在惰性氛围中进行。Specifically, in the above preparation method, each reaction is carried out in an anhydrous and oxygen-free atmosphere. Preferably, each reaction is carried out in an inert atmosphere.
具体的,上述制备方法中,各反应温度均为-50~-100℃。优选为-80℃。Specifically, in the above preparation method, each reaction temperature is -50 to -100°C, preferably -80°C.
具体的,上述制备方法中,所述溶剂在反应温度下预冷5~20min后再加入质子捕捉剂、主引发剂、第一部分第一单体。所述质子捕捉剂、主引发剂、第一部分第一单体加入到溶剂中后,整个体系在反应温度下预冷5~20min再加入共引发剂。Specifically, in the above preparation method, the solvent is pre-cooled at the reaction temperature for 5 to 20 minutes before the proton scavenger, the primary initiator, and the first portion of the first monomer are added. After the proton scavenger, the primary initiator, and the first portion of the first monomer are added to the solvent, the entire system is pre-cooled at the reaction temperature for 5 to 20 minutes before the coinitiator is added.
具体的,上述制备方法中,体系进行聚合反应5~30min后再加入第二部分第一单体。Specifically, in the above preparation method, the system is polymerized for 5 to 30 minutes before adding the second portion of the first monomer.
具体的,上述制备方法中,加入第二部分第一单体继续聚合反应60~120min后再加入封端剂。Specifically, in the above preparation method, the second portion of the first monomer is added and the polymerization reaction is continued for 60 to 120 minutes before adding the end-capping agent.
具体的,上述制备方法中,加入封端剂后继续反应30~120min后再加入调节剂。Specifically, in the above preparation method, after adding the end-capping agent, the reaction is continued for 30 to 120 minutes before adding the regulating agent.
具体的,上述制备方法中,加入调节剂后继续反应5~30min后再加入第二单体。Specifically, in the above preparation method, after adding the regulator, the reaction is continued for 5 to 30 minutes before adding the second monomer.
具体的,上述制备方法中,加入第二单体后继续反应5~120min后终止反应。所述终止反应采用的方式为加入甲醇终止反应。Specifically, in the above preparation method, after the second monomer is added, the reaction is continued for 5 to 120 minutes before terminating the reaction by adding methanol.
具体的,上述制备方法中,所述第一单体的转化率为95~100%。Specifically, in the above preparation method, the conversion rate of the first monomer is 95-100%.
具体的,上述制备方法中,所述第二单体的转化率为10~70%。Specifically, in the above preparation method, the conversion rate of the second monomer is 10-70%.
本发明所要解决的第二个技术问题是提供由上述制备方法制备得到的聚异丁烯基共聚物。The second technical problem to be solved by the present invention is to provide a polyisobutylene-based copolymer prepared by the above preparation method.
进一步的,上述聚异丁烯基共聚物中,所述共聚物数均分子量为1000~5×105g/mol,分子量分布为1.01~1.30。 Furthermore, in the polyisobutylene-based copolymer, the number average molecular weight of the copolymer is 1000 to 5×10 5 g/mol, and the molecular weight distribution is 1.01 to 1.30.
进一步的,上述聚异丁烯基共聚物中,所述第二单体质量分数为1~50wt%。所述第一单体转化率为95~100%。所述第二单体的转化率为10~70%。Furthermore, in the polyisobutylene-based copolymer, the mass fraction of the second monomer is 1 to 50 wt %, the conversion rate of the first monomer is 95 to 100%, and the conversion rate of the second monomer is 10 to 70%.
本发明所要解决的第三个技术问题是提供由上述聚异丁烯基共聚物交联所得聚合物。所述交联条件为150~300℃加热5~60min。The third technical problem to be solved by the present invention is to provide a polymer obtained by cross-linking the above polyisobutylene copolymer. The cross-linking conditions are heating at 150-300°C for 5-60 minutes.
本发明通过活性/可控阳离子聚合制备了可热交联、结构序列规整、各嵌段含量可控、分子量可控的聚异丁烯基嵌段共聚物,其中聚异丁烯(PIB)为软段,聚4-乙烯基苯并环丁烯(P-4VBCB)为硬段。本发明方法能够很好地控制聚异丁烯基嵌段共聚物的分子量、软硬段比例,且聚合物分子量分布窄。本发明方法具有高单体转化率和产率的优点。本发明方法制备的共聚物具有可控的分子量、交联剂含量、有序结构,使得产率、力学性能大大提升,可广泛用于生物医药、轮胎内胎、医药包装、电线、电缆、胶带、胶管、各种机械制品、振动隔离件、建筑用防水片材、密封及填缝材料、口香糖等。The present invention prepares a polyisobutylene-based block copolymer that is thermally crosslinkable, has a regular structural sequence, controllable block content, and controllable molecular weight through living/controllable cationic polymerization, wherein polyisobutylene (PIB) is a soft segment and poly-4-vinylbenzocyclobutene (P-4VBCB) is a hard segment. The method of the present invention can well control the molecular weight and soft and hard segment ratio of the polyisobutylene-based block copolymer, and the polymer molecular weight distribution is narrow. The method of the present invention has the advantages of high monomer conversion rate and yield. The copolymer prepared by the method of the present invention has a controllable molecular weight, crosslinker content, and ordered structure, which greatly improves the yield and mechanical properties. It can be widely used in biomedicine, tire inner tubes, medical packaging, wires, cables, tapes, hoses, various mechanical products, vibration isolation parts, waterproof sheets for construction, sealing and caulking materials, chewing gum, etc.
图1为选用三种不同引发剂制备得到的所述嵌段共聚物结构示意图。FIG1 is a schematic diagram of the structure of the block copolymer prepared using three different initiators.
图2为实施例2最终产物三嵌段共聚物的核磁氢谱图。通过该图中主要特征峰积分值可以计算第二单体在聚合物中的质量分数。计算方式如下:Figure 2 is a H NMR spectrum of the final product, the triblock copolymer, of Example 2. The mass fraction of the second monomer in the polymer can be calculated using the integral values of the main characteristic peaks in this figure. The calculation method is as follows:
A/4*130.19/(A/4*130.19+B/6*56)*100其中,A、B是指特征峰积分面积A/4*130.19/(A/4*130.19+B/6*56)*100, where A and B refer to the integrated areas of characteristic peaks.
计算得最终产物中第二单体质量分数为9.81%。The calculated mass fraction of the second monomer in the final product is 9.81%.
图3为对比例最终产物的核磁氢谱图,同样计算第二单体质量分数为1.61%。FIG3 is a hydrogen NMR spectrum of the final product of the comparative example, and the mass fraction of the second monomer is also calculated to be 1.61%.
图4为实施例2所述三嵌段共聚物第一单体各反应时间样品示差(RI)谱图,所有淋出曲线都呈正态分布、无拖尾。且随着反应时间延长,出峰时间前移,说明分子量不断增大。可以明显看出该反应为活性/可控聚合。Figure 4 shows the differential index (RI) spectra of the first monomer of the triblock copolymer described in Example 2 at various reaction times. All elution curves show a normal distribution with no tailing. Furthermore, the peak time shifts earlier with increasing reaction time, indicating a continuous increase in molecular weight. This clearly demonstrates a living/controlled polymerization.
图5为实施例2所述三嵌段共聚物第二单体各反应时间样品示差(RI)谱图,所有淋出曲线都呈正态分布、无拖尾。且随着反应时间延长,出峰时间前移,说明分子量不断增大。可以明显看出该反应为活性/可控聚合。Figure 5 shows the differential index (RI) spectra of the second monomer of the triblock copolymer described in Example 2 at various reaction times. All elution curves show a normal distribution with no tailing. Furthermore, the peak time shifts earlier with increasing reaction time, indicating a continuous increase in molecular weight. This clearly demonstrates a living/controlled polymerization.
图6为实施例2所述三嵌段共聚物最终产物SEC-MALS-UV-RI谱图。紫外、示差、激光出峰时间完全一致,证明高嵌段效率且第二单体与第一单体为均匀的嵌段结构。Figure 6 is the SEC-MALS-UV-RI spectrum of the final triblock copolymer described in Example 2. The UV, differential, and laser peak times are completely consistent, demonstrating high block efficiency and a uniform block structure between the second monomer and the first monomer.
图7为实施例2和对比例所述最终产物DSC谱图比较。从DSC谱图明显看出,对比例最终产物只显示一个玻璃转化温度(Tg),而实施例2最终产物有明显的两个Tg,这两个Tg分别对应两段的各自均聚物的Tg。这很好证明了本发明制备的共聚物具有很好的嵌段结构,同时拥有两段各自均聚物的性能。 Figure 7 compares the DSC spectra of the final products of Example 2 and the comparative example. The DSC spectra clearly show that the final product of the comparative example exhibits only a single glass transition temperature (Tg), while the final product of Example 2 exhibits two distinct Tgs, corresponding to the Tgs of the respective homopolymers of the two segments. This demonstrates that the copolymer prepared according to the present invention possesses a well-defined block structure and combines the properties of both homopolymer segments.
图8为实施例1、2、3和对比例产物热交联后的力学性能比较图,从图中可以明显看到,实施例产物的最大拉伸强度和断裂伸长率都远大于对比例。本发明实施例和对比例测试力学性能时,将热交联后成膜片的共聚物根据ASDM D-412测试标准裁为哑铃型样条,每个样品取三个样条,结果取平均值。Figure 8 compares the mechanical properties of the products of Examples 1, 2, and 3 and the comparative example after thermal crosslinking. It is apparent from the figure that the maximum tensile strength and elongation at break of the products of the examples are significantly greater than those of the comparative example. When testing the mechanical properties of the examples and comparative examples, the copolymers formed into films after thermal crosslinking were cut into dumbbell-shaped strips according to the ASDM D-412 test standard. Three strips were taken from each sample, and the results were averaged.
本专业领域内大家熟知在阳离子聚合中要实现多个单体的高效率嵌段聚合,单体之间的反应活性必须相近。例如,IB的反应活性与苯乙烯(St)单体反应类似,因此在制备IB与St嵌段共聚物时,采用简单的顺序单体加入的方式,就可以实现阳离子活性/可控聚合。然而4VBCB相较于St,是一个苯环上多了一个四元环的稠环结构的单体,而在稠环结构中,由于环数量增加,电子可以在更多的原子间分布,这可能导致电子密度在某些区域集中,由于其结构和电子分布的复杂性,可能在特定位置表现出更高的反应活性,因此导致了4VBCB的高反应活性。同时本发明人也专门通过试验验证过4VBCB的反应活性高于IB,常规的反应无法引入更多的4VBCB,进而使所得共聚物具有更高的力学性能。可见基于IB与4VBCB两者单体化学结构、反应活性、聚合速率等巨大的差异,想要通过简单的顺序加入单体实现活性/可控阳离子聚合从而得到规整的嵌段共聚物是非常困难的。It is well known in the professional field that in order to achieve high-efficiency block polymerization of multiple monomers in cationic polymerization, the reactivity between the monomers must be similar. For example, the reactivity of IB is similar to that of styrene (St) monomers. Therefore, when preparing IB and St block copolymers, a simple sequential monomer addition method can achieve cationic active/controlled polymerization. However, compared to St, 4VBCB is a monomer with a fused ring structure with an additional four-membered ring on the benzene ring. In a fused ring structure, due to the increased number of rings, electrons can be distributed among more atoms, which may lead to electron density concentration in certain areas. Due to the complexity of its structure and electron distribution, it may show higher reactivity in specific locations, resulting in the high reactivity of 4VBCB. At the same time, the inventors have also specifically verified through experiments that the reactivity of 4VBCB is higher than that of IB. Conventional reactions cannot introduce more 4VBCB, thereby making the resulting copolymer have higher mechanical properties. It can be seen that based on the huge differences in monomer chemical structure, reactivity, polymerization rate, etc. between IB and 4VBCB, it is very difficult to achieve active/controlled cationic polymerization and thus obtain a regular block copolymer by simply adding monomers in a sequential manner.
本发明人经过研究发现,通过活性/可控阳离子聚合的方法首先引发第一单体IB聚合,等第一单体绝大部分转化后加入封端剂封端得到稳定的PIB+活性中心,再加入调节剂调节体系的路易斯酸度、活性中心反应活性等,使得第二单体的链增长速率减小,小于链引发速率;然后再加入第二单体反应就可以实现高效率的嵌段,并且通过控制第二单体的反应时间即可达到简单控制共聚物交联剂含量、分子量的目的;终止反应后就可以得到结构有序规整的嵌段共聚物。可见,通过本发明的方法能够实现引入更多的第二单体,使得产物交联剂含量更高,进而使所得共聚物交联后力学性能更好。The inventors have discovered that, through a living/controlled cationic polymerization method, polymerization of the first monomer (IB) is initiated. After the first monomer is largely converted, a capping agent is added to cap the end of the first monomer to obtain a stable PIB + active center. A modifier is then added to adjust the Lewis acidity and reactivity of the active center, thereby reducing the chain growth rate of the second monomer to less than the chain initiation rate. The second monomer is then added to react, achieving efficient block formation. Furthermore, by controlling the reaction time of the second monomer, the crosslinker content and molecular weight of the copolymer can be easily controlled. After terminating the reaction, a block copolymer with an orderly structure is obtained. This shows that the method of the present invention can introduce more second monomers, resulting in a higher crosslinker content in the product, and thus better mechanical properties of the resulting copolymer after crosslinking.
具体的,本发明聚异丁烯基共聚物的制备方法,包括以下步骤:首先将玻璃仪器进行烘烤抽排除去水氧后放入惰性氛围的手套箱中,降温至反应温度-50~-100℃,依次连续加入溶剂A、溶剂B充分混合预冷5~20min,继续加入质子捕捉剂、主引发剂、第一部分第一单体IB,充分混合预冷5~20min后加入共引发剂,聚合5~30min后加入第二部分第一单体IB,继续聚合60~120min后加入封端剂,30~120min后加入调节剂,5~30min后加入第二单体4VBCB和溶剂B的混合物,继续聚合5~120min后加入甲醇终止反应,将产物用异丙醇析出、环己烷溶解,反复清洗后,干燥即得所述共聚物。Specifically, the preparation method of the polyisobutylene-based copolymer of the present invention comprises the following steps: first, baking and exhausting glassware to remove water and oxygen, then placing it in an inert atmosphere glove box, cooling it to a reaction temperature of -50 to -100°C, sequentially adding solvent A and solvent B, thoroughly mixing and precooling for 5 to 20 minutes, continuously adding a proton scavenger, a main initiator, and the first portion of the first monomer IB, thoroughly mixing and precooling for 5 to 20 minutes, adding a co-initiator, polymerizing for 5 to 30 minutes, adding the second portion of the first monomer IB, continuing the polymerization for 60 to 120 minutes, adding a capping agent, adding a regulator after 30 to 120 minutes, adding a mixture of the second monomer 4VBCB and solvent B after 5 to 30 minutes, continuing the polymerization for 5 to 120 minutes, and then adding methanol to terminate the reaction, precipitating the product with isopropanol, dissolving it with cyclohexane, repeatedly washing it, and drying it to obtain the copolymer.
本发明方法中,第一单体IB采用两段式加料方式,第一部分第一单体占第一单体总 量的5~30wt%,第二部分第一单体占第一单体总量的70~95%。先加入少量的第一单体形成稳定的活性中心,然后加入大量的第一单体进行链增长,这样可以避免在引发的过程中大量集中的放热而导致链转移等副反应。In the present method, the first monomer IB is added in two stages, with the first portion comprising 5-30% by weight of the total first monomer, and the second portion comprising 70-95% of the total first monomer. Initially adding a small amount of the first monomer to form a stable active center, followed by a larger amount of the first monomer to initiate chain growth, avoids concentrated heat release during initiation, which can lead to side reactions such as chain transfer.
本发明方法中,优选控制第一单体和第二单体总质量在反应体系中的质量分数为10~50%。将第一单体和第二单体浓度控制为该范围,可以控制放热程度,利于聚合。反应体系为整个体系的质量总和。第一单体和第二单体以直接添加量计即可。In the method of the present invention, the combined mass fraction of the first and second monomers in the reaction system is preferably controlled to be 10-50%. Controlling the concentrations of the first and second monomers within this range can control the degree of heat release and facilitate polymerization. The reaction system is the total mass of the entire system. The first and second monomers can be added in amounts as they are added directly.
本发明方法中,共聚物分子量可以通过单体和引发剂比例来调控;同时第二单体聚合时间越长,第二单体含量越高,则共聚物分子量也越大。In the method of the present invention, the molecular weight of the copolymer can be controlled by the ratio of the monomer to the initiator; at the same time, the longer the polymerization time of the second monomer and the higher the second monomer content, the greater the molecular weight of the copolymer.
本发明方法中,整个体系的反应温度控制在-50~-100℃,优选-80℃。当确定温度后,优选整个聚合过程均保持在该温度,所以每次加料都优选有预冷步骤。In the method of the present invention, the reaction temperature of the entire system is controlled at -50 to -100° C., preferably -80° C. Once the temperature is determined, it is preferably maintained at this temperature throughout the polymerization process, so each addition preferably includes a pre-cooling step.
本发明方法中,当主引发剂为时,所得聚异丁烯基共聚物为三嵌段共聚物P4VBCB-b-PIB-b-P4VBCB(聚4乙烯基苯并环丁烯-b-聚异丁烯-b-聚四乙烯基苯丙环丁烯),结构示意图见图1;当主引发剂为时,所得聚异丁烯基共聚物为三臂星形嵌段共聚物,三臂都为PIB-b-P4VBCB,结构示意图见图1;当主引发剂为2-氯-2,4,4-三甲基戊烷(TMPCl)时,所得聚异丁烯基共聚物为两嵌段共聚物PIB-b-P4VBCB(聚异丁烯-b-聚四乙烯基苯丙环丁烯),结构示意图见图1。In the method of the present invention, when the main initiator is When the main initiator is When the main initiator is 2-chloro-2,4,4-trimethylpentane (TMPCl), the obtained polyisobutylene-based copolymer is a three-arm star block copolymer, and all three arms are PIB-b-P4VBCB, and the structural schematic diagram is shown in Figure 1; when the main initiator is 2-chloro-2,4,4-trimethylpentane (TMPCl), the obtained polyisobutylene-based copolymer is a diblock copolymer PIB-b-P4VBCB (polyisobutylene-b-polytetravinylphenylpropylcyclobutene), and the structural schematic diagram is shown in Figure 1.
本发明方法中,优选控制第一单体转化率为95~100%,即加入的第一单体中有95~100%参与了反应成为了共聚物的一部分。优选控制第二单体转化率为10~70%,即加入的第二单体中有10~70%参与了反应成为了共聚物的一部分。In the method of the present invention, the first monomer conversion rate is preferably controlled to be 95-100%, that is, 95-100% of the added first monomer participates in the reaction and becomes part of the copolymer. The second monomer conversion rate is preferably controlled to be 10-70%, that is, 10-70% of the added second monomer participates in the reaction and becomes part of the copolymer.
本发明方法制备所得聚异丁烯基共聚物,数均分子量为1000~5×105g/mol,分子量分布为1.01~1.30。The polyisobutylene-based copolymer prepared by the method of the present invention has a number average molecular weight of 1000-5×10 5 g/mol and a molecular weight distribution of 1.01-1.30.
本发明方法制备所得聚异丁烯基共聚物,其中第二单体质量分数为1~50wt%。即最终所得聚异丁烯基共聚物中第二单体嵌段的含量为1~50wt%。In the polyisobutylene-based copolymer prepared by the method of the present invention, the mass fraction of the second monomer is 1 to 50 wt%, that is, the content of the second monomer block in the final polyisobutylene-based copolymer is 1 to 50 wt%.
本发明方法制备所得聚异丁烯基共聚物在平板硫化仪中150~300℃加热5~60min热交联成型后,具有优异的力学性能等效果。 The polyisobutylene-based copolymer prepared by the method of the present invention has excellent mechanical properties and other effects after being heated at 150-300° C. for 5-60 minutes and thermally cross-linked in a flat-plate vulcanizer.
实施例1合成两嵌段共聚PIB-b-P4VBCB(聚异丁烯-b-聚四乙烯基苯丙环丁烯)Example 1 Synthesis of diblock copolymer PIB-b-P4VBCB (polyisobutylene-b-polytetravinylphenylpropylcyclobutene)
向无水无氧的手套箱冷阱中打入冷却液并降温至-80℃,放入经过烘烤加抽排的干燥的聚合瓶,加入体积比为60/40的甲基环己烷/氯甲烷混合溶剂1L,混合均匀后预冷10min;依次加入质子捕捉剂2,6-二叔丁基吡啶0.143mL、主引发剂2-氯-2,4,4-三甲基戊烷(TMPCl)0.64mL、IB1 5.6mL预冷10min后加入共引发剂四氯化钛7.0mL,聚合20min后加入IB2 50mL,继续聚合80min;加入封端剂1,1-二对甲苯基乙烯(DTE)0.15mL,60min后加入调节剂异丙醇钛(Ti(OiPr)4)5.4mL,10min后加入第二单体4-乙烯基苯并环丁烯(4VBCB)25mL,继续聚合30min后加入甲醇终止反应。用异丙醇将产物析出,再用环己烷溶解,反复三次后干燥。取干燥后产物8g在平板硫化仪中,200℃、25min热交联成型。The cooling liquid was injected into the cold trap of the anhydrous and oxygen-free glove box and cooled to -80 °C. A dried polymerization bottle that had been baked and evacuated was placed in it, and 1 L of a 60/40 volume ratio of methylcyclohexane/chloromethane mixed solvent was added. After mixing evenly, the mixture was precooled for 10 min. 0.143 mL of a proton scavenger 2,6-di-tert-butylpyridine, 0.64 mL of a main initiator 2-chloro-2,4,4-trimethylpentane (TMPCl), and 5.6 mL of IB 1 were added in sequence. After precooling for 10 min, 7.0 mL of a co-initiator titanium tetrachloride was added. After 20 min of polymerization, 50 mL of IB 2 was added and the polymerization was continued for 80 min. 0.15 mL of a capping agent 1,1-di-p-tolylethylene (DTE) was added. After 60 min, a regulator titanium isopropoxide (Ti(OiPr) 4 ) was added. ) 5.4mL, and after 10 minutes, 25mL of the second monomer, 4-vinylbenzocyclobutene (4VBCB), was added. Polymerization continued for 30 minutes before methanol was added to terminate the reaction. The product was precipitated with isopropanol and then dissolved in cyclohexane, repeating this process three times before drying. 8g of the dried product was thermally crosslinked in a flat-plate vulcanizer at 200°C for 25 minutes to form a mold.
实施例2合成三嵌段共聚物P4VBCB-b-PIB-b-P4VBCB(聚4乙烯基苯并环丁烯-b-聚异丁烯-b-聚四乙烯基苯丙环丁烯)Example 2 Synthesis of triblock copolymer P4VBCB-b-PIB-b-P4VBCB (poly(4-vinylbenzocyclobutene-b-polyisobutylene-b-polytetravinylphenylcyclobutene))
向无水无氧的手套箱冷阱中打入冷却液并降温至-80℃,放入经过烘烤加抽排的干燥的聚合瓶,加入体积比为60/40的甲基环己烷/氯甲烷混合溶剂1L,混合均匀后预冷10min;依次加入质子捕捉剂2,6-二叔丁基吡啶0.143mL、主引发剂5-叔丁基-1,3-二(甲基乙基氯)苯0.79g、IB1 5.6mL预冷10min后加入共引发剂四氯化钛7.0mL,聚合20min后加入IB250mL,在聚合时间为25、50、60、70、90min时分别取1mL样品用甲醇终止。聚合100min后加入封端剂1,1二对甲苯基乙烯(DTE)0.15mL,60min后加入调节剂异丙醇钛(Ti(OiPr)4)5.4mL,10min后加入第二单体4-乙烯基苯并环丁烯(4VBCB)25mL,在聚合时间为5、10、20、30、40、50min时分别取样1mL用甲醇终止,聚合60min后加入甲醇终止反应。用异丙醇将产物析出,再用环己烷溶解,反复三次后干燥。称得最后产物62.4g,综合产率(投入的总单体质量/最终产物共聚物质量)为94.5%。然后将产物放入平板硫化仪,在240℃下热交联5min。Pour coolant into the cold trap of the anhydrous and oxygen-free glove box and cool it to -80°C. Place a dried polymerization bottle that has been baked and evacuated, add 1 L of a 60/40 volume ratio of methylcyclohexane/chloromethane mixed solvent, mix well, and precool for 10 minutes. Add 0.143 mL of a proton scavenger 2,6-di-tert-butylpyridine, 0.79 g of a primary initiator 5-tert-butyl-1,3-di(methylethylchloro)benzene, and 5.6 mL of IB 1 in sequence. After precooling for 10 minutes, add 7.0 mL of a co-initiator, titanium tetrachloride. After 20 minutes of polymerization, add 50 mL of IB 2. Take 1 mL of sample at 25, 50, 60, 70, and 90 minutes of polymerization, respectively, and terminate with methanol. After 100 minutes of polymerization, 0.15 mL of the end-capping agent 1,1-di-p-tolylethylene (DTE) was added. After 60 minutes, 5.4 mL of the modifier titanium isopropoxide (Ti(OiPr) 4 ) was added. After 10 minutes, 25 mL of the second monomer, 4-vinylbenzocyclobutene (4VBCB), was added. Samples of 1 mL were taken at 5, 10, 20, 30, 40, and 50 minutes, and terminated with methanol. Methanol was added after 60 minutes of polymerization to terminate the reaction. The product was precipitated with isopropanol and dissolved in cyclohexane three times before drying. The final product was weighed to 62.4 g, with an overall yield (total monomer weight/final copolymer weight) of 94.5%. The product was then placed in a platen curing apparatus and thermally crosslinked at 240°C for 5 minutes.
实施例3合成三臂星形嵌段共聚物(PIB-b-P4VBCB)3(聚异丁烯-b-聚四乙烯基苯丙环丁烯)3 Example 3 Synthesis of three-arm star block copolymer (PIB-b-P4VBCB) 3 (polyisobutylene-b-polytetravinylphenylcyclobutene) 3
向无水无氧的手套箱冷阱中打入冷却液并降温至-80℃,放入经过烘烤加抽排的干燥的聚合瓶,加入体积比为60/40的甲基环己烷/氯甲烷混合溶剂1L,混合均匀后预冷10min;依次加入质子捕捉剂2,6-二叔丁基吡啶0.143mL、主引发剂1,3,5-三(甲基乙基氯)苯0.85g、IB1 5.6mL预冷10min后加入共引发剂四氯化钛7.0mL,聚合20min后加入IB2 50mL,继续聚合80min;加入封端剂1,1二对甲苯基乙烯(DTE)0.15mL,60min后加入调节剂异丙醇钛(Ti(OiPr)4)6.8mL,15min后加入第二单体4-乙烯基苯并环丁烯(4VBCB)32mL,继续聚合30min后加入甲醇终止反应。用异丙醇将产物析出,再用环己烷溶解,反复三次后干燥。取干燥后产物8g在平板硫化仪中,240℃、6min热交联成型。Pour coolant into the cold trap of the anhydrous and oxygen-free glove box and cool it to -80°C. Place a dried polymerization bottle that has been baked and evacuated, add 1 L of a 60/40 volume ratio of methylcyclohexane/chloromethane mixed solvent, mix well, and precool for 10 minutes. Then, add 0.143 mL of a proton scavenger 2,6-di-tert-butylpyridine, 0.85 g of a primary initiator 1,3,5-tris(methylethylchloro)benzene, and 5.6 mL of IB 1 in sequence. After precooling for 10 minutes, 7.0 mL of a co-initiator, titanium tetrachloride, is added. After 20 minutes of polymerization, 50 mL of IB 2 is added and the polymerization is continued for 80 minutes. 0.15 mL of a capping agent 1,1-di-p-tolylethylene (DTE) is added. After 60 minutes, 6.8 mL of a regulator, titanium isopropoxide (Ti(OiPr) 4 ), is added. After 15 minutes, 32 mL of a second monomer, 4-vinylbenzocyclobutene (4VBCB), is added. The polymerization is continued for 30 minutes and methanol is added to terminate the reaction. The product was precipitated with isopropyl alcohol and then dissolved with cyclohexane, and the process was repeated three times before drying. 8 g of the dried product was placed in a flat plate vulcanizer at 240°C for 6 minutes for thermal cross-linking to form a film.
对比例Comparative Example
向无水无氧的手套箱冷阱中打入冷却液并降温至-80℃,放入经过烘烤加抽排的干燥的聚合瓶,加入体积比为60/40的甲基环己烷/氯甲烷混合溶剂1L,混合均匀后预冷10min;依次加入质子捕捉剂2,6-二叔丁基吡啶0.143mL、主引发剂5-叔丁基-1,3-二(甲基乙基氯)苯0.79g、IB1 5.6mL预冷10min后加入共引发剂四氯化钛7.0mL,聚合20min后加入IB2 50mL、第二单体4-乙烯基苯并环丁烯(4VBCB)25mL,聚合60min后加入甲醇终止反应。用异丙醇将产物析出,再用环己烷溶解,反复三次后干燥。称得最后产物16.7g,综合产率为25.3%。然后将产物放入平板硫化仪,在240℃下热交联5min。 A coolant was pumped into a cold trap in an anhydrous and oxygen-free glove box and cooled to -80°C. A dried, oven-dried polymerization flask was placed in it, followed by 1 L of a 60/40 (volume) mixture of methylcyclohexane and methyl chloride. Mixed thoroughly, the mixture was pre-cooled for 10 minutes. Then, 0.143 mL of the proton scavenger 2,6-di-tert-butylpyridine, 0.79 g of the primary initiator 5-tert-butyl-1,3-di(methylethylchloro)benzene, and 5.6 mL of IB 1 were added. After pre-cooling for 10 minutes, 7.0 mL of the co-initiator titanium tetrachloride was added. After 20 minutes of polymerization, 50 mL of IB 2 and 25 mL of the second monomer, 4-vinylbenzocyclobutene (4VBCB), were added. After 60 minutes of polymerization, methanol was added to terminate the reaction. The product was precipitated with isopropanol and dissolved in cyclohexane. This process was repeated three times before drying. The final product, 16.7 g, was weighed, yielding 25.3%. The product was then placed in a flat plate vulcanizer and thermally crosslinked at 240°C for 5 min.
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| US5428111A (en) * | 1993-10-15 | 1995-06-27 | University Of Massachusetts | Living polymerization of olefins to produce copolymer |
| CN101987876A (en) * | 2009-08-03 | 2011-03-23 | 北京化工大学 | Controllable cation polymerizing method of vinyl monomers |
| CN113912795A (en) * | 2021-09-30 | 2022-01-11 | 北京石油化工学院 | Polyisomonoolefin copolymer, its preparation method, initiator and application |
-
2024
- 2024-04-17 CN CN202410462405.0A patent/CN119552326A/en active Pending
- 2024-11-12 WO PCT/CN2024/131448 patent/WO2025218154A1/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4946899A (en) * | 1988-12-16 | 1990-08-07 | The University Of Akron | Thermoplastic elastomers of isobutylene and process of preparation |
| US5260383A (en) * | 1991-04-17 | 1993-11-09 | Polysar Rubber Corporation | Polyisobutylene based block copolymers |
| US5428111A (en) * | 1993-10-15 | 1995-06-27 | University Of Massachusetts | Living polymerization of olefins to produce copolymer |
| CN101987876A (en) * | 2009-08-03 | 2011-03-23 | 北京化工大学 | Controllable cation polymerizing method of vinyl monomers |
| CN113912795A (en) * | 2021-09-30 | 2022-01-11 | 北京石油化工学院 | Polyisomonoolefin copolymer, its preparation method, initiator and application |
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| CN119552326A (en) | 2025-03-04 |
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